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HomeMy WebLinkAboutEngineering Owner's Manual & Assembly Instructions VOW Model No. NP10867 RECEIV17D 0 3 20117 ARROW Storage Products 71 f v Ar Missing Parts, Questions on Assembly? Call: 1-800-851-1085 or assist@arrowsheds.com Do not return to dealer, they are not equipped to handle your requests. 718000113 CAUTION:SOME PARTS HAVE SHARP EDGES.CARE Storage Area: 74 Sq. Ft. 444 Cu. Ft. MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES 6,9 m2 12,6 m3 , - TO AVOID A MISHAP.FOR SAFETY SAKE,PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION.WEAR GLOVES BUILDING DIMENSIONS " Size rounded off to the nearest foot WHEN HANDLING METAL PARTS. Exterior Dimensions Interior Dimensions Door *Approx. Base (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Width Depth Height Width Depth Height Width Height 10'x 8' 121"x 92 3/4" 123 1/4" 95 1/4" 77 7/8" 118 1/4" 90" 76 5/8" 55 1/2" 65" 3,0 m x 2,3 m 307,3 cm x 235,6 cm 313,1 cm 241,9 cm 197,8 cm 300,4 cm 228,6 cm 194,6 cm 141,0 cm 165,1 cm A03 BEFOREYOUBEGIN.... Owner's Manual Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual. Important information and helpful tips will make your construction easier and more enjoyable. Assembly Instructions: Instructions are supplied in this manual and contain all appropriate information for your building model. Review all instructions before you begin, and during assembly, follow the step sequence carefully for successful results. Flooring and Anchoring: Your storage building must be anchored to prevent wind damage. A base is necessary to construct a square and level building. Anchoring and base materials are not included with your building. We 'recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground (Available at your local dealer, Arrow's website arrowsheds.com or call Arrow's Customer Service department 1-800-851-1085) or you may construct a base and anchoring system of your choice. Your assembly instructions provide information on a few methods commonly used to secure and level a storage building. Parts. and Parts List: Check to be sure that you have all the necessary parts for your building. -All part numbers can be found on the parts.All of these numbers(before the-) must agree with the numbers on the Parts List page. *If you find that a part is missing, include the model number of your building and contact: Arrow. Shed, LLC Customer Service Department 1101 North 4th Street Breese, Illinois 62230 1-800-851-1085 or assist@ arrows heds.com *Separate contents of the carton by the part number while reviewing parts list. The first few steps show how to join related pads to make larger sub.assemblies which will be used later. *Familiarize yourself with the hardware and fasteners for easier use during construction.These are packaged within the carton..Note that extra fasteners have been supplied for your convenience. PLANAHEAD.... A04 Watch the Weather: Be sure the day you select to install your building is dry and calm. Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground. Teamwork: Whenever possible, two or more people should work together to assemble your building. One person can position parts or panels while the other is able to handle the fasteners and the tools. Tools and Materials: These are some basic tools and materials you will need for the construction of your building. Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need. WA Required Required •Eye Goggles *Work Gloves •No.2 Phillips Screwdriver -Step Ladder Optional Time-Savers Base Preparation (With Hardened Magnetic Tip) @ Utility Knife/Scissors o Wrench/Nut Driver e Hammer and Nails Note:A power screwdriver or vari- e Pliers *Electric/Cordless Drill -Spade or Shovel able speed drill with Phillips-tip at- 0 Carpenter's Level *Square -Hand Saw/Power Saw tachment can speed assembly by as much as 40%. 0 Tape Measure #string (for squaring frame) *Lumber and/or Concrete Selecting and Preparing Your Site: Before assembly, you will want to decide on a location for your building. The best location is a level area with good-drainage. -Allow enough working space for ease of moving parts into position during assembly. Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside. -Before you begin the first steps in assembling your parts, a base should be constructed and an anchoring system should be ready to use. A05 SAFETY FIRST.... Safety precautions are important to follow throughout the construction of your building. -Care must be taken when handling various -Practice caution with the tools being used in the pieces of your building since some contain assembly of this building. Be familiar with the sharp edges. Please wear work gloves, eye operation of all power tools. protection and long sleeves when assembling or performing any maintenance on your build- ing. safety edge sharp edge sharp edge f safety edge -Do not attempt to assemble the building if parts -Keep children and pets away from worksite to are missing because any building left partially avoid distractions and any accidents which assembled may be seriously damaged by light may occur. winds. Call 1-800-851-1085 or assist @ arrows heds.com F. . al Il -Never concentrate your total weight on the -Do not attempt to assemble the building on a roof of the building.When using a step ladder windy day, because the large panels acting as a make sure that it is fully open and on even "sail',can be whipped about by the wind making ground before climbing on it. construction difficult and unsafe. L A� CARE & MAINTENANCE.... Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-up scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation. Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy amounts of snow on roof can damage building making it unsafe to enter. In snow country, Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation. Contact Arrow as outlined on the Ordering Accessories page to place an order. Doors: Always keep the door tracks clear of dirt and other debris that prevent them from sliding easily. Lubricate doortrack annuallywith furniture polish orsilicone spray. Keep doors closed and locked to prevent wind damage. Fasteners: Use all washers supplied to protect against weather infiltration and to protect the metal from being scratched by screws. Regularly check your building for loose screws, bolts, nuts, etc. and retighten them as necessary. Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with good ventilation will reduce condensation. Other Tips.... • Wash off inked part numbers on coated panels with soap and water. • Silicone caulking may be used for watertight seals throughout the building. Do not store swimming pool chemicals in your building. Combustibles and corrosives must be stored in air tight approved containers. Keep this Owner's Manual and Assembly Instructions for future reference. A07E ACCESSORIES**** ROOF STRENGTHENING FLOOR FRAME KITS (heavy snow load) KITS Extra roof beams and gable braces ,designed for added protection against heavy snow accumulation.Increases the strength of your roof by 50%. ANCHOR KITS Model No. AK4 ARROW I MODELS FB4741 0,FB5465,F131 06-A Anchor Kit contains heavy-duty steel FB109-RandFB1014-A augers,60'(18 m)of steel cable.and A simple new floor frame system made of heavy-duty,hot-dipped 4 cable clamps.No digging or concrete ete galvanized steel. Use as base for plywood,sand or stone. pouring,just insert cable under roof, over roof beams,into augers and twist augers into the ground.For buildings larger than 10'x9'(3,0 m x 2,6 m),use 2 kits. ATTIC KIT / WORKBENCH KIT Model No.AT101 Model No.AK100 Heavy-duty galvanized steel bars that New concrete anchor system permits fit all 10'(3,0 m)wide Arrow buildings. anchoring any size Arrow building They install quickly and easily to directly to a concrete slab. Each kit help organize space and create contains heavy-duty,hot-dipped more useable space as an attic or galvanized steel corner gussets and o workbench.Will hold up to 250 lbs. If perimeter clips which fit over the floor (113 kg)evenly distributed. frame and lag bolt into a concrete slab. Full assembly instructions and a 1/4w Some drilling required to fit buildings without mid-wall bracing. masonary drill bit are included. Model No.AK600 SHELF UNITS Earth Anchor Kit anchors any sizeHeavy�-duty, galvanized steel shelf units help organize storage Arrow building to the ground. n the wall or sit on the floor. Fits all Each kit contains heavy duty, 01�' space.They easily mount o * hot-dipped galvanized steel Arrow buildings. corner gussets and 4 earth anchors. TOOL HANGING RACK Model No.TH100 The perfect tool organizer.Twin 251/2"(64,8 cm)steel channels q plus five heAvy-duty snap-in Model No. SS404 Model No.SS900-A hangers and a small tool holder for e Makes 8"to 12"(20,3-30,5 cm) e Grey color screwdrivers, pliers, etc. Holders wide shelves in any length. * 3 shelves slide along channel for fully e Brackets, braces, e Holds up to 85 lbs. (38 kg) adjustable spacing. Great for hardware included. (even weight distribution) garage, basement,or the back Lumber is not included. of any door. Fits all Arrow •storage buildings. Some drilling required to fit buildings without mid-wall bracing. ORDERING ACCESSORIES**** 051111 A08 We recommend that you purchase accessory items from your local storage building dealer whenever possible; however, because the full line of accessories is not always available from all dealers, Arrow is offering them to you on a direct basis. There are two ways to order Arrow Storage Building Accessories: Option 1 Option 2 [IF Accessories can be purchased Order accessories by telephone through using your MasterCard or Visa credit card. arrowsheds.corn Call toll free 1-800-851-1085 (Customer Service). Allow 2 weeks for delivery. SPECIAL NOTE: If your accessory is shipped via truck line a day time phone number is required to arrange delivery. If no one is available to sign for the delivery,you may be subject to a re-delivery charge assessed by the carrier. Base A09 The Base For Your BuildingAl OPTION 1:ARROW FLOOR FRAME HIT: (Order No.FB109-A or 66385-A) ' Arrow has the best base for your building in this simple kit. It keeps stored items above the ground. This kit should be used with one of the following: A.To support a plywood deck B. To be filled with sand.We recommend the combined use of 1.an ARROW FLOOR FRAME KIT and 2.an ARROW ANCHORING KIT as an effective method of securing the building to the ground. Allow 1 -2 hours for construction. OPTION 2: Wood Platform If you decide to build your own base,be sure to select the appropriate materials. These are the recommended materials for your base: •2 x 4's(38 mm x 89 mm)Pressure Treated Lumber •5/8" (15,5 mm)4 x 8(1220 mm x 2440 mm) Plywood-exterior grade NOTE: Pressure Treated Lumber must not be used where it will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corrosion. If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided. •10&4 penny Galvanized Nails•Concrete Blocks(optional) The platform should be level and flat(free of bumps,ridges etc.) 40 16,;' to provide good support for the building.The necessary materials 'Bch4" 6r 0 may be obtained from your local lumber yard. To construct the base follow instructions and diagram. Construct frame(using 10 penny galvanized nails) Measure 16"/24" (40,6 cm/61,0 cm)sections to construct '7 1211, inside frame(see diagram) FRONT 0�3 c 3�fk Secure plywood to frame(using 4 penny galvanized nails) (DOOR) 2 Allow 6-7 hours for construction. Note: Platform/Slab will extend 9/16" (1,4 cm)beyond floor frame on all four sides.Seal this 9/16" (1,4 cm)of wood with a roofing cement(not included),or bevel this 9/16" (1,4 cm)of OPTION 3: Concrete Slab concrete when pouring,for good water drainage. The slab should be at least 4" (10,2 cm)thick. It must be level and flat to provide good support for the frame. The following are the recommended materials for your base. •1 x 4's(19 mm x 89 mm) (will be removed once the concrete cures) •Concrete•Sheet of 6 mil plastic •We recommend for a proper strength concrete to use a mix of: 1 part cement•3 parts pea sized gravel•2 1/2 parts clean sand Prepare the Site/Construct a Base 1. Dig a square,6" (15,2 cm)deep into the ground(remove grass). 2. Fill up to 4"(10,2 cm) in the square with gravel and tamp firm. 3.Cover gravel with a sheet of 6 mil plastic. 4.Construct a wood frame using four planks of 1 x4(19 mm x 89 mm) lumber. FRONT 30'�2r1� 5. Pour in concrete to fill in the hole and the frame giving a (DOOR) 30� �92360R` total of 4" (10,2 cm)thick concrete. Be sure surface is level. Z3y' Allow 3-5 hours for construction and a week for concrete curing time. Note: Finished Slab dimensions, with lumber removed. 9 AIU Anchoring Anchoring Down The Building It is important that the entire floor frame be anchored after the building is erected. Below are recommended ways of anchoring. Arrow Anchoring Kit: (Model No.AK4 or 60298) Anchoring into Wood/Post: Recommended for use with any suggested base. Use 1/4" (6 mm)Wood Screws.There are 1/4" (6 mm) Contains: 4 Anchors with Cable, Clamps and dia. holes provided in the frames for proper anchoring. installation instruction. 1. 2. �. EM iq OVER THE BEAMS ;'�! N� AND INTO THE GROUND �% Z v � Arrow Anchoring Kit: (Model No. AK100 or 68383) Anchoring into Concrete: Recommended for use with the concrete base. 1. For poured concrete slab or footing or patio blocks: Contains: Corner gussets, perimeter clips, hardware, Use 1/4"x 2" (6 mm x 51 mm) Lag Screws. 1/4"masonary drill bit and installation instruction. 2. For Anchor Post of Concrete poured after building is erected: Use 1/4"x 6" (6 mm x 152 mm) Lag Screws. 4- 1. 2. • 10 A„FHardware Remove from bag of screws and save for the last step 65900A #10Bx1/2" (13 mm) 65923 65004 65103 Black Screw(8) #8-32x3/8" (10 mm) #8Ax5/16" (8 mm) #8-32 Hex Nut(161) (Packed with Screws) Bolt(161) Screw(326) CO ,. V 66646 65109 67468 66045 Washer(369) #8-32 Acorn Nut(4) Peak Cap(2) Handle(2) (10 sheets of 40) (Packed with Screws) (Arrow Logo) 000 66183 66769 66382 Roof Trim Cap 6228 Door Slide(4) Lower Door Guide(4) (2 right&2 left) Track Support(2) 0 p 0 0 5971 67293 Roof Beam Bracket(4) Weather Stripping(1) 11 FV12ci Parts List Assembly Part Part Quantity Check KeV No. Number Description in Carton List 1 3719 Door Handle Brace 2 2 8200 Wall Panel (Side) 4 3 9374 Front Wall Panel 2 4 9365 Front Wall Channel 2 5 5986 Rear Wall Angle 2 6 6000 Right Gable 2 7 6001 Left Gable 2 8 10497 Horizontal Door Brace 4 9 6300 Vertical Door Brace 2 10 6403 Door Track Splice 1 11 9366 Door Track 2 12 6627 Wall Panel 6 13 6529 Roof Panel 2 14 6635 Gable Brace 2 15 10477 Right and Left Doors 2 16 7483 Roof Panel 4 17 9370 Door Jamb 2 18 9917 Rear Wall Channel 2 19 8468 Right Roof Panel 2 20 8469 Left Roof Panel 2 21 8485 Left Side Roof Trim 2 22 8840 Ridge Cap 1 23 10470 Roof Beam 8 24 8836 Right Side Roof Trim 2 25 9922 Side Wall Channel 4 26 8839 Side Wall Angle 4 27 8486 Ridge Cap 1 28 8934 Ramp 1 29 9367 Front Floor Frame 2 30 8936 Rear Floor Frame 2 31 8937 Side Floor Frame 4 32 8471 Corner Panel 4 33 1 69835 1 Edge Trim (Green) 4 12 Assembly by Key No. A13et ctr 20 2 21 16 jr 13 33 2 27- 23 19 16 23 23..�14 16 19 23 ~''?. 33 24 13 �2 �2 2 16 33 14 20 21� T 6 33 26 ��, 5 32 12 12 5 26 2 12 12 25 1 12 2 � 26 32 11 25 18 32 10 2 3 8 25 i, r 11 30 26 12 i7 9' 31 +�t; 43 15 9 2 tit1 i„ 30 3 25 17 32 31 „� ��� 31 4*2 �8 43 28 8 31 q 9 13 Step1 • Parts Needed For • •8934 Ramp(1) •9367 Front Floor Frame(2) A14cfr Floor Frame Assemblies •8936 Rear Floor Frame(2) •8937 Side Floor Frame(4) � w (8) (13) 9367 . The front floor frame is made up of 8934 three pieces. The side floor frames and the rear floor frame are made up of two pieces. The holes in these 9367 pieces will align when the pieces are positioned with correct amount of 8936 overlap.The illustrations below show 8937 the proper overall length forthe sides, rear and front. Proceed as follows: Front Floor STEP .? 8934 ?41 1 Frame Assembly 1193/8" 303,2 cm 1 Place the front floor frames as 9367 , I l 9367 shown. Center the ramp, with drain i holes facing outside,on top of the two DRAIN HOLES FACE front floor frames.Join the frames by OUTSIDE inserting eight screws. 8937 I I Side Floor Frame 91 1/8" 231,5 cm 2 Overlap the side floor frames and the rear floor frames as shown. i -�W 8937 The holes in these pieces will align STEP when the pieces are positioned with 2 correct amount of overlap. See the ®� ® 4 ® � illustrations below for the proper over- all length of the side and rear floor Rear Floor Frame 119 3/8" frames. Join the frames by inserting 8936 I ' I 8936 303,2 cm four/five bolts into each frame set as ' shown. 3 Double check the length of each and set these pieces aside for later use. 91 1/8" 231,5 cm 91 1/8" 231,5 cm STEP 1193/8" 303,2 cm ' 3 Front& Rear 1193/8" 303,2 cm 14 •5986 Rear Wall Angle(2) Step 2 0 Parts Needed For • •9917 Rear Wall Channel (2) Frame Assemblies 9922 Side Wall Channel (4) A15Cr •8839 Side Wall Angle(4) IiN 9917 ml JR"O 9917 �® ear Wall Channel (6) 0 1181/8" 300,0 cm The main frame pieces reinforce •eo 0 the walls. These pieces will later be 0 installed in the center and at the top o edge of the side walls and the rear a ,A® Side Wall Channels wall. Proceed as follows: o 89 7/8" 228,3 cm 9922 9922 •00 Overlap the rear wall channel o pieces as shown in the figure and STEP STEP 0 fasten the two pieces together with 1 2 one bolt in the center hole (three holes will align). Rear Wall Angle p 5986 "® 1181/8" 300,0 cm �0 °0 5986 2 Make two side wall channels by overlapping the side wall channel °0eoo o pieces as shown. Fasten each set ZVI" 0 0 together with one bolt in the center o ® Side Wall Angles hole of each set. °0 0° 88397/8 228,3 cm 8839 0 3 Overlap the rear wall angle pieces as shown in the figure and STEP STEP 0 fasten them together with one bolt 3 4 in the center hole. Rear Wall Channel 4 Make two side wall angles by 118 1/8" 300,0 cm overlapping the sidewall angle pieces as shown. Fasten each set together with one bolt in the center hole. Side Wall Channels rJ Double check the length of each 89 7/8" 228,3 cm and set these pieces aside for later use. Rear Wall Angle 118 1/8" 300,0 cm STEP 5 Side Wall Angles 89 7/8" 228,3 cm 15 Step3 • Parts Needed For 0 •10470 Roof Beam (8) Dl6ctr Roof Beam Assemblies (30) ' 10470 The roof beams join the two gables e and support the roof panels. The ; main roof beam is made up of four pieces overlapped back to back at 10470 the center. The left and right roof beam assemblies are made up of STEP two pieces. Hint: These pieces are force-fitted, so you may have to press hard to join Roof Beam 91 7/8" 233,4 cm them together. 1 Place the end of one roof beam inside a second roof beam so that the six holes in each piece align. Make four sets of roof beams by repeating this procedure. Do not insert bolts yet ASSEMBLED 2 Take two of the pressed-together roof beams and join them as shown STEP END to form the main roof beam assem- 2 VIEW bly. Hold the assembly together and =2Build one Doubled Main Roof fasten with 14 bolts. Build only one 10470 Beam Assembly for Peak in Roof Doubled Beam Assembly. 10470 � __4 3 Fasten the other two pressed- STEP �� •�• �� together roof beams with eight bolts - p to make the left and right roof beam assemblies. � i 10470 4 Double check the length of each and set these pieces aside for later use. i 10470 91 7/8" g 233A cm Build two Single Beam Assemblies 91 7/8" 233A cm 16 Step4 • Parts Needed For 0 •6403 Door Track Splice(1) A 17 ctr Door Track Assembly 9366 Door Track(2) NOTE: Door Track Splice(painted part) (4) 6403 The door track assembly supports the sliding doors and reinforces the front wall. It is made up of three pieces. 000°0p 000 000 Using the door track splice; 000 (painted), join the door track 000 66769 (galvanized) pieces end-to-end as 9366 000 shown. 9366 °00 Long Leg STEP STEP on Top 2 insert four screws from the under- 1 2 Short Leg side only. on Bottom 9366 Hint: The holes in the top side of the 6403 I doortrack assembly are forfastening the gable to the top of the front wall in a later step. .• —J 2. 9366 118 1/8" 300,0 cm 3 Position door slides onto the legs, from the end of door track 000 assembly, as shown in the end view. STEP STEP o°° °oo 000°oo 4 Set this piece aside for later use. 1181/8" 000 00 300,0 cm 000°0p 000 °p 00 oo o END VIEW 66769 .000 000 118 1/8" 300,0 cm 17 • Parts Needed For • • Front Floor Assembly(1) Step 5 •Side Floor Assembly(2) A18ctr Floor Frame • Rear Floor Assembly(1) �.4 RIGHTT Assemble the four corners of 8937REAR f the floor frame using two screws at each corner as shown. At the front corners fasten bolts through from the bottom with nuts on top. STEP 8936 1 T �f R9 RIGHT FRONT; 8937 2 Measurethefloorframediagonally. When the diagonal measurements j 9367 are equial, the floor frame is square. NOTE If using a wood platform or concrete slab do not fasten the When Diagonal Measurements are Equal the Floor Frame floor frames to your base at this is Square. time. You will anchor the building after it is erected. STEP 2 Level The floor frame must be square and level or holes will not align. 18 Step6 • Parts Needed For 0 •6627 Wall Panel(2) •9374 Front Wall Panel (2) U19ar Corners 0 8471 Corner Panel(4) ( t # Ca1t Narrow r8471 Side (26) (4) Wide Side NOTE REAR The remainder of the building assembly — 8471 requires many hours and more than one person. Do not continue beyond this point if you do not have enough time to complete the assembly today. A partially assembled building can be severely damaged by light winds. SIDE TOP VIEW SIDE Each screw and bolt in the wall re- quires a washer. STEP 1 8471 8471 FRONT CORRECT INCORRECT 1 Position a corner panel at the 6627 6627 corner of the floor frame as shown. The widest part of each corner panel must be placed along the side of the STEP building for all four corners. Fasten 3 the corner panel to the floor frame with one screw. STEP 2 Support the corner panel with a step ladder until a wall panel is attached. 9 2 Attach the front wall panels to 9374 9374 the front corner panels, as shown. A small gap`will exist between front STEP 6627 P Crimped Rib wall panel and ramp. 4 8471 8471Underneath 6627 3 Attach the wall panels to the rear 8471 corner panels, as shown. 9374 A 0 4 a NOTE 0--o- Washer Be careful to install the correct a panel in each position as shown 9374 8471 4 Double-check the part numbers of / the wall panels, before proceeding. Zf Panels rest on �d The floor frame must be square frame as shown and level or holes will not align. 19 •Door Track Assembly(1) Step • Parts Needed For 0 0 Rear Wall Angle Assembly(1) •Side Wall Angle Assemblies (2) A20ar Frames •Rear Wall Channel Assembly(1) •Side Wall Channel Assemblies(2) C4�,TA d "4 s 5986 (30) (2) The main frame feces give rigidity to wall Angles +"I p 9 9 tY Must Face the side walls and provide a surface Inside 9917 for attaching the gables which sup- Building P port the roof. Fasten the rear wall angle as- sembly across the inside top of the rear wall using screws. 2 Fasten the rear wall channel as- STEP STEP sembly across the middle of the rear 1 2 FRONT wall using screws. 3 Fasten the side wall angles across 8839 the inside top of the side panels using screws.Side wall angles must overlap rear wall angle in corners. —� 9922 4 Fasten the side wall channel as- semblies across the middle of the side panels using screws. Fasten overlaps in rear corners with screws. T STEP STEP 5Fasten the door track assembly 3 4 FRONT (holes on top) across the top of the front wall panels using screws. See Long Leg the figure. sass on Top Opening NOTE Facing in Cor a The wall channels behind thei • ; Short Leg front wall panels will be installed on Bottom in a later step. ee s. STEP 5 FRONT 20 StepQ • Parts Needed For 40 •8200 Wall Panel (4) V21 cV O Wall Panels •6627 Wall Panel (4) STEP 1 Q } w{ 6627 6627 1 (112) (17) 1 8200 The wall panels come in two widths. 6627 Each wall panel has a crimped rib 8200 STEP on one side. The crimped rib should 2 go under the rib of the panel that follows it. 14 1111111 0200 6627 Panels rest on 8200 Locate all of the wall panels and frame as shown set each one alongside the building. 213e sure that you have the correct Crimped Rib panels in each position. Do this by Underneath --- ,� overlapping the panels and determin- ing if the holes line up with the holes Detail Showing in the frame. Center of Panel Screwed to Wall Channel 3 Fasten the wall panels at the top and bottom with screws. 4 Fasten the center of each panel to the wall channel with screws. Fasten STEP overlapping ribs as before. Bolt and nut 3 STEP does not go thru wall channel J When you have attached all wall 4at overlap panels in the correct positions, the building will look like this. ,o Use bolts and nuts thru wall angle overlaps at the top of panel at sides and rear. STEPAWL 5 21 Step 9 0 Parts Needed For 0 •9370 Door Jamb(2) Uzz�« Front ChanneUDoor Jamb 9365 Front Wall Channel (2) o'om Q ()� 9365 (18) (4) The door jambs reinforce the door STEP opening and provide an attractive trim. Follow these steps for both INSIDE OF door jambs. BUILDING 1 Fasten the front wall channels in their positions between the end of STEP the side wall channel and the corner 2 (2) bolts TOP VIEW panel using screws. Do not put a Door Track screw in the hole at the end behind Acorn Nut the door opening at this time. \ 9370 Bolt 2 Fasten a door jamb to the front _— Front Wall Channel panel with two bolts, nuts and acorn Hex Nut 9 --- TOP VIEW Cross-Section nuts, as shown. \ Top View Front Wall Channel 3 Fasten the center of the door / 9370 Screw Screw jamb to the front wall panel and the Acorn Nut STEP front wall channel with two screws. 3 4 Fasten the top of the doorjamb ��0 to the door track with two screws.Do the same for the bottom into frame. Repeat steps 2 through 4 for the TOP VIEW opposite door jamb. +<p-9 Door Track Screw Screw STEP 22 Step 10 0 Parts Needed For 0 •6000 Right Gable(2) •6001 Left Gable(2) A23et ctr Gable Assemblies •5971 Roof Beam Bracket(4) tl�. 0 , (8) STEP Edge Trim 1 The gables go on top of the front and (Plastic Piece) rear walls to support the roof beams. i NOTEr The gables are packed nested together and might be mistaken as one piece. Carefully separate them before continuing. :;ii:�a i::• Apply edge trim to the top edge of the right gables and left gables. _;:,;::. 2 Attach the four roof beam ~ `"' r -- brackets to the gables using two ''= :• bolts, washers and nuts. NOTE Mounting leg of bracket must face toward center of gable and holes closest together f90 must be on top � _ 6000 Wq :o> Washer 5971 N. •:::>? . I Roof Beam CAUTION: ``'r �� _.'::.• 6001 Brackets e �\ STEP To avoid mishap on the sharp edge the edge trim must remain .. in place on the top edge of the ``� gable until right and left roof panels are in place. 23 • Parts Needed For 1 i Left Gable Assemblies(2) Step 11 i Right Gable Assemblies(2) A24 or Gables/Braces i 6635 Gable Brace(2) Wall� i (20) (5) Lift and fasten a right and left gable, under angle at corner, to the door track and rearwall angle with screws. 1 Hint: On the rear gable, use a bolt and nut at the overlapping rear wall angle. Qn the front gable, leave out 2 screws closest to center gable leg. 2 Join the left and right gables together with a gable brace using a bolt and nut in the bottom hole only. 3 Repeat Steps 1 & 2 for the door STEP track on the front of building, except 1 for the track supports, fasten as Gable a o 0 6635 Gable Brace shown. ? � ! i t s �•., d STEP 0 2 0 0 O 0 0 . n ♦ t/fp trail I Track Supports 6228 ::e ': ':cs•` .',.nv� +`:.2;:a*� �`r9K''�'�} ~t b; 'a,.• %A .i3.?.v'`5?.r:>�` �^ Xiv �=�+. ..r,.✓.S r.'.., F �, ','r. r.:.k!Yia.`. .:K"7:;y`.'<;!i r4 a w'�'a'�.:"�'i,+N."v v s.�'+r'; .2':.c,'•.":�R' s.`vr•::�y 3a,+�2�.j%�',�wc" shi�:�r�.•k v�:'}c.'%. STEP ..,. 24 • Parts Needed For 0 • Main Roof Beam (1) Step 12 Roof Beams •Single Roof Beam (2) A25 or 0(12)* STEP 1 Spread the two halves of the main 3 ' roof beam and fasten the roof beam to the gable brace of the front gable. Single Roof Beam Assembly 2 Fasten the other end of the main �-- roof beam to the gable brace of the rear gable. STEP 2 3 Fasten the single roof beams, small holes on top, as shown using bolts and nuts. - Spread Two Halves Of Roof Beams ' o Main Roof Beam Assembly 25 Step 13 • Parts Needed For • A26et ctr Right Roof Panel 0 846:Right oof:Panel:(1) STEP 4 0 o ,p , (2) (5) 8469 2 1 8468 Installing the roof panels is best done with a step ladder. Begin installing 7483 g 5 7483 roof panels at the back right corner of the building. Each screw and bolt in the roof requires a washer. 6529 $ 7 6529 NOTE Measure the building diagonally again and make adjustments to make sure the building is square. This will make the roof panels fit 7483 10 9 7483 better, and holes will align. NOTE 8468 4 3 8469 If a Roof Beef-Up Kit was FRONT purchased, assemble prior to at- STEP STEP STEP 2 3 4 taching the roof panels. Hint: Follow the fastener sequence 1 Locate the roof panels by their shown for proper alignment. 1 8468 Right Roof Panel numberp. Note the sequence and 2 7 position they are to be installed. A 73 4 1. 5 2 Position a right roof panel at the back right corner and fasten to the top roof beam using a screw. _ `�i>Viz•,c ,�, 3 Remove edge trim from the left FR gable under the roof panel. 0JV ,Nut -Washer 4 Continue fastening the right roof � * panel to the gable and lower roofCa Bolt beam using screws,bolts and nuts as shown. Do not fasten the lower end of the panels to the side wall angles at this time. 26 •8468 Right Roof Panel (1) Step 14 0 Parts Needed For 41 •8469 Left Roof Panel(2) Roof Assembl 7483 Roof Panel(2) "Z'°" y •6529 Roof Panel(2) 1 STEP (38) (1 9) 8469 Left Roof Panel 2 7483 Roof Panel 1 Install a left roof panel at the left 6529 Roof Panel Weather Stripping 7483 Roof Panel rear and right front corner of the roof. Tape Roll Install a right roof panel at the left 8468 Right 6529 Roof Panel front corner of the roof. Roof Panel 2 Cut 4 short 2" (5,1 cm) strips off the roll of weather stripping tape, and put them aside.Coverthe joint at the peak with weather stripping tape. Unroll the tape and press it down over the opening at the ridge as you install each roof panel. Do not cut the tape at this time. 3 Install 2 narrow and 2 wide roof panels in the sequence and positions F sTEP shown on previous page. Do not fas- R ten the lower end of the panels to the FRO 3 side wall angles at this time.Continue weather stripping the ridge opening. Screws To NOTE Roof Beam Narrow roof panel crimped rib is overlapped by wide rib of I adjacent panel where possible. Fasten At Fasten At Overlap with g Overlap with Bolt Bolt Screws To Roof Beam Do not fasten NOTE at this time If roof beam holes do not line up with the roof panel holes, shift the building from left to right. If this does not help, your building may not be level. Shim the corners until holes line up. 27 Step15 Parts Needed For 0 8840 Ridge Cap(•7483 Roof Panel (22) �z8 Ridge Caps & Panels •8486 Ridge Cap(1) Tin (40) (16) 8840 STEP 4! 1 Install the first ridge cap on the 1 — Strips completed roof section using bolts and nuts. Fasten roof panel over- laps not used for ridge cap. Cover the head of bolt with the 2" (5,1 cm) piece of weather stripping tape. Do not fasten the ends of the ridge cap at this time. 2 Install the second ridge cap overlapping the first ridge cap while installing the remaining narrow roof panels. Continue weather stripping the ridge. 3 Fasten the lower end of the panels to the side wall angles using screws and washers. Use bolts and nuts Cut Weather 8486 through wall angle overlaps at the Stripping and STEP bottom of the panel. Fold Under 7483 Q 7483 STEP 3 28 Step16 • Parts Needed For 0 •8485 Left Side Roof Trim (2) A29ctr Roof Trim 40 8836 Right Side Roof Trim (2) r 4w'2 O L (4) (8) 4) 1 Attach the right and left side roof trim to the lower end of the roof panels on each side of the building using screws at each panel overlap. NOTE A single screw fastens both trim pieces at the overlap. 2 Using your thumb and index finger, overbend the bottom flange of the side STEP roof trim at the corner inward enough 1 so the right and left roof trim caps fit 9 i Q onto right and left corners. Roof Trim ¢ 8485 L I r' 8836 1 8 3 Fasten the roof trim caps to the side trim using a screw. : e 8836 4 Fasten the roof panel ribs, peak 8485 caps and ridge caps together using ``. K at bolts and nuts. Peak Cap STEP 4 Roof Trim Cap 0 Tuck Flange Inward to Fit Inside of STEP STEP Roof Trim Cap 2 3 29 •3719 Door Handle Brace(2) Step1 . Parts Needed For 0 •10477 Right and Left Doors(2) DOOM'Assembly 0 10497 Horizontal Door Brace(4) U30 ctr y •6300 Vertical Door Brace(2) (6) (12) (4) f° The steps on this page tell how to assemble the right door.You will per- form exactly the same procedures for / 0p. the left door. Each bolt and screw in 10497 6300 3769045 \ o the door requires a washer. Proceed 66045 as follows: �® 10497 3719 X ,® 6300 Attach the door handle brace 66382 and handle to the door with 1 bolt as shown. Don't tighten the bolt et. ®� �� °I N.-I � ® 66382 9 y � 10477 66382 Right Door 10477 ® 2 Swing the door handle brace up Left Door 66382 to the hole on the center of the door ,2 and insert a screw. 3 Hold the vertical door brace 10497 against the center of the inside sur- face of the door and turn the screw /m STEP to hold the vertical door brace and 1 door handle brace in place. Fasten / 3719 v to door above and below center 6300 : 6ASTEP connection using 2 screws. 66045 ° 4 STEP 4 Insert a second bolt in the door , STEP handle and tighten both bolts. 2 rJ Put a horizontal door brace onto the top edge and bottom edge and fasten with 1 bolt in the center. 10497 3 END VIEW 6 Attach the lower door guides and SHOWING: bolts as shown. STEP Horizontal Door Brace Door 7 Repeat steps 1 through 6 for the left door. �y washer + 66382 Guide 30 �� Step18 • Parts Needed For 0 •Right Door Assembly(1) A31ctr Door Installation & Adjustment Left Door Assembly(1) Gable Horizontal Door Brace Door Track (8) to Door Slide r� 1 From inside the building, put the bottom of the right door assembly (on your left when you are inside the building) behind door jamb into the 0 front frame track. It STEP STEP It '/ 1 2 2 Position the top of the door so that It the holes in the door line up with the ' holes in the door slides. Front Floor Frame Assembly 3 Fasten the door to the door slides using two#106x1/2"(13 mm)screws per door slide. Door slide NOTE The holes in the door slides allow oo400a you to adjust the doors. Place the door in the middle holes. ''•: '•:. �p�0 Adjustment Holes #10Bx1/2" (13 mm) Screw/ 4 Repeat steps 1 through 3 for the STEP left door. 3 Adjustment Holes Allow Doors to Meet Evenly Along Their Length STEP Right Door Left Door 4 Keep this Owner's Manual and Assembly Instructions for future reference. 31 NP10867 V32e` Anchoring and Floor Frame Anchoring Anchor your building at this time. Floor Frame If you have purchased a Floor Frame Kit you need to install it at this time. SOME FACTS ABOUT RUST 1. Avoid nicking or scraping the coating surface, Rusting is a natural oxidizing process that occurs inside and out. when bare metal is exposed to moisture. Problem areas include screw holes, unfinished edges, or 2. Use all the washers supplied. In addition to where scrapes and nicks occur in the protective protecting against weather infiltration, the washers coating through normal assembly,handling and use. protect the metal from being scraped by the screws. Identifying these natural rusting problem areas and taking some simple rust protection precautions can 3. Keep roof, base perimeter and door tracks free of help to stop rust from developing, or stop it quickly debris and leaves which may accumulate and retain as soon-as it appears. moisture. These can do double damage since they give off acid as they decay. 4.Touch up scrapes or nicks and any area of visible rust as soon as possible. Make sure the surface is free of moisture, oils, dirt or grime and then apply an even film of high quality touch-up paint. 718000113