HomeMy WebLinkAboutFL8888_R4_II_27013 - 200 Series Install sealedj Installation h structions
Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234, & 235
USE ASIA DOOR CORPORATION PARTS ONLY • ALL OTHERS SHALL VOID WARRANTY
1ASTA Door Corporotio�
n_j SHOULD QUESTIONS ARISE. PLEASE CONTACT ASTA DOOR CORPORATION AT (770) 974-2600
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CHAIN CLIP , 3C 1
F DIAGRAM 1 I
131
DIAGRAM 3 I F DIAGRAM 4 If I DIAGRAM 5 1 1 DIAGRAM 7 1
n•••.•'\p•�
" I
I
L FRAr"N i
32 DOOR
m
33 s -� OPENING
L Steel Building Plate
ti for Steel Frame,
Bracing Required"
DIAGRAM S
CRTAIN
119"
1!B"
Ila
CUNTAW
■ I
T 3-1/8" Y'°'-
rn
3118'
CURTAINCURTAIN CURACURTII
4 �►i 1 a' 3. a 4,
f 3
2-11,8
-M-il 2-318" �+4-
STEEL OR WOOD
STANDARD GUIDE
2-1 re.
2-3/3" I"F'
CONCRETE OR MASONRY
CONCRETE
STANDARD GUIDE
*SEE NOTE STEP 9 PAGE 4
3-1 /2"
� IE_
STEEL OR WOOD
HEAVY DUTY GUIDE
3-112' i+t•'
5-1fT "+moi
CONCRETE OR MASONRY
HEAVY DUTY GUIDE
*SEE NOTE STEP 9 PAGE 4
3-1
+ 3-7 i2' I -,t-- 3-1/2' ---I
I , 51/2' of
STEEL OR V400D CONCRETE OR MASONRY
J VytNDLOCK GUIDE WINDLOCK GUIDE
I
-----
PARTS �6aT
_
ALL DOOR MODELS
32
310400
Standard Steel Mounting Plates (Fairy
CHAIN HOIST
1
Varies
Top Sheet
33 1
310410
Heavy Duty Steel Mounting Plates (Pair) _
49
420000
Direct Drive Complete Assembly
2
Vanes
Axle Pipe
MODELS: 201, 202, 203 & 204
49
420100
Direct Drive Gear
3
Varies
Spring, L.H.
_54T
Varies
Corrugated Door Sheet
50
420200
Chain Guide, Direct Drive
4
Varies
S ring, R.H.
35
260000
PVC Rubber Sidestrip, Commercial Gra
, 51
730100 -
%a" 5 x 1 /2" Hex Head Bolt
52
430000
Cast Reduction Gear Complete Assembly
5
6 I
230003
Varies
Spring Clamp As, y.
Bottom Angle
MODELS: 231, 232, 233, 234 & 235
53
430101 1
Planetary Sprocket
7
• 8
270201
310!01
Blade Astragal• Bottom Wzatterseal
Axle Saddle Casting
36
37
26"0602
260001
PVC Rubber Sidestrip, Industrial _
High Tensile, Steel Sidestrip
54
55
430102
430103
Internal Ring Gea:
Idler Gear, Cast
9
310103
Axle Saddle Stamping (clamp)
38
750403
PVC Button with Rivet
5^0
430200
Idler Gear Carrier Assembly
70
310102
Keeper Plate, Standard (2 hole)
_ 157
430300
Chain Guide Assembly
P 1 I
1120
_421101
77031
_ Keepor Plate, Extended (4 hote)�
} U-Boft. - 16
1 39 1
MODELS:
260301
202, 204, 232, 234 - INSULATELD ONLY
Linsulation, Double Foit
58
59
430104
730202 I
Axle Collar
/16" - 18 x 3" Hex Head Bolt
1131
730103
3,'13" - 24 x 3'/r' Hex Heaa Port
1401
260401
1M lar'La a 2"
60
740202 __/16
" - 18 Selt Locking Nut
74_0104
/a- - 24 lieu Nut !Fine Thread)
41
6630002
_
To Draft Stop (2 •/2` Wide)
161
430106 1
Stay Brace
,14
15
740103
16 Hex Nut
42
630003 ! Sids Draft Stop
62
750202 I
/ts" - 18 x 7 a" Flat Head Slotted Bolt
16
75011);;
Plat Washere`
63
740102 I
/ts" Lock Washer
17
750203
Lock Washer, 3/8"
MODELS: 203, 204, 233, 234 -WIND ONLY
64
730702
#14 x /a' Tek Screw
18
280301
Door Stop - Lift Clip
43
270501
4Vindlock Clip
65
42001001
Pocket Wheel Complete RG Assembly
19
260104
Slide Boit Lock
44
720101
/is" Rivet
66
420104
Pocket Wheel Assembly
20
730301
/4" - 20, Truss Hean Slotted Bok
67
420105
Drive Sprocket, 1 - 471336
21
740201
1 114" - 20 Sell Locking Nut
MODELS: 203 & 204
e8
420106
Roller Chain #41
122
740102
i 5/16" - 17. Hex Nut _
45
270502
Windlock Clip Backer Plate
69
420707
Spacer Pipe (1" x 7•'/1e" ID)
23
24
750101
410102
Flat Washer, '/-`
4" Rope
205 & 235 - WINDBAR ONLY
ELECTRIC OPERATION —�
25
420300
Hand Chain Clip
46
_MODELS:
270030
/4 x /4 Square Tube
110 1
440000 EO Kit Complete Assembly, Old Style
2 6
420400
Hand Chain
47
720101
/1s" Po Rivet
71
440001
Drive Sprocket, #41 P, 72 Tooth
27
75011 A ' 1 1s" ID Round Flat Washer
72
440062
Flai Bar Brace
28
220303
12" Grum Assembly w/6eadng
73
420003
Pi a Spacer, /4` square tube x /8"
29
310200
Support Bracket. RH
74
7301,14
e" - 24 x a z" Hex Head Bolt
30
370300
Su ort Bracket. LH
7
440007
EO Kit Complete Assembly, New e
31 I
Varies
I Door Guides) i__
__
76
7(10007
ASTA Door Lapel
IMPORTANT REMARKS:
DO NOT CUT THE BANDS WHICH HOLD DOOR IN A ROLL. YOU WILL BE TOLD AT A LATER TIME EXACTLY
WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE
MANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW
THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING.
STEP #1 - CHECK THE OPENING
A. Check the height and width of the opening.
3. Check if the jambs are plumb.
C. Check if the floor and header are level.
D. Check the dimension panel for side room and
head room requirements. (SEE DIAGRAM 9)
DIAGRAM 9 1
CEILING _
! ^ROLL -A -DOOR
t SUPPORT IJ *
X BRACKETS —
Y —�
I _ I
SEE r OPENING�I SEE
OPENING Al
HEIGHT v
STEP #2 - INSTALL BRACKETS
A. Mark the horizontal location of the support
brackets (SEE DIAGRAM 9).
B. Mark the vertical location of the support
brackets by using a transit or water level.
THE DOOR MOIST BE LEVEL.
FN_o7TW Verify minimum headroom require-
ments. Dimension "X". If sufficient, lower the
brackets until"Z" is obtained. If the bracket is
lowered more than 2" this will reduce the open-
ing height. The guide height should also be
reduced accordingly.
C. Drill holes and fasten the brackets with the
proper wall fasteners required to obtain a
solid mounting. Use through bolts on soft
block or brick.
CLEARANCE REQUIREMENTS
(HEADROOM)
HEIGHT
X
Y
z
Up to 8'-0"
20"
9-1/2"
10-1/2"
Up to 10'-0"
211'
10"
11"
Up to 16-0"
23"
11"
12"
Up to 20'-0"
24"
12"
1 12"
DRIVETYPE A1* A2
+Shown
as Left
Hand
Drive
Side.
Right is
opposite
Push Up / Rope 6" 6"
—
Direct Drive 9" 6"
Pocket Wheel Reduction Gear 9" 6'
Cast Reduction Gear 9" 6"
Electric Operator 9" 6"
NOTE:
• Doors with Heavy Duty Guides, add 1" to Al and
A2 dimensions.
• All Windlock Doors add 1" to Al and A2
Dimensions.
• Note proper bracket location and provide ade-
quate backing.
DIAGRAM 10
STEP #3 - DRIVE INSTALLATION
A. Install ROPE (if equipped) as follows:
1. Drill minimum 3/e" hole in center of bottom
angle. Thread ',,14" rope through hole and tie
knot in both ends.
B. Install DIRECT DRIVE CHAIN HOIST (If
Equipped) as follows:
1. Slide Direct Drive Assembly (43) onto door
axle.
2. Align holes and install 3/a" x I 1/2" Hex Bolt (51)
through rear of end drum.
3. Install 3/e" nut (15) and lock washer (17) and
tighten securely. Repeat.
4. Feed Hand Chain through the Drive Assembly,
(SEE DIAGRAM 11)
DIAGRAM 11 J
17
DIRECT
DRIVE
ASSY. 48
C. Install the CAST REDUCTION GEAR CHAIN
HOIST (If Equipped) as follows:
1. Slide round flat washer (27) onto door axle
2. Slide Idler Gear Assembly (55, 56) onto door
axle.
3. Slide Planetary Sprocket assembly (53) and
Chain Guide Assembly (57) onto door axle and
over idler gear carrier tube.
4. Slide collar over the idler gear tube and align
holes.
5. Secure with 5116" x 3" hex head bolt (59) and
5/16" self locking nut (60). (SEE DIAGRAM 12)
NOTE: Keep Idler Gear at a 10 or 2 o'clock
position with the bottom angle being at 6 o'clock.
DIAGRAM 12f[DLIER 59 PLANETARYSPROCKET
ASSEMBLY GEAR
53,57 - ASSEMBLY
55,56
D. Install the POCKET WHEEL REDUCTION GEAR
CHAIN HOIST (If Equipped) as follows:
1. Install Drive Sprocket (67) on preferred side
using 3/e" x 11/2" Hex Bolt (51).
2. Slide 1" pipe spacer (69) onto door axle.
3. Slide pocket wheel assembly (66) onto door
axle and align sprockets parallel to each other.
4. Connect drive chain (68) around both
sprockets using the master link provided.
S. After door tension has been adjusted. (STEP 6)
Tighten set screws on pocket wheel assembly.
NOTE:'� M..
If further adjustment is nsd �; set - '
screws must be loosened for adjust�l and
retighten after adjustment. (SEE DIAL AM
DIAGRAM 13 Ze tua
DRIVE
SPROCKET A �WHEWHE
ASSEMBLY __ ISI
RIVE
SET--
SCREW ` &IN 68
Rf i
SPROCiCcT... . •.'1...
DOOR "`Z, 67 . '" •t�.
SHAFT/ �r
PIPE pCdCKET �� O
SPACERY r'WHEE'Lritaaw
(69) iy o r ASSEMBLY
E. install "NEW STYLE" ELECTRIC OPERATOR
KIT (If Equipped) as follows:
1. Install E.O. Sprocket (71) to end drum of door
on preferred side using 3/e" x 11/2" Hex Holt
(51), 3/s" Nuts (t 5) and 3/e" Lock Washer (17).
2. Slide flat round washer (27) and spring clamp
assembly (5) onto door axle and secure set
screw with clamp and washer against bearing
of the end drum. (SEE DIAGRAM 14)
DIAGRAM 14 _-
17 '
5 27 X71 .�"� 51
Install "OLD STYLE" ELECTRIC OPERATOR KIT
(If Equipped) as follows:
1. Remove spring clamp assembly (5) from door
axle (if supplied).
2. Insert 3/9" x 4 1/2" bolts (74), with 3/8" !ock wash-
er (17) through every other 3/a" hole in end
drurn.
3. Slide one end of flat bar brace (72) over each
bolt and then slide 3/4" pipe spacer (73) over
each bolt. Slide opposite end of flat bar brace
over the next bolt in counter clockwise rotation.
4. Slide bearing drum assembly over the three
bolts.
5. Attach and tighten -Na" flat washers (16), 3/e"
(17) Lock Washers, and 3/e" nuts (14) to end of
bolts.
6. Slide round flat washer (27) and spring clamp
assembly (5) onto door axle and secure against
the bearing drum assembly (28). (SEE
DIAGRAM 15)
DIAGRAM 15
N-707tC New Style E.O. Kjts are to be used with
"flush" end drum position, and Old Style E.O. Kits are
to be used with "recessed" end drum position.
STEP #4 - POSITION DOOR
ASSEMBLY
A. Place the axle clamp (9) or axle casting (8) on to
door support bracket (29,30). Lift the door assern-
bly up onto the support bracket. (SEE DIAGRAM
16). Center door assembly in the opening, it side-
ways movement is necessary, be certain the door
curtain and the axle move together.
N®T Position the door as close to the header
as possible. Allow room to spin the door. Do not allow
the door curtain to scrape the header. Do not use
forklifts or genie lifts with unprotected arms/forks.
This can cause irreparable damage to door curtain.
IDIM%z '
STEP #5 - AXLE HARDWARE
A. MANUAL PUSH-UP / ROPE DRIVE: (Both sides)
1. Place axle clamp (9) onto horizontal member of
the support bracket (29,30) and under the door
axle.
2. Place '/e" U -Bolt (i 2) over door axle and
through axle clamp.
3 Fasten U -Bolt using 3/8" nut (15), 3/8" flat wash-
er (16) and 3/3" lock washer (17) — tighten
securely. (SEE DIAGRAM 17A)
DIAGRAM 17
(A)
12
9
q
i6
17 15
(CI 64
37 t,<3
I
j0'63
11
5' 7
O
12
i
13. 14, 16, 17
10
9
0
(D)
B. DIRECT DRIVE CHAIN HOIST (Drive Side):
1. Place axle saddle casting (6) onto horizontal
member of support bracket and under the door
axle.
4. Fasten secondary axle clamp, extended keeper
plate and 3/e" U -Bolt (12) using 3/8" lock wash-
ers (17), 3/8" flat washers (16), 3/e" nuts (15) —
tighten securely. (SEE DIAGRAM 17C)
5. Install stay brace (61) onto chain guide channel
(57) using `b." x 11/4" flat head bolt (62) and
15/+6" nut (60) and tighten securely.
6. Fasten the stay brace to the support bracket
using a (64) #14 Tek Screw and 1/4" flat washer
(23). (SEE DIAGRAM! 17C)
D. POCKET WHEEL REDUCTION DRIVE CHAIN
HOIST (Drive Side) and OLD OR NEW STYLE
KITS FOR ELECTRIC OPERATION:
1. Same steps as "Cast Reduction Drive" with the
exception. of #5 and #6. Pocket wheel reduc-
tion drive and E.O. kits do not require a stay
brace.
E. NON -DRIVE SIDE (for Direct Drive, Cast or
Pocket Wheel Reduction Drives and E.O. Kits):
1. Place axle saddle casting (8) onto horizontal
member of support bracket and under the door
axle.
2. Place the axle clamp (9) and the standard
keeper plate (10) over the door axle as shown.
3. Fasten together using 3/9" x 31/2" hex bolt (13),
3/8" lock washer (17), 3/8" flat washers (16), and
3/8" nuts (fine thread) (14) — tighten securely.
(SEE DIAGRAM 17D)
NOTE. I Requires a minimum of 40 lbs. torque to
properly secure hardware.
STEP # 6 - PRE TENSION SPRINGS
A. Install chain clip (25) approximately 4'0" above
floor on chain operated doors. Installation must be
secure.
B. Apply pro -tension to the springs by rotating the
door two (2) turns in a forward direction (SEE
DIAGRAM 18). The bottom angle is to be in a 6
o'clock position.
DIAGRAM 18
C. If you're unable to rotate door to pre -tension use a
pipe wrench to rotate axle in opposite direction.
With one person on each side of door, each per-
son should firmly place a large pipe wrench on the
door axle as shown in DIAGRAM 19. Pull down to
apply tension incrementally until you achieve 2 full
rotations of the door axle. Then tighten the axle
hardware.
n Raneat Stan C if arffustment is necessary
e. rlace M" a Iv e,a ,v lam) anu u'o
keeper plate (11) over the door axle as shown
to extend keeper plate over the direct drive
chain guide channel (50).
3. Fasten together using 3/a" x 3112' hex bolt (13),
3/a" lock washer (17) 3/e" flat washers (16), and DIAGRAM 19
3/s" nuts (fine thread) (14) — tighten securely. mss
(SEE DIAGRAM 178) moor+
CAST REDUCTION DRIVE CHAIN HOIST (Drive
Side):
1. Place the axle saddle casting (9) onto the sup-
port bracket (29,30) and under the door axle.
2. Place the two axle clamps (9) and extended A
keeper plate (11) on top of the door axle as
shown. �I"Y h fr
3. Fasten axle saddle casting, axle clamp and
extended keeper plate together using 3/s" x, ;
31/2" hex bolts (13), 3/e" lock washers (17),?/s"
flat washers (16), and 3/a" nuts (fine thread (14):
— tighten securely. (SEE DIAGRAM 17C)" 0 1. �w e
STEP #7 - CUT THE BANDS
The door is now under tension.
Before cutting the bands, take hold of the door roll by
the bottom angle.
A. Cut the bands and bring the curtain down no
further than 1/4 the height of the door opening.
Secure chain over the chain retainer or wedge a
wood prop between the bottom angle and the
door roll to prevent upward travel.
STEP #8 - INSTALL DOOR STOPS
(Lift Clips) AND SLIDE BOLT
LOCKS
A. Install the door stops (18) and the slide bolt locks
using 114" x 11/4' truss head bolt (20),1/4" flat
washers (23), 5/is" nut (22), and 1/4" self locking
nut (21) per side.
B. Electrically operated doors still require door stops
(lift clips) to be installed.
I DIAGR M 2
NOTE: When installing slide bolt locks, the
threads from the truss head bolt protruding from the
self locking nut should be removed to a flush position
with the self locking nut to prevent door from hanging
up on the head stops. Clamp a pair of vice grips onto
the thread and break off.
STEP #9 - INSTALL DOOR GUIDES
A. Tho head stops on the guides should be no more
than 1" higher (to bottom of stops) than the door
header. If not, cut the bottom of the guides to
match your opening height and relocate slide bolt
notch at bottom of guide.
B. Models 201, 202, 205, 211, 231, 232, 235: Raise
the door curtain so the bottom angle is approxi-
mately 3" below the header. Slide the guide over
the door curtain and position against the door
opening allowing 1/4" clearance from edge of cur-
tain to inside the guide.
Install the top fasteners, lower curtain into guides
slowly, maintaining proper clearance and stop at
6" above the Door. Install bottom fasteners. Check
if the guides are plumb using a level. The
fasteners should be located approximately ever
24" starting 6" from finished floor. Install balance
of fasteners and bend the lead-in at the top of the
guide to a 45 degree angle.
(SEE DIAGRAMS 3 THRU 8 and 21)
DIAGRAM 21
-40— LEAD-IN
O
ST04
C. Model 203, 204, 233, 234: Use same procedure as -
above allowing 1/4" clearance between curtain and
the Windlock spur. Lower the curtain into the
guides slowly. Be sure there is sufficient clearance
for the windsock clips to enter the guides. (SEE
DIAGRAM 7 and 8)
D. For 'Windioad Certified Doors" refer to drawing for
fastener/anchor type and frequency.
E. Spray silicone lubricant in guides for ease of
operation.
NOTE: Doors ordered for concrete/masonry
application will include 1/4 x 21/2" tapcons
for guide installation. Block clips welded to back of
guide for concrete/masonry application are optional
on Models 201, 202, 205, 211, 231, 232, 235. Block
clips are standard for concrete/masonry application
on Models 203, 204. 233, 234.
STEP #10 - CHECK AND ADJUST
BALANCE
If door lowers easily and raises hard, more tension is
required. If the door lowers hard and raises easily,
less tension is required. (SEE DIAGRAM 19)
CAUTION: I For all door drives: Before
adjusting the springs, pull the doors into the up posi-
tion. Secure the door by the following methods:
1. Tie a rope around the door roll.
2. Place a clamp at the top of the guide channel
to secure the curtain in the guides.
A. Cast Reduction Drive Doors Only
When the axle clamps are
loosened, the chain leads will be under tension. Use
extreme care when handling the chain leads.
Secure both leads of the chain to the chain retainer
(25). Score a horizontal line on the axle. Loosen axle
hardware to allow axle to spin freely. Grip both leads
of the chain securely. Note direction axle must turn to
add or reduce tension (SEE DIAGRAM 19). Rotate
axle as required. Secure both chain leads to chain
retainer. Tighten all axle hardware. Repeat this opera-
tion if more or less tension is required.
B. All other doors:
®® When the axle clamps are
loosened, the springs will be very strong. You will
need two people to adjust the door tension safely.
1. Each person should firmly place a large pipe
wrench on the axle as shown in DIAGRAM 19.
Loosen the axle clamps and pull down for more
tension and up for less tension. For Pocket
Wheel Reduction Drive doors, remember to
loosen set screws prior to adjustment and
retighten securely after adjustment.
2. Retighten the axle clamp hardware.
3. Repeat the above steps if further adjustment is
necessary. begin at STEP &B.
STEP #11 -TOP DRAFT STOP
A. Top Draft Stop comes standard with Models 202,
204, 232, 234 Insulated Doors. All other Models
optional.
B. Pull door down and lock. Go outside and mark a
line on the door curtain as shown. (SEE
DIAGRAM 22)
C. Raise door 2'6" from floor, or until mark is
accessible. Place top draft stop (41) in position as
shown and secure with Tek screws. Stretch rubber
slightly and secure other end. Locate and install
the remainder of Tek screws at 6" O.C.
DIAGRAM 22
LINE YOU
O \�
O INSTALLED
O TOP DRAFT
\ STOP'
SERVICE AND MAINTENANCE HINTS
The following hints would help you to obtain free
operation.
1. DOOR CURTAIN DRAGS IN GUIDES.
A. Check that door support brackets are plumb.
B. Adjust location of guides for 'Is" -0y4" side
clearance. Top and bottom.
C. Door Drum Assembly may be set too close or
too far from wall. Note slotted brackets for
adjustment.
D. Check guides for foreign matter, such as dirt,
etc.
E. Check for damaged guides.
F. Adjust lead-in bend at top inside of guides.
(SEE DIAGRAM 21)
2. DOOR OPERATES HARD IN ONE DIRECTION:
A. Check all the above points.
B. Re -check Step No. 10.
C. If problem door has reduction drive, check 5/16"
x 3" bolt (59) that goes through axle that locks
idler gear carrier. If self locking nut (60) is over
lightened: it will cause the idler gear carrier
shaft to become egg-shaped and bind the
chain wheel.
3. CHAIN .JUMPS OFF CHAIN GEAR
A. Chain Guide Assembly could be on axle back-
wards. Make sure drive parts are assembled
correctly. See Diagram 11 for Direct Drive, and
Diagram 12 or 13 for Reduction Drives.
B. Chain Guide could be bent out of alignment
with chain wheel.
C. Check for defects in cast chain wheel or chain.
D. On Electric Operator Doors or "Pocket Wheel"
Reduction Gear Doors, check for sprocket
alignment and proper chain tension. Also check
that set screws on Pocket Wheel Assembly are
securely fastened.
4. DOOR DOES NOT CONTACT FLOOR LEVEL
A. Use spirit level to check whether door or floor is
off level. If door is out of level, proceed to
check the following points:
B. Check if "Support Brackets" and guides are
level.
C. if "A' and "B" check out all right, roll door all the
way up and see if curtain rolls up straight on
drums. End of door should be square. If cone
shaped, go to Section 5.
D. Models 231, 232, 233, 234, 235: If all of the
above check out and curtain is no more than
1/2" out of level, the following method of curtain
straightening may be used. The long side of
the curtain can be shrunk as follows: Roll door
all the way down. On the outside of the door
curtain is a steel strip 1'/a" wide. This strip
holds the curtain square. Take a screwdriver
and slightly depress strip into corrugated rib. A
small amount in each of the lower ten ribs.
Door curtain will shrink on that side.
5. DOOR DOES NOT ROLL UP STRAIGHT
A. Check all points in Section 1.
B. An alternative solution to correct the coning
door is to raise the curtain up to the stops and
determine which side of the bottom angle
touches the stops first.
C. Secure hand chain, remove guides, lower cur-
tain down to floor level. Install a drum wedge
on side of the door from which the bottom
angle touches first.
D. Proceed to Step 9 to reinstall the door guides.
E. If problem continues, consult factory.
INSTALLATION OF REPAIR PANELS
1. FOR ALL DOOR MODELS
Determine the number of sheets which need to be
replaced. Starting from the bottom of door curtain,
the lock seams occur on about 26" centers. When
ordering, please give exact length of sheet and
location on door (.e., bottom, bottom and one
intermediate, etc.)
2. REMOVE DAMAGED SHEETS
A. Secure door in its full down position by locking
the chain on the chain retainer,or by wedging a
strong piece of wood or pipe in hole at the end
of roll, against bracket. When door sheet is cut
off, the door will have a strong tendency to roll
up.
B. Remove door guides.
C. Cut off damaged sheet. (see Diagram 23).
Scribe a straight line and cut door sheet off
using nibblers.
D. Cut the sidestripping and remove damaged
sheat(s).
3. INSTALL NEW SHEET(S)
A. CIamD new sheet in location as shown.
S. Drill holes for'/s" dia. rivets (#30) at S" O.C.,
top and bottom and shown. Pop rivet as you
go.
C. Trim sidestrip as follows: Overlap steel/rubber 3
corrugations. Install the buttons and rivets. Trim
PVC Rubber as close as possible to the nearest
staple.
DIAGRAM 23
ASTA Door Corporation
PHONE: 770-974-2600
FAX: 770-974-1455
WEBSITE: www.astadoor.com
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ASTA Door Corporation
PHONE: 770-974-2600
FAX: 770-974-1455
WEBSITE: www.astadoor.com