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HomeMy WebLinkAboutFL8248_R13_II_312957 P6 8000-8024-8100-8124 PostI WINDLOAD POST Wayne—Dalton Corp. P.O. Bo 888) 827 H3p6�OH 44660 MODELS 8000/8100/8024/8124 www.wayne—dalton.com INSTALLATION INSTRUCTIONS IMPORTANT NOTICE! READ THE ENCLOSED INSTRUCTIONS CAREFULLY BEFORE INSTALLING THIS WIND LOAD POST. PAY CLOSE ATTENTION TO ALL WARNING LABELS AND NOTES. THIS MANUAL SHOULD BE ATTACHED TO THE WALL IN CLOSE PROXIMITY TO THE WIND LOAD POST. ©Copyright 2006 Wayne—Dalton Corp. Part No. 312957 P6 WIND LOAD POST INSTALLATION INSTRUCTIONS STEP 1: 14 GA NO. 2 HALF HINGE STEP 3: ATTACH THE HEADER LOCK BRACKET TO THE PLACE THE POST ASSEMBLY FROM STEP 2 (4) 1/4-14x7/8" SELF HEADER USING THE (4) 5/16"x1-5/8" LAG DRILLING CRIMPTITE EXTENSION INTO THE NOTCH IN THE HEADER SCREWS PROVIDED AS SHOWN IN FIGURE 1. LOCK BRACKET UNTIL THE TOP PLATE TOP PLATE THE HEADER LOCK BRACKET SHOULD BE IN U -BAR EXTENSION LINE WITH THE INTERMEDIATE HINGES WHERE HEADER _ THE POST IS TO BE INSTALLED AND LOCATED (2) 5/16-12x1" i SUCH THAT THE BOTTOM OF THE BRACKET IS HEADER LOCK�" TOP LOCK APPROXIMATELY 2-1/2" ABOVE THE TOP OF BRACKET TRACE THE OUTLINE OF THE BOTTOM OF THE PLATE THE DOOR. 1/2-13x3-1/2" I POST ASSEMBLY AND SET ASIDE UNTIL STEP HEX BOLT 5. LOCATE THE CENTER OF THE TRACED NOTE: DRYWALL OR ANY OTHER SACRIFICIAL OUTLINE BY CONNECTING THE CORNERS TO FORM AN Y. AT THE INTERSECTION OF THE MATERIAL COVERING THE HEADER MUST BE OF 3-1/2" DEEP INTO THE FLOOR. CLEAN BOTTOM LOCK PLATE REMOVED PRIOR TO INSTALLING THE HEADER ( I LOCK BRACKET AND REPLACED WITH THE SAME THICKNESS OF WOOD. IF THIS PROCESS 2-1/2" IS REQUIRED, THE LENGTH OF THE LAG / SCREWS MUST BE INCREASED ACCORDINGLY TO INCLUDE THE THICKNESS OF THE WOOD SO THAT A MINIMUM OF 1-1/2" OF LAG SCREW PENETRATION INTO THE HEADER IS (4) 5/16-12 MAINTAINED. (4) 5/16x1-5/8" x 1" SELF LAG SCREWS DRILLING STEP 2: SCREWS ALIGN THE LARGE DIAMETER HOLE IN THE TOP 5/16-18x2-1/2" PLATE EXTENSION WITH THE FIRST HOLE IN HEX BOLT & NUT INNER THE TOP LOCK PLATE AS SHOWN IN FIGURE 1 POST AND BOLT TOGETHER WITH (1) FIGURE 1 5/16-18x2-1/2" HEX BOLT AND NUT. ALIGN THE ASSEMBLY OVER THE TOP OF THE INNER POST AND SECURE WITH (4) 5/16-12x1" SELF DRILLING SCREWS THROUGH THE HOLES PROVIDED IN THE TOP LOCK PLATE. SLIDE THE OPPOSITE END OF THE INNER POST INTO ONE END OF THE OUTER POST. STEP 5: (4) 5/16-12x1" PLACE THE HALF HINGE AT THE BOTTOM OF SELF DRILLING SCRE THE BOTTOM SECTION IN LINE WITH THE INTERMEDIATE HINGES AND JUST ABOVE THE LOWEST U -BAR AND ATTACH WITH (4) 1/4-20x11/16" SELF DRILLING SCREWS AS SHOWN IN FIGURE 2. ASSEMBLE THE BOTTOM LOCK PLATE BY SLIDING (1) 1/2-13x3-1/2" BOLT DOWN THROUGH THE TOP THE BRACKET AND SECURING WITH THE HEX NUT FROM BELOW. ATTACH THE BOTTOM LOCK PLATE TO THE BOTTOM OF THE OUTER POST WITH (4) 5/16-12x1" SELF DRILLING SCREWS AS SHOWN IN FIGURE 2. OUTER POST LOCKING STRAP m 1/2-13 HEX NUT FIGI/RF 14 GA NO. 2 HALF HINGE STEP 3: ATTACHED TO DOOR WITH PLACE THE POST ASSEMBLY FROM STEP 2 (4) 1/4-14x7/8" SELF INTO POSITION BY LOWERING THE TOP PLATE DRILLING CRIMPTITE EXTENSION INTO THE NOTCH IN THE HEADER SCREWS ALIGNED WITH LOCK BRACKET UNTIL THE TOP PLATE THE TOP OF THE LOWEST EXTENSION SEATS IN THE BOTTOM OF THE U -BAR NOTCH. ALLOW THE OUTER POST TO SLIDE DOWN THE INNER POST UNTIL THE BOTTOM OF THE OUTER POST RESTS ON THE FLOOR. 5/16" HITCH PIN PLUMB THE POST ASSEMBLY. (2) 5/16-12x1" SELF DRILLING STEP 4: SCREWS W/ 5/16 ENSURING THE POST ASSEMBLY IS PLUMB, FLAT WASHERS TRACE THE OUTLINE OF THE BOTTOM OF THE OUTER POST ON THE FLOOR. REMOVE THE 1/2-13x3-1/2" I POST ASSEMBLY AND SET ASIDE UNTIL STEP HEX BOLT 5. LOCATE THE CENTER OF THE TRACED \ OUTLINE BY CONNECTING THE CORNERS TO FORM AN Y. AT THE INTERSECTION OF THE Y, DRILL A 5/8" DIAMETER HOLE A MINIMUM OF 3-1/2" DEEP INTO THE FLOOR. CLEAN BOTTOM LOCK PLATE DUST OUT OF HOLE. STEP 5: (4) 5/16-12x1" PLACE THE HALF HINGE AT THE BOTTOM OF SELF DRILLING SCRE THE BOTTOM SECTION IN LINE WITH THE INTERMEDIATE HINGES AND JUST ABOVE THE LOWEST U -BAR AND ATTACH WITH (4) 1/4-20x11/16" SELF DRILLING SCREWS AS SHOWN IN FIGURE 2. ASSEMBLE THE BOTTOM LOCK PLATE BY SLIDING (1) 1/2-13x3-1/2" BOLT DOWN THROUGH THE TOP THE BRACKET AND SECURING WITH THE HEX NUT FROM BELOW. ATTACH THE BOTTOM LOCK PLATE TO THE BOTTOM OF THE OUTER POST WITH (4) 5/16-12x1" SELF DRILLING SCREWS AS SHOWN IN FIGURE 2. OUTER POST LOCKING STRAP m 1/2-13 HEX NUT FIGI/RF WIND LOAD POST INSTALLATION INSTRUCTIONS STEP 6: PLACE THE POST ASSEMBLY INTO POSITION BY LOWERING THE TOP PLATE EXTENSION INTO THE NOTCH IN THE HEADER LOCK BRACKET UNTIL THE TOP PLATE EXTENSION SEATS IN THE BOTTOM OF THE NOTCH. ALLOWING THE OUTER POST TO SLIDE DOWN THE INNER POST, INSERT THE 1/2-13x3-1/2" BOLT AT THE BOTTOM OF THE OUTER POST INTO THE HOLE IN THE FLOOR. ENSURE THE BOLT IS FULLY INSERTED INTO THE FLOOR. THE NUT ON THE UNDERSIDE OF THE BOTTOM LOCK PLATE MUST REST ON THE FLOOR. STEP 7: BEGINNING AT THE TOP HINGE, PLACE THE STRAP OVER THE POST AS SHOWN IN FIGURE 3. ALIGN THE HOLES IN THE ENDS OF THE STRAP OVER THE TUBE IN THE HINGE AND INSERT A 5/16" HITCH PIN AS SHOWN. RAISE THE BACK OF THE STRAP UNTIL THE STRAP IS PERPENDICULAR TO THE POST. CONNECT THE STRAP TO THE POST WITH (1) 5/16-12x1" SELF DRILLING SCREW AND FLAT WASHER 1/4" ABOVE THE STRAP ON THE GARAGE SIDE OF THE POST AND 1/4" BELOW THE STRAP ON THE DOOR SIDE OF THE POST AS SHOWN. DO NOT TIGHTEN THE SCREWS AGAINST THE STRAP. REPEAT FOR THE REMAINING STRAPS. THE BOTTOM LOCKING STRAP SHOULD BE LOCATED AT THE HALF HINGE LOCATION INSTALLED IN STEP 5. NOTE: THE STRAP IS DESIGNED TO SLIDE FREELY BETWEEN THE SCREWS ALLOWING MOVEMENT OF THE DOOR RELATIVE TO THE POST. DO NOT PLACE THE SCREWS THROUGH THE STRAP OR TIGHTEN THE SCREWS TOO TIGHT RESTRICTING MOVEMENT. AFTER ALL OF THE STRAPS HAVE BEEN INSTALLED, CHECK THE POST TO MAKE SURE IT IS SECURE BY LIFTING UP ON THE POST. IF THE POST RAISES OUT OF THE HEADER LOCK BRACKET, CHECK THE LOCATION OF THE SCREWS ABOVE AND BELOW THE STRAPS. THE GARAGE SIDE SCREWS MUST BE LOCATED ABOVE THE STRAP AS SHOWN IN THE FIGURE 4. STORAGE INSTRUCTIONS AND DECAL INSTALLATION CONTINUED ON PAGE 4 (4) 1/4-14x5/8" SELF -TAPPING S( CENTER HINGE (2) 5/16-12x1" SELF DRILLING SCREWS W/ 5/16 FLAT WASHERS - 5/16" HITCH PIN---- ALUMINUM INSALUMINUM POST -3- LOCKING STRAP COMPLETED INSTALLATION ON (4) SECTION DOOR FIC, 4 WIND LOAD POST INSTALLATION INSTRUCTIONS CURING POSTS FOR STORAGE STEP 1: LOCATE A CONVENIENT LOCATION AS CLOSE TO THE DOOR AS POSSIBLE AND MOUNT A HEADER LOCK BRACKET TO THE WALL SUCH THAT THE DISTANCE BETWEEN THE BOTTOM OF THE HEADER LOCK BRACKET AND THE FLOOR IS 4" GREATER THAN THE DISTANCE BETWEEN THE FLOOR AND THE BOTTOM OF THE HEADER LOCK BRACKET MOUNTED OVER THE DOOR. THE HEADER LOCK BRACKET FOR STORAGE SHALL BE MOUNTED WITH A MINIMUM OF (2) 5/16"x1-5/8" LAG SCREWS (ONE EACH SIDE) INTO SOLID WOOD. MASONRY ANCHORS MAY BE SUBSTITUTED FOR MOUNTING DIRECTLY TO MASONRY OR CONCRETE. PROVIDE WOOD BLOCKING ADEQUATELY SECURED TO STRUCTURE AS REQUIRED FOR OTHER SUBSTRATES. STEP 2: MOUNT A HALF HINGE TO THE WALL IN LINE WITH THE HEADER LOCK BRACKET SUCH THAT THE DISTANCE BETWEEN THE CENTERLINE OF THE TUBE IN THE HALF HINGE AND THE FLOOR IS 4" GREATER THAN THE DISTANCE BETWEEN THE CENTERLINE OF THE TUBE IN THE HALF HINGE ON THE DOOR AND THE FLOOR WHEN THE DOOR IS FULLY CLOSED. THE HALF HINGE FOR STORAGE SHALL BE MOUNTED WITH A MINIMUM OF (2) 5/16"x1-5/8" LAG SCREWS INTO SOLID WOOD. MASONRY ANCHORS MAY BE SUBSTITUTED FOR MOUNTING DIRECTLY TO MASONRY OR CONCRETE. PROVIDE WOOD BLOCKING ADEQUATELY SECURED TO STRUCTURE AS REQUIRED FOR OTHER SUBSTRATES. WOOD. STEP 3: PLACE THE POST INTO THE STORAGE POSITION BY LOWERING THE TOP PLATE EXTENSION INTO THE NOTCH IN THE HEADER LOCK BRACKET UNTIL THE TOP PLATE EXTENSION SEATS IN THE BOTTOM OF THE NOTCH. SECURE THE BOTTOM LOCKING STRAP TO THE HALF HINGE USING THE 5/16" HITCH PIN. PLACE ALL REMAINING HITCH PINS INTO THE REMAINING LOCKING STRAPS FOR STORAGE. INSERT THE PLASTIC PLUG INTO THE HOLE IN THE FLOOR. FOR MODELS 8024/8124 ONLY: ATTACH ONE END OF THE PROVIDED LONG CHAIN TO THE TOP PLATE EXTENSION WITH A #6 BOLT AND NUT. SLIDE THE BOLT THROUGH A LOOP IN ONE END OF THE CHAIN, THEN INTO AN AVAILABLE HOLE IN THE TOP PLATE EXTENSION. PLACE THE NUT ONTO THE BOLT AND TIGHTEN. ON THE OTHER END OF THE CHAIN, SLIDE THE S -HOOK THROUGH A LOOP IN THE CHAIN AND THROUGH AN AVAILABLE HOLE IN THE HORIZONTAL ANGLE. CLOSE THE LOOPS IN THE S -HOOK TO PREVENT THE S -HOOK FROM DISENGAGING THE CHAIN OR HORIZONTAL ANGLE. ATTACH THE SMALL FLAT LOOP END OF THE PROVIDED SHORT CHAIN TO THE KEY RING ON THE HITCH PIN. ATTACH THE LARGE ROUND LOOP ON THE OTHER END OF THE CHAIN TO THE POST WITH A #8 X 3/4" SELF DRILLING SCREW. REPEAT FOR ALL HITCH PINS. A TTA CHING THE INS TALLA TION DECALS AFTER INSTALLATION IS COMPLETE, LOCATE AN OBVIOUSLY VISIBLE LOCATION ON THE INSIDE OF THE GARAGE DOOR AND THE POST AND PLACE THE PROVIDED INSTALLATION LABELS AND TAG ONTO THE DOOR AND POST FOR FUTURE REFERENCE - REFER TO FIGURE 5. IMPORTANT LABELS AND TAG MUST BE ATTACHED TO BOTH DOOR AND POST. 1. APPLIED BY INSTALLER - ONE (1) WIND LOAD PSF LABEL PER DOOR. 2. APPLIED BY INSTALLER - ONE (1) WIND LOAD POST INSTALLATION INSTRUCTIONS LABEL TO BE APPLIED TO INSIDE OF DOOR, NEAR END OF SECOND SECTION. 3. APPLIED BY INSTALLER - ONE (1) EMERGENCY HIGH WIND SITUATIONS TAG TO BE APPLIED TO POST(S) WHEN STORED ON WALL FOR CONSTANT REMINDER TO CONSUMER. -4- F16I/RF .5