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HomeMy WebLinkAboutProduct approval -skylight/tubular device . , •' - - it • 1 _ C �r - G 10 0 '�" y U • • icipation m 3 en icate o Part _ d a Is Hereby Granted to: Solatube International, Inc. - 2210 Oak Ridge Way Vista, California 92081-8341 To attest the manufacturer is a licensed participant in the Keystone Quality Assurance Program Licensee No: 0110 Scope of Licensure: FPA Expires: 04/25/2022 — 7 Granted: 02/07/2018 - KE,YSTON� - CERTIFICAT/ONS, INC- /l1l Ongoing program licensure may be verified at Jon Hill, President _ www.keystonecerts.com Product Evaluation Report Date: February 7, 2018 PTC Report No.: 1971 Report Revision No.: 5 PTC Project No.: 417-0905 Product Mfg.: Solatube International, Inc. 2210 Oak Ridge Way Vista, CA 92081 Product Name: Impact 160 DS(10"), 290 DS(14")&300 DS(14")Tubular Daylight Device- HVHZ Product Category: Sky Lights Product Sub-Category: Skylight Compliance Method: Product Approval Rule 61G20-3.005(1)(d)—Product Evaluation Report by a Licensed Professional Engineer Prepared By: Robert J. Amoruso, P.E. Florida P.E. License Number 49752 PTC Product Design Group, LLC FBPE Certification of Authorization No. 25935 �pMES Digitally signed CERTIFICATE OF INDEPENDENCE �� t,...••..... y �.�` ��i. PTC Product Design Group,LLC and Robert J.Amoruso, N 49752 :o: by Robert J P.E.do not have,nor will acquire,any financial interest =-aAmoruso cc in the company manufacturing or distributing %9: STA a OF F :1uZ product(s) covered by this Product Evaluation Report ��'�,0'�F O R%V `'�,��� Date: 20 1 8.02.07 PTC Product Design Group,LLC and Robert J.Amoruso, ,�'��_i`S�ONALE�.�``,� • ,,,,,,,,,,. P.E. do not have, nor will acquire any financial interest 09:24:59 -0500 in any other entity involved in the approval process or Evaluated by: testing of the product(s) covered by this Product Robert J.Amoruso, P.E. Evaluation Report. Florida P.E. License Number 49752 PTC Product Design Group, LLC Project No.417-0905 Page 1 1 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax:321-690-1789 FBPE Certification of Authorization No. 25935 Project Scope Evaluate Solatube Impact 160 DS(10"), 290 DS (14") &300 DS(14")Tubular Daylight Device for conformance to the Current Edition of the Florida Building Code—Building and Residential Volumes including the High Velocity Hurricane Zone (HVHZ). Prepare the following: • Product Installation Details/Drawings (Reference 1) • Installation Anchorage Evaluation (Reference 3) • Product Evaluation Report (this report) Description of Product — Installation Requirements See Reference 1 for a description of the product, its installation and other pertinent data related to its approved use. Limitations and Conditions of Use This product evaluation report contains or makes reference to specifications,technical details and installation details and/or methods that pertain to the proper use and/or installation of the product specified herein. Specific limitations and conditions of its use including but not limited to the following are contained in Reference 1 and are the subject of Product Approval in accordance with the State of Florida Product Approval Rule 61G20- 3. • Design Pressure Rating(psf) • Installation restrictions. • Installation substrate requirements. • Product description. • Installation anchor requirements. • Product components. Quality Assurance This product is manufactured under a quality assurance program audited by an approved Certification and Quality Assurance Entity Keystone Certifications Inc. (KCI) as required in Rule 61G20-3.005(3). See FBC Organization No. CER1523 and QUA1824 for approval under Rule 61G20-3. PTC Product Design Group, LLC Project No.417-0905 Page 12 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax: 321-690-1789 FBPE Certification of Authorization No. 25935 Code Conformance — Performance Testing Reference 2.a conducted testing to the following standard(s).See Reference 3.b for Code Conformance Evaluation to the Current Edition FBC for these testing standards. 1) TAS 201-94-Impact Test Procedures 2) TAS 202-94-Criteria for Testing Impact& Nonimpact Resistant Building Envelope Components Using Uniform Static Air Pressure 3) TAS 203-94-Criteria for Testing Products Subject to Cyclic Wind Pressure Loading DESIGN PRESSURE LIMITATIONS • From Reference 2.a o Uniform Load Structural Test Pressures where+210/-140 psf. o Water Test Pressure of+10.5 psf. o Cyclic Wind Loading Pressure of+/-70 psf. • Apply the following factors to arrive at Design Pressure. o A Safety Factor of 2 applied to the Uniform Load Structural Test Pressures to arrive at Design Pressures of+105/-70 psf. o A factor of 1/0.15=6.67 applied to the Water Test Pressure arrive at Design Pressures of+70 psf. • Overall Design Pressure is+/-70 psf. Code Conformance — Plastics The Current Edition Florida Building Code, Chapter 26 define requirements for Approved Plastics.The following table summarizes plastics testing for applicable components. See Reference 3.b for Code Conformance Evaluation to the Current Edition FBC for the testing standards mentioned below. BOM Item No. in parenthesis refer to drawing number SOLA0004 and SOLA0013 unless otherwise indicated. OUTER DOME(1), DOME RING (3),TOP TUBE CLIP(7)AND INNER DOME(26 on SOLA0004 and 27 on SOLA0013)testing for High Impact Acrylic PMMA(Poly(methyl methacrylate)) Attribute Report ASTM Result Acceptance Reference Criteria Outdoor 2.b.i ASTM G155-05a 9.25% +/- 10% Exposure and D638-03 difference in tensile strength Rate of Burning 2.b.ii ASTM D635-06 CC2 CC1 or CC2 Self-Ignition 2.b.iii ASTM D1929-96 982°F >650°F Temperature Smoke Density 2.b.iv ASTM E84-06 400 <450 Conclusion:ACCEPTABLE PTC Product Design Group, LLC Project No.417-0905 Page 13 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax: 321-690-1789 FBPE Certification of Authorization No. 25935 OUTER DOME(1),DOME RING (3),TOP TUBE CLIP(7)AND INNER DOME(26 on SOLA0004 and 27 on SOLA0013)testing for High Impact Acrylic PMMA(Poly(methyl methacrylate)) Attribute Report ASTM Result Acceptance Reference Criteria Outdoor 2.6 ASTM G155- 3.3% +/- 10% Exposure 00ael and difference in D638-03 tensile strength Rate of Burning 2.c.ii ASTM D635-06 CC1 CC1 or CC2 Self-Ignition 2.c.iii ASTM D1929- 930°F >650°F Temperature 96(2001)e1 Smoke Density 2.c.iv ASTM D2843-99 5.8 < 75 Conclusion:ACCEPTABLE EFFECT LENS(17)testing for PET-GAG (PET-Polyethylene Terephthalate, High Frequency Welding Grade- GAG) Attribute Report ASTM Result Acceptance Reference Criteria Rate of Burning 2.d.ii ASTM D635-06 CC1 CC1 or CC2 Self-Ignition 2.d.iii ASTM D1929- 765°F >650°F Temperature 96(2001)e 1 Smoke Density 2.d.iv ASTM E84-09a 95 <450 Conclusion:ACCEPTABLE CEILING RING (16)AND DRESS RING (19)testing for Medium Impact Acrylic PMMA(Poly(methyl methacrylate)) Attribute Report ASTM Result Acceptance Reference Criteria Outdoor 2.e.iv ASTM G155-05a 9.25% +/- 10% Exposure and D638-03 difference in tensile strength Rate of Burning 2.e.i ASTM D635-06 CC2 CCI or CC2 Self-Ignition 2.e.ii ASTM D1929-96 982°F >650°F Temperature Smoke Density 2.e.iii ASTM E84-06 400 <450 Conclusion:ACCEPTABLE PTC Product Design Group, LLC Project No.417-0905 Page 14 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax:321-690-1789 FBPE Certification of Authorization No. 25935 CEILING RING (16)AND DRESS RING (19)testing for Medium Impact Acrylic PMMA(Poly(methyl methacrylate)) Attribute Report ICC-ES Report Result Acceptance Comment Reference Criteria Rate of Burning 2.f.i &2.f.ii ICC-ES ER-1084 CC2 CC1 or CC2 IBC-2606 has Self-Ignition 2.f.i &2.f.ii and ESR-1653 Conformance >650°F same Temperature per ICC-ES ER- requirements as Smoke Density 2.f.i &2.f.ii 1084 and ESR- <450 Current Edition 1653 FBC,Chapter 26 Conclusion:ACCEPTABLE DIFFUSER PANEL(18)testing for Medium Impact Acrylic PMMA(Poly(methyl methacrylate)) Attribute Report ASTM Result Acceptance Reference Criteria Rate of Burning 2.g.i ASTM D635-06 CC2 CC1 or CC2 Self-Ignition 2.g.ii ASTM D1929-96 992°F >650°F Temperature Smoke Density 2.g.iii ASTM E84-06 350 <450 Conclusion:ACCEPTABLE DIFFUSER PANEL(18)testing for Polycarbonate Sheet Attribute Report ASTM Result Acceptance Reference Criteria Rate of Burning 2.h.i ASTM D635-74 CC2 CC1 or CC2 Self-Ignition 2.h.ii ASTM D1929- 896°F >650°F Temperature 68(1975) Smoke Density 2.h.iii ASTM D2843-93 38 < 75 Conclusion:ACCEPTABLE ACRYLIC LENS AND TRIM RING (Various—BOM—Optional Diffusers on SOLA0004)testing for Acrylic Attribute Report ASTM Result Acceptance Reference Criteria Rate of Burning 2.i.i ASTM D635-14 CC2 CC1 or CC2 Self-Ignition 2.i.i ASTM D1929-16 878°F >650°F Temperature Smoke Density 2.i.i ASTM D2843-16 13.4 < 75 Conclusion:ACCEPTABLE PTC Product Design Group, LLC Project No.417-0905 Page ( 5 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax: 321-690-1789 FBPE Certification of Authorization No. 25935 Performance and Testing Standards Reference 2.a conducted air, water and structural testing including impact and cyclic loading to the following standard(s). 1) TAS 201-94-Impact Test Procedures 2) TAS 202-94-Criteria for Testing Impact& Nonimpact Resistant Building Envelope Components Using Uniform Static Air Pressure 3) TAS 203-94-Criteria for Testing Products Subject to Cyclic Wind Pressure Loading Reference 2.b, 2.c, 2.d, 2.e, 2.g, 2.h and 2.i conducted plastics testing to the following standard(s). 1) ASTM G155-05a,Standard Practice for Operating Xenon Arc Light Apparatus for Exposure of Non- Metallic Materials 2) ASTM G155-00ael,Standard Practice for Operating Xenon Arc Light Apparatus for Exposure of Non- Metallic Materials 3) ASTM D638-03,Standard Test Method for Tensile Properties of Plastics 4) ASTM D635-06,Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position. 5) ASTM D635-74,Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position. 6) ASTM D1929-96(2001)e1,Standard Test Method for Determining Ignition Temperature of Plastics. 7) ASTM D1929-96,Standard Test Method for Determining Ignition Temperature of Plastics. 8) ASTM D1929-68(1975),Standard Test Method for Determining Ignition Temperature of Plastics. 9) ASTM E84-06,Standard Test Method for Surface Burning Characteristics of Building Materials 10) ASTM E84-09a,Standard Test Method for Surface Burning Characteristics of Building Materials 11) ASTM D 2843-99,Standard Test Method for Density of Smoke from the Burning or Decomposition of Plastics. 12) ASTM D 2843-93,Standard Test Method for Density of Smoke from the Burning or Decomposition of Plastics. 13) ASTM D635-14,Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position 14) ASTM D1929-16,Standard Test Method for Determining Ignition Temperature of Plastics 15) ASTM D2843-16, Standard Test Method for Density of Smoke from the Burning or Decomposition of Plastics Reference 2.f recorded ICC/FBC conforming plastics testing in the following evaluation reports. 1) ICC-ES Report No. ER-1084 2) ICC-ES Report No. ESR-1635 PTC Product Design Group, LLC Project No.417-0905 Page 16 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax: 321-690-1789 FBPE Certification of Authorization No. 25935 References and Supporting Documents 1) Drawings a. SOLA0004, Rev. E, dated 10/17/17,signed and sealed by Robert J. Amoruso, PE,Solatube Impact 160 DS(10")and 290 DS(14") Tubular Daylight Device-Installation Anchorage Details. b. SOLA0013,Original Issue, dated 10/17/17,signed and sealed by Robert J.Amoruso, PE,Solatube Impact 300 DS(14") Tubular Daylight Device-Installation Anchorage Details. 2) Testing(note that References 2.b thru 2.h have the BOM Item description and (Item No.)shown. a. Architectural Testing Inc.Test Report No.85320.01-301-18, dated 9/08/08,Solatube Impact 160 DS(10")and 290 DS(14")Tubular Daylight Device testing to TAS 201, TAS 202 and TAS 203, signed and sealed by Joshua M. Royce, P.E. i. 300 DS(14")Tubular Daylight Device same as 290 DS for exterior skylight components. Therefore,Test Report No. 85320.01-301-18 applicable. b. OUTER DOME (1), DOME RING (3),TOP TUBE CLIP (7)AND INNER DOME (26)testing for High Impact Acrylic PMMA(Poly(methyl methacrylate)) i. Intertek Test Report No. 3143957-004, dated 9/24/08,testing to ASTM G155-05a and D638-08 in accordance with ASTM D2565-99. ii. SGS Test Report No. 177:013002-01-R1, dated 6/10/08,testing to ASTM D635-06. iii. SGS Test Report No. 177:013002-02-R1, dated 6/10/08,testing to ASTM D1929-96. iv. SWRI Test Report No.01.12693.01.139, dated 4/5/07,testing to ASTM E84-06. c. OUTER DOME (1), DOME RING (3),TOP TUBE CLIP (7)AND INNER DOME (26)testing for High Impact Acrylic PMMA(Poly(methyl methacrylate)) i. Architectural Testing Inc.Test Report No. 58735.01-106-18, dated 1/4/07,testing to ASTM G155-00ael and D638-03. ii. SGS Test Report No. 177:002666-03, dated 1/2/07,testing to ASTM D635-06. iii. SGS Test Report No. 177:002666-01, dated 1/13/07,testing to ASTM D1929-96(2001)e1. iv. SGS Test Report No. 177:002666-02, dated 1/2/07,testing to ASTM D2843-99. d. EFFECT LENS(17), PET-GAG (PET-Polyethylene Terephthalate, High Frequency Welding Grade- GAG)testing L SGS Test Report No. 2138368-1, dated 8/27/10,testing to ASTM D635-06. ii. SGS Test Report No. 2138368-3,dated 2/2/10,testing to ASTM D1929-96(2001)e1. iii. SGS Test Report No. 2138368-2,dated 8/31/10,testing to ASTM E84-09a. e. CEILING RING (16)AND DRESS RING (19)testing for Medium Impact Acrylic PMMA(Poly(methyl methacrylate)) i. SGS Test Report No. 177:013002-01-R1, dated 6/10/08,testing to ASTM D635-06. ii. SGS Test Report No. 177:013002-02-R1, dated 6/10/08,testing to ASTM D1929-96. iii. SWRI Test Report No.01.12693.01.139, dated 4/5/07,testing to ASTM E84-06. PTC Product Design Group, LLC Project No.417-0905 Page 17 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax: 321-690-1789 FBPE Certification of Authorization No. 25935 l iv. Intertek Test Report No. 3143957-004, dated 9/24/08,testing to ASTM G155-05a and D638-08 in accordance with ASTM D2565-99. f. CEILING RING (16)AND DRESS RING (19)testing for Medium Impact Acrylic PMMA(Poly(methyl methacrylate)) i. ICC-ES Report No. ER-1084 demonstrates compliance to I-Codes for use in skylight applications. Report No. ER-1084 and Current Edition FBC requirements same based on review of documented results. ii. ICC-ES Report No. ESR-1635 demonstrates compliance to I-Codes for use in skylight applications. Report No. ESR-1635 and Current Edition FBC requirements same based on review of documented results. g. DIFFUSER PANEL(18)testing for Medium Impact Acrylic PMMA(Poly(methyl methacrylate)) L SGS Test Report No. 177:013002-03-R1, dated 6/10/08,testing to ASTM D635-06. ii. SGS Test Report No. 177:013002-04-R1, dated 6/10/08,testing to ASTM D1929-96. iii. SWRI Test Report No.01.13536.01.060, dated 1/30/08,testing to ASTM E84-06. h. DIFFUSER PANEL(18)testing for Polycarbonate L SGS Test Report No. 153367-2,dated 4/2/01,testing to ASTM D635-74. ii. SGS Test Report No. 153367-1,dated 4/2/01,testing to ASTM D1929-68(1975). iii. SGS Test Report No. 153367-3,dated 4/2/01,testing to ASTM D2843-93. i. Acrylic Lens and Trim Ring(Various in BOM of Optional Diffusers)testing for Acrylic Material i. Intertek/ATI Test Report No. G3786.01-106-24, dated 4/28/17 for Huashuaite Clear Acrylic Sheet Material 3) Reports a. Engineering Analysis:Anchorage and product verification has been substantiated by calculation prepared,signed and sealed by Robert J. Amoruso, P.E. in accordance with the current edition of the Florida Building Code. b. PTC Report No. 1971-EER, Rev. 5,Solatube Impact 160 DS(10"),290 DS(14")and 300 DS(14") Tubular Daylight Device—Referenced Testing Standards Equivalency Evaluation, dated 2/7/18, signed and sealed by Robert J. Amoruso, P.E. PTC Product Design Group, LLC Project No.417-0905 Page 18 PO Box 520775 Report No. 1971, Rev. 5 Longwood, FL 32752-0775 Phone:321-690-1788 Fax: 321-690-1789 FBPE Certification of Authorization No. 25935