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Home My WebLink AboutDrawing 1 ve OK 1 , , , , INTRODUCTION INTERLOCK KIT K-6516 INTERL&MY This manual provides instructions for safe insta lation of the InterLock Kit onto a Cutler Hammer BR-series panel. The back plate sits securely on the face of the panel cover while allowing the front plate to slide between the main and generator breaker positions. The InterLock Kit will only allow one of these breakers to be in the "ON"p sition meeting the requirements of Article 702 of the National Electric Code ANSI/NFPA 70. The installation of the breaker retaining strap meets Article 408.36 (NEC 2008). SAFETY PRECAUTIONS—IMPORTANT AFETY INSTRUCTIONS WARNING: HAZARD OF ELECTRIC SH CK OR EXPLOSION - This kit must be installed and serviced only by qualified electrical personnel - Turn off all power supplying the equip exit where this kit will be installed before working on or inside the equipment - Always use a properly rated voltage sen ing device to confirm that all power is off - Replace all devices, doors, and covers after installing this kit before turning on power to the equipment - Always wear safety eyewear while drilling or working around electrical equipment FAILURE TO FOLLOW THESE INSTRUC TIONS CAN RESULT IN SERIOUS INJURY OR DEATH SAVE THESE INSTRUCTIONS INSTALLATION INSTRUCTIONS 1) Disconnect power to the panel 2) Separate plates. Remove backing from the double stick tape. Align back plate (P-6511) with the top of the slot 1 breaker with the lip resting on the top of the slot 2 breaker on the front of the panel cover. See Figure I(Do not drill holes at this time) 3) Remove panel cover 4) Relocate breakers from slots 2 and 4 (top 2 spaces of the right breaker column)utilizing piggyback breakers as necessary to create the needed spaces 5) Install generator breaker in the 2,4 slot. 6) Slide the breaker retainer(B-1005)be een breakers 3,4 and breakers 5,6 (see figure 4) with the tab pointing toward main break-,r to land on breakers 3,4 (see figure 5).Mark hole locations on back of panel. Temporarily remove the breaker retainer and using drill bit(D-1005)provided, drill holes slightly through the back of the panel. Re-insert breaker retainer and fasten to the panel using the two self tapping bonding screws (H- 1005)provided. (See figure 6). 7) On suitable surface use included 11/64 drill bit(H-6515)to drill holes in the panel cover through the predrilled holes on the back plate(P-6511) 8) Use file to smooth surface around holes and remove the burrs on back of panel cover. On the back of the panel cover file away aint to allow entire screw head to sit with metal to metal contact.The binder scr ws (H-6514)must sit flush with the back of the panel cover 9) Insert binder screws (H-6514)through he back of the panel cover,back plate(P-6511), and front plate(P-6512). Use the bindei post(H-6513)to attach to front of binder screws (H-6514). Handhold binder post(H-6513)while using screwdriver to tighten the binder screws (H-6514).Back plate should sit u-mly and the front plate should slide easily. Be careful not to over-tighten. 10)Set generator and main breakers in the`OFF"position and reattach panel cover Figure I Figure H d �ry a.' r►t3K 'i i ' 4 a. A4 11)With the panel cover firmly in place tes the InterLock to make sure that it transfers easily between positions. BOTH BREAKERS SHOULD NOT BE ABLE TO BE IN THE "ON"POSITION AT THE SAME TI1V E. Even with moderate pressure you should not be able to engage both breakers at once 12)Apply thread lock(H-6516)to all three binder posts (H-6513) as per instructions included with the thread lock 13)Attach labels as shown in Figure H 14)Reconnect power to the panel 1 hL lam e 1 I"Now tar TIT n 4. 1 � � r6� — •-.4� 'r��ss7s�PPSS�S F f � i 1 MIT CONTENTS rOOLS NEEDED TO INSTALL Description Quantity Part# - Drill or cordless drill Back plate 1 P-6511 - Flathead screwdriver Front plate 1 P-6512 - Metal file Binder post 3 H-6513 - Accurate voltage sensor Binder screw 3 H-6514 Breaker Retainer 1 B-1005 CONTACTING US Self Tapping Screw 2 H-1005 Drill bit 11/64 1 D-1005 You can contact us by phone at(804)726- Thread lock pipette 1 H-6516 2448 or by fax at(804)231-1984 Instruction booklet 1 W-6517 uestions or comments: Main label 1 W-6518 4uestionsAinterlockkit.com DANGER label 1 W-6519 Generator label 1 W-6520 Instructions label 1 W-6521 OPERATION INSTRUCTIONS STATEMENT OF LIABILITY TO SWITCH OPERATION FROM MAIN E.lectrical equipment should be installed, TO GENERATOR operated, serviced, and maintained by qualified personnel. No responsibility is 1) Turn main breaker to the"OFF" assumed by Generator InterLock position Iechnologies, LLC for any consequences 2) Turn all branch circuits to the arising out of the misuse of this material. "OFF"position 3) Slide InterLock plate up CERTIFIED PILE E113647 4) Connect and start generator 5) Turn generator breaker to the "ON"position 6) Turn on essential circuits one at a time WARNING: Allow appliances to start before MET engaging next circuit )S TO RETURN TO MAIN POWER COMPLIES Y4d"UL,67 REVERSE PROCEDURE D ® Trans er Equipment Specifications Page 10 (S1104 ) Price List Pa e 6 d ® o Power Inlet Boxes PB 2.5 lbs r " i o00Input, ° o 27PB207 15 IIModels Yes/15A@125V/5-15 No 1.875 PR 5 lbs 20 All 250V Models Yes/20A@250V/L14-20 No 5 PB30 30 All 30d,250V Models Yes/30A@250V/L14-30 No 7.5 PB31 30 All 30A Models Yes/30A@125V/L5-30 No 3.75 PB33 30 T1 V-2 Panekinko Yes/30A,30Y/208V No 10.8 LI21-30 g PB50 50 P nel/Link Yes/50A@250V/CS6365 No 12.5 PB51 50 P nel/Link Yes/50A@125V/CS6360 No 6.25 PR20 20 All 50V Models Yes/20A@250V/L14-20 Yes 5 PR30 30 All 30A,250V Models Yes/30A@250WL14-301 Yes 7.5 ® PR50 50 P4nel/Link�'Yes/50A@250VXS63651 Yes 12.5 Wiring "Devices L1420P& L1420C& L1430P 1430C � o- 7 o o L1420C C nnector 20A@250V 20216A, 8202168 4 5 L14-20C &PB20 L1420P Plug20A@250V - 4 5 L14-20P LL550P LL550C L1420R R ceptacle 20A@250V _ 2 5 L14-20R 30A@250V 30216A,R3021613, L1430C C nnector L14-30C 30310A,R3031 OB 4 7.5 &PB30 L1430P Plug30A@250V _ .4 7.5 L14-30P L1430R Receptacle 30A@250V _ 2 7 5 L14-308 L1420R&L1430R LL550C Cc nnector 5 CS@364V Panel%Link® .8 12.5 AWLL550P Plug 5CS@365V Panel/Link® .8 12.5 Power Cords C2010 10 L14-20 3.5 5 —1 PC2020 20 L14-20 5 5 P 2040 40 L14-20 7.5 5 P0301 0 10 L14-30 5 7.5 P53020 20 L14-30 6.5 7.5 - - - - - - - - - - -- - - - -- - - - - 40 - - - -1-14=30 - .- -12- - - 7:5 - - - - - RELIANCE CONTROLS CORPORATION 12001 YOUNG COURT/RACINE,Wl 53404/Phone:(800)634-61551 Fax:(262)634-6436