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lt.TaTIRODU CTION n'7 Z aCK&T—K-9610 :
This manual provides instructions for safe installation of the InterLock Kit onto a
Square-D panel.The back plate sits securely on the face of the panel cover while
allowing the front plate to slide between the main and generator breaker positions.The
IntterLock Kit will only allow one of these breakers to be in the"ON"position meeting
the requirements of Article 702 of the National Electric Code ANSI/NFPA 70.The
installation of the breaker retaining strap meets�rticle 408.36(NEC 2008).
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This kit must be installed and serviced only by qualified electrical personnel
- Turn off all power supplying the equipmeiit where this,kit will be installed before
working on or inside the equipment
Always use a properly rated voltage sensing device to confirm that all power is
Off
- Replace all devices,doors, and covers after;installing this kit before turning on
power to the equipment
4 Always wear safety eyewear while drilling or working around electrical
equipment
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SAFE TEMSEE,SEE,,,r f l4jiS11TB UCT ifONSS
MMAl LA.TION 1NSTI U!gT1
1) Disconnect power to the panel
2) Separate plates.Remove backing from double 'stick tape.Align back plate(P-
5011)with the top of the first and second brealrer slot(1,2 slot)on front of panel
cover and under opening for main breaker. See 1*Ijpre I(Do not drill holes at this
time)
3) Remove panel cover ;
4) Relocate breakers from slots 2 and 4.(top 2 spaces of the right breaker column)
utilizing piggyback breakers as necessary to create the needed spaces
3) Install generator breaker in the 2,4 slot.
6) Temporarily remove breakers from the 5,6 slots, ',Loop the breaker retaining strap
(S=1004)around breakers 1,2,3,4 - Yz"from the fror t face of the breakers. Align
the head of the retaining strap at the top right of the number 2 breaker and tighten
the strap, See Figure HB. Cut the tail of the retaitting strap approximately 2
inches long and install Notice Label(5-1005)aroc nd tail. Reinstall the breakers
in the 5,6 slots. Verify that the retaining strap keeps the 2,4 breaker in place by
attempting to remove the breaker.
7) On suitable surface use included 11164 drill but(H-5:015)to drill out holes in the
panel cover through the predrilled holes in the back plate(F-5011)
8) Use file to smooth surface around holes,and xeinove the burrs on back of panel
cover. On the Tuck of the panel cover hl e4away paint to allow entire screw
head to sit with metal to metal contact..The binder screws (H-5014)must sit
flush with the back of the panel cover
9) Insert binder screws(H-5014)through the back of the panel cover,back plate(P-
5011),and front plate(P-5012).Use the binder post(H-5013)to attach to front of
binder screws(H-5014).Handhold binder post(H-5013)while using screwdriver
to tighten the binder screws(H-5014).The front plate should slide easily and the
back plate should sit firmly.Be careful not to over-tighten.
10)Set generator and main breakers in the"OFF"position:and reattach panel cover
Figure I Figure 1B
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11)With the panel cover firmly in place test the Ante Lock to make sure that it
transfers easily between positions.BOTH BREAI RS S1-IO,I;JLD NOT BE
ABLE TO BE IN THE"ONT "POSITION AT TBE SAME TIME,Even with
moderate pressure you should not be able to ongage':both breakers at once.
12).Apply thread lock(H"5016)to all four binder post(H.-5013)as per instructions
included with the thread lock
13).Attach labels as shown in 3rigaure 11
14)Reconnect power to the panel
Figure H
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.LLlll!.31 tL..O .Y..tuD ty T51.ycL.VlL S`11tYtU91':rB1`D MISTALL
Description Quantity Part# m Drill or cordless drill
Back plate 1 P-5011 m Flathead screwdriver
Front plate 1 P®5012 - mi/ tal wile
Binder post 4 H-5013 . Accurate voltage sensor
Binder screw 4 H-5014
Drill bit 11/64 1 H»5015 COMl GIS
Thread lock pipette I k1-5016
Instruction booklet 1 W-5017 You can,contact us by phone at(804)726-
Main label 1 `W-5018 2448 or can,
fax at(80.4)231-1.984
DANGER label 1 W-5019 Questionis or comments:
Generator label I 'W-5020 auestionsOinterlockidt.com
Instructions label 1 W-5021
Retaining Strap 1 591004
Retaining Sara Label 1 S-1005
QnELTION RLS�RU TLO OF L_IABILITY
_NS STATP0"NT
TO SWITCH OPERATION FROM MAIN Ble6trical equipment should be installed,
TO GENERATOR 4perated,serviced,and maintained by
qualified personnel.No responsibility is
1) Turn main breaker to the"OFF" assumed by Generator Interlock
position technologies,..LLC for any consequences
2), Turn all branch circuits to the arjshg out of the misuse of this material.
"OFF"position
3) 8 lide.lnterLock plate up
4) Connect and start generator
5) Turn generator breaker to the Tesied for use with
"ON"position UL 67 L Isted Panelboards
6) Turn on essential circuits one at ReC Wyle Laboratories
a time WARNING: Allow
Test Report T52431-01
appliances to start before
engaging next circuit
TO RETURN TO MAIN POWER
REVERSE PROCEDURE