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HomeMy WebLinkAboutManualINCLUDES- * True Power'" Electrical Technology • Two Line LCD Multilingual Digital Evolution'" Controller (English/Spanish/ French/Portuguese) • Two Transfer Switch Options Available: 100 Amp, 16 Circuit Switch or 200 Amp SeMce Rated Smart Switch. See Page 5 for Details. • Electronic Governor • Standard WI-FI' Remote Monitoring • System Status & Maintenance Interval LED Indicators • Sound Attenuated Enclosure • Flexible Fuel Line Connector • Direct-To-Dlrt Composite Mounting Pad • Natural Gas or LP Gas Operation • 5 Year Limited Warranty • Listed and Labeled by the Southwest Research Institute allowing Installation as close as 18' (457 mm) to a structure," 'Must be located away from doors, windows, and fresh air Intakes and in accordance with local codes. hops:llrisets.svd.orgilibmfyiD, ectoryO7Listedproduclsl Constructionlndustry/973 DoC 204 13204-ol.07 Rev9.pd1 FEATURES O INNOVATIVE ENGINE DESIGN & RIGOROUS TESTING are at the head of Generac's O success'in providing the most reliable generators possible. Generac's G-Force engine lineup offers added peace of mind and reliability for when you need it the most. The G-Force series engines are purpose built and designed to handle the rigors of extended run Umes In high temperatures and extreme operating conditions. O TRUE POWER" ELECTRICAL TECHNOLOGY: Superior harmonics and sine wave form produce less than 5%Total Harmonic Distention for ut lily quality power. This allows confident operation of sensitive electronic equipment and micro -chip based appliances, such as variable speed WAG systems. O TEST CRITERIA: i/ PROTOTYPE TESTED ✓ NEMA MGI-22 EVALUATION J SYSTEM TORSIONAL TESTED V MOTOR STARTINGABILITY O MOBILE LINK- REMOTE MONITORING: FREE with every Guardian Series Home. standby generator. Allows you to monitor the status of your generator from anywhere In the world using a smartphone, tablet or PC. Easily access information such as the current operating status and maintenance alerts. Connect your account to your authorized service dealerforfasl, friendtyand proaclive service. With Mobile Link, you are taken care of before the next power outage. 0 GUARDIAN° .SERIES Residential Standby Generators Air -Cooled Gas Engine Standby Power Rating Models G007036-1, G007037-1 (Aluminum - Bisque) -16 kW 60 Hz Model G007035-1 (Aluminum - Bisque) -16 kW GO Hz Models G007039-1, G007038-1 (Aluminum - Bisque) - 20 kW 60 Hz Models 0007043-2, G007042-2 (Aluminum - Bisque) - 22 kW 60 Hz DLISTED US QUIET-i� Note: CUL codification only applies to unbundled units and units packaged with limited circuit switches. Units packaged with the Smart Switch are UL ceri fled in the USA only. SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION: This state-of-the-art power maximizing regulation system Is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-malching the stirge loads to the engine. Digital voltage regulation at :L1%. SINGLE SOURCE SERVICE RESPONSE from Generac's extensive dealer network provides pads and service know-how for the entire unit, from the engine to the smallest electronic component. O GENERAC TRANSFER SWITCHES: Long life and reliability are synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes Its,own transfer systems and controls for total system compatibility. �IGENERAC PROMISE �' ®; 76., Ali/ENERACO 16/20/22 kW features and benefits Engine • Generac G-Force design Maximizes engine"breathing" for Increased fuel efficiency. Plateau honed cylinder walls and plasma moly rings helps the engine run cooler, reducing oil consumption resulting In longer engine life. • "Spiny-lok" cast iron cylinder walls Rigid construction and added durability provide long engine life. • Electronic Ignition/spark advance These features combine to assure smooth, quick starting every time. • Full pressure lubrication system Pressurized lubrication to all vital bearings means better performance, less maintenance and longer engine life. Now featuring up to a 2 year/200 hour all change interval. • Low oil pressure shutdown system Shutdown protection prevents catastrophic engine damage due to low all. • High temperature shutdown Prevents damage due to overheating. Generator • Revolving field Allows for a smaller, light weight unit that operates 25% more efficiently than a revolving armature generator. • Skewed stator Produces a smooth output waveform for compatibility with electronic equipment. • Displaced phase excitation Maximizes motor starling capability. • Automatic voltage regulation Regulates the output voltage to ±1%prevents damaging voltage spikes. • UL2200listed For your safety. Transfer Switch (if applicable) • Fully automatic Transfers your vital electrical loads to the energized source of power. • NEMA 3R Can be installed inside or outside for maximum flexibility. • Remote mounting Mounts near your existing dlstribotien panel for simple, low-cost Installation. Evolution`" Controls • Auto/Manual/Off Illuminated buttons Selects the operating mode and provides easy, at -a -glance status Indication In any condition. • Two-line LCD multilingual display Provides homeowners easily visible logs of history, maintenance and events up to 50 occurrences. • Sealed, raised;buttons Smooth, weather -resistant user Interface for programming and operations. • Utility voltage sensing Constantly monitors utility voltage, setpoints 65% dropout, 80% pick-up, of standard voltage. • Generator voltage sensing Constantly monitors generator voltage to ensure the cleanest power delivered to the home. • Utility Interrupt delay Prevents nuisance start-ups of the engine, adjustable 2-1500 seconds from the factory default setting of five (5) seconds by qualified dealer. • Engine warm-up Ensures engine is ready to assume the load, setpoint approximately 5 sedonds. • Engine cool -down Allows engine to coal prior to shutdown, setpoint approximately 1 minute. • Programmable exercise Operates engine to prevent oil seal drying and damage between power outages by running the generator for 5 minutes every other week. Also offers a selectable setting for weekly or monthly operation providing flexibility and potentially lower fuel costs to the owner. • Smart battery charger Delivers charge to the battery only when needed at varying rates depending on outdoor air temperature. Compatible with lead acid and AGM -style batteries. • Main line circuit breaker Protects generator from overload. • Electronic governor Maintains constant 60 Hz frequency. Unit • SAE weather protective enclosure Sound attenuated enclosures ensure quiet operation and protection against mother nature, withstanding Winds up to 150 mph. Hinged key locking roof panel for security. Lift -out front foreasy access to all routine maintenance Items. Electrostatically applied textured epoxy paint for added durability. • Enclosed critical grade muffler Quiet, critical grade muffler is mounted inside the unit to prevent Injuries. • Small, compact, attractive Makes for an easy, eye appealing installation, as close as 18° (457 mm) away from a building. LGIENERACO 16/20/22 kW features and benefits Installation System • 1 it (305 mm) flexible fuel line connector Absorbs any generator vibration when connected to rigid pipe. • Direct -to -dirt composite mounting pad Complex lattice design prevents settling or sinking of the generator system. • Integral sediment trap Prevents particles and moisture from entering the fuel regulator and engine, prolonging engine life. Remote Monitoring • Ability to view generator status • Ahlllty,to view generator Exerclse/Run and Total Hours • Ability to view generator maintenance information • Monthly report with previous month's activity. • Ability to view generator battery Information • Weather Information Monitor your generator via your smartphone, tablet, or computer at any time via the Mobile Link application for complete peace of mind Review the generator's complete protection profile for exercise hours and total hours Provides maintenance information for your specific model generator when scheduled maintenance Is due Detalled monthly reports provide historical generator information Built in battery diagnostics displaying current slate of the battery Provides detailed local ambient weather conditions for generator location 160/22. 0/22 kW specifications Generator Model 60070354, G907036.1, G007038-1, G007039.1 G007042-2, G007043-2 Riled Mainiva Mlimiouspr .1 I—wf-t CR12-all G007037.11 (16 kW) (20 IrVif) 20�000 Witis (22 kW) 22�0011W@tfs* Rated Maximurn Continuum Power Capacity (NG) ff�—e 16,000 Watts* fUFO-WaRF19.500- _I--___ - Waifs' &feld LV61 _ _a ..!: . ..... Zi;*. f,.': Rated MaxImumContinuousLoad Gurmnt-___ 240 Volts (LP/NG) V­ 242 _I_. 65.7/66.7 — 240, 1831/ 75.0 .—D-, 24 91.7/81.3 LTi:13r_ _7 ��it L!asjj[rah 5%_ Main Line Circuit Breaker 70 Amp 90 Amp IODAmp ThEF17 Number of Rotor Poles 2 vV111RUM il — Fy 60:Hz %H' 60Hz - Power Factor 1,0 1.0" 1.0 Aj1bY quqimtt,(polhicludid), Cup 9q 'fjDTLCkM!Ik1!jyYqfq�Up_:SAY � CqA M16irumU Weight (IAid b6a-051 rw(L�XWZ H)I[V 409/186 448/203 466 i1iT 638032 1' St In dB(A) at 23 it (7 M) with generator operating at normal - bad .1 * ound outpu 67 7 �Rqd exercise mode�* #gf(7ja owilp SFvrrrlm�Ufld `Ku_tpt1!EdB(A)' - tk.ERar4fi5_r ulqt�-os 0,,nft­ . ­_­ -1 ­ I _67 -- ----- 5, 5 .- � � 1__­.:,.i.­ . ­­ , - 55 1 ­­ 67 5 _K Type of Engine I rlhim Yls7placement 611ndur Llo-c� ValveArrangoment I. firdtion SysiturrI GJv'smor System Starter PH0e_Faeij, lknoudlpijl I Ile, dAroparie'A' 3' _h Two -Line Plain Tom Multi-lingual LCD Display Wdi4iu F ­ , ­ _ , nins.-Auio , , _ Ready to AuWalnleiriiio Massages GENERAC G-Force 1000 Series 999 cc 999 cc 999 CG Aluminum w/Cast lion Sleeve Overhead a Overhead rhea Valve I Overhead Valve �TTILO SaIld4tale wl, note Ifid.sk ::Solid Electronic Eko—ironla Electronic ­9.5:, -98:1 1 . . - ' 1 91.1 ITMIJTivl)b , -12-VD-C lifo� 1.%qtjfAL Ali Qproxj, _g�t t8 C �Pprqj_ 11.8 1, 3,600 3,600 3,600 2 228,(6:46), , ! 1 75 i 301i(3'52). 327 (9.26)' 74(2:03);[7�70], 871 (2.37);[Kq§] :,92!(2.53)[9,57] ..... .... 34811 r. 142 3, generator fuel Inlet atoll load ranges - 3.54'water colu mn(7-13=m rcury) for natural gas, 10-12'Waler C1111111111 (19-22 mm mercury) I IMM FoIr M.n.1 ... 1c —1­1 . .1 �. n .1 _. ­... ­T� ... — Simple user Interface for ease of operabon. AulqttF S6O--n UH I W failure. Z, day exnclseF Startwith slarer contro_ iiiis on, 'Ii�tlli—lyTiliTtransfer -t6 load tikes 61 L!Piweilk"teffiDiA. Cri, n of aWiifiiigir' operate, Standard (programmable by dealer only) F7- -IAli - I iln f4 ; 9i . i dai i - 60 V, see maximum duration), kai it8DRed. Standard n Protection and Battery Condition lndlcetlon Standard 5iwil 6 & Fa R U 6 d i � ��] t�q P i of -ec I 16 n Stepper 'OFo(Olinir , . -, .__. - iI12 :1.J %High Oil Temperature S 2 S__ tanf"Al—Shuldon -ndard iublown IV Standard Standard Standard, w�korltluleape alai dWM Installation parraders. Raft defunions; -&aW*. ftocable rum" mgm ww,fcu, dursure, hfomatic Transfer Switches GENERAL® Service and non -Service rated Automatic Smart Transfer Switches 100 - 400 Amps, Single Phase c &L us LISTED ...�� *CUL only applies to non -service rated switches Description Generac Automatic Transfer Switches are designed for use with single phase generators that utilize an Evolution'" or Nexus'" Controller. The 100, 200, and 400 amp open transition switchesare available in single phase in both service equipment rated and non -service equipment rated configurations. The 150 and 300 amp open transition switches are only available in a service rated equipment configuration. Standard Features Service rated (RXSW) Generac Automatic Transfer Switches are housed in an aluminum NEMA/UL Type 311 enclosure*, with electrostatically applied and baked powder paint. The Heavy Duty Generac Contactor is a UL recognized device, designed for years of service. The controller at the generator handles all the timing, sensing, exercising functions, and transfer commands. All switches are covered by a 5 year limited warranty. * Non -service rated (RXSC) switches are housed in a steel enclosure. DPM Technology Through the use of digital power technology (DPM), these switches have the capability to manage up to 4 individual HVAC (24 VAC controlled) loads with no additional hardware. When used in tandem with Smart Management Modules, up to 8 more loads can be managed as well, providing the most installation efficient power management options available. ' ISO n�nn'4JJIi�7g�n- . � � BOOY: 2006 GENERAC* 16/20/22 kW switch optic Limited Circuits Switch Features Model G007036-1 (161W) • 16 space, 24 circuit, breakers not Included, No otPoles,- -_ , . , s • Electrically operated, mechanically -held contacts for fast, positive Current Hating (Amps) 100 connections E1gFa nsl�nQ EAC)� 1. 120/z4,o„19j • Rated for all classes of load,100% equipment rated, both inductive and Utility voltage Monitor (Fixed)* resistive. -Dropout ao% 65% • 2-pole, 250 VAC contactors. p � RewmioiUint T r i; 7..-. • 30 millisecond transfer time. Exercises bl-weekly for 5 minutes* Standard • Dual coil design. 1ULft��lsted=- ' +T" aV' d' • Rated for both copper and aluminum conductors, ToUl Circuits Available 24 • Main contacts are silver plated or sliver alloy to resist welding and sticking. iTaeaem BreSNe.,,`rCSeabnllfesY, `'.` =� r ='; e,tandems! w • NEMA/UL 3R aluminum outdoor enclosure allows for Indoor Clmult Breaker Protected or outdoor mounting flexibility. Available HMS symmetrical 10.000 • Multi listed for use with 1"standard, tandem, GFCI AFCI breakers Fault Current 9 250 Volts and from Siemens, Murray, Eaton and Square D for the most flexible and cost effective *Function of Evolution Controller Install. Exercise can be to weekly or monthly Dimensions Hat IN Width Depth Ht H2 wt W2 In 26,75 30.1 10.5 13.5 6.91 rem 619.q 764.3 266.7 343.0 175.4 Wife Ranges Conductor Lug Neutral Lug Ground Lug 1/0-#14 210-#14 210-#14 service stated Smart Switch Features • Includes Digital Power Management Technology standard (DPM). • Intelligently manages up to four air conditioner loads with no additional hardware. • Up to four more large (240 VAC) loads can be managed when used In conjunction with Smart Management Modules (SMMs). • Electrically operated, mechanically -held contacts for fast, clean connections. • Rated for all classes of load,100% equipment rated, both inductive and resis- tive. • 2-pole, 250 VAC contactors. • Service equipment rated, dual coil design. • Rated for both aluminum and copper conductors, • Main contacts are silver plated or sliver alloy to resist welding and sticking. • NEMANL SIR laluminum outdoor enclosure allows for Indoor or outdoor mount- ing flexibility. Dimensions ps 120/240, 1e ition Service Rated Width Depth a W7 W2 In10.6 13.5 0.91 266.7 1 343.0 175.4 Y ' is t Model 0007037-1 (i6 kW)/00070394 (20 kW)y G007043 2 (22 11 l�B of Palos, IuL!'I;i�.:.._,..�:..'T� Current Rating (AMPS) 4 200 ;�VolhgeiRyngIIYAC)I; 'j -` , Utility Voltage Monitor (Fixed)* _,y124g,16 -Pick-up 80% 2ropouf 65% 5 minutes* *Function of Evolution Controller Exercise can be set to weekly or monthly w, — - r osrrx wn 16/20/22 kW GENERAC available accessories iPro ucG Description ;Model #', __ _ The WI-FI enabled LP fuel level monitor provides constant monitoring of the connected LP fuel tank. Mon- ; GOD7005-0 Wi-Fi LP Fuel Level Monitor ftodng the LP tank-s fuel level is an Important step in making sure your generator is ready to run during an, unexpected powerfailure. Status alerts are available through a free application to notify when your LP tank. . Is in need of a refill. jG005819.0 26R Wet Coll Battery Every standby generator requires a battery to start the system. Generac off are the recommended 26R wet, cell battery for use with all air-cooled standby product (excluding PowerPact®). G007101.0 Battery Pad Warmer The pad warmer rests underthe battery. Recommended foruse If thetemperaturs regularlyfalls below 0 OF (A 8 °C). (Not necessary for use with AGM -style batteries), 0007102.0 Oil Warmer Oil warmer slips directly over the oil fitter. Recommended for use If the temperature regularly falls below 0 OF (-18 -C). ,G007103-1 Breather Warmer G005621-0 Auxiliary Transfer Switch Contact Kit 'GO07027.0-Bisque ;Fascia Base Wrap Kit (Standard on 22 kW) °G905703.0-Bisque Paint KB G0064854 Scheduled Maintenance Kit G006873.0 Smart Management Module (50 Amps) The breather warmer Is for use in extreme cold weather applications. For use with Evolution controllers only in climates where heavy icing occurs. The auxiliary transfer switch contact kit allows the transfer switch to lock out a single large electrical load you may not need. Not compatible with 50 amp pre -wired switches. The fascia base wrap snaps together around the bottom of the new air cooled generators. This offers,a sleek, contoured appearance as well as offering protection from rodents and Insects by covering the lifting holes located In the base. tithe generator enclosure is scratched or damaged, it Is Important to touch up the palntto protect from future corrosion. The paint kit Includes the necessary paint to properly maintain or touch up a generator enclosure. Generac's scheduled maintenance kits provide all the hardware necessary to perform complete routine maintenance on a Generac automatic standby generator. :Smart Management Modules are used in conjunction with the Automatic Transfer Switch to Increase its power management capabilities. O provides additional power managementflexibllity not found In any other power management system. dimensions & PCs DIMIISIoas SWM are apprmdmale. RtlettO lWZlleJan manwl IN MCI dlmerLaIn. DO NOTUSE THESE DIMENSIONS FOR INSTALLATION PURPOSES. LEFTs10EVI W rase w FRONTVIEW Model UPC G007035-1 696471074161 G007036-1 690471074154 G007037-1 696471074178 G007038-1 696471074185 G007039-1 696471074192 G007042-2 696471074208 G007043-2 696471074215 GENE RAC® Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com 0201a6eneac PuerSystns,Ne.MdghlSMSeNed.AasPeclftaJonsaresublectMohugoWNONnatce.PMNP.10000000194H (8101118) GENERAC° 100-400 Amps, Single Phase Automatic Smart Transfer Switches Functions All liming and sensing functions originate in the generator controller Utilityvoltage drop-out......................................................................................................................................................................................................................<65% Timer to generator start..................................................................................................10 second factory set, adjustable between 2-1500 seconds by a qualified dealer` Enginewarm up delay.................................................................................................................................................................................................................5 seconds Standbyvoltage sensor..................................................................................................................................................................................................65% Utilityvoltage pickup for 5 seconds .........................................................................................................................................................................................................................> Re-hansfer time delay...............................................................................................................................................................................................................15 80% seconds Enginecool -down timer............................................................................................................................................................................................................ 60 seconds Exerciser..............................................................................................................................................................5 or 12 minutes adjustable weekly/61-weekly/Monlhly— The transfer switch can be operated manually without power applied. 'When used in conjunction with units utilizing Evolution" controls —Adjustable via the controller Specifications RXSC10OA3 RXSW100A3 RXSW150A3 RXSC20OA3 RXSW20OA3 RXSW30OA3 RXSC400A3 RXSW4OOA3 100 100 150 200 200 300 400 400 VTypo 120/240, to 129/240, to 120/240, to 120/240,10 120/240, to 120/240,10 120/240. to 120/240,10 e Open Transition Open Transition Service Rated Open Transition Service Rated Open Transition Open Transition Service Rated Open Transition Service Rated Open Transition OpenT2nsition Service Rated NEMA/UL3R_ NEMA/UL3A NEM7VUL3R NEMA/11 3R NENIANL3R NEMA/UL3A NEMANL3A NEMANL3R UL Rating UUCUL UL UL UUCUL UL UL UUCUL UL Withstand Rating (Amps) 10,000 10,000 22,000 10,000 22,000 22,000 22,000 22.000 WO Range 1/0-#14 250MCM-#6 1 600MCM-#4or1/0-250MCM Dimensions Model RX80100A3 m(SW100A3 RXSW150A3 R)(SC200A3 RXSW200A3 RXSW300A3 RXSC400A3 RXSW400AS Height HI 17.24/437.9 17.24/437.9 26.751679.4 17.24/437.9 26.75/679A 42,91/1089.9 31.2W93.8 42.91/1089,9 Dnlmm) H2 201508 20/508 30(762 20/508 301762 48/1219.2 36/914.4 40/1219.2 widthWI 12.5/317.5 12.5/317.5 10.5/266.7 12.5/317.5.5 1 D,5P266.7 16.691423.9 19.181487.2 16.691423.9 pnlmm) W2 14.6/370.8 14.6/370.8 13.51342.9 14.6/370.8 13.5/342,9 21.82/554.2 24/6d9.6 21.82/554.2 Depth (InJmm) 7.091180.1 7.09/180.1 6-3/160.1 7.09/180.1 6.31160.1 iD.06255.5 10.06255.5 10.06/255.5 Weight(IhsAlos) 2019.07 22.5/1021 39/17.69 20/0.07 39/17.69 140163.5 133/60.33 140163.5 GENERAC' Generac Power Systems; Inc. • S45 W29290 HWY..59, Waukesha, WI 53189 • generac.com 02017 Generac Power systems, me. Ali rights reserved. All spel@atlens are NoIect to change without nonce. outrun 10000013459-A 04124/17 Smavt Management Modules (SMM) GENERAC® ACCESSORIES Mode[ G007000-0 UPC 696471070002 C UL US LISTED FEATURES Generac's Smart Power Management System is designed to optimize the performance of a standby generator. The system can consist of up to 8 Individual Smart Management Modules (SMM). Unlike other load management systems that depend on another control device, the SMM modules are actually self -aware and operate autonomously. Frequency is the true measure of generator engine performance and does not need to factor in increased ambient temperatures, -elevation changes or generator fuel type. The modules monitor the frequency (Hz) of the power being produced by Generac's standby generators. If frequency falls below a certain threshold, the module will automatically follow a power management algorithm to reduce the chance of a generator overload condition. The modules can be set to a load priority between 1-8, or be set in a lock -out only mode for loads that Just simply do not need to run in an outage. This reduces the minimum size of the generator for a more cost-effective solution. SMM SPECIFICATIONS PowerSupply Source...........................................................................................................................................................................240 VAC (from Line Input) ContactVoltages.....................................................................................................................................................................................................220/240 VAC ContactorCoil Voltage................................................................................................................................................................................................... 240 VAC CoilVA Inrush..........................................................................................................................................................................................................................30 CoilVA Sealed........................................................................................................................................................................................................................6.5 Poles.........................................................................................................................................................................................................................................2 ResistiveAmps........................................................................................................................................................................................................................50 F/L Inductive Amps................................................................................................................................................................:.................................................40 LockedRotor Amps................................................................................................................................................................................................................180 NEMA...................................................................................................................................................................................................:....................3 R EnclosureRating........................................................................................................................................................................................... .UL 50 FrequencySelectabllitY...........................................................................................................................................................................................50 Hz / 60 Hz GENE.RAC° GENERACO Smart Management Modules (SMM) Dimensions and UPC O ° O SMM Controls (located behind the module cover) LED ON o LOAD CONNECTED PRIORITY LOCKUT LED FLASH iS=LOAD SHED e LOADOON LED FLASH 3S . 3o MIN LOCKOUT GENERATOR T LED RASH SSDENLOAD fRDKDDT O ® O NO fFG OFF= NO MODULE POWER O 0 - 1\// e LOCKOUT TEST DISABLED Priority Dlal (A) Sets module pdor ty Lockout Switch (8) Preverde load from operating when system Is operating under generator power. Test Button (C) Disables contactor Output for a specified time. LED(D) Provides module status with easy vtewingthrough the eldemalViewingwfndowlocated In the upper fight comer of the module. GEN ERAC® Generac Power Systems, Inc. • 845 W29290 HWY. 59, Waukesha, WI53189 • generac.com 02018 Generac Powersyscros,Inc. All 69his reserved. As spedOcztlsns a re s.bpo to change dIhDgnofce. pad N0.10000029407mVB (IV14/10) Site Selection and Preparatior Potential CO Entry Points See Figure 3-1. Generator exhaust can enter a structure through large openings, such as windows and doors. However, exhaust and CO can also seep into the structure through smaller, less obvious openings. Protect the Structure Verify structure itself is correctly caulked and sealed`to Prevent air from leaking in or out. Voids, cracks, or openings around windows, doors, soffits, pipes, and vents can allow exhaust gas to be' drawn into the structure. Some examples of potential entry points are described and included in, but not limited to, the accompanying table. uua/al Figure 3-9. Carbon Monoxide —Potential Entry Points 14 Installation Guidelines for 60 Hz Air -Cooled Generators Site Selection and Preparation Fire Prevention The generator must be installed at a safe distance away from combustible materials. Engine, alternator, and exhaust system components become very hot during operation. Fire risk increases if unit is not correctly ventilated, is not correctly maintained, operates too close to combustible materials, or if fuel leaks exist. Also, accumulations of flammable debris within or outside the generator enclosure may ignite. Distance Requirements See Figure 3-2. Minimum clearances must be maintained around the generator enclosure. These clearances are primarily for fire prevention, but also to ensure sufficient room for removing front and end panels for maintenance purposes. Figure 3-2. Generator Distance Requirements ID Description Definition Front and end Minimum clearance from the front and ends of generator must be 3 ft (0.91 m). This includes A clearance shrubs, bushes, and trees. B Rear clearance Fuel and electrical connections are made here. 18In (457 mm) minimum clearance per NFPA testing, labeling, and listing, unless state or local codes dictate otherwise. C Windows, vents, No operable windows, doors, vents, window wells, or openings in the wall are permitted near any and openings point of the generator. See Potential CO Entry Points for more information. D Existing wall The generator should not be placed closer than 18 in (457 mm) from existing walls. A removable barrier (non -permanent; without footings) installed as a visual surround. E Removable fence Removable fence panels for servicing cannot be placed less than 3 ft (0.91 m) in front of the generator. F Overhead clearance 5 ft (1.52 m) minimum distance from any structure, overhang, or projections from wall. DO NOT install under wooden decks or structures. Maintenance and Maneuvering space around generator for performing routine maintenance tasks such as battery replacement and engine service. Do not attempt to conceal generator with shrubs, bushes, or servicing plants. i....•.,us..., r_„t.•er..e� a,.. an u, er._rrn.de,r ro.,or.M,. 15 Site Selection and Preparation ' Fire Codes, Standards, and Guidelines Generator installation must comply strictly with ICC IFGC, NFPA 37, NFPA 54, NFPA 58, and NFPA 70 standards. These standards prescribe the minimum safe clearances around and above the generator enclosure. NFPA 37 NFPA 37 is the The National Fire Protection Association's standard for the installation and use of stationary combustion engines. Its requirements limit the spacing of an enclosed generator set from a structure or wall, and require generator to be located where it is readily accessible for maintenance, repair, and first responders. NFPA 37, Section 4.1.4, Engines Located Outdoors: Engines, and their weatherproof housings if provided, installed outdoors shall be located at least 5 It (1.52 m) from openings in walls and at least 5 ft (1.52 m) from structures having combustible walls. A minimum separation shall not be required where the following conditions exist: 1. The adjacent wall of the structure has a fire resis- tance rating of at least one hour. 2. The weatherproof enclosure is constructed of non- combustible materials and it has been demon- strated that a fire within the enclosure will not ignite combustible materials outside the enclosure. Annex A —Explanatory Material A4.1.4 (2) Means of demonstrating compliance are by means of full scale fire test or by calculation procedures. Because of the limited spaces frequently available for installation, it has become apparent that exception (2) would be beneficial for many residential and commercial installations. The manufacturer contracted with an independent testing laboratory to run full scale fire tests. NOTE: The Southwest Research Institute (SwRI) is a nationally recognized third party testing and listing agency. SwRI testing approves 18 in (457 mm) installa- tion minimum from the rear panel of the generator to an adjacent structure for fire protection. The criteria was to determine the worst case fire scenario within the generator and to determine the ignitability of items outside the engine enclosure at various distances. The enclosure is constructed of non-combustible materials, and the results and conclusions from the independent testing lab indicated that any fire within the generator enclosure would not pose any ignition risk to nearby combustibles or structures, with or without fire service personnel response. SC81 10lotw. tvzoa• M Of Sr�t 04 offt f NFPA 37 LISTED BY. Swftmt nnea Nh hs0Wt9 SM-AiAaio, Taxes ROTE 1 130 CWA "®'®® WTE 2 130 M% MAxI--- '"�—®`®• NOTE 3 13D CHAR MA*�_ t10TE 4 130 CHI. MAXpm—•mm® � ® NOTE E DO CHI• YJ.xi gym. WE G DO CHAIL MN J NOTE 7 DO CHI. M= GEMWC POWER SYSTEMS, INC 002158 Figure 3-3. Southwest Research Institute Marking http:llwww2.swri. orglwww2lllstprodl DocumentSelection. asp 9ProductlD=973&industrylD=2 Based on this testing and the requirements of NFPA 37, Sec 4.1.4, the guidelines for Installation of the generators listed above are changed to 18 in (457 mm) from the back side of the generator to a stationary wall or building For adequate maintenance and airflow clearance, the area above the generator should be at least 5 ft (1.52 m) with a minimum of•3 ft (0.91 m) at the front and ends of the enclosure. This includes trees, shrubs, and bushes. Vegetation not in compliance with these clearance parameters could obstruct air flow. In addition, exhaust fumes from the generator could inhibit plant growth. See Figure 3-2 and the accompanying descriptions. Generator Maintenance Regular maintenance is crucial for minimizing exhaust Omissions and reducing the risk of fire or equipment failure. For example: A dirty air filter or low engine oil level may cause engine to overheat. • Incorrect spark plug gaps may cause engine back- firing and incomplete combustion. IMPORTANT NOTE: See Maintenance section of generator owner's manual to view .a table of scheduled maintenance tasks and procedures. Perform all maintenance tasks as directed. 1E Inctallm;nn R.aA,n...... Fresh Air for Ventilation and Cooling Install unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drifting, consider using•a windbreak at a safe distance to protect the unit. Water Ingress Avoidance a Select a location on high ground where water lev- els will not rise and flood the generator. This unit should not operate in, or be subjected to, standing water. • Install unit where rain gutter downspouts, roof run- off, landscape irrigation, water sprinklers, or sump pump discharge does not flood unit or spray enclo- sure, including any air inlet or outlet openings. • Excess moisture can cause excess corrosion and decrease life expectancy of the unit. Proximity to Utilities Contact local utility providers and verify proposed site selection meets all required utility placement requirements before installation. This could affect warranty coverage. Remember, laws and or codes may regulate dis- tance and location .of unit to specific utilities. It is recommended to pick a location where the generator is as close as possible to the transfer switch and the fuel supply, while verifying the site location conforms to the rest of the Site Selection section. Verify Wl+1 Range See Wi-Fi manual shipped with the unit if planning to use the WI-Fi feature. Transportation Recommendations Use a suitable cart or equipment to carry generator, including wooden pallet, to installation site. Place cardboard between cart and generator to prevent any damage or scratches to generator. Do not lift, carry, or move generator by grasping the louvers. Doing so may bend, or damage the sheet metal. Site Selection and Prenaratinn Suitable Mounting Surface See Figure 3-4. Prepare a rectangular area approximately 5 in (127 mm) deep (A) and approximately 3 in (76.2 mm) longer and wider (B) than the generator on all sides. Figure 3-4. Compacted Gravel or Concrete Pad Select base type as desired or as required by local laws or codes. The generator is typically placed on pea gravel, crushed stone, or a concrete pad. Follow all applicable codes if a concrete pad is required. Verify surface where generator will be mounted is compacted, leveled, and will not erode over time. Generator must be level within 0.5 in (13 mm) all around. Placement on Roofs, Platforms,, and Other Supporting Structures Where required to place generator on a roof, platform, deck, or other supporting structure, generator must be placed in accordance with the requirements in NFPA 37, Section 4A.3. Generator can be located 18 in (457 mm) from structures having combustible walls, and 5 ft (1.52 m) from any operable opening in the structure. Surface beneath the generator and beyond must be noncombustible to a minimum distance of 12 in (30.5 cm). Contact local Building Inspection Department or fire department to determine which noncombustible materials are approved for installation.