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Home My WebLink AboutStandard MK System InformationMK ENVIRONMENTAL INC. QUOTATION 7150 S. Madison Street Willowbrook, IL. 60527-5505 630-920-1104 (office) 630-920-8013 (fax) Etung(a)mkenv.com SOLD TO: SHIP TO: Cindy Greene, P.E. Division of Underground Storage Tanks Standard 25 HP system 401 Church Street, 4th Floor L & C Tower Nashville, Tennessee 37243 Tennessee 615 532-0988 Date 2/26/2009 Quote No. Reference Page No. 1 of 2 Freight Included Terms Net 30 Days Ship Via FLATBED F.O.B. Factory Quotation valid for 90 days QUANTITY UNIT PRICE AMOUNT 200 amp 3/60/208 volt 4 wire plus ground electrical service Brought to NEMA 3R control Panel Interior electrical will comply with NEC requirements for Class 1, Division 2, Group D Hazardous locations Motors will be TEFC construction 1 25.0 HP single stage oil sealed liquid ring blower 300 ACFM @ 20"Hg. Capacity 3/601230-460 volt, TEFC motor Direct drive motor Oil Scavenge line Backpressure gauge Air/Oil Separator Temperature gauge Y strainer with clean out plug High temperature switch low and high oil level switches inlet filter inlet check valve 1 200 gallon Air/water separator with conductivity probe level switches (2) 10" diameter clean out ports with vacuum rated quick release lid Liquid filled vacuum gauge Vacuum assist hose 2" drain valves Vacuum relief valve Dilution valve with filter/silencer Inlet screen 1 1.5 hp transfer pump, 3450 rpm, TEFC motor Cast Iron housing with bronze impeller, anti air lock design manual "Pump ON" button inside building for sampling 1 MKE Model SA15B STRIPPERATOR 15 GPM oil/water Separator and Air stripper treatment system Coalescing separator with skimming weir and water sump tank Low profile air stripping system with nylon aeration tubes and dual pattern diffusers 2.0 HP aluminum blower, AMCA B rated spark resistant Air pressure gauge Intrinsically safe high -high sump level and low blower pressure alarm switches 1 1.5 hp transfer pump, 3450 rpm, TEFC motor Cast Iron housing with bronze impeller, anti air lock design manual "Pump ON" button inside building for sampling 1 Groundwater flow totalizer with pulse output for remote totalization Flow calibration button 2 Bag filter housings size 2 304 stainless steel 2 180 lb liquid phase polishing carbon vessels 1 Telemetry system model 570 1 5 pound ABC Fire Extinguisher MK ENVIRONMENTAL INC. Cindy Greene, P.E. Division of Underground Storage Tanks Date 2/26/2009 Quote No. Reference Page No. 2 of 2 QUANTITY UNIT PRICE AMOUNT 1 Vacuum transducer integrated into telemetry system for real time monitoring, 4-20mA 1 Master Control Panel System, Including: NEMA 3R control panel with blank front cover Swing out sub panel for gauges, control operators, and switches IEC Magnetic motor starters, safety switches, H-O-A controls Control transformer (8) intrinsically safe relays, (8) alarm indicator LEDs, (16) output channels Hard wired relay logic (1) exterior GFCI utility outlet System run time totalizing hour meter Blower low pressure alarm Anti-falsing alarm circuit to prevent nuisance tripping Auto -release restart timer for remote restarts via telemetry Three phase voltage and phase monitor Emergency E-stop LED red indicator light located on swing out sub panel 1 System building 8.5'W x 121 x 9.5'H aluminum/steel enclosure, fully insulated with Removable sliding wall panels for ease of maintenance Exterior grade plywood floor, structural steel frame Includes 100 watt XP interior light, and removable center grate for ease of maintenance The breaker panel and control panel will be mounted on a vertical steel bracket attached to platform end. The bracket, panels and all conduits will allow for the removal of the enclosure panels by one person. 10" structural steel base with 4" steel cross members Steel corner posts and roof frame Continuous sheet aluminum roof for superior protection 1 12,000 BTU XP heater with XP thermostat. All components fully piped, wired and factory tested 1 Equipment Electrical Installation Includes XP wiring, XP seal off connectors, liquid tight flexible conduit 1 Equipment Mechanical Installation Includes mounting, piping and connectors 1 200 Amp Fused Main Disconnect Weatherhead with extension pole and bracket support Electric meter socket base installed 1 upgrade to sound absorbing panel system 1 silencer for air stripper & LRP dilution valve EQUIP. SUB TOTAL EQUIP. SALES TAX START UP/TRAINING Does not include permits, fees, etc... FREIGHT Offloading & placement by others. Edward Tung MK ENVIRONMENTAL, INC. NET TOTAL UNLOADING AND SET-UP I. PLATFORM PLACEMENT AND LEVELING A. Unloading and Placement: When the Platform arrives at the job site on a "low boy" semi -trailer, it can be placed on its foundation pad or other supporting structure with either a crane or large fork lift. The approximate shipping weight of this Platform is 12,000 pounds. 1. If a crane is used, the Platform may be lifted into place using the "D" rings located on the bottom "I" beam near the corners of the structure. It is advisable to use a spreader bar at least 9 feet wide to avoid damage to the roof structure. 2. If a forklift is used, it should have a capacity of at least 10,000#. For Platforms that are over 8,000# or 16' or longer, it is advisable to use two larger forklifts because the load is bulky and the load inside may be cantilevered away from the forklift truck. B. Leveling the Platform While the platform is being placed on its supporting pad, check the platform with a level. The best place to take a level measurement is on the two main "I" beam supports and across the ends by placing the level on the guide track for the insulated sliding panels, It should be level to 1/8" per 4 feet of run. If shimming is required, the best place is at each of the four corners and again at the midpoint of the main support "I" beam. It is advisable to fill in any gaps with the foundation with wood or gravel to keep out cold wind in the winter and to discourage small animals from taking up residence under the unit. There are four lift pockets located on the base of the frame which should be plugged with insulating material. C. Anchoring the Platform Anchor the platform in a minimum of 4 places, at the corners using V anchor bolts firmly set into the concrete a minimum of 5" or as required by local codes. Additionally, hold down chains may be used by attaching to the lifting lugs ( D Rings) at the corners. Any questions, call Ed Tung 630-848-0585 Jerry Giltz 630-736-3193 HEALTH SAFETY CONCERNS FOR OPERATION AND MAINTENANCE OF TYPICAL INTEGRATED SYSTEM HIGH VOLTAGE: Both the breaker panel and the control panel have high voltage circuits in them. Caution should be used whenever the doors to these panels are open. FLAMMABLE LIQUIDS OR VAPORS: 1. NO SMOKING 2. Before entering the platform enclosure, be sure than the ventilation fan is operating. 3. Wear protective gloves and clothing whenever dealing with the oil/water separator or the product tank. NOISE PROTECTION: Wear hearing protection whenever working inside the platform enclosure with equipment running. EMERGENCY CONTACTS: Upon set up of the system, contact your local emergency response facilities and mark their phone numbers below. Fire Police Hospital MK Env 630-920-1104 It is also advisable to mark these numbers on the inside of the control panel door. READ YOUR MANUAL Product Specifications MK Environmental Inc. 7150 South Madison Street RAP Willowbrook, IL 60527 630-920-1104 Phone _ 630-920-8013 Fax ON SITE PLATFORM SYSTEM DESCRIPTION The On -Site Platform integrates all the remedial technologies necessary to provide a total site -specific clean-up solution in one complete package. The platform saves time, space and money. All the room needed for maintenance, without taking up a lot of room • All equipment fully piped, wired and factory tested • Factory built equipment enclosure • Structural Steel construction with aluminum exterior for low maintenance • Removable sliding wall panels fully insulated and faced inside and out with aluminum sheeting • All panels removable for full accessibility and maintenance to all equipment within • MK Environmental manufactures all process components • Dimensions: 8, 12, 16, 20, 24 or 28' long x 8.5' wide x 9.5' high • Can be trailer mounted • Easily transportable to second site • All piping enters building through a floor hatch for weather protection and security • All panels fully lockable • NEMA 4 Control panel is standard with Blank Front Cover • Both Fork pockets and crane lifting rings included as standard • Multitude of Colors to match station canopies • Over 100 different equipment combinations available MK FNVIRONMFNTAL ON —SITE PLATFORM INSULATED, REMOVABLE WALL PANELS TYPICAL OF AN 8' X 16' PLATFORM. OTHER SIZES AVAILABLE. Standard Specifications • 10" structural steel I beam base, 4" steel corner posts, 2" steel roof frame • Roof constructed of a single sheet of aluminum for watertight construction • Roof and walls are insulated with minimum 1.5" insulation • Removable 4'x 8' sliding aluminum wall panels (53 lbs/ea) for ease of maintenance • Class 1, Division 2, Group D XP electrical interior standard. Divisionl optional. • 3/4" plywood flooring with I beams cross memebers • Man door and 100 watt interior explosion -proof light fixture is standard • White interior and exterior • Single source for equipment, service and support Optional Building Features: • Enclosed mobile trailer unit • XP heater with thermostat • XP ventilation fan • Sound Insulation Package for <70 dB operation • UL listed control panel • Factory installed Fused Main Disconnect with Meter Base and Weatherhead MK Environmental Inc. 7150 South Madison Street Willowbrook, IL 60527 630-920-1104 Phone; 630-920-8013 Fax mkenv.com SYSTEM INSTALLATION CHECKLIST Environmental Inc. Customer: TDEC Serial number Site Location Estimated Delivery Date Receiver Contact & Cell phone ELECTRICAL POWER REQUIREMENTS 200 amp 208/120/60/3 4 wire plus ground electrical service DEVICE HP Voltage Amps- 208V KVA Liquid ring pump 25 208/60/3 66 23.75 Air stripper blower 2 208/60/3 5.8 2.07 SA15B Transfer pump 1.5 208/60/3 5.1 1.84 SA15B Transfer pump 1.5 208/60/3 5.1 1.84 AWS-1 Heater 208/60/1 15.0 3.12 Controls/misc. 115/60/1 15.0 1.73 TOTAL 112.0 34.3 Accessories: 200 amp meter base provided by MK mounted to building 200 amp fused main disconnect provided by MK mounted to building WEATHER HEAD AND EXTENSION POLE DETAIL: 2.5" Dia X 5' Long extension pole included by MK 2.5" weather head included by MK Top of building height is 9'-3" with extension pole and weather head — 10'-6" TELEPHONE SERVICE Requires standard telephone service Jack to be installed by customer inside MK Control Panel DISCHARGE Typically requires a 2" or larger line size Standard 1.5 hp discharge has capacity of 40 GPM @ 60' head NOTES 2.5" Dia X 5' Long extension pole is shipped loosed and located inside the building 2.5" weather head is shipped loose and located inside the disconnect switch box Customer to erect pipe and weather head, provide and install wires from weather head to meter base, meter base to disconnect, and disconnect to the control panel Questions? Please call 7150 S. Madison Street 630-920-1104 Willowbrook, IL 60527-5505 630-920-8013 fax HEAT EXCHANGER 4" PVC TEE COLD AIR INLET AIR AIR LRVP INLET EXHAUST EXHAUST OUTSIDE BUILDING 4" STEEL PIPE INSIDE BUILDING r SILENCER DILUTION 11 V-502 AIR ASSEMBLY OIL RETURN LINE FlLTER 10" DUCTING DILUTION VALVE V-105 —s INTAKE DAMPERS LSH FILTER I TSH VACUUM L — J RELIEF VAVLE LSL AIR - OIL it S V-102 SEPARATOR a INLET SILENCER FILTER � SIGHT PI GLASS OIL LEVEL OIL SEALED LSL LSH LSHH VAPOR V-202 LIQUID RING PUMP &WATER HOT AIR EXHA ST AWS-1 THRU SOUND EF V-204 V-205 VAPOR WYE f f f STILLING WELL 010" CLEANOUT > SA-15B STRAINER AIR STRIPPER V-203 HEATAIR-EXCHANGERo SEPARATOR PSL DAMPER PLATEPLATE n o PI V-101f PI I 1" SCH 80 PVC 1 1/4" SCH80 PVC i OWS 3/4" DRAIN PLUG >m v-302 W SAMPLE 1.5 HP SUMP 1 1/4" SCH80 PVC PORT TRANSFER PUMP BLOWER SHH 6i IN IN OUT V-502 > > LSL LSH V-502 VPI PI PI FQI 1 1/2 HP PUMP SAMPLE LE V-505 PORT DISCHARGE 1" HOSE BAG FILTER CARBON CARBON W/ CAM LOCKS FOR BACK FLUSH -502 1" HOSE W/ CAM LOCKS 4FlTER FOR BACK FLUSH INSIDE BUILDING OUTSIDE BUILDING LABEL DESCRIPTION VALVE TYPE LABEL DESCRIPTION VALVE TYPE LABEL DESCRIPTION VALVE TYPE LABEL DESCRIPTION VALVE TYPE LABEL DESCRIPTION VALVE TYPE V-101 AWS-1 DRAIN 1" BALL VALVE V-201 AIR/OIL FLOW CHECK 4' CHECK VALVE V-301 AWS-1 PUMP ON OFF 1-1/4* BALL VA L V-401 OWS DRAIN 1" BALL VALVE V-501 SUMP PUMP ON OFF 1-1/4" BALL VAL V-102 VACUUM RELIEF 2' VACUUM RELIEF V-202 SEAL OIL ON OFF 4' BUTTERFLY V-302 INFLUENT SAMPLE PORT 1 4' BALL VALVE V-402 AIR STRIPPER DRAIN 1" BALL VALVE V-502 EFFLUENT SAMPLE PORT 1 4' BALL VALVE V-103 1 4" BALL VALVE V-203 1 2 SEAL OIL DRAIN 1 2' BALL VALVE V-303 AWS-1 CHECK VALVE 1" BALL CHECK V-503 SUMP CHECK VALVE 1" BALL CHECK V-104 STILLING WELL ON OFF 1" GATE VALVE V-204 SEAL OIL CHECK VALVE 1" SWING CHECK V-304 AWS-1 FLOW REGULATOR 1" BALL VALVE V-504 SUMP FLOW REGULATOR 1" BALL VALVE V-105 DILUL11ON VALVE 2" BALL VALVE V-205 SEAL OIL VENT VALVE 1 4' BALL VALVE V-305 AWS-1 RECIRCULATION 1 2" BALL VALVE V-505 ANTI -SIPHON VALVE 3 4' VAC RELIEF V VACUUM I INDICATOR ^ /� I� DATE: DRAWN BY: JOB NUMBER FACILITX/�XX# DRAWING NUMBER P&ID P PRESSURE I FLOW QTYTOR IND. (TOTALIZER) I V I I'\ S SWITCH FRI FLOW RATE INDICATOR ® T TEMPERATURE 9/2/09 EHT XXXXX L LIQUID LEVEL OR LOW XXXXX TDEC STANDARD CAS ENVIRONMENTAL INC 14" 1 5 4" 42" EXHAUST 1 „ DUCTING 0 0 0 0 HEAT = EXCHANGER w O PUMP w cf) Q w_ m w a U) Z co«a 0 O w w 0 a o 0 o J w Z O a A J O � I LTE ZO 180 POUND 180 POUND AOS U CARBON CARBON AG 48" TANK 0 0 ILTE DOOR I 0 0 145 1 M K DATE: DRAWN BY: JOB NUMBER FACILITY ID/TAG# DRAWING NUMBER CAS LAYOUT 9/2/09 EHT XXXXX XXXX XXXX TDEC STANDARD CAS ENVIRONMENTAL INC. rwW-20° 145, P �s ENS PL �Ew P�-�Fa�M PA- of P .3" .5' Product Specifications Environmental Inc. STRIPPERATOR SA15B MK Environmental Inc. 7150 S. Madison Street Willowbrook, IL. 60527 630-920-1104 Phone 630-920-8013 Fax -MW4 The Stripperator SA15B is a complete process treatment unit for hydrocarbon -contaminated water. It integrates both coalescing oil/water separator and the Cascade low profile Air Stripper into one component. The unit will separate free product, coalesce suspended hydrocarbons and settle solids. • Integrates a coalescing oil/water separator and cascade low profile air stripper and effluent sump into a single component (3 tanks built intol) • Gravity flow from oil/water separator to the air stripper (NO PUMP REQUIRED) • Fully gasketed lids with quick release adjustable latches • Small footprint 37W X 71"L X 37" H • 304 Stainless Steel construction • Fits through a double door — minimal space required • Easy access to separator and air stripper as well as simple to maintain • Allows quick inspection and viewing of operation • 15 GPM capacity REMOVAL EFFICIENCY Flow Benzene MTBE 10 GPM 99.85 94.77 15 GPM 99.0 87.0 Based on SA 15B Stripperator unit @ 60T - 304 stainless steel interior and exterior - 75 gallon polyethylene effluent sump - Approximate weight = 1,000 lbs. - 60 micron droplet product removal in OWS - Cast aluminum air stripper blower wheel - 2.0 hp, 3 ph, TEFC motor is standard - Influent 1" FNTP - 1.25" FNTP effluent port - Effluent sump included - 1" Drain valves included - 800 SCFM blower - Hinged, gasketed lid for ease of access and maintenance - Large sludge holding capacity with bottom drain - Low maintenance conductivity probe level sensors MK Environmental Inc. 7150 South Madison Street, Willowbrook, IL 60527 630-920-1104 Phone; 630-920-8013 Fax mkenv.com DATA BASED ON DRY AIR AT 68 'F - 20 'C SATURATED AIR AT 68 'F - 20 'C -------------- SERVICE LIQUID WATER SERVICE LIQUID TEMPERATURr 59 °F - 15 °C DISCHARGE PRESSURL 1013 mbar 745 740 730 iuu 29.2 29 28.6 28 27 26 25 450 400 350 0 300 a 250 m a U 200 Q 0 150 U N 100 80 S.S. PUMPS CAPACITY : -10% Toi, 10% L 600 500 I I I I 20 16 PERFORMANCE DATA LIQUID RING VACUUM PUMP PUMP MODEL TRVA 65-450 ,:Wu iuu m m Hg I I I VA6UUIVl 10 6 2 Inches Hg 1750 R P M 1450 750 450 750 450 15 20 30 50 28 24 of 3 20 O a 0 a 16 w 2 m O N m 12 a 8 4 20 0 100 150 200 300 500 700 Torr ABSOLUTE PRESSURE 500 700 900 mbar ABSOLUTE PRESSURE DATE: APRIL 97 ,,GE NO: 5-144 MYERS ACT SERIES LINE OF HIGH PRESSURE CENTRIFUGAL Pu PS PRWIDES QVAL.ITY AT A C MPE'TITWE PRICE. The complete lino of 11. to 2'/" HP units provide strong pressures up to 140 feet and flows up to 95 gprn Tne rl�qqed Onst iron body construction is available with either a corrosion resist grit composite or brass impeller. The bass impeller unit is equipped with a high ternperattr re, viton sect] for more demanding upplications, The heavy duty motor features a double ball bec3ring, 5D' C Ctrttbient, duel voltage design for dependable servioe. The compact, lack pullout design provides easy installation and serviceability. The quality features of the CT series wt11 provide dependable service for a wide variety o applications. SPECIFICATIONS ccludo No_ Pi lime p�paS210 areas bumi�sa VWUe s,ia. rdsrtwr s.�e.�. HP TmpwilALer Leis {1?7j IiPT YGEI Thom Wt. Lba, GT05 CT05B 1'A' 3' 11 EV230 I 30 i 3 C ;-tf5B3 3'f4• 1' 2C]t'i�'2�CAiw ' 3 30 =7 C707& 32 §� CTV3 CT07R.1 1'A, 7` 2ii9 3C4461. 32 C'S10 MOB 1'/i. ]' 1]Sr23U l $5 1 CT103 CT10133 Ile` 1' 20EW.3iV4ba 3 35 =5 C-r155 1'J4' 1. IL151230 1 40 CT153 i15B3 1'/i 1' 70 2'AJ+160 3 40 CT20 CT2013 I 1 57 2 CT203 CT2DB3 . 1 Va` 1'/a 2D&230460 3 57 CT25 Gr25.O y 2- 1' " 1 11,4n 1 62 2' Cr253 rrt2%,i 2, 1'A!, 205IF3pF440 3 62 CT Series High Pressure Centrilugal Pumps I2 - 1/2 HP Heads to 140 Feet crpccitios to 96,GPM .ADVANTAGES BY DESIGN ■ He+y duty cast iron construction, a Back ,pull -oust design, ■ Dependable double ha11 bearing motor ■ Continuous dusty rating motor. ■ Choice of brass ar composite impeller. ■ Brass impeller pumps rated 212'F N Composite impeller purnps rated 140P F ■ Iviax muz'rt. workinq pressure of 125 psi. ■ CSA listed Applications ■ Booste3 servioe ■ Irritation • Circulating ■ Caoling towers ■ A r conditioning ■ Liquid transfer • 5prink.ling systems e General industrial service Note: MK Environmental uses oversized pump motors. See below PUMP PERIFOR 1IANCE M�E■E CET SERIES R, 1OMEN OE �E:. .► soWAIN ■I �► ERNE vIRy. ®�■ SIR 3 hp (MK) .5 hp (MK) to w LL a ' o 20 �o co- i4o U-S- GAL(00 PER WHLrff WHERE INNOVATION MEETS TRi#3IT1 ON ISO 9001 Certified Company CT Series High Pressure Centrtfugal Pumps 1/2 - 21/2 HP moToa MK standard is TEFC construction NEMA slandard Double bull bearIng Open drip prool 60 Hz. 3450 MM Stalnlosssieei 5hQIt Single phaseoailh b,jill-in overload lxotecNon Three Phase require overlc-!rtd prottion irr sta.rler unit Q---j . t+lon-averl�adil[<g � oratinuo'us duty ` Strong cap citor Starr design o 2. SEU PLATE - Heavy duty cast iron [or depend- al7le service and long l lle 3. I>Ll1IELLEIl. Reinforced composlta for appli ollons to 14(r F Threaded SST inse'ri on aor 1pWte impellem Brass for appittlarz to 212' F. Enclosed design for high efficiencies 13alanced for 5mmill oparaflon 7116 Dia, (4) Holes 4- VIECi3,i1T'll;rAL SEAL Standr;Td carborVctrf]mic fares, Buna elm.=ers. � a series ZT componen% (standard Sor purnl3s with .C.0rr.PQ311Q lrnpelleas) High temperuium cart rrl ceramlc laces, utton elastornors, 3X senp-% SST r:os1"aponents (standard fcr pumps wlIb brain T.7rnllrsTS) 1� Discharge--,,, Sucli+on — — t o E C ire Heads to 140 Feet Capacities to 95 GPM CASING Heald duty cost Iron comtructlon liucx pifll-out design D7 scharge can be z a'.czted kn lour p05L;.Ions Tapped openings fear Prinllril�r venting aad (training, Vertical dlschorga standard I 9r3 t.'i7-� RP' 1Q� A lm�'Yr514 Xi S. C 7D SUCL ' Disr-]Y.I 137Ja 51Js �1'le 7'Is *EIF! li!r., 1 i4itiP 5v2 4'la 71f4 . , Y 1 I&A 5th 4,iH 7114 ^11 1112 5!;, 4''J4 71r1 9 1114 e 2 10h 6'-°� 4-1, 711, 4.1� 'la 1'13 1114 312 16v2 1 Gila 41/2 7!h. I 9;"r 8% F 2 1'ia 9 G kAi imm I i M Uui5r'x Parkrwmu hakrlanri shin AAAtIS,. 19Fi'3