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MIDWE eo9.Pdid`&fAiikera FEB 2 7 2G20 ST. Lucie County �,,J0Jr0' V�kM'O"'r'i1!-\ 19114 1997 SP.,U Pul)mar U.14. ALadnlue Jar dur411i17 Hrl Shld1 lundit,W) In 1984 we found that bubble pack wrapping could be used for swimming pool covers. We added special polymers to our plastic for strength and durability and Solar Blanket was bom. In 1997 our team added a layer of aluminum to our Solar Blanket that increased its reflective value, increasing heat retention. The Space AgeD* Solar Blanket was bom. In 1999 our team set out to improve our Space AgeD* Solar Blanket We understood that by decreasing the space between cells, we could increase the insulation factor. New templates re created and Diamond Bubble0* Vs bom. Shaping the cells like diamonds instead of circles decreased the space between cells and increased the insulating effectiveness. And after all, diamonds are a girl0s best friend. Home I About Us I Products Distributors I Contact Us I Innovations Online Warranty Registration 1999 Ffle Cop. http://www.midwesteanvas.com/in_dianiond.html 4/9/2015 Place Stamp Here MIDWEST CANVAS CORPORATION WARRANTY DEPARTMENT 4635 W. Lake St. Chicago, IL 60644 Installation and User Instructions SOLAR BLANKET CAUTION: THE SOLAR POOL COVER IS NOT SAFETY COVER AND IS NOT DESIGNED TO SUPPORT PEOPLE. CHILDREN SHOULD BE ADVISED. THE SOLAR COVER MUST BE REMOVED FROM THE POOL BEFORE SWIMMING TO AVOID RISK OF DROWNING, INSTALLATION The SolorPool Cover Is installed on the pool wish the air Bells (bubbles) down (smooth side up). Float the cover on the pool a few days baton: cutting to allow the packing folds to straighten, TAKE EXTREME CAUTION WHEN TRIMMING OR CUTTING YOUR SOLAR POOL COVER ON ALL FORMS OF VINYL LINED POOLS ORASOVE GROUND POOLS. YOUR SCISSORS OR CUTTING TOOLMAY DAMAGETHE VINYLLINER. The cover can be out easily with ordinary scissors to fit the contours of the pool side wall. Before starting the cutting process, mark the outline Willa pool wall on the coverwilh a marking pen. Please exercise caullon when cubing around curves and angles. For all types of VINYL LINED pools remove the cover from the pool after you have marked it and do the trimming and cutting away from the vinyl.11ner. Since it is easyto cutoff too much material, leaving a poorfil, it is better to cutthe cover iarger then necessary, then give it a Mal trimming for exact fit allera day orlwo. Once the cover is cut and in place, It requires no grommets, ties orweighls to keep it there. With life bubbles down, yoursotar pool cover will goal in place on file Water through wind and heavy rains. MANUAL REMOVAL OF THE COVER FOR SWIMMING Pull three or four feet of the cover onto the deck and repeal In a fanfold manner (accordion fashion) until the entire cover Is on the deck. DO NOT ROLLTHE COVER: WHEN OFF THE POOL, THE COVER MUST BE COVERED WITH THE WHITE POLYETHYLENE PROTECTOR WHICH IS INCLUDED WITH IT. You can roll the cover an a solar reef but must still be covered with white polyethylene protector. MAINTENANCE AND CARE 1. Protect the Cover While Swimming The cover MUST be protected from the sunlight when It Is removed from the pool. The sun generates temperatures hot enough 10 damage the air cells two to six layers deep_ The surest way to protect your cover when it Is off the pool Is to cover It with the while opaque polyethylene protector which is included with the cover. DELAMINATION DUE TO IMPROPER EXPOSURE OF THE SOLAR POOL COVER TO DIRECT SUNLI13I1T (WHEN OFF THE POOL) WILL RESULT IN VOIDING THE ENCLOSED WARRANTYI 2: Care in Handling To prevent damage to the air cells (bubbles), the cover should be carefully lifted over abrasive pool decks or coping or any sharp, ragged surface. 3. Do Not Tdm or Store on the Lawn Your lawn can be seriously damaged in a brief period of time if the solar pool cover is IeR on IL 4. HlghTemperalures Water temperatures above 90 degrees F. may shorten the life of your solar pool cover and could also damage your pool as well. if pool lempom. lures iise above eD degrees F. the cover should be removed and covered with life white opaque polyethylene protector. We do nolwarranty If used in'covering spa's in which temperatures exceed 00° 5. Cleaning Most dirt and leaves can be hosed oft the fioaling cover directly into your pool skimmer. Run the circulation pump while hosing so as losend minute debris into the skimmerand through the filter Instead of Into the pool, if necess a soft brush are generally all that Is required to remove heavier grime and alary, the teal basket or Trap can he emptied alter hosing. Water and SOLAR ENERGY HEATING, gae from the cover. A CLEAN COVER ALLOWS FOR OPTIMUM a. Storage After cleaning the solar cover, allow It to dry. Fold 11 into four -foot widths and roll It up from one end. It can now be stored standing on end, in its original shipping carton or In a large plastic bag. Always store 11 in a shaded or prolected area below 120 degrees F. 7. DO NOT leave your cover on the pool after the swimming season ends. The cover Is not a wlnier cover end its life may be severely shortened by winter conditions. B. Chemicals The Solar Pool Cover will signlgeanty reduce your use of chlorine. Malntafn chlorine at rho properlevel as recommended by chomlcal company. When you'superchlorinale' THE COVER MUST BE REMOVED FROM THE POOL TO AVOID SHORTENING ITS USEFUL LIFE, Donal relum cover to pool until chlorine level is low and In the Ideal range of your lest kit. Proper levels must be retained. 4 YEAR WARRANTY REGISTRATION To insure product guarantee, complete and mail this card within 30 days of purchase. Purchaser. Date: Address: City/State: Purchased From: Phone: Cover Size: Type of Cover: Zip Code: 6 UTION: This Is not a safety cover and is not designed to support people. children should be advised. The solar cover must be removed from the pool -before swimming to avoid the risk of drov✓ning. When "Super -Chlorinating" THE SOLAR POOL COVER MUST BE REMOVED FROM THE POOL. I have read the manufacturer's Installation and Use Instructions on the reverse side of the Limited Warranty, and I under- stand said Instructions must be adhered to, or the warranty may be invalidated. Purchaser's Signature MIDWEST CANVAS CORPORATION THE ONLY THINGS WARRANTY DEPARTMENT WARRANTY AW COVERED UNDER RR 4535 W. Lake St., Chicago, IL 60644 ARE DELDER RR 1-300 433-4701 ON AND SEAM FAILURE SOLAR BLANKET 4 YEAR LIMITED WARRANTY Date of Purchase: Your new Solar blanket is guaranteed by the manufacturer to be free from defects in material and workmanship under normal use in accordance with the Manufacturer's Installation and Use Instructions. After placing initial claim, a form will be sent to you. Consumer is responsible for handling and shipment fee that will be required at time of written claim. Covers over 20 X 40 size will ship common carrler freight collect. This warranty does not apply to damage resulting from accident, misuse or abuse of the product, or alteration or modification of the product after your purchase. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES, REPLACEMENT OF DEFECTIVE PRODUCTS AS PROVIDED UNDER THIS WARRANTY IS YOUR EXCLUSIVE REMEDY. THE MANUFACTURER WILL NOT BE LI- ASLE IN CONTRACT OR TORT FOR ANY DIRECT, CONSEQUENTIAL, SPECIAL OR INCIDENTAL LOSS OR DAMAGE ARISING OUT OF THE USE OF INABILITY TO USE THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages so the above ]imitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. TERMS OF GUARANTEE This pool cover comes with a 4 year limited warranty, 1 year full, 3 years prorated. From date of purchase, should the cover exhibit defects per the above limitations, the original purchaser shall pay only the following percent of the manufacturers suggested list price at the time of replacement. FIRST YEAR SECOND YEAR THIRD YEAR FOURTH YEAR FREE REPLACEMENT 70% 60% 90% To Insure product guarantee, complete and mail Ilia Warranty Registration card or register on our website WWw.mldwestcanvHs.com within 30 days of purchase. Installation and Operation Data w d 0 0 0 x andy, Installation and Operation Manual FES 2 7 ZON ST. Lucie County Jandy Single Element Cartridge Pool and Spa Filters CS Series Filters CS 200 Series AWARNING FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation can create dangerous high pressure which can cause product failure or also cause the filter lid to be blown off, possibly causing death, serious injury or property damage. Improper installation and/or operation will void the warranty. File Copy Cartridge Filters - CS Series Filter Page 3 TABLE OF CONTENTS Section 1. Safety Information .............................4 1.1 Important Safety Warning..............4 1.2 General Safety Instructions ............ 4 Section 2. General Information ..........................5 2.1 Introduction....................................5 2.2 Description.....................................5 2.3 General Requirements ....................5 Section 6. Maintenance.......................................10 6.1 General Maintenance ......................10 6.2 Pressure Gauge...............................10 6.3 Cleaning the Filter Cartridge .......... 10 6.4 Breather Tube Maintenance ...........10 Section 7. Winterizing........................................II Section 8. Troubleshooting.................................12 Section 3. Installation Instructions .....................6 Section 9. Parts List and Exploded View ............ 13 3.1 Filter Location................................6 3.2 Filter Preparation ................:.......6 9.1 Jandy® Cartridge Filter, CS Series .13 3.3 Filter Installation ............................6 9.2 Jandy CS Cartridge Filter 3.4 Locking Ring/Tank Top Assembly Exploded View..............................13 Installation......................................8 Section 10. Head Loss Curves .............................. 14 Section 4. Start -Up and Operation ......................8 10.1 Jandy Cartridge Filter, CS Series ...14 4.1 New Pool and Seasonal Start-up .... 8 Section 5. Filter Disassembly and Assembly ...... 9 5.1 Filter Element Removal .................9 EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (WITH CLEAN FILTER) PUMP MODEL FILTER MODEL NOTES: HORSEPOWER SERIAL NUMBER Page 4 jdy Section 1. Safety Information 1.1 Important Safety Warning A WARNING • Do not connect system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI. • Pressurized air in system can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury, or property damage. Be sure all air is out of system before operating or testing the equipment. A WARNING MAXIMUM OPERATING PRESSURE OF THE FILTER IS 50 PSI, NEVER SUBJECT THE FILTER TO ANY OPERATING PRESSURE EXCEEDING 50 PSI. This filter operates under high pressure. When any part of the circulating system, i.e., filter, pump, valve(s), clamp, -etc. is serviced, air ran enter the system and become pressurized when the system - is restarted. Pressurized air can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury or property damage. To avoid this potential hazard, follow all of the instructions in this manual. A WARNING To minimize risk of severe injury or death the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Y"P Jandy pool equipment is pressure tested at the factory. If however this WARNING cannot be followed and pressure testing of the piping system must include the filter and/or pump BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS: • Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing. • RELEASE ALL AIR in the system before testing. • Water pressure for test must NOT EXCEED 35 PSI. • Water temperature for test must NOT EXCEED 100°F (380C). • Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Notice: These parameters apply to Jandy equipment only. For non-Jandy equipment, consult equipment manufacturer. 1.2 General Safety Instructions Or 0 ATTENTION INSTALLER: ■ \ / ■ This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment. 1. Use equipment only in a pool or spa installation. 2. Before repositioning valve(s) and before beginning the assembly, disassembly, or adjustment of the clamp, or any other service of the circulating system; (A) turn the pump off and shut off any automatic controls to ensure the system is not inadvertently started during servicing; (B) open the air release valve; (C) wait until all pressure is relieved (air will have stopped flowing from the air release valve). 3. Whenever installing the filter clamp follow Section 3.4 of this manual, "Locking Ring/Tank Top Assembly Installation". 4. Once service on the circulation system is complete, follow Section 4 of this manual, "Start-up and Operation". 5. Maintain circulation system properly. Replace wom or damaged parts immediately. 6. Be sure that the filter is properly mounted and positioned according to these installation instructions. 7. Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional. SAVE THESE INSTRUCTIONS. Cartridge Filters - CS Series Filter Page 5 Section 2. General Information 2.1 Introduction This manual contains information for the proper instal- lation and operation of the Jandy® CS Cartridge Filters. Procedures in this manual must be followed exactly. For technical assistance, contact our Technical Support Department at 1.800.822.7933. 2.2 Description Cartridge filters do not require sand or diatomaceous earth as the filter medium. Instead they contain a filter cartridge element which is easily removed for cleaning or replacement. Dirty water flows into the filter tank and is directed through the filter cartridge. The debris is collected on the surface of the cartridge as the water flows through it. The water will travel through the central filter core towards the bottom of the filter into the lower manifold. Clean water is returned to the swimming pool through the filter outlet port at the tank's bottom. As debris collects in the filter, the pressure will rise and water flow to the pool will diminish. The filter cartridge must be cleaned when the operating pressure of the filter rises 10 psi from the operating pressure of a clean cartridge (see Section 6 "Cleaning the Filter"). NOTE A filter removes dirt and other suspended particles but does not sanitize the pool. Pool water must be sanitized and chemically balanced for clear water. The filtration system should be designed to meet local health codes. At a minimum, the system should turnover the total volume of water in your pool two (2) to four (4) times in a 24 hour period. 2.3 General Requirements I. For best overall performance place the system as close to the pool as possible. 2. The filter should be located on a level concrete slab so that the orientation of the valve outlets and the pressure gauge are convenient and accessible for the installation and operation of the unit. 3. Protect the filter from the weather. 4. If fitting a chlorinator and/or any other device into the filtration plumbing circuit, great care must be exercised to ensure that the appliance is installed in accordance with the Manufacturer's Instructions and any applicable standards that may exist. 5. Use Jandy universal unions to connect each component of the water conditioning system for future servicing. All Jandy filters come with these type of fittings. A WARNING The maximum operating pressure for this filter is 50 psi. Never subject the filter to operating pressure exceeding 50 psi. Operating pressures above 50 psi can cause product failure or also cause the lid to be blown off, which can result in death, serious personal injury, or property damage. 6. When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system, ensure that the maximum pressure the filtration system is subjected to does not exceed the maximum working pressure of any of the components within the system. 2.4 Specifications and Dimensions See Table 1 and Figures 1 and 2. Table 1. Cartridge Filter Specifications ;CS100 CS150`'CS200" CS250 Filter Area (g� 100 150 200 250 Max. Flow (gpm) 100 125 125 125 Six Hour Capacity (gal.) 36,000 45,000 45,000 45,000 Eight Hour Capacity (gal.) 48.000 60,000 60,000 60,000 Normal Start Up Pressure (psi) 6-15 6-15 6-15 6-15 Max. Working Pressure (psi) 50 50 50 50 Dimension "A" 32 3/8" 32 3/8" Page 6 j4andy. Figure 2. Dimensions, CS Cartridge Series Filter - Top View Section 3. Installation Instructions AWARNING Use equipment only in a pool or spa installation. Do not connect system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 psi. 3.1 Filter Location 1. Select a well -drained area, one that does not flood when it rains. Damp, non -ventilated areas should be avoided. 2. Provide solid mounting for the filter and pump system. Install system on a concrete slab or solid concrete blocks to avoid risk of settlement. Do not use sand to level the filter as the sand will wash away. Filter systems can weigh up to 300 lbs. 3. Install electrical controls at least five (5) feet from the filter. This will allow enough room to stand away from the filter during start-up. 4. Allow sufficient clearance around the filter to permit a visual inspection of the clamp ring (see Fig. 3). A WARNING Water discharged from an improperly positioned filter or valve can create an electrical hazard which can cause death, serious injury or property damage. A CAUTION Maintain your pressure gauge in good working order. The pressure gauge is the primary indicator of how the filter is operating. 5. Allow sufficient space above the filter to remove the filter lid and filter element for cleaning and servicing. 6. Position the filter to safely direct water drainage. Align the air release valve to safely direct purged air or water. 7. If the filter is to be installed below the water level of the pool, isolation valves should be installed on both the suction and return lines to prevent back flow of pool water during any routine servicing that may be required. 3.2 Filter Preparation 1. Check carton for damage due to rough handling in shipment. If carton or any filter components are damaged, notify carrier immediately. 2. Carefully remove the accessory package. Remove the filter tank from the carton. 3. A visual inspection of all parts should be made now. See parts list in Section 9. 4. Install the pressure gauge and adapter assembly to the threaded hole marked "Pressure Gauge" at the top of the filter (see Fig. 4). 5. Install the air release valve into the threaded opening marked "Air Release" at the top of the filter (see Fig. 4). NOTE Teflon tape is included in the accessory bag. Minimum Clearance 12" Minimum Figure 3. Filter Location -Top View 3.3 Filter Installation A WARNING To avoid an electrical shock hazard, which can result in serious injury or death, ensure that all electrical power to the system is turned off before approaching, inspecting or troubleshooting any leaking valves or plumbing that may have caused other electrical devices in the surrounding area to get wet. Cartridge Filters - CS Series Filter Page 7 Pressure Gauge�-QClean/Dirty Snap Ring ®@iAir Release Valve Pressure Gauge --.a Gb Adapter Figure 4. Pressure Gauge and Pressure Release Assembly 1. This filter operates under pressure. When the locking ring is properly seated and the filter is operated without air in the water system, this filter will operate in a safe manner. 2. If the system can be subjected to higher pressures than the maximum working pressure of the lowest rated component, install an ASME® approved automatic Pressure Relief Valve or Pressure Regulator in the circulation system. 3. Place the filter on the concrete pad, lined up with the inlet and outlet pipes. 4. To reduce pressure losses, 2" (minimum) piping is recommended for plumbing the system. Never exceed the manufacturer's maximum recommended filter flow rates. 5. For best efficiency use the fewest possible number of fittings. This will prevent a restriction of the water flow. ' 6. Make all plumbing connections in accordance with local plumbing and building codes. Filter unions are provided with an o-ring seal. Use silicone based lubricants on the o-rings to avoid damage. Do not use pipe joint compound, glue or solvent on union threads. 7. Keep piping tight and free of leaks. Pump suction line leaks may cause air to be entrapped in filter tank or loss of prime at the pump. Pump discharge line leaks may show up as equipment pad leaks or air being discharged through the return lines. 8. Support the inlet/outlet pipes independently to prevent any undue strains. 9. Place the union nut over the pipe and connect the pipes to the union tailpieces using PVC glue. Do not use teflon tape or pipe dope on any union threads. Put the o-ring in the tailpiece and assemble the unions to the filter tank. 10. Drill pilot holes into the equipment pad with a'/4" masonry bit. Use the holes in the tank bottom base as a guide. 11. Install'/4 x 2'/4" Stainless Steel Tapcon® screws and tighten. t�P C Drain Outlet Inlet Port Port a a Inlet Port Jandy® Heater Spa Make Up Jandy Filter O Jandy Pump From Pool Drain Waterfall Jandy Check Valve Fq Spa Return Spa Suction Pool Return From Pool Skimmer Figure 5. Basic Pool/Spa Combination Plumbing Page 8 andy. 3.4 Locking Ring/Tank Top Assembly Installation A WARNING Follow these instructions carefully. Improper 4hlocking ring installation can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury or property damage. 1. Be certain the o-ring is in position in the upper tank half. Press the filter lid over the lower half until seated. Lubricating the o-ring with a silicone based lubricant will help with installation (see Fig. 6). 2. Put the locking ring/:ank top assembly on the lower housing and thread it onto the filter. Turn the locking ring clockwise until you hear it snap over the tabs on the lower half of the tank. A WARNING This filter operates under high pressure. Ensure that the locking ring is turned until it clicks past the stop tab. Failure to properly install the locking ring or using a locking ring that is damaged can cause product failure or also cause lid separatior which could result in death, serious ESQ personal injury or property damage. To avoid injury, keep fingers clear of the lower tank threads and stop tab. Figure 6. Locking Ring Section 4. Start -Up and Operation AWARNING NEVER start pump while standing within five (5) feet of the filter. Starting the pump while there is pressurized air in the system can cause product failure or also cause the filter lid to be blown off, which can cause death, serious Personal iniury or property damaqe. WARNING NEVER operate the filter system at more than 50 psi of pressure. Operating the filter system in excess of 50 psi can cause product failure or also cause the filter lid to be blown off, which can cause death, serious personal injury or property damage. A CAUTION DO NOT operate filter at water temperatures above 105° F (40.6° C). Water temperatures above the manufacturer's recommendations will shorten the life span of the filter and void the warranty. 4.1 New Pool and Seasonal Start-up 1. Turn offthe filter pump and switch off the circuit breaker to the pump motor. 2. Check that the filter drain cap and nut are in place and tight. 3. Check that the tank locking ring is properly seated and tight. 4. Open the pump hair/lint pot lid and fill the pump basket with water to prime the system. Replace the pump lid. You may have to do this a few times on new and seasonal start ups. 5. Open the air release valve on top of the filter (do not remove the valve). 6. Be sure to open any isolation valves that were installed in the system. 7. Stand clear of the filter and start the pump to circulate water through the system. When all the air is bled from the system and a steady stream of water starts to come out of the air release valve, close the valve. 8. Watch the pressure gauge to be sure that the pressure does not exceed 50 psi. If the pressure approaches 50 psi, immediately turn the pump off and clean the filter cartridges. If the pressure remains high after cleaning the filter, refer to the troubleshooting guide, Section 8, for possible causes and solutions. Cartridge Filters - CS Series Filter Page 9 9. After the pressure gauge has stabilized, turn the bezel ring so that the arrow next to the word "CLEAN" aligns with the needle of the gauge. See Figure 7. As the filter cleans the water, and the cartridges begin to clog the pressure begins to increase. When the needle of the pressure gauge aligns with the arrow next to the word "DIRTY" on the bezel, it is time to clean the filter (see Section 6.3). This indicates an increased pressure of between 10 and 12 psi above original starting pressure. Figure 6. Pressure Gauge with Clean/Dirty Snap Ring Section 5. Filter Disassembly and Assembly A WARNING NEVER attempt to assemble, disassemble or adjust the filter when there is pressurized air in the system. Starting the pump while there is any pressurized air in the system can cause product failure or also cause the filter lid to be blown off, which can cause death, serious personal injury or property damage. 5.1 Filter Element Removal 1. Tom offthe filter pump and switch off the circuit breaker to the pump motor. 2. Open air release valve on top of the filter tank to release all pressure from inside the tank and system (see Fig. 8). Close any filter isolation valves on the system to prevent flooding. 3. Open the filter tank drain. When the filter tank has drained, close the drain. 4. Remove the locking ring/tank top assembly by pushing on the locking tab and turning the lock ring counterclockwise. 5. Remove the top of the filter. Inspect the tank o-ring for damage. Clean or replace the o-ring as necessary. 6. Remove the filter element from the tank bottom and clean or replace as necessary. 7. Place the new or cleaned filter element into the tank bottom. 8. Use a silicone based lubricant on the new or cleaned o-ring and place the o-ring onto the tank top. 9. Place the tank top onto the tank bottom. Be sure the tank halves are seated properly. 10. Tighten the locking ring (see Section 3.4, "Locking Ring/Tank Top Assembly Installation"). 11. Follow steps 5 thru 8. under Section 4.1, "New Pool and Seasonal Start -Up". AWARNING If the breather tube is not fully seated S! or is damaged or clogged, trapped air can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury or property damage. Migure S. Miter ttement ttemovat Page 10 andy Section 6. Maintenance 6.1 General Maintenance 1. Wash outside of filter with water or TSP (tri- sodium phosphate) with water. Rinse off with a hose. Do not use solvents or detergents to clean the filter, solvents ivill damage the plastic components of thefilter. 2. Check pressure during operation at least once a week. 3. Remove any debris from the skimmer basket and hair/lint pot on pump. 4. Check pump and filter for any leaks. If any leaks develop, turn off the pump and call a qualified pool service technician. 5. Product safety signs or labels should be periodically inspected and cleaned by the product user as necessary to maintain good legibility for safe viewing. 6. Product safety signs or labels should be replaced by the product user when a person with normal vision, including corrected vision, is no longer able to read the safety signs or label message panel text at a safe viewing distance from the hazard. In cases where the product has an extensive expected life or is exposed to extreme conditions, the product user should contact either the product manufacturer or other appropriate source to determine means for obtaining replacement signs or labels. 7. Installation of new replacement safety signs or labels should be in accordance with the sign or label manufacturer's recommended procedure. 6.2 Pressure Gauge ACAUTION Maintain your pressure gauge in good working order. The pressure gauge is the primary indicator of how the filter is operating. 1. During operation of the filtration system, check the pressure gauge/air release assembly for air or water leaks at least once a week. 2. Keep the pressure gauge in good working order. If you suspect a problem with the gauge, Zodiac Pool Systems, Inc. recommends you call a service technician to do any work on the filter/pump system. 6.3 Cleaning the Filter Cartridge Turn offthe filter pump and switch off the circuit breaker to the pump motor. 2. If the filter is installed below pool level, close any filter isolation valves to prevent flooding. 3. Open the air release valve on top of the filter and wait for all air pressure to be released. 4. Open the filter tank drain. When the filter tank has drained, close the drain. Place it upright in a area suitable for washing. 5. Open filter tank and remove cartridge element (see Section 5.1 "Filter Element Removal". Place it upright in an area suitable for washing. 6. Use a garden hose and nozzle to wash each pleat of the element. NOTE Algae, suntan oil, calcium and body oils can form coatings on filter element which may not be removed by normal hosing. To remove such materials, soak the element in de -greaser and then a de -scaler. Your local pool shop will be able to recommend suitable products. 7. Replace the cartridge back into the filter tank. Inspect the o-ring for cracks or wear marks. Place the o-ring back onto the filter tank top. Replace the top of the tank. (See Section 3.4 "Locking Ring/ Tank Top Assembly Installation"). 8. Reopen the isolation valves if they were closed. 9. Stand clear of the filter, start the pump and circulate the water until water sprays out of the air release valve. Close the air release valve. The filter is now back in operating mode. 10. Watch the pressure gauge to be sure that the pressure does not exceed 50 psi. If the pressure approaches 50 psi, immediately turn the pump off and clean the filter cartridges. If the pressure remains high after cleaning the filter, refer to the troubleshooting guide, Section 8, for possible causes and solutions. 6.4 Breather Tube Maintenance 1. Turn off the filter pump and switch off the circuit breaker to the pump motor. 2. If the filter is installed below pool level, close any filter isolation valves to prevent flooding. 3. Open the air release valve on top of the filter and wait for all air pressure to be released. 4. Loosen the drain plug at the base of the filter to ensure the tank is empty. 5. Open the filter tank. 6. Check breather tube for obstructions or debris. If necessary, remove the breather tube and flush with running water until the obstruction or debris is cleared. See Figure 7. Cartridge Filters - CS Series Filter Page 11 7. If the obstruction or debris can not be removed or the breather tube is damaged, STOP using the filter immediately and replace the breather tube assembly. ,&WARNING If the breather tube is not fully seated Y or is damaged or clogged, trapped air can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury or property damage. 8. Reassemble breather tube. Fully seat the breather tube into the bottom tank. 9. Replace the filter locking ring/tank top assembly on the filter and tighten (See Section 3.4 "Locking Ring/Tank Top Assembly Installation"). 10. Reopen isolation valve if they were closed. 11. Stand clear of the filter, start the pump and circulate the water until water sprays out of the air release valve. Close the air release valve. The filter is now back in operating mode. 12. Watch the pressure gauge to be sure that the pressure does not exceed 50 psi. If the pressure approaches 50 psi, immediately turn the pump off and clean the filter cartridges. If the pressure remains high after cleaning the filter, refer to the troubleshooting guide, Section 8, for possible causes and solutions. Section 7. Winterizing 1. Turn off the filter pump and switch off the circuit breaker to the pump motor. 2. Open air release valve on top of the filter. Do not remove. 3. Loosen the drain nut and cap at the base of the filter to ensure that the tank is empty. 4. Drain circulation system of all water. 5. Cover the system with a tarpaulin or plastic sheet to protect it from the weather. Page 12 Jaandy. Section 8. Troubleshooting 1. For a list of common problems and solutions see the Troubleshooting Guide below. 2. Zodiac recommends that you call a qualified service technician to do any work on the filter/ pump system. For technical assistance, contact our Technical Support Department at 1.800.822.7933. Table 4. Troubleshooting Guide Fault Symptom Possible Problems Solutions Water is not clear. Insufficient disinfectant level. Check and adjust disinfectant level. Incorrect pool chemistry. Test and adjust water chemistry. Heavy bathing and/or dirt loads. Adjust filter time and/or water chemistry. Insufficient running times. Increase pump run time. Filter is dirty.. Clean filter per instructions. Hole in filter element. Replace filter cartridge. Low. water flow. Filter system strainer baskets dirty. Check and clean strainer baskets. Air leaks on suction side of pump. Check all connections between pool intake and pump. Restrictions or blockage in either suction or Check all lines for debris or partially closed return lines. valves. Filter cartridge needs to be cleaned or Clean or replace filter cartridge per replaced. instructions. Pool water level too low. Fill pool so level is above pump inlet line. Pump not primed. Fill pump with water at basket and replace lid. Pump impeller vanes blocked. Technician required. Pump operating under speed (low voltage). Technician or electrician required. Short filter cycles. Presence of algae clogging filter. Check disinfectant content. Incorrect water chemistry. Check pH, total alkalinity and TDS. Strainer baskets not being used and/or Replace baskets. broken. (Allow debris into pump.) Pump output exceeds design flow rate of Check pump performance. filter. Ineffective cleaning. Clean or replace filter cartridge per instructions. High pressure on start-up. Small eyeball fitting in Pool/Spa. Replace with larger diameter fitting. Partially closed valve on return line. Check and fully open all valves on return line. Too large of pump. Check pump and filter selection. Filter cartridge dirty. Clean filter cartridge per instructions. Dirt returns to pool. Hole in filter cartridge. Replace filter cartridge per instructions. Worn o-ring seal inside filter. Replace o-ring. Filter not assembled correctly. Reassemble filter per instructions. Cartridge Filters - CS Series Filter Page 13 Section 9. Parts List and Exploded View 9.1 Jandy® Cartridge Filter, CS Series Key Part No. Description No. 1 Top Housing Assembly CS100, CS150 R0461900 1 Top Housing Assembly CS200, CS250 R0462000 2 0-Ring, Tank Top R0462700 3 Inlet Diffuser with Locking Tab R0462100 4 Cartridge Element, 100 Sq. Ft., CS100 R0462200 4 Cartridge Element,100 Sq. Ft., CS100 (Unicel) C-8410 4 Cartridge Element,150 Sq. Ft., CS150 R0462300 4 Cartridge Element,150 Sq. Ft., CS150 (Unicel) C-8414 4 Cartridge Element, 200 Sq. Ft., CS200 R0462400 4 Cartridge Element, 200 Sq. Ft., CS200 (Unicel) C-8418 4 Cartridge Element, 250 Sq. Ft., CS250 R0462600 4 Cartridge Element, 250 Sq. Ft., CS250 (Unicel) C-8425 5 Tailpiece, Cap and Union Nut Set R0461800 (Set of 3), 2" x 2112" 5 Tailpiece, Cap and Union Nut Set R0462600 (Set of 3), 50mm 6 Breather Tube, CS100, CS150 R0462801 6 Breather Tube, CS200, CS250 R0462802 7 Bottom Housing Assembly R0462900 8 Pressure Gauge, 0-60 psi R0556900 9 Clean/Dirty Snap Ring R0468200 10 Pressure Gauge Adapter R0557100 11 Air Release Valve R0557200 12 O-Ring Set R0466300 13 Universal Half Union (Set of 1) R0522900 14 Drain Cap Assy R0523000 9.2 Jandy CS Cartridge Filter Exploded View 1 ' RMED I Page 14dY Section 10. Head Loss Curves 10.1 Jandy Cartridge Filter, CS Series i] 0 Design Head Loss (ft head) 4 M CS150 CS200 CS250 CS100 30 60 90 Flow Rate (gpm) 120 3 Design Pressure 2 Drop (psi) U Cartridge Filters - CS Series Filter Page 15 NOTES 1 *Trademarks used herein are the property of their respective owners. �andY ZODIAC POOL SYSTEMS, INC. 6000 Condor Drive • Moorpark CA USA 93021 •800-822-7933 • Fax: 877-327-1403 0 2010 Zodiac Pool Systems, Inc. All rights reserved. 1006 OPERATING WSTRUCTI®NS MANUAL "NSF CERTIFIED TO THE ASTM SAFETY SPECIFICATION F 2208" M®DEL PGRM - 2 85dB Horn at 10 Feet This product has been designed to aid in the detection of unwanted intrusions into unsupervised pools. POOLGUARD IS A SAFETY ALARM SYSTEM AND NOT A LIFE SAVING DEVICE. `This device is not intended to replace any other safety consideration - i.e., adult supervision, lifeguards, fences, gates, pool cc I�odcs, etc., and some devices may not detect gradual entry." "_'� n \ CERTIFICATION NSF International Certifies that the POOLGUARD Pool Alarm Model PGRM-2 conforms to the requirements of ASTM F2208 -Standard Safety Specification for Residential Pool alarms. P 1. Certified to ASTM F2208-2008 for performance. 2. Certified to NSF/ANSI Standard 50 for material safety. Certified pool and spa end use temperatures. POOLGUARD Pool Alarm Model PGRM-2 will meet or exceed all parts of the Tennessee Pool Alarm requirements of the Katie Beth Law. INSPECTION POOLGUARD is packaged in a shipping carton that minimizes the chance of damage due to handling. Check for damage and confirm that the con- tents of the carton include the following items: • POOLGUARD Unit • Handle • Red Reset/Sleep Key • Remote Receiver and Power Supply • Operating Instructions Manual If an item is missing, contact either the place of purchase or PBM Industries, Inc. for replacement. CARE AND HANDLING POOLGUARD.is constructed from sturdy plastic to withstand the adverse moisture environment of a swimming pool. Care needs to be taken when handling to ensure against being dropped, kicked, etc. ALWAYS REMOVE THE POOL UNIT FROM THE POOL WHEN THE POOL IS BEING USED. STORE THE ALARM IN THE UPRIGHT POSITION (See Figure 1) AWAY FROM POOL ACTIVITY. If the pool unit accidentally falls into your pool, remove it immediately and drain the water from it. Take the pool unit apart as indicated in the Battery Installation/Replacement section and remove the battery. Remove all the water from the inside of the unit, the battery and the circuit board area with a paper towel or cloth. Completely test the alarm before each use as described in the manual to ensure proper operation. CAUTION: KEEP THE RED RESET/SLEEP KEY OUT OF THE REACH OF CHILDREN. INTERNAL MAGNET MAY BE HARMFUL IF SWALLOWEDI ATTACHING HANDLE The two handle screws are located in the top of the alarm, remove them and attach the handle, (See Figure 1). OPERATING YOUR- ALARM RESET/SLEEP MODE (SEE FIGURE 1) RESET: When the pool unit is installed in the pool and the horn is sounding; place the red reset/sleep key on the resettsleep decal to reset and silence the alarm. The pool unit is now monitoring your pool for an intrusion. SLEEP MODE: When the pool unit is removed from the pool and the horn is sounding; place the red reset/sleep key on the reset/sleep decal for 3 to 4 seconds to activate sleep mode and silence the alarm. To store the alarm, place the alarm in the upright position (See Figure 1). The pool unit will automatically wake up when it is re -installed into your pool! SILENT INSTALLATION AND REMOVAL FEATURE • The.Pooiguard system will sound an alarm (Horn will sound) when you install or remove the,pool- unit.from your pool. If you .would like 4he Poolguard system not to sound n alarm # orn,will not sound) when you install or remove the pool unit from your pool, follow the directions below. 1. SILENT INSTALLATION -(HORN WILL NOT SOUND) Hold the red resettsleep key on the reset/sleep decal for"I -second-until you hear the pool units horn beep. Remove the red reset/sleep key, you now have 10 seconds to install the pool unit into your pool without the horn sounding. AFTER 10 SECONDS, THE POOL UNITS HORN WILL BEEP INDICATING THAT POOLGUARD IS NOW MONITORING YOUR POOL FOR AN INTRUSION. 2. SILENT REMOVAL (HORN WILL NOT SOUND) • Before removing the pool'unit from your pool: Place the redreset16Idep'key on the reset/sleep decal'for 1 second until you hear the pool'units horn beep. Remove the red reset/sleep key, you now have 5 seconds to remove the pool unit from your pool without the horn sounding. AFTER 5 SECONDS THE POOL UNITS HORN WILL BEEP. IMPORTANT: IF THE POOL UNIT WAS REMOVED FROM YOUR POOL, THE POOL UNIT WILL GO TO SLEEP. BE SURE TO STORE YOUR ALARM IN THE UPRIGHT POSITION (SEE FIGURE 1). IF THE POOL UNIT WAS NOT REMOVED FROM YOURPOOL, IT WILL CONTINUE TO MONITOR YOUR POOL FOR AN INTRUSION. (Cont. on next Mae) Als SILENT INSTALLATION AND REMOVAL FEATURE (Coot.) 3. POOLGUARD has designed this feature,for "ONLY" those who have the responsibility of removing the alarm from the pool! BATTERY INSTALLATION / REPLACEMENT (Battery not included) POOLGUARD is powered by a standard 9 volt alkaline battery, POOLGUARD recommends Energizer No. 522. To install or replace the battery: • Remove the screw from the bottom of, the unit, (See Figure 1). • Carefully slide out electronics assembly; do not pull or jerk on internal hook up cable. (If necessary, gently shake unit to remove assembly.) • Remove old battery and check for leakage or corrosion. (Remove any leakage' or corrosion if present before installing new battery.) IMPORTANT: WHEN A 9 VOLT BATTERY IS FIRST INSTALLED IN THE POOL UNIT, THE HORN WILL SOUND. TO SILENCE THE ALARM HOLD THE RED RESET/SLEEP KEY ON THE RESET/SLEEP DECAL FOR 3 TO 4 SECONDS TO ACTIVATE SLEEP MODE AND SILENCE THE ALARM. THE POOL UNIT WILL AUTOMATICALLY WAKE UP WHEN IT IS INSTALLED INTO THE POOL. • Install a new battery by attaching the battery snap (BE SURE THE CONNECTION IS TIGHT). Slide battery into battery holder. • Slide the electronic assembly into the pool unit; DO NOT PUT IN UPSIDE DOWN OR PINCH THE INTERNAL HOOK UP CABLE. • Replace the screw, hand tighten until screw is all the way in and flush against the pool unit. To prevent possible damage, battery should be removed whenever storing the alarm, for an extended period of time. ON/OFF INDICATOR - GREEN LED When POOLGUARD is installed and monitoring your pool for an intrusion, the green LED will flash once approximately every 10 seconds to indicate that the alarm is ON and OPERATING. When POOLGUARD is installed in your pool and the alarm is sounding, the green LED will flash approximately 2 times per second. When POOLGUARD is removed from your pool the GREEN LED will not flash indicating that the alarm is OFF and NON -OPERATIONAL. LOW BATTERY FUNCTION The POOL UNIT AND THE REMOTE RECEIVER will beep once approximately every 10 seconds to alert•you that the battery is low in the pool unit and needs to be replaced. HANDLESCREWS ELECTRONICS ASSEMBLY HORN 85d8 at 10 feet ASP OW/OFF INDICATOR INTERNAL GREEN LED �BATTERY ^ HOOKUP SCREW HOLDER CABLE RED RESET/SLEEP DECAL RESET/SLEEP KEY PLACEMENT IN FOUR POOL POOL UNIT FIGURE 1 UPRIGHT POSITION Figure 2 illustrates locations best suited for detecting intrusions from any area of the pool. If your pool is larger than 800 square feet, .if you have more than 2 return lines, any concerns about the size, or if you have an irregular shaped pool or water features such as waterfalls, please call customer service to clarify the recommended number of alarms and locations for alarms: 1-800-242-7163. Poolguard Pool Alarms have been tested and comply to the ASTM Standard Specifications for Residential Pool Alarms ASTM F 2208, in a 16' x 32' pool. POOLGUARDD-alarms can be used in pools up to 20' x 40' or 800 square feet. P(=.(p o FIGURE"2 Pools 800 Square Feet and Smaller. (Cont. on next page) PLACEMENT IN YOUR POOL (Continued) POOLGUARD automatically compensates for variations in pool levels within the units operating range. The unit utilizes a sensing throat which projects into the water and is designed to operate in most pools with an in -wall skimmer. The sensing throat cannot be less than 2.5 Inches, (See Figure 3), and not more than 5.5 inches into the water, POOLGUARD recommends that the sensing throat be approximately 4 inches in the water POOLGUARD can be used with SOLAR BLANKETS on the pool. POOLGUARD can also be used in spas. 12 314" 14 1/2" SUPPORT SENSINGTHROAT CANNOT BE LESSTHAN 2.5"IN BLOCK THE WATER, POOLGUARD RECOMMENDSTHAT -7 " THE SENSING THROAT BE APPROXIMATELY 4" IN FIGURE 3 THE WATER IMPORTANT POOLGUARD may not function properly'rf your pools water level Is not maintained within the required levels of your alarm. Also, the unit may not operate effectively while certain types of automatic pool cleaners are in operation. Some irregular shaped decks may not provide a level foundation for the unit by the pool's edge. This minor problem can be overcome by appropriately supporting the unit, (See Figure 3). STABILIZING YOUR POOL ALARM The Alarm Stabilizing Pin (ASP) is factory installed onto your pool alarm. Tools needed to install your alarm are: One 5/16" masonry drill bit that can be found at your local hardware store, a drill, a pencil, a tape measure or yard stick. 1. Position your pool alarm so that the sensing throat is in the water and the ASP is touching the deck, (leave a small space no more than 3/8" between the sensing throat and the top edge of your deck or coping), (See Figure 4). 2. Mark with a pencil the spot where you wish to drill the hole for the ASP. 3. With the 5/16" masonry drill bit, drill a hole 2 1/4' inches deep, as straight as possible. (Cont. on next page) ' STABILIZING YOUR POOL ALARM. (Continued) 4. Clean off the debris and install the alarm by placing the ASP into the 5/16" diameter by 2 1/4" deep hole. 5. Your Pool Alarm is now ready for use. If you have any questions or need help with installation, please give us a call at 1-800-242-7163. 6. Be sure to keep your ASP hole clean from debris and dirt so that your alarm will always lay flat on the pool deck when installed. REMEMBER THAT THE POOL UNIT MUST BE REMOVED FROM POOL BEFORE SWIMMING! r � IA-aANUNI 21/4" SMALL SPACE, NO MORE THAN 318" I WATER LEVEL MARK LOCATION FOR 5/16" DIAMETER & 21/4" DEEP HOLE IN DECK POOLDECK FIGURE 4 Sensing throat cannot be less than 2.5" in the water, POOLGUARD recommends that the sensing throat be approximately 4" in the water. TEST BEFORE USING To ensure effectiveness, test POOLGUARD every time you place h into the pool by performing the following procedure: •POOLGUARD DOES NOT HAVE AN ON/OFF SWITCH" When the alarm is in the pool it is always in the ON position and cannot be turned off. When the alarm is out of the pool it is always in the OFF position. *To test your alarm push an object of appropriate volume and weight off the deck edge at the farthest location from the alarm. (A four (4) gallon jug of water or 3-one (1) gallon jugs of water tied together are ideal for testing.) The alarm should sound when the water action caused by the intrusion reaches the unit. It may take a few seconds for the alarm to react to the water action. (Cont. on next page) TEST BEFORE USING _ f_conti.nued) •After resetting the alarm and allowing time for the water action to settle, repeat the procedure from another point in the pool until you are confident of detection performance. •POOLGUARD includes a timer function which automatically resets the unit after the alarm has sounded for approximately 5 minutes. ADJUSTING YOUR RETURN LINE FITTINGS The POOLGUARD alarm should not be placed too close to a return line, also do not place POOLGUARD in a location in the pool where a return line is pointing in the alarms direction. Water turbulence may be too strong, falsely setting the alarm off or the water turbulence may interfere with the alarms ability to detect an intrusion. If you have more than 2 return lines please call customer service at 1-800-242-7163. It is very important in pools to adjust all the eyeball fittings on your return lines so that the water flow will not interfere with your pool alarm. Point all the eyeball fittings down and your pool will still circulate properly and this will allow POOLGUARD to function properly, (See Fgure 5). Pointing the eyeball fittings down also helps prevent algae growth. CORRECT INCORRECT FIGURE 5 POOLGUARD REMOTE RECEIVER The POOLGUARD REMOTE RECEIVER has been integrated with the standard POOLGUARD unit to provide a wireless remote alert operating at distances of up to 200 feet. The POOLGUARD REMOTE RECEIVER sounds an alarm in the house when the POOLGUARD unit. is activated at the pool.The remote system consists of the following functional elements: •A coded pulse receiver (Remote Receiver), (See Figure 6): •A standard wall outlet power supply, (See Figure 6). The REMOTE RECEIVER is a compact unit powered by a UL and CSA approved AC/DC power supply. The REMOTE RECEIVER can be placed on a table or a counter top inside the house. The pulse coded- radio frequency signal is transmitted from the pool, unit and -is received and decoded to sound the remote receiver. The remote receiver will sound for an additional 3 seconds after the ,pool unit has been silenced. If the REMOTE RECEIVER beeps once approximately every 10 seconds, it is indicating that the 9v battery in the pool unit is low and needs to be replaced. After you have purchased your POOLGUARD alarm and you wish to add another remote receiver to your alarm system you can acquire one from PBM Industries, Inc. Contact PBM by phone or mail or contact your place of purchase. POWER SUPPLY-im- dP FIGURE 6 Horn at 10 feet REMOTE RECEIVER TO OPERATE YOUR REMOTE ,RECEIVER Try to locate your REMOTE RECEIVER in a convenient part of your house close to the pool. Avoid steel walls or any other large metal objects or obstructions that might interfere with the signal reception. The REMOTE RECEIVER has to be placed on the same level or a level above the pool in the house (do not place receiver in an underground basement). The ideal location for your REMOTE RECEIVER would be by a window overlooking your pool. Test your REMOTE RECEIVER in different locations in your house to find the best working place for your receiver. Connect the power supply to any 120V, electrical outlet and insert the jack into the receiver. Check that indicator light is on. Your REMOTE RECEIVER unit is now ready to receive a transmission from your POOLGUARD unit. DO NOT USE YOUR REMOTE RECEIVER OUTDOORS. NOTE: THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY RADIO OR TV INTERFERENCE CAUSED BY UNAUTHORIZED MODIFICATIONS TO THIS EQUIPMENT. SUCH MODIFICATIONS COULD VOID THE USER'S AUTHORITY TO OPERATE THE EQUIPMENT. SWIMMING POOL SAFETY TIPS •SuPOrvise children at all times. a Never permit swimming alone. Never leave a child alone, even to answer the telephone. •Always remove the entire s®iar cover from a pool before swimming. • Remember that alcohol and water safety do not mix. • Have your pool area fenced and the gate locked to prevent unauthorized entry to the pool, and Install a gate alarm. Lock and secure all doors in the hoarse which permit easy access to the pool, and install a door alarm. a Have a responsible adult teach swimming and water safety to your children. ,D Maintain clean, clear water in the pool. ©Do not swim during electrical storms. ® Do not permit Mottles, glass, or sharps objects to be used around the pool. a Ask your pool dealer how you can improve your pool safety — they will be glad -to assist you. ,,Above all.- remember that common sense, awareness, and caution will allow you to enjoy your pool. WARRANTY AND REPWORS POOLGUARD is sold with a limited warranty to cover defects in parts and workmanship for three years from date of purchase, (retain proof of purchase). If POOLGUARD exhibits a defect, please call Customer Service at 1-800-242-7163. Unauthorized returns will not be accepted. Proper repair is only ensured when the unit is returned to the manufacturer. Visit our website at wvvw.poolguard.com to fill out your warranty registration information. The model number and serial number are located on the pool unit. SEND CORRESPONDENCE TO: P13MINDUSTRIES,INC. P.O.BOX 658, NORTH VERNON, IN 47265 1-800-242-7163 This product has been designed to aid in the detection of unwanted intrusions into unsupervised pools. POOLGUARD IS A SAFETY ALARM SYSTEM AND NOT A LIFE SAVING DEVICE. "this device is not intended to replace any other safety consideration - i.e., adult supervision, lifeguards, fences, gates, pool covers, locks, etc., and some devices may not detect gradual entry." P_oolguard* AWO* PBM INDUSTRIES, INC. bd8 tip_ 0 REV_ 112015 ootguard Poolside Unit FALSE ALARMS Power Sum lv Remote Receiver All pool alarms will false alarm on occasion for different reasons. False alarms can be minimized; however, it is important to remember that a false alarm is better than no alarm at all. WEATHER & WIND—POOLGUARD sets stationary on the deck of the pool so the wind will not effect the alarm unit itself. Wind may trigger a false alarm if it is strong enough or steady enough that it causes the water in the pool to rock or bounce up and down the pool wall. When the water in the pool moves up and down the POOLGUARD sensing throat, it may finally cause the alarm to sound. On extremely windy days when the pool water is rocking it is advised to remove the POOLGUARD from the pool. Light wind or rain will not effect the POOLGUARD alarm. Another false alarm occurs when the pool owner tries to install the- alarm too soon after swimming. After swimming, the water in the pool will rock or bounce up and down the pool wall for some time depending on the size of the pool and the type of swimming activity. Before installing the alarm, after swimming, the pool must be given time to calm. Time will vary (around 10 to 30 minutes); once the pool owner sees that the pool water is no longer rocking up and down the pool wall, it is time to install the alarm. Certain automatic cleaners may set the POOLGUARD unit off in some cases. If the cleaner head hits the POOLGUARD alarm it may cause it to false alarm. Solutions to this problem are to use your cleaner at night and your alarm during the day. Another option would be to find a place around the pool where the cleaner does not interfere with the alarm. Certain water features such as waterfalls can cause POOLGUARD to false alarm. To avoid this problem do not install the POOLGUARD alarm too close to the water feature. if you are having a problem with any type of water feature call POOLGUARD at 1-800-242-7163. ALARM PLACEMENT The alarm should be on a flat, solid surface for best results. The throat of the unit is designed to work in most pools with an in -gall skimmer. The water level up on the throat is important and should be checked. The .5ensing throat cannot be less than 2.5 inches in the water, and not more than 5.5 inches into the. water. POOLGUARD recommends that- the sensing throat be approximately 4 inches in the water. POOLGUARD, can be used with a solar cover; however, before removing the cover, the alarm should be taken out so it does not get pulled into the pool. ALARM TESTING Drop something of approximate size, weight and volume of the families smallest child, the farthest point away from the alarm. A four (4) gallon jug of water or 3 one (1) gallon jugs of water tied together are ideal for testing. Remember, when testing you must wait about 15 minutes between tests for the pool to calm. ALARM WILL NOT SOUND BATTERY SNAP. If you are testing and POOLGUARD does not alarm, be sure you are testing properly — putting your feet in the pool, splashing with your hands, making waves with a leaf skimmer, or dropping something into the pool that does not have the proper size, weight and volume will not set the POOLGUARD alarm off! Testing is very important and should be done correctly. ALARM HANDLING The POOLGUARD pool unit is an electronic and mechanical device made from a sturdy UV rated PVC material. Do not drop POOLGUARD; like any other appliance, it may break. The POOLGUARD pool unit is water resistant but not waterproof (sun and rain will not hurt the pool unit). Great care should be taken not to let the pool unit fall into the pool. If the pool unit does fall into the pool there are directions on page 2 in this manual on how to dry it out. Always remember to remove the alarm before using your pool. REMOTE RECEIVER t When the unit at the pool alarms, the remote receiver will sound. Maximum Range for the remote is 200 feet from the poolside unit. Avoid placing remote in basements or close to metal walls. Be sure that the red light on the remote is on. Remember the poolside unit must be beeping (alarming) for the remote to work. If your remote receiver is not getting.a clear signal or no signal from the poolside unit, try the following: Before plugging in the power supply, be sure to stretch out the cord; do not leave it tied in a bow as packaged. Your Remote Receiver is similar to a small portable radio. If your remote is not sounding when the poolside unit is sounding -move the remote to different locations and stand back for a few seconds for the remote to pick up the signal. You may only have to move your remote a little to the left or right to bring in the signal -in some cases you might have to move the remote to a different location or another room. If you cannot get a signal on your remote receiver CALL CUSTOMER SERVICE AT 1-800-242-7163 *Do read the manual, carefully 2Qo install. a 9 volt battery @Do untie the bow on the power supply *Do test the alarm propedy e0a turn your return Pine eyeba9l; fifflongs towards the bottom of this pool 000 remove aParm before swimmilng ciPlei be extremely caref W when us�ng -an electric drifl around yout pool' wa;DOWT leave alarm 0h Ming poo� whfl&.§'�� MM 10CWT drqP 'ur ala?m, it may break, YO -6D.0 MWT get -your alfir. r* m fa0i into ths'pool 9DON't insta"O your agarm lmrnediatWy after swimming- (PDON'T turn your return eyeball fittings towards the top of the pool ,)DON'T use your alarm on extremely windy days aPON'T be careless witharr electric -drill around .your IN GROUND POOL.- Extreme- caution 'Vs set when . u , electivitys4ftgr Should alw-a be u around around water! ���'gf/ �RB�9[�Z90'6flA®dA•A�iu��AON,°'�'�®� ;�� y� 7t,; t• -��t ! �-���FNOO �'�? aaa� wqw p.1n Iood MMM .i �' c T,' !r. t,•` z� SM r. 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Lucie cuuntY, Wrn'L"2f9 r,-Jan �eries OWNER'S (MANUAL ENGLISH I FRAN9AIS I ESPANOL Jady Pro Se IE'S HlchMess I_i_D U,1q,P.. _teI gl,it FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the productwill be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment Installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty. Improper installation andlor operation can create unwanted electrical hazard which can cause serious injury, property damage, or death. ATTENTION INSTALLER - This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment. File COPY Page 2 Nicheless Underwater LED Lights I Owner's Manual Table of Contents Contents Section 1. Important Safety Instructions ....... 3 Section 2. Installing the Jandy° Pro Series Nicheless LED Light......................4 2.1 Preparing the Light Fixture for Installation .....................5 2.2 Installing the Light Fixture............................................6 Section 3. Wiring Options for Controlling Jandy Pro Series Nicheless LED Lights......................................7 3.1 Wiring to an AquaLine IRS Control System ..................7 3.2 Wire Gauge and Length................................................8 3.3 Wiring to a Switch..........................................................9 3.4 Twelve (12) Volt Installation...........................................9 Section 4. Jandy Pro Series Nicheless Underwater LED Light Operating Instructions..................................10 4.1 Light Synchronization...................................................10 4.2 Operating the Light......................................................11 Section 5. Designer Lens Series Options .... 12 Section 6. Light Cartridge Replacement ...... 13 Section 7. Winterizing....................................14 Section 8. Troubleshooting ...........................15 Plicheless Underwater LED Lights I Owner's Manual AM Page 3 Section i. Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS PERTAINING TO A ROSK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS READ AND FOLLOW ALL INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be followed, including- the following: DANGER RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This' underwater light must be installed by a licensed or certified electrician in accordance with the National Electrical Code® and applicable local codes and ordinances. In Canada, the Canadian Electrical Code and all applicable local codes and ordinances must be adhered to. Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Read and follow the specific instructions below. ® WARNING Before installing this underwater light, read and follow all warning notices and instructions accompanying this light. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Visit www.zodiacpoolsystems.com for additional free copies of these instructions or call Zodiac Technical Support at 800.822.7933 (U.S.) or 888.647.4004 (Canada) CAUTION Except when the Jandy® Pro Series Nicheless Underwater LED Lights are installed in an area of the swimming pool that is not used for swimming and the lens is adequately guarded to keep any person from contacting it, the light shall be installed in or on a wall of the pool, with the top of the lens opening not.less than 4 inches (102 mm) below the normal water level of the pool. ® ATTENTION INSTALLER This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment. SAVE THESE INSTRUCTIONS Page 4 9410=1011116 Nicheless Underwater LED Lights I Owner's Manual & WARNING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION, which could result in serious injury or death. The Jandy® Pro Series Nicheless LED Lights are only available for 12-voltAC power. For supply connection, use only an isolating low voltage power supply with ungrounded output, evaluated and listed by a NRTL for swimming pool use. Section 2. Installing the Jandy Pro Series Nicheless LED Light A WARNING Risk of Electrical Shock or Electrocution. This underwater light must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code° (Canadian Electrical Code, in Canada) and all applicable local codes and ordinances. Improper installation will create, an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock, and may also cause damage to property. Always disconnect the power to the light at the circuit breaker before installing or servicing the light. Failure to do so could result in death or serious injury to serviceman, pool or spa users or others due to electrical shock. Use the chart below to determine the appropriate pipe length for your installation. WATTS MINIMUM LENGTH FOR 1.5" PIPE JLU4C9W 9W 3" JLUW9W 9W 3" JLU4C20W 20W 9" JLUW20W 20W 9" JLU4C30W 30W 14" JLUW30W 30W 14" All products listed above come In a variety of cord lengths. Typical cord lengths are 50, 100, 8 150 feet. NOTE. The lights are servicable - do not remove the enclosure or cord from the conduit. No separate ground or bonding wire is required for the JLU4C9W, JLUW9W, JLU4C20W, JLUW20W, JLUW30W or JLU4C30W low voltage lights which do not have any exposed metal. Wheless Underwater LED Lights I Owner's Manual Page 5 2.1 Preparing the Light Fixture for Installation NOTE: The electrician must complete preparatory steps before light fixture is installed. See Figure 1. Verify that the pool meets the requirements of the current National Electri- cal Codex' (Canadian Electrical Code, in Canada) and all local codes and ordinances. A licensed or certified electrician must install the electrical system to meet or exceed those requirements before the underwater light is installed. Some of the requirements of the National Electrical Code, which the pool electrical systems trust meet, are as follows: I. Thejunction box or the low -voltage transformer must be located at least eight (8) inches (measured from the inside of the bottom of the junction box or transformer) above the MAXIMUM water level, OR at least four (4) inches above the ground level or pool deck, whichever is greater. The junction -box or transformer must also be installed at least forty-eight (48) inches (4 ft.) from the edge of the pool. See Figure 1. 2. A standard 1.5" plastic wall / return fitting (not included) must be installed so that the top edge of the underwater light's lens is at least 4 inches (10.2 cm) below the surface of the water in the pool. See Figure 1. NOTE: To be certain that the pool's electrical system meets all applicable requirements, the electrician should also consult the local building department. 12 VAC Class 2 Transformer or ,Junction Box _ 48'min. I 'I Cher Anr for other jOORrqulmmenls 8' minimum to maximum water level .v r_ 4' min to top of lens 1.5' pipe through bond Rigid 1' Rigid Electrical f.� — beam and a minimum length Conduit Sweep elbows ' ! for each style light only no go- elbows. (See Light Info Charts. p.4) NOTE: Vvncsl bsb6VNl19 suA es Mnvh vntlwahaN boallans Tuao ALLoI Ike Some cbaranw mmbnvvnn Figure 1. Jarl Pro Series LED Light Installation with Standard 1.5" Plastic Fitting Page Nicheless Underwater LED Lights I Owners Manual 2.2 Installing the Light Fixture NOTE: Perform these steps only after the electrical system requirements are met. 1.5" pipe must be installed through the bond beam with a minimum length of 14", followed by 1" conduit with sweeps only without 90 degree elbows. It is highly recomended to use 1.5" pipe throughout the entire width of the bond beam. NOTE: Gaskets help ensure that conduit is not a potential leak path. For vinyl wall fihings use both rubber gaskets. For"_t-'_'"-',',.�uT—���I� guniie and fiberglass remove the small gasket and use the U' , c":Wt large one only. Sm U GnW Fler Gaslst See chart on } page for min. 4" MIN. FROM WATER length requirements LEVEL TO TOP OF LENS I" minimum 1 rigid conduit 1.5"Pipe No 99 degree elbows 1.5"THREADED WALL FITTING Figure 2. Standard installation with 1.5" pool wall fitting 2. Snake the 2-Conductor electric cord through the conduit outlet of the wall fitting, into the conduit and tip to the location of the 12VAC pool transformer. Cut off cord after allowing for service and length of run to the transformer. 18"-24" of excess cord is recomended for the service loop. Pull the fixture snug to the wall fitting. NOTE: When using a 1 1/2" MIP fitting on the back of a SP-1022 or SPA408 Wall Fitting, the interior of the Spears and Dura MIP are too small for use with the JandyO Pro Series Nicheless LED Lights. Using the included Lens Key, thread the light into the wall fitting until it is snug. Please provide the pool owner with minimum of 1 key upon job completion. rum Nicheless Underwater LED Lights i Owner's ManualIll"OrPage 7 12VAC Pool T2nsfo mce see table &2 for more details Axw b'-&' INACPCNTraaM1vmv G (e Servloo Lovp NOTE: Sorvloa Loop notapplicablc for Junction Box In=11aHons. FROM WATER LLn11. LEVEL TOTOOTTOPOFL $ Cm�Gilia 1xVACvrvuNvv FAOl,1 ATER LEYFl To OFLE s ' Vortlpal InstallaHon for Benches. Swlmouls and Figure 3. Standard installation with 1.5" pool wall fitting Section 3. Wiring Options for Controlling Jandy® Pro Series Nicheless LED Lights NOTE: Always consider the cable length when calculating the input voltage at the transformer. The maximum run of service between transformer and lights should not exceed 150ft. in length, inclusive of the use of J Box or not. To the extent allowed by local installation codes in effect in the installation jurisdiction and capacity of the electrical equipment, multiple Jandy Pro Series lights may be controlled with a single switch and transformer so their colors may be synchronized. IMPORTANT NOTE: All fixtures must be tied into the same transformer, circuit or switch for synchronization to occur. The use of Solid Core over Stranded wire and terminating Bus Bars is strongly recomended. 3.1 Wiring to an AquaLink® Controller The Jandy Pro Series Nicheless LED Lights can be controlled by an AquaLink controller. Connect the transformer powering the lights to one of the auxiliary relays in the AquaLink. Refer to Figure 4 to connect the Jandy Pro Series Nicheless LED Lights to the Power Center. Page 8 Nicheless Underwater LED Ughls I Owner's Marmot 3.2 Wire Guage and Length CAUTION Jandya Pro Series Nicheless Underwater LED Lights are low voltage fixtures. Improper wire guage and wire length can effect the performance of these products. Follow the guidelines below to determine the proper operation and optimum performance of the lights. Voltages are determined by the measured voltage level at the Bus Bar where the transformer and cords are connected. NOTE. Each color mode has a slightly different power draw JL1.14CMIJLUMIUMI-114C20WIJLUW20W MinlMax Voltage per cord length Cord Length Min. Voltage Max. Voltage 50 Feet 9.4VAC 112.4VAC 100 Feet 10.7VAC 113.2VAC 150 Feet 11.82VAC I 13.8VAC JLU4C30W & JLUW30W Min/Max Voltage per cord length Cord Length Min. Voltage Max. Voltage 50 Feet 10.34VAC 12.56VAC 100 Feet 10.9VAC 13.5VAC 150 Feet 11.43VAC 14.1 VAC A WARNING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION, which could result in serious injury or death. A Ground Fault Circuit Interrupter (GFCI) must be provided for 120 Volt transformers. The conductors on the load side of the GFCI circuit shall not occupy conduit, boxes, or enclosures containing other conductors unless the additional conductors are also protected by a GFCI. Refer to local codes for complete details. A WARNING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION, which could result in serious injury or death. The Jandy Pro Series Nicheless LED Lights are only available for 12-voltAC power. For supply connection, use only an isolating low voltage power supply with ungrounded output, evaluated and listed by a NRTL for swimming pool use. Nicheless Underwater LED Lights Owner's Manual Page 9 3.3 Wiring to a Switch Tile Jandy'o Pro Series Nicheless LED Lights can be wired to a switch to manually operate the lights. Refer to Figure 4 to connect the lights into the switch. Automation Aux Relay or Switch Y N N >L m I� Line 0 Black Black Neutral White White 120 volts to GFCI 12VAC Ground Ground Green Transformer Figure 4. wiring Jandy Pro Series Nicheless Underwater Lights 3.4 Twelve (12) Volt Installation A 12-14 Volt AC Transformer must be used to power all 12-Volt lights. NOTE For optimum performance Jandy Pro Series recommends not exceeding the load factor specified by the instructions included with the transformer. To ensure maximum safety; use only a Class 2 transformer that can supply 12-14 Volts AC to power all 12-Volt lights. The transformer must be listed or certified by a Nationally Recognized Testing Laboratory, (NRTL) for the intended use. To prevent risk of fire which could result in property damage, and to ensure optimum performance, do not exceed the load factor specified in the instructions provided by the transformer manufacturer. Page 10 Nicheless Underwater LED Lights I owner's Mannal Figure 5. Wiring LED Lights to a 12 Volt Transformer NOTE A dimmer switch or dimming relay may be used when Jandy Pro Series Nicheless WHITE ONLY lights are installed. Jandy Pro Series color lights are NOT DIMMABLE and are NOT COMPATIBLE with dimmer switches or dimmer relays. Section 4. Jandy® Pro Series Nicheless Underwater LED Light Operating Instructions 4.1 Light Synchronization NOTE This section only applies to the color (RGBW) lights. All fixtures must be tied into the same transformer, circuit or switch for synchronization to occur. 1. Turn die fight ON. If the light has been off for 7 seconds or longer, the light will ttim on at the last color selected. 2. To synchronize multiple lights. to the same color mode, you will need to reset to the beginning of the color mode sequence. With the lights ON, turn diem OFF for five (5) seconds, then turn ON again. All of the lights will reset to the Alpine White color mode. If all of the lights are not in the Alpine White color mode, they have not been synchronized, repeat step 2. Nicheless Underwater LED Lights I Owner's Manual-,&14jj3MW Page 11 4.2 Operating the Light 3. To change the color mode, turn the light OFF for one 1-3 seconds. Continue turning OFF and ON until the desired light color mode is reached. See Table I for the color mode sequence. Example: If you followed step 3 and are now on Sky Blue and want the lights to be Violet, then the lights must be turned off and on 7 seven times to bring you to Violet. Sequence Order Color Modes 1 Alpine White 2 Sky Blue 3 Cobalt Blue 4 Caribbean Blue 5 Spring Green 6 Emerald Green 7 Emerald Rose 8 Magenta 9 Violet 10 Slow Color Splash 11 Fast Color Splash 12 America the Beautiful 13 Fat Tuesday 14 Disco Tech Table 1. Color Mode Sequence 4. The lights have memory. If the lights are off for 7 seconds or more, the next time the lights are turned on, they will return to the last color mode they were on prior to being turned off (Step 1 listed above). This function allows you to keep your lights returning to your favorite color mode every time the lights are turned back on. NOTE To synchronize colors on multiple Jandye Pro Series Nicheless Underwater LED Light systems wired to separate switches, perform the above actions on all of their switches simultaneously. All Jandy Pro Series Nicheless Underwater LED Lights will synchronize automatically if activated by the same switch. No other accessories are required. Page 12 Nicheless Underwater LED Lights I Owner's Manual Section 5. Designer Lens Options The Designer Lenses offer a unique set of options for the LED Series of lights. Each one has the ability to create unique lighting effects within the pool's interior. See the list below to learn more about the designer lens options. HALF DOME - This escutcheon adds over the existing lens to allow you to direct 1/2 the light in a direction you want. Downwards -to light a pools interior without light shining upwards. Upwards to light a water feature or sideways to put light where it might be needed but no where else HALO LENS - This lens allows for gentle lighting in an area but knocks down the center beam_ This allows for installation on walls, etc. where there might be an opposite wall, etc. where you want to eliminate generating a "trot" spot. Great general lighting but softly. SPOT LENS - Just the opposite of the Halo. Concentrates the light and. reduces the output at wider beam angles in order to produce a spot -light effect. Great for illuminating that special feature. CATS EYE - This lens reduces the light to just a "slice" of light that is broad but thin. An incredible effect for illuminating but without spilling light all over. DIAMOND - WOW want to really create something special? The Diamond lens creates incredible points of light throughout the interior. The points will be different the farther away from the light they are. Put the LED colored light on DISCO TECH MODE AND WATCH THE FUN BEGIN! Nicheless Ondenvater LED Lights I Owner's Manual Page 13 Section 6. Light Cartridge Replacement RISK OF ELECTRICAL SHOCK OR ELECTROCUTION, which could result in serious injury or death. The JandyO Pro Series Nicheless LED Lights are only available for 12-voltAC power. For supply connection, use only an isolating low voltage power supply with ungrounded output, evaluated and listed by a NRTL for swimming pool use. Always disconnect the power to the light at the circuit breaker before installing or servicing the light. Failure to do so could result in death or serious injury io serviceman, pool or spa users or others due to electrical shock. 1. Verify that the light has been disconnected from the power source and be sure that the light fixture is in a dry environment. Remove the eight (8) screws from the lens with the tool provided. Pull the lens from the fixture body. Remove and discard the 0-ring between the Lens and Fixture Body. 2. Using the tool provided, insert and turn the threaded portion into the extraction hole in the face of the light cartridge. Pull the light cartridge from the housing body. 3. Insert the replacement cartridge into the housing body. Line up the TAB at the end of the circuit board with the receiving slot inside the housing body. It may be necessary to slowly turn the light cartridge until the TAB lines up with the slot. r'w Page 74 NIEMMNicheless Underwater LED lights I Owner's Manual 4. Clean the lens and the enclosure of any remaining old silicone before applying new silicone and replacing the lens. Replace the O-ring with the new one provided. Attach the lens onto the fixture body. Tightly secure the eight (8) screws indicated in the diagram below. Once all screws are tight, slowly submerse in water, checking for any air bubbles - quickly remove from water bubbles appear as it indicates the seal is not water tight. retighten the screws and test for bubbles again. SILICONE BEAD ON LENS SCREW TIGHTENING DIAGRAM Apply a new silicone bead to the lens with tube provided after cleaning the lens and body of old silicone. 5. Reset the fixture into the wall fitting and turn the power ON. Section 7. Winterizing The water level should be lowered to approximately 12 inches below the pool lights. Make certain that the water is drained out of the wall housing. Consult a Local Swimming Pool Professional for proper winterization. Minimum safeguard requires dropping the water level 2"-4" below the light. At NO TIME should there be water removed from the pool without checking ground water tables. Wheless Underwater LED Lights I Owner's Manual Section 8. Troubleshooting Page 15 Use the troubleshooting information in the following table for suggestions. .. - . - All lights fail to illuminate Lights are not reciev- Check 120VAC power supply ing power into transformer. Check for 12VAC output at transformer. Check or reset GFCI. Make sure 120 volts has not been used in the installation - damage is assured and is NON WARRANTY. One or more lights are Poor connection or Separate each light and dim, blinking or not improper wire gauge independently wire 12V to the working single light only. Repeat this process on each light. If junc- tion box is being used, check for proper connection of light cord. Verify that the correct wire guage is being used between the transformer and junction box. Colored lights out of Improper voltage Verify that proper wire connec- synch supply or poor con- tions are being achieved for nection to the light the lights that are out of synch. Reset all the lights to white by turning lights OFF for five (6) seconds, then turning ON Jandy® Pro Series Nicheless Underwater LED Lights are field servicable and the cord and light.body fixture should not be removed completely from the conduit or pool. There should be enough cord supplied in the service loop to remove light from wall fitting and lifted above water level for LED light cartridge replacement. If there is not enough cord in service loop or it cannot be accessed, pool water can be drained below light to access front of light. vrr. f&'U HEAT PUMP ta � �Vy i .;'C7A C-7 Al Energy efficient pool and spa heating The JE3000T is the most advanced heat pump line available. By absorbing free heat from the air and transferring it to the water, JE3000T heat pumps make the heating process efficient, ecological, and most of all, cost effective. And, with the JE3000TR reversing models, you can even cool your pool during the hot summer months with the innovative Chill mode. » Optional chiller/hot gas defrost. Chill your pool during hot summer nights. » Ultra Efficient Featuring a premium titanium heat exchanger, JE Heat Pumps provide superior hydraulic flow for maximum energy savings. Is Superior Control Dual thermostats (pool/spa). Features advanced digital control to enable self diagnostics, - multilingual capability, and an auto -heat feature, when used in conjunction with Aqualink° control systems, to maintain your pool's temperature automatically and efficiently 24 hours per day. JE Series Heat Pumps are iAquaLink" compatible so you can adjust the temperature of your pool or spa from your smart - phone, tablet, or other web -enabled device. (purchased separatelyl » Versa Plumb® Ready AU JE Heat Pumps are Versa Plumb ready, allowing you to achieve 50%more hydraulic efficiency for maximum energy savings. » Versatile Also available: JE1500T 170,000 BTU)'. JE2000T (96,000 BTU)',' and JE2500T (110,000 BTU('. 3 phase models also available. » Environmentally friendly (410A refrigerant) ZODIAC® FAMILY OF BRANDS 1 Heritage of Excellence DIMENSIONS t JE3000T JE3000TR JE3000T3 JE3000TR3 Output* (BTUs( 132,000 130,000 132,000 130,000 Input- IkWI 6.34 6.34 6.34 6.34 COP" 6.1 6.0 6.1 6.0 Output** IBTUsI 127,000 127,000 127.000 127,000 COP** 6.0 5.9 6 5.9 Output*** IBTUsl 86,000 86,000 86,000 86,000 COP*** 4.2 4 4.2 4 Voltage 230V/60HZ 230W60Hz 208/230y/60Hzt3 208/23W/60Hz/3 Minimum Circuit Ampacity 41.81 41.81 33.00 33.00 Max Over Current Protection*••• 60 60 50 50 LRA 185 185 164 164 RLA 32.05 32.05 25.00 25.00 Compressor Scroll Scroll Scroll Scroll Heat Exchanger Titanium High Flow Titanium High Flow Titanium High Flow Titanium High Flow Optimal Water Flow IGPHI 57 57 57 57 Minimum Water Flow IGPHI 20 20 20 20 Maximum Water Flow IGPHI 70 70 70 70 Weioht [tbs.] 228 230 228 230 • Rated in accordance with AHRI Standard 1160; Test Conditions: 80'F Air, 60% Rif, 81 Water •• Rated in accordance with AHRI Standard 1160; Test Conditiona:80'F Air, 63%RH, 80•F Water ••• Rated in accordance with AHRI Standard 1160; Test Conditions: 506F Air, 63% RH, 80•F Water ••" Max Over Current Protection refers to the maximum breaker size allowed. If this value is not a standard breaker size, use the next smallest standard breaker size. The breaker size must not be smatter than the Minimum Circuit Ampacity value Zodiac Pool Systems, Inc. Zodiac Pool Systems Canada, Inc. _ 2620 Commerce Way, Vista, CA 92081 2-3365 Mainway, Burlington, ON L7M 1A6 1.800.822.7933 1 jandy.com 1.888.647.4004 1 jandy.ca 02018 Zodiac Pool Systems L.I.C. ZODIAC- Is a Mi istered trademark of Zodiac International, S.A..S.U., used under license. All other trademarks used herein are the property of their respective owners. SL0408 Rev 0 0418 Jandye JE Heat Pumps I Installation and Operation Manual JW Page 1 Table of Contents Section 1. General Information ..................3 1.1 Introduction.................................................. 3 1.2 Consumer Information and Safety ............... 3 1.3 Warranty......................................................4 1.4 Codes and Standards .................................. 4 1.5 Technical Assistance...................................4 1.6 Materials Needed For Installation ................ 4 1.7 Specifications..............................................5 Section 2. Installation Instructions ............ 5 2.1 General Information.....................................5 2.2 Location Requirements ............................... 5 Section 3. Water Connections ...................8 3.1 Plumbing Layout ......................................... 8 3.2 Water Connections at Heat Pump ............... 8 3.3 Check Valve Installation .............................. 9 3.4 Multiple Unit Installation ............................... 9 3.5 Head Loss Curves......................................11 Section 4. Electrical Connections ............ 12 4.1 General Information...................................12 4.2 Main Power ............................................... 12 4.3 Bonding ..................................................... 15 4.4 Optional Remote Controls ......................... 15 Section 5. Operation..................................18 5.1 Initial Start-up Precautions ........................ 18 5.2 Operating the Controller ............................ 18 5.3 Operating Features of Hybrid Units with Optional Chiller..........................................19 5.4 User Setup Options ................................... 20 5.5 Set Point Lockout ...................................... 21 5.6 Water Pressure Switch Adjustment........... 21 Section 6. General Maintenance ..............21 6.1 Water Chemistry ........................................ 21 6.2 Winterizing.................................................21 6.3 Spring Start -Up .......................................... 22 6.4 Inspection and Service .............................. 22 Section 7. Professional Maintenance and Service..............................23 7.1 Heat Pump Design .................................... 23 7.2 Heat Pump Components and Operation ... 23 Section 8. Troubleshooting ......................24 8.1 Troubleshooting Guide..............................24 8.2 Diagnostics................................................25 Section 9. Replacement Parts ..................26 9.1 Ordering Information ................................. 26 9.2 Zodiac® JE Heat Pumps Parts List............ 26 9.3 Zodiac® JE 1500 Heat Pumps Exploded View .......................................... 27 9.4 Zodiac® JE 2000, JE2500 & JE3000 Heat Pumps Exploded View ..................... 28 9.5 Zodiac® JE Single Phase Electric Box....... 29 9.6 Zodiac® JE Three Phase Electric Box ....... 29 Jandy©JE Heat Pumps i Installation and Operation Manual j1I111MojWPage 3 Section 1. General Information 1.1 Introduction This manual provides installation and operation instructions for the Jandy JE models of heat pumps. Read these installation and operation instructions completely before proceeding with the installation. Consult Zodiac Pool Systems, Inc. ("Zodiac") with any questions regarding this equipment. To obtain additional copies of this manual contact us at 800-822-7933. Zodiac Pool Systems, Inc. 2620 Commerce Way Vista, CA 92081 USA The Jandy JE heat pump gets electrical power from an external source and provides a dual digital thermostat control system for pool/spa combinations or preheat convenience. This heat pump is specifically designed for heating fresh water swimming pools and spas. Do not use it as a general service heater. Consult your dealer for the appropriate Zodiac® products for these applications. NOTE "Fresh water swimming pools and spas" include systems that utilize saltwater chlorine generator units, such as the ZodiacAquaPur& Electronic Chlorine Generator. Please ensure that the salt content of the pool/spa does not exceed 4500 ppm and water flow rate is within 30-70 gpm (110-265 Ipm). ATTENTION Installation and service must be performed by a qualified installer or service agency. To the Installer: fir` •• 1� /I To the User: After installation, these instructions must be given to the homeowner or left on or near the heat pump. This manual contains important information that will help you in operating and maintaining this heat pump. Please retain it for future reference. 1.2 Consumer Information and Safety The Jandy JE series of heat pumps are designed and manufactured to provide many years of safe and reliable service when installed, operated and maintained according to the information in this manual and the installation codes referred to in later sections. Throughout the manual, safety warnings and cautions are identified by the "A" symbol. Be sure to read and comply with all of the warnings and cautions. Spa/Hot Tub Safety Rules A WARNING The U.S. Consumer Product Safety Commission warns that elevated water temperature can be hazardous. Consult heater operation and installation instructions for water temperature guidelines before setting temperature. A WARNING The following "Safety Rules for Hot Tubs," recommended by the U.S. Consumer Product Safety Commission, should be observed when using the spa. A WARNING Spa or hot tub water temperature should never exceed 104°F (40°C). One hundred degrees Fahrenheit (100°F [38°C]) is considered safe for a healthy adult. Special caution is recommended for young children. A WARNING The drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness, and subsequently result in drowning. A WARNING Pregnant women take note! Soaking in water above 102°F (38.5°C) can cause fetal damage during the first three (3) months of pregnancy (which could result in the birth of a brain -damaged or deformed child). If pregnant women are going to use a spa or hot tub, they should make sure the water temperature is below 100°F (38°C) maximum. A WARNING The water temperature should always be checked with an accurate thermometer before entering a spa or hot tub. Temperature controls may vary by as much as IF' (I*Q. A WARNING Persons with a medical history of heart disease, diabetes, circulatory or blood pressure problems should consult their physician before using a hot tub or spa. A WARNING Persons taking any medication which induces drowsiness (e.g., tranquilizers, antihistamines, or anticoagulants) should not use spas or hot tubs. Page 4 Jandy@JE Heat Pumps I Installation and Operation Manual A WARNING Prolonged immersion in hot water can induce hyperthermia. A WARNING Hyperthermia occurs when the internal body temperature reaches a level several degrees above the normal body temperature of 98.6°F (37°C). Symptoms include dizziness, fainting, drowsiness, lethargy, and an increase in the internal body temperature. The effects of hyperthermia include. - Lack of awareness of impending hazard Failure to perceive heat Failure to recognize need to leave spa Physical inability to leave spa Fetal damage in pregnant women Unconsciousness resulting in a danger of drowning Swimming Pool Energy Saving Tips It is important to note that a heat pump will not heat a pool as fast as a large gas or electric pool heater. If the pool water is allowed to cool significantly, it may take several days to return to the desired swimming temperature. For weekend use, it is more economical to maintain the pool water temperature at or near your desired swimming temperature. If you do not plan to use your pool for a prolonged period, then you might choose to turn the heat pump completely off or decrease the temperature setting of the control several degrees to minimize energy consumption. Zodiac offers the following recommendations to help conserve energy and minimize the cost of operating your heat pump without sacrificing comfort. I. The American Red Cross recommends a maximum water temperature of 78°F (25°C). Use an accurate pool thermometer. A difference of 4°F (2°C), between 78°F and 82°F (26°C and 28°C), will significantly increase energy consumption. 2. Carefully monitor the water temperature of your pool in the summertime. You can reduce heat pump usage due to warmer air temperatures. 3. During the winter or when on vacation for longer than a week, turn off the heat pump. 4. Find the proper setting on the heat pump temperature control and use the Set Point Lockout or lock the cover on the heat pump controller to discourage further adjustments. 5. Set the pump time clock to start the pump no earlier than 6:00 AM during the pool heating season. This is the time when nightly heat loss balances. 6. Where possible, shelter the pool from prevailing winds with well -trimmed hedges or other landscaping, cabanas, or fencing. 7. The use of an automatic pool cover, if installed, provides a valuable safety feature, reduces heat loss, conserves chemicals, and reduces the load on filtration systems.. S. The use of a solar blanket can reduce the heat loss caused by evaporation on the surface area of the pool. 1.3 Warranty The Jandy JE heat pump is sold with a limited factory warranty. Make all warranty claims to your Zodiac® dealer or directly to Zodiac. Claims must include the heat pump serial number and model (this information can be found on the rating plate), installation date, and name of the installer. Shipping costs are not included in the warranty coverage. The warranty does not cover damage caused by improper assembly, installation, operation, winterizing, field modification, or failure to earth bond and properly ground the unit. Any changes to the heat pump, evaporator, heat exchanger, wiring, or improper installation may void the warranty. 1.4 Codes and Standards The Jandy JE heat pump is listed by ETL® as complying with the latest edition of the "UL Standard for Safety for Heating and Cooling Equipment', UL 1995 and CSA C22.2 No. 236. All Zodiac heat pumps must be installed in accordance with the local building and installation codes as per the utility or authority having jurisdiction. All local codes take precedence over national codes. In the absence of local codes, refer to the latest edition of the National Electrical Code® (NEC®) in the United States and the Canadian Electrical Code (CEC®) in Canada for installation. 1.5 Technical Assistance Consult the Zodiac technical support department or your local Zodiac dealer with any questions or problems involving your Zodiac equipment. An experienced technical support staff is ready to assist you in assuring the proper performance and application of Zodiac products. For technical support call the Zodiac technical support department at (800) 822-7933. 1.6 Materials Needed For Installation The following items are needed and are to be supplied by the installer for all heat pump installations: 1. Plumbing connections (2"). 2. Level surface for proper drainage. (See equipment pad for pitch requirements) Jandy@JE Heat Pumps I Installation and Operation Manual Page 5 3. Sgitable electrical supply line. See rating plate on unit for electrical specifications. A junction box is not needed at the heat pump; connections are made inside of the heat pump electrical compartment. Conduit may be attached directly to the heat pump jacket. NOTE Flex conduit is recommended for connecting the electrical supply wires to the heat pump so that the front panel may be removed easily for servicing. Standards".) Correct installation is required to assure safe operation. The requirements for Zodiac heat pumps include the following: 1. Field assembly (if required). 2. Appropriate site location and clearances. 3. Sufficient air ventilation. 4. Proper electrical wiring. 5. Adequate water flow. 4. Electric cutout switch that will interrupt all power This manual provides the information needed to to the unit. This switch must be within line of sight meet these requirements. Review all application and of.the heat pump. installation procedures completely before continuing the installation. 5. Watertight conduit to run the electrical supply line. Recommended: Zodiac recommends installing isolation valves on the inlet and outlet water connections for ease of serviceability. 1.7 Specifications Suitable for indoor and outdoor use. Clearances shown in Table 2 must be adhered to. Water Pipe/Heater Connection Plastic 2" PVC (Unions included) Flow Rate Maximum Optimum Minimum Maximum Working Water Pressure Electrical Supply Voltage Requirements 1-Phase 3-Phase Maximum Working Refrigerant Pressure Dimensions 70 gpm (265 Ipm) 60 gpm (230 Ipm) 20 gpm (76 Ipm) 75 psi 230 VAC 60Hz 230 VAC 60Hz (Model dependent) 600 PSI See Figure 1 for heat pump's dimensions and for dimensions to critical connections. Technical Specifications See Table 1 for the Jandy JE heat pump technical specifications. Section 2. Installation Instructions 2.1 General Information Install the Zodiac® heat pumps in accordance with the procedures in this manual, local codes and ordinances, and in accordance with the latest edition of the appropriate national code. (See Section 1.4, "Codes and 2.2 Location Requirements NOTE Indoor installations require special considerations for condensate drainage and venting the cold air produced by the heat pump. Contact the Zodiac technical support department at (800) 822-7933. d CAUTION When pool equipment is located below the pool surface, a leak from any component can cause large scale water loss or flooding. Zodiac cannot be responsible for such water loss or flooding or resulting damage. Avoid placing the heat pump in locations where it can cause damage by water or condensate leakage. If this is not possible, provide -a suitable drain pan to catch and divert any leakage. All criteria given in the following sections reflect minimum clearances. However, each installation must also be evaluated, taking into account the prevailing local conditions such as proximity and height of walls, and proximity to public access areas. Clearances The heat pump must be placed to provide clearances on all sides for maintenance and inspection. See Table 2. Access in front of the heat pump of 24" (60 cm) provides adequate room for serviceability. If the heat pump is to be installed in a garage or under a vertical overhang, the unit must have a minimum of 5 feet (1.5 meters) clearance from the top of the heat pump. In the U.S., the heat pump must be installed at least 5 feet (1.5 meters) from the inside wall of the pool or spa unless the heat pump is separated from the pool or spa by a 5 foot (1.5 meters) high solid fence or other permanent barrier. In Canadian installations, the minimum distance to be maintained from the inside wall of the pool or spa is 3 meters (approx. 10 feet). Table 1. Jandy JE Heat Pump Technical Specifications MODEL JE1500T JE2000T JE2500T JE2500T3 JE3000T I JE3000T3 JE3000TR I JE3000TR3 VOLTAGE 230V/60HZ 230V160HZ 230V/60HZ I 2081230V/60HZl3 230V/60HZ 208I230V160HZ13 OUTPUT (80/80/80)' 70,000 BTUs 96,000 BTUs 110,000 BTUs 132.000 BTUs 1 132,000 BTUs 130,000 BTUs 132,000 BTUs INPUT (80/80/80)- 3.83 kW 5.03 kW 5.34 kW 6.34 kW COP (80/80/80)• SA 5.8 5.8 fi.t 6.1 16.0 6.0 OUTPUT (80/63/80)•• 67,000 BTUs 92,000 BTUs 106,000 BTUs 127,000 BTUs COP (60ffiT80)" 5.2 5.7 5.6 6.0 5.9 6.0 5.9 OUTPUT (80/63/80)- 46,000 BTUs 64,000 BTUs 74,000 BTUs 86.000 BTUs 86,000 BTUs COP (50/83/80)••• 4.0 4.0 1 4.0 4.2 4.0 4.2 1 4.0 RLA(RUNNING LOAD AMPS) 23.72A 30.77A 32.05A 23.21A 32.05A 25.00A LRA(LOCKED ROTOR AMPS) 153A 178A 148A 164A 185A 164A MINIMUM CIRCUITAMPACITY 31.65A 40.21A 41.81A 30.7fiA 41.81A 33.OA MAX OVER CURRENT PROTECTION# 50A 60A I 60A 45A 60A 50A HEATEXCHANGER Titanium COMPRESSOR Scroll Scroll Scroll IScroll CABINET ASS REFRIGERANT 520; R410A 780z. R410A 78 Oz, R410A 1180; R410A 126 Oz, R410A REFRIGERANT HIGH PRESSURE ALARM 600 PSI (reset to 445 PSI) REFRIGERANT LOW PRESSURE ALARM - HEATING UNITS 35 PSI (reset to 60 PSI) REFRIGERANT LOW PRESSURE ALARM - REVERSE UNITS 35 PSI (reset to 60 PSI) LOW WATER'FLOW ALARM 20 GPM MAXIMUM HEIGHT BELOW WATER LEVEL 10 feet below pool level MINIMUM HEIGHT ABOVE WATER LEVEL 5 feet above pool level OPTIMAL WATER FLOW 30 GPM 42 GPM 48 GPM 48 GPM 1 57 GPM 57 GPM MINIMUM WATER FLOW 20 GPM MAXIMUM WATER FLOW 70 GPM AIR FLOW 2100 CFM 3600 CFM WATER TEMPERATURE DIFFERENTIAL (DELTA T Adjustable between 1'F to 5°F UNION SIZE 2 by 2.5' WEIGHT 175 lbs 220 has 223lbs 2231bs 1 2281bs 230 lbs 228 lbs 230 lbs Rated in accordance with AHRI Standard 1160. Test Conditions: 80' F Air, 80 % RH, 80' F Water. •• Rated in accordance with AHRI Standard 1160. Test Conditions: 80' FAir, 63% RH, 80' F Water. •" Rated in accorance with AHRI Standard 1160. Test Conditions: 50'F Air, 63% RH, 80'F Water. "'• Max Over Current Protection refers to the maximum breaker size allowed. If this value is not a standard breaker size, use the next smallest standard size breaker. The breaker size must not be smaller than the Minimum CircultAmpacity value. -0 G1 U2 1D cA Jandy©JEHeat Pumps I Installation and Operation Manual Page 7 Figure,i. Jandy JE Heat Pumps Dimensions ®0000©© �I��III 6�lYJl1��l�� F I:II��I�IIIIIIIIIIIIIIIIIII��� Equipment Pad Place the heat pump on a flat slightly pitched surface, such as a concrete or fabricated slab (pad). This allows proper drainage of condensation and rain water from the base of the unit. If possible, the pad should be placed at the same level or slightly higher than the filter system equipment pad. NOTE Ensure that the pad is pitched not more than %< inch per foot cm per toward the compressor end (front) of the heat pump. Pitch slab from back to front''% inch per foot maximum and level from side to side. Condensation and Drainage Condensation will occur from the evaporator coil while the unit is running and drain at a steady rate, usually 3 to 5 gallons (11.4 to 18.9 liters) per hour, depending upon ambient air temperature and humidity. The more humid the ambient conditions, the more condensation will be produced. Keep the drain holes of the base of the unit clear of debris. If the heat pump is installed indoors*, means of condensate disposal must be provided * Indoor installation requires factory consultation Lawn Sprinklers Keep lawn sprinkler heads from spraying on the heat pump to prevent corrosion and damage. Use a deflector if needed. Table 2. Heat Pump Clearances Side of Heat Minimum Clearances for Operation Recommended Clearances for Serviceability pump Inches Centimeters Inches Centimeters Front 24 60 36 90 Rear 12 30 24 60 Left 12 30 24 60 Right 12 30 24 60 Top 60 150 60 150 NOTE: Clearances listed in Table 2 are manufacturer's tested values. These are given as minimum values. Where local and national codes apply, and values are different than those listed in Table 2, use the greater value to ensure safe and proper operation. Roof Run-off Make sure the heat pump is not located where large amounts of water may run-off from a roof into the unit. Sharp sloping roofs without gutters will allow massive amounts of rain water, mixed with debris from the roof to be forced through the unit. A gutter or down spout may be needed to protect the heat pump. Installation of Anchor Clamps In Florida, building codes require that the heat pump be anchored to the equipment pad or platform to withstand high wind pressures created during hurricanes. Other jurisdictions may have similar requirements. Please check your local codes for further details. This heat pump is provided with anchor clamps designed to hold the unit to the equipment pad in high wind conditions. Installation of the anchor clamps is recommended in all installations and are required in Florida (reference Florida Building Code, Mechanical Section 301.13). 4`11 Page 13 Jandy©JE Heat Pumps I Installation and Operation Manual Figure 2. Anchor Clamp Positions To install the anchor clamps: 1. Be sure that the heat pump is in its permanent location on the equipment pad. 2. Place the clamps at the base of the heat pump in the locations indicated in Figure 2. 3. Fit the hook of each clamp over the lip on the base panel of the heat pump. The hook should fit between the lip of the base panel and the evaporator coil guard (see Figure 3). 4. Mark the position of the hole in each clamp on the equipment pad. 5. Drill a hole in the cement using a masonry drill bit, with a diameter as determined by the concrete anchor, at each of the marks on the equipment pad. The hole should be approximately 1-3/4" deep. 6. Insert a bolt anchor into each of the holes. Be sure the anchors are set completely into the holes. 7. Position the anchor clamps so that the holes in the clamps are over the bolt anchors. Be sure that the clamp hooks are over the lip of the heat pump base (see Figure 3). 8. Insert an anchor bolt through each clamp into the anchor and tighten to secure the clamp and heat pump to the equipment pad. Section 3. Water Connections 3.1 Plumbing Layout Figure 4 illustrates the standard plumbing layout with a single heat pump unit. Following the diagram from right to left, the plumbing sequence is as follows: Pool > Pool Pump > Filter > Heat Pump > Check Valve > Chemical Loop > Chlorinator > Pool NOTE For normal installations, do not install a shutoff valve or any kind of variable restriction in the water piping between the heat pump outlet and the poollspa. �TI6XM' NM:D0NTDR1UI TO NOTE:00NOT ORI TUB EVAPORATOR GGILTUBE6 14'X1 LI' GAInmcmI.-- (MANUF f WRMP (MANUFACTURER PROVIDED) LI6'ORI DHOM 2I( MIN Figure 3. Anchor Clamp Installation Arrangement of pool system components other than as illustrated in the preceding and following diagrams can affect the operation of the heat pump's water pressure switch. Location of the heat pump above or below the pool water surface can also affect operation of the switch. In general, the pressure switch can be adjusted to accommodate this effect if the heat pump water connections are no more than 10 feet below the pool water surface or no more than 5 feet above it. See instructions for pressure switch adjustment (Section 5.6) in the heat pump start-up section of this manual for more information. If the heat pump is installed outside of this range, an external flow switch may need to be installed in the plumbing upstream of the heat pump. Call the Zodiac technical support department at (800) 822-7933 for details. Be advised that when pool equipment is located below the pool surface a leak can result in large scale water loss or flooding. Zodiac cannot be responsible for such water loss or flooding or the damage caused by either occurrence. 3.2 Water Connections at Heat Pump Shipping plugs have been installed in the water inlet and outlet ports of the heat pump at the factory. Before installing any plumbing, remove the shipping plugs. Filtered water is plumbed to the inlet, located on the right side of the heat pump front panel. Heated water flows through the outlet, located on the left side of the heat pump front. Two inch unions are provided. Plastic piping (PVC Schedule 40) should be connected to the heat pump. The unions, provided with the unit, accept 2" PVC pipe. CAUTION Make sure that flow requirements and pool water turn over rates can be maintained with the installation of additional heat pumps and plumbing restrictions. JandyoJE Heat Pumps I Installation and Operation Manual MEWPage 9 3.3 . Check Valve Installation A WARNING A check valve can interfere with the proper operation of certain Suction Vacuum Release System (SVRS) products. To avoid possible entrapment hazard, serious injury, or death, make sure to review the operation/owners manual of your particular SVRS product before installing the check valve. The heat pump must be protected from back -siphoning of water. If there is any chance of back -siphoning, provide a check valve between the pool and the filter pump inlet. When an automatic chemical feeder is installed in the plumbing, it must be installed downstream of the heat pump. A check valve must be installed between the heat pump and the chemical feeder to prevent back - siphoning of chemically saturated water into the heat pump where it will damage the components. 3.4 Multiple Unit Installation Heat Pump and Heater Combination In certain regions of the country it may be more economical to run a heat pump during the warmer months and a gas heater during the cooler months. In some situations it may be desirable to run the heat pump in the "Chiller" mode during the hottest portion of the year and a heater during the cooler months. The Zodiac® heat pump may be plumbed with a gas or electric heater or any combination of heat sources including solar. All heat sources must be plumbed in series to work correctly and efficiently. Figure 5 illustrates a recommended plumbing layout for a heat pump / heater / solar combination heating system for a pool / spa combination. Your system may not contain all of these components, but the basic plumbing will apply by eliminating the component in the illustration that is not a part of your system. Multiple Heat Pump Connections All plumbing on multiple heat pump installations must be done in parallel (see Figures 6 and 7). An equal flow of water to each heat pump is important for optimum operation. NOTE It may be necessary to adjust water pressure switch if a unit is installed below the water level. See Section 5.6 for details on when and how to adjust the pressure switch. NOTE Each heat pump allows a maximum flow rate of 70 gpm (265 Ipm) and requires a minimum of 20 gpm (76 Ipm). r } VENT FOR INDOOR } } } } } } f INSTALLATION ONLY r POOL HEATER CHEMICAL LOOP - ==O- OROPTIONAL CHLORINE GENERATION SYSTEM (JANDYAOUAPURE®SHOWN) CHEMICAL FEEDER- \ FILTER - -i } POOLPUMP t i FROM POOL OR SPA CHECK VALVE } L TO POOL OR SPA MANUAL BYPASS VALVE Figure 4. Standard Plumbing Layout Page 10 WIRML Jandy®JE Heat Pumps 1 Installation and Operation Manual ----------- -------------- POOL RETURN HEAT PUMP .Y „"'' `----------------- I , L♦ ---------- ,---- �=.-i �T I CHECK i SPA i 1 VALVE FROM SOLAR MAKE-UPi 1 a l I 1 CHECK ilia e }� VALVE 1 TO SOLAR SPA TER�'� 1 Q RETURN 1°—'� .PI, ' v I 1 POOL DRAIN -°, FILTER _1 PUMP SPA DRAIN Figure 5. Plumbing For Heating System Combinations 1 f 1 f Optional Isolation Valves r PVC From Filter 3" PVC Manual -Bypass Valve To Pool Figure 6. Two (2) Heat Pump Plumbing Layout Jandy®JE Heat Pumps I Installation and Operation Manual Paqe 11 3.5 Head Loss Curves 35.0 30.0 5.0 0.0 Jandy Pro Series JE Heat Pump Head Loss Curves JE1500 JE2000,2500,3000 I 20 30 40 50 60 70 Flow Rate, Gallons Per Minute (GPM) 15.2 13.0 10.8 2.2 0.0 Page 12 JandymJEHealPumps InstallationandOpera[ionManual Section 4. Electrical Connections 4.1 General Information Wiring connections must be made exactly as shown in the wiring diagram found on the inside of the heat pump access compartment (see Figure 8 for single phase electrical wiring and Figure 9 for 3-phase electrical wiring). The heat pump must include a definite means of grounding and bonding. There is a bonding lug on the right side of the heat pump, where a bond wire must be attached. 4.2 Main Power Electrical wiring to the heat pump must be in accordance with the latest edition of the National Electric Code® (NEC®), ANSI/National Fire Protection Association (NFPA 70®) in the United States, and in Canada, the Canadian Electrical Code (CSA® C22.1), unless local code requirements indicate otherwise. The heat pumps come factory -wired intended for use with either 230 VAC, 60 Hz single phase or 3 phase field electrical supply depending on the model. See the rating plate for the electrical specifications. All wiring must be done by a certified electrician. The following is the procedure to wire the Jandy JE heat pump to the electrical source specified on the Rating Plate: 1. Be sure the power to the circuit for the heat pump is turned off. 2. Remove the five (5) screws that attach the service/ access panel to the heat pump unit (see Figure 10). 3. Remove the front cover of the junction box. 4. Electrical supply lines must be run through watertight conduit. Route the wires and conduit through the knock -out designated for high voltage on the right side of the heat pump. Connect to the bottom of the sheet metal junction box. See Figure 10 for knock -out location. 5. Connect the wires to the terminals on the main contactor as shown in the wiring diagrams. Refer to Figures 8 and 9. 6. Connect the ground wire to the ground lug provided in the electrical compartment. 7. Replace the cover of the junction box. 8. Replace the service access panel and replace the screws to hold it in place. 9. Connect a copper bonding wire (8 AWG). (In Canada, it shall be not smaller than 6 AWG (13.3 mmz) to the bonding lug on the right side of the heat pump. A WARNING ELECTRICAL SHOCK HAZARD. This heat pump contains wiring that carries high voltage. Contact with these wires may result in severe injury or death. Disconnect power circuit before connecting the heat pump A CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. TEMP TEMP HIGH REFRIGERANT PRESS SWITCH LOW REFRIGERANT PRESS SWITCH 1 �I) i j POWER ❑ B INTERFACE i BL i • 0 a Milml,u Ii. IM mo1�'.;!' 24 VAC TRANSFORMER COMPRESSOR CAPACITOR FAN wit/R CAPACITOR R BK 11fn �j1 WATER PRESSURE XA\ 1111_ SWITCH REVERSING VALVE p ®GROUNDS W_ (OPTIONAL) JE 3000TR & JE3000TR3 ONLY FACTORY IN TALLED 208/230 VAC FIELD NSTAUD 208/230 VAC FACTORY 24FACTORY 24 VAS FACTORY OPTIONAL 24 VAC FACTORY OPTIONAL 208/230 VAC FAN MOTOR W JE SERIES 230 VAC SINGLE PHASE 60 Hz WIRING DIAGRAM LI USER INTERFACE SENSOR POWER BOARD 0M a000 i I II REVERSING I VALVE (OPTIONAL)W JE 3000TR & JE3000TR3 ONLY RIASEROTAIpN MDNIIOR R FACTORY WSTALLED 208/P30 VAC FIEID INSfPLLFD 408/200 VaC FACTORY Pd VAC HARNESS FACTORY OPTIONAL 2d VAC I GR FAN lq JE SERIES 230 VAC THREE PHASE 60 Hz WIRING DIAGRAM JandyoJE Heat Pumps I Installation and Operation Manual AM MEW Page 15 SERVICE ACCESS PANEL (5 SCREWS) Figure 10. Jandy JE Heat Pump Front View 4.3 Bonding A CAUTION This heater must be connected to a bonding grid with a solid copper wire not smaller in diameter than 8 AWG (In Canada, it shall be no smaller than 6 AWG.) The National Electrical Code® and most other U.S. codes require that all metallic components of a pool structure, including reinforcing steel, metal fittings, and above ground equipment be bonded together with a solid copper conductor not smaller than 8 AWG. The heat pump, along with pumps and other pool equipment must be connected to this bonding grid. A bonding lug is provided on the right hand side of the heat pump to ensure this requirement is met. 4.4 Optional Remote Controls Electrical wiring must be in accordance with all applicable national and local codes and ordinances. Connection to a Remote Pool -Off -Spa Selector (3-Wire Connection) Install the Remote Pool -Off -Spa Selector Turn off the power to both the pool/spa control system and the heat pump unit. NECTOR FOR VOLTAGE WIRES NECTOR FOR VOLTAGE WIRES 2. Remove the screws that attach the service/access panel to the heat pump unit and the cover to the junction box (see Figure 10). 3. Run the wires from the pool/spa control system into the conduit connection labeled "Low Voltage Connection", located on the lower right hand side of the heat pump (see Figure 10). 4. Connect the wiring from the pool/spa control system to the heat pump remote control terminal (see Figure 11 a). 5. Restore power to the heat pump and the pool/spa control system. Configure the Control Panel 1. Make sure the control is in the OFF mode. 2. To enter the Service Setup mode, press and hold the MENU, POOL, and SPA buttons for 5 seconds. NOTE The display will revert back to OFF after one minute since the last key press. 3. Press the Up or Down button to display REMOTE. Press the MENU button. The SELECT REMOTE OFF (default remote) appears, use the Up or Down button to scroll through the Remote options. When you reach HI- LO-COM,.press the MENU button to select the remote. Press POOL or SPA to exit the Service Setup mode. Page 16 JandyeJEHeat Pumps I Installation and Operation Manual Two -Wire Connection to an AquaLink® RS orTSTAT Configure the AquaLink RS Control System 1. Turn off the power to both the pool/spa control system and the heat pump unit. 2. Connect two (2) wires to the AquaLink RS green 10-pin terminals 1 and 2. 3. Put DIP S2-1 (pin #1 of the 4 position DIP switch) into the ON position (see Figure 12). Install the Remote TSTAT 1. Turn off the power to both the pool/spa control system and the heat pump unit. 2. Remove the screws that attach the service/access panel to the heat pump unit and the cover to the junction box (See Figure 10). 3. Run the wires from the pool/spa control system into the conduit connection labeled "low voltage connection', located on the lower right hand side of the heat pump (See Figure 10). 4. Connect the wiring from the pool/spa control system to the heat pump remote control terminal (See Figure I Ib). 5. Restore power to the heat pump and the pool/spa control system. Configure the Control Panel 1. Make sure the control is in the OFF mode. 2. To enter the Service Setup mode, press and hold the MENU, POOL, and SPA buttons for 5 seconds. NOTE The display will revert back to OFF after one minute since the last key press. Figure 11a. Remote Pool -Off -Spa Connection (3-Wire Connection) 3. Press the Up or Down button to display REMOTE. The SELECT REMOTE OFF (default remote),appears, use the Up or Down button to scroll through the Remote options. When you reach REMOTE TSTAT, press the MENU button to select the remote. Press POOL or SPA to exit the Service Setup mode. 4. Press SPA. For heating, adjust the setpoint to the maximum setting. For chilling, adjust the setpoint to the minimum setting. RS485 (4 wire) Connection to AquaLink®RS 1. Confirm the Jandy JE heat pump and AquaLink RS software revisions are compatible. Jandy.JE-HeatPump AquaLink® RS Software Power Interface Software Revision Rev. 3.0 or Later N or Later NOTE Only a revision "N", or higher, program chip in the RS system will support the Jandy JE heat pump interface. 2. Turn off the power to both the heat pump and the RS control and open the RS Power Center enclosure and remove the front dead panel. 3. Remove the two (2) screws holding the bezel in place and turn the bezel over to view the circuit board on the back. 4. Locate the programmed chip on the Power Center Board. In the center of the chip is the revision letter. If the revision letter is "N" or higher go to step 5. If the revision level is "MMM" or lower, replace the board or connect as shown in Section 4.5 Figure 11b. AquaLink RS or Remote TSTAT Connection (2-Wire Connection) Jandy©JEHeat Pumps I Installafion and Operation Manual N Page 17 5. Use 22 gauge 4-conductor wire (Zodiac® Part No. 4278) to run between the heat pump and the RS control, and match the wire color order. 6. The wires coming from the Jandy JE heat pump can be "doubled up" on the red terminal bar with the four (4) wires coming from the indoor controller. NOTE If you need to install more than two (2) wires in each terminal, order a Zodiac® Multiplex PCB Kit, which includes the Multiplex Board (Zodiac Part No. 6584). Never put more than two (2) wires into each of the pins of the terminal bar. Check all wiring, then apply power to both the heat pump and the RS control system. Operation can be verified in either Service or Auto mode. See the RS Control System manual for instructions about operation. When the Jandy JE heat pump is first powered and there is an RS control connected to the heat pump, the display on the heat pump will show "JANDY REMOTE ONLINE PUSH MENU TO DISABLE". When the JE heat pump is online with the RS control, all functionality of the control on the heat pump is disabled. The heat pump functions can be controlled only at the RS unit. To temporarily use the heat pump controls, press the MENU button. The message "JANDY REMOTE ONLINE PUSH MENU TO DISABLE" will disappear from the heat pump display. All functionality has now been returned to the control on the heat pump. In this mode the RS unit is no longer controlling the heat pump. To return the functionality to the RS unit, cycle (turn off and then turn on) the power to the heat pump, or press the MENU button for 5 seconds to enter the User Setup Mode and then enable the Zodiac Remote. NOTE if connecting more than two (2) items to the RS Power Center red, 4-pin connector, a Multiplex PCB is required. Connection to a Secondary User Interface I . Turn off the power to the heat pump. 2. Remove the five (5) screws that attach the front panel to the heat pump and remove the cover to the junction box. See Figure 10. 3. Run four (4) 22 AWG solid copper wires into the conduit labeled "Low Voltage Connection" located on the lower right hand side of the heat pump. See Figure 10. The wires may be up to 300 feet (91.4 m) in length. 4. Connect the wires to the 4 position terminal on the upper left hand corner of the Power Interface PC Board, labeled "User Interfacel". The wires will be added to the existing wiring to the User Interface installed on the heat pump. 5. Ensure the wiring is consistent when connecting the wires to the second User Interface. For example, BK goes to BK, O goes to O, etc. 6. Re -install the junction box cover and service access panel and restore power to the heat pump. -�-� Connector for Low i" . o _ _. Voltage Wires �ge?mC?Wp "' a - Heat Pump Green - Enabled Green -Enabled Heat Pump Connections VIM i Red - On Red - On Terminals 1 and 2 S1 ® o 0000 000 o00 r� BBBBBBBB 0000BBo 9 .. DIP Switches S2 S1 and S2 Figure 12. AquaLink RS to Jandy JE Heat Pump - T-Stat (2 wire) connection Page 18 JandyoJEHeat Pumps I Installation and Operation Manual °ems OBQt9®�Q OR OReiiu 4-0°nauOor L N. RS Power I Center ®o O ❑ O us o O 0 �0 ❑0 a tn va o ex RN O GRN D � - 000 0® r.e0S0®00 Jandy Pro Series JE Heat Pump Power Interface Figure 13. Jandy JE Heat Pump to Power Center - RS485 (4 wire) connection Section 5. Operation A CAUTION Do not use this heat pump if any part has been underwater. Immediately call a qualified service technician to inspect the heater and replace any part of the control system which has been underwater. A CAUTION Keep all objects off the top of the heat pump. Blocking air flow could damage the unit and may void the warranty. 5.1 Initial Start-up Precautions Be sure that there is water in the pool and that the surface level is above the skimmer or other inlet of the pool's filter system. With any new pool or spa installation, operate the filter pump with the heat pump off long enough to completely clean the water. This will remove any installation residue from the water. Clean the filter at the end of this operation before starting the heat pump. When raising the temperature of a cold pool, program the time clock to run the pump continuously. This lets the filter system and heat pump operate continuously until the water reaches the temperature setting on the temperature control. When that happens, the heat pump will automatically shut off, but the filter pump will keep running. 5.2 Operating the Controller Your new Jandy JE heat pump is controlled by an advanced microprocessor based controller that provides a sophisticated yet simple interface to operate your heat pump for maximum efficiency and enjoyment of your pool. To locate the control buttons, see Figure 14. Off Mode When the control panel is turned off, the screen displays HEAT PUMP IS OFF PRESS POOL OR SPA. Pool Mode - (Normal Heat) To enable the pool mode, press POOL. The associated left green LED indicator will light and the unit will display SET:XXX°. NOTE X,1;Y represents the current temperature setting on the control. The default setting for pool temperature is 80OF (260C). You can change the temperature set point by pressing the Up or Down button. Repeatedly press the Up or Down button until you reach the desired temperature set point. After 5 seconds of inactivity, the new set point is stored in memory. When the water temperature falls to 1 degree below the temperature setting and after a 5 minute delay, the control will start the heat pump and the associated right LED will light RED. Pool Mode - (Optional Maintain Heat) If connected to an AquaLink, the Maintain Heat mode allows the heat pump to monitor the temperature of the water 24 hours a day by turning the pool pump on and sampling the water temperature. NOTE This feature only works when connected to an AquaLink. When the water temperature drops below the programmed temperature set point, the control will start the heat pump. To operate in pool mode with the Maintain Heat feature, press POOL, then press MENU, press the Down button until MAINTAIN POOL HEAT is displayed, press the MENU button. The associated left green LED indicator will light and the.unit will display SET:XXX°. Change the temperature set point by pressing the Up or Down button until the. desired set point is displayed. After 5 seconds of inactivity, the new set point is stored in memory. Jandy®JE Heal Pumps I Installation and Operation Manual Page 19 Spa Mode - (Normal Heat) To enable the spa mode, press SPA. The associated left green LED indicator will light and the unit will display SET:XXX°. NOTE =represents the current temperature setting on the control. The default setting for spa temperature is 102°F (38°C). You can change the temperature set point by pressing the Up or Down button. Repeatedly press the Up or Down button until you reach the desired temperature set point. After 5 seconds of inactivity, the new set point is stored in memory. When the water temperature falls to I degree below the temperature setting and after a 5 minute delay, the control will start the heat pump and the associated right LED will light RED. Spa Mode - (Optional Maintain Heat) If connected to an AquaLink, the Maintain Heat mode allows the heat pump to monitor the temperature of the water 24 hours a day by turning the spa pump on and sampling the water temperature. NOTE This feature only works when connected to an AquaLink. To operate in spa mode with the Maintain Heat feature, press SPA, then press MENU, press the Down button until MAINTAIN SPA HEAT is displayed, press the MENU button. The associated left green LED indicator will light and the unit will display SEPXXX°. Change the temperature set point by pressing the Up or Down button until the desired set point is displayed. After 5 seconds of inactivity, the new set point is stored in memory. 5.3 Operating Features of Hybrid Units with Optional Chiller NOTE The chiller is an optional equipment. Not all units are provided with chiller. Pool Mode - (Normal Chill) To enable the pool mode, press POOL. The associated left green LED indicator will light and the unit will display SET:XXX°. NOTE XXX represents the current temperature setting on the control. The default setting for pool temperature is 80°F (26°C). Press the MENU button. Press the Up or Down button until you reach POOL CHILL, press the MENU button. NOTE POOL CHILL will not be displayed if the unit is not provided with chiller. You can change the temperature set point by pressing the Up or Down button. Repeatedly press the Up or Down button until you reach the desired temperature set point. After 5 seconds of inactivity, the new set point is stored in memory. When the water temperature rises to I degree above the temperature setting and after a 5 minute delay, the control will start the heat pump and the associated right LED will light GREEN. Pool Mode - (Optional Maintain Chill) If connected to an AquaLink, the Maintain Chill option mode allows the unit to monitor the temperature of the water 24 hours a day by turning the pool pump on and sampling the water temperature. NOTE This feature only works when connected to an AquaLink. When the temperature of the water rises above the desired temperature setting, the control will then turn on the unit and the associated right green LED will light. To operate in pool mode with the Maintain Chill feature, press POOL, then press MENU, then press the Down button until MAINTAIN POOL CHILL is displayed, press the MENU button. The associated left green LED indicator will light and the unit will display SET:XXX°. Change the temperature set point by pressing the Up or Down button until the desired set point is displayed. After 5 seconds of inactivity, the new set point is stored in memory. Spa Mode - (Optional Maintain Chill) If connected to an AquaLink, the Maintain Chill mode allows the heat pump to monitor the temperature of the water 24 hours a day, by turning the spa pump on and sampling the water temperature. NOTE This feature only works when connected to an AquaLink. When the water temperature rises above the programmed temperature set point, the control will start the heat pump. To operate in the spa mode with the Maintain Chill feature, press SPA, then press MENU, press the Down button until MAINTAIN SPA CHILL is displayed, press the MENU button. The associated left green LED indicator will light and the unit will display SET.XXX°. Change the temperature set point by pressing the Up or Down button until the desired set point is reached. After 5 seconds of inactivity, the new set point is stored in memory. Page20 JandyoJEHeat Pumps I Installation and Operation Manual Figure 14. Main Control Panel 5.4 User Setup Options The User Setup options allow the user to select specific Languages, Temperature Scale, Spa Timer, and Display Light options. Language Setup 1. Make sure the control is in the OFF mode. 2. To enter the User Setup mode, press and hold the MENU button for 5 seconds. NOTE The display will revert back to OFF after one minute since the last key press. 3. To select a language, use the Up or Down button to display SELECT USER SETUP LANGUAGE. Press the MENU button. The SELECT LANGUAGE ENGLISH (default language) appears, use the Up or Down button to scroll through the language options. When you reach the desired language, press the MENU button to select the language. Press POOL or SPA to exit the User Setup mode. Temperature Scale Setup 1. Make sure the control is in the OFF mode. 2. To enter the User Setup mode, press and hold the MENU button for 5 seconds. 3. To select temperature scale, use the Up or Down button to scroll through to display SELECT USER SETUP TEMPERATURE SCALE. Press the MENU button. The SELECT TEMP SCALE °F (default temperature scale) appears, use the Up or Down button to scroll through the scale options. When you reach the desired temperature scale, press the MENU button to select. Press POOL or SPA to exit the User Setup mode. Spa Timer Setup 1. Make sure the control is in the OFF mode. 2. To enter the User Setup mode, press and hold the MENU button for 5 seconds. 3. To select spa timer, use the Up or Down button to scroll through to display SELECT USER SETUP SPA TIMER. Press the MENU button. The SELECT SPA TIMER CONTINUOUS (default spa timer setting) is displayed. To turn the spa on or off indefinitely, press the MENU button to select. To select the length of time for the spa to run, use the Up or Down button to scroll to display SELECT SPA TIMER TIME SELECTION. Press the MENU button to select. The display SELECT SPA TIME 01:00 HRS (default time setting) is displayed. Use the Up or Down button to select the length of time for the spa to run (between 00:15 to 23:00 hours incremented by 00:15 minutes). Press the MENU button to select how long the spa will run. Press POOL or SPA to exit the User Setup mode. Display Light Setup 1. Make sure the control is in the OFF mode. 2. To enter the User Setup mode, press and hold the MENU button for 5 seconds. To select display light setup, use the Up or Down button to scroll through to display SELECT USER SETUP DISPLAY LIGHT. Press the MENU button. The SELECT DISPLAY LIGHT 2 MIN TIMEOUT (default display light setting) is displayed. This option allows the display light to turn off after 2 minutes. Press the MENU button to select. Use the Up or Down button to scroll to display SELECT DISPLAY LIGHT LIGHT OFF, this option allows the display light to turn off, press the MENU button to select. Use the Up or Down button to scroll to display SELECT DISPLAY LIGHT LIGHT ON, this option allows the display light to turn on, press the MENU button to select. Press POOL or SPA to exit the User Setup mode. 5.5 - Set Point Lockout Make sure the control is in the ON mode (POOL or SPA), press and hold the Up and Down buttons for 5 seconds. The set point will be locked and the control will operate in the mode it was in when the Set Point Lockout occurred. If an attempt to change the set point is made while the control is in Set Point Lockout, the control will display SET POINT LOCKED. To unlock JandyoJE Heat Pumps I Installation and Operation Manual N Page 21 the Set Point Lockout, press and hold the Up and Down ,buttons for 5 seconds. The unit will display SET POINT UNLOCKED. 5.6 Water Pressure Switch Adjustment A CAUTION The water pressure switch should be adjusted to turn the heater off when the pump is off. Setting the switch to close at too low of a flow can damage the appliance. Adjust the switch to turn the heater off, not on. The pressure switch is preset at the factory for activation at 2 psi (14 kPa). This is the minimum setting for the water pressure switch and works for all basic installations. Only adjust the water pressure switch if the heat pump does not operate when the properjlow is applied to unit or if the heat pump does not shut ' off when the filter pump is off. Occasionally, unusual plumbing configurations or necessary restrictions in the plumbing may cause pressure sensing problems. In these rare situations, the plumbing system configuration may require adjustment of the water pressure switch. Adjustment of the pressure switch may be necessary if any part of the filter system piping is 3 feet (1 m) or more above the top of the heat pump jacket. Do not adjust the pressure switch if the heat pump is installed more than 5 feet (1.5 m) above or 10 feet (3 m) below the pool surface. Consult your local Zodiac® dealer for recommendations. On some installations, the piping from the heat pump to the pool is very short. The back pressure could be too low to trigger the pressure switch. If this happens, it may be necessary to install a directional fitting or elbows where the return line enters the pool. This will increase back pressure enough for the heat pump to operate properly. If this configuration is necessary, be sure to check that the system flow is above the minimum requirement of 30 gpm (114 Ipm) after the direction fitting or elbow has been installed. Make sure the pool filter is clean before making any pressure switch adjustment: A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly. To adjust the pressure switch: 1. Be sure that all valves in the system are set to allow water flow through the heat pump. Start the filter pump. 2. Set the heat pump control to call for heat. Set the heat pump control to the POOL HEAT mode. 3. If the heat pump control displays "NO FLOW", then the flow in the system may be below the minimum flow of 30 gpm (1141pm) needed for the safe operation of the heat pump. Investigate and correct any flow problems before adjusting the water pressure switch. 4. Remove the heat pump's control access panel. The water pressure switch is located in the lower left corner of the control compartment. 5. After confirming the flow rate is at a minimum of 30 gpm (114 1pm), slowly rotate the thumb wheel on the water pressure switch in a counterclockwise direction until the "NO FLOW" indicator disappears from the control display. Remember that there is a time delay before the heat pump compressor will start. 6. Once the heat pump is running, turn off the filter pump. The heat pump should turn off immediately. 7. If the heat pump continues to operate when the filter pump is off, turn the thumb wheel on the water pressure switch in a clockwise direction until "NO FLOW" is displayed on the control and the heat pump shuts down. 8. Check the setting of the water pressure switch by starting and stopping the filter pump and checking the control display and operation of the heater between each flow change. 9. If the water pressure switch cannot be adjusted to accommodate the conditions listed above, an external flow switch must be added to the plumbing system to ensure that the heat pump will not operate without the proper flow through the heat exchanger. Section 6. General Maintenance 6.1 Water Chemistry Proper chemical balances are necessary for sanitary bathing conditions as well as ensuring your heat pump's long life. Be sure to keep your chemical and mineral concentration levels within the values indicated in Table 3. NOTE For spas, it is also necessary to perform water changes in addition to chemical treatment. It is recommended to change the spa water every 60 days for light usage and every 30 days if usage is heavy. .60� v.ie Water Outlet Union Water Inlet Union Figure 15. Winterizing the JE Heat Pump Page 22 JandyaJE Heat Pumps I Installation and Operation Manual Table 3. Optimal Water Chemistry Ranges Test Recommended Level Free Chlorine or 1.0 to 3.0 ppm Bromine 2.0 to 4.0 ppm pH 7.2 to 7.8 (Ideal ranges being between 7.4 and 7.6) Total Alkalinity (TA) 80 to 120 ppm Calcium Hardness (CH) 175 to 400 ppm CyanuricAcid 30 to 50 ppm Total Dissolved Solids (TDS) 1000 to 2000 ppm (Excluding dissolved NaCl from Salt Chlorine Generator) Concentration levels taken from "Basic Pool and Spa Technology" published byAPSP (Association of Pool and Spa Professionals). 6.2 Winterizing A CAUTION Failure to winterize could cause damage to the heat pump and will void the warranty. In areas where freezing temperatures occur, you should protect your pump, filter, and heat pump from the ele- ments. Perform the following steps to completely drain the heat pump (see Figure 15). 1. Turn off the electrical power to the heat pump at the main breaker panel. 2. Shut off the water supply to the heat pump. 3. Disconnect the water inlet and outlet unions as well as the winterizing drain plug (if applicable) located on the lower front panel of the heat pump. The heat exchanger will drain through these water connections. 4. Cover only the top of the heat pump to prevent debris from falling into the unit. Do not wrap the sides of the heat pump with any plastic or other material that will retain heat or moisture inside the unit. 6.3 Spring Start -Up If your heat pump has been winterized, perform the following steps when starting the system in the Spring: 1. Uncover the heat pump and inspect the top and sides for any debris or structural problems. 2. Connect the water inlet and outlet unions located on the lower front panel of the heat pump. 3. Turn on the filter pump to supply water to the heat pump. Circulate water through the system long enough to cycle all of the pool water through the filter. Check for leaks in and around the heat pump. 4. Check the pool chemistry and balance as necessary. 5. Turn on the electrical power to the heat pump at the main breaker panel. 6.4 Inspection and Service Zodiace heat pumps are designed and constructed to provide long performance life when installed and operated properly under normal conditions. Periodic inspections are important to keep your heat pump running safely and efficiently through the years. Owner Inspection CAUTION Do not use this heat pump if any part has been under water. Immediately call a qualified service technician to inspect the heater and replace any part of the control system which has been under water. Zodiac recommends that you inspect your heat pump on a regular basis and especially after abnormal weather conditions. The following basic guidelines are suggest- ed for your inspection: 1. Keep the top and surrounding areas of the heat pump clear of all debris. 2. Keep all plants and shrubs trimmed and away from the heat pump. The heat pump will produce condensation (water) while in operation. The heat pump base is designed to allow the condensation to exit through the bottom drain port when the unit is running. The condensation will increase as the outdoor air humidity level increases. Check the following at regular intervals to ensure proper condensate drainage: 1. Visually inspect and clear the bottom drain ports of any debris that could clog the ports. 2. Ensure that condensate water does not puddle inside the heat pump 3. Ensure that condensate run-off is properly directed away from the equipment pad to keep it from undermining the pad. Jandy©JEHeat Pumps I Installation and Operation Manual E Page 23 During normal operation, the heat pump produces � to 5 gallons of condensate per hour. If condensate drainage is above this range during operation or if water continues to drain from the base when the heat pump is not in operation for more than an hour, a leak in the internal plumbing may have occurred. Call a qualified heat pump technician to investigate the problem. Keep the top air flow discharge and air flow intake area clear of debris so the air flow though the heat pump is not restricted. The cooler discharge air from the top should not accumulate and be drawn into the side air intake coils. Keep all plants and shrubs trimmed away from the heat pump. Make sure the front of the unit is accessible for future service. Keep lawn sprinkler heads from spraying on the heat pump to prevent corrosion and damage. Use a deflector if needed. If the unit is installed under a very sharp roof pitch or under a roof without a gutter, a gutter or diverter should be fitted to prevent excessive water from pouring down into the unit. Professional Inspection Inspections performed at least once a year by a qualified technician are required to maintain your heat pump's safe and efficient operation. The following basic safety checks must be performed. 1 Check for loose or broken wires and terminal connections. 2. Verify the pressure switch or flow switch operation. Turn the heat pump OFF. Disconnect the power to the pump time clock, or turn the pump time clock to an OFF position. Turn the heat pump back ON. The heat pump must not come on. 3. Inspect the electrical controls, specifically the following: a. High and Low Limits b. Pressure Switch or Flow Switch c. Temperature Control 4. Inspect the evaporator coil for blockage and clean as necessary. 5. Check for spider webs or debris in the condensate drain; clean if necessary. 6. Conduct a normal operating cycle and observe that the unit operates properly. Section 7. Professional Maintenance and Service 7.1 Heat Pump Design The Zodiac® heat pump is one of the most efficient ways to heat a pool or spa. The heat pump transfers heat from the outside air to the pool or spa water by means of an internal heat exchanger. When the fan is turned on, warm air is drawn through the refrigerant charged evaporator, turning the cold liquid refrigerant to a warm gas. The gas then flows through the compressor where it is compressed resulting in a much higher temperature. The hot gas enters the heat exchanger where the water extracts the heat. The pump pulls in cool pool water, which in turn converts the hot gas back into a liquid refrigerant and starts the cycle over again. The JE heat pump and the EE-Ti heat pump uses a refrigerant called R-410A. It is a non -ozone depleting refrigerant that is accepted by the EPA. R-410A has higher operating pressures and cooling capabilities than R-22, which is the refrigerant used in the AE-Ti heat pump. Therefore, R-4IOA should NEVER be used in any of the AE-Ti heat pumps. The EPA requires certification to purchase or use R-41 OA. It is recommended that service personnel be trained in installation, service, brazing, and maintenance procedures. They are similar to what the industry has used for the R-22 system, however, they should be redefined for the higher operating pressures. NOTE The maximum heat output and efficiency of a heat pump is dependent upon the quality and performance of the major components used. Equally important are the environmental conditions (for example, air temperature, humidity, water temperature, and wind). 7.2 Heat Pump Components and Operation Evaporator - As air passes through the evaporator, the refrigerant in the evaporator absorbs heat from the ambient air. The warmer the ambient air and the larger the surface area of the evaporator the more heat it can collect. Fan - The heat pump fan produces high volume airflow. Adequate airflow is required to move warm air through the large evaporator. Compressor - The compressor compresses the refrigerant gas to a higher pressure, increasing the temperature. Heat Exchanger - As the final step to the heating process, the heat exchanger transfers the heat from the hot gas to the water. (Also known as a condenser.) Reversing Valve - (For Hybrid Units with Optional Chiller and Hot Gas Defrost) The reversing valve reverses the flow of the refrigerant, which results in transferring cold gas to the water, thus lowering the temperature. Page 24 Jandy®JE Heat Pumps I Installation and Operation Manual Section 8. Troubleshooting 8.1 Troubleshooting Guide The following table provides symptoms and solutions for general troubleshouting problems for the heat pump. Table 4. Heat Pump Troubleshouting Guide SYMPTOM CORRECTIVE ACTION Heat pump will not start, no control board display. Breaker or fuse may be tripped. Reset breaker or check fuse. If heat pump still does not run, call for service. Three-phase models only - The phases may be reversed or there may be a loss of phase, call for service. Heat pump will not start, control board display working. Heat pump may be in delay count down of 5 minutes. Make sure control board thermostat is calling for heater to come on (check setting on thermostat and temperature reading). Make sure heat pump is not in cooling mode. Heat pump runs but does not heat. Verify cold air is blowing out the top of the heat pump. If the heat pump has just been installed or if the pool water has been allowed to cool significantly, it is necessary to run the heat pump continually for 24418 hours. If the heat pump has been in operation for some time, increase the circulating pump time, or switch the control board to Maintain Heat function. If heating a spa, verify no air intake stand pipes are open. If heat pump still does not heat, call for service. Heat pump does not run and control board displays: Verify circulating pump is on and all necessary valves are in the FAULT- correct positions. Verify filter and skimmers are clean. Check NO FLOW water level in pool. Temporarily turn off all fountains and water falls that bypass the heat pump water inlet. If this does not correct the problem, call for service. Heat pump does not run and control board display shows: Verify circulating pump is on and that there are no water flow FAULT- restrictions to the heat pump. If the filter pump is a two speed HIGH REF PRESSURE or variable speed pump, switch to a higher speed. Make sure all necessary valves are open or in the proper positions to allow proper water flow to the heat pump. Verify filter and skimmers are clean. Check for water level in the pool. This condition may also appear if the heat pump has not been operated for an extended period. To clear the condition, cycle the heat pump, on and off, up to 3 times. If this does not correct the problem, call for service. Heat pump does not run or short cycles and control board Check that fan is operating and air is coming out of the top of display shows: the heat pump, while short cycling. If heat pump does not run at FAULT- all, call for service. LOW REF PRESSURE Heat pump leaking water. Possible heat exchanger or plumbing leak. Turn the heat pump off, then turn circulating pump off for at least one hour to see if the water leak stops. If the water leak stops, normal condensation is occurring. If the water leak continues, after the heat pump is shut off for at least one hour, call for service. JandyaJE Heat Pumps I Installation and Operation Manual JW Page 25 8.2 . Diagnostics In the event a pressure switch opens or another fault condition occurs, the LCD screen will display the fault until the problem has been resolved. Please refer to the following table for the list of diagnostic conditions. Table 5. Heat Pump Diagnostics DIAGNOSTIC CONDITION DESCRIPTION FAULT- Low or restricted water flow through the heat pump. NO FLOW The external bypass valve is in the wrong position, or the water flow switch has malfunctioned. The water flow switch opens creating a fault and the heat pump shuts off. FAULT- When the ambient temperature is low, the suction pressure can drop LOW REF PRESSURE significantly. This fault will cause the low pressure switch to open and the control will shut off the compressor. FAULT- When the head pressure builds too high, the high pressure switch will open HIGH REF PRESSURE causing the heat pump to shut off immediately. The control will sense this fault condition and shut off the compressor until the switch re -closes. FAULT- When the POOL or SPA water temperature heats to the maximum allowed HIGH WATER TEMP temperature or above, there could be safety risks for anyone in the water. The water thermostat will read this temperature and the control will shut off the heat pump unless it is in CHILLER mode. This feature also remains active when the control calls for heat through a remote thermostat. This is to insure that water temperature does not go to an abnormally high level due to a possible malfunction of the remote sensor. FAULT- In the event that the coil temperature sensor malfunctions or is not SHORTED COIL SENSOR connected the control will shut off the heat pump. -or- FAULT- OPEN COIL SENSOR FAULT- In the event that the water temperature sensor malfunctions or is not SHORTED WATER SENSOR connected the control will shut off the heat pump. -or- FAULT- OPEN WATER SENSOR Page 26 Jandy®JE Heat Pumps I Installation and Operation Manual Section 9. Replacement Parts 9.1 Ordering Information To order or purchase parts for the JE models of heat pumps, contact your nearest Zodiac dealer or distributor. See the Zodiac web site at www.Zodiae.com for the nearest service center. If they cannot supply you with what you need, contact Zodiac customer support department, telephone (800) 822-7933. 9.2 Zodiac® JE Heat Pumps Parts List Key Order No. Description Model No. Part No. 1 Fan Grille 1500 R0571700 1 Fan Grille 2000, 2500, 3000 R0571800 2 Fan Motor 1500 R0571900 2 Fan Motor 2000, 2500, 3000 R0572000 3 Fan Blade _ 1500 R0572100 3 Fan Blade 2000. 2500, 3000 R0572200 4 Fan Top 1500 R0572300 4 Fan Top 2000, 2500, 3000 R0572400 5 Evaporator Coil / Guard 1500 R0672500 5 Evaporator Coil / Guard 2000, 2500 R0572600 5 Evaporator Coil/Guard 3000 R0572700 6 Compressor 1500 R0572800 6 Compressor 2000 R0572900 6 Compressor 2500 R0573000 6 Compressor 3000 R0573100 6 Compressor (3 phase) 2500 R0577500 6 Compressor (3 phase) 3000 R0577600 7 Condenser 1500 R0577700 7 Condenser 2000 R0577800 7 Condenser 2500 R0577900 7 Condenser 3000 R0578000 8 Water Manifold Inlet 1500 R0573200 8 Water Manifold Inlet 2000.2500 R0573300 8 Water Manifold Inlet 3000 R0573400 9 Water Manifold Outlet 1500 R0573500 9 Water Manifold Outlet 2000, 2500 R0573600 9 Water Manifold Outlet 3000 R0573700 10 Base 1500 R0573800 10 Base 2000,2500.3000 R0573900 11 Electrical Box Cover w/ Hardware All R0574000 12 Front Panel 1500 R0574300 12 Front Panel 2000, 2500 R0574400 12 Front Panel 3000 R0574500 13 Water Temperature Sensor All R3002900 14 Filter Drier 1500 R0574700 14 Filler Drier 2000, 2500, 3000 R0574800 14 Filter Drier (Bi-Flow) 3000TR R0574900 15 Thermal Expansion Valve 1500 R0575000 15 Thermal Expansion Valve 2000, 2500 R0575100 15 Thermal Expansion Valve 3000 R0575200 16 Air Temperature Sensor All R0575300 17 High Pressure Switch All R0575400 18 Low Pressure Switch All R0575500 19 Water Pressure Switch All R0575600 20 User interface All R3008801 21 Interface Cover All R3000601 22 Reversing Valve (optional) 3000TR R0575900 23 Winterizing Dmin Kit 2000. 2500. 3000 R0576000 24 Power Interface PCB All R3009200 25 Transformer All R0576200 26 Run Capacitor (1 phase) 1500 R0576300 26 Run Capacitor (1 phase) 2000, 2500, 3000 R0576400 27 Fan Capacitor 1500 R0576500 27 Fan Capacitor 2000. 2500, 3000 R0576600 28 Hard Start Capacitor 1500 R0576700 29 Contactor (1 phase) All (1 Phase) R0576800 29 Contactor (3 phase), All (3 Phase) R0576900 Key No. Description 30 Fan Relay 31 Phase Rotation Monitor (3 phase) Optional Components 32• Anchor Bracket Set 32• Anchor Bracket Set 33 Universal Union, Butress Set 34• Bypass, External, JE Heat Pump Not Shown Order Model No. Part No. All R0577000 2500, 3000 (3 Phase) R0577100 1500 R0577200 2000, 2500, 3000 R0577300 All R0472700 All R0578900 JandyeJE Heat Pumps I Installation and Operation Manual Page 27 9.3 . Zodiac® JE 1500 Heat Pumps Exploded View 15 14 17 18 ' 19 16 DETAIL C SCALE 1 : 8 13 5 C 18� o b 11 Figure 16. Zodiac JE Heat Pumps Exploded View (JE1500 Shown) Page 28 JandyaJE Heat Pumps I Installation and Operation Manual 9.4 Zodiac® JE 2000, JE2500 & JE3000 Heat Pumps Exploded View 0 21 3 C z 4D 15 22 Cti 1443 �® 19 DETAIL C SCALE 1:8 Figure 17. Zodiac JE Heat Pumps Exploded View (JE2000 Shown) JandyeJE Heat Pumps I Installation and Operation Manual J111111 Page 29 9.5 Zodia& JE Single Phase Electric Box a® \ 13 ° 00o aooam 00 'its ° � ® 000® _ a®a ° JE1500 ONLY Figure 18. Zodiac JE Single Phase Electric Box 9.6 Zodiac® JE Three Phase Electric Box ° o 0 o I rr 77 �f — r. eo�o• oil .1�:=�1 e Figure 19. Zodiac JE Three Phase Electric Box Zodiac Pool Systems LLC 2882 Whiptail Loop East, # 100 Carlsbad, CA 92010 M USM 'C MWORMsTa ZodiacPoolSystems.com �E V- nlMIM Zodiac Pool Systems Canada, Inc. rntertek CEWME°TO Y cNU ACV2 x0]]6 2-3365 Mainway, Burlington, ON UM tA6 Canada ZodiacPoolSystems.ca @2019 Zodiac Pool Systems LLC. ZODIAC® Is a registered trademark of Zodiac IntemaOonal, SA.S.U., used under Ikense.AM trademarks referenced herein are the property oftheir respecbw owners. H040860DREVF c - ��Pm Series ny[oauc• FEB 2 7 ''e-M ST. Lucie County, IS i- I I P I I ModelsGas-Rred. Poo� and Spa Heater .II 260,330, 400 FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by thejurL4cfon in which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in iha manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation andfor operation can create cation monoxide gas and flue gases which can cause serious injury, property damage, or death. For indoor installations, as an additional measure clsafety, Zodiac Pool Systems, Inc. strongly recommends installation of suitable carbon monoxide detectors in the vicinity, of this appliance and in any aflacenl occupied spaces. Improper installation andfor operation will void the warranty. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Immediately switch off main gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department Installation and service must be performed by qualified installer, service agency or the gas supplier. File Conn . %OOIXC Paget Jandy° Pro Series, Jx' Gas -Fred Pool & Spa Heater I Installation & Operation Manual Table of Contents Section 1. General Information .......................3 Section 7. Operating Instructions ................. 27 1.1 Introduction.........................................................3 7.1 First -Time Start -Up Procedure ......................... 27 1.2 Technical Assistance .......................................... 3 7.2 Starting the Heater ............ ...............................27 1.3 Consumer Information and Safety ...................... 3 7.3 Normal Operation .......................................... 28 1.4 Warranty.............................................................4 7.4 Operating the Controller................................... 28 1.5 Certification Codes and Standards.....................4 7.5 Setting up Heater Options................................ 29 1.6 General Operation Description ........................... 4 7.6 Operating the Heater........................................ 29 1.7 Safety Controls ................................................... 4 7.7 Temperature Set Point Lock............................. 30 7.8 Shutting Down the Heater ............................... 30 Section 2. Installation Requirements..............5 2.1 Introduction......................................................... 5 Section 8. Maintenance .................................. 32 2.2 Materials Installer Must Provide ......................... 5 8.1 Winterizing ........................................................ 32 2.3 Specifications .....................................................5 8.2 Spring Start-up ................................................. 32 2.4 Heater Components ........................................... 6 8.3 Inspection and Service ..................................... 32 2.5 Dimensions.........................................................7 2.6 Clearances.........................................................7 Section9. Troubleshooting ........................... 33 2.7 Field Assembly...................................................8 9.1 Common Problems ........................................... 33 2.8 Location Requirements ..................................... 8 9.2 Service Diagnostic Messages.......................... 35 9.3 Ignition Control LED Service Codes ................. 35 Section 3. Venting..10 3.1 Combustion Air Supply.....................................10 Section 10. Professional Service 3.2 Exhaust Venting ........................................... 11 and Maintenance.......................... 36 3.3 Vent Pipe Sizing and Installation ......................11 10.1 Gas Pressure Offset Test ................................. 36 Section 4. Gas Connections ..........................16 Section 11. Spare Parts ................................... 36 4.1 Install Piping and Check Gas Supply...............15 11.1 Ordering Information ........................................ 36 4.2 Special Precautions for LP Gas........................16 112 JXi Major Components ..................................... 37 11.3 Cabinet Assembly Spare Parts List Section 5. Water Connections .......................16 and Exploded Parts Diagram ........................... 38 5.1 Water Piping Connections................................16 11.4 Heat System Spare Parts List and 5.2 PumpSizing ......................................17 g Exploded Parts Diagrams................................. 39 5.3 Plumbing Connections.....................................18 11.5 Water System Spare Parts List and Exploded Parts Diagrams ................................. 42 5.4 Water Pressure Switch Adjustment..................19 11.6 Electrical System Spare Parts List and 5.5 Check Valve Installation ................................... 20 Exploded Parts Diagrams ................................. 43 5.6 Reversing the Water Connections ................... 20 5.7 Pressure Relief Valve Installation ..................... 20 Section 12. Water Chemistry.......................... 45 5.8 Auxiliary Components, Chlorinators, Ozone Generators, and Sanitizing Chemicals.................................21 Section 6. Electrical Connections ................. 21 6.1 General Information..........................................21 6.2 Service Access.................................................23 6.3 Main Power......................................................23 6.4 Bonding............................................................ 24 6.5 Optional Remote Controls ................................ 24 JandlpProSedes,J)a"Gas-Fired Pool&Spa Heater I Installation&Operation Manual Page 3 Section 1. Genelrald Wol°matson 1.1 Introduction This manual provides installation and operation instructions for the Jandy Pro Series JXi pool and spa gas heater product line. Read the installation and operation instructions completely before proceeding with the installation. 1.2 Technical Assistance For technical support or questions, contact your local Zodiac® distributor or Zodiac Pool Systems, Inc. at 800.822.7933 (in Canada: 888.647.4004). 1.3 Consumer Information and Safety ® WARNONG Improper installation or maintenance can cause nausea or asphyxiation from carbon monoxide in flue gases which could result in severe injury, or death. For indoor installations, as an additional measure of safety, Zodiac Pool Systems, Inc. strongly recommends installation of suitable Carbon Monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces. The heater is designed and manufactured to provide many years of safe and reliable service when installed, operated, and maintained according to the information in this manual and the installation codes referred to throughout. Be sure to read and comply with all warnings and cautions. 1.3.1 Spa/Hot Tub Safety Rules A WARNNG The following "Safety Rules for Hot Tubs; recommended by the U.S. Consumer Product Safety Commission, should be observed when using the spa. The U.S. Consumer Product Safety Commission warns that elevated water temperature can be hazardous. Consult heater operation and installation instructions for water temperature guidelines before setting temperature. 1. Spa or hot tub water temperature should never exceed 104°F (40°C). One hundred degrees Fahrenheit (100°F p8°Cj) is considered safe for a healthy adult. Special caution is recommended for young children. 2. The drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness Which could lead to unconsciousness, and subsequently result in drowning. 3. Pregnant women take note! Soaking in water above 102°F (38.5°C) can cause fetal damage during the first three (3) months of pregnancy (which could result in the birth of a brain - damaged or deformed child). If pregnant women are going to use a spa or hot tub, they should make sure the water temperature is below 100°F (38°C) maximum. 4. The water temperature should always be checked with an accurate thermometer before entering a spa or hot tub. Temperature controls may vary by as much as 110 (1 CO). 5. Persons with a medical history of head disease, diabetes, circulatory or blood pressure problems should consult their physician before using a hot tub or spa. 6. Persons taking any medication which induces drowsiness (e.g., tranquilizers, antihistamines, or anticoagulants) should not use spas orhot tubs. 7. Prolonged immersion in hot water can induce hyperthermia. Hyperthermia occurs when the internal body temperature reaches a level several degrees above the normal body temperature of 98.6°F (370C). Symptoms include dizziness, fainting, drowsiness, lethargy, and an increase in the internal body temperature. The effects of hyperthennia include: o Lack of awareness of impending hazard Failure to perceive heat • Failure to recognize need to leave spa • Physical inability to leave spa • Fetal damage in pregnant women • Unconsciousness resulting in a danger of drowning 1.3.2 Swimming Pool Energy Saving Tips Zodiac Pool Systems, Inc., offers the following recommendations to help conserve fuel and minimize the cost of operating your pool heater without sacrificing comfort. 1. The American Red Cross® recommends a maximum water temperature of 787 (26°C). Use an accurate pool thermometer. A difference of 417° (2°C), between 78°F and 82°F (26°C and 28•C), will use as much as 40% more gas. Page 4 GEML Jandy° Pro Series, JlG" Gashed Pool & Spa Heater I Installation & Operation Manual 2. Carefully monitor the water temperature of your pool in the summertime. You can reduce heater usage due to warmer air temperatures. 3. Find the proper setting on the pool heater temperature control and use the Set Point Lockout feature to discourage further adjustments. 4. Set the pump time clock to start the pump no earlier than 6:00 AM during the pool heating season. This is the time when nightly heat loss balances. 5. If the pool is only going to be used on weekends, reduce the heater temperature control setting by 8 or 10 degrees during the week. Reset it to the 78OF (25°C) level a day or so before you plan to use the pool. 6. During the winter or when on vacation for longer than a week, shut down the heater by following the shutdown instructions found on the inside of the heater. 7. Where possible, shelter the pool from prevailing' winds with well -trimmed hedges or other landscaping, cabanas, or fencing. 8. Always use a pool cover when practical. Besides providing a valuable safety feature, a pool cover will reduce heat loss, conserve chemicals, and reduce the load on filter systems. 1.4 Warranty This heater is sold with a limited factory warranty. Details are included with this heater. Make all warranty claims to a Zodiac® dealer or directly to the factory. Claims must include the heater serial number and model (this information can be found on the rating plate), installation date, and name of the installer. Shipping costs are not included in the warranty coverage. The warranty does NOT cover damage caused by improper assembly, installation, operation or field modification. Also, damage to the heat exchanger by corrosive water is NOT covered by the warranty. NOTE Keep this manual in a safe place for future reference when inspecting or servicing the heater. 1.5 Certification Codes and Standards The heater is design -certified by CSA (Canadian Standards Association) compliant with the latest edition of the Standard for Gas Fired Pool Heaters, ANSI® Z21.56 in the USA and CSA 4.7 in Canada. All Jandy Pro Series heaters must be installed in accordance with the local building and installation codes as per the utility or Authority Having Jurisdiction (AHJ). In the absence of local codes, refer to the latest edition of the following national codes for installation: 1. In the United States, the National Fuel Gas Code, NFPA® 541ANSI Z223.1. Pay particular attention to the chapter addressing Venting ofEquipment. 2. In Canada, the Natural Gas and Propane Installation Code, CAN/CSA-B 149.1. Minimum combustion air requirements MUST be followed for proper and safe operation. The Jandy Pro Series JXi heater may not operate properly when installed with only the minimum combustion air openings allowed in CAN/ CSA-B 149.1. The JXi pool and spa heaters meet or exceed the requirements of energy conservation regulations, such as those in California, Hawaii, New York, Oregon and other states that have disallowed the use of continuously lit pilot type ignition sources. In addition, the natural gas models of this heater comply with the California South Coast Air Quality Management Distrieft (SCAQMD) Rule 1146.2 for Nitrogen Oxide (NOx) emissions. Any changes to the heater, gas controls, air orifice, gas orifices, wiring, draft diverter, or improper installation may void the warranty. If change is required to any of the above, consult the factory. 1.6 General Operation Description In the JXi heater, the blower draws air and fuel through specially designed orifices for both air and gas, then delivers the precise mixture to the burner located inside the combustion chamber. The combustion chamber is completely sealed and contains the heat exchanger, which surrounds the burner. Once combustion gases pass through the heat exchanger, the flow is directed through an exhaust duct located on the side of the combustion chamber, where it vents to the atmosphere. 1.7 Safety Controls The JXi heater is equipped with the following safety controls to protect internal components and prolong the life of the heater. Air Flow Switch The air flow switch monitors the vacuum (negative pressure) within the blower housing. The air flow switch is factory set and the ignition module will not operate unless the air pressure switch and all safety switches are satisfied. Water Pressure Switch Operating the heater without sufficient water flow may severely damage the heater. If water flow to the heater is restricted, the water pressure switch prevents the burner from firing. The control panel will display an error message to indicate water flow is insufficient. Jandf Pro Series, JXi" Gas -Fired Pool & Spa Heater 1. Installation & Operation Manual Page 5 NOTE: If the heater is installed below the level of the pool,(or more than two feet above the pool level), the pressure switch setting must be adjusted. See Section 5.4 Adjusting the Water Pressure Switch for guidelines. Water Temperature Control All heater models are equipped with an electronic control which senses water temperature by means of a thermistor and controls heater operation to bring the water to the temperature selected. It has an option for two (2) separate thermostat settings which are typically used to set pool and spa temperatures. Ignition Control The ignition control provides energy for ignition of the air/ gas mixture, monitors the flame and controls the gas valve. When the temperature control calls for heat, the ignition control initiates the start-up process by first purging the combustion chamber gases. The ignition control will then energize the igniter and open the gas valve when the igniter surface is sufficiently hot. During the start-up process and after ignition, the ignition control system is continually monitoring the flame condition. If the control senses an unstable flame it will close the gas valve as a safety precaution. Section 2• Bnstaliation 2.2 Materlals Installer Must Provide • The correct size gas pipe to supply gas from gas meter to heater (see Section 4.1). • Gas shut-off valve to be installed in gas line outside of the heaterjacket. • Manual gas shut off valve must be installed Nan accessible location, within 6' upstream of heater. • A suitable gas union joint to connect heater to gas line outside of heater. • Plumbing materials for providing sediment trap (drip leg) in gas line between the manual gas valve and heater (see Section 4.1). • 120 VAC or 240 VAC power supply. (Ajuncdon box is not needed at the heater, connections are made inside of the heaterjacket.) INDOOR INSTALLATIONS: Factory authorized vent pipe or elbows sized for indoor installations (US) and/or outdoor shelter installations (Canada). • PVC PIPE CONNECTIONS: Primer and cement suitable for cementing CPVC pipe to PVC pipe. Coupring for connecting factory-supplfed CPVC pipe unions to PVC pool plumbing Requirements 2.3 Specifications 2.1 Introduction Install the JXi in accordance with the procedures in this manual, local codes and ordinances, and in accordance with the latest edition of the appropriate national code. See Section 1.5 for certification codes and standards. All gas -fired products require correct installation to assure safe operation. The requirements for pool heaters include the following: Field assembly (if required) • Appropriate site location (clearances) and flooring (see Section 2.6) • Sufficient combustion and ventilation air • Properly sized gas meter and piping • Proper electrical wiring (if required) • Adequate water flow This manual provides the information needed to meet these requirements. Review all applications and installation procedures before continuing the installation. See Section 2.7 for NOTE on operating the heater in areas with below freezing conditions. Installation Location • Natural Gas (USA) - Certifred for indoor and outdoor • Natural Gas (CANADA) - Certified for outdoor and covered shelter installations • Liquid Propane (USA) - Certified for indoor and outdoor installations • Liquid Propane (CANADA) - Ceriffred for outdoor and covered shelter installations NOTE: Indoor installation is not recommended for liquid propane heaters. Review information in Special Precautions for liquid propane heaters (Section 4.1). Minimum'Olearance from Combustible -Material • 6 inch (15 cm) minimum clearance distance from all surfaces See Section 2.6 for more information. Gas,Pipe/Heater Gas Valve Connection • Natural Gas: 3/4" NPT • Liquid Propane: 3/4" NPT • For gas pipe sizing requirements, see Table 4. Supply Gas Type • Natural Gas • Liquid Propane Page 6 ' Dandy° Pro Series, J)G" Gas•Fred Pool &Spa Heater I Installation & Operat on Manual InletiGas'sii p y Rressue' i.';';;;%_> ,`, i;'s Et'.? s'i•; s.,...,._ - _. _ _. _....... ,.._.. - ,.., .... • Natural Gas: Minimum 4.0" WC Maximum 10.5° WC • Liquid Propane: Minimum 4.0• WC Maximum 14.0° WC Gas Valve Offset Pressure • Natural Gas: - 0.2" WC (when heater is running) • Liquid Propane: - 0.2" WC 'NOTE: All readings must be taken while the heater is operating. Water F pelHeater Connection.. • 2" unthreaded slip PVC or CPVC pipe • Jandy Pro.Series union Water Flow Rate • Minimum: 30 gpm (76 Ipm) • Maximum: 120 gpm (454lpm) Working Water Pressure • Maximum: 50 psi • Minimum: 2 psi Exhaust Vent Connection Size (Category l) Use type B double -wall gas vent, per table 13.1(a) NFPA 54 • Model200: 6" Model 260: 7" Model 330: 8 " • Model400: 8" Exhaust Vent Connection Size (Categoryill) See Section 3.0 for information. Electrical. Supply • 120 VAC 240 VAC (factory setting) High Altitude. • Appliances are normally de -rated when installed at high elevation. This is not necessary with the X0 heater because it has a special venturl-type combustion system which self -compensates for changes in barometric pressure. Air flow through the blower inlet pulls the correct flow of gas into the burner regardless of air density. Proper combustion and high efficiency are assured without special adjustment or changes to the heater. 2A Heater Components 1. Gas Valve - The gas valve controls gas flow into the burner. It enables flow only when the temperature control requires heat and only if all safety controls enable operation. It is also a negative pressure regulator, where it maintains a gas pressure of 0.2" WC below the the air pressure at the blower inlet. It regulates the gas pressure to 0.2" WC less than the air pressure at the blower inlet. This is necessary for proper operation of the burner system and cannot be accomplished with common (positive pressure) gas valves. 2. Combustion Blower and Air Orifice —The blower pulls air and fuel gas in through thew respective orifices and mixes the two gases before forcing the fuel/air mixture through the burner for combustion. During normal operation the fan will turn on before flame initiation to ensure that the combustion chamber is clear before the igniter is energized. Additionally, the fan will run after the flame is extinguished in order to clear the combustion chamber of exhaust gas. 3. Pool/Spa Water Temperature Control - The JXi heater models are equipped with an electronic control, which senses water temperature by means of a thermistor and controls heater operation to attain and maintain the water according to the temperature selected. It has an option for two (2) separate thermostat settings, which are typically used to set pool and spa temperatures. 4. Ignition Control - The ignition control provides energy for ignition of the air/gas mixture, monitors the flame and controls the gas valve. When the temperature control calls for heat, the ignition control provides a pre -purge of the combustion chamber. Once the pre -purge is complete the ignition control then applies electrical power to a hot surface igniter. When the igniter attains sufficient temperature, the ignition control opens the gas valve. Immediately after ignition, the control system will look for characteristics of a stable flame and de -energize the igniter. If flame is not detected shortly after opening the gas valve the control system will close the valve to prevent further gas release. The ignition control will attempt to start 2 more times before an ignition fault is displayed. 5.' Igniter- The hot -surface igniter is constructed of a ceramic material that attains a temperature great enough to ignite the air/fuel mixture, when an electric current is applied. JandyO Pro Series, JXi" Gas -Fired Pool & Spa Heater I Installation & Operation Manual zJ19mR3UJ6V Page 7 6. High Limit Switches - Two (2) limit switches - the blower housing. This switch verifies that air one at the heat exchanger first pass (135°F/57°C) is flowing through the combustion system by and one at the heat exchanger outlet (I50°F/65°C) sensing pressure. It shuts off the heater if air flow -- prevent water of excessive temperatures from is inadequate. being discharged from the heater. If either switch senses excessive temperature, the gas valve will 2.5 Dimensions close and combustion will stop. 7. Water Pressure Switch - Operating the heater without sufficient water flow may severely damage the heater. This control senses whether or not water is available to the heater by measuring back pressure at the header inlet. If the pool water pump fails or the water filter is blocked, the .pressure switch prevents operation of the burner. The display will indicate a no flow fault to alert you that water pressure is insufficient. NOTE: If the heater is installed below the surface level of the pool,(or more than two feet above the pool level), the pressure switch setting must be adjusted. See section 5.4 Adjusting the Water Pressure Switch. 8. Vent Temperature Limit (240°C/4640F)- This is a single use switch, which detects abnormal temperatures in the vent system. It is mounted to the exhaust duct. Excessive temperatures will cause the switch to open. Excessive temperatures can be caused by inadequate water flow or a compromised heat exchanger. The vent temperature limit switch will open the safety circuit which shuts off the gas valve and shuts down the heater. If this limit is activated/tripped, the heater cannot be safely operated without first determining the cause and without replacing the limit switch with an exact replacement. 9. Air Pressure Switch - The air pressure switch monitors the vacuum (negative pressure) within See Figure I for exterior dimensions and dimensions to critical connections. 2.6 Clearances In both indoor installations (US) and outdoorshelter installations (Canada), the heater must be placed to provide clearances on all sides for maintenance and inspection, as well as maintain minimum distances from combustible surfaces. NOTE Clearances are manufacturer's tested values. These are given as minimum.values. Where local and national codes apply, and if the clearance values specified in the applicable codes are different that those listed in this manual, use the greater value to ensure safest operation. 2.6.1 Combustible Surfaces The following minimum clearances must be maintained from combustible surfaces during operation. See Section 2.6.2 for clearances required for service and inspection. TOP: 6 inches (15 cm) EXHAUST SIDE: 6 inches (15 cm) from surface of the exhaust vent HEADER SIDE: 6 inches (15 cm) DOOR PANELS: 6 inches (15 cm) The dimensions shown in Figure I are certified by CSA for USA and Canada (outdoor shelter). In Canada, 24 inches (60 cm) clearance is required per CSAB149.1, section 4.14.2. E USTSWE FROM 36Y (934n0 •Ye.spMVE• 6Weep®wliUat o 'op6 poet O ssr 6Y (13� �TEEM � (64rm1 6Tan1 � �TEEM 16A• �.� t I . (41�an) (40.6ttn) � � n510 4S ant ut• . opu4e (56 tm) w2m, (16 aA (56 ro+1 •UNonnut.rAn9 provitlrY forvn=dbunuullnlet 6weep Figure 1. General Configuration Page 8 Jandya ProSeries, J)G" Gas•Fmd Pool &Spa Heater Installation & Operat on Manual 2.6.2 Service Clearance Heater must be installed at least 5 feet (1.5 m) from the inside wall of a pool unless the heater is separated from the pool by a solid fence, wall or other permanent solid barrier. For US installations, at least 18 inches (22.5 cm) access must be available from at least one door panel for service, inspection, and repair (see Figure 2). In Canada, at least 24 inches (30 cm) is required for service, inspection, and repair (see Figure 2). If removing the header panel for maintenance, allow at least 4 feet (1.2 m) access clearance. If installing in a garage, consult the applicable National Building Code for proper placement of protective bollards or posts to prevent the heater from damage. Min. - clearance: _ '.,y;,"'gin,%'r''..�..�• Min. distance to Inside wail of pool (unless �r separated by a solid wall): �`5 feet (1.6 m) —► WUSO Min,clearance Min. service to at least�_� clearance one door from header panel: 4 feet (1.2 m) 18" (22.6 c 24" (30 em) Canada Figure 2. Service Clearance Requirements 2.7 Field Assembly The JXi heater is shipped from the factory with an exhaust vent configured for outdoor installation. The heater is also design -certified for indoor installations in the United States and outdoor shelter installations in Canada. The heater has a flue collar for indoor installations (see Section 3.3.1 for detailed. instructions). Check specifications in Section 2.3 for appropriate vent connection size (Category I). Water connections are provided on the right side of the heater but can be changed to the left side by rotating the heater 180 degrees, so the water manifold is on the left, then rotating the top panel so that the control panel faces the operator. NOTE: If the heater is to be operated in below freezing conditions it should be installed in a protected outdoor shelter (see Section 2.8.3). 2.8 Location Requirements CAUTION When pool equipment is located below the pool surface, a leak from any component can cause large scale water loss or flooding. Zodiac Pool Systems, Inc., cannot be responsible for such water loss or flooding or resulting damage. Location of the heater below or above the pool water level affects operation of its water pressure switch. See sections on water piping and heater start-up for more information. All criteria given in the following sections reflect minimum clearances as stated in the national standards. However, each installation must also be evaluated, taking into account the prevailing local conditions such as wind speed and direction, proximity and height of walls that may block ventilation, and proximity to public access areas. 2.8.1 Flooring The heater must be installed on a level, solid, and firm surface or platform. Although it is always advisable to install the heater on a non-combustible surface, the JXi- series has been CSA-certified for installation on solid, firm, and level combustible surfaces. 2.8.2 Outdoor Installation The heater is factory configured for outdoor installation. A WARNING United States Do not Install the heater with the lop of the vent assembly Wthln 4 . feet (1.22 m) horizontal[% 4 feet (1.22 m) below or less than 1 it (300 mm) above of any opeNng Into a building. Local codes and Installa- tion requirements may vary. Canada Do not Install the heater with the top of the vent asembly within 10 feet (3.05 m) of any opening into a building. Local codes and instal- lation requirements may vary. • Locate the heater on a level surface in an open, unroofed area. If the heater is to be. installed inside a contained area, refer to venting requirements, Section 2.8.3. • Do not install the heater under a deck. • Do not locate the heater below or adjacent to any doors, glass openings, louvers, grills, etc., which connect in any way with an inhabited area of a building, even though the access might be through another structure (e.g., a garage or utility room). In Canada, install the heater so that the top of the vent is at least 10 feet (3.0 m) from any building opening. See Figure 3. JandyO Pro Sedes, JA" Gas -Fired Pool & Spa Heater I Installation & Operation Manual Page 9 • The top surface of the heater must be at least 3 feet (0.9 m) above any forced air inlet, or intake ducts located within 10 feet (3.0 m) horizontally. • The area under an overhang must be open on three sides to prevent combustion gases from being diverted into living areas through doors, windows, or gravity inlets. • In the United States install the heater so that there is at least a three (3) foot (1 m) clearance between the bottom of the overhang to the top of the heater exhaust vent. If the heater is installed close to a structure, protect it from rain water runoff with rain gutters on the roof or other measures. • Do not locate the heater near irrigation sprinkler systems that could spray water on it. Water from sprinklers can damage controls and electronic components. Be sure to divert rain water runoff away from heater Figure 3. Outdoor Heater Installation Outdoor Installations in Florida: Due to the high risk of extreme weather conditions in Florida, the heater is required to be securely fastened to the equipment pad (see Figure 4) to meet the applicable requirements of the Florida Building Code. NOTE: Mounting screws are not provided with this heater. Use size 1/4" x 2-1/4" long galvanized or plated concrete screws and washers. 1. Place the heater on the equipment pad. 2. Drill a hole in the concrete at each of the brackets on each comer of the heater. (The correct size drill bit is usually provided with the concrete screws when purchased). 3. Place a screw in each of the holes and fasten the heater to the concrete pad. Do not over -torque the screws. IN Figure 4. Anchor Heater To Equipment Pad NOTE: Other Jurisdictions may have similar requirements for extreme weather. Check your local codes for relevant details. 2.8.3 Indoor Installations (and Outdoor Shelter, Canada) United States Do not install the heater with the top of the vent assembly within 4 feet (122 m) horizontally, 4 feet (1.22 m) below or less than 1 ft (300 mm) above of any opening into a building. Be sure toconsult local codes and installation requirements as some jurisdications may have varying and more stringent requirements. Canada Do not install the heater with the top of the vent asembly within 10 feet (3 m) of any opening into a building. Be sure to consult local'codes and installation requirements as somejudsdications may have varying and more stringent requirements. The heater is CSA design -certified for indoor installations in the US and for outdoor shelter installations in Canada. To install for outdoor shelter area, you will need to remove the vent housing and the exhaust grate. When pool equipment is installed indoors, appropriate containment and drain should be provided to prevent property damage in the event of equipment leaks. NOTE: An outdoor shelter is an unoccupied enclosure which does not communicate directly with occupied areas. All outdoor shelter installations (Canada only) must have uninterrupted openings to outside air for combustion and ventilation. The installation must be in accordance with the latest edition of CAN/CSA B 149.1. Zodiac Pool Systems, Inc., does not recommend outdoor Page 10 Jand Pro Series, JJG"Gas-Fued Pool &Spa Heater I Installat on & Operation Manual shelter installations that depend on internal air for combustion (see Table 1). Due to the higher risks and hazards of Liquid Propane (LP) gas, Zodiac does not encourage installation of LP gas heaters indoors. Please be sure to refer to section 4.2 for additional precautions that must be considered for LP gas. Section 3. Venting 3.1 Combustion Air Supply As outlined in the latest edition ofANSI® standard Z223.1 (NFPA® 54), the heater location must be properly vented to provide sufficient air supply for proper combustion and ventilation of the surrounding area. In general, these requirements specify that the room in which a heater is installed should be provided with two permanent air supply openings: • one within 12 inches (305 mm) of the ceiling • one within 12 inches.(305 mm) of the floor All indoor installations must have openings to outside air for combustion, ventilation, and dilution of flue gases from inside the building. Do not, under any circumstances, install this product in an indoor location which does not provide combustion air to the appliance from outside the building. In addition, the heater must be completely isolated and protected from any source of corrosive chemical fumes such as those emitted by trichlorethylene, perchloroethylene, chlorine, etc. A WARNING Do not store any chemicals, cleaners, or other cor- rosive material near combustion air openings or in the room. Avoid locating appliance vents in the vicinity of combustion air openings. Failure to prevent corrosive materials from mixing with combustion air can result in reduced heater life and unsafe heater operation. Minimum Net Free open Area- for combustion Openings (square ineheslcentfineters) *Area indicated is for one of two openings: one 12 inches from floor level, one 12 inches from ceiling level. Model Direct from outside Duct from outside inz cm' in' cmz 200 50 323 100 645 260 65 419 130 839 330 83 535 165 1065 400 100 645 200 1291 Table 1. Air Openings to Outside NOTE: If using screens and/or metal louvers, compensate by adding 50% additional area to each opening. It using wood louvers, each opening must be at least four times the area indicated in the table above. For special conditions, refer to Section 9.3.3.1 NFPA 54 ANSI Z223. The information in Table I is not applicable in installations where exhaust fans or blowers of any type are used. Consult a Professional Engineer (P.E.) to ensure that installations where exhaust fans or blowers are used are designed and installed in accordance with all applicable local and national installation codes. Outside Air Supply: When combustion air is supplied directly through an outside wall, each opening should have a minimum free area of 1 square inch per 4,000 BTU/h (1.2kW) input of the total input rating of all appliances in the enclosed area. If air is provided through horizontal ducts, each opening and duct must provide I square inch of flow area for each 2000 BTU/h (0.6 M). These requirements are summarized in Table 1. Exhaust Fans or Vents: Any equipment which exhausts air from the room where the heater is installed can deplete the combustion air supply or reverse the natural draft action of the venting system. This could cause flue products to accumulate in the room. Additional air must be supplied to compensate for such exhaust. The information in Table 1 is not applicable in installations where exhaust fans or blowers of any type are used. Such installations must be designed by a Professional Engineer (P.E.). 3.2 Exhaust Venting When converted to indoor and outdoor shelter venting configuration, the JIM has a flue collar for attachment to the venting for category I vertical venting and category Jandy'Pro Series, JXi"Gas-Fired Pool&Spa Healer I Installation&OperationManual AARMMV Page 11 III vertical and horizontal venting. The only correct procedure for vent pipe sizing is to do so in accordance with Table 2 (Section 3.3.2 of this manual) and the applicable installation code as stated in the following warning and Table 13.1(a) and 13.1(b) per NFPA 54 for category I and Table 3 for Category III. A WARNNG Vent pipe materials, sizing, and installation must be as required by the National Fuel Gas Code NFPA 54/ ANSI Z223.1 or the Canadian Installation Codes for Gas Appliances CAN/CSA-B149.1. Undersized pipe can result in inadequate venting and oversize pipe can result in vent condensation. Improper selection of vent pipe material, incorrect sizing of the pipe, and misinstallation of vent piping can result in release of combustion products to the indoors. This can cause serious injury or death by Carbon Monoxide poisoning or asphyxiation. Note that with horizontal Category III type vent installations, the venting diameter is four (4) inches and AL29-4C® stainless steel. The JXi flue collar fits 4-inch vent pipe and elbows. See Section 3.3.1 for procedure to connect vent pipe and elbows. 3.3 Vent Pipe Sizing and Installation The JXi may be installed with venting as a Category -I or Category III appliance. • Category I: A Category I appliance is a vented appliance that operates with a non -positive vent static pressure and with a vent gas temperature that avoids excessive condensate production in the vent. Category I installations are vented vertically and terminate at the roof. • Category III: A Category III appliance is a vented appliance that operates with a positive vent static pressure and with a vent gas temperature that avoids excessive condensate production in the vent. Category III installations can be vented via a side wall. In all installations (Category I and Category III): • Avoid terminating heater vents near air conditioning or air supply fans. Fans can pick up exhaust flue products from the heater and return them inside the building, creating a possible carbon monoxide or other health hazard. Selection of vent pipe type and material must be carefully considered depending on the type of installation. Zodiac strongly recommends using high quality vent pipe materials, which are corrosion resistant and suitable for the specific installation being considered • Do not locate the vent terminal where flue products could strike against building materials and cause degradation. • Vent opening should be well away from trees or other obstructions that would prevent free air flow to and from vent terminal. • Do not terminate the vent under decks, stairways, or car ports. 3.3.1 Vent Pipe or Elbow Increaser Installation (Category I and Category 111) 1. Remove the exhaust body. 2. Remove the exhaust rain shield (see Figure 5). ExhaustV..t Rain Shield Figure 5. Remove Exhaust Body and Rain Shield 3. Category I: Install a 4 inch double -wall appliance adapter and an increaser to meet the vent size requirements per Table 2. (See Figure 6.) Category III: Install vent connector or elbow to the flue collar according to the specific installation instructions from the vent connector or elbow component manufacturer. Page 12 Jandy° Pro Ser es, JXr"Gas Fired Pool &Spa Heater I Installat on & Operat on Manual 4 inch double -wall appliance adapter Figure 6. Category 1 Installation Configuration 4. Wipe the socket of the vent body with rubbing alcohol using a clean cloth or paper towel, then. dry with a different clean cloth. 5. Connect the 4 inch double -wall appliance adapter for category I or vent connector for category III to the flue collar and fasten with three (3) sheet metal screws, as shown in Figure 7). NOTE: It is important to position the three screws so the seal In the flue collar Is not compromised. Begin with first screw at o'clock position from top of the flue collar seam. Install screws 2 and 3 in positions 120 degrees apart (as shown in Figure 7). Fasten three screws, positioned at 120• intervals from top seam In ver __„-- Start with screw (1) at 3 o'clock position Figure 7. Correct positioning of screws on vent collar 6. Apply high temperature silicone RTV at the connection to seal, as shown in Figure 8. NOTE: Use a minimum 600°F (315°C) temperature rated RTV. Apply RTV at seal after connecting. Use minimum 600•F (315•C) temperature rated RTV. Figure 8. Seal Connection with RTV 3.3.2 Vertical Venting (Category 1) All indoor installations and outdoor shelter installations require an approved 4 inch double -wall appliance adapter and increaser to be connected to the M 4-inch flue collar for Type B installations. Increasers are available in steps up to a maximum of four sizes larger. 4 inch double - wall appliance adapters and increasers can be obtained from manufacturers such as Amerivent or Duravent® (see Section 23 for detailed specifications). All vent installations must be made in accordance with local, state, or provincial codes and with: • National Fuel Gas Code ANSI® Z223.1 (NFPA® 54), latest edition; pay particular attention to the chapter addressing "Venting of Equipment." Applicable provisions of additional applicable local building codes may also need to be followed. • Canada CAN/CSAB149.1. Vent the M heater vertically in a negative pressure (non - positive draft) system in accordance with the National Fuel Gas Code NFPA 54 /ANSI Z223.1 or the Canadian Natural Gas and Propane Installation Code, CAN/ CSA-B 149.1. A type B double -wall vent connector is required. The heater must not be used to support the vent pipe. Note that the tables for fan -assisted appliances include both maximum and minimum vent loading figures in the NFPFA 54. The primary purpose of the maximum ratings are to ensure that the vent operates with negative pressure throughout its length. The minimum rating refers to the firing rate. 1. Determine the correct vent size for your heater according to Table 2. JandyG Pro Series, JA' Gas -Fired Pool & Spa Heater I Installation & Operation Manual Page 13 10 f. VENTTERMINATED AT (3.05 m) LEAST2IL(610mm) LISTED VENT CAP ABOVEANYOBJECT I WITHIN 10%(3.05 m) _J 2R.(0.6m) STORM COLLAR DUCTED OPENINGS __ ^ROOFJACK L4 in.(S.35mm) MINIMUM PITCH PER FOOT OF HORIZONTAL PIPE OUTLETAIRDUCT� ADEQUATE Notes: FOR GARAGE ADEQUATE AIR AIRSIMPLY 1. Use approved INSTALLATION BASE OF HEATER SUPPLYTO ROOM TO ROOM TOP AND BOTTOM roof Jack. MUSTBEA TOP AND BOTTOM (REiER70 MINIMUM OFIa TABLE I) INCHES (46cm) ABOVE THE INLETAIR DUCT .J FLOOR f171 Figure 9. Indoor Installation Venting (USA) or Outdoor Shelter (Canada) for Category 1 Vent Terminal 4 ft.(12 m) Min. Vent Terminal Less Than 12 in. (so ern 10 it (3.0 m) 4 ft.(1.2 m) - Min. 3 ft. (0.9 m) Vent / o® Terminal �J¢ �O 121n. (30 cm) Min. F¢rcedAlr Inlet Figure 10. Side Wall Vent Terminals for Category III (US installations). Refer to CSA B149 for requirements specific to Canadian installations. Check local installation codes which may require greater minimum distances from windows and doors to be maintained. Page 14 JandyO Pro Series, J)G" Gas•Fked Pool & Spa Heater I Installation & Operation Manual Heater Size Vent Size 200 6" 15cm 260 7" (18cm) 330 8" 20cm 400 8" 20cm Table 2. Category I Vent Pipe Sizing Table 2. Install a 4 inch double -wall appliance adapter and an increaser (see Section 3.3.1). 3. Following the vent connector's manufacturer instructions attach the vent pipe to the increaser and further secure them with sheet metal screws. Before connecting, wet a clean cloth or paper towel with rubbing alcohol and wipe the socket of the vent body. Dry with a different clean cloth. Vent piping must be adequately supported with no low spots or sagging that could allow condensate to collect. The heater must not be used to support the vent pipe. Horizontal runs must be sloped upwards away from the heater to a vent terminal at a minimum of 1/4 " per horizontal foot (2 cm/m). 4. Install the vent pipe so it can expand and contract freely with temperature changes. Note: Do not run the heater vent into a.common vent with any other appliance. 3.3.3 Vertical or Horizontal Venting (Category 111) When the installation requires horizontal venting in excess of what is allowed for Category I installations or calls for horizontal discharge, the JXi may be installed with a Category III venting system. Vent the heater either vertically or horizontally using A129-4C® stainless steel components. Consult manufacturers such as Z-Flex® or Heat Fab® to obtain approved components. Venting materials must comply with UL® 1738 for Category III, Special Gas Vent. In Canada, the venting materials must be ULC S636 compliant. Vent piping must be adequately supported with no low spots or sagging that could allow condensate to collect. The heater must not be used to support the vent pipe. Horizontal runs must be sloped upwards away from the heater to a vent terminal at a minimum of 114 inch per horizontal foot (2 cm/m). It is recommended that vent runs over 18 feet be insulated to reduce condensation and/or use a condensate trap in the vent run close to the heater, especially in certain cold climate installations. See Table 3 for recommended vent size and run lengths without elbows. For each elbow installed, reduce the run length by 12 feet (3.7m) Heater Size Vent Size Special Gas Vent Length (vertical or horizontal) In feet (metres) 200 4" (10cm) TBD (m) 260 4" (10cm) 50' (15m) 330 4" (10cm) TBD (m) 400 4" (10cm) 50' (15m) Table 3. Category III Vent Pipe Sizing Table Side wall vents must be installed and located in accordance with the National Fuel Gas Code NFPA® 54 /ANSI® Z223.1 or the Canadian Natural Gas and Propane Installation Code CAN/CSA-B 149.1. In addition, always consult your local installation codes. Some local installation codes may have requirements that exceed those of the the national codes. The product must be installed in accordance with the codes being enforced by the local Authority Having Jurisdiction (AHJ). See Figure 9 for side wall vent terminations. IMPORTANT NOTE In the Commonwealth of Massachusetts, additional requirements, covered in document CMR 248 5.00, which supersede some of Hie requirements of ANSI Z223.1 (NFPA 54) apply to Side Wall Horizontally Vented appliances. If installing this product using an approved side -wall horizontal vent system in the Commonwealth of Massachusetts, be sure to adhere to these additional requirements. These requirements include verbiage that says that the property owner is to ensure that Carbon Monoxide Detectors are installed in the vicinity of the appliance and also on all levels of the dwelling in which the appliance is installed. For further instructions, contact Zodiac Pool Systems, Inc., Technical Support Department at 800.822.7933 (in. Canada: 888.647.4004) I. Install the vent connector or elbow (see Section 3.3.1). 2. Install the vent pipe so it can expand and contract freely with temperature changes. Before connecting, wet a clean cloth or paper towel with rubbing alcohol and wipe the socket of the vent body. 3. Follow installation instructions from the manufacturer of the special gas vent components. ® WARNING Incorrect design and installation of heater vents and ducts can result in personal injury, damage to property, or death. To avoid such hazards, the heater must be installed only by a qualified professional service technician. JandyO Pro Series, JJ0" Gas -Fired Pool & Spa Heater I Installation & Operation Manual I Page 15 Precautions Against Common Venting: Seek the assistance of a Registered Professional Engineer for proper design of a common venting system. Zodiac Pool Systems, Inc. does not recommend using a common vent to vent multiple appliances through a common duct. However, if no other option is deemed available by the installer, each appliance must have its own vent temperature limit switch. All vent limit switches must be wired in series so as to prevent any appliance from firing in the event of a blocked vent. An outside draft inducer must be installed to pull and create negative pressure in the vent system. Refer to ANSI® Z223.1 or in Canada CAN/CSA B 149.1 for more information on common venting multiple appliances. Do not connect vent systems of different categories to the same venting ® WARMUG Improper installation or maintenance can cause nausea or asphyxiation from carbon monoxide in flue gases which could result in severe injury, or death. For indoor installations, as an additional measure of safety, Zodiac Pool Systems, Inc. strongly recommends installation of suitable Carbon Monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces. 3.3.4 Inspection and Replacement of Existing Vent System with New Components When replacing an existing pool heater with the JXi, it is recommended that a new appropriate venting system is installed with the new heater. However, if the existing venting system must be used, be sure to carefully inspect the existing system to ensure that it is in good condition and appropriate for the JXi heater. Replace any parts that are not in serviceable condition before completing the installation. Section 4. Cuts Connections 4.1 Install Piping and Check Gas Supply Gas piping installation must be in accordance with the latest edition ofANSI Z223.1 and all local codes. In Canada, the installation must be in accordance with CAN/ CSA B149.1 and all local codes that apply. The heater must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psi (3.5kPa). The heater and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). ® @yC7G`i1RfIVNG The JXi pool and spa heaters are designed for use with either natural gas or LP gas. Check the rating plate on the front of the combustion chamber to be sure that the heater is designed to use the type of gas being supplied. DO NOT ATTEMPT TO CONVERT THIS HEATER FOR USE WITH ANY OTHER TYPE OF FUEL OTHER THAN THE FUEL TYPE FOR WHICH IT WAS CONFIGURED AT THE FACTORY AND WHICH IS MARRED ON THE NAMEPLATE. �AUTPON E amage to the gas valve will ouur if the rocedures are not followed correctly. 1. Refer to Table 4 for correct gas inlet piping length from the gas meter to the heater. When sizing gas lines, calculate three (3) additional feet of straight pipe for every elbow used. Distance from Gas Meter Heater 0-50feet 60400feet 100.200feet Size (0-16 m) (15.30 m) (30-60 m) in. mm in. mm in. mm 200 1 25 1-1/4 32 1.1/4 32 260 1-1/4 32 1-1/4 32 1.14 32 330 1-1/4 32 1-1/4 32 1.12 38 400 14V4 32 1-1/2 38 142 38 Notes: • Numbers are for natural gas (0.65 Sp. Gr.)based on 1/2 inch (3.45 kPa) water column pressure drop. Check supply pressure with a manometer, and local code requirements for variations. For LP gas, reduce pipe diameter by one size, but maintain a minimum 3/4 inch diameter. • Check supply pressure and local code requirements before proceeding with installation. Consider pipe fittings when determining gas pipe sizing. Table shows the minimum supply gas pipe size required. Larger pipe size can be used if required by local code or if desired. It is critical that the incoming gas supply pressure at the heater is within the maximum and minimum pressure requirements. If the range of acceptable supply pressure is not provided, the gas supply system to the heater must be modified to meet pressure requirements, Table 4. Supply Gas Pipe Size Requirements' 2. Check the gas meter to make sure it will supply enough gas to the heater and any other appliances using the same heater. NOTE: The gas line from the meter is usually larger than the gas valve. Therefore, you will need to reduce connecting pipe as necessary. Make this reduction as close to the heater as possible. 3. Install a manual gas shutoff valve for service and safety. Page 16 Jandy° Pro Series, JYV Gas -Fred Pool & Spa Heater I Installation & Operation Manual 4. Install a sediment trap and union ahead of the gas controls and outside the heater panels, as shown in Figure 11. Do not use a restrictive gas cock. DO NOT USE FLEXIBLE GAS PIPING, it will restrict the gas flow to the heater. MANUALSHUrOFF VALVE GASSUPPLY GAS PIPE INLET UNION T-mTING _ TONLETER INLET MINIMUM PIPE 3•(<6mm1 UNION REMOVABLE SEDIMENTTRAP CAP Figure 11. Manual Shut-off Valve and Sediment Trap NOTE: Close shutoff valve and disconnect the heater to isolate the heater before pressure testing the gas supply system. 5. Connect a manometer to the supply pressure port on the gas valve. While the heater, and when possible, while all other gas burning appliances supplied by the common gas delivery system, are operating, confirm the gas supply pressure is correct according to Table 5. Gas Pressure Natural I Propane Inches W.C. Maximum inlet 10.5 14 Minimum inlet 4 4 Gas Offset — 0.2 = 0.2 Notes: • All readings must be taken while the heater is operating. • Any adjustments or readings made while the heater is off will result in poor performance and problems. Table 5. Gas Supply Pressure Requirements 6. If the gas supply pressure is less than required, check for undersized pipe between the meter and the heaters, a restrictive fitting, or an undersized gas meter. 7. Before operating the heater, test the complete gas supply system and all connections for leaks using a soap solution. Do not use an open flame to test for leaks. CAUTION Some leak test solutions (including soap and water) may cause corrosionor stress cracking. Rinse the piping with water after testing. 8. Test gas offset pressure. See Section 10. Professional Service and Maintenance. ® WARNING Failure to replace the 1/8 inch NPT gas valve plugs on inlet, gas offset pressure ports, and cap on the mani- fold pressure adjustment screw, can result in property damage, severe injury, or death. 4.2 Special Precautions for LP Gas Under the same environmental conditions, liquid propane (LP) gas is more dense than air and will more readily collect in enclosed areas if there is not adequate ventilation. It is not recommended to install LP gas heaters in enclosed areas such as pits. Locate heaters a safe distance from LP gas cylinders and filling equipment. Consult the National Fuel Gas Code (NFPA® 54/ANSI® Z223.1, latest edition), the Liquefied Petroleum Gas Code (NFPA 58, latest edition), the Natural Gas and Propane Installation Code in Canada (CAN/CSA B 149.1, latest edition), and any other local codes and fire protection authorities about specific installation restrictions in your area. For ALL installations the combustion air openings requirements and NFPA54 /ANSI Z223.1 MUST be followed for safe and proper operation. Section 5. Water Connections 5.1 Water Piping Connections Install pool system components with connections as illustrated in Figure 12. Figure 12. Typical Water Piping Configuration Jandy° Pro Series, 00" Gas -Fred Pool & Spa Heater I Installation & Operation Manual Pag e 1 T Any configuration other than as illustrated in Figure 12 can affect the operation of the water pressure switch. Locating the heater above or below the pool water surface can also affect operation of the switch. NOTE: When pool equipment is located below the pool surface, Zodiac Pool Systems, Inc. is not responsible for any large scale water loss, flooding or damage caused by a leak. The heater must be protected from back -siphoning of water, which can result in dry starts. If there is any chance of back -siphoning, provide a check valve between the pool and the filter pump inlet. 5.2 Pump Sizing The internal flow bypass within the heater manifold will accommodate flows delivered to the heater from a minimum of 30 gallons per minute (gpm) to a maximum flow of 120 gpm, depending on the heater model. A manual bypass valve should be installed when the pump flow exceeds 120 gpm. To install a manual bypass valve: I. Connect ball valve valve between water inlet and outlet (Figure 13). Figure 13. Install Manual Bypass Valve IMPORTANT The system water pump must be capable of providing no less than 30 gpm of flow through the heater. Flow rates at less than 30 gpm may cause nuisance operation causing the heater to turn off or damage to the heater. 2. Adjust the valve to bring the flow rate within the acceptable range (see Table 6). Model Min gpm (Ipm) Max gpm (Ipm) 200 30 (114) 120(454) 260 30 (114) 120 (454) 330 30(114) 120(454) 400 30 (114) 120(454) Table 6. Recommended Flow Rate Adjustment 3. Remove the valve handle to avoid tampering. Pump Sizing for New Pool Construction: When sizing a pump for the system, the head loss for all system components must be added together when determining the design flow rate. Component"Head Loss at Flow" curves are available from equipment manufacturers. NOTE: In order to properly establish head loss atflow for a filter, remember that a 'dirty" filter can typically add 10 psi of additional head loss (23 extra feetof head). This must be considered when sizing a pump for a new pool system. Pump Sizing for Replacement in an Existing Pool: If the JXi heater replaces a different model of heater, determine if the existing pump is capable of providing the minimum flow of no less than 30 gpm indicated in Table 6 for the specific model. JXi heaters are high efficiency heaters. Heaters typical of this construction may have higher head loss characteristics than the one being replaced. IMPORTANT Heater failure due to insufficient water fimv Is not covered under warranty. See measurements in the Head Loss Chart, Figure 14. Page 18 Jand? Pro Series, A" Gas -Fired Pool & Spa Heater I Installation & Operation Manual NOTE: Head Loss —]xr 400Kbtu ®1p 260K btu Data for Models 200 and 330: TBD 30 28 12 26 24 10 22 20 a W i6 a fZ J0 C G 16 va � ,� 14 _ 6 y _ 12 y C w y eL' t3)� tp •y 4 a s m c ❑ 6 2 d 4 2 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Flow Rate (gpm) - Figure 14. Head Loss Chart 5.3 Plumbing Connections The heater has a standard 2 inch water header and coupling design. With this feature, only nominal two inch PVC or CPVC may be connected to the heater. However, by installing the appropriate pipe adapters and two (2) short pieces of two-inch plastic pipe (supplied by the installer), any size existing pipe may be fitted to the heater. Optional Water Inlet Piping The water inlet can be piped in one of two possible configurations. The heater comes with a Zodiac® Sweep Elbow for increased hydraulic performance and efficiency. The sweep elbow also provides the advantage of its exclusive interface with the Zodiac AquaLink" RS temperature sensor. The sweep elbow may be installed in the top inlet connection, and the cap and plug with O-ring installed to close off the unused side port (see Figure 15). This configuration may be preferred for Versa Plumbs piping to mating components -V Figure 15. Top Inlet Piping Using the Versa Plumb Sweep Elbow JandyO Pro Series, J)G"Gas-Fired Pool & Spa Heater I Installation & Operation Manual Page 19 Optionally, the top inlet opening may be capped with the union nut and cap, and plug with O-ring provided, then the water inlet port on the side directly above the outlet port may be used. (See Figure 16.) Figure 16. Optional Side Inlet Piping ® WARNING To avoid an electrical shock hazard, which can result in serious injury or death, ensure that all electrical power to the system is turned off before approach- ing, inspecting or troubleshooting any leaking valves or plumbing that may have caused other electrical devices in the surrounding area to get wet. Follow all filter manufacturer's instructions. NEVER attempt to assemble, disassemble or adjust the filter when there is pressurized air in the system. Starting the pump while there is any pressurized air in the system can cause the filter lid to beit" e blown off, which can cause death, serious personal injury or property To install the Sweep Elbow: 1. Clean the cut ends of the pipe and both ends of the sweep elbow(s) with an appropriate NSF® approved All Purpose cleaner/primer. Glue the. sweep elbow(s) onto the cut pipe ends using an appropriate All Purpose NSF approved adhesive/ glue. NOTE Zodiac Pool Systems, Inc. recommends Weld -Ono 724T14 PVC to CPVC Cement to glue Schedule 40 PVC. 2. After the glue is cured, close the pressure relief valve on top of the filter. 3. Return all valves to their operating positions. 4. Turn on power to the heater. 5. Turn on the pump to check for water leaks. 6. Restore the gas supply to the heater. 7. Start the system and check for properwater flow. 5.4 Water Pressure Switch Adjustment CAUM I` The water pressure switch should be adjusted to turn the heater off when the pump is off. Setting the switch to close at too low flow can damage the appliance. Adjust the switch to turn the heater off, not on. The pressure switch is preset at the factory for activation at 2 psi (14 kPa). If the heater is installed below the surface level of the pool, more than two feet above the pool level, or any time the pressure is measured at 1 psi or greater with the system pump off the pressure switch setting must be adjusted. Location of the heater above or below the pool water surface can also affect the operation of the switch. The factory installed switch can accommodate elevations not exceeding 6 feet above the pool water surfaceor 11 feet below pool water surface. If the heater water connections are outside this range Consult your local Zodiac representative for recommendations. Make sure the pool filter is clean before making any pressure switch adjustment. A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly. To adjust the water pressure switch: NOTE: It is recommended that a Pressure Release Valve (PRV) be installed prior to taking any of the steps below. See section 5.7 1. Set the heater control to the "OFF" mode. 2. Remove the header side panel to access the water pressure switch. 3. Start the filter pump and confirm by means of a voltmeter that the pressure switch closes (if the switch fails to close, replace it with aswitch that has a lower minimum setting). 4. Set the heater control to either POOLor SPA. Heater should start. 5. With your fingers, turn the adjustment sprocket very slowly clockwise until the heatergoes off. (See Figure 17.) Page 20 IREMEMS,JandyO Pro Series, M' Gas -Fired Pool & Spa Heater I Installation & Operation Manual 0 Slowly turn adjusjuntil sprocket clockwi heater goes off Figure 17. Adjust Pressure Switch 6. Slowly turn the pressure switch adjustment sprocket counterclockwise one -quarter turn. The heater should come back on. 7. Check the adjustment by turning the filter pump OFF. The burners should shut off immediately. If they do not, restart the filter pump and repeat Steps 6 and 7. Check the adjustment again. 8. Return the pool temperature control to the desired temperature. It may be necessary to repeat these steps to'get a proper setting. The switch must be set so that the heater will not fire unless the pump is running. If a proper setting cannot be reached, contact the factory service department. 5.5 Check Valve Installation When any equipment is located below the surface of the pool or spa, back -siphoning can occur, which is when the pump stops and a pressure -suction differential is created. Check valves should be installed in the piping system to isolate the equipment from the pool or spa if there is any chance of back -siphoning. Always install a check valve if there is a chemical feeder installed in the system (see Section 5.8). A WARNING A check valve can interfere with the proper operation of certain Suction Vacuum Release System (SVRS) products. To avoid possible entrapment hazard, serious injury, or death, make sure to review the operation/owners manual of your particular SVRS product before installing the check valve. Do not install any shutoff valve in the piping between the heater outlet and the pool, unless it is being used as a diverter valve. Always use care when installing chemical feeders so that there is no back -siphoning of chemical into the heater, filters, or pump. Make sure the feeder outlet line is downstream of the heater and a positive seal noncorrosive check valve is installed between the feeder and the heater. 5.6 Reversing the Water Connections The JXf heater is shipped with water connections on the right side, but the top panel can be rotated to adapt to left - side water connections. This procedure involves turning the heater and then removing and rotating the top panel of the heater. The heater wiring procedure must be done only by a trained service technician. 5.7 Pressure Relief Valve Installation A pressure relief valve (PRV) is recommended in all installations, and is mandatory in any installation in which the water flow can be restricted between the heater outlet and the pool/spa. A pressure relief valve is not supplied with the JXi heater. However, it is recommended that a pressure relief valve be installed and may even be required by local codes. Be sure to check any applicable installation codes in your area to determine whether a pressure relief valve is required. The maximum working pressure of this heater is 50 psi. Be sure to take into consideration the maximum allowable pressure of the other components in the system when selecting a PRV. Any pressure relief valve installed must comply with provisions of the standard described in ANSI® Z21.22 for the United Sates or CSA 4A in Canada. To install "a pressure relief valve: 1. Locate the threaded boss on the outlet port of the in/out header (beside the "out" arrow). See Figure 18. 2. Note the dimple at the center of the blind bottom of the boss. Using the dimple to center the drill bit, drill a 1/4" diameter hole through the bottom of the boss, taking care not to damage he surrounding plastic threads. (TIP: Drilling a 1/8" diameter hole first will help prevent thread damage.) A WARNING Drilling through plastic can often cause the drill bit to 'grab', causing the drill motor to twist in your hand. Hold drill firmly to avoid potential injury. NOTE: The fittings must be installed immediately after the outlet with no valves or other components inbetween. The pressure relief valve must be installed at the outlet port. Do not install at either of the header inlet ports. 3. Install a brass 3/8 NPT x 3/8 NPT x 3" long pipe nipple into the boss, using 5 to 6 wraps of Teflon® tape on the threaded end. Do not overtighten. See Figure 18. Jandy° Pro Series, Jx" Gas -Fired Pool & Spa Heater I Installation & Operation Manual_JJIMPRT�WPage 21 CG'i114JMII`NI Use Teflon"' tape only on the threads of the pipe nipple attachment to the plastic header. Do not use any pipe compound or pipe dope on the threads or any part that comes into contact with the plastic headers. These compounds may damage the header over a period of time. Figure 18. Pressure Relief Valve Installation a 5. a Wrap 5 or 6 turns of Teflon tape on the end of the pipe nipple and install a 3/8 NPT brass elbow while holding the pipe nipple from rotating. Orient the elbow to point straight up. See Figure 18. Install a brass 3/4 NPT female to a 318 NPT male pipe adapter to the elbow using 5-6 turns of Teflon tape on the male end of the adapter. See Figure 18. Install the pressure relief valve on the elbow. Use 5-6 turns of Teflon tape on the male end of the valve. Install the pressure relief valve so it is vertical. See Figure 18. Install a drain pipe from the pressure relief valve outlet to a safe area. This is a precaution to prevent the possibility of personal injury or property damage in the event scalding water is discharged from the pressure relief valve. Install the drain pipe so that there is no trapped or standing water in the piping. Drain piping must be facing down, terminating with a threadless nipple, no less than 6" from floor. It must be open with no reducers or shut-off valves or other restrictions. NOTE: To ensure the continued proper operation of the pressure relief valve, the valve should be tested once a year. To test, lift the lever with the circulation system running to ensure that water will pass through. When the lever is down, there should be no leals from the outlet 6.8 Au*xiliary Components, Chlorinators, Ozone Generators, and Sanitizing Chemicals The JXi heater is manufactured with materials that are not compatible with high concentrations of ozone, chlorine, bromine, or other sanitizing chemicals. Heater damage caused by excessive chemicals or improper ownization is not covered by the Zodiac Pool Systems, Inc, warranty. Be sure to adhere to the following: • When ozone is injected upstream of the heater, install an offgas mixing chamber, or an ozone bypass system between the heater and the ozone injector to prevent ozone and air from entering the heater. • When chemical feeders are used, plumb the feeder downstream of the heater and install an in -line check valve between the heater and the feeder (a minimum of 18 inch is required between the heater and the check valve). • Wire any electrical chemical feeder so that it cannot operate unless the filter pump is running. If the feeder has an independent clock control, synchronize it with the filter clock. Never deposit chemicals directly in the pool skimmer. Section 6. Electrical Connections WARNS ` G ELECTRICAL SHOCK HAZARD. This heater contains wiring that carries high voltage. Contact with these wires may result in severe injury or death. CAUMN Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan- gerous operation. Verify proper operation after servicing. 6.1 General Information Wiring connections must be made exactly as shown in the wiring diagram found on the inside of the heater door. The heater must include a definite means of grounding. There is a bonding lug on the right side of the heater, where a bond wire must be attached. For specific wiring connections, see Figure 19. Page 22 Jandy0 Pro Sedes, A" Gas -Fired Pool & Spa Heater I Installation & Operation Manual 1 1 1 a= WW �n���I. ,W�I�we 11➢VYu"m9' 1RVWGSER % F1 21 N. K 1 VACFK0 u U s PAv vu m— CI Y4 YI C To TR 1 — — — -� Wt T G45VAWE VI � 1 W NC 1 1 v! 1 1 Aon GI 2OWC R 12 RK - SVITCH IT S5=E 1 KDUER U 1914t� 1 WAY 1WER EN W( MII 1 WrRx o �1 D L 1 W. I I 1 sinus Wrr cavlxmlat 1 v 1 ur+0uu. Eff IDmvWmp! 1 v YAIFR PCNFRPRWGA[E OMEM ECISFR 1 WW6= � 1Rst1I YAfFR Pllt� com TFRP jw R R 2NAC Y T 1 Y 4u vvYE - rq — Factory Wired 24V vvR�sa — Factory Wired 120V1240V Ate! vaa. cou ® W< o wvii tYlU 0r v BK-BLACK BWY- BLACK WTH YELLOW TRACE tq I i BL-BLUE BR-BROWN �__ i ------------ G-GREEN W____ GY-GRAY m�u O-ORANGE a o a w uAOY MYTEw�nTu� LLM M'ITCH R-RED aWfc11 src aWrpi we V-VIOLET lussl PWTI W-WHITE Y-YELLOW Y18K-YELLOW WTH BLACKTRACE Figure 19. XG Connections/ Schematic Wiring Diagram Jandyp Pro Series, J)G' Gas -Fired Pool & Spa Heater i Installation & Operation Manual JVMMMV Page 23 6.2 Service Access The electrical component panel may be rotated up and away from the heater body for easier access to the electrical system. With the front panel removed, press the tab in the raceway (as shown in Figure 20) , then rotate the panel upward. The latch should hold in place. Press Tab To Release :r -r t' I: I�NIs I Mop To Lab Figure 20. Electrical System Service Access 6.3 Main Power Electrical wiring must be in accordance with the latest edition of the National Electric Code® (NECO), ANSI®/ National Fire Protection Association® (NFPA®) 70, or in Canada, the Canadian Electrical Code (CSA® C22.1) unless local code requirements indicate otherwise. The heater comes factory -wired intended for use with 240 Volt, 60 HzAC field electrical supply. To use 120 Volt, 60 Hz AC requires changing the position of the voltage selector board on the power distribution board. This must be done by a certified electrician only, as with all wiring. Be sure that the power source to the heater is turned off or disconnected before servicing. NOTE If the heater is converted to accept 120V, the 'Hot" wire of the 120V power supply has to be connected to the black wire (ACH1) on the power distribution board and the 'Neutral" wire of the 120V power supply has to be connected to the red wire (ACN1) of the power distribution board. To wire the heater to 120V or 24OV160 Hertz (Hz): 1. Remove the front door panel of the heater. 2_ Connect the wires from the power source to the leads on the heater (Figure 21). NOTE No external junction box is required. WIRESASSHIPPED —JEER ff==R :ice, CONNECT WIRES INSIDE HEATER Figure 21. Field Wiring Connections 6.3.1 Converting the Heater for a 120V Power Source A WARNNG ELECTRICAL SHOCK HAZARD. To avoidan electrical shock hazard, which can result in serious 'injury or death, ensure that all electrical power to the system is turned off before approaching, inspecting, or troubleshooting any leaking plumbing that may have caused electrical devices in the surrounding area to get wet. The heater is configured at the factory to operate at 240 VAC, 60 Hz, to convert.the heater to 120 Voll, 60 Hz AC, reverse the voltage selector board on the power distribution board before the heater is connected to a power source: , To convert the heater to 120V 60 Hertz (Hz): I. Identify the power distribution board on the heater to the right of the ignition control on the raceway (Figure 22). Page 24 Jandye Pro Series, XV Gas•Fued Pool & Spa Heater I Installation & Operation Manual Figure 22. Power Distribution Board 2. Cut the plastic wire tie fastening the voltage selector board in place and discard it. Be careful not to abrade or damage any wiring or other components. Unplug the voltage selector board from the receptacle. See Figure 23. POWER ISTRIBIrrI01 BOARD WIRETIE VOLTAGE 'SELECTOF BOARD Figure 23. Power Distribution Board With Voltage Selector Board Installed for 240 VAC 3. Rotate the voltage selector board 180° and reinsert it into the receptacle so that the hole in the board is not visible. Be sure that the board is securely seated in the receptacle. NOTE The voltage selector board is keyed so that itwill fit in only one (1) direction for either selected voltage (either side of the board). 6.4 Bonding CAUTION To prevent premature failure of the appliance resulting from stray voltages and voltage differentials, the heater must be bonded to other equipment which is part of the pool plumbing system with a solid copper wire not smaller in diameter than 8AWG (6 AWG in Canada). Zodiac Pool Systems, Inc., requires that the appliance be connected to a "bonding loop" that includes all electrical equipment in the system and on the equipment pad. Bonding lugs must be connected with a solid copper wire not smaller than 8 AWG (6 AWG in Canada). Failure to do so will void the Zodiac Pool Systems, Inc. warranty. Additionally, in the United States the National Electrical Code® (NEC") and in Canada the Canadian Electrical Code (CEC), require that all metallic components of a pool structure, including reinforcing steel, metal fittings and above ground components be bonded together (forming an "equipotential bonding grid') with a solid copper conductor not smaller than an 8 AWG (6 AWG in Canada). The NEC and CEC also require that the equipment and/ or appliances associated with the pool water circulating system, including, but not limited to, pump motors and heaters, be bonded together as part of the equipotential bonding grid. Zodiac Pool Systems Inc. provides a special labeled bonding lug on the right side of the heater to accommodate this requirement. 6.5 Optional Remote Controls The JXi pool/spa heater controls can be wired for remote operation. All Zodiac® AquaLink® Control Systems will permit the heater to be operated by remote control. If you are setting up a new pool or spa system, call your local Jandy Pro Series distributor or Zodiac Pool Systems, Inc., 800.822.7933, for information on the correct Control System to meet your needs. A WARNING RISK OF ELECTRIC SHOCK WHICH CAN RESULT IN SERIOUS INJURY OR DEATH. Before attempting installation or service, ensure that all power to the device is disconnected/turned off at the circuit breaker. Electrical wiring must be in accordance with the latest edition of the National Electric Code (NEC), ANSI®/ National Fire Protection Association (NFPAO) 70, unless local code requirements indicate otherwise. Refer to Figure 19 for electrical connections and wiring schematic. 6.6.1 Connecting to a Remote Pool -Off -Spa Selector (3-Wire Connection) Install the Remote Pool -Off -Spa Selector: 1. Turn off the power to both the poollspa control system and the heater unit. 2. Remove the front panel door. 3. Run the wires from the pool/spa control system through the opening located on the lower right or left hand side of the heater. 4. Connect the wiring from the pool/spa control system to the heater remote control terminal. 5. Connect the three wires to Spa, Pool & Common terminals of the J6 terminal bar. Jandy° Pro Series, JAi" Gas -Fred Pool & Spa Heater I Installation & Operation Manual Page 25 6. Reinstall door panel. 7. Restore power to the heater and the pool/spa control system. Configure the Control Panel: 1. Make sure the control is OFF. 2. Press and hold MENU, then the POOL and SPA buttons for 7 seconds to access Service Setup mode. NOTE The display will revert back to OFF after 1 minute since the last key press. 3. Press Up or Down to display REMOTE. 4. Press MENU, REMOTE OFF (default remote) is displayed. 5. Use Up or Down to scroll through the Remote options until HI-LO-COM is displayed, then press MENU to select.. 6. Press POOL or SPA to exit Service Setup mode. 6.5.2 Connecting to an AquaLink® Control System or Remote TSTAT (2-Wire Connection) An interrupt (on/off--type) remote can be connected as a Remote TSTAT to turn the heater on or off but not perform any other function. When using this type of connection, remember to set the heater control to "SPA" and set the thermostat control to maximum. Consult with the Zodiac Pool Systems, Inc: Technical Support Department, 80D.822.7933 (in Canada: 888.647.4004), for questions about installing non -Zodiac remote controls. Install the Remote TSTAM 1. Tom off the power to both the pool/spa control system and the heater unit. 2. Remove the front panel door. 3. Run the wires from the pool/spa control system through the opening located on the lower right or left hand side of the heater. 4. Connect the wiring from the pool/spa control system to the heater remote control terminal. 5. Connect the two wires to Pool and Common (not Spa) on the J6 terminal bar. 6. Reinstall door panel. 7. Restore power to the heater and the pool/spa control system- N07E If you install a time clock to control the filter pump operation, it is recommended that the time clock have its own low voltage (Freman's) switch to turn off the heater before turning off the pump. The witch should shut off the heater about 15 minutes before the filter pump shuts off. This will allow for a moreefficient operation by removing any residual heat contained in the heat exchanger back to the pool. CAUT0®N To avoid damage to the heater, do not connect the power supply of the heater to the outputside of the clock if your time clock simply interrupts the high voltage power supply or has a high voltage output. Do- ing so will prevent the blower from purging the residual heat from the heater when the heater turns off. The blower must be allowed to run for 45 seconds after the heater shuts off. Configure the Control Panel: 1. Make sure the control is OFF. 2. Press and hold MENU, then the POOL and SPA buttons for 5 seconds to access Service Setup mode. NOTE The display will revert back to OFF after 1 minute since the last key press. 3. Press MENU, REMOTE OFF (default remote) is displayed. 4. Use Up or Down to scroll through the Remote options until REMOTE TSTAT is displayed, then press MENU to select. 5. Press POOL or SPA to exit Service Setup mode. 6. Press SPA to adjust the setpoint to the maximum 40°C (104°F). 6.5.3 "Smart" Communication via RS-485 To provide "smart' communication between the JXi and a power center board (PCB) (AquaLink RS, AquaLink PDA, and AquaLink Z4) through a red four -pin RS485 connector, your PCB must have the appropriate firmware. To determine the REV of the AquaLink RS PCB firmware in your system, refer to Table 7. REV MMM REV N Components or lower orhigher RS485 One (1) set of Two (2) sets of Connectors four (4) four (4) JVA Sockets Located on top of Located on bottom 24 VAC board of board Relay Sockets 10 total sockets. 11 total sockets. 24 VDC Eight (8) located on All located on bottom, two (2) on bottom of board. top of board Table 7. AquaLink RS Power Center Board Identifying Features Page 26 JandlP Pro Series, JXI" Gas-FBed Pool & Spa Heater I Installation & Operation Manual Do not connect more than two (2) wires to any of the terminals in the Control System when connecting peripheral devices. If connecting the heater to the control system creates this situation, then a Multiplex PCB kit must be used. Call your distributor or Zodiac Pool Systems, Inc., to order the kit. Cl>m¢ O>"ivrc Indoor Controller . Power Ifr•I t�s_�:• `_ Center _ Bezel Power Center RS Control System ,22Gauge 4 Conductor O ©.e wire JXI Control OOo o o Figure 24. Wiring the JXi to a Zodiac® Remote Figure 25. PCB with firmware REV MMM or lower Connection to Spa Sensors Cootrclier. Side and Co Cooneetors SSide Heater 0 000.000(D0 00C) ^J OEEO`EEED OIEEIrDEE ElEb r pW Relay Sockets rVASockets Relay Sockets 24 VOC 24 VAC 24 VDC Figure 26. PCB with firmware REV N or higher If your PCB firmware is REV MMM or lower, connect via a 2-wire connection. See Section 6.5.2. If your PCB firmware is REV N or higher: I . Turn off the power to both the heater and the controller. 2 Open the power center enclosure and remove the front dead panel. NOTE Only an AquaUlnk° RS System with firmware revision "N", or higher, will support the heater interface. Refer to Table 7 and Figures 25 and 26 to determine the REV of your system's firmware. If it is "N" or higher, continue with these procedures. If it is MMM or lower, follow the procedures in Section 6.5.2. NOTE Only a PDA System with firmware revision 4.1, or higher, will support the heater interface. 3. Use 22 gauge 4-conductor wire to run between the heater and the RS control and match the wire color order (Figure 24). 4. The wires coming from the heater can be "doubled up" on the red terminal bar with the four (4) wires from the indoor controller. NOTE If you need to install more than two (2) wires in each terminal, order a Zodiace Multiplex PCB Kit, which includes the Multiplex Board (Zodiac part# 6584). Never put more than two (2)wires into each of the pins of the terminal bar. 5. Check all wiring, then apply power to both the heater and the control system. Verify operation in either Service or Auto mode. Refer to your Control System manual for operating instructions. JandyO Pro Series, JA' Gas -Fired Pool & Spa Heater I Installation & 0peration Manual Page 27 When the heater is connected to an external controller, all functionality of the heater control panel is disabled, therefore heater functions can be controlled only from the controller. To restore heater control panel functionality after connecting to an external controller: I. Turn power to the heater ON. The heater display shows: JANDY REMOTE ONLINE PUSH MENU TO DISABLE. 2. Press MENU to remove message and restore functionality to the heater control panel. To return functionality to RS: 1. Turn power to the heater OFF then back ON. 2. Press MENU for 5 seconds to access Setup Mode. 6. When the heater starts, confirm there is adequate water flow by touching the outlet header. The header should not be hot. Normally, water temperature will rise only a few degrees as it passes through the heater, and a "hot"header or pipe indicates low water flow. If ignition is unsuccessful: If ignition is unsuccessful, or the flame fails daring normal operation, the ignition control shuts off the gas valve. The heater will then go through a post purge process and attempt to establish stable combustion two additional times. If ignition is unsuccessful after three attempts, the system shuts down and will automatically attempt to restart after one hour. To reset the heater to provide three (3) attempts to start: 3. Choose JANDY REMOTE. I. Turn OFF the control then turn it back ON. 2. Access either the Pool or Spa mode. Section 7. Operating Instructions 7.2 Starting the Heater 7.1 First -Time Stark -Up Procedure Vent pipes and heater tops get hot! These surfaces can cause serious burns. Do not touch these surfaces while the heater is in operation. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and replace any part of the control system and any gas control which has been underwater. Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the heater. Do not attempt repairs on the gas controls or appliance. Tampering is dangerous and voids all warranties. 1. Confirm that pool water is flowing normally through the pool system and equipment. 2. If it is a new pool or spa installation, operate the filter pump with the heater off long enough to completely clean the water. This will remove any installation residue from the water. 3. Clean the filter before starting the heater. 4. Start the heater in either Pool or Spa mode (see section 7.6, Operating the Heater). 5. Start the heater (see section 7.2, Lighting the Burner). Follow the instructions outlined below to start the heater. Refer to the Lighting and Shutdown Instructions label on the inside lid panel of the heater (Figure 29). ® WARNNG If you do not follow the instructions below exactly, a fire or explosion may result, causing property damage, personal injury or loss of life. IMPORTANT SAFETY INFORMATION Read Before You Start: (A) This appliance does not have a pilot light. It is equipped with an ignition device, which automatically lights the heater. Do NOT try to light the burners by hand. (B) BEFORE OPERATING, smell all around the appliance for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS - Do not try to light any appliance. - Do not touch any electric switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. - if you cannot reach your gas supplier, call the Fire Department. Page 28 JandyO Pro Series, J)r Gas -Fired Pool & Spa Heater I Installation & Operation Manual (C) Use only your hand to switch on or off the gas control switch. Never use tools. If the switch appears broken or will not move, don't try to repair it, call a qualified service technician. Force or attempted repair may result in fire or explosion. (D) Do not use this appliance if any part has been underwater. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water. OPERATING INSTRUCTIONS Refer to the Lighting and Shutdown Instructions (Figure 29) label located on the heater on the inside of the top panel. 1. STOP! Read IMPORTANT SAFETY INFORMATION in previous section. 2. Set temperature thermostat controls to their lowest setting and turn off the controller. Make sure the display shows GAS HEATER IS OFF. 3. Turn off all electrical power to the heater at the junction box. NOTE: This appliance is equipped with an ignition device which automatically lights the heater. Do NOT try to light the bumers by hand, 4. Remove the heater door panel. 5. Toggle gas control switch to OFF position. (See Figure 27). Figure 27. Gas Valve 6. Wait five (5) minutes to clear out any gas, then smell for gas, including near the floor. IF YOU SMELL GAS, STOP! Follow instructions in section (B) WHAT TO DO IF YOU SMELL GAS in IMPORTANT SAFETY INFORMATION section. 7. If no gas is detected, toggle gas control switch to ON position. 8. Replace the door panel. 9. Tum on electrical power to the heater. 10. Turn the controller ON by pressing POOL or SPA and set the temperatures as necessary. NOTE: If the heater does not start, check that the filter pump is ON, the filter is clean and that water is flowing to the pool. If the heater still does not operate, follow the procedure below (Shut Down) to turn off gas supply to the heater. A WARNING When the heater is fired for the first time, the combustion chamber refractory, binder material is driven out by the heat of the flame. White smoke and/ or sharp odors may be emitted from the vent during this period. Do not inhale combustion product fumes at any time, and especially when these fumes are being emitted. This °burn4n° period will last only a few minutes. TO TURN OFF GAS TO THE HEATER 1. Set temperature thermostat controls to their lowest setting and turn off the controller. Make sure the display shows GAS HEATER IS OFF. 2. Tom off all electrical power to the heater at the junction box. 3. Remove the heater door. 4. Turn the gas valve control switch to OFF. 5. Shut off the external gas supply valve to the heater. 6. Replace the door panel. 7.3 Normal Operation During normal operation, the control system measures the temperature of the water flowing through the heater and will begin the start-up process if the temperature is below the set point. If the blower pressure switch senses adequate airflow when the blower starts, the ignition sequence begins. Following a pre purge, the igniter is energized, then the gas valve opens. As long as aflame is sensed at the burner, operation continues until the temperature of the water entering the heater reaches the temperature control setting. 7.4 Operating the Controller Unless the heater is connected to a remote controller, all operations are set up and programmed through the control panel on the top of the heater (Figure 28). Jand1P Pro Series, M' Gas -Fired Pool & Spa Heater I Installation & 0peration ManualACHOW Page 29 GAS HEATER IS OFF � PRESS POOLORSPA V 00 00 POOL SPA MENU Figure 28. Main Control Panel NOTE The display reverts to OFF after one minute of inactivity since the last key was pressed. 7.5 Setting up Heater Options Before using the heater for the first time, set up the following options: Languages: Set a default display language Temperature Scale: Set temperatures to be displayed in either Celsius or Fahrenheit scale C Display Light Timeout: Set the display light to turn off after a specific interval of inactivity To Program the Display Language: 1. Make sure the control is OFF. 2. Press and hold MENU for 5 seconds to access Setup. 3. Press Up or Down to display: SELECT USER SETUP LANGUAGE. 4. Press MENU. SELECT LANGUAGE ENGLISH (default language) is displayed. 5. Press Up or Down to scroll through available languages. 6. Press MENU to select a language. 7. Press POOL or SPA to exit the User Setup mode. To Program the Temperature Scale (F or C): 1. Make sure the control is OFF. 2. Press and hold MENU for 5 seconds to access Setup. 3. Press Up or Down to display: SELECT USER SETUP TEMPERATURE SCALE. 4. Press MENU. SELECT TEMP SCALE OF: (default scale) is displayed. 5. . Press Up or Down to toggle between T and °C. 6. Press MENU to select scale. 7. Press POOL or SPA to exit the User Setup mode. To Program Display Light to Turn Off Automatically: l . Make sure the control is OFF. 2. Press and hold MENU for 5 seconds to access Setup. 3. Press Up or Down to display: SELECT USER SETUP DISPLAY LIGHT. 4. Press MENU. SELECT DISPLAY LIGHT 2 MIN TIMEOUT (default display turn off time setting) is displayed. 5. Press Up or Down to choose: DISPLAY LIGHT 2 MIN TIMEOUT, DISPLAY LIGHT LIGHT OFF or DISPLAY LIGHT ON. 6. Press POOL or SPA to exit the User Setup mode. 7.6 Operating the Heater To Turn on Pool Heat: 1. Press POOL. 2. The control unit displays SET: ° with the current temperature setting. NOTE: The default setting for pool temperature is 80°F (26°C). 3. Press Up or Down to change temperature set point. NOTE: After 5 seconds of Inactivity, the new temperature will be stored as the set point 4. When the water temperature falls to P below the temperature setting, the controller starts the heater. The LED is red to indicate the pool is currently heating. To Maintain Pool Heat (optional Relay and Wiring Required) If connected, the Maintain Heat mode monitors the pool water temperature 24 hours a day by turning the pool pump on and sampling the water temperature. When the watertemperature drops below the programmed temperature set point, the controller automatically starts heating the pool. 1. Press POOL. 2. Press MENU. Press Down to display: Page 30 Jandy® Pro Sodas, JA' Gas -Fred Pool & Spa Heater I Installation & Operation Manual MAINTAIN POOL HEAT 4. Press MENU. Green LED lights and the control unit displays SET: ' with the current temperature setting. 5. Press Up or Down to change temperature set point NOTE: After 5 seconds of inactivity, the new temperature will be stored as the set point To Turn on Spa Heat: 1. Press SPA. 2. The control unit displays SET: ° with the current temperature setting. _ NOTE: The default setting for spa temperature is 102°F (38"C). 3. Press Up or Down to change temperature set point. NOTE: After 5 seconds of inactivity, the new temperature will be stored as the set point 4. When the water temperature falls to 1° below the temperature setting, the controller starts the heater. The LED is red to indicate the spa is currently heating. To Maintain Spa Heat (optional): If connected, the Maintain Heat mode monitors the pool water temperature 24 hours a day by turning the pool pump on and sampling the water temperature. When the water temperature drops below the programmed temperature set point, the controller automatically starts heating the spa. I. Press SPA. 2. Press MENU. 3. Press Down to display: MAINTAIN SPA HEAT 4. Press MENU. Green LED lights and the control unit displays SET. ° with the current temperature setting. 5. Press Up or Down to change temperature set point NOTE: After 5 seconds of inactivity, the new temperature will be stored as the set point To Turn the Heater Off: When the control panel is OFF, the screen displays: GAS HEATER IS OFF PRESS POOL OR SPA. 7.7 Temperature Set Point Lock Once you have programmed pool temperature and spa temperature set points, you can lock them so that they may not be changed inadvertently. To Lock Temperature Set Point: 1. Press POOL to lock pool temperature set point. Press SPA to lock spa temperature set point. 2. Press and hold Up and Down at the same time for 5 seconds. The unit displays: SET POINT LOCKED. To Unlock Temperature Set Point: 1. Press POOL or SPA to unlock either set point. 2. Press and hold Up and Down at the same time for 5 seconds. The unit displays: SET POINT UNLOCKED. 7.8 Shutting Down the Heater Refer to the Lighting and Shutdown Instructions label on the inside lid panel of the heater (Figure 29). Complete shutdown instructions are as follows: 1. Set temperature thermostat controls to their lowest setting and turn off the controller. Make sure the display shows OFF. 2. Turn off all electrical power to the heater at the junction box. 3. Remove the top panel of the heater. 4. Turn the gas valve control switch to OFF. 5. Shut off the external gas supply valve to the heater. 6. Replace the top panel. JandyO Pro Series, J)G' Gas -Fired Pool & Spa Heater I Installation & Operation Manual Page 31 y.._09Y0`�iJ;S,4F�iYrr EwD:�EFd©RE�tOPEtgR9 f _.f ® tltld"ifdEtlIltlG If you do not follow these Instructions exactly, a fire or explosion may result, causing property damage, personal Injury, or death. (A) This appliance does not have a plot right II Is equipped with an Ignition device which automatically rights the heater. Do NOT trY to right the bunlersbyhand. (8) BEFORE OPERATING, smell a0 around the appliance forges. Be sure to smell next to the Boor because some gas Is heavierthan air and writ settle on the floor. WRATTO DO IF YOU SMELL GAS - Do not try to light any appli nee. -Do not touch any electric switch; do not use any phone In your bulldmg. - Immediately rag your gas suppler from a neighbor's phone. Fellow the gas supplier's Instructions. -If you cannot reach your gas supplier, call the Face Department (C) Use only yourhand to activate the a=control switch. Neveruse tools. lithe switchwill not move by hard, do not by to repair it Calla quarried service technician. Force or attempted repair may result In fire of explosion (D) Do not use this applance Banypart has been underwater. Immediately call a quarried service technician to Inspect the appliance and to replace any part of the control system which has been underwater. COP L➢CTI©i�9sy i =To TulaN •,. .0°^FF i STOPI Read the safety Information above on s- Replace the top panel this label. Te. Tom on all electric power to appliance. W Bertha thermostatto lowestsetting and Wm 11!Setthermostatto desired setting andswilch (1) -Set the thermostatto appliance switch to OFF. appliance from OFF to either POOL or lowest setting and switch 3. Turn off all electric power to the appliance. SPA appliance to OFF. d. This appliance is equipped with an Ignition 12.[lthe appliance will not operate, check that device which automatically rights the heater. the filter pump is on, the fiiterIs clean and (2) Tom off all electrical Do not try to light the bumers by hand. water is flawing to the post Otherwise, power to the appliance It S. Remove the top panel. follow the Instructions 'To Tom Gas service is to be performed. Off' and call your service technician 6. Tumgas control switch to OFF position orgassupplier• (3) Turn gas control switch, 7. Wall rive(5) minutes to clear out any gas. to OFF posflitton. Then smell for gas, Including near the floor.ysgogp� Ifyou smell gas, STOP] Follow'B" In the ° I .ppwy,aa Replace top safelyinformation above on this label. Ifyou I (4) pane(. don'lsmell gas, go to next step. B. Tom gas control switch to ON position. Q aSeemm�uat lordvmis of operadonand NermosmtgantroL ?POUR IIO R iP,ROPRE SECU_RffE#LIS�ZrEChpV_ANTMD UT�IUM LE�CHgUFFW wh ® AVERTISSEil(IENT sl vous ne sulvez pas cc directives A Is lettre, un incendie ou explosion Paul en Atre le resuilat. Coot causera des dommages sox brans des bassures personnelles ou la mort. (A) Cetappane8 reastpas moth dune veileuse.0estmurd dun apparel dalumage quit d6clenche Is chauffe-eau aulamalquement No pas esssayer dallumerlm brOleurs A lamain. (B) AVANT DE METTRE EN MARCHE, assurez-YBus qun dy a aucune odeurde an autourde rapparee. Assurez-vous qugny a moc me odeurde on Fria du prancher, car cartons give sent plus hinds quo ravel on pour effet de eaccumular au plancher. DUOI FAIRE SILYA UNE ODEUR DE GAZ - No pas essayerde marine en marche quelque apparel qua m sort. - No touchez A su°m Intemupleur dlectrique. Ne pas face usage dun apparel tdldphonique don vote Adilce. - Contact= Immedialement A partir du itch€phone dun vsisin votre roumisseur de gaz Suivez sea duedtives -Si vous me pouvez pas joh dre aveevatre fsumtsseurde, gaz appelez la service des ]Menthes. (C) Uelisez seulement votre main pour opdrer to boulon de la command. de gaz No jamais utiliser un Built ST not bnpossble dap6mr le bodon A la main, reessayez pas dole rdparec Appeleer un terhNcien de service quaf i6. L'ullisaron dune force quehonque Paul avoirpour r€surtal w feu ou una explosion. (D) No pas utilisercet apparel at one piece queleonque a ele submergd. Conladez immedialement an teeuetlen cri arin do faim cuumblm rappare0 etfalre remplacertoute piece du sysldme de contWe Brief quo route commande de gaz qui aumit dt6 submeryk •� - -1✓`s" pprpr rT��l� �rCp� *' 'r ziVl sL`-iINTERf2WF�T10NIUEy, t ...mot. ro"�-< .' IVI�:V•E, i6�'E'MP.L©.I!:': ...r: FIM6NTAT[ON < = (EN 6Al2k' 1L• REgtelblhemrosMavwed&veNtwmexbEvubnde /. ngAErEZllruzlesduvaFresdv:tamtsweuussv.«ve dsquGte commmdode1apm8lnn OFF 5lapvsRvn POOL ou 2 firglaletlmm+osbiwp4mbssetrvNexbrommandede SPA. t. (1)RAglez to thermostatau repmoulibpo.4tlon OFF. M El rappamanvsvmctpzcnmaaNe,Bzsumawousquc b plus has et metre le bounce de a Atr3tpmztaubotvsnhtlmdhffq�mderuppam6 pvmpcdupnobnraonne,qu:beNcutlpmpmtlgwya eommande 6OFF. 4 eeleppamleatmuddwdiposaitdaliunogpqulmelle unditAcreauveribpbdim, Autwroelslvezfevdim duuffocummant,ow-17quaxntw asessw tires (2) Inlenmmpeztoutealimenh- daa,mxrbsb ursAbmaA Von di..&Ique a 1'appareil or on S ENwvatvpanneaumpddoure, dolt farm do rentretie° ou E. Tomencretempimnde remmande dogialusqu'i Is pOdnM ON. BoplµyaBE BE T. Armdapcndaddnq(57mevAsernquckgasedssipe so`A reparallon. Aswvesrwsq�rdnyaaumeohvdeg�,mOceaunhwm O 1 ppSm0N dupWxay.59YvlmvedeurdegaAaa@IEZ-YOU516uivv (3) Tournez l']nteuupleur do 1 I commando de gnlu5qu21a rdmpp•B•ddessus59nyopndohwdegss,Pmoddai OFF. bPom+4xdupe. position 8. ToumabM[emrybvdemmwdv dvgalusgJahposamOFF. (d)Rempiacez le panneau a 11,l bpanocusvpldeure. supdrieum. to LNnaruppvcasvusbnstve, • Yal, b maneel pe.. bs dean[ nwl l'epl,albn du rnned�s de Nememt rmilSaop Pelc Figure 29. Lighting and Shutdown Instructions Label on Top Panel Page 32 JandyO Pro Series, J)G` Gas -Fred Pool & Spa Heater i Installation & Operation Manual Section 8. Maintenance A WARNING Do not try to operate the heater if the water temperature is below 40 OF (4°C) If the heater is not going to be used for an exended period of time and in colder climates, shut it down completely (see Section 7.8, Shutting Down the Heater and refer to the Lighting and Shutdown label inside the top panel of the heater). 8.1 Winterizing In areas where freezing temperatures occur in winter and the pool or spa will not be used, the pool should be winterized by a qualified pool service technician: To Winterize Your Heater: 1. Turn off the electrical supply and the main gas supply to the heater. 2. Remove the heater access panel. 3. Turn off gas supply to the heater following the shut -down instructions. (See Section 7.8 in this manual and/or shut -down instructions inside the top of the heater). 4. Remove the drain plug from the inlettoutlet header and completely drain the heater before the first frost. 5. After all water has drained from the heater, check for mineral buildup in the openings. 6. Inspect the gasket on the drain plug. Store the drain plug in a safe place for winter. 7. Cover the vent grill with plastic so that snow will not accumulate and freeze in the combustion chamber. 8. Remove and drain the pressure switch tubing. COPPER DISCONNECT HERE (WINTERIZING) Figure 30. Pressure Switch Copper Tubing 8.2 Spring Start-up When winterized, the heater should be reassembled by a qualified professional technician in the Spring. To Start Up Your Heater: 1. Reinstall the drain plug. 2. Uncover the vent grill. 3. Make sure power is supplied to the pump. 4. Turn on the filter pump and circulate water through the heater for 5 minutes. Check for leaks while circulating. 5. Turn on the main gas supply to the heater at the gas cock outside the heater jacket. 6. Tom on the heater according to the instructions in Section 7.2 or refer to the label inside the top panel of the heater (see Figure 29). 8.3 Inspection and Service A WARNING Improper installation or maintenance can cause nausea or asphyxiation from carbon monoxide in flue gases which could result in severe injury, or death. The heater is designed and constructed to provide long performance life when installed and operated properly under normal conditions. Periodic inspections, especially at spring start-up, are important to keep your heater running safely and efficiently through the years. Zodiac Pool Systems, Inc. recommends that the homeowner inspect the heater on a regular basis (especially after abnormal weather conditions), and arrange to have a professional inspection at least once a year by a qualified service technician. For your safety, when starting the heater, keep your head and face away from the exhaust grill opening and blower inlet grill to prevent any risk of personal injury. Make sure all doors/panels are securely in place and stand back from the heater. Guidelines for Homeowner Inspection: A WARNING Do not store or use gasoline or other flammable vapors, liquids or chemicals in the vicinity of this or any other appliance. A WARNING Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and replace any part of the control system and any gas control which has been under water. I. 0 3. a JandyO Pro Series, Jx" Gas -Fired Pool & Spa Heater I Installation & Operation Manual Page 33 Keep the top of the heater, under the heater, and surrounding area clear of all debris and combustible materials such as paper, leaves, etc. Ifthere is a pressure relief valve, check for corrosion in and around the valve. If there is corrosion, tum off the filter pump and replace the pressure relief valve. Once a year check that water is running freely through the pressure relief valve. To check, turn on the filter pump and lift the release lever on the top of the valve. Be sure combustion air and ventilation openings are not blocked. Guidelines for Professional Inspection: `A 3. 4. a b C. d e. f. 9. h. 5. 6. 7. 8. 9. 10. IL Check for loose or broken wires and terminal connections. Check the water pressure switch by turning the filter pump off and on several times. The bumer should go off immediately after the pump stops. The fan will continue to run for 45 seconds after the burner shuts down. An ignition sequence should start shortly after the pump is turned back on. Conduct an inspection of the TRV once a year. Inspect the electrical controls, specifically: High limit switches. Water pressure switch. Automatic gas valve. Power interface/Temperature control. Vent temperature limit switch. Control circuit fuse. Ignition control. Air pressure switch. Inspect the inlet grill at the blower for blockage, leakage, and corrosion. Inspect the combustion blower for damage. Conduct a normal operating cycle and observe that the sequence proceeds as intended. If the heater is equipped with a pressure relief valve, clean any accumulated corrosion and make sure that water runs freely when lever is lifted. Inspect the outside of the combustion chamber and blower for corrosion and indication of improper operation. Regularlyinspect electrical controls for deterioration. Repair and replace as necessary. Visually check the main burner flame. To obtain a good line of sight, remove the user interface from the top panel of the heater (see Figure 30). NOTE: If heater top panel has been reversed with water connections to the left of the user interface control panel, remove heater top to view sight glass. View)Port; 41 � d ,a f , Figure 31. Remove User Interface to VieviFlame Section 9. TroubOeshootung 9A Common Problems Zodiac Pool Systems, Inc. strongly recommends that you call a qualified service technician to perform all service and repairs on the heater. To locate a licensed or qualified technician or independent service company, check your local yellow pages or visit: wwwzodiacpoolsystems. com, and click on Dealer Locator. Page 34 Jand P Pro Sedes, JXt"Gas-Fi ed Pool &Spa Heater I Installatlon & Operat on Manual The following table lists some of the most common problems when running the heater. Most problems occur when the heater is started for the first time after installation or at spring start-up. VJAJWJo ', r - -- Pump not operating No power. Check circuit breakers and power source. Pump defective. Replace the pump. Incorrectly wired. Recheck wiring. Time clock settings not synchronized with Check time clock setting. actual time. Unstable combustion- Wrong gas. Make sure the gas supply matches the gas type (1) heater turns off and on Lean fueVair m-odure— low supply indicated on the rating plate. (2) heater Ignites slowly pressure. Correct gas supply pressure to 4.0 "WC. (3) flame lifts and goes out Lean fueVair mixture-- too much Increase offset gas pressure. Rotate adjustment (4) short yellow streaked flame combustion air. screw clockwise. Rich fueVair mixture— high manifold Correct gas supply pressure to 4.0 " W.C. pressure. Decrease offset gas pressure. Rotate adustment Rich fueVair mixture— too little combustion screw counter -clockwise. air. Check offset pressure is set to-02" W.C. If this is set properly, connect manometer to blower throat and gas valve port to obtain differential. Make sure the differential value falls within the specified range for the heater size (see Table TSD). Not enough heat Incorrect gas valve offset pressure. Gas meter too small. (1) heater is slow to heat up Heater size Inadequate. Gas line from meter to healer too small. (2) heater not maintaining set Filter pump not running long enough. Correct gas supply pressure to 4.0 " W.C. temperature Replace with heater of higher input. Check blower inlet grill for obstruction. Heater pounding or knocking Water flow through heater too low. Look for obstruction or closed valve in system. Failed Thermal Regulating Valve (TRV). Check for damaged internal bypass. Variable speed pump set too low Dirty filter or baskets Low temperature rise Low water temperature. , Heater is condensing. Flue product moisture will condense at the start-up until the heaterwaler Heater plumbed backwards. temperature reaches the normal operating conditions. Faulty or broken Theorist Flow Regulator. Correct the plumbing. TRV failure. Igniter lights but does not fire Gas valve is not ON. Flip the switch to °on" position. Air in gas line. Cycle Ignition sequence until air is out of the gas line. Gas valve failed. Replace gas valve. No power to gas valve. Check controls for proper operation. Low gas pressure. Check supply pressure. High bumer throat pressure. Jandyr' Pro Series, JXi" Gas -Fired Pool & Spa Heater I Installation & Operation Manual Page 35 9.2 Service Diagnostic Messages The controller monitors several functions of the heater. In the event of a malfunction, the controller will display a FAULT message. The following table lists the Heater Service Messages along with potential causes and remedies. IUMPY. FAULT- Status message indicating the filler No Service Required. This Is normal when the control PUMP pump is currently turned OFF when the is in a Maintain Temp mode. heater system programmed In Maintain Temp mode. NO FLOW Pump Is not running. Check breakers and power source, recheck wiring, set Low pump pressure, time clock and current time. Pressure switch fault. Clean filler or clear blockage, check pw1on of valve in Variable speed pump set too low. plumbing system. Adjust or replace pressure switch. _ Adjust variable speed pump. , Refer to qualified service personnel. FAULT- Water temperature in heater exceeds Identify and correct loose connections HIGH LIMIT the Internet limit Replace switches. Limit switch fault. Refer to qualified service personnel. Temperature control thermostat failure FAULT- Vent temp limit fault Identify and correct loose connections. FUSELINK/FIELD (240•C- Marked with red paint) Replace vent temperature limit switch. Refer to qualified service personnel. FAULT- Broken, split, pinched or disconnected Check tubing and replace If necessary. CHECK IGNITION STEPS air pressure switch. Correct fault or replace fan. Fan not operating. Replace Igniter. Fan running slow or premature fan Verify proper wiring for 120 VAC or 240VAC. failure. Check for proper clearances around hexer and for Air flow restricted at intake or discharge. adequate room ventilation if enclosed. Inspect for Broken igniter. blockage or restriction at discharge of flee. Low gas supply pressure. Clean filter. No flame at burners. Check the circuit Check Ignition control LED codes (see Section 9.3. Ignition Control LED Service Codes). Identify and repair incorrect supply pipe size or pipe line blockage. Identify and correct loose wiring conneclbns, or problems with igniter, gas valve, or ignition control. Refer to qualified service personnel. FAULT- Faulty wiring or connection. Inspect water temperature sensor Wring. SHORTED H2O SENSOR Failed water temperature sensor. Ensure sensor is connected correctly Into the PCB. or Replace water temperature sensor. FAULT- Refer to qualified service personnel. OPEN WATER SENSOR 9.3 Ignition Control LED Service Codes In addition to service diagnostic messages, the ignition controller has an LED light that flashes to indicate various ignition control faults. The table below lists the LED codes and the corresponding fault description. To diagnose possible cause and remedy, refer to Section 9.2, Service Diagnostic Messages. LED Code Fault Description The LED light is on Ignition Control Fault. Refer to continuously. qualified service personnel. LED single flash. Air flow fault. LED double flash. Flame exists when there is NO call for heat. Refer to qualified service personnel. LED triple flash. Ignition lockout (heater has cycled three (3) times and has locked out after the third try). Page 36 Jandy° Pro Series, JW Gas -Fired Pool & Spa Heater I Installation & 0peration Manual Section 10. Professional Service and Maintenance A WARNING SERVICING SAFETY Service procedures can be hazardous because they involve fuel gas, electricity, moving parts and procedures which require testing or temporary bypass of safety controls. For this reason, the heater must be serviced only by a qualified professional service technician. IMPROPER SERVICE HAZARD The heater incorporates unique design features. Incorrect service of this heater can result in personal injury or damage to property. To avoid such hazards, the heater must be serviced only by a qualified profes- sional service technician. Zodiac Pool Systems, Inc. strongly recommends that you call a qualified service technician to perform all service and repairs on the heater. To locate a licensed or qualified technician or independent service company in your area, contact Zodiac Technical Support at: 1-800-822-7933(USA) 1-888-647-4004 (Canada), or wwwzodiacpoolsystems.com -Dealer Locator tab Before servicing the heater: Confirm that the heater control is set to either POOL or SPA • Confirm the temperature set point for either Pool or Spa is set high enough to make the heater operate given the current water temperature. 10.1 Gas Pressure Offset Test 1. Connect a tee to the hose from the fan inlet to the gas valve vent port. 2. Connect a shorter hose to the opposite side of the tee to the gas valve vent port. 3. Connect the third part of the tee with a hose to the positive side of the manometer. 4. Connect a second tee to the gas manifold pressure port. 5. Connect a short hose to the opposite side of the tee to the gas manifold pressure port. 6. Connect a hose between the third part of the tee to the negative side of the manometer. 7. Start the heater and record the gas offset pressure with the heater running and the sealing cap firmly in place. S. If the offset is incorrect, adjust the gas valve until the correct pressure is obtained, see Table 5. 9. Remove the tees and replace the hoses to the vent port at the gas valve and the other hose to the gas manifold port at the gas valve. IMPORTANT MAINTENANCE NOTE We recommend that before each pool session, the Thermal Regulator Valve (TRV) be inspected for proper operation and replaced if there are signs of scaling or corrosion. The TRV ensures the heater operates at iPs optimal efficiency and if properly maintained will extend the life of the heater. Section 11. Spare Parts 11.1 Ordering Information To order replacement parts for the JXi pool and spa heater, contact Zodiac Techical Support at: 1-800-822-7933 (USA) 1-888-647AO04 (Canada), or www.zodiacpoolsystems.com NOTE To identify the correct part, you will need to know the model number, serial number and type of gas when applicable. This information can be found on the rating plate sticker, which is located inside the heater on the outside of the combustion chamber. Jandy' Pro Series, A' Gas -Fred Pool & Spa Heater I Installation & Operation Manual jAJOUBMV Pace 37 11.2 JXi Major Components Cabinet �e Section 11.3 w System e Section 11.5 Heat System N, See Section 11.4 Page 38 JandyO Pro Series, JW Gas -Fired Pool & Spa Heater I Installation & Operation Manual 11.3 Cabinet Assembly Spare Parts List and Exploded Parts Diagram 11.3.1 Cabinet Assembly Spare Parts List 1 ammuzzo Heater Jacket Tap Kit(no User Interface) R0592400 R0592490 ..- r R0592400 rr R0592400 2 Comer Post Kit, Left/Right (set of 2) R059250D R0592500 R0592600 R0592500 3 Heater Base Kit R0592600 R0592600 R0592600 R0592600 4 Front or Back Panel Kit R0592700 R0592700 R0592700 R0592700 5 Side Panel IQ (set of 2) IDt R0592900 R0592900 R05929D0 R0592900 6 Vent Terminal Housing Klt R0593100 R059310D RD59310D R0593100 7 Jacket Hardware K0 (speed nuts, screws, Jacket clips) R0593300 RD593300 R0593300 R0593300 6 Anchor Brackets Kit (set of 4) R0593400 R059340D R0593400 R0593400 • Key No refers to Section 11.3.2 Cabinet Assembly Exploded Parts Diagram 11.3.2 Cabinet Assembly Exploded Parts Diagram 4 F't O JandyO Pro Series, JXi" Gas -Fired Pool & Spa Heater I Installation & Operation Manual Page 39 11.4 Heat System Spare Parts List and Exploded Parts Diagrams 11.4.1 Combustion Chamber Assembly Spare Parts List 1 Exhaust Elbow Assembly Kit R059020D R0590200 R059D20D 11050200 2 Band Clamp Kit R06SD400 R0590400 R0590400 R0590400 3 Refractory Kit, Intemal R0590500 R0590500 R0590500 R0590500 4 Combustion Chamber lit R0590600 R0590600 R0590600 R0590600 5 Combustion Chamber Shelf (set of 3: Models 200, 260, 330) R0590700 R0590700 R0590700 R0590700 6 Combustion Chamber Lid lit R0590800 R0590B0O R0590800 R0590800 7 Gasket lit R0590900 R0590900 R0590900 R0590900 8 Sight Glass Kt R0305400 RD305400 R0305400 R0305400 9 Ignitor Kit R0457502 R0457502 R0457502 R0457502 10 Insulation Kit, External R0591000 R0591000 R0591000 R059100D 11 Isolator Kit(Thermal) R0593200 R0593200 R0593200 R0593200 12 Heal ExchangeAssembly R05894D2 R0589403 R05894O4 R0589405 Key No refers to Section 11A.2 Combustion Chamber Assembly Exploded Parts Diagram Page 40 NIZOEMLJandy' Pro Series, J)G' Gas -Fired Pool & Spa Heater I Installation & Operation Manual IIA.2 Combustion Chamber Assembly Exploded Parts Diagram n Jandy° Pro Series, JAi" Gas -Fired Pool & Spa Healer I Installation & Operation Manual Page 41 11 A.3 Burner Assembly Spare Parts List 1 D- Blower Assembly Kit 11 R0591100 R0591100 e.• R0591100 .I R0591100 R0591100 1 R0591100 .. •11 R05911DO R0591100 2 Air Intake Grate Kit R059120D R0591200 R0591200 R059120D R059120D RD591200 R05912DD R059120D 3 Blower Intake Orifice.Mt R0591302 R0591312 R0511303 R0591313 R0591304 R0591314 R0591305 R0591315 4 Fuel Orifice Kit R0591601 R0591605 R0591602 R0591606 R0591603 R0591607 R059%04 R0591608 5 Gas Valve R0591400 R0591400 R0591400 R0591400 R0591400 R0591400 R05914D0 R0591400 6 Burner Kit R0591702 R0591702 R0591703 R0591703 R0591704 R0591704 110591705 R0591705 7 Capacitor Wt R0614500 R0614500 R0614500 R0614500 R0614500 RDS14500 R06145DO R0614500 Key No refers to Section 11A.4 BurnerAssembly Exploded Parts Diagram " N - Natural Gas; LP - Liquid Propane 11AA Burner Assembly Exploded Parts Diagram Iwilom OR Page 42 Jand)9 Pro Series, JA' Gas -Fred Pool & Spa Healer I Installation & Operation Manual 11.6 Water System Spare Parts List and Exploded Parts Diagrams 11.6.1 Manifold Assembly Spare Parts List .• ..- rr .r r err 1 Access Door Iil (with O-Ring Seal and Screws) R0589600 R0589500 R0589500 R0589600 2 Thermal RegulatorMalve rJt R058970D R0589700 R0589700 R0589700 3 Bypass lit R0589800 R0589800 R0589B00 R0589800 4 Drain Plug lit R0446600 R0446600 R0446600 R0446600 5 Gasket and Seals Kit - R0589500 R0589500 R0589500 RD589500 6 Manifold Backplate tit R0590002 R0590003 R0590004 R0590005 7 Manifold, 3 Port (no backplate included; must order separately) R0590100 R0590100 R0590100 R0590100 8 Water Pressure Switch lit R0457001 R0457001 R0457001 R0457001 • Key No refers to Section 11.5A Manifold Assembly Exploded Parts Diagram. 11.5.2 Manifold Assembly Exploded Parts Diagram 7 Jand�is Pro Series, J)G" Gas -Fired Pool & Spa Heater I Installation & Operation Manual Page 43 11.6 Electrical System Spare Parts List and Exploded Parts Diagrams 11.6.1 Electrical System Spare Parts List D• � II .1 11 '•II 1 Ignition Control Kit R0456900 R0456900 R0456900 R0456900 2 Transformer Kit R0456300 R0456300 R0456300 R045630D 3 User Interface Krt R0591000 R0591900 R059190D R0591900 4 User Interface Lid Kit R0592000 R0592000 R0592000 R059290D 5 Wiring Harness Kit R0592100 R0592100 R0592100 R0592100 6 Air Pressure Switch IGt R0456400 R0456400 R0456400 R0456400 7 Vent Limit Switch Kit R0524300 R0524300 R0524300 R0524300 8 Water Pressure Switch Kit R0013200 R0013200 R0013200 R0013200 9 Universal Controller PCB Kit R0458100 R045B100 R045810D R0458100 10 Power Distribution PCB Kit R0458200 R0458200 R0458200 R0458200 11 Temperature Sensor Kit R0456500 R0456500 R0456500 R0456500 12 High Limfl Temperature Sensors Kit R0592300 R0592300 R0592300 R0592300 13 Igniter Kit R0457502 I R0457502 R0457502 I R0457502 Key No refers to Section 11.6.2 Electrical System Exploded Parts Diagram 11.6.2 Electrical System Exploded Parts Diagram Page 44 Jandya Pro Series, Jx" Gas -Fred Pool & Spa Heater I Installation & Operation Manual Section 12. Water Chemistry Proper Water Balance is the key to the enjoyment of your pool or spa experience and to the long life of your heater. The pH of your pool or spa's water is one of the factors that has the most impact on indicating how properly balanced the water is. The other factors are: temperature, total alkalinity, calcium hardness and total dissolved solids. Cold water is typically more acidic (corrosive), while hot water that is not properly balanced could lead to a scale forming (basic) condition. While the heater is in operation, if the PH is allowed to rise above 7.8 and the calcium hardness and total alkalinity are not properly maintained; calcium in the water could lose solubility, coating the copper tubes inside the heat exchanger. This will restrict the flow of water resulting in reduced efficiency and possible damage to the heater. If the pH is allowed to drop below 7.2, and the alkalinity is not properly maintained, the water will become more acidic. Acidic water has a tendency to dissolve metal components in the pool plumbing with the copper heat exchanger in the heater being a prime target. PH, Total Alkalinity (TA), temperature, Calcium Hardness and Total Dissolved Solids (TDS) play a role in whether the water is either corrosive or scale forming. These factors are combined in the Langelier Saturation Index, which is a method for determining whether or not water is properly balanced. See Table 7 below. Table 7. Water Saturation Index Saturation Index = pH + AF + CIF + TF -12.1 A-Factor=(AF), C-Factor-(CF), T-Factor-(TF) Total Alkalinity Calcium Hardness Temperature A -Factor. C-Factor T-Factor PPM Factor Value PPM Factor Value .F Factor Value 5 = 0:7 5 = 0.9 32 .= 0.0 25 = 1 A 25 = 1.0 37 = 0.1 50 = 1.7 50 = 9.3 ' 46 = 02 75 = 1.9 75 = 1.5 53 = 0.3 100 = 2.0 100 1.6 60 = OA 150 = 2.2 150 = 1.8 66 = 0.5 20o = 2.3 200 = 1.9 76 = 0.6 300 = 2.5 300 = 2.1 184 = 0.7 400 = 2.6 400 = 2.2 194 = 0.8 800 = 2.9 800 = 2.5 1105 = 0.9 1000 = 3.0 1000 = 2.6 J 128 = 1.0 A saturation Index of 0 is perfectly balanced A negative saturation index has corrosive tendencies A positive saturation index has scaling tendencies • saturation Index of+0.3 or-0.3 should be used for visible, cosmetic pool surfaces. NOTE Acceptable 'saturation IndW is between +0.5 and -0.5. When dealing with a cosmetic surface the index should be maintained between +0.3 and -0.3. A positive value is more acceptable than a negative value. The practice of putting tablet -based sanitizers in the skimmer basket can produce heavily chlorinated water With very low pH in contact with metal parts of the heater that can cause serious damage. Practices like this should be discontinued and the use of floating sanitizer dispensers and check valves as backflow preventers with inline erosion -style feeders should be encouraged. If acidic conditions are present, there could be signs of metal in the pool water that could cause staining on the floor of your pool. This might manifest itself in the form of brown stains on the finish of your pool bottom or pool water discoloration. Your local pool dealer can test for metals in your water or can provide you with a test kit. Every effort should be made to maintain the water balance of your pool or spa in the proper range. Ignoring this very important component of your pool's water chemistry can make the water less enjoyable to bathe in and result in permanent damage to your heater and/or complete failure of individual components. Zodiac Pool Systems does not warrant heat exchangers damaged by corrosive water issues or from the build-up of calcium in the heater's heat exchanger. Any questions regarding proper water balance can be directed to our product support line at Zodiac or to your local pool dealer. NOTE: The Thermal Regulator Valve (TRV) Is an Indicator of how well the water chemistry is being maintained. The TRV Should be inspected before each pool season to ensure it is clean and operating properly. If you see signs of calcium buildup or corrosion the TRV should be replaced and your water balanced. Jandy° Pro Series, JA' Gas -Fired Pool & Spa Heater I Installation & Operation Manual JINVEMW Page 45 NOTES Page 46 Jand)° No Series, JW Gas -Fired Pool & Spa Healer I Insfallallon & Operation Manual NOTES r Jand f° Pro Series, A' Gas -Fred Pool & Spa Neater I Installation & Operation Manual Page 47 (BeO Zodiac Pool Systems, Inc. 2620 Commerce Way, Vista, CA 92081 1.800.822.7933 1 wwvrZodiacPoolSystems.com ZODademar.aregisteredherafn am the property ,SAtive aused underGcense. @ All fmdemarlcs re/erenredherefn ere the pmpedy oltheirrespective ovmers. 7 @2014 Zodiac Pool Systems, Inc. H0404700RevD 1404 E E