HomeMy WebLinkAboutVariable-Speed Pumps�JandVa
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MAR 27'010
ST. Lucie County, Permitting
INSTALLATION AND
OPERATION MANUAL
ENGLISH I FRAN(;AIS I ESPANOL
0
Jandy Pro Series
VS FloPrOTM Series
Variable -Speed Pumps
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and
qualified in pool equipment by the jurisdiction in which the product will be installed where such state
or local requirements exist. The maintainer must be a professional with sufficient experience in pool
equipment installation and maintenance so that all of the instructions in this manual can be followed
exactly. Before installing this product, read and follow all warning notices and instructions that accompany
this product. Failure to follow warning notices and instructions may result in property damage, personal
injury, or death. Improper installation and/or operation will void the warranty.
• Improper installation and/or operation can create unwanted electrical hazard which can
cause serious injury, property damage, or death.
ATTENTION INSTALLER - This manual contains important. information about the
installation, operation and safe use of this product. This information should be given to
the owner/operator of this equipment.
u / 1
aomac
Page 2 Jandy® Pro Series VS HoProTM Series Variable -Speed Pump I Installation & Operation Manual
Table of Contents
Contents
Section 1. Important Safety Instructions ......... 3
1.1 Safety Instructions .............................................. 3
1.2 Pool Pump Suction Entrapment Prevention
Guidelines.......................................................... 5
Section 2. General Description ....................... 6
2.1 Introduction......................................................... 6
2.2 Description......................................................... 6
Section 3. Installation Information ......................6
3.1
Plumbing............................................................
6
3.2
Electrical Installation...........................................9
3.3
VS FloPro Pump Dip Switch Settings ...............
13
3.4
Auxiliary Load Operation (for VS-FHP2.0) .......
14
3.5
Remove Pump Lid ...........................................
15
3.6
Conduct Pressure Test .....................................
15
Section 4. Operation.......................................15
4.1 Start-up.............................................................15
Section 5. Service and Maintenance.............17
5.1 Routine Maintenance ....................................... 17
5.2 Winterizing the Pump ....................................... 17
Section 6. Troubleshooting and Repair ........ 18
6.1 Service Technician Maintenance ...................... 20
Section 7. Product Specifications and
Technical Data .............................. 21
7.1 Replacement Parts List and Exploded View .... 21
7.2 Exploded Views ................................................ 22
7.3 Performance Curves ........................................ 23
7.4 Physical and Operational Specifications.......... 23
I EQUIPMENT INFORMATION RECORD I
DATE OF INSTALLATION
INSTALLER INFORMATION
INITIAL PRESSURE GAUGE READING (WITH CLEAR FILTER)
PUMP MODEL HORSEPOWER
NOTES:
J
Jandy® Pro Series VS RoR0 Series Variable -Speed Pump I Installation & Operation Manual Page 3
Section 1. Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
1.1 Safety Instructions
All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes.
When installing and using this electrical equipment, basic safety precautions should always be followed, including the
following:
A WARNING
RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY
OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for
wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two
(2) functioning suction outlets. Suction outlet (drain) assemblies and their covers must be certified to the latest
published edition of ANSINASME® A112.19.8, or its successor standard, ANSI/APSP-16.
A WARNING
To reduce the risk of injury, do not permit children to use this product.
A WARNING
To reduce the risk of property damage or injury, do not attempt to change the backwash (multiport, slide, or full
flow) valve position with the pump running.
A WARNING
Jandy Pro Series pumps are powered by a high voltage electric motor and must be installed by a licensed or
certified electrician or a qualified swimming pool service technician.
A WARNING
Due to the potential risk of fire, electric shock, or injuries to persons, Jandy Pro Series pumps must be installed in
accordance with the National Electrical Code® (NEC"), all local electrical and safety codes; and the Occupational
Safety and Health Act (OSHA). Copies of the. NEC may be ordered from the National Fire Protection Association,
470 Atlantic Ave., Boston, MA 02210, or from your local government inspection agency.
A WARNING
RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a branch circuit that is
protected by a ground -fault circuit -interrupter (GFCI). Contact a qualified electrician if you cannot verify that the
circuit is protected by a GFCI. A GFCI should be provided by the installer and should be tested on a routine basis.
To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should
be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to
the pump without the test button being pushed, a ground current is flowing, indicating the possibility of electrical
shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service
representative before using.
A WARNING
Incorrectly installed equipment may fail, causing severe injury or property damage.
Page 4 Jandy®Pro Series VS FloProTM Series Variable -Speed Pump I Installation & Operation Manual
A WARNING
• Do not connect the system to an unregulated city water system or other external source of pressurized water
producing pressures greater than 35 PSI.
• Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury,
or property damage. Be sure all air is out of the system before operating.
A WARNING
To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system
pressurization test.
Local codes may require the pool piping system to be subjected to a pressure test. These requirements are
generally not intended to apply to the pool equipment such as filters or pumps.
Zodiac® pool equipment is pressure tested at the factory.
However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter
and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:
• Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and
secured before testing.
• RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test must NOT EXCEED 100°F (380C).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation.
NOTICE: These parameters apply to Zodiac® equipment only. For non -Zodiac equipment, consult equipment
manufacturer.
A WARNING
Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause filters and other equipment to
fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment.
A CAUTION
Do not start pump dryl Running the pump dry for any length of time will cause severe damage and will void the
warranty.
A CAUTION
This pump is for use with permanently installed pools and may also be used with hot tubs and spas, if so marked.
Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building
such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily
disassembled for storage and reassembled to its original integrity.
A CAUTION
Do not install within an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to
maintain air temperature at less than the maximum ambient temperature rating listed on the motor rating plate.
SAVE THESE INSTRUCTIONS
Jandy® Pro Series VS RoProTM Series Variable -Speed Pump I Installation & Operation Manual aMW Page 5
1.2 Pool Pump Suction Entrapment Prevention Guidelines
A WARNING
SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for
wading pools, shallow pools or spas containing bottom drains, unless the pump is
connected to at least two (2) functioning suction outlets.
i
A WARNING
Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or
operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose.
The following guidelines provide information for pump installation that minimizes risk of injury to users of
pools, spas, and hot tubs:
Entrapment Protection - The pump suction system must provide protection against the hazards of
suction entrapment.
Suction Outlet Covers - All suction outlets must have correctly installed, screw -fastened covers in
place. All suction outlet (drain) covers must be properly maintained. They must be replaced if cracked,
broken, or missing. Drain covers must be listed/certified to the latest published edition of ANSI®/ASME®
A112.19.8 or its successor standard, ANSI/APSP-16. The pool must be shut down and bathers must be
restricted from entering the pool until any cracked, broken, or missing drain covers are replaced.
Number of Suction Outlets Per Pump - Provide at least two (2) hydraulically -balanced suction outlets,
with covers, as suction outlets for each circulating pump suction line. The centers of the suction outlets
(suction outlets) on any one (1) suction line must be at least three (3) feet apart, center to center. See
Figure 1.
The system must be built to include at least two (2) suction outlets (drains) connected to the pump
whenever the pump is running. However, if two (2) suction outlets run into a single suction line, the
single suction line may be equipped with a valve that will shut off both suction outlets from the pump.
The system shall be constructed such that it shall not allow for separate or independent shutoff or
isolation of each drain. See Figure 1.
Additional pumps can be connected to a single suction line as long as the requirements above are met.
Water Velocity - The maximum water velocity through the suction outlet assembly and its cover for any
suction outlet must not exceed the suction outlet assembly and its cover's maximum design flow rate.
The suction outlet (drain) assembly and its cover must comply with the latest version of ANSI®/ASME®
A112.19.8, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas,and Hot
Tubs, or its successor standard, ANSI/ASME APSP-16.
Testing and Certification - Suction outlet covers must have been tested by a nationally recognized
testing laboratory and found to comply with the latest published edition of ANSI/ASME A112.19.8 or
its successor standard, ANSI/APSP-16, the standard for Suction Fittings For Use in Swimming pools,
Wading Pools, Spas, and Hot Tubs.
Fittings - Fittings restrict flow; for best efficiency use fewest possible fittings (but at least two (2) suction
outlets).
Avoid fittings that could cause an air trap.
Pool cleaner suction fittings must conform to applicable International Association of Plumbing and
Mechanical Officials (IAPMO) standards.
Page 6 Jandy® Pro Series VS FloProw Series Variable -Speed Pump I Installation & Operation Manual
3 Feet
published edition of
Listed/Certified to latest
ANSI®/ASME®A112.19.8, or its
published edition ofANSI/ASME
successor standard,
At12.19.8, or its successor
ANSI/APSP-16.
standard, ANSI/APSP-16.
Anti -entrapment
Anti -entrapment
Cover/Grate or Suction Fitting,
Cover/Grate or Suction Fitting,
Screw -fastened to \
No Valves between
Screw -fastened to
Main Drain Sump
Main Drain Sump 1
Tee and Main Drains
Suction Outlet - I I
Suction Outlet
T-
(Main Drain)
(Main Drain)
I}_
Valves OK between1
Pump
Pump and Tee
Figure 1. Number of Suction Outlets Per Pump
Section 2. General Description
2.1 Introduction
This manual contains information for the proper
installation, operation, and maintenance of Jandy Pro
Series VS FloPro variable -speed pumps. Procedures
in this manual must be followed exactly. To obtain
additional copies of this manual, contact Zodiac®
Customer Service at 800.822.7933. For address
information, see the back cover of this manual.
2.2 Description
The VS F1oPro is a variable -speed pump that can be
run from 600 RPM to 3450 RPM. When connected to
the JEP-R controller, up to eight (8) speed settings may
be programmed and recalled. This allows you to select
the most appropriate speed for your application. Even
more versatile programming is possible when you use
an AquaLink® RS, AquaLink PDA, or AquaLink Z4
controller.
The pump is driven by a variable speed ECM
(Electronically Commutated Motor) directly attached to
the pump impeller. The motor spins the impeller which
forces water to flow through the pump. As the speed of
the motor is varied the flow through the pump is also
varied. The adjustable flow rate allows for optimization
of flow during the varying pump cycle requirements. As
a result the energy efficiency of the pump is maximized
resulting in cost savings to the pool owner while also
helping to save the environment.
Section 3. Installation Information
3.1 Plumbing
Preparation Information
1. Upon receipt of the pump, check the carton for
damage. Open the carton and check the pump for
concealed damage, such as cracks, dents or a bent
base. If damage is found, contact the shipper or
distributor where the pump was purchased.
2. Inspect the contents of the carton and verify that all
parts are included, see Section 7.1, Replacement
Parts List and Exploded View.
Pump Location
1. Zodiac Pool Systems, Inc. recommends installing
the pump within one (1) foot (30 cm) above water
level. The pump should not be elevated more than
five (5) feet above the water level of the pool.
NOTE The pump is NSF -certified as being able to prime at
heights up to 10 ft above the water level. However, to
achieve better self -priming, install the pump as close as
possible to the water level of the pool.
2. If the pump is located below water level, isolation
valves must be installed on both the suction and
return lines to prevent back flow of pool water
during any routine or required servicing.
NOTE When the pool equipment is located below the
pool surface a leak can result in large scale water
loss or flooding. Zodiac Pool Systems, Inc., cannot be
responsible for such water loss or flooding or damage
caused by either occurrence.
3. Install the pump such that any disconnecting means
and/or junction boxes for power connection are
within sight of the pump and at least five (5) feet
horizontally from the edge of the pool and/or spa.
Choose a location that will minimize tums in the
piping.
Jandy® Pro Series VS RoProTM Series Variable -Speed Pump I Installation & Operation Manual Page 7
Figure 2. Typical Piping Installation
NOTE In Canada, the minimum distance maintained from
the edge of the pool and/or spa as noted above must be
3 meters (10 feet), as required by the Canadian Electrical
Code (CEC, CSAC22.1).
4. The pump must be placed on a solid foundation that
will not vibrate. To further reduce the possibility of
vibration noise, bolt the pump to the foundation, or
place it on a rubber mat.
NOTE Zodiac Pool Systems, Inc. recommends bolting the
pump directly to the foundation.
5. The pump foundation must have adequate drainage
to prevent the motor from getting wet. Protect the
pump from the rain and sun.
6. Proper ventilation is required for the pump to
operate normally. All motors generate heat that
must be removed by providing proper ventilation.
7. Provide access for future services by leaving a clear
area around the pump. Allow plenty of space above
the pump to remove the lid and basket for cleaning.
8. If the equipment is in a potentially dark area,
provide adequate lighting.
Pipe Sizing
Suction Pipe
When the pump is located up to 50 feet (15 m) from the
pool, the recommended minimum pipe size for the suction
side of the pump is two (2) inches (5 cm). For suction
lengths greater than 50 feet. See Table 1.
Discharge Pipe
When the pump is located up to 50 feet (15 m) from
the pool, the recommended minimum pipe size for the
discharge side of the pump is two (2) inches (5 cm). For
discharge lengths greater than 50 feet. See Table 1.
Installation Recommendations
1. To help prevent difficulty in priming, install the
suction pipe without high points (above inlet
of pump - inverted "U"s, commonly referred to
in plumbing as an airlock) that can trap air. For
installations of equipment up to 100 feet (30 m)
from the water, refer to Table 1, the pipe sizing
chart. For installations of equipment more than 100
feet (30 m) from the water, the recommended pipe
size must be increased to the next size.
Table 1. Pipe Sizing Chart for Schedule 40 PVC
Pipe Size
Maximum Flow
Maximum Flow
Suction
Discharge
(6 feet per second)
(8 feet per second)
1%"
37 GPM (140 LPM)
50 GPM (189 LPM)
(38 mm)
2" (51 mm)
62 GPM (235 LPM)
85 GPM (322 LPM)
2'/i'
88 GPM (333 LPM)
120 GPM (454
(64 mm)
I
I LPM)
3"
136 GPM (515
184 GPM (697
(76 mm)
LPM)
LPM)
4"
234 GPM (886
313 GPM (1185
I
(102 mm)
LPM)
LPM)
2. VS FloPro Pumps come equipped with unions on
both the suction and discharge ports. This feature
simplifies installation and service and eliminates
the possibility of leaks at threaded adapters.
3. The VS FloPro Pump must be connected to at least
two (2) hydraulically -balanced main drains for each
pool pump suction line. Each drain (suction outlet)
assembly must be provided with covers and must be
listed or certified to the latest published edition of
ANSI®/ASN4E®A112.19.8, or its successor standard,
ANSI®/APSP-16. The suction fittings of the main
drains must be at least three (3) feet (1 m) apart or at
different planes. The suction fittings can be a drain
and skimmer, two (2) drains, two (2) skimmers, or a
Page 8 4410EMILJandye Pro Series VS FloProm Series Variable -Speed Pump I Installation & Operation Manual
VS FloPro with Small Base
O s
o
No Base Required
Option Hayward® Super Pumps Pump
1 Pentairs SuperFlos Height
Sta-RitesSuperMaxs siae0e
Height
Small Base
Option Hayward SuperIP
2 Jandy PlusHP by Zodiac®
Jandy Max HP by Zodiac
Small Base with Spacers
Option I irs Whispe Sta-R1_1L1_I__L_-J
3 Sta-RitesDyna-GlaIasTM
Small Base +largo Base
Sta-Rite Max-E-Pros
Option Sta-Rite Dum-Glass
4* Sta-Rite Dura-Glas II
Sta-Rite Max-E-Glass 'Optional
(OrderR0546400)
Figure 3. VS FloPro Pump and Base Options
skimmer with an equalizer line installed. Check the
local codes for proper installation.
NOTE To prevent entrapment, the system must be built so
it cannot operate with the pump drawing water from only
one (1) main drain. At least two (2) main drains must be
connected to the pump when it is in operation. However, if
two (2) main drains run into a single suction line, the single
suction line may be equipped with a valve that will shut off
both main drains from the pump.
4. The piping must be well supported and not forced
together where it will experience constant stress.
5. Always use properly sized valves. Jandy Pro Series
Diverter Valves and Ball Valves typically have the
best flow capabilities.
6. Use the fewest fittings possible. Each additional
fitting has the effect of moving the equipment
farther away from the water.
NOTE If more than ten (10) suction fittings are needed, the
pipe size must be increased.
7. Every new installation must be pressure tested
according to local codes.
Replacement of Existing Pump
Jandy Pro Series VS FloPro pumps can easily replace
several other pumps: the Hayward Super Pump,
Hayward Super Il, Pentair SuperFlo, Pentair WhisperFlo,
Jandy Pro Series, PIusHP (PHP), Jandy Pro Series
MaxHP (MHP), Sta-Rite Dura-Glas, Sta-Rite Dura-Glas
Il, Sta-Rite Dyna-Glas, Sta-Rite Max-E-Glas, Sta-Rite
Max-E-Pro, and Sta-Rite SuperMax.
To replace the Pentair WhisperFlo, Jandy Pro Series
PHP, or Jandy Pro Series MHP, use the VS F1oPro's
adjustable base. The VS FloPro base (and its spacers)
increase the total height of the pump and the height of
the suction side of the pump. See Table 2 and Figure 3.
Jandy® Pro Series VS RoProTM Sedes Variable -Speed Pump I Installation & Operation Manual 0 Page 9
Table 2. VS FloPro Dimensions
Suction
pump
Base Configuration
Side
Height
Height
1. Pump without Base
7 3/4"
12 3/4"
(197 mm)
(44 mm)
2. Pump with Base
9"
14"
(229 mm)
(356 mm)
3. Pump with Base and
9 1/4"
14 1/4"
Spacers
235 mm)
(362 mm)
4. Pump with Small + Large
10 7/8"
15 7/8"
Base
276 mm)
(403 mm)
Install Spacers into Small Base
I. Using a hand cutter tool, cut the plastic bars
connecting the top and bottom sets of spacers, as
shown in Figure 4.
2. Push the two (2) top spacers and two (2) bottom
spacers out of the base.
3. Align the pins in the four (4) spacers with the holes
in the base and snap the spacers into place, as
shown in Figure 5.
Figure 4. Cut Sets of Spacers Out of Base
Figure 5. Snap Spacers into Place
3.2 Electrical Installation
Voltage Checks
The correct voltage, as specified on the pump data plate and
Table 3 on page 10 is necessary for proper performance and
long motor life. Incorrect voltage will decrease the pump's
ability to perform and could cause overheating, reduce the
motor life, and result in higher electric bills.
It is the responsibility of the electrical installer to provide
data plate operating voltage to the pump by ensuring
proper circuit sizes and wire sizes for this specific
application.
The National Electrical Code® (NEC®, NFPA-70)
requires all pool pump circuits be protected with a
Ground Fault Interrupter (GFCI). Therefore, it is also
the responsibility of the electrical installer to ensure that
the pump circuit is in compliance with this and all other
applicable requirements of the National Electrical Code
(NEC) and any other applicable installation codes.
A CAUTION
Failure to provide data plate voltage (within 10%)
during operation will cause the motor to overheat and
void the warranty.
Bonding and Grounding
1. In addition to being properly grounded as described
in Electrical Wiring section, and in accordance with
the requirements of the National Electrical Code
(NEC), or in Canada the Canadian Electrical Code
(CEC), the pump motor must be bonded to all metal
parts of the swimming pool, spa or hot tub structure
and to all electrical components and equipment
associated with the pool/spa water circulation
system.
2. The bonding must be accomplished by using a solid
copper conductor, No. 8 AWG or larger. In Canada
No. 6 AWG or larger must be used. Bond the motor
using the external bonding lug provided on the
motor frame.
A WARNING
Always disconnect the power source before working
on a motor or its connected load.
A WARNING
Make sure that the control switch, time clock, or
control system is installed in an accessible location,
so that in the event of an equipment failure or a loose
plumbing fitting, the equipment can be turned off.
This location must not be in the same area as the
pool pump, filter, and other equipment.
A CAUTION
The pump must be permanently connected to a
dedicated electrical circuit. No other equipment,
lights, appliances, or outlets may be connected to the
pump circuit, with the exception of devices that may
be required to operate simultaneously with the pump,
such as a chlorinating device or heater.
Page 10 Jandy® Pro Series VS FloProw Series Variable -Speed Pump I Installation & Operation Manual
Table 3. Recommended Wire Sizes for VS FloPro Pumps
RECOMMENDED MINIMUM,WIRE SIZE FOR VS FLOPRO.PUMPW
0-150 Feet
Distance from Sub -panel
(0.45 metres)
Branch Fuse AMPS
Gauge of Wire
Model
Class: CC, G, H, J, K, RK, or T
Voltage
230 VAC
230 VAC
VS-FHP7.0
15A
12
VS-FHP2.0
20A
10
`Assumes three (3) copper conductors in a buried conduit and 3% maximum voltage loss in branch circuit. All National Electrical Code®
(NEC®) or the Canadian Electrical Code (GSA) and local codes must be followed. Table shows
minimum wire size and branch fuse
recommendations for typical installation.
Figure 6. Bonding the Motor
Electrical Wiring
1. The pump motor must be securely and adequately
grounded using the green screw provided. Ground
before attempting to connect to an electrical power
supply. Do not ground to a gas supply line.
2. Wire size must be adequate to minimize voltage
drop during the start-up and operation of the pump.
See Table 3 for suggested wire sizes.
3. Insulate all connections carefully to prevent
grounding or short-circuits. Sharp edges on
terminals require extra protection. For safety, and to
prevent entry of contaminants, reinstall all conduit
and terminal box covers. Do not force connections
into the conduit box.
NOTE Since the pump is operated by either a variable
speed controller (JEP-R), an AquaLink® RS controller, an
AquaLink Pool Digital Assistant (PDA), or an AquaLink
Z4, the pump will not be turned on until it is turned on
with one of these controllers.
VS FloPro Controller Options
The VS FloPro pump can be operated by one (1) of four
(4) controllers: the JEP-R variable -speed controller, the
AquaLink RS controller (Rev 0 or later), the AquaLink
PDA (Rev 4.0 or later), or the AquaLink Z4. The VS
FloPro variable -speed pump communicates with the
controllers via a four -wire RS-485 interface.
VS-FHP1.0 Controller Installation Options
The VS-FHP1.0 Pump comes pre -configured with
the JEP-R variable -speed controller installed and the
DIP switch settings pre -configured to work with this
controller. Review the following instructions if using
the AquaLink RS, AquaLink PDA, or AquaLink Z4
controller, or if remote mounting the JEP-R.
To install an AquaLink RS controller (Rev O or
later), an AquaLink PDA (Rev 4.0 or later), or an
AquaLink Z4:
1. Remove power from the VS FloPro pump by
disconnecting the high voltage lines or by opening
any breaker to which the VS FloPro pump power is
connected.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
2. Remove the one (1) screw and access cover to
complete electrical connections to the motor.
3. For the VS-FHP1.0, slide dip switches 1 and 2
down to the OFF position, and 5 up to the ON
position. See Figure 7.
Note: VS-FHP1.0 has an additional DIP switch setting 5.
4. Select the desired address(es) for the VS-FHP1.0
pump by setting dip switches 3 and/or 4, as shown in
Section 3.3, VS FloPro Pump Dip Switch Settings.
5. Disconnect the RS485 cable from the 4-pin header on
the pump drive.
Note: Do not cut the cable, or you will lose the ability to return
to the default factory configuration.
6. Connect the new RS-485 cable from the AquaLink
through the available compression fitting and route
the 4-conductor cable through the motor drive
threaded port closest to the connector. Figure 7.
Jandy® Pro Series VS FloProm Series Variable -Speed Pump I Installation & Operation Manual 0 Page 11
7. Connect the other end of the cable to an RS-485
connector on the AquaLink® RS (or multiplexer
interface board), matching wire colors with
connector positions as follows: 1-red, 2-black,
3-yellow, and 4-green. See Figure 7.
8. Restore power to the VS-FHP1.0 pump and verify
the operation of the controller.
9. Refer to the appropriate manual for set up and
operation of the pump: AquaLink RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
H0572300, or AquaLink Z4 Owner's Manual,
H0386600.
AquaLinkO IRS RS485 Connectors
M.
UP
L) '5666666 .0-05
J Li
Connect to
4qual-ink'
MUM
(or Multiplexer
III- - :•- .
• .•• Pump
DIP Switch
0 200 ft 6' m
00
m xi
ax Install distance
or coin
or com
y, .—
Figure 7. Wiring AquaLink RS Controller or
AquaLink PDA to VS-FHP1.0 Pump
VS-FHP1.0 Remote Mounting
The variable -speed controller may be remote mounted
onto a vertical surface that is protected from the
elements.
Follow the directions carefully to maintain the ability
to reinstall the variable -speed controller onto the VS-
FHP 1.0 Pump. Reverse these instructions to complete
the reinstallation. See Figure 8.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
Figure 8. Disconnect Variable -Speed Controller
from VS-FHP1.0 Pump
A WARNING
When determining routing and protection for the
variable -speed controller cabling, ensure that all
National Electrical Code® (NEC®) and all local code
requirements are met. NEC code requirements
prohibit the routing of signal cables in conduits or
raceways that are used for branch, feeder, or service
conductors. NEC also provides direction for building -
to -building routing of signal cables, with regard to
lightening protection.
At the VS-F1]P1.0 pump:
1. Remove power from the VS-FHP1.0 pump by
disconnecting the high voltage lines or by opening
any breaker to which the VS-FHP1.0 pump power
is connected.
2. Lift up the controller cover on its hinges to access
the variable -speed controller.
3. Remove the six (6) screws to disconnect the
variable -speed controller from the controller base
on the VS-FHP1.0 Pump motor.
4. Detach the RS-485 cable connecting the variable -
speed controller user interface to the controller base
on the motor. Do not over extend the cable when
raising the controller away from the motor.
5. Unscrew the four (4) connector terminals and
disconnect the wires of the motor cable assembly.
Note: Do not cut the cable, or you will lose the ability to
return to the default factory configuration.
Page 12 Jandy® Pro Series VS FloProm Series Variable -Speed Pump I Installation & Operation Manual
6. Bundle the loose wire into the pocket of the
controller base. This wire will be used if
reinstalling the variable -speed controller onto the
VS-FHP1.0 Pump.
7. Secure the pocket cover and gasket with six (6)
screws to the variable -speed controller base on the
motor.
8. Remove the one (1) screw and access cover to
complete electrical connections to the motor.
9. Insert the free end of the new RS-485 cable through
the available compression fitting and route the
4-conductor cable through the motor drive threaded
port closest to the connector.
10. Prepare the cable and attach another 4-pin
connector, ensuring the wire colors match Figure 7.
11. Insert the RS-485 connector onto the corresponding
RS-485 connector on the motor PCB.
12. Secure the compression fitting nut around the cable
to secure the motor.
13. Verify the DIP switch settings match Figure 7.
14. Reinstall the access cover with the single screw
removed in step 8.
Follow the instructions in the Variable -Speed Controller
User Interface Installation/Owner's manual (H0412200)
to complete the remote mounting of the controller.
VS-FHP2.0 Controller Installation Options
To install the JEP-R variable -speed controller:
IMPORTANT
The installer must TURN ON switches 1 and 2 at the
VS-FHP2.0 pump when connected to the variable -
speed controller.
NOTE The variable -speed controller part no. is JEP-R.
1. Remove power from the VS-FHP2.0 pump by
disconnecting the high voltage lines or by opening
any breaker to which the VS-FHP2.0 pump power
is connected.
A WARNING
ELECTRICAL SHOCK HAZARD
Tum off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
2. Remove the cover of the VS-FHP2.0 junction box
and feed the RS-485 cable into the fitting.
3. Unplug the RS-485 connector from the VS-FHP2.0
4. Attach the four (4) wires in the RS-485 cable to
the RS-485 connector. Match the wire colors with
the positions on the connector: 1- red, 2- black, 3-
yellow, and 4- green. See Figure 9.
5. Insert the RS-485 connector back into the VS-
FHP2.0.
6. For the VS-FHP2.0, slide dip switches I and 2 up,
so they are in the ON position, and slide switches
3 and 4 down, so they are in the OFF position. See
Figure 9.
Figure 9. Wiring Variable -Speed Controller (JEP-R)
to VS-FHP2.0 Pump
7. Connect the other end of the cable to the controller.
Match the colors of the wires with the appropriate
connector positions as follows: 1- red, 2- black, 3-
yellow, and 4- green.
8. Restore power to the VS-FHP2.0 pump and verify
the operation of the controller.
9. Refer to the Variable -Speed Controller Owner's
Manual, H0412200, to operate the pump.
To install an AquaLink® RS controller (Rev O or
later), an AquaLink PDA (Rev 4.0 or later), or an
AquaLink Z4:
1. Remove power from the VS-FHP2.0 pump by
disconnecting the high voltage lines or by opening
any breaker to which the VS-FHP2.0 pump power
is connected.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
Jandy® Pro Series VS HoN0 Series Variable -Speed Pump I Installation & Operation Manual Page 13
2. For the VS-FHP2.0, slide dip switches 1 and 2
down to the OFF position. See Figure 10.
3. Select the desired address(es) for the VS-FHP2.0
pump by setting dip switches 3 and/or 4, as shown in
Section 3.3, VS FloPro Pump Dip Switch Settings.
4. Connect the other end of the cable to an RS-485
connector on the AquaLink® RS (or multiplexer
interface board), matching wire colors with
connector positions as follows: 1-red, 2-black,
3-yellow, and 4-green. See Figure 10 and read
Section 3.3.
5. Restore power to the VS-FHP2.0 pump and verify
the operation of the controller.
6. Refer to the appropriate manual for set up and
operation of the pump: AquaLink RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
H0572300, or AquaLink Z4 Owner's Manual,
H0386600.
Figure 10. Wiring AquaLink RS Controller or
AquaLink PDA to VS-FHP2.0
Figure 11. DIP Switch access cover on VS-FHP1.0
Motor
3.3 VS FloPro Pump Dip Switch Settings
As shown in Figures 7, 9, 10 and 11, the 4- or 5-position
dip switch is located at the rear of the VS FloPro pump.
This dip switch serves two (2) functions: it selects the
pump address, and it determines what type of controller
will be used with the pump.
Table 4. VS-FHP1.0 Dip Switch Settings
Switch
1
Switch
2
Switch
5
Controller
ON
ON
ON
Factory Default
OFF
OFF
ON
AquaLink RS, AquaLink
PDA, or AquaLink Z4
ON
ON
ON
Variable Speed Controller
Switch
3
Switch
4
Pump Address
OFF
OFF
PUMP 1 (Factory Default)
ON
OFF
PUMP
OFF
ON
PUMP3
ON
ON
PUMP4
Table 5. VS-FHP2.0 Dip Switch Settings
Switch
1
Switch
2
Controller
OFF
OFF
Factory Default
OFF
OFF
AquaLink RS, AquaLink PDA, or
AquaLink Z4
ON
ON
Variable Speed Controller
Switch
3
Switch
4
Pump Address
OFF
OFF
PUMP 1 (Factory Default)
ON
OFF
PUMP 2
OFF
ON
PUMP 3
ON
ON
PUMP
Page 14 Jandys Pro Series VS FloPronu Series Variable -Speed Pump I Installation & Operation Manual
3.4 Auxiliary Load Operation (for VS-
FHP2.0)
The VS-FHP2.0 is equipped with a terminal bar that
provides user access to a built-in Auxiliary Load relay
contact. This normally -open, dry contact is activated
under certain operating conditions and is primarily
intended to be used to control external devices that
require system water flow for proper functioning, such as
heaters, booster pumps, salt water chlorinators, etc.
See Figures 9 and 10 for compartment's location details.
An access cover with Phillips -head screw must be
removed before proceeding.
Auxiliary Load Connection Requirements
A WARNING
ELECTRICAL SHOCK HAZARD
Due to the potential risk of fire, electric shock,
or injuries to persons, Zodiacs Pumps must be
installed in accordance with the National Electrical
Code® (NEC®), all local electrical and safety codes,
and the occupational Safety and Health Act (OSHA).
Copies of the NEC may be ordered from the National
Protection Association, 470 Atlantic Ave., Boston,
MA 02210, or from your local government inspection
agency.
In Canada, Zodiac Pumps must be installed in
accordance with the Canadian Electrical Code
(CEC).
Note: The Auxiliary Load relay contacts are rated at
230V/11A RMS. Please ensure the requirements of the
equipment to be connected to the Auxiliary Load do not
exceed this rating.
r111s
0 6 _ O L2 L1 L1
0 0 t (Black) 230V
Power
L2 Source
(Red or
Black)
Earth
L2
(Red or Black)
Earth 230V
Auxiliary
Load
Note: In this configuration, it is Important to wr ly the shared
power source is adequately rated to service both the pump
and the auxiliary equipment.
1 i
6
) LRL
0
_
Ld
0 0
-
(Black) 230V
o
e
C
Power
�,
L2 Source
Black)
Earth
Line
115V (Black)
Power
Source Neutral
(white)
Line
(Black)
Earth
115V
Auxiliary
Load
Figure 13. 115V Auxiliary Load, Separate Power
Sources Wiring Diagram
u 6 _ 0 L2 L7 x L7
u 00 (Black) 230V
LL S Power
g Lz Source
(Red or
Black)
Earth
L1
230V (Black)
Power
Source L2
(Red or Black) Line
(Black)
Earth 230V
Auxiliary
Load
Figure 14. 230V Auxiliary Load, Separate Power
Sources Wiring Diagram
Auxiliary Load Operation Characteristics
Auxiliary Load relay contact activation is speed -
dependent, and behaves as follows:
Contact Closure
From a stopped condition, there is a three -minute delay
before the Auxiliary Load contact is closed when the
motor speed reaches and maintains a speed of at least
1725 RPM.
From a running condition at below 1725 RPM, there is
a five -second delay before the Auxiliary Load contact
is closed when the motor speed reaches and maintains a
speed of at least 1725 RPM.
Figure 12. 230V Auxiliary Load, Shared Power
Source Wiring Diagram
Jandy® Pro Series VS RoPro' Series Var ableSpeed Pump 1 Installation & Operation Manual AmPlogV Page 15
Contact Opening
If the pump speed is below 1725 RPM, the Auxiliary
Load contact is opened. Contact openings are always
immediate.
3.5 Remove Pump Lid
1. Make sure that the pump is turned off.
2. Make sure that the switch to the circuit breaker that
powers the pump motor is turned off.
A WARNING
ELECTRICAL SHOCK HAZARD
Turn off all switches and the main breaker in the variable -
speed pump electrical circuit before starting the procedure.
Failure to comply may cause a shock hazard resulting in
severe personal injury or death.
A WARNING
ELECTRICAL SHOCK HAZARD
Due to the potential risk of fire, electric shock,
or injuries to persons, Zodiac@) Pumps must be
installed in accordance with the National Electrical
Code® (NEC®), all local electrical and safety codes,
and the occupational Safety and Health Act (OSHA).
Copies of the NEC may be ordered from the National
Protection Association, 470 Atlantic Ave., Boston,
MA 02210, or from your local government inspection
agency.
In Canada, Zodiac Pumps must be installed in
accordance with the Canadian Electrical Code
(CEC).
3. Make sure all necessary isolation valves are closed
to prevent pool water from reaching the pump.
4. Following the markings on the locking ring, turn
the ring counter -clockwise until the `START'
markings align with the ports. See Figures 15 and
16.
5. Carefully remove the lid with locking ring.
3.6 Conduct Pressure Test
A WARNING
When pressure testing a system with water, air
is often trapped in the system during the filling
process. This air will compress when the system is
pressurized. Should the system fail, this trapped air
can propel debris at a high speed and cause injury.
Every effort to remove trapped air must be taken,
including opening the bleed valve on the filter and
loosening the pump basket lid while filling the pump.
A WARNING
Trapped air in the system can cause the filter lid
to be blown off, which can result in death, serious
injury, or property damage. Be sure all air is properly
purged out of the system before operating. DO NOT
USE COMPRESSED AIR TO PRESSURE TEST OR
A WARNING
ELECTRICAL SHOCK HAZARD
Do not pressure test above 35 PSI. Pressure
testing must be done by a trained pool professional.
Circulation equipment that is not tested properly
might fail, which could result in severe injury or
property damage.
A WARNING
When pressure testing the system with water, it is
very important to make sure that the pump basket lid
is completely secure.
1. Fill the system with water, using care to eliminate
trapped air.
2. Pressurize the system with water to no more than
35 PSI.
3. Close the valve to trap pressurized water in the
system.
4. Observe the system for leaks and/or pressure decay.
5. If there are lid leaks, repeat this procedure. For
Zodiac Technical Support, call 800.822.7933. In
Canada, call 1-888-647-4004.
Section 4. Operation
4.1 Start-up
A CAUTION
Never run the pump without water. Running the
pump "dry' for any length of time can cause severe
damage to both the pump and motor and will void
the warranty.
If this is a new pool installation, make sure all piping
is clear of construction debris and has been properly
pressure tested. The filter should be checked for
proper installation, verifying that all connections and
clamps are secure according to the manufacturer's
recommendations.
A WARNING
To avoid risk of property damage, severe personal
injury or death, verify that all power is turned off
before starting this procedure.
Page 16 Jandy® Pro Series VS HoProT Series Variable -Speed Pump I Installation & Operation Manual
Figure 15. O-ring in Lid Assembly
Figure 16. Exploded View of Pump
1. Release all pressure from the system and open the
filter pressure release valve.
2. Depending on the location of the pump, do one of
the following:
- If the pump is located below the water level of the
pool, open the filter pressure release valve to prime
the pump with water.
- If the pump is located above the water level of the
pool, remove the lid and fill the basket with water
before starting the pump.
3. Prior to replacing the lid, check for debris around
the lid o-ring seat. Debris around the lid o-ring seat
will cause air to leak into the system and will make
it difficult to prime the pump.
4. Hand -tighten the lid to make an air tight seal. Do
not use any tools to tighten the lid: hand -tighten
only. Make sure all valves are open and the unions
are tight.
5. Restore power to the pump. Then turn on the pump
by following the instructions in the appropriate
manual: Variable -Speed Controller Owner's
manual, H0412200, AquaLink® RS Owner's
Manual, 6593, AquaLink PDA Owner's Manual,
H0572300, or AquaLink Z4 Owner's Manual,
H0386600.
6. Once all the air has left the filter, close the pressure
release valve.
7. The pump should prime. The time it takes to prime
will depend on the elevation and length of pipe
used on the suction supply pipe. See Installation
Recommendations in Section 3.1 for proper
elevation and pipe size.
The default priming speed is 2750 RPM. The pump
will take approximately 14-15 minutes to prime at
this priming speed when the pump is located 10 feet
above the pool water. If priming speed is adjusted
to 3450 RPM, the pump should prime within 6
minutes at 10 feet above the water level.
NOTE The pump is NSF -certified as being able to prime at
heights up to 10 ft above the water level. However, to
achieve better self -priming, install the pump as close as
possible to the water level of the pool.
8. If the pump does not prime and all the instructions
to this point have been followed, check for a
suction leak. If there is no leak, repeat Steps 2
through 7.
9. For technical assistance, call Zodiac® Technical
Support at 800.822.7933. In Canada, call 1-888-
647-4004.
Jandya Pro Series VS FloProTM Series Variable -Speed Pump I Installation & Operation ManualAMMEW Page 17
Section 5. Service and
Maintenance
A CAUTION
To avoid damage to the plastics, do not use lubricant
or sealant on the o-ring. Only soapy water should be
used to install and lubricate the o-ring.
5.1 Routine Maintenance
Inspect the pump debris tray basket for debris by looking
through the clear pump lid. Remove any debris, because
as debris accumulates, it will begin to block the flow
of water through the pump. Keep the basket clean to
improve the performance of the pump.
5.2 Winterizing the Pump
1. Turn off the power to the pump. If the pump is I
located below the water level, close the isolation
valves on the suction and discharge sides of the 2
pump to prevent backflow of water.
2. Turn the lid's locking ring counter -clockwise until
'START aligns with the ports. Carefully remove the
lid. (A tool may used for leverage.)
A CAUTION
A misaligned basket will cause the lid to be
improperly seated, allowing an air leak, which could
result in pump damage.
3. Lift the basket out of the pump.
4. Dispose of the debris and thoroughly clean the
basket, making sure all the holes are open. Using
a garden hose, spray the basket from the outside to
help clear the holes. Remove any remaining debris
by hand.
5. Replace the basket in the pump by aligning the
opening with the suction pipe. If aligned properly,
the basket will drop easily into place. Do not force
it into place.
6. Remove the lid seal and remove debris around the lid
seal seat, as this can allow air to leak into the system.
Clean the lid seal and place it on the lid.
7. Replace the lid with locking ring. Hand -tighten the
lid to make an air -tight seal. Do not use any tools to
tighten the lid: (rand -tighten only.
8. Verify that all valves have been returned to the
proper position for normal operation.
9. Open the pressure release valve on the filter, and
make sure it is clean and ready for operation.
10. Turn on the power to the pump. Once all the air has
been evacuated from the filter, close the pressure
release valve.
A CAUTION
The pump must be protected when freezing
temperatures are expected. Allowing the pump
to freeze will cause severe damage and void the
warranty.
A CAUTION
Do not use antifreeze solutions in the pool,
spa, or hot tub systems! Antifreeze is highly toxic.
and may damage the circulation system. The only
exception to this is Propylene Glycol. For more
information, see your local pool/spa supply store or
contact a qualified swimming pool service company.
Drain all water from the pump, system equipment,
and piping.
Remove the two (2) drain plugs. Store the drain
plugs in a safe location and reinstall them when
the cold weather season is over. Ensure drain plug
o-rings are not misplaced.
Keep the motor covered and dry. Do not cover
the pump with plastic, because this will create
condensation that will damage the pump.
NOTE Zodiac Pool Systems, Inc. recommends having
a qualified service technician or electrician properly
disconnect the electrical wiring at the switch or junction
box. Once the power is removed, loosen the two (2)
unions and store the pump indoors. For safety, and to
prevent entry of contaminants, reinstall all conduit and
terminal box covers.
4. When the system is reopened for operation,
have a qualified technician or electrician make
sure all piping, valves, wiring and equipment
are in accordance with the manufacturer's
recommendations. Pay close attention to the filter
and electrical connections.
5. The pump must be primed prior to starting. Refer to
Section 4.1, Start-up.
Page 18 Jandy® Pro Series VS FloProT Series Variable -Speed Pump I Installation & Operation Manual
Section 6. Troubleshooting and Repair
Zodiac® strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump
system. To locate a qualified technician, check your local yellow pages or visit www.zodiacpoolsystems.com or www
zodiacpoolsystems.ca and click on "Dealer Locator."
Symptom
Possible Cause/Solution
The cleaning/circulating
Verify that skimmer baskets, pump basket and other screens are clean. Clean as
system is not operating
necessary.
correctly.
Check filter and clean as necessary.
Check valve positions. Adjust as necessary.
NOTE Multiple pieces of equipment operating at one time (for example, waterfalls,
spa jets, and surface returns) will affect the proper operation of the cleaning system.
Check the cleaning system manual to ensure that the system is adjusted according to
the manufacturer's recommendations.
Bubbles are present in the
Air is in the system. Check the pool or spa water level to ensure that it is at the
pump basket.
proper level and air is not being drawn into the suction piping. If the water is at the
normal level, turn off the pump. Turn the lid's locking ring counter -clockwise until
'START' aligns with the ports. Remove the lid and check for debris around the lid seal
seat OR improper installation of the lid seal, as either condition will allow air to leak
into the system. Clean the lid seal and replace it on the lid. Replace the lid on the
pump housing. Align 'START' with the ports and turn the locking ring clockwise until
'LOCKED' aligns with the ports. Hand -tighten the lid to make an air -tight seal. Do not
use any tools to tighten the lid. Turn the pump back on.
Air leaks are still present.
Check the suction side piping union. While the pump is running, try to tighten the
union. If this does not stop the air leak, turn off the pump. Loosen both unions and
slide the pump out of the way. Remove, clean, and re -install both union o-rings.
Reposition the pump next to the piping and secure the union nuts to the pump. With
clean union o-rings, hand -tightening of the unions should create a seal. If the unions
still do not seal, gently tighten with a large pair of tongue -and -groove pliers.
Do not over -tighten.
There is no air in the
It is possible that debris is caught in the pump impeller. The pump impeller moves the water,
system, but the pressure is
and the vanes in the impeller can become blocked with debris. See Section 6.1, Service
still low.
Technician Maintenance and Blocked Impeller, in this manual for more information.
There is no debris blocking
The pump impeller and diffuser are showing signs of normal wear. Have a qualified
the impeller and the
service technician check the impeller and diffuser and replace as necessary.
pressure is still low.
If the pump is part of a relatively new installation, it could be an electrical problem.
Contact a qualified service technician. Have the technician check for loose electrical
connections and check the voltage at the pump motor while it is in operation. The
voltage must be within 10% of the motor's data plate rating. If the voltage is not within
10%, contact a qualified electrician and/or the local power service provider.
Pump seal is leaking air. Have a qualified service technician replace the seal.
The pump is leaking water
This is caused by a damaged or failed mechanical seal. Replace the seal.
between the motor and
pump body.
The pump gets hot and
Make sure that there is adequate room around the motor to circulate air and keep the
shuts off periodically.
motor cool. Have a qualified electrician check for loose connections and check the
voltage at the pump motor while it is in operation. The voltage must be within 10%
of the motor's data plate rating. If the voltage is not within 10%, contact a qualified
electrician and/or the local power service provider.
Jandy® Pro Series VS RoR0 Series Variable -Speed Pump I Installation & Operation ManualAREZEW Page 19
Symptom
Possible Cause/Solution
Pump will not start.
No power to pump.
Make sure pump is properly connected to high voltage. See Section 3.2, Electrical
Installation, in this manual.
Improper low -voltage wiring.
Check low -voltage wiring between pump and controller. Correct if necessary. See
Section 3.2, Electrical Installation, in this manual.
Improper pump address setting.
Make sure that pump dip switches 3 and 4 are set properly for the installation. Both
should be OFF for use with Variable -Speed Controller or set to the proper address
when connected to an AquaLink® RS controller, an AquaLinkPDA, or an AquaLink
Z4. See Section 3.3, VS-FHP Pump Dip Switch Settings, in this manual. Note: VS-
FHP1.0 should always have dip switch setting 5 set to ON for both controllers.
Fault condition exists.
View fault message on controller and correct fault before proceeding. If unsure how
to correct fault, contact Zodiac® Technical Support at 800.822.7933. In Canada, call
1-888-647-4004
Variable -Speed Controller
Incorrect dip switch setting.
LCD is not displaying
information
Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP-R and
both are OFF if the controller is a PDA, AquaLink RS, or AquaLink Z4. See Section
or
3.3, VS-FHP Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 should
pump LEDs are not
always have dip switch setting 5 set to ON for both controllers.
Improper low -voltage wiring.
illuminated.
Check low -voltage wiring between pump and controller. Correct if necessary. See
Section 3.2, Electrical Installation, in this manual.
Controller displays "Pump
Improper low -voltage wiring.
not connected".
Check low -voltage wiring between pump and controller. Correct if necessary. See
Section 3.2, Electrical Installation, in this manual.
Improper pump address set.
Ensure pump dip switches 3 and 4 are set properly for the installation. Both should
be OFF for use with Variable -Speed Controller or set to the proper address when
connected to an AquaLink RS controller, an AquaLink PDA, or an AquaLink Z4. See
Section 3.3, VS-FHP Pump Dip Switch Settings, in this manual. Note: VS-FHP 1.0
should always have dip switch setting 5 set to ON for both controllers.
Fault message appears on
Fault condition exists.
controller display.
View fault message on controller and correct fault before proceeding. If unsure how
to correct fault, contact Zodiac Technical Support at 800.822.7933. In Canada, call
1-888-647-4004
Page 20 191110W Jandy® Pro Series VS FloProm Series Variable -Speed Pump I Installation & Operation Manual
6.1 Service Technician Maintenance
A CAUTION
This pump must be serviced by a professional service technician qualified in pool/spa installation. The following
procedures must be followed exactly. Improper installation and/or operation can create dangerous electrical
hazards, which can cause high voltages to run through the electrical system. This can cause property damage,
serious personal injury, and/or death. Improper installation and/or operation will void the warranty.
Blocked Impeller
A WARNING
Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may
occur if the pump starts while your hand is inside the pump.
1. Turn off the pump. Switch off the circuit breaker to the pump motor.
2. Remove the lid and basket.
3. Look inside the pump for debris. Remove any debris found inside.
4. Replace the basket and lid.
5. Switch on the circuit breaker to the pump motor.
6. Turn on the pump, and see if the problem is solved.
7. If the impeller is still blocked with debris and it is not possible to remove the debris using Steps 2 through 4, the
pump will need to be disassembled in order to access the inlet and outlet of the impeller.
Jandy® Pro Series VS AoProTM Series Variable -Speed Pump I Installation & Operation Manual A111111IFFIR1W Page 21
Section 7. Product Specifications and Technical Data
7.1 Replacement Parts List and Exploded View
To order or purchase parts for Zodiac® pumps, contact your nearest Zodiac dealer. If the Zodiac dealer cannot
supply you with what you need, contact Zodiac Technical Support at 1.800.822.7933, or send an e-mail message to
productsupport@zodiac.com. In Canada, 1-888-647-4004, customerservice PSC@zodiac.com
Key
No.
Description
Order Part No.
1
Motor, Drive, VS-FHP2.0
R0562201
1
Motor, Drive, VS-FHP1.0
R0571000
2
Backplate, (Backplate w/Hardware, Backplate 0-ring & Mechanical Sea])
R0479500
3
Impeller, (Impeller, Screww/O-ring), VS-FHP2.0
R0479605
3
Impeller, (Impeller, Screww/O-ring), VS-FHP1.0
R0479603
4
Diffuser, (Diffuser w/O-ring, Hardware & Backplate 0-ring)
R0479701
5
Mechanical Seal, Carbon and Ceramic (1 Set)
R0479400
6
Pump Body, (Body and Backplate O-ring)
R0479800
7
Motor Mounting Foot
R0479900
8
Lid w/Locking Ring, (Lid w/Locking Ring & Lid 0-ring)
R0480000
9
Pump Debris Filter Basket
R0480100
10
Drain Plug w/ O-ring (Set of 2)
R0446000
11
Tail Piece, O-ring & Union Nut (Set of 2)
R0327301
12
Lid O-ring
R0480200
13
Backplate O-ring
R0480300
14
Tailpiece O-ring (Set of 2)
R0337601
15
Diffuser/Impeller Hardware (Diffuser O-ring, Screws (2), Self Sealing Screw)
R0480400
16
Backplate Hardware (Backplate Hardware & Backplate O-ring)
R0480500
17
Motor Hardware Kit
R0446700
18
Pump Base Kit
R0486700
19
Cover Fan, GEN II Replacement Kit (Hardware, Cover)
R0562400
20
Hardware Speed Drive, GEN II
R0562500
21
Connector, Speed Drive, VS-FHP Pump (4-Pin Connector)
R0660900
22
Cable, RS485, Replacement Kit
R0535100
23
Screw w/O-Ring
R0515400
24
Cover, Large, Speed Drive w/Gasket, GEN II
R0562300
25
Base Spacer, FHP, VS-FHP, Replacement Kit
R0546400
26
Data Cable, Feed Thru
R0501100
27
User Interface Kit, Variable -Speed Pumps
JEP-R
28
Cover, Controller, VS-FHP 1.0
R0571500
29
Fan Cover, VS-FHP1.0
R0571300
30
Access Cover, VS-FHP1.0
R0571400
31
User Interface Screws, VS-FHP1.0
R0571600
32
Conduit Fitting, 112 NPT, VS-FHP1.0
R0501101
33
RearAccess Cover Screw, VS-FHP1.0
R0587600
Page 22 Jandy® Pro Series VS FloProTM Series Variable -Speed Pump I Installation & Operation Manual
7.2 Exploded Views
1-
VS-FHP2.0 Motor
(RO562201)
22
1�
20
11
10
16 (City 6) 14
2,5
t, 15,23�
1 (Qty 4)
19 20 1 0 17 (Qty 4)
(City 3)
19 (Qty
4)
li
3
2, 3, 4, 13
12
14
Lf
4,15
11
4 (Qty 2)
15 (Qty 2)
28
6�M5 31 (Qty 6)
33 27
30 1111111
2
32
29 \
Figure 17. VS FloPro Series Pumps Exploded View
Jandy® Pro Series VS FloPror" Series Var ableSpeed Pump I Installation & Operation Manual ngV Page 23
7.3 Performance Curves
Jandy Pro Series VS FloPro Series Pump
VS-FHP1.0 Performance Curves
43
100
39
90
—
35
80
_
30
4 70
3
_
—
—
-_—
—
—
0
a
`o
0 60
-
-
-
26 e
d
34
0 RPI
Im
m 50
22 i
x
u
N
`m
40
_---___—
170.
a
2
ORP
e
-
e
o
13 d
30
F-
0
20
17
0 RP
10-
—_.
._.__._____.._..--_.
4
100
RP
0
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Flow Rate, Gallons Per Minute, (GPM)
Jandy Pro Series VS FloPro Series Pump
VS-FHP2.0 Performance Curves
43
100
- 39
90
-35
80
m 70
30
3
a
e
50
P8
m 60
—_-
—_
-
m
9
m
S
u
c
N
40
x
17 a
c
25
Orpm
0 30
0
13 a
t-
20
-
-9
SOOrp
10
__....._
.........................................
.4
600
prn
0
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Flow Rate, GallonsMI PM
7.4 Physical and Operational Specifications
Specifications
Model No. '
HP
''Voltage ':
Max Watts
I Pipe Si a v:
Carton Welght'j,
Overc0 Length'A'
VS-FHP1.0
1.0
230 VAC
1,60OW
2 -2'%
46 lbs.
64 cm (25.2-)
VS-FHP2.0
2.0
230 VAC
2,400 W
2'% - 3"
56 lbs.
69 cm (27.2")
7.4.2 Dimensions
n V i G vvneri irrslanmg a purnp, suave a norINTRI r Of TWO iq Teel t3U Cm) Or clearance aDOve me pump Tor removal or me strainer oasKet.
324 mm
12 M."
n
Bolt Holes,
Center to Center
Figure 18. VS-FH137.0 Dimensions
283 min
11 %"
_ 2106 in ma
Front Edge of Union
to Center of Bolt Holes
641 min
26 Y."
L us ETL LISTED
Zodiac Pool Systems, Inc. c Et/ CONFORMS TO
2620 Commerce Way, Vista, CA 92081 uL STD 1081
1.800.822.7933 1 www.ZodiacPoolSystems.com Intertek certified to
CAN/CSA C22.2 0
Zodiac Pool Systems Canada, Inc. No. 108
2115 South Service Road West, Unit 3 Oakville1-61-5W2
wwm
+1 (888) 647-0004 � w.ZodiacPoolSystems.ca.ca
ZODIAC
ZODIAC® isa registered trademark of Zodiac International, S.AS.e., used under kense.
Alltrademarks re(erencedherein are the propedyoltheir respective ovmers.
02013 Zodiac Pool Systems, Ina H0420400Rev C i i