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HomeMy WebLinkAboutRevisions; Change Brand of Roll Up Garage Doors OFFICE.USE ONLY:�p } Q� DATE FILED: O. O • PERMIT# / ��U REVISION FEE: 'ZJr'' .y RECEIPT# PLANNING&DEVELOPMENT SERVICES_ BUILDING&CODE REGULATION DIVISION 2300 VIRGINIA AVENUE FORT PIERCE,FL 34982.5652 (772)462.1553 APPLICATION FOR BUILDING PERMIT REVISIONS. PROJECT INFORMATION LOCATION/SITE ADDRESS: . DETAILED DESCRIPTION OF PROJECT - RE-VISIONS r---=---------=-- -- --- CONTRACTOR INFORMATION: -- - -- - - - - - STATE of FL REG./CERT.#: D �� ST. LUCIE CO CERT.#: BUSINESS NAME: d QUALIFIERS N r. ADDRESS: 5 CITY: -0-to Q STATE: zip:J.? I PHONE(DAYTIME): FAX: OWNER/BUILDER INFORMATION: NAME: ADDRESS: CITY: STATE: ZIP: PHONE(DAYTIME: FAX: ARCHITECT/ENGINEER INFORMATION: NAME: ADDRESS: CITY: STATE: ZIP: PHONE(DAYTIME): FAX: SLCCC: 9/23/09 Revised 06/30/17 ' a C/ a , No. 7768 -STATE.pFcr ;- • ` c • REVISIONS STEEL JAMHS 41/<•' /� rD• '�p1� �6 )� �~ REV DESCRIPTION DATE APPROVAL LH GUIDE MOUNT SHGWN 0A4W— .' ••�•��....$I• .�. :�� — DRA ING.RELEASE 1-31-03 DM Ews7txG CDNCRETE �. A .GUIDE ATTACH,AT TOE 11-13-03 DM DR FILLED BLOCK JAMB H. ADD GUIDE•OPTION 3 4-13-04 DM ry 9� gXLSTING STEEL �4 1/4' .�i'� y' r �� ®�� C NOTE REVISION 6-17-09 CS 5XIS 3A6' N E%tSTiNG STEEL - J D ADDED'T'BRACKET OPTION 1-20-12 4 I/4' SPUJgMH 14 GA NIN EXISTING S7EEL �{• CS TNICKNES (3.448) ixICKNESS 4 1/Y JAt��rO 3 15 WN 3/B.P%V,Ra 12 EC,HAI �'0H`, It� iMILIQ'IESS W/MIN EMBEDMENT OF • f Y - C6BW #L� VINDLDC.K 3,44W� DOOR MOUNTING BRACKET DETAIL IN BASE MATERIAL 'SELF-DRILLING SELF-DRILLING SELF-DRILLING SCREW msmm rnzRnCSCREW l/1-14 X 1' SCREW 1/4-34 X l' 1/4-14%'1.2 l2'dd HA%e l2'O.d MA% a 12'OGMA%11 I (BOTH LOCATIONS)Y CURTAIN 2' CURTAIN .2aCURTAIN CURTAIN1 W]NOLOLKS ATTACH VINBLOCKS ATTACH WINDL13CKS ATTACH3/8' VINDLOCKS ATTACH 3/G• 3/8'' WITH 2 EACH 9/16.0 WITH 2 EACH 3/16.0 3/8•WITH 2 EACH 3/16.0 WITH 2 EACH 3/16.0 RIWETS-2DJC CDAIEIIRIVETS-ZINC COATEDRIVETS-ZINC COATED RIVELS-ZINC FJZoVINDLOCK 2 EVERY OTHER VIN➢LOCK 2 EVERY OTHER OPENINGVI➢TH CORRUGATION CORRUGATION 2 EVERY 07NER 4 I/2' W(NDLOCK 2EVERYOTFER �I• 'I-'', ` CORRUGATION .CURTAINSHEET CORRUGATION WIDTH♦4- OPTION 1 OPTION 3 OPT ON 2 CONCRETE/FILLED BLOCK JAMBS RM GUIDE MOUNT SHOWN ' Ai1N A6S'I VITH iYY X37 KSI DALV.STEL.IN ACCGitIWICE Q� O V1TM ASTM Am 090 SITE YIN TIWFE 3/8• POVEDS VII+217—1 VY+217 U'I-Fl Vy r217(PLF) Vy 4217 WLF) , ME-73IILDIBC/iZIR IN ry d CUICRETE DR THREE 3/0• !Try STEM TNRU WIn INTO WN 1/8• p STEL f C OSTRG'PAI MAS AB Y FILL CRL VRS00 PSI GRDUT. Vx+IDII(PLF) Vx 1011(PLF) - •Vx'41DU1 CPLF) EYRIIND LII-at Vx-11132(PLF) CURTAIN Vx-1182 BL2 CURTAIN Vx.-11B2'(PLF) CURTAIN CURYAIN Vx-1031(PLF) Iuoe V.-1182(PLF) Vy-247(PLF) Vy-247(PLF) Vy-247(PLF) Vy-247(PIS) •• UPTAIN 1 OPTION 3 OPTION 2 CONCRETE/FILLED BLOCK JAMBS SUPERIMPDSEO'LOAD TIIAGRAM RH GUIDE MOUNT SHOWN GENERAL NOTES 1. THIS ROLL-UP DOOR SYSTEM IS DESIGNED 1N ACCORDANCE WI7H,THE'FLORIDA 9, ANCHOR'NOTES- BUILDING CODE AND INTERNATIONAL BUILDING CODE.THE REQUIRED DESIGN WIND A, 'EHBEDMENT'LENGTH DOES NOT INCLUDE STUCCO FINISH. PRESSURES FOR A DOOR IN ANY PARTICULAR BUILDING SHALL BE'DETERMINEO IN '-B. PER.HOLLOW MASONRY,FILL ALL CELLS 8 ANCHOR WITH 2500 PSI GROUT, ACCORDANCE WITH SECTION 1609 OF THE FEC.IN CGDE•,IURUSDIGTIONS-:9UTSIDE G ANCHORS SHALL BE INSTALLED IN ACCORDANCE VITH MANUFACTURER'S OF. FLORIDA.REQUIRED DESIGN WIND PRESSURES MAY HE DETERMINED IN ACCORDANCE .SPED7FICATIONS: WITH SE'THIN 1609 OF THE IBC OR VITH T14E L13CAL'BUILDING'COVE IN FFFECT FOR .. IrimN•1-Nn N+rnr.'xoACiG'* FOR THE SPECIFIC LOCATION3/16• S SiiNCi ANLL 10. BEER-71PERA72ON-TYPE 70 BE PUSH-UP,HAND CHAIN 0R ELECTRIC, axAos�vRnxwr-PRIME PAw1Eo 2. THIS ROLL-UP DOOR HAS BEEN SUCCESSFULLY TESTED ACCORDING TO THE UNIFORM STATIC AIR PRESSURE TEST PER ASTH E330 AND ANSI/DASKN 30B'.TO SAFELY RESIST ll• GUIDE'TO.JAMR•ATTACHMENT FASTENERS BEGIN 41 FROM FLOOR AND END 4" A POSITIVE AND NEGATIVE WIND LOAD AS NOTED BELOW.A TEST LOAD OF 1.5% DELOV•THE TOP:OF WALL'OPENING. THREE 3/D' POWERS DESIGN LOAD HAS SEEN USED. vEBOCi0L1S V/I-I/B• 12. .7EST'110DR'WALL'OPENING SIZE,121-0' x 8'-0'. Ltc vt(V MIN EIoCKS IN ' c x36.0 STEL T Wu�T.I�IRo�N.Tie• DESIGN LOAD -410 PSF STEEL IF_VE.M NAIDNRY, 3, WIND LOADS FOR BUILDING OPENINGS SHALL BE DETERMINED BY A:PROFESSIONAL TILL CR(.v/xsaa I'Sl rRWf. ENGINEER USING APPROPRIATE WIND SPEED AND DESI[DN CRITERIA-THIS'DOOR' PART NUMBER MAY BE USED WHERE THE DESIGN LOAD MEETS OR E7(CEEDS THE T)ESIGN LOAD 'TIffSE'CON"]) IAL•DOCUMENTS SUBMITTED BY JAMUS CONTAIWINFORMA7ION OF A PROPRIETARY'NATURE .:IAPIUS,IPITERPIATIOPAIAL CORPORATION FOR.'THE BUILDING OPENING, AMI MAY•,)Rtf BC REPkO➢UCE➢'OR USE➢.TD MANUFACTURE ANYTHING IN PART D.111 WHDLE FOR ANY 4, SUPERIMPOSE])•LOADS Wl THE JAMBS FROM TRS.DOOR ARE'DESMIED:41S Vx PURPOSC'IITHER THAN.TRAT VRCH IS NECESSARY FOR PREPARATION)OF DOES IFENGINEERING VITI4GUT MNTERIAI• 134 JANUS INTERNATIONAL BLVD TEMPLE,GA 30179 TIM EXPRESS PERMISSION OF JANUS MACH MAY RECALL DOCUMENTS AT ANY TIME. AND Vy HEREIN. CONTRACTORS SHALL HAVE BUILDINO•ENOINEER VERIFY 770-562-2850/Fax 770-562-2264 ADEQUACY DF BUILDING.STRUCTURE TO RESIST SUPERIMPOSED LOADS Vx,Vy. APPLIED FINIM. ©2012 Jarius Infernational Corporation All Rights Reserved 5, ALL WELDING SHALL BE PERFORMED BY QUALIFIED WELDERS IN ACCORDANCE UNLESS OTHERWISE'.SPECIFIED DIMENSIONS ARE,IN INCHES AND 70LERANCES y WITH 0.11-3,SPECIFICATIONS,LATEST,EDITION, ALL.WELOING:ELECTRODES SHALL ARE) UNIT°F"EATu(E+ CONFORM TO A.V%AS,l GRADE E-70, CERTIFIED WIND LOAD RATED 6 DOORS SHALL BE PROVIDED WITH LOCK MECHANISMS AT THE ODECIMAL FRACTIDNS ANGLES HOLE DIAMETERS APPROVALS DATE OPTION OF THE 26 GA SERIES 3100 DOOR ASSEMBLY 7. ALLDWNEB13LTS AND WASHERS SHALL BE GALVANIZED OR STAINLESS STEEL WITHPL .XX ±,03 f III6 t D`30' UNDER 251 X003 AVN BECKY NELSON 1-31-D3'.. MAX, SIZE 12'-0' X .20'=0/ A MINIMUM TENSILE STRENGTH OF 60 KSI. .XXX f.005 .,•251"'k0 .SOD +D06 CHECKED, SIZE AWING HUMBER B, DESIGN BASED ON CERTIFIED TESTING LABORATORIES,INC., TEST REPORTS -D03 DON MILLS 1-31-03•;;�F� aI N0,CTLA-1024V-1 FOR THROUGH GUIDE ATTACHMENT TO JAMB AND LIVER .500 +,008 ��'-' T 1 O.O NQ CTLA 1194V-1 FOR TOE OF GUIDE ATTACHMENT TO JAMB. -.003 APPROVED, SCALE, sxEErr oi� DON MILLS 1-31-03 NONE 2 2 No. 7768 S_TA TE OF a: .wz: ! DRACKET ATTACHMENT '� y/ REVISIONS CONCRETE/FILLED BLOCK,POWERS WEDGE-DOLT.3/D X 1-3/4'LONG ILII FOR PUSH-UP 4PERRTIONi S-7/e' r �Pr, �d Op�� �++~ . REV DESCRIPTION DATE APPROVAL STEED HEX SCLT.EMS,3/e-16 X 1-iM'LONG FDR HANp CH0.Ik OPERATION•5-5/B' y/ +a £'+ .�{EAD M'q�QUIRED 1.1BB-- FR FOR ELECTR[C OPERATION'7-3/D' a ••ortw+ o A"D X.750 '— DRAWING RELEASE 1-31^03 DM FDR,RIGHOUTSIDE OF CHAIN SHO p-1/9• or i .697 105 CCONC/ILK) A GUIDE ATTACH AT TOE 11-13-03 DM NOTES RIGHT SIDE DRIVE SHOWN '0 p y V AL 'HORIZONTAL OR ♦ l * ill CinOM HEADROOM 90 313 X Stl0 D ADD GUIDE OPTION 3 a-1 -Oa DM MORITWTAL EAHREL ASSFSA ROUND END SLOT HEADROOM �,�+ Jl (STEEL) C NOTE REVISION 6-37-09 CS e-3/4' D-3/d' I 17• 19' 9p' .984 0R NONE WHEN D ADDED.'T'BRACKET OPT]ON 1-20-12 C$ 5-7/8• 12'-0'MAX VAtt OPENING WIDTN 'I.qy •Typ>• PLUG WELDED jy t:?•' - (CLEAR OPENING)— a 2x R.109 -�-T CSTEEL) - •. BID, LADLE p ALL COMPONENTS SHALL HE .,t. Ht g S S C TrD2U 19' 21` 1-•t88 ASTM 8653 STEEL W/MIN a 2 32'O.C.MRX fo'-0• WINDBAR FY=33 KSS GALVANIZED }} PER ASTM A653 G-90 OVER + THRU 10, 2O• 22• 1.500 ..� a•4 +' .- BRACKET 1500 ii'-D• . (•000 a' OVER T— HCAD STOP : �'-' T 0 ' THRU 21' 23' 16'-0' 2AOO 2' OVER OVER t GUIDE TMRU 22• 24' I.I45 I d•-3. —�� STEEL 000 JAM85 18'-0' 1f-""'-"GUIDE _CONCRETE/FILLED BLOCK OVER 0 7/16'PLUG WELD JAMBS IH-0• 23• 25• R i2•D.C.MAX USING 3/8'X 4'POWERS 20'-0'MAX 7HRU WALL 20 D' l WEDGE-BOLT HE GHTG O + GUIDE =/t•xx /22• 2 05!16'H¢E CCLEAR OPENING) CONCRETE/FILLED NORIZp�TAL 5107 p 26 CA BLOCK JAMBS 112 O.G MAX 2' l E 12•tl.C."MAX CURTAIN �� ,2• — SEE DETAIL A —8� OVERALL OPTION I N 2 4'--2 E 12'9 e,lHOLE T OO.C.MAX STEEL JAHHS d U5 N 4-I4 SELF-DRIL IMG SCREWt 204 HOR2ORX OT 2' - R TYP 31' ri 24 GA COTT ON PAR „•__,4' 1 SIDE VIEW STEEL INSIDE ELEVATION AS AKS v/MM OPTION--3---"'fff BOTTOM BAR ASSEMBLY 59 SLIDE I=C2'TIONAL AT EACH END) 12 UN GIG TTT05) GUIDE MOUNTING DETAIL A17'MIN DLUHLE i/�THRU BOLT WIT7i LOCKING LOCATED RT ERCN 1.128 81.632 .�,p LARGE MOUNTING PLATE 1�NTmERa I�Tc'S7Nc�ae y�7 ID• CURTAIN PANEL ,DETAIL A LOCATED i2'MAX DC, T COMMERCIAL (INSTALL ON BOTH JAMBS FOR WINDLOCK BRACKET ATTACHMENT TD STEEL ASTRAGAL STEP PLATC(AT EACH END) JAHHS OF METAL BUILDINGS) ASTM-A653'�GR SO ZINC COATED STEEL PRE-PAINTED WITH'FULL COAT OF PRIMER AND 2•X 1-1/2•X ID3' 90' MATERIAL: G60 BAKED SILICONIZED POLYESTER FINISH COAT hSTiVt STEL653 ANGLE ASTM A653 26 GA CURTAIN DETAIL FY�33 KSI STRUCTURAL STEEL. - BOTTOM BM ASSEMB CONTINUOUS FULL GRADE 50, CLASS i ! CURTAINWIDTH '2S0 THESE CONFIDENTIAL DOCUMENTS SUBMITTED BY JANUT CONTAIN INFORMATION OF.A PROPRIETARY NATURE PART�� JANUS INTERNATIONAL CORPORATION AND.100 2X R.109 PURRPOSE OTHERY HOT ETHAN THATED OR WHICH IS NECES70 TARY AFOiRR REPARATION OF B SRT O OF IENGIN�EERD)GG FORANY MATERIAL, THE EXPRESS PERMISSION OF JANUS WHICH MAY RECALL DOCUMENTS AT ANY TIME. 134!ANUS INTERNATIONAL BLVD TEMPLE,GA 30179 570APPLIED FRDSW 770-562-2850/Fax 770-562-2264 O 2012 Janus International Corporation All Rights Reserved 115 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES AND TOLERANCES uut OF MCASURE, (11 GA) CERTIFIED WIND LOAD RATED 90' DECIMAL FRACTIONS ANGLES HOLE DIAMETERS APPROVALS DATE 26 OA SERIES 3100 DOOR ASSEMBLY +'004 DRAWN 3.036 •XX ±,03 t 1/16 f 0'30' UNDER .251 _•003 BECKY NELSON 1-31-03 MAX' SIZE 12'-0' X 20'-0' XXX t.DDS .251 to '5DD +.006 MB CHECKED, SIZE DRAWING NUEIA R -.003 DON MILLS 1-31-03 T 1 U 0 4 SEE SHEET 2 FOR NOTES OVER .500 +.0's.003 APPRDVEu DON MILLS. 1-31-03 5C 1° NONE S" 1 °G'2 Faila JANUS.INTERNATIONAL MODEL 3100 1-866-562-2580 -� www.janusinti.com l `� INSTALLATION INSTRUCTIONS 9 o.r 0 o 0 0 o 0 0 0 0 . o 0 0 0 r �� .�� •: w s tea—_ `'- ¢x u Y JANUS:INTERNATIONAL DOORS MUST BE INSTALLED;BY-TRAINE,DROLLING.DOOR TECHNIC IANVQIlALIFIED;TO INSTALL PRODUCT SAFELY WITH PROPER KNOWLEDGE, TOOLS, , r SAFETY'-AND INSTALLATION EQUIPMENT CAREFULLY READ;INSTALLATION IN$TRUCTfONS FAMILIARIZE YOURSELF WITH,ALL INSTALLATION PROCEDURES, VVARN(NGS, CAUTIONS,AND NOTES BEFORE ATTEMPTING TO INSTALL;DOOR` JANUS INTERNATIONAL GROUP WILL NOT WARRANTY OR ACCEPT RESPQNSIBILITY FOR DOORS'NOT INSTALLED PER THESE T{ INSTALLATION] A IMPORTANT INFORMATION A ® CAREFULLY READ INSTALLATION INSTRUCTIONS.FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES,WARNINGS,CAUTIONS,AND NOTES BEFORE ATTEMPTING TO INSTALL DOOR. INSPECT RECEIVED DOOR ASSEMBLY FOR VISIBLE DAMAGE AND/OR COMPONENT SHORTAGES. SHIPPING DAMAGE:FILE DAMAGE CLAIM IMMEDIATELY WITH FREIGHT CARRIER.SUPPLY DOOR SUPPLIER WITH PHOTO DOCUMENTATION TO RECEIVE REPLACEMENT COMPONENTS. • PART SHORTAGE:IMMEDIATELY CONTACT DOOR SUPPLIER WITH PARTS SHORTAGE CLAIM.ORDER NUMBER,DOOR MODEL,PHOTO DOCUMENTATION ARE ENCOURAGED TO EXPEDITE PROCESS. • INCORRECT PARTS:IF RECEIVED DOOR COMPONENTS AND PARTS DO NOT MATCH THOSE REFERENCED IN THESE INSTALLATION INSTRUCTIONS,IMMEDIATELY CONTACT DOOR SUPPLIER. IF AT ANYTIME BEFORE OR DURING INSTALLATION YOU ARE UNFAMILIAR,UNCOMFORTABLE,OR CONFUSED BY INSTALLATION PROCEDURES OUTLINED IN THESE INSTALLATION INSTRUCTIONS DO NOT ATTEMPT TO INSTALL DOOR ASSEMBLY.IMMEDIATELY CONTACT DOOR SUPPLIER WITH QUESTIONS/CONCERNS. A READ ALL WARNINGS BELOW AUSE APPROPRIATE SAFETY EQUIPMENT TO AVOID SERIOUS INJURY. ® CLEAR FLOOR AT OPENING OF ALL DEBRIS BEFORE INSTALLING PRODUCT. AUSE APPROPRIATE LIFTING EQUIPMENT AND CORRECT LIFTING PROCEDURES TO AVOID DAMAGE,SERIOUS INJURY OR DEATH. ® MOVING DOOR COULD RESULT IN DEATH OR SERIOUS INJURY.DO NOT CLOSE DOOR UNTIL DOORWAY IS CLEAR. ® CONTROL THE SPEED OF THE DOOR DURING MANUAL OPERATION. ADO NOT STAND OR WALK UNDER A MOVING DOOR. ® KEEP DOORWAY CLEAR AND IN FULL VIEW WHILE OPERATING DOOR. ADO NOT PERMIT CHILDREN TO PLAY ON,NEAR,OR WITH DOOR,OR OPERATE DOOR CONTROLS. AUNLOCK DOOR BEFORE OPENING DOOR. ASENSING DEVICES ON MOTOR OPERATING DOORS SHOULD BE TESTED FREQUENTLY. AVISUALLY INSPECT DOOR AND HARDWARE MONTHLY FOR WORN AND/OR BROKEN PARTS AND CHECK IF DOOR OPERATES FREELY.DO NOT OPERATE A DOOR WITH A BROKEN SPRING. ® COMPONENTS ARE UNDER EXTREME SPRING TENSION.COULD RESULT IN DEATH OR SERIOUS INJURY. ADOOR MUST BE FULLY OPENED WHEN MAKING ADJUSTMENTS. ® VERIFY OPENING WIDTH AND HEIGHT BEFORE INSTALLING GUIDES. ADOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE JAMBS.ALL FASTENERS ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY INTO A STRUCTURAL MEMBER OR SURFACE.IF DOOR FALLS,SERIOUS INJURY OR DEATH AND/OR DAMAGE TO DOOR CAN RESULT. ABEFORE LIFTING DOOR INTO POSITION,ASSURE THAT ALL SET SCREWS ARE TIGHTENED TO ADEQUATELY SECURE AXLE SUPPORTS AND TENSIONER.FAILURE TO SECURE WILL RESULT IN FALLING PARTS,WHICH WILL LEAD TO SERIOUS INJURY OR DEATH. ADO NOT REMOVE WRAPPING FROM DOOR UNTIL INSTRUCTED TO DO SO. ® FAILURE TO ADHERE TO THE ABOVE CONDITIONS WILL RESULT IN PERSONAL INJURY OR PRODUCT DAMAGE NOT COVERED UNDER JANUS INTERNATIONAL PRODUCT WARRANTY.ALWAYS HANDLE PRODUCT WITH CARE,AND REVIEW ALL INSTRUCTIONS,WARNINGS,AND NOTES BEFORE INSTALLING PRODUCT. AREVIEW DOOR ASSEMBLY AND GENERAL PARTS DESCRIPTIONS BILL OF MATERIAL FROM PAGE 2,FIGURE 1 TO FAMILIARIZE YOURSELF WITH COMMON PARTS OF ROLLING SHEET DOOR ASSEMBLY. ADOOR ASSEMBUES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT TIME OF ORDER.JANUS INTERNATIONAL WILL NOT BE HELD RESPONSIBLE FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER. 1 FIGURE 1: DOOR ASSEMBLY & GENERAL PART DESCRIPTIONS 14 11 o OD' ° 13 alk g - 1 ' g 8 5 10 0 o„ 11 9 4 2e 12 3 7 18 17 O O 15 16 2 GENERAL BILL OF MATERIAL ITEM DESCRIPTION{`PART NUMBERS ITEM °DESCRIPTION`I PART NUMBER ITEM DESCRIPTION/PART NUMBER { �._. .. . . _ . <.. 1 ='' 12"Spiral Barrel 7 LH-Roll Formed Guide with windbar 13 RH-Comm. Bracket .._ 2 26 Ga. Curtain 8 RH-Roll Formed Guide with windbar 14 Stamped Axle Support 3 :s Windlocks9, Headstop 15 Comm.Slide Lock �. 4 W, 15/6"O.D.Axle 1 Tensioner 16 Comm. Step Plate 5 f 12"Drum 11 Mounting Plate Bottom Bar Assembly 6 Spring/Counterbalance Assembly 12 LH-Comma Bracket 18 " Slide Lock Assembly FIGURE 2: SIDEROOM CLEARANCE REQUIRMEN,T CHART ' xBACiC OUTSIDE OF OUTSIDE OF OUTSIDE OF BRACKET END OF AXLE OPERATION OF BRACKET HAND CHAIN GUIDE TENSIONEREND DRNE°END DRIVE CLEARANCE (NON-TENSIONER)�^ PUSH-UP 4Ya" 5V 5Ma _. 8 Y4" CHAIN HOIST 4Ya" 5%" 6%" 7Ya" 8Y4" JACK SHAFT MOTOR 4 Y4" 5%" 7 Ya" 8 3/4" PANTHEON 4Ya" 5 Y. 7 IMPORTANT-:NOTES Dimensions are referenced front edgeof opening Tenstoner end and dove enm n be Installed at either end 4door assembly FOR CRITICAL FITS DUETO REDUCED AVAILABLE HEADROOM orSIDEROOM CLEARANCES,CONSULT'FACTORY END OF AXLE CLEARANCE END OF AXLE CLEARANCE OUTSIDE OF CHAIN DRIVE OUTSIDE OF TENSIONER OUTSIDE LE DRIVE BRACKET CLEARANCE BRACKET CLEARANCE V v0 0 0 0 TENSIONER o 0 0 0 DRIVE END SHOWN END SHOWN o o (NON-TENSIONER) EDGE OF OPENING EDGE OF OPENING 0 0 BACK OF GUIDE CLEARANCE ►{ �— �I BACK OF GUIDE CLEARANCE FIGURE 3: HORIZONTAL/VERTICAL HEADROOM REQUIREMENT CHART HORIZONTAL HEADROOM OPENING.` 'VERTICAL HORIZONTAL, HEIGHT; HEADROOM; `HEADROOM 20d 6(D0 O21" 21" ° r °THRU VERTICAL d HEADROOM OVER:0' 21y2' 214 D 'OVER'_ — — 74 22" 21" THRU OVERT e , - OPENING THRU".,`: 22' 22' HEIGHT 18'-0" OVER 22„ 22" THRU ...' 3 STEP 1: VERIFY OPENING *Note:DOOR ASSEMBLIES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT TIME OF ORDER.JANUS INTERNATIONAL WILL NOT ASSUME RESPONSIBILITY FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER. 4 Verify opening width and height and confirm measurements match width and height detailed on door packaging label. 4 Verify that iambs are plumb. 4 Verify floor and header for level. 4 Verify adequate side clearance at Iambs and clearance above.and at sides of header.See Side Room and Headroom Clearance Requirement Chart(page 3,Figures 2&3). 4 Verify that the guide mounting surface on the Iamb is flush. 4 Verify that all parts required for installation are with the door.See page 2,Figure 1 for General Bill of Material. STEP 2: MOUNTING PLATES *Note:Mounting Plates are optional components for installation to steel jambs. Mounting Plates are to be installed with fasteners supplied or welded directly to steel jamb. If mounting plates were not ordered,or jamb type is other than steel,Proceed to step 3. Q Position Mounting Plates where bottom edge is flush with header and inside edge is flush with jamb edge.See Figure 4. 4 Install mounting plates to steel jambs with 3 each%-16 x 1&hex-head bolts,washers,and lock nuts supplied. Note: Install washers on hex nut side only *Note: Assure Mounting Plates are level with each other. 3-%-16 x 1 Y4" LEVEL MOUNTING PLATES HEX-HEAD BOLT 8., O O O O O 00 O 10" I O O O f-HEADER- LH MOUNTING PLATE RH MOUNTING PLATE JAMB EDGE FIGURE 4: MOUNTING PLATE INSTALLATION 4 STEP 3: COMMERCIAL BRACKETS TO GUIDES *Note:GUIDE BELLMOUTH FOR CURTAIN ENTRY INTO GUIDE IS FACTORY NOTCHED.APPLY 15°-20°BEND IN BELLMOUTH TO ASSURE SMOOTH CURTAIN ENTRY.FAILURE TO FLARE GUIDE BELLMOUTH WILL RESULT IN CURTAIN SCRATCHING AND/OR DAMAGE. 4 Attach Commercial Brackets to guides,locating top surface of bracket 2"below top of guide.Use 2 each Y4-20 x%"carriage bolts,1/4-20 serrated flange hex nuts and Y4'flat washers per bracket for tensioner and the non-tensioner(drive)end for push-up operation.See Figure 5. 3:ENote:DOOR DRIVE OPERATION.MAY BE INSTALLED ON EITHER END OF DOOR ASSEMBLY TOP OF GUIDE Ya 20 x CARRIAGE BOLT COMMERCIAL BRACKET a ® Yol GUIDE BELLMOUTH 0 ® "0 Y4-20 a® SERRATED FLANGE HEX NUT Y4"FLAT WASHER GUIDE FIGURE 5:TENSIONER END (LH Shown/RH Opposite) *Note:FOR MANUAL PUSH-UP OPERATION,SPACERS ARE NOT PROVIDED OR REQUIRED FOR COMMERCIAL BRACKET MOUNT. c> Reduced Hand Chain Drive:Attach Commercial Brackets to guides,locating top surface of bracket 2"below top of guide. Install drive bracket with 2 each Y4-20 x 1 Y4"carriage bolts,Y4-20 serrated flange hex nuts and Y4"flat washers.Insert 1 each Y"long spacer tubes between guide and bracket at each bolt location.See Figure 6. • Jack Shaft Motor Operation:Attach Commercial Brackets to guides,locating top surface of bracket 2"below top of guide. Install drive bracket with 2 each Y4-20 x 2 Y2"carriage bolts,Y4-20 serrated flange hex nuts and Y4"flat washers.Insert 2 each Y4"long spacer tubes between guide and bracket at each bolt location.See Figure 6. 4 Pantheon Motor Operation:Install drive bracket with 1 Y2"spacing between outside of guide and inside of bracket.No spacers are provided for this application.Locate top surface of bracket 2"below top of guide.See Figure 6.(Spacers not provided) TOP OF GUIDE CARRIAGE BOLT COMMERCIAL BRACKET GUIDE BELLMOUTH O a Ya"FLAT WASHER SPACER TUBE(S) 9 A� Y4-20 SERRATED FLANGE HEX NUT GUIDE FIGURE 6: DRIVE END (RH Shown/LH Opposite) 5 STEP 4:. GUIDES AND BRACKETS TO JAMB Brackets and guides must be attached to jambs using fasteners as specified in Table 1. TABLE 1: GUIDE&COMMERCIAL BRACKET FASTENERS ITEM ` „fitAM6 gy,DRILL SIZE Steel %- 16 x 1 A”Hex Bolt and Nut %s' BR,ACKE-TS;� • y Concrete or Filled Block %a x 13/4"Powers Wedge-Bolt Powers SDS+01318 Steel Y4"- 14 x 1"TEKS Screw None �GUIDES �� Concrete or Filled Block %"x 4" Powers Wedge-Bolt Powers SDS+01318 x ifERIFY OPENING UIIIDTH�AND HEIGHT BEFORE INSTdLLINGGUIDES D^ ; D *Note:DOOR ASSEMBLIES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT TIME OF ORDER. JANUS INTERNATIONAL WILL NOT ASSUME RESPONSIBILITY FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT TIME OF ORDER. o Guides to be mounted centered about the opening. Back of guide placement/measurement from jamb edge is 4Y4"per side. Overall back of guide to back of guide measurement to be Opening Width+8Y". See figure 7. 4Ya" 4Ya" OPENING WIDTH+8 Yz" FIGURE 7: GUIDE PLACEMENT o THREE MOUNTING OPTIONS EXIST AND ARE DICTATED BY JAMB TYPE AND/OR THICKNESS o OPTION 1: Steel jambs%6"or greater. Y-14 x 1"self drilling/tapping screws at toe of guide.See Figure 8. o OPTION 2:Masonry jambs.%"x 4"Powers Wedge Bolt at.inside of guide.See Figure 9 o OPTION 3:Steel Jambs less than 3/16"thickness. Ya-14 x 1"self drilling/tapping screws at toe and inside of guide.See Figure 10. Ya 14 x 1"SELF DRILLING SCREW 9"MAX CENTERS 3/s"STEEL JAMB THICKNESS 2" 2" 4Ya" 4Ya" OPENING WIDTH+8 Y2" FIGURE 8: GUIDE MOUNTING-OPTION 1 6 -[ �37/16" EXISTING CONCRETE OR FILLED BLOCKJAMBS � 42- x 4"POWERS WEDGE BOLT 2" 4 Y4" 4 Y4" OPENING WIDTH+8 Yz" FIGURE 9: GUIDE MOUNTING-OPTION 2 3 7/16" —r I EXISTING JAMB 1y6" 14 GA MINIMUM Y4-14x 1"SELF DRILLING SCREW 9"MAX CENTERS im 2" 2" 4 Ya" 4 Ya" OPENING WIDTH+8 Yz" FIGURE 10: GUIDE MOUNTING-OPTION 3 o Install guides per mounting option detail that applies to specific installation applications.See Figure 8,9 or 10. 4 Install guides and brackets with fasteners supplied,which should match those referenced on Page 6,Table 1. *Note:Figure 11 below illustrates bracket mount to steel jambs via mounting plates.Refer to Page 6,Table 1 for appropriate fastener type per jamb type. 3-%"LOCK NUT—<> COMMERCIAL BRACKET 3-3/6"FLAT WASHER 3-%"FLAT WASHER O V o �c 3-3/8-16x1Ya" HEX-HEAD BOLT MOUNTING PLATE 0 FIGURE 11: COMMERCIAL BRACKET TO WALL(STEEL JAMB) DOOR CANFALL IF BOTH BRACKETS ARE,NOT SECURELY FASTENED TO THE /n1 JAMBS:'ALL FASTENE;RS:ATTACHING BRACKETS"TO JAMBS MUST FIT Y SECURELf� INTO A STRUCTURAL MEMBER OR SURFACE.:FALLING DOOR,WILL`RESU,LT IN ­SERIOU.S-INJURYOR:DEATH=AND/OR DAMAGE TQ DOOR 7 STEP 5: PUSH-UP TENSIONER END-FLOOR LEVEL INSTALLATION 4 Rotate tensioner release arm towards wall. 4 Slide tensioner over axle,with arrow pointing toward wall,until approximately 2%"of axle is outside of tensioner.Allow release arm to rotate back towards starting position.See Figure 12. 4 Tighten set screw when in place. b ' D � b O D C O AXLE O O 0 RELEASE ARM o 0 v 0 0 v 67, TENSIONER U 00 SETSCREW Q Q FIGURE 12:TENSIONER TO AXLE STEP 6: PUSH-UP NON-TENSIONER END-FLOOR LEVEL INSTALLATION 4 Slide stamped axle support over axle,with arrow pointing toward wall. d O ® d See Figure 13. e 4 Slide stamped axle support over axle until approximately 2 8"of axle is 0 outside of stamped axle support. 0 0 0 4 Tighten set screws when in place. 0 o a O AXLE O o ® o STAMPED AXLE SUPPORT O � � 4 p 2-SET SCREW FIGURE 13: STAMPED AXLE SUPPORT TO AXLE 8 STEP 7a: REDUCED HAND CHAIN DRIVE-END-FLOOR LEVEL INSTALLATION 4 Fasten cast ring gear to drum using 3 each%-16 x 1 Y2"grade 5 hex bolts and V lock washers. a Install 2 each 3/-16 x 1"square head set screws in the threaded holes in the cast axle support. These will be tightened against the axle later. h Slide cast axle support over axle until approximately 2%e'of axle is outside of cast axle support. See Figure 14. DRUM 4 Tighten set screws when in place. AXLE - CAST AXLE SUPPORT - 00 0 2-%-16 X 1 SQUARE HEAD SETSCREW v v° CAST RING GEAR -3-3/a"LOCK WASHER 3-%-16x1Y2" GRADE 5 HEX BOLTS FIGURE 14: CAST AXLE SUPPORT AND CAST RING GEAR TO DRUM ASSEMBLY STEP 7b: ELECTRIC OPERATOR DRIVE END-FLOOR LEVEL INSTALLATION 4 Locate 3 each 1"O.D.x 2%"long spacer tubes and struts between 72 tooth sprocket and drum.Attach sprocket with 3 each%-16 x 3 Y2"grade 5 hex bolts and%"lock washers. 4 Slide stamped axle support over axle,with arrow pointing toward wall,until approximately 1 V of axle is outside of stamped axle support.See Figure 15. n Tighten set screws when in place. AXLE 0 2-SETSCREW 0 O s STAMPED AXLE SUPPORT r° �_3-1"O.D.2%"L SPACER 3-%-16X3Y2" - GRADE 5 HEX BOLTS 3-STRUT \-3-3/a"LOCK WASHER FIGURE 15: EO KIT TO DRUM ASSEMBLY 9 STEP 7c: PANTHEON DRIVE END-FLOOR LEVEL INSTALLATION DRUM CAST IRON SADDLE e e AXLE e 0. 0 0 ANCHOR BRACKET WITH c a STEEL TUBES INSERTED v v o ° °o O SHIPPING WRAP&PADDING PANTHEON COMMERCIAL ROLLING DOOR OPERATOR FIGURE 16: PANTHEON BARREL ASSEMBLY ` BEFORE LIFTING DOOR INTO PCr fif N ASSURE THAT ALL SET SCREWS jARE TIGHTENED .a TO AQEQUA'fELY SECURE AXLE SUPPORTS AND TENSI®NER'FAILURE TO SECURE WILL �` .'RESULT IN FALLING PARTS;WHIG_H WILL LEAD TO SERIOUS 1NJURl'OR DEATH STEP 8: RAISING DOOR ASSEMBLY ONTO BRACKETS 4 Before lifting,orient bottom bar at 12 o'clock position. 4 Raise door using appropriate lifting equipment,assuring a protective barrier is maintained between product and any surface or object that.it may come into contact with. 4 Position door on brackets with tensioner and axle support resting safely on top of commercial bracket flange. See Figures 17-20 for appropriate drive type application. Door should be positioned as close as possible to the header and still be able to rotate and clear bottom bar. 4 Each end of door should be equal distance from the header and the curtain must be centered in the opening. _ A ASSURE BELLMOUTH AS INSTRUC,TEQ�tN STEP 3 FAILURE TO FLARE GUIDE BELLMOUTH WILL RES(igiN,CURTAIN SCRATCHINGZAND/OR FUSE APPROPRIATE LIFTINEs EQUIPMENTAND CORRECT LIFTING U PROCEDURES TO AVOID DAMAGE,SERIOUS INJURY OR DEATH 10 STEP 9a: REDUCED HAND CHAIN DRIVE END 4 Attach cast axle support to commercial bracket using -16 x%"grade 5 hex bolt,%8"lock washer and%"flat washer. _ 4 Position chain hoist assembly on door bracket next to cast o axle support and attach to door bracket using 2 each ® c %-16 x%4'grade 5 hex bolts,%"lock washers and%B" © flat washers.The spur gear on the hoist will engage with the ® , ointernal teeth of the previously installed cast ring gear. m See figure 17. V o ® e 0 4 Connect cast axle support bracket to side of chain hoist ® using 3/-16 x%"hex bolt and 8"lock washer.See Figure 17. o * Feed hand chain over chain pocket wheel and through hoist. �v Connect ends of hand chain,being careful not to twist chain. Hand chain may be lengthened or shortened as necessary. 3-%"FLAT WASHER p Install hand chain keeper on wall or jamb. O 4-%"LOCK WASHER 4-%-16X3/4" GRADE 5 HEX BOLTS FIGURE 17: CAST AXLE SUPPORT TO BRACKET ICEDO NOT REMOVE WRAPPING FROM DOOR UNTIL INSTRUCTED Tp.;Do SQ , STEP 9b:ELECTRIC OPERATOR DRIVE END 4 Attach stamped axle support to commercial bracket using 2 each %-16 x 3/4"grade 5 hex bolt,3/"lock washer and%$"flat washer. See figure 18. a e m ® ® SHIPPING WRAP&PADDING e . A �e v� 2-3/8'FLAT WASHER �2-%"LOCK WASHER 2-3/8-16X3/4" GRADE 5 HEX BOLTS FIGURE 18: STAMPED AXLE SUPPORT TO BRACKET 11 i 6"U"BOLT STEP 9C: PANTHEON DRIVE END 4 Attach anchor bracket to commercial bracket using u-bolt and 2 each %-16 flange nuts and%"flat washers.See Figure 19. e o 0 ' o 0 SHIPPING WRAP&PADDING ° ANCHOR BRACKET 0 0 rr ® 2-%"FLAT WASHER 2-%-16 FLANGE NUTS FIGURE 19: PANTHEON ASSEMBLY TO BRACKET STEP 10: TENSIONER END 4 Attach tensioner to commercial bracket using 2 each%-16 x%4'grade 5 3 3 hex bolts,/'lock washers and/8"flat washers.See Figure 20. Oo SHIPPING WRAP&PADDING 2-%"FLAT WASHER 2-%e"LOCK WASHER 2-%-16x%" GRADE 5 HEX BOLTS O FIGURE 20: TENSIONER TO BRACKET 12 BOTTOM BAR f STEP 11: SETTING INITIAL SPRING TENSION 4 With bottom bar at 12 o'clock position,rotate door towards wall 1 Y d revolutions. 0 4 While firmly holding door at bottom bar,cut packaging that secures the . door.Direct bottom bar into guides,stopping just below headstop area. a o See Figure 21. . Q a FIGURE 21: DOOR ASSEMBLY, TENSIONER SIDE COMPONENTS'UNDER;EXTREME SPRINGTENSION COULD RESULT IN.DEATH.OR SERIOUS:INJURY:ADJUSTMENTS MUST BE MADE Py -, v TRAINED ROLLING DOOR TECHNICIANS,USING PROPER'TOOLS : DOQR MUST BE FULLY OPENED WHEN MAKLNG ADJUSTMENTS STEP 12: HEADSTOP INSTALLATION 4 Slide headstop into headstop holder,lining up holes on ® each.Attach headstop using%"xy"hex bolt and%" lock washer as shown in Figure 22. Na"x Yz"HEX BOLT LOCK WASHER_ CO e o 9 0 o LHEADSTOP HEADSTOP HOLDER o a a O o FIGURE 22: HEADSTOP TO GUIDE 13 STEP 93: SLIDE LOCK ASSEMBLY INSTALLATION v b Lower bottom bar and install slide lock and step plate using 2 o - " each Ya-20 x 1"hex bolts,%5-18 hex nuts,Ya"flat washers and ® 4-20 nylon insert hex nuts.Do this at both ends of bottom bar. 0 0 0 See Figure 23. 4 Transfer the Y4-20 x Y"carriage bolts and Y4-20serrated flange V o hex nuts that were removed from both ends of the bottom bar to ® the 2 holes at the center of the bottom bar and angle. ® 4 For push-up operation only,install rope in one of the holes at the center of the horizontal leg of the bottom bar angle. 2-5/6"HEX NUT SLIDE LOCK ® STEP PLATE 2-Y4"FLAT WASHER 2-Ya x 20 NYLON Q INSERT NUT 2- Ya"x 1 HEX BOLT FIGURE 23:ATTACHING SLIDE LOCK ASSEMBLY STEP 94: DOOR OPERATION Note:Before cycling door to test door operation,assure that all fasteners and set screws are tightened and securing all components. 4 Cycle door by raising and lowering door to its fully closed and fully opened position. 4 Set limits of electrically operated doors at this time. 4 Evaluate spring tension.If adjustments to spring are required,proceed to Step 15. z COMPONENTS UNDER EXTREME SPRING TENSION COULD RE-SULT°IN AEATH OR SERIOUS ° INJURY ADJUSTMENTS MUST BE MADE BY TRAINED ROLLING DOOR`l'EGHNICIANS USING3 �` n PROPER TOOLS DOOM MUST BE"FULLY-OPENED,WHEN MAKING�ADJUSTMENTS zE a ..,, x x- ....ass n' STEP 15: ADJUST SPRING TENSION 4 Before increasing or decreasing spring tension,loosen e-16 square head set screws in tensioner and axle support at both ends of door. 4 INCREASING SPRING TENSION: At tensioner end,using pipe wrench,rotate axle/pipe wrench away from wall.Increase tension in Y4-Y2 turn increments.Allow axle/pipe wrench to ease back towards wall until tensioner secures axle rotation.Re-set set screws and re-evaluate spring tension by cycling door. 4 DECREASING SPRING TENSION: At tension end,using pipe wrench,rotate exle/pipe wrench away from wall slightly.Holding this position,rotate tensioner release arm towards wall.Carefully allow axle/wrench,to rotate towards wall in Ya turn increments. While holding this position,allow tensioner release arm to rotate back-to its starting position.Carefully allow axle/pipe wrench to ease back until tensioner secures axle rotation.Re-tighten set screws and re-evaluate spring tension by cycling door. DECREASE SPRING TENSION A INCREASING OR DECREASING SPRING TENSION MUST BE DONE FROM TENSIONER,SIDE OF DOORASSEMBLY ,%' a ° 0 0 INCREASE n .° SPRING TENSION STEP 16: WARNING LABEL e . 4 Apply warning label at a readable height on the drive side door guide or jamb. ®0 a 14 ii I anus International Group 135 Janus International Blvd. Temple, GA 30179 770-562-2850 www.jan-usintl.com )5122014