Loading...
HomeMy WebLinkAboutRevision; Soil Boring TestOFFICE USE ONLY: DATE FILED: REVISION FEE: PERMIT # 1 Lo L v r y ) RECEIPT # PLANNING & DEVELOPMENT BUILDING & CODE REGULATION 2300 VIRGINIA AVER FORT PIERCE, FL 3498: (772) 462-1553), APPLICATION FOR BUILDING' PE PROJECT INFORMATION LOCATION/SITE ADDRESS: 6667 S Ocean Drive, Jensen Beach, Fl. 34957 77MR St Lucie Nuclear Power Plant Firing Range DETAILED DESCRIPTION OF PROJECT REVISIONS: Soil Boring Test results require 12 Helical Piles to be installed with 10'x10' terminations up to 35' deep. Bore test done by KSM Engineering and Engineered by Alterra Engineering, Contracted by Kontek Industries (Engineer) CONTRACTOR INFORMATION: STATE of FL REG./CERT. #: BUSINESS NAME: Eagle Metal Products QUALIFIERS NAME: ADDRESS: 100 North Country Club Blvd CITY: Atlantis STATE: FI PHONE (DAYTIME)- 561-964-4192 OWNER/BUILDER INFORMATION: ST. LUCIE CO CERT. #: 68616 ZIP: 33462 NAME: Florida Power & Light ADDRESS:700 Universe Blvd 4; JunoBeach= - - ----___-_ -_ - -- ==STATE: F- . a } -3 - - PHONE (DAYTIME: 561-694-4000 FAX.a ARCHITECT/ENGINEER INFORMATION: NAME: Kontek Industries, Inc. ADDRESS: 805 McCombs Ave. C711 r Copy CITY: Kannapolis STATE: NC ZIP: 28083 PHONE. (DAYTIME)- 704-273-5040 FAX: SLCCC: 9123109 Revised 06130117 Headquarters: Mailing: IV � � � 11345 U.S. Highway 1 ENGINEERING P.O. Box 78-1377 Sebastian, FL. 32958 � � IVA AND TESTINGSebastian, FL. 32978 Orlando: Phone:772-589-0712 723 Progress Way C.A.4 5693 Sanford, FL. 32771 KSMengineering:net Revised: November 18, 2019 November 7, 2018 1W16' Po. Eagle Metal Products 5409 Woods West Dr Lake Worth, FL 33463 Re: 6667 S. Ocean Drive Jensen Beach, Florida KSM Project #: 194461-b_rev Dear Sir: As requested, KSM Engineering & Testing has performed, a subsurface investigation at the referenced site. Presentation of the data -gathered during the investigation, together with our geotechnical related opinions, are included in this report. A. Site Description: It is our understanding that the site previously had a which has been demolished and removed. The prev pier foundation with a concrete slab. B. Project Description: A new four-story, steel framed, tower is planned to be constructed on the site. Loads from the tower will be transferred to the ground by conventional shallow footings. We anticipate maximum loads will be less than 15 kips per individual column load. We were not given the exact structural loads from the structural engineer, if they exceed this amount; please contact our office. REVIEWED FOR CODE COMPLIANCE T. LCOE COUNTY socc (Y�b Proudly Serving Florida since 1990 ®�� Headquarters: I ENGINEERING 11345 U.S. Highway 1 Sebastian, FL. 32958 Orlando: AVL AND TESTING 723 Progress Way Sanford, FL. 32771 6667 S. Ocean Drive -2- Jensen Beach, Florida C. The scope of our study consisted of the.following: Mailing: P.O. Box 784377 Sebastian, FL..32978 Phone: 772-589-0712 C.A: # 5693 KSMengineering.net November 18, 2019 1. Performed Standard Penetration Test (SPT) borings in the proposed construction area to estimate -the subsoil relative density. 2. Measured the groundwater level at each boring. 3. Evaluated the existing soil conditions with respect to the proposed. construction and provided recommendations for site preparation and foundation design. 4. .Prepared this report to document our findings. D. Site Investigation: The site investigation program consisted of performing three (3) Standard Penetration Test (SPT) borings in the proposed construction area. The SPT borings were terminated at depths of 10 to 36 feet below grade. The locations of the borings are indicated on the attached boring logs. The SPT borings were completed in accordance with procedures described -in ASTM D-1586. A standard 1.5 inch I.D., 2 inch O.D. split -spoon sampler is driven into the soil by successive blows of a 140. pound hammer freely falling 30 inches. The number of blows required to drive the sampler 1 foot, after seating 6 in., is designated. the Penetration Resistance, or "N value. At regular intervals the sampler is extracted from the ground and opened to. allow visual examination and classification of the retained soil sample. Also, the groundwater table, was allowed to stabilize and the depth of the groundwater elevation recorded from existing grade. The records of the soils encountered, the penetration resistances and groundwater level are shown on the attached logs. Proudly Serving Florida since 1990 Headquarters: C Sk Al ENGINEERING 11345 U.S. Highway 1 Sebastian, FL. 32958 Orlando: IJ &VA, AND TESTING 723.Progress Way Sanford, .FL. 32771 6667 S. Ocean Drive -3- Jensen Beach, Florida E. Engineering Evaluation and Conclusions: Mailing: P.O. Box 78-1377 Sebastian, FL. 32978 Phone: 772-589-0722 C.A. # 5693 KSMengineering.net November 18, 2019 Based on the information obtained from this site investigation we are pleased to offer the following evaluation: The boring logs indicate the subsurface soils consist- mostly of fine-grained sand and some clayed sand. However, soil layers consisting of dark brown clayed.silt were found, in the test borings in various thickness, at a depth of about 1 foot to .5 feet below existing grade. "N values recorded during the boring operation indicate the existing soil.density is.generally loose to medium -dense. Please refer to the soil boring logs for specific information relative to the. soil description. In order for a shallow foundation to perform satisfactorily, it must be able to support. the structural loads with an acceptable factor of safety against excessive settlements; both total and differential. Due to the settlement potential. of the: unsuitable, layer of clayed silt found on the site, we do not recommend supporting the proposed structure on conventional shallow footings. The anticipated settlement, in our opinion, would be too excessive and beyond the general accepted safe limits for the .structure. In order to avoid any damaging structural distress due to settlements, a more appropriate foundation system would be an engineered concrete steel reinforced "waffle type" structural slab or mat foundation supported by Helical piles. We recommend the contractor to consult with the Helical manufacturer to design the Helical piles, recommended depth., diameter and torque of the Helical piles for the design load based on our test. borings. The spacing of the helical piers shall be specified by the structural engineer for the project. The Helical piles shall be installed in accordance to the manufacturers' installation specifications. The depth, spacing and termination torque shall be documented to verify that the helical piles were properly installed. Proudly. Serving. Florida since 1990 Headquarters: 11345 U.S. Highway 1 �- C IL t ENGINEERING Mailing: P.O. Box 78-1377 SebastiaSebastian, Orlando: n, FL. 32958 &VA AND TESTING FL. 32978 hone: 772 589-0712 723 Progress Way C.A..# 5693 Sanford, FL. 32771 KSMengineering.net 6667 S. Ocean Drive -4- November 18, 2019 Jensen Beach, Florida F. Site Preparation: The proposed addition area, plus a minimum .margin of three feet-, beyond the proposed construction shall .be stripped and grubbed of surface debris, including vegetation, roots and organic matter. The exposed'area should be graded level and.proof rolled. Any soft yielding areas shall be excavated and replaced with clean compacted fill. Sufficient. passes should. be made during the compaction operations to produce a density no less than 95 percent ofits modified dry Proctor value (ASTM D. 1.557) to a depth of .two feet. After the exposed surface has been proof rolled, the addition area. may be filled to the desired grades. Additional fill material shall consist of -clean granular sand containing less than 10% material passing the U.S. Standard No. 200 mesh sieve. Structural fill should be placed in uniform loose layers of 12 inches in thickness and compacted to at least 95 percent of its modified Proctor value (ASTM D 1557). After excavating for the footings, the disturbed footing subgrade should be recompacted to 95 ,percent (minimum) of its modified dry Proctor value. This can be best achieved by making several passes with a relatively light -weight walk -behind vibratory sled or roller. We recommend field density tests be performed at appropriate times during the earth work operations in order to verify that the site has been properly constructed. Proudly Serving Florida since 1990 Headquarters: 11345 U.S. Highway 1 Sebastian, FL. 32958 IVA Orlando: 723 Progress Way Sanford, FL. 32771 6667 S. Ocean Drive -5- Jensen Beach, Florida G. Closure: ENGINEERING AND TESTING Mailing: P.O. Box 78-1377 Sebastian, FL. 32978 Phone: 772-589-0712 C.A. # 5693 KSMengineeri,ng.net November 18, 2019 This report hasbeen prepared in accordance -with generally accepted soil and foundation engineering practices based on the results of the. borings and the assumed loading conditions. This report does not reflect any variations which may occur between the borings. If variations appear evident during the course of construction, it would be necessary to re-evaluate the recommendations of this project. We are pleased to be of assistance to you on this phase. of your project. When we may be of fu-[.t4W &Wi6,to you or should you have any questions, please feel free to call yak V Email to: eaglemetalproducts@gmail.com Proudly Serving Florida since 1990 Keller Schleicher & MacWilliam Engineering & Testing BORING NUMBER B-1 KS�1 �f P. O. Box 78-1377 PAGE 1 OF 1 1y1 Sebastian, FL. 32958 Telephone: 772-589-0712 Fax: 772-589-6469 CLIENT Eagle Metal Products PROJECT NAME' 6667 S. Ocean Drive PROJECT NUMBER 194461-b PROJECT LOCATION Jensen Beach, Florida DATE STARTED 11/4/19 COMPLETED 11/4/19 GROUND ELEVATION HOLE SIZE inches. DRILLING CONTRACTOR GROUND WATER LEVELS: DRILLING METHOD _Split Spoon Sample SZ AT TIME OF DRILLING 4.83 ft LOGGED BY SH/BB CHECKED BY JEK AT END OF DRILLING — NOTES N.E.- Corner AFTER DRILLING - - Lu a. r ♦.SPT N VALUE = �.. U =C9 M W W �z� a H 20 .40 60 80 PL MC LL w O MATERIAL DESCRIPTION J j 0 OS JO � Q w N Z� .. I----�---I p a Z m O z } 20 40 60 80 El FINES CONTENT (%) ❑ a 0 20 40 60 80 Brown Clayed Sand with Some Shell Fragments Dark Brown Clayed Silt SS 4-4-5 i (9) ... ... SS 5-3-4 (7) 5 Light Brown Sand with Traces of Rock, Slightly Silty 6-7-11 FSS (18) •.. SS 13-15-17 . (32) .......:... m 10 :.;; SS 13-13-12 co Grayish brown Sand with Traces of Rock & Shell Fragments, (25) .......:. ...........:............... `.. Slightly Silty :......:......:.......i..... Ss 11-12-10 Lu ::.. SS 8-6-5 ............. ... (11) Y Bottom of borehole at 14.0 feet. U O rn WLl J U. N Y W� 7 C W N m •v rn w F O f7 m g ❑ u, c� 0 J a S ao 2 CJ W r 0 w Keller Schleicher & MacWilliam Engineering & Testing BORING NUMBER B-2 ox 77 KSM Seba Ban FL.332958 PAGE 1 OF 1 Telephone: 772-589-0712 Fax: 772-589-6469 .CLIENT Eagle Metal Products PROJECT NAME _ 6667 S. Ocean Drive PROJECT NUMBER 194461-b PROJECT LOCATION Jensen Beach, Florida DATE STARTED 11/4/19 COMPLETED 11/4/19 GROUND ELEVATION HOLE SIZE inches. DRILLING CONTRACTOR GROUND WATER LEVELS: DRILLING METHOD Split Spoon Sample -7- AT TIME OF DRILLING 4.42 ft LOGGED BY SH/BB CHECKED BY JEK AT END OF DRILLING - NOTES S.W Corner AFTER DRILLING -- W o z ♦ SPT N VALUE w ig v a 0 MATERIAL M r rn w p=¢ a y Z 20 40 60 80 PLC IL DESCRIPTION J W 0 (LZ U� m0Z v` �`� 20 40 60 80 ❑ FINES CONTENT (%) ❑ N a o 0 20 40 60 80 Brown Sand with Traces of Roots & Shell Fragments Brown Clayed Sand with Traces of Shell Fragments 4-5-5 Brown SandwithTraces of Shell Fragments SS (10) :....... ........ :....... :....... 77 ... Dark Brown Clayed Silt 4-3-3 ...... :....... :.............. S SS (6) :...... ... ... ... 5 _ :...:.......:....... Brown Sand SS 3-4-6 ...... :....... .... Grayish Brown Sand with Some Rock &Shell Fragments (10) .. ............................. ....:....... SS ...:....... :....... :....... :....... (13) m 10 SS Bottom of borehole at 10.0 feet. z w W w i y Y_ N U O 0 rn WW J LL N Y Lu W C W 19 10 h f0 V' F 0 Ci m y 7 F- C7 W 0 O J a m C x U W O W Keller Schleicher & MacWilliam Engineering & Testing BORING NUMBER B-3 77 PAGE 1 OF 2 KSM Ban, Seba FL.332958 Telephone: 772-589-0712 Fax: 772-589-6469 CLIENT Eagle Metal Products PROJECT NAME 6667 S. Ocean Drive PROJECT NUMBER 194461-b PROJECT LOCATION Jensen Beach, Florida DATE STARTED 11/15/19 COMPLETED 11/15/19 GROUND ELEVATION HOLE SIZE inches DRILLING CONTRACTOR GROUND WATER LEVELS: DRILLING METHOD Split Spoon Sample �Z AT TIME OF DRILLING 3.50 ft LOGGED BY SH/BB CHECKED BY JEK AT END OF DRILLING — NOTES S. Section of Tower AFTER DRILLING --- a o z A SPT N VALUE i=- -, = c� uj X o cn w. � w a. i- 20 40 60 80 PL MC LL w O MATERIAL DESCRIPTION j CJ OO Q w y v} z p --�-- ,80 0 C9 a. z Co U z U v 20 40 60 FINES' ❑ CONTENT (%) ❑: ul a 0 0 20 40 60 80 Brown Clayed Sand with Some Shell SS 5-5-6 Dark Brown Clayed Silt with Traces of Shell Fragments SS :..,.,:v ...... :....... :....... :....... :....... (2) 5 SS (2) 2-2-2 o;: �.:•;: Brownish Gray Sand.with Pieces of Rock &Traces of Shell ......... ...........................:. 10 :. ;. 4-4-5 Gray Silty Clayed Sand with Traces of Shell i 15 : SS 2-2-1 (3) c•;t :;: Brown Sand with Coquina Rock 20 a : SS 5-20-8 (28) ... .... ... ... ... ... 25 ........................ i i .... ... ... Gray Sand, Slightly Silty with Shell SS 6-7-11 (18) 30 : :: •. ' .: :...... ...... :....... :...... SS 12-19-21 (40) 35 (uonunuea ivexr rage) Keller Schleicher & MacWilliam Engineering & Testing BORING NUMBER B-3 KSM Seba tiian?ox FL.332958 77 PAGE 2 OF 2 Telephone: 772-589-0712 Fax: 772-589-6469 CLIENT Eagle Metal Products PROJECT NAME 6667 S. Ocean Drive PROJECT NUMBER 194461-b PROJECT LOCATION Jensen Beach, Florida w �!e A SPT N VALUE A U CL 2 w i iL O MATERIAL DESCRIPTION Slightly Silty w U O o■ of borehole l W ❑ FINES CONTENT (%).❑ 1 a J L qo�--oq7�5 I L L T E R R I 3866 PROSPECT AVENUE • SUITE 9 ^ WEST PALM BEACH, FLORIDA 33404 - (561) 881-1939 23 January 2020 Eagle Metal Products 100 North Country Club Boulevard Atlantis, FL 33462 Subject: Report of Geotechnical Services — Range -Tower Foundation 6667 South Ocean Drive, Jensen Beach, Florida Allterra Engineering & Testing respectfully submits this report of geotechnical services for the subject project. Allterra's services have been performed to meet certain requirements of chapter 18 of the 2017 Florida Building Code and local amendments. This report is Allterra's instrument -of - service provided for the sole reliance and use by its client. Third parties may read this report for information purposes only. Project and Scope Reference Documents. Digital copies of the following docum reference in performing its services: • Foundation Plan and Steel Plans dated 11/07/18 (last revis job number 110751). • A Foundation Plan sketch with design column reactions pr personal email communication on 10 January 2020. • A geotechnical engineering report for 6667 S. Ocean Drive November 2019 (revised) by KSM Engineering & Testing (their project number 194461-b) Proiect Information. The project is 40-foot-tall range tower proposed for construction upon the subject property. Because the project is subject to relatively high wind loads and exploratory soil - test borings encountered problematic soils (loose sand and soft clay), the designers elected to specify a helical -pile anchoring system as an element of the foundation. Scope and Constraints. Allterra was tasked with performing evaluations and providing recommendations for design of helical piles. Allterra's client has represented the reference documents above are reliable for Allterra's purposes. Evaluation Procedure • The KSM report presented one 36-foot-deep soil -test boring that was the reference for developing the conceptual subsurface profile o modeling purposes. Allterra modeled an 8/10/12/14 combination helical pile installed to approximately 30 feet below grade (where a dense soil stratum was encountered) at inclinations of 600 and 750 below horizontal (corresponding axial length of piles are 35 and 33 feet, respectively). Allterra utilized Heli-CAP ( proprietary software by A.B. Chance) in its modeling. Geotechnical Services — Range -Tower Foundation l 6667 South Ocean Drive, Jensen 23 January 2020 20 Allterra used these results to calculate the number of piles needed to resist compression load, uplift load and lateral shear load for individual column piles caps and for a single structural slab -on -grade. Results Subsurface Profile. The conceptual subsurface profile can be described as: • Soft, clayey silt from surface grade to 8 feet below ground surface, underlain by • Loose, sand to 12 feet below grade, underlain by • Soft, silty clayey sand to 18 feet below grade, underlain by • Firm, slightly silty sand to 28 feet below grade, underlain by • Dense, slightly -silty sand and shell to 36 feet below grade. Groundwater. Groundwater was cautiously presumed at surface -grade level. Capacities. Vertical and horizontal compression and tension capacities are subject to surcharge and inclination angle. Heli-CAP outputs ultimate axial tension and compression load capacities. Allterra trigonometrically converted these to horizontal and vertical load components. Install; An le ' C. CH Cv T TH ' Tv 600 46.5 K 40.0 K 23.2 K 38.9 K 19.4 K 33.6 K 750 55.4K 53.5K 14.3K 14.3K 11.2K 41.8K C = Compression Axial. CH = Compression Horizontal. Cv = Compression Vertical. T = Tension Axial. TH = Tension Horizontal. Tv = Tension Vertical Pile Cap. For the pile -cap design evaluation Allterra assumed the following schematic layout with piles further oriented 450 in plan. This arrangement resulted in further reduction of the horizontal resistance that could be mobilized to resist lateral shear. The 60' pile developed adequate capacities to resist compression, uplift and shear loads. The 750 did not develop adequate lateral shear resistance to achieve a safe margin -of -satisfaction against displacement (2 or better). For six pile caps, a total of 24-helical piles are required. The design may also require grade beams between adjacent pile caps. Structural Mat. Allterra evaluated the alternate of treating the foundation slab as a rigid reinforced structural mat. This design was found to be stable utilizing 12 piles. The applicable loads(data provided by Perigon Engineering), column locations, and layout of helical piles are presented in the following table and illustration. Geotechnical Services — Range -Tower Foundation 2 6667 South Ocean Drive, Jensen Beach, FL 23 January 2020 20 - 127 Column "DL +.LL 1Nv Wz 1Nx A,1 18.1K 50.3K 19.6K 15.1K B,1 1.9K 19.3K 19.7K 0 C,1 21.0K 26.7K 0 9.3K A,2 8.3 K 44.6 K 0 15.1 K 13,3 14.2K 36.9K 11.2K 0 C,3 11.5K 33.4K 11.2K 9.3K TOTAL 75.0 K +/- 211.2 K +/- 61.7 K +/- 48.8 K DL+LL = Dead Load + Live Load. Wv Wind Load Vertical. Wz, Wx = Wind Load Horizontal, x and z axes. 22'— t . Install 8/10/12/14 helical pile ' r2� to 35 feet and target torque of 4400 foot-pounds or better at 2 -0" OT-0' 2•-0" normal inclination of 600 below horizontal. 0 Red marks in this plan point ' the direction of installation. Contractor shall submit cut sheets of proposed materials. I 4004 PSI CONIC SL-9 '1'/ =s efa•' I and products for engineer's E/W TOP & BOMA1 ON A 4- LAYER n .ARC S (:N l �'—n" � approval. Ik- AE 41 �L 1= / UR I I I 'cu Kn I Base Plan Source: Foundation Plan by Perigon Engineering Helical -Pile Recommendations Material Requirements. Helical piles and accessory materials (including bolts, nuts and attachment brackets) shall be formed of minimum 50-ksi galvanized steel. Acceptable product brands include Maclean -Dixie, Chance, Magnum or other engineer -approved equivalent. Lead sections of the helical -pile assembly shall be minimum 1?/z-inch solid -steel square -shaft product with factory - welded bearing plates. Extension sections shall be minimum 2%-inch-diameter round -shaft stems, Helical -pile materials shall be new stock delivered to the project with manufacturer's labels. Geotechnical Services — Range -Tower Foundation 23 January 2020 6667 South Ocean Drive, Jensen Beach, FL 20 - 127 I Installation Procedures. At pile installation locations: 1. Demolish surface finishes, where present, and properly dispose. 2. Drill helical pile into ground to target capacity (4400 foot-pounds) under surveillance of Allterra. 3. Cut top -of -pile assembly to. design elevation. 4. Attach 10-inch-square new -construction plate by bolting or welding. Installation Monitoring. Allterra shall be engaged to monitor installation of helical piles. Monitoring shall include: 1. Check pile layout for conformance to design foundation plan. 2. Check helical lead and riser sections for conformance to design specifications. 3. Observe drilling of piles to verify target depth and capacity are achieved. 4. Prepare report of work acceptance signed and sealed by Professional Engineer. Corrosion Risk. Research has shown galvanized steel in a highly corrosive environment (contact with organic soils or salt water for examples) has a useful life in the range of 40 to 200 years with 98 percent probability of 75 years (Table 11.2, Helical Piles: A Practical Guide to Design and Installation by Howard A. Perko, PhD, 2009 edition). It is Allterra's opinion the useful life of structural concrete in highly corrosive environments is in the range of 25 to 75 years and highly dependent on the quality of concrete finishing. Qualification Allterra has based its conclusions and recommendations upon certain client -provided information and interpretation of data obtained at discrete points within the limits of exploration. It is possible that conditions may vary beyond the boring location. Project designs may also change. If additional information about the project or site is discovered that does not appear to conform to the .conditions presented in this report, Allterra reserves the right to review the new information and modify its conclusions and/or recommendations where appropriate. Closing Thank you for engaging Allterra to as your geotechnical consultant. Please call the undersigned if you have questions about this report or need other services. Yours truly, Allterra Engineering & Tesgng Principal Engineer FL Lic. No. 55960 Geotechnica/ Services — Range -Tower Foundation 4 6667 South Ocean Drive, Jensen Beach, FL 23 January 2020 20 - 127