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HomeMy WebLinkAboutCHIMPS SPECSKOHLER. Model: 150ERESC 208-480 V Gas 09001 EPA -Certified for Stationary Standard Features V)KOHLER. Emergency Applications • Kohler Co. provides one -source responsibility for the NA4PNAt:T RU05TEniP generating system and accessories. Ratings Range 60 Hz Standby: kW 106 -150 - kVA 106-188 Generator Set Ratings • The generator set and its components are prototype -tested, factory -built, and production -tested. • UL 2200 listing is available. • CSA approval is available. • The generator set accepts rated load in one step. • The 60 Hz generator set engine is certified by the Environmental Protection Agency (EPA) to conform to the New Source Performance Standard (NSPS) for stationary spark -ignited emissions. • A one-year limited warranty covers all systems and components. Two- and five-year extended warranties are also available. • Alternator features: o The unique Fast -Response- X excitation system delivers excellent voltage response and short-circuit capability using a rare-earth permanent magnet (PM) -excited alternator. o The brushless, rotating -field alternator has broadrange reconnectability. • Other features: o Kohler@ APM402 controller. See Controllers on page 3. o The electronic, isochronous governor incorporates an integrated drive -by -wire throttle body actuator delivering precise frequency regulation. • Quick -ship (QS) models with selected features and a five-year basic warranty are available. See your Kohler distributor for details. 130°C Rise 130°C Rise Standby Rating Standby Rating Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps 120208 3 60 137/171 475 137/171 475 127/220 3 60 143/179 469 137/171 449 120/240 3 60 137/171 412 137/171 412 4R13X 120/240 1 60 107/107 446 107/107 446 139/240- 3 60 150/188 454 137/171 412 220/380 * 3 60 124/155 235 124/155 234 277/480 3 60 150/188 226 137/171 206 120J208 3 60 150/188 520 1377171-475 127/220 3 60 150/188 492 137/171 449 120/240 3 60 150/188 451 137/171 412 4S12X 120/240 1 60 106/106 442 106/106 442 139/240' 3 60 150/188 451 137/171 412 220/380' 3 60 140/175 266 137/171 260 277/480 3 60 150/188 226 137/171 206 120/208 3 60 150188 520 139/174 482 127/220 3 60 150/188 492 139/174 456 120/240 3 60 150/188 451 139/174 418 4S13X 120/240 1 60 113/113 471 113/113 471 139/240 * 3 60 150/188 451 139/174 418 220/380 * 3 60 150/188 285 139/174 264 277/480 3 60 150/188 226 139/174 209 4T73X 120240 1 60 144/144 600 134/134 557 * Voltage configuration not available from the factory. Field -adjustable by an authorized service technician. RATINGS: All three-phase units are rated at 0.3 pavan fader. All single-phase units are raled a11.0 power faetor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in aceordonce with IS0852&1 and 1&0 3 6-1. For limited running time and continuous ratings oansult the factory cost the technical information bulletin (FIB101)on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design or spedfications without notice andvdthout any obligation or liability whahmever.GENERALGUIOEUNES FOR DERANNG: Ahft ea Derate1.3%perlwal(Naftielevalert above 200 m (656 fl.) up tc a madmum elevatbn of 3000 m (9842 fl.). Tempmtere: Demm 2.0% par 1WC (18°F) temperature above 25-C (77°F) up to 50-C (122°F). For units having end sures with enclosed silencers, add 5°C (9°F) to the ambient temperature. For dust Wel engines, use the LPG rulings for both the primary and secondary fuels 34-224 (150ERESC) 7/13e Alternator Specifications Specifications Alternator Manufacturer Kohler Type 4 -Pole, Rotating -Field Exciter type Brushless, Rare -Earth Piston type and material Permanent- Magnet Leads: quantity, type V-8 4RX, 4SX 12, Reconnectable 4TX 4, 120/240 Voltage regulator Solid State, Volts/Hz Insulation: NEMA MG1 Material Class H Temperature rise 130°C, Standby Bearing: quantity, type 1, Sealed Coupling Flexible Disc Amortisseur windings Full Voltage regulation, no-load to full -load 10.5% Unbalanced load capability 100% of Rated Standby Lower heating value, Current One-step load acceptance 100% of Rating Peak motor starting kVA: (35% dip for voltages below) 480 V 4R1 3X (12 lead) 540 (60 Hz) 480 V 4S 12X (12 lead) 480 (60 Hz) 480 V 4S13X (12 lead) 570 (60 Hz) 240 V 4T1 3X (4 lead) 440 (60 Hz) • NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. • Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. • Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the alternator field. • Self -ventilated and dripproof construction. • Vacuum -impregnated windings with fungus -resistant epoxy varnish for dependability and long life. • Superior voltage waveform from a two-thirds pitch stator and skewed rotor. • Total harmonic distortion (THD) from no load to full load with a linear load is less than 4%. Application Data Engine Specifications 1800 Manufacturer PSI Engine: model, type Industrial 8.8 L, 4 -Cycle, Cylinder head material Turbocharged and Piston type and material Charge Cooled Cylinder arrangement V-8 Displacement, L (cu. in.) 8.8(537) Bore and stroke, mm (in.) 110 x 114 (4.35 x 4.5) Compression ratio 10.1:1 Piston speed, m/min. (ft./min.) 411 (1350) Main bearings: quantity, type 5, Bi -Metal Steel and Frequency regulation, steady state Aluminum Rated rpm 1800 Max. power at rated rpm, NG, kW (HP) 193 (259) Max. power at rated rpm, LP, kW (HP) 169 (226) Cylinder head material Cast Iron Piston type and material Flat Top, Hypereutectic Maximum allowable back pressure, Cast Alum. Crankshaft material Forged Steel, Induction Exhaust outlet size at engine hookup Hardened, Tangential Fillet Valve (exhaust) material Int. -A793 Exh. Inconel Governor type Electronic Frequency regulation, no-load to full -load Isochronous Frequency regulation, steady state ±0.5% Frequency Fixed Air cleaner type, all models Dry Exhaust 0.1 max. 3 max. Exhaust System Exhaust manifold type Dry Exhaust flow at rated kW, m3/min. (cfm) 27.5 (971) Exhaust temperature at rated kW, dry 1.5 NPTF exhaust, °C (°F) 649 (1200) Maximum allowable back pressure, 12 kPa (in. Hg) 10.2 (3.0) Exhaust outlet size at engine hookup See ADV drawing Engine Electrical Engine Electrical System Ignition system Individual Coil Near Plug Ignition Battery charging alternator: 1.5 NPTF Ground (negative/positive) Negative Volts (DC) 12 Ampere rating 70 Starter motor rated voltage (DC) 12 Battery, recommended cold cranking amps (CCA): 1.24(5) Qty., rating for -18°C (0°F) One, 630 Battery voltage (DC) 12 Fuel 4.0 max. 10 max Fuel System Fuel type Natural Gas, LPG, or Dual Fuel Fuel supply line inlet 1.5 NPTF Natural gas fuel supply pressure, kPa (in. H2O) 1.74-2.74 (7-11) LPG vapor withdrawal fuel supply pressure, kPa (in. H2O) 1.24-2.74 (5-11) Dual fuel engine, LP vapor withdrawal fuel supply pressure, kPa (in. H2O) 1.24(5) Fuel Composition Limits * Nat. Gas LPG Methane, % by volume 90 min. 1.2 max. Ethane, % by volume 4.0 max. 10 max Propane, % by volume 1.0 max. 96 max. Propene, % by volume 0.1 max. 3 max. C4 and higher, % by volume 0.3 max. 3 max. Sulfur, ppm mass 25 max. 25 max. Lower heating value, MJ/m3 (Btu/113), min. 33.2 (890) 78.8 (2116) * Fuels with other compositions may be acceptable, If your fuel is outside the listed specifications, contact your local distributor for further analysis and advice. G4-224 n50ERESC) 7/10e Application Data Lubrication Lubricating System 45 (113) Type Full Pressure Oil pan capacity, L (qt.) § 8.0 (8.5) Oil pan capacity with filter, L (qt.) § 8.5 (9.0) Oil filter: quantity, type § 1, Cartridge § Kohler recommends the use of Kohler Genuine oil and filters. Cooling Radiator System Ambient temperature, °C (°F) 45 (113) Engine jacket water capacity, L (gal.) 13.4 (3.54) Radiator system capacity, including 340 (12000) engine, L (gal.) 25.5 (5.6) Engine jacket water flow, Lpm (gpm) 125 (33) Heat rejected to cooling water at rated 24.9 (1476) kW, dry exhaust, kW (Btu/min.) 88.2 (5021) Heat rejected to charge cooling air at 100% rated kW, dry exhaust, kW (Btu/min.) 11.3 (642) Heat rejected to engine oil at rated kW, 50% dry exhaust, kW (Btu/min.) 1.4(81) Water pump type Centrifugal Fan diameter, including blades, mm (in.) 711 (28.0) Fan, kWm (HP) 18.7 (25) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O) 0.125 (0.5) Operation Requirements Air Requirements Standby Rating Radiator -cooled cooling air, at % load ms/min. (scfm) t 340 (12000) Combustion air, ms/min. (cfm) 8.9(314) Heat rejected to ambient air: 31.2 (1102) Engine, kW (Btu/min.) 24.9 (1476) Alternator, kW (Btu/min.) 15.7 (893) t Air density = 1.20 kg/m3 (0.0751bm/ft3) 100% Fuel Consumptiont Standby Rating Natural Gas, ms/hr. (cfh) at % load 100% 55.7 (1965) 75% 43.3 (1529) 50% 31.2 (1102) 25% 19.5 (688) 0% 8.1 (286) LPG, ma/hr. (cfh) at % load 100% 20.2 (713) 75% 15.5 (547) 50% 11.3 (399) 25% 7.2 (254) 0% 4.6 (164) t Nominal fuel rating: Natural gas, 37 MJ/m3 If 000 Btu/ft3) LPG, 93 MJ/m3 (2500 Btu/ft3) LPG conversion factors: 8.58 ft3=1lb. 0.535 m3 = 1 kg. 36.39 ft3 = 1 gal. Controller APM402 Controller Provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility. • Digital display and menu control provide easy local data access • Measurements are selectable in metric or English units • Remote communication thou a PC via network or serial configuration • Controller supports Modbus® protocol • Integrated hybrid voltage regulator with -0.5% regulation • Built-in alternator thermal overload protection • NFPA 110 Level 1 capability Refer to G6-161 for additional controller features and accessories. Sound Enclosure • Sound level (8 point logarithmic average) at 7 no (23 ft.) with full load: 73 dB(A). • Sound level compared to competitor ratings with no load: 70 dB(A) ` • Sound attenuating enclosure uses acoustic insulation that meets UL 94 HFI flammability classification and repels moisture absorption. • Vertical air inlet and outlet discharge with 90 degree bends to redirect air and reduce noise. • Internal -mounted critical silencer and flexible exhaust connector. • Skid -mounted, steel (standard) or aluminum (optional) construction with hinged doors. • Fade-, scratch-, and corrosion -resistant Kohler® Cashmere Power Armor- textured a -coat paint. • Lockable, flush -mounted door latches. • Certified to withstand 241 kph (150 mph) wind load rating (aluminum enclosures only). * Lowest of 8 points measured around the generator. Sound levels at other points around generator may be higher depending on installation parameters. G4-224 (150EREsq 7/tae Additional Standard Features • Alternator Protection • Battery Rack and Cables • Electronic, Isochronous Governor • Gas Fuel System (includes fuel mixer, electronic secondary gas regulator, gas solenoid valve, and flexible fuel line between the engine and the skid -mounted fuel system components) • Integral Vibration Isolation • Local Emergency Stop Switch • Oil Drain Extension • Operation and Installation Literature • Steel Sound Enclosure • Three -Way Exhaust Catalyst Available Options Approvals and Listings ❑ CSA Approval ❑ UL 2200 Listing Enclosure ❑ Aluminum Sound Enclosure Fuel System ❑ Dual Fuel NG/LPG (automatic changeover) ❑ Flexible Fuel Line (required when the generator set skid is spring mounted) ❑ Gas Filter ❑ LP Liquid Withdrawal (vaporizer) ❑ Second Gas Solenoid Valve Controller ❑ Common Fault Relay ❑ Communication Products and PC Software ❑ Two Input/Five Output Module ❑ Remote Annunciator Panel ❑ Remote Emergency Stop ❑ Run Relay Cooling System ❑ Block Heater, 1800 W, 110-120 V ❑ Block Heater, 2000 W, 190-240 V Required for ambient temperatures below 10°C (50°F) ❑ Block Heater, 2000 W, 120 V (Only available with LP liquid withdrawal) Electrical System ❑ Alternator Strip Heater ❑ Battery ❑ Battery Charger, Equalize/Float Type ❑ Battery Heater ❑ Line Circuit Breaker (NEMA1 enclosure) ❑ Line Circuit Breaker with Shunt Trip (NEMA1 enclosure) KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com Miscellaneous ❑ Air Cleaner Restrictor Indicator ❑ Crankcase Ventilation (CCV) Heater [recommended for ambient temperatures below 0°C (32"F)i ❑ Engine Fluids Added ❑ Rated Power Factor Testing ❑ Rodent Guards Literature ❑ General Maintenance ❑ Overhaul ❑ Production Warranty ❑ 2 -Year Basic Limited Warranty ❑ 5 -Year Basic Limited Warranty ❑ 5 -Year Comprehensive Limited Warranty Other Options Dimensions and Weights Overall Size, L x W x H, mm (in.) : 3526 x 1153 x 1696 (139 x 45.4 x 66.8) Weight, wet, kg (Ile): With steel sound enclosure 1897 (4183) With aluminum sound enclosure 1730 (3813) Weight includes generator setwith the 4S alternator, engine fluids, sound enclosure, and silencer. NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information. DISTRIBUTED BY: © 2012, 2013, 2018 by Kohler Co. All rights reserved. 34-224 (150ERESC) 7/18.