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HomeMy WebLinkAboutProduct Approval INTRODUCTION INTERLOCK KIT K-5010 INTERLOCKKIT This manual provides instructions for safe installation of the InterLock Kit onto a Square-D panel. The back plate sits securely on the face of the panel cover while allowing the front plate to slide between the main and generator breaker positions. The InterLock Kit will only allow one of these breakers to be in the"ON"position meeting the requirements of Article 702 of the National Electric Code ANSUNFPA 70. The installation of the breaker retaining strap meets Article 408.36 (NEC 2008). SAFETY PRECAUTIONS—IMPORTANT SAFETY INSTRUCTIONS WARNING: HAZARD OF ELECTRIC CXb � This kit must be installed and servi d 1li i 11 1 pe onnel - Turn off all power supplying the equipment where this kit will be installed before working on or inside the equipment - Always use a properly rated voltage sensing device to confirm that all power is off - Replace all devices, doors,and covers after installing this kit before turning on power to the equipment - Always wear safety eyewear while drilling or working around electrical equipment FAILURE TO FOLLOW THESE INSTRUCTIONS C(,1 RESULT IN SERIOUS INJURY OR DEATHST.LUC llIE CO;MO VHIING IDIMION REVIEWED FOR CO- CE SAFE THESE INSTRUCTIONS REVIEWED BY - DATE- INSTALLATION INSTRUCTIONS PLANS AM FERAUT MUST BE rCP ONJ'OB OR NO INSPECTION WILL BE MADE. 1) Disconnect power to the panel 2) Separate plates. Remove backing from double stick tape. Align back plate(P- 5011)with the top of the first and second breaker slot(1,2 slot)on front of panel cover and under opening for main breaker. See Figure I(Do not drill holes at this time) 3) Remove panel cover 4) Relocate breakers from slots 2 and 4(top 2 spaces of the right breaker column) utilizing piggyback breakers as necessary to create the needed spaces 5) Install generator breaker in the 2,4 slot. 6) Temporarily remove breakers from the 5,6 slots. Loop the breaker retaining strap (S-1004)around breakers 1,2,3,4 - %2" from the front face of the breakers. Align the head of the retaining strap at the top right of the number 2 breaker and tighten the strap. See Figure IB. Cut the tail of the retaining strap approximately 2 inches long and install Notice Label (S-1005) around tail. Reinstall the breakers in the 5,6 slots. Verify that the retaining strap keeps the 2,4 breaker in place by attempting to remove the breaker. 7) On suitable surface use included 11/64 drill bit(H-5015)to drill out holes in the panel cover through the predrilled holes in the back plate(P-5011) 8) Use file to smooth surface around holes and remove the burrs on back of panel cover. On the back of the panel cover file away paint to allow entire screw head to sit with metal to metal contact.The binder screws(H-5014)must sit flush with the back of the panel cover 9) Insert binder screws(H-5014)through the back of the panel cover,back plate (P- 5011), and front plate(P-5012). Use the binder post(H-5013)to attach to front of binder screws (H-5014). Handhold binder post(H-5013)while using screwdriver to tighten the binder screws(H-5014).The front plate should slide easily and the back plate should sit firmly. Be careful not to over-tighten. 10)Set generator and main breakers in the"OFF"position and reattach panel cover Figure I Figure IB a St fink t .. Wb zy t zy- -a,.- 'x Aj X 1ycgr 3 f(Jr= YL 4] 11 -7 11)With the panel cover firmly in place test the InterLock to make sure that it transfers easily between positions, BOTH BREAKERS SHOULD NOT BE ABLE TO BE IN THE"ON" POSITION AT THE SAME TIME. Even with moderate pressure you should not be able to engage both breakers at once. 12)Apply thread lock(H-5016)to all four binder post(H-5013)as per instructions included with the thread lock 13)Attach labels as shown in Figure II 14)Reconnect power to the panel I I I i i Figure II S � S 0. ' ?� IP\t ltl7(/ii 1\(1'RI U41.FI1 , 1 1 l !I f 11 IL,I I IH i1 1, I 1 \t.\'L h i '!1 I w flsy;. z.•� �} „ ,i•nuasfa�I,rIXLw.mta�. N--Jm au 1 luful 1111\ tf N'1 r i ' q tn.. •a ri• jl It P j , KIT CONTENTS TOOLS NEEDED TO INSTALL Description Quantity Part# - Drill or cordless drill Back plate 1 P-5011 - Flathead screwdriver Front plate 1 P-5012 - Metal file Binder post 4 H-5013 - Accurate voltage sensor Binder screw 4 H-5014 Drill bit 11/64 1 H-5015 CONTACTING US Thread lock pipette 1 H-5016 Instruction booklet 1 W-5017 You can contact us by phone at(804)726- Main label I W-5018 2448 or by fax at(804)231-1984 DANGER label 1 W-5019 Questions or comments: Generator label 1 W-5020 questionsnrinterlockkit.com Instructions label 1 W-5021 Retaining Strap 1 5-1004 Retaining Strap Label 5-1005 OPERATION INSTRUCTIONS STATEMENT OF LIABILITY TO SWITCH OPERATION FROM MAIN Electrical equipment should be installed, TO GENERATOR operated, serviced, and maintained by qualified personnel.No responsibility is 1) Turn main breaker to the"OFF" assumed by Generator InterLock position Technologies, LLC for any consequences 2) Turn all branch circuits to the arising out of the misuse of this material. "OFF"position 3) Slide InterLock plate up 4) Connect and start generator 5) Turn generator breaker to the Tested for use with "ON"position UL 67 Listed Panelboards 6) Turn on essential circuits one at Ref. Wyle Laboratories a time WARNING: Allow Test Report T52431-01 appliances to start before engaging next circuit TO RETURN TO MAIN POWER REVERSE PROCEDURE t i GENERAC® GenTran Series Power Net Boxes - Commercial/Residential For Portable Generators i 4 fy e 'zp v V��Id�P9���i« 7 e i {i Models 6342,6343,6344 Models 6345,6346,6347 Models 6336,6339,6337, 6340,6338,6341 I Features • Safely connects your portable generator to your transfer switch. "a��+ec;..m+. rtr+a .yyr 4w.aueA Power Inlet Box r J 7 C{CA! U LISTED I i Power Inlet Boxes specHooafoons _ Model 6342 6336 6339 6345 6343' 6337 fi340 6346' UPC.11 696471063424 696471063363 696471063394 .696471063455 696471063431 1 696471063370 1 696471063400 1 696471053462 NEMA.Cohli uradw L14-20 I L14-20 I L14.20 with spring loaded flip lid L14-30 L14.30 I L14-30 with spring loaded fll lid Amperage 20 30 Voltage Rating "' 125/250VAC 125250VAG 1 Ma4d(nem Generator 5000 7500 Size(watts)_ Corrosion-reslstant Corroslon-resislard Corrosion-restslard aluminum provides Corrosion-resistant aluminum provides aluminum provides Non-mela)0c resin enclosure includes 6 long life,and can be aluminum provides Non-metallic resin enclosure Includes 6 long life,and can be Enclosure Material long life,and can be knockouts for ultimate wiring flexibility. painted. long life,and can be knockouts for Amato wiring fleAbilit)I. painted. painted. Made from durable,high-Impact,glass-flied Flip Lid covers the inlet painted. Made from durable,high-impact,glass-filled Flip Lid covers the Inlet Retains ralmight rating nylon.Retains raintight rating while in use. to keep out nesting Retains raintght rating nylon.Retains raintght rating while In use. to keep out nesting while In use, Insects,did,moisture, while in use. insects,dirt,moisture, •.1 and more. I and more. Ralnllght Enclosure• ' Compatible;Generac GP3250,LP3250,XG4000,XP4000 GP3250,LP3250,XG4000,XP4000,GPS500,GP6500E,GP7500E,XG6500,XG7000E,XG8000E, Generators XP6500E,XP8000E Compatible Transfer 6376,6377,6378,6379 6376,6378,6377.6379,6382 Switches(Model Vs) Warranty,' 2Year Modal :^ t. 6344. 6338: :. 6341 g347, UPC 696471063448 1 696471063387 696471063417 1 698471063479 NEMA Configuration CS6365 GS6365 GS6365 with spring loaded flip rid Am era e,':� , 50 Voltage Rating i_ - , 125250 VAC Maximum Generator Size(Wafts) 12500 Corrosion-resistant aluminum provides long Corrosion-resistant al uminum provides long closure Material life,and can painted, Non-metallic resin enclosure Includes 6 knockouts for ultimate wiring fle)db0ity. tile,and can be painted. En Retains r n be while in use, blade from durable,high-impact,glass-filled nylon.Retains raintight rating while in use. Flip Lid covers the Inlet to keep out nesting Insects,dirt,moisture,and more. RainO tit Enclosure., Go.i patihle Generac Generators GP15000E,GP17500E,XG10000E.)(P10000E CompatibleTrensterSwhches 6380,6381,6335 (Model01 +.' Warranty, y 2Year I • �. . - ., ,� ,. ,., �'+. '„' Spring Loaded Flip Lid-Model 8393.'- .: ' ;, • . , •. , • ! f� Compatible with any Generac GenTran Power Inlet Box models 6342,6343,6344,6336,6337,&6338 accessory vL Must be mounted prior to installation UL Listed ,.� - LISTED Dimension's and Weights Modd `%0342`• U36 '6339'... -U45 6343 - 6337 •., 6340 - 4346 63W.o.. s e338 ,'5341 5347 6893..'-- 'Frodud. 6x5x5 5x5X7 6x5x5 5x5x7 6x5x5 5W exit L•xWzH 1 (152(127x127) (127x127078) (152x127XI27) (127x127x178) (152027x127) (127427x178) (152x203) in(min) .Product WdgM1t 3(11.25) 2(1) 3(1.25) 3(1.25) 3 0-25) 2(1) 3(1.25) 3(1.25) 3(1.25) 2(1) 3(1.25) 3(1.25) 0.5(0.2) i5lk9)•� •,i hikercarteo 3 3 3 3 3 3 3 3 3 3 3 3 5 N an54y 5laster C�tto� U 206964710SM28 20696471063367 20696471063398 20696471053459 20696471053435 206SM71OM74 20696471063404 20596471063466 20693471063442 2069647106MI 20696471063411 20M710SM73 20696471063930 PC .. i hlasterCartori 16.5x5x7 16.Sx6.5x6(419x165z152) 16.Sx5k7 16.54V 9x6x5 16.5x6.5x6(419x165x152) (419x127x178) 16.Sx6.5x8(419x165x152) (419MN178) (229a152x127) LxWxH (41f)x127x1T8) Muter C¢ttan, 9(4) 7.(3) T9(4) 9(4) 9(4) 6(3) 9(4) 9(4) 9(4) 6(3) 9(4) 9(4) 3(1.25) w'd9ht�lk91' GE N E RAC" Generac Power Systems,Inc, • P0.Box 8, Waukesha,WI 53187 • generac.com @2012 Generac Power Systems,Inc.All rights reserved.All specifications are subject to change without notice.Bulletin 0196860SBY A/Printed in U.S.A.09/04/12 Vo Q 0 C VA � 1 P FF U`%CV. 3?a C. < 3o C0-3 enm.ey- Ll �-t NCO M Sv U EEL::] l gyp` .�C�.�• 2eUr �'������`�