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Vnq OA Sk.3UP, 7-"= ILI P- L ( Boo State '4-OL CaDe CanavepaL Rlo�sda 22920. Teic-phaone 4 . ......... RE CE'IVED FEB 0 7 ZT17 . g OCT Fe—v:P--d Jut -0,1 QJS TRIBUTOR 4S1rST EM Aqu es at'he m i-a- d-ast 1es, 7--a- c- Hit o-D- 4----ectar Pool 1985 Rutgers UL—alve-r-sl-ty Balvd. ,rood,. Nezu, .1txsey -Heatingg System Thesystem list ld b6lowwas evaluated bythe Florfd2 Sofaar#-Pergy Cente-r'(FSEC) in accordance with-'Ll FlondaStand d,5 Program for Solar Heating Systanns(IFSEC-GP-80-7)and liv, -co undto me fie minimum standards established-by*FSEC. 051 is 0.%r E CQ IdRl Collector- ffrodel Units TOtFal ReUilg ,' A.31�thera's Solar 1-g-dr-s- ITDO! A.9 ridg, red. 36,0100 Btr-. ag z 90.500 Btu 3 Aquathp-m-m-1 s Sollm: -1--- dus-. 100 c r- 22,moo Btu 4--&-'000 Btu Acuatasz--Is So la-- !ndus. Ds Tank fk/jodel C-S ecitxf 0 Dir-actL D'Int. Heat 2- 3 4 Pig iWodel Povver Draw, fqated 1pollver 4. 70 Controller I -fModel I. LULAL:- ig Diffprential -i-emperature I EQ- ln-d-u tries 202 2 He—1 OFE 13 Absolute TO peratd e FOR 00PA, FEW E D T�erriiosiphefi -q 1--dependeat Eaie-uy C33 -FREVI:BY - Sole.--met=-ics SPIO/S-P20 DA15— 3 MIT A E;0; Ci Other p IS N MUST F35 KEYPT ON JOB OR. No FAN NCR F-ze 0- ation. bX automati1p callactor d=.@ja;iRg W1, Other Major Coupon nts I r ij� =3 am.vaiva in addition to a ove 2 RgUot'rape Y'Lo-Ve=ta-r —u,--ITr-- VA ff . 3 ja=dv jV31260 valve "R .4 if vallve If further inflor iomis required you may contact the Florida Sour Energy.Geraer at the above addrLm U MR-1—" 111, giL LA 'OR MO S1-:'1 Est r. 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INSTALLATION AND Jan OPERATION MANUAL � Pro S� eries ENGLISH FRAN(;ES ESPANOL F. �o 0 Product may differ from image shown Jandy Pro Series VS FloProTM Series Variable-Speed Pumps A WARNING FOR YOUR SAFETY-This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly.Before installing this product,read and followall warning notices and instructions that accompany this product.Failure to follow warning notices and instructions may result in property damage,personal injury,or death.Improper installation and/or operation will void the warranty. Q. Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage,or death. a ATTENTION INSTALLER-This manual contains important information aboutthe installation, g� R n operation and safe use of this product. This information should be given to the owner/ 0 operator of this equipment. x Page 2 411EME&61 L.Jand}A Pro Series VS FloProTm Series Variable-Speed Pump I Installation&Operation Manual Table of Contents Section 1. Important Safety Instructions .........3 Section 6. Service and Maintenance............. 17 1.1 Safety Instructions..............................................3 5.1 Routine Maintenance....................................... 17 1.2 Pool Pump Suction 5.2 Winterizing the Pump....................................... 17_ Entrapment Prevention Guidelines.....................5 Section 6. Troubleshooting and Repair:....... 18 Section 2. General Description.......................6 6.1 Service Technician Maintenance..............:. 20 2.1 Introduction.........................................................6 2.2 Description.........................................................6 Section 7. Product Specifications and Technical Data.......................21 Section 3. Installation Information......................6 7.1 Replacement Parts List and Exploded View....21 3.1 Plumbing.............................................................6 7.2 Exploded Views.................................................22 3.2 Electrical Installation.........................................:.9 7.3' Performance Curves........................................23 3.3 VS FloPro Pump Dip Switch.Settings............... 13 7.4 Physical and Operational Specifications..........23 3.4 Auxiliary Load Operation.................................. 14 3.5 Remove Pump Lid ........................................... 15 3.6 / Conduct Pressure Test..................................... 15 Section4. Operation.......................................16 4.1 Start-up..............................................................15 EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INSTALLER INFORMATION INITIAL PRESSURE GAUGE READING(WITH CLEAR FILTER) PUMP.MODEL HORSEPOWER NOTES: JandyO Pro Series VS RoProl'Series VadableSpeed Pump I Installation&Operation Manual Page J Section 1. Important Safety Instructions READ AND.FOLLOW ALL INSTRUCTIONS Y 1.1 Safety Instructions ` All electrical work.must be performed by a licensed electrician and conform to all national,state,and local codes. When installing and using this electrical equipment,basic safety precautions should always be followed,including the following: & WARNING RISK OF SUCTION ENTRAPMENT HAZARD,WHICH,IF NOT AVOIDED;CAN RESULT IN SERIOUS INJURY OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for - wading pools,shallow pools, or spas containing bottom drains, unless the pump is connected to at least two (2)functioning suction outlets. Suction outlet`(drain)assemblies and their covers must be certified to the latest published edition of ANSI®/ASME11Al12.19.8,or its successor standard,ANSI/APSP-16. Q WARNING To reduce the risk of injury,do not permit children to use this product. Q WARNING To reduce the risk of property damage or injury,do not attempt to change the backwash(multiport, slide,or full flow)valve position with the pump running. A WARNING Jandy Pro Series pumps are powered by a high voltage electric motor and must be installed by a licensed or certified electrician or a qualified swimming pool service technician. A WARNING Due to the potential risk of fire, electric shock,or injuries to persons, Jandy Pro Series pumps must be installed in accordance with the National Electrical Code®(NEC"),all-local electrical.and safety codes, and the Occupational Safety and Health Act(OSHA). Copies of the NEC may be ordered from the National Fite Protection Association, 470 Atlantic Ave.,Boston, MA 02210,or from your local government inspection agency. A WARNING RISK OF ELECTRIC SHOCK,FIRE,PERSONAL INJURY,OR DEATH. Connect only to a branch circuit that is protected by a ground-fault circuit-interrupter(GFCI).Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.A GFCI should be provided by the installer and should'be tested on a routine basis. To test the GFCI, push the test button.The GFCI should interrupt power. Push the reset button.Power should be restored. If the GFCI fails to operate in this manner,the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed,a ground current is flowing, indicating the possibility of electrical shock. Do not use the device. Disconnect the device and have the problem.corrected by a qualified service representative before using. A WARNING Incorrectly installed equipment may fail,causing severe injury or property damage. i Page 4 Jandy!.Pro Series VS FloProTm Series Variable-Speed Pump I Installation&Operation Manual J A WARNING • Do not connect the system to an unregulated city water system or other external source of pressurized water .producing pressures greater than 35 PSI. • Trapped air in system can cause the filter lid to be blown off,which can result in death,serious.personal injury,. or property damage. Be sure all air is out of the system before operating. f &WARNING To minimize the risk of severe injury or death,the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subjected to a pressure test.These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Zodiac®pool equipment is pressure tested at the factory. However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS: • Check all clamps;bolts,lids, lock rings.and system accessories to ensure they are properly installed and secured before testing. • RELEASE ALL AIR in the system before testing. • Water pressure for test must NOT EXCEED 35 PSI.' • Water temperature for test must NOT EXCEED 100•F(38°C).. • Limit test to 24 hours.After test,'visually check system to be sure it is ready for operation. NOTICE:These parameters apply to Zodiac equipment only. For non-Zodiac equipment, consult .equipment manufacturer. Q WARNING. Chemical spills and fumes can weaken pool/spa equipment.Corrosion can cause filters and other equipment to fail,resulting in severe injury or property damage. Do not store pool chemicals near your equipment. &CAUTION Do not start pump dryl Running the pump dry for any length of time will cause severe damage and will void thee' warranty. A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas,.if so marked. Do not use with storable pools.A permanently installed pool is constructed in or on the ground or in a building' such that it cannot be readily disassembled for storage.A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity. A CAUTION Do not install,within an outer enclosure or beneath the skirt of a hot tub.The pump requires adequate ventilation to maintain air temperature at less than the maximum ambient temperature rating listed on the motor rating plate. SAVE THESE INSTRUCTIONS vr' , Jandye Pro Series VS FloProTM'Series Variable Speed.Pump I Installation&Operation Manu Page 5 1.2 Pool Pump Suction Entrapment Prevention Guidelines ' I . A WARNING ` SUCTION HAZARD.Can cause serious injury or death. Do not use this pump for wading pools,shallow pools or spas containing bottom drains, unless the pump is connected to at least two(2)functioning suction outlets. I A WARNING i Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools,spas, or hot tubs if a suction outlet cover is missing, broken,or loose:. The following,guidelines provide information for pump installation that minimizes risk of injury to users of pools, spas, and hot tubs: Entrapment Protection-The pump suction system must provide protection against the hazards of suction entrapment. Suction Outlet Covers -All suction outlets must have correctly installed, screw-fastened covers in place.All suction outlet(drain)covers must be properly.maintained.They must be replaced if-cracked, i broken, or missing. Drain covers must be listed/certified to the latest published edition of ANSI®/ASME® All2.19.8 or its successor standard,ANSI/APSP-16.The pool must be shut down and bathers must be restricted from entering the pool until any cracked, broken, or missing drain covers are replaced. Number of Suction Outlets Per,Pump-Provide at least two(2) hydraulically-balanced suction outlets, with covers, as suction outlets for each circulating pump suction`line.The centers of the suction outlets (suction outlets)on any one(1) suction line must be at least three(3)feet apart, center to center. See Figure 1. The system must be built to include at least two(2)suction outlets (drains)connected to the pump Whenever the pump is running. However, if two(2)suction outlets run into a single suction line,the single suction line may be equipped with a valve that will shut off both suction outlets from the pump. The system shall be constructed such that it shall not allow for separate or independent shutoff or isolation of each drain. See Figure 1. Additional pumps can be connected to a single suction line as long as the requirements above are met. Water Velocity-The maximum water velocity through the suction outlet assembly and its cover for any suction outlet must not exceed the suction outlet assembly and its cover's maximum design flow rate. The suction outlet(drain)assembly and its cover must.comply with the latest version of ANSI®/ASME® All2.19.8, the standard for Suction Fittings For Use in Swimming Pools,.Wading Pools, Spas,and Hot Tubs, or its successor standard,ANSI/ASME APSP-16. Testing and Certification-Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest published edition of ANSI/ASME A112.19.8 or its successor standard,ANSI/APSP-16, the standard-for Suction.Fittings For Use in Swimming pools, s Wading Pools, Spas, and Hot Tubs. Fittings-Fittings restrict flow;for best efficiency use fewest possible fittings(but at least two (2)suction outlets). Avoid fittings that could cause an air trap. Pool cleaner suction fittings must conform to applicable International Association of Plumbing and Mechanical Officials (IAPMO) standards. Page 6 Jando Pro,Series VS FloProT-Series Variable-Speed Pump I Installation&Operation Manual E At Least 3 Feet Listed/certified to the latest - Listed/certified to the latest published version of published version of ANSI®/ASME®A112.19.8 or. ANSI/ASMEA112.19.8 or its successor standard, its successor standard, ANSI/APSP-16. ANSI/APSP-16. Anti-entrapment Anti-entrapment -Cover/Grate or Suction Cover/Grate or Suction Fitting,securely fastened to No valves between Fitting,securely-fastened Main Drain Sump V Tee and Main Drains to Main Drain Sump a> E E Suction Outlet--> I I <--Suction Outlet Co (Main Drain) (Main Drain) Valves permitted only after tee Pump Figure 1. Number of Suction Outlets Per Pump Section 2. General Description , Section 3. Installation Information 2.1 Introduction 3A Plumbing This manual contains information for the proper_ Preparation Information installation,operation,and maintenance of Jandy Pro 1. . Upon receipt of the pump,check the carton for Series VS F1oPro variable-speed pumps.Procedures damage.Open the carton and check the pump for in this manual must be followed exactly.To obtain concealed damage,such as cracks,dents.or a bent additional copies of this manual,contact Zodiac® base.If damage'is found,,contact the shipper or Customer Service at 800.822.7933.For address distributor where the pump was purchased. ' information,see the back cover of this manual. 2. Inspect the contents of the carton and verify that all parts are included,see'Section 7.1,Replacement 2.2 Description Parts List and Exploded View. The VS F1oPro is a variable-speed pump that can be Pump Location run from 600 RPM to 3450 RPM.When connected to 1. Zodiac Pool Systems,Inc.recommends installing the JEP-R controller,up to eight(8)speed settings'may the pump within one(1)foot(30 cm)above water . be programmed and recalled.This allows you to select level.The pump should not be elevated more than the most appropriate speed for your,application.Even five(5)feet above the water level of the pool.- more versatile programming is possible when you use NOTE The pump is NSF-certified as being able to prime an AquaLink®RS,AquaLink PDA,or AquaLink Z4TM at heights up to 10 ft above-the pool water level,at sea controller. level.However,to achieve better self-priming,�install the pump as close as possible to the water level of the pool. The pump is-driven by a variable speed ECM (Electronically Commutated Motor)directly attached to 2• If the pump is located below water level,isolation the pump impeller.The motor spins the impeller which valves must be installed on both the suction and return lines to prevent back flow of pool water forces water to flow through the pump.As the speed of during any routine or required servicing., the motor is varied the flow through the pump is also varied.The adjustable flow rate allows for optimization A WARNING of flow during the varying pump cycle requirements.As A check valve can interfere with the proper f a result the energy efficiency of the pump is maximized operation of certain Suction Vacuum Release resulting in cost savings to the pool owner while also System(SVRS)products.To avoid possible en- helping to save the environment. trapment hazard,serious injury,or death, make sure to review the operation/owners manual of your particular SVRS product before installing the check valve. i I JandyO Pro Series VS FloPro'"Series Variable-Speed Pump I Installation&Operation MaNm Page 7 PoouSPA PUMP 3 WAY VALVE a A I FILTER HEATER15 aL0. l � t S ` x`Itf ;' r�SKIMMERf G r � L�1 i�Fr a}f t CHECK VALVE (Check Valve recommended ^sr r f o tzin'T S ` t Tt a + a ' for systems Installed with Erosion Feeders ,r �r'. � {W` _ o K t ,t 3 k {} 1. tyw rx �T i •"�'' Y ,i s orAquapure"salt chlorination systems) y �rl „! - ,♦ 4-' i) (MAINDRAINS'", 'ya x s 4 t Yr•'� `y ° tir Ile jx�2 r� I ri 1� '2f i�t c" c..,c,r L ' w ys3 2 i TY 1Ptr ;� r zz }y .' SPA DRAIN (Suction Outlet) SPA RETURN a. MANUAL BYPASS VALVE POOL MANUAL BY-PASS DETAIL• USE WHEN FILTRATION BATE RETURN El 125 GPM FOR ZODIAC HEATERS.REFER TMTHNMFTUBER'S RECO USING A DIFFERENT BRAND HEATER. Figure 2. Typical Piping Installation NOTE When the pool equipment is located below the 7. Provide access for future services by leaving a clear pool surface a leak can result in large scale water area around the pump.Allow plenty of space above loss or flooding.Zodiac Pool Systems, Inc.,cannot be the pump to remove the lid and basket for cleaning. responsible for such water loss or flooding or damage g If the equipment is in a potentially dark area caused by either occurrence. P Y provide adequate lighting. 3. Install the pump such that any disconnecting means 'pipe Sizing and/or junction boxes for power connection are within sight of the pump and at least five(5)feet For assistance with suction and discharge pipe sizing, horizontally from the edge of the pool and/or spa, please see Table 1. Choose a location that will minimize turns in the Installation Recommendations piping. 1. To help prevent difficulty in priming,install the NOTE In Canada,the minimum distance maintained from suction pipe without high points(above inlet the edge of the pool and/or spa as noted above must be of pump-inverted"U"s,commonly referred to 3 meters(10 feet),as required by the Canadian Electrical in plumbing as an airlock)that can trap air.For Code(CEC,CSA C22.1). installations of equipment up to 100 feet(30 m) 4. The pump must be placed on a solid foundation that from the water,refer to Table 1,the pipe sizing will not vibrate.To further reduce the possibility of chart.For installations of equipment more than 100 vibration noise,bolt the pump to the foundation,or feet(30 m)from the water,the recommended pipe place it on a rubber mat. size must be increased to the next size. NOTE Zodiac Pool Systems, Inc.recommends bolting the pump directly to the foundation. S. The pump foundation must have adequate drainage to prevent the motor from getting wet.Protect the pump from the rain and sun. 6. Proper ventilation is required for the pump to operate normally.All motors generate heat that must be removed by providing proper ventilation. Page 8. IRE= JandyO Pro Series VS FloPro"m Series Variable-Speed Pump I Installation&Operation Manual. VS FloPro with Small Base No.Base Required Option ' Hayward@ Super Pump@ Pump t Pentair@ SuperFlo@ HeightSuction O o Sta-Rite@ Su erMax@ Side p side Height Small Base I I Option Hayward Super[I'm I I 2 Jandy PlusHP by Zodiac@ Jandy Max HP by Zodiac Option Small Base with Spacers I I Pentair WhisperFlo 3 Sta-Rite Dyna-Glaslm Small Base+Large Base Sta-Rite Max-E-Pro@ I Option frrrT- Sta-Rite Dura-'Glas@ 4• Sta-Rite Dura-Glas II Sta-Rite Max-E-Glas@ 'Optional ' (Order,R0546400) Figure 3. VS FloPro Pump and Base Options Table 1. Pipe Sizing Chart for Schedule 40 PVC ANSUAPSP=16.The suction fittings of the main -t,.,'^.,.•� s.rtcz..rr^- Pi e'Srze MaximumlFlow�� M"imum Flow drains must be at least three(3)feet(1 m)apart or at rpks �~; Suction � ;'t� 1 ischa�"e P g p different lanes.The suction fittings can be a drain =..•y..,rur4-.<�rFs �� r ,� �a(6feet=perseco tl) (8feet�per�secontl and skimmer,two(2)drains,two(2)skimmers,or a 1'/" 37 GPM'(140 LPM) 50 GPM(189 LPM) skimmer with an equalizer line installed.Check the (38 mm) local codes for proper installation. 2"(51 mm) 62 GPM(235 LPM) 85 GPM (322 LPM) NOTE To prevent entrapment,the system must be built so 2'/" 88 GPM(333 LPM) 120 GPM(454 it cannot operate with the pump drawing water from only one(1)main drain.At least two(2)main drains must be (64 mm) LPM) connected to the pump when it is in operation:However,if . 3" 136 GPM(515 184 GPM.(697 two.(2)main drains run into a single suction line,the single (76 mm) LPM) LPM) suction line may be equipped with a valve that will shut off 4" 234 GPM(886 313 GPM(1185 both main drains from the pump. (102 mm) LPM) LPM) , 4. The piping must be well supported and not forced 2. VS'FloPro Pumps come equipped with unions on together where it will experience constant stress. ` both the suction and discharge ports.This feature 5. Always use properly sized valves.Jandy Pro Series simplifies installation and service and eliminates Diverter Valves and Ball Valves typically have the the possibility of leaks at threaded adapters. best flow capabilities. 3. The VS F1oPro Pump must be connected to at least 6. Use the fewest possible fittings especially 90 degree two(2)hydraulically-balanced main drains for each elbows. Each additional fitting or length of pipe pool pump suction line.Each drain(suction outlet) increases resistance to flow which makes the pump assembly must be provided with covers and must be Work harder. listed or certified to the latest published edition of NOTE If more than ten(10)suction fittings are needed,the ANSIN/ASUE®A112.19.8,or its successor standard, pipe size must be increased. Jandy®Pro Series VS FloPro RI Series Variable-Speed Pump I Installation&Operation Manual t Page 9 7. Every new installation must be pressure tested j according to local codes. ' Replacement of Existing Pump Jandy Pro Series VS FloPro pumps can easily replace several other pumps:the Hayward®Super Pump®, Hayward Super IITM,Pentair-'SuperFl&,Pentair ' WhisperFlo®,Jandy Pro Series,PlusHP(PHP),Jandy Pro Series MaxHP(MHP),Sta-Rite®Dura-Glas,Sta- Rite Dura-Glas II, Sta-Rite Dyna-GlasTM,Sta-Rite Figure 5. Snap Spacers into Place ' Max-E-Glas®,Sta-Rite Max-E-Pro®,and Sta-Rite 1 SuperMax®. 3.2 Electrical Installation lllli To replace the Pentair WhisperFlo,Jandy Pro Series Voltage Checks PHP,or Jandy Pro Series MHP,use the VS FloPro's The correct voltage,as specified on the pump data plate and adjustable base.The VS FloPro base(and its spacers) Table 3 on page 10 is necessary for proper performance and increase the total height of the pump and the height of long motor life.Incorrect voltage will decrease the pump's the suction side of the�pump.See Table 2 and Figure 3. ability to perform and could cause overheating,reduce the NOTE Adjustable base comes with FloPro models motor life,and result in higher electric bills. VS-FHP1.0,VSFHP165JEP,VS-FHP2.0 and It is the responsibility of the electrical installer to provide VSFHP270JER,If adjustable base is required for data plate operating voltage to the pump by ensuring VSFHP270AUT or VSFHP165AUT please see item 18 in proper circuit sizes and wire sizes for this specific section 7.1 "Replacement Parts List and Exploded View." application. Table 2. . VS FloPro Dimensions 5 r4° ���Y � �s, ;il � 7 The National Electrical Code®(NEC®,NFPA-70) y s s•°f +�xs .SUCtIOn isxv^� �l l requires all pool pump circuits be protected with a xBaseConfgao ; raH deh , Eleht3? P ( ) �' y g z Ground Fault Interrupter GFCI •Therefore,it is also the responsibility of the electrical installer to ensure that 1. Pump without Base 7 3/4" 12 3/4" the pump circuit is in compliance with this and all other (197 mm) (4 mm) applicable requirements of the National Electrical Code 2. Pump with Base 9" 14" (NEC)and any other applicable installation codes. (229 mm) (356 mm) 3. Pump with Base and 91/4" 141/4" A CAUTION Spacers 1235 mm) (362 mm) Failure to provide data plate voltage(within 10%) 4. Pump with, ith Small+Large 10 7/8" 15 7/8" during operation will cause the motor-to overheat and Base 1276 mm) (403 mm) void the warranty. Install Spacers into Small Base . 1. Using a hand cutter tool,cut the plastic bars Bonding and Grounding connecting the top and bottom sets of spacers,as 1. In addition to being properly grounded as shown in Figure 4. described in Electrical Wiring section,and in accordance with the requirements of the 2. Push the two(2)top spacers and two(2)bottom National Electrical Code(NEC),or in Canada the spacers out of the base. Canadian Electrical Code(CEC),the pump motor 3. Align the pins in the four(4)spacers with the holes must be bonded to all metal parts of the swimming in the base and snap the spacers into place,,as pool,spa or hot tub structure and to all electrical shown in Figure 5. components and equipment associated with the r pool/spa water circulation system. ° o ° 2. The bonding must be accomplished by using a solid copper conductor,No.8 AWG or larger.In Canada No.6 AWG or larger must be used.Bond the motor ° ° ° ° ° using the external bonding lug provided on the motor frame. ° A WARNING Always disconnect the power source before working ° o ° Cut on a motor or its connected load. spacers at X. Figure 4. Cut Sets of Spacers Out of Base I , I Page 10 Jandy®Pro Series VS FloPro7A1 Series Variable Speed Pump I Installation&Operation Manual Table 3. Recommended Wire Sizes for VS FloPro Pumps lt}lw$;"+i 'd"'...5p}y ry�+r.« n�m ac•.. a +sc k;�V M.iry 5�• rt:t,.•rsK;ue€�a :�•zrruy -,,.., . z� .CRECOMMENDED`MINIMUMWIRESIZE FOR1%SFLORRO PUIIIIPS* � 4Y*c�'s Q..ti..-..sly.t::-•i-.,.S.A��:v�., .�a.i>.f, ..� r_,A...T3aa.•.e+siti.-:..J -E... rh:, z.'_a.:i.,.Y-.'. rfr,;;h t.r w.,�rn.`. 0-160 Feet Distance from Sub-panel (0-45 metres) Branch Fuse AMPS Gauge.of Wire Model Class:CC,G,H,J,K,RK,or T Voltage 230 VAC 230 VAC VS-FHP1.0,VSFHP165AUT,VSFHP166JEP 15A 12 VS-FHP2.0,VSFHP270AUT,VSFHP270JEP 20A 10 'Assumes three(3)copper conductors in a buried conduit and 3%maximum voltage loss in branch circuit.All National Electrical Code® (NECO)or the Canadian Electrical Code(CSA)and local codes must be followed.Table shows minimum wire size and branch fuse recommendations for typical installation. A WARNING 3. Insulate all connections carefully to prevent Make sure that the control switch,time clock,or grounding or short-circuits.Sharp edges on control system is installed in an accessible location, terminals require extra protection.For safety,and to so that in the event of an equipment failure or a loose prevent entry of contaminants,reinstall all conduit plumbing fitting,the equipment can be turned off.This and terminal box covers.Do not force connections location must not be in the same area as the pool into the conduit box. pump,filter,and other equipment. NOTE When power alone is supplied to this pump,it will not operate.It requires a digital command sent to it by either A CAUTION a variable speed controller(JEP-R),an AquaLink®RS controller,an AquaLink Pool Digital Assistant(PDA),or The pump must be permanently Connected to a an AquaLink Z4Tm,to operate at a chosen speed. dedicated electrical circuit. No other equipment, VS FloPro Controller Options lights, appliances, or outlets may be connected to the pump circuit,with the exception of devices that may The VS FloPro pump can be operated by one(1) be required-to operate simultaneously with the pump, of four(4)controllers:the JEP-R variable-speed such as a chlorinating device or heater. controller,the AquaLink RS controller(Rev O or later), the AquaLink PDA(Rev 4.0 or later),or the AquaLink Z4.The VS FloPro variable-speed pump communicates. Bonding Lug with the controllers via a four-wire RS-485 interface. Controller Installation Options The VS-FHP1.0,VSFHP165JEP,VS-FHP2.0,& VSFHP270JEP pumps come pre-configured for the Breaker Panel JEP-R variable-speed controller with DIP switch rR°""° settings pre-configured to work with this controller.The Z VSFHPI65AUT and VSFHP270AUT Pumps come pre-configured for installation with the AquaLink RS, o ®m AquaLink PDA,or AquaLink Z4. Terminal Block To install with an AquaLink RS controller(Rev O or later),an AquaLink PDA(Rev 4.0 or later),or an GFCI AquaLink Z4: 1. Remove power from the VS FloPro pump by Variable-speed disconnecting the high voltage lines or by turning Pump(230 VAC) off any breaker to which the VS F1oPi•o pump Figure 6. Bonding the Motor power is connected. Electrical Wiring A WARNING ELECTRICAL SHOCK HAZARD 1. The pump motor must be securely and adequately Turn off all switches and the main breaker in the variable- grounded using the green screw provided.Ground speed pump electrical circuit before starting the procedure. before attempting to connect to an electrical power Failure to comply may cause a shock hazard resulting in supply.Do not ground to a gas supply line. severe personal injury or death. 2. Wire size must be adequate to minimize voltage drop during the start-up and operation of the pump. 2. Remove the access cover to complete electrical See Table 3 for suggested wire sizes. connections to the motor. Jandy®Pro Series VS FloProTm Series Variable-Speed Pump I Installation&Operation Manual 'Pige 11 AquaLink®RSRS-485 Connectors 6. Connect the RS-485 connector on the AquaLink®RS(or multiplexer interface board), matching wire colors with connector positions as follows: 1-red,2-black,3-yellow,and 4'9 reen.See - Figure 7. 7. Restore power to the pump and verify the operation of the controller. BBBBaSSEr a(FEIE)EISMS Refer to the appropriate manual for set up and Connect to operation of the pump:AquaLink RS Owner'sYaZ AquaLink RS Manual,6593,AquaLink PDA Owner's Manual, H0572300,or AquaLink Z4 Owner's Manual, ,U 5_.,EU RS-485 Connector TM (or Multiplexer H0386600. Interface Board) JEP-R Remote Mounting The variable-speed controller may be remotem6unted U) CO eq onto a vertical surface that is protected from the e C4 U) Variable-Speed elements. cc Plump Follow the directions carefully to maintain the ability 5-position to reinstall the variable-speed controller onto the Pump.. DIP Switch Reverse these instructions to complete the reinstallation. See Figure 8. WARNING 200 ft(61 in) ELECTRICAL SHOCK HAZARD max install distance for communication Turn off all switches and the main breaker in the variable- speed pump electrical.circuit before starting the procedure. Power Wiring Failure to comply may cause a shock hazard resulting in Port severe personal injury or death. Controller Rear 4-Position Loosen to remove DIP Switch (0 Cover Product may differ from Images shown Figure 7. Wiring AquaLink RS Controller or Controller AquaLink PDA Base Access Cover 3. Slide dip switches I and 2 down to the OFF position.If applicable to your pump model slide dip switch 5 up to the ON position. See Figure 7. 4. Select the desired address(es)for the pump by setting dip switches 3 and/or 4,as shown in Section 3.3, VS KoPro Pump Dip Switch Settings. RS-41115 Cable 5. If short RS485 cable or JEP-R controller is pre Power Wiring Port DONOTCUT installed: a. Disconnect the RS485 cable from the 4-pin Figure 8. Disconnect Variable-Speed Controller header on the pump drive. from Pump • Note:Do not cut the cable,or you will lose the ability to return to the default factory configuration. b. Connect the new RS-485 cable from the AquaLink through the available compression fitting and route the 4-conductor cable through the motor drive threaded port closest to the connector.Figure 7. Page 12 Jandy®Pro Series VS Floftrm Series Variable-Speed Pump I Installation&Operation Manual WARNING To install the JEP-R variable-speed controller: A When determining routing and protection for the ' IMPORTANT , variable-speed controller cabling,ensure that all The installer must TURN ON switches 1 and 2 at the National Electrical Code®(NEC®)and all local code VS-FHP2.0 pump when connected to the variable- requirements are met. NEC code requirements speed controller. , prohibit the routing of signal cables in conduits or raceways that are used for branch,feeder,or service NOTE The variable-speed controller part no.is JEP-R. conductors. NEC also provides direction for building- 1. Remove power from the pump by disconnecting to-building routing of signal cables,with regard to the high voltage lines or by opening any breaker to lightening protection. which the pump power is connected. At the pump: A WARNING 1. Remove power from the pump by disconnecting the ELECTRICAL SHOCK HAZARD high voltage lines or by turning off or deactivating Turn off all switches and the main breaker in the variable- any breaker to'which the pump power is connected. speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in 2. Lift up the controller cover on its hinges.to access ,severe personal injury or death. the variable-speed controller 3. Remove the six(6)screws to disconnect the 2. Remove the cover of the junction box'and feed the 'variable-speed controller from the controller base RS-485 cable into the fitting. on the Pump motor. 4. Detach the RS-485 cable connecting the variable- 3. Unplug the RS-485 connector. speed controller user interface to the controller base 4. Attach the four(4)wires in the RS-485 cable to on the motor.Do not over extend the cable when the RS-485 connector.Match the wire colors with raising the controller away from the motor. the positions on the connector: 1-red,-2-black,3- 5. Unscrew the four(4)connector terminals and yellow,and 4-green.See Figure 9. disconnect the wires of the motor cable assembly. 5. Insert the RS-485 connector back into the pump. Note:Do not cut the cable,or you will lose the ability to 6. Slide dip switches 1 and 2 up,so they are in the ON return to the default factory configuration. position,and slide switches 3 and 4 down,so they 6. Bundle the loose wire into the pocket of the are in the OFF position.See Figure 9. controller base.This wire will be used if reinstalling the variable-speed controller onto the Pump. 7. Secure the pocket cover and gasket with six(6) screws to the variable-speed controller base on the motor. 8. Remove the one(1)screw andaccess cover to ' complete electrical connections to the motor. 9. Insert the free end of the new RS-485 cable through _the available compression fitting and route the 4-conductor cable through the motor drive threaded port closest.to the connector. 10. Prepare the cable and attach another 4-pin connector;ensuring the wire colors match Figure 7. 11. Insert the RS-485 connector onto the corresponding RS-485 connector on the motor PCB. 12. Secure the compression fitting nut around the cable to secure the motor. 13. Verify the DIP switch settings match Figure 7. 14. Reinstall the access cover with the single screw removed in step 8. Follow the instructions in the Variable-Speed Controller User Interface Installation/Owner's manual(1-10412200) to complete the remote mounting of the controller. Jandy°Pro.Sedes VS RoPron"Series Variable-Speed Pump I Installation&Operation Manual Page 13 Controller (Rear View) \\ VOW � u�gw� C9 Remove to access �n Q DIP switch . e� 00 N to v ' � d I � U Figure 10. DIP Switch access cover on VS-FHP1.0& 4-Position VSFHP166JEP Motor DIP Switch 3.3 VS RoPro Pump Dip Switch Settings Variable-Speed The 4-or 5-position dip switch is located at the rear of Power wiring Pumpthe VS F1oPro pump.This dip switch serves two(2) 6-Position Port o functions: it selects the pump address,and it determines DIP Switch u what type of controller will be used with the pump. Table 4. VS-FHP1.0,VSFHP165AUT& VSFHP166JEP Dip Switch Settings ®�U f° 3 nucg:� � �s r,� �Swltclf �Switcffi Switch Controller� k.,�,�uwfUz,rda OFF OFF ON AquaLink RS,AquaLink PDA, or AquaLink Z4TM ON ON ON Variable Speed Controller Product may differ from images shown g g p ( rSRwitch� SwitchPtim Acidress ' ,�' �'aF' s ,1 Figure 9. Wiring Variable-Speed Controller JEP-R f �� ,�: ti P { e L`�b 5'+. z i c_` Ri�:� x ��`S`G..r'.1{ 47�yK �`•.�il 7. Connect the other end of the cable to the controller. Match the colors of the wires with the appropriate ON OFF PUMP 2 connector positions as follows: 1-red,2-black,3- OFF ON PUMP 3 yellow,and 4-green. ON ON PUMP 4 8. Restore power to the pump and verify the operation of the controller. Table 6. VS-FHP2.0,VSFHP270AUT& 9. Refer to the Variable-Speed Controller Owner's VSFHP270JEP Dip Switch Settings Manual,H0412200,to operate the pump. -y qS�wltcti LSwitch+ Controller y ",f <s tn •R' o s " .! ,+ �u�-_.L'sft OFF OFF AquaLink RS,AquaLink PDA,or AquaLink Z4 ON I ON 1 Variable Speed Controller c s�t.c•a�s cz �- � tr•�..-st r rs <�"--•,r.+e x s s, s:Switch 7S§.w fi Pump Address FIT ^. {^`iax-Z°pz y�wv' ) -'t•„..r Hz 3� �. ex4 � i �x? 3 � w"Pz�k :i �; 4 si szis ON OFF PUMP 2 j OFF ON PUMP 3 ON ON PUMP Page 14 Jandy®Pro Series VS RoProTm Series Variable-Speed Pump I Installation&Operation Manual 3.4 . Auxiliary Load Operation Certain pump models are equipped with a terminal r-/ — 4 2 bar that provides user access to a built-in Auxiliary Load relay contact.This normally-open,dry contact o 0 u _ Li is activated under certain operating conditions and is o e s e (Black) 23ov Power primarily intended to be used to control external devices LL� L2 source that require system water flow for proper functioning, (Bl cd or k) such as heaters,booster pumps,salt water chlorinators, Earth etc. _ See Figures 9 and 10 for compartment's location details. 11sv (e�k) An access cover with Phillips-head screw must be Power removed before proceeding. source Ellre Line Auxiliary Load Connection Requirements Black) EXAMPLE ONLY •NOTRepresenlaUveal WARNING Ea`d' y all wiring configurations ELECTRICAL SHOCK HAZARD Due to the potential risk of fire,electric shock, or injuries to persons,Zodiac'Pumps and any auxiliary loads must be installed in accordance with the Figure 12. 115V Auxiliary Load,Separate Power National Electrical Code®(NEC®j, all local electrical Sources Wiring Diagram and safety codes,and the occupational Safety and Health Act(OSHA). Copies of the NEC may be ordered from the National Protection Association, t 2 470 Atlantic Ave., Boston, MA 02210, or from your o 0 Li _ u local government inspection agency. _ o m (Black) 230V In Canada,Zodiac Pumps must be installed in s Power o Source accordance with the Canadian Electrical Code � (Red or (CEC). Black) • The Auxiliary Load relay contacts are rated at Earth 230W11A RMS. Please ensure the requirements 230V (Black) of the equipment to be connected to the Auxiliary Power Load do not,exceed this rating. source Lz (Red or Black) Line (Black) 230V EMMPLE ONLY Earth Auxil(a tY NOTRepresenladveof t 2 Load anwfdngconliguraffons o B O L2 L1 L1 0 0 2 (Black)P 230V = o t9 0` — 10 �U L2 sou ce Figure 13. 230V Auxiliary Load,Separate Power ;D (Red or I Sources Wiring Diagram Black) Auxiliary Load Operation Characteristics Earth Auxiliary Load relay contact activation is speed- dependent,and behaves as follows: L2 (Red or Black) Contact Closure From a stopped condition,there is a three-minute delay Earth 230V EXAMPLE ONLY before the Auxiliary Load contact is closed when the Auxiliary NOT Represenlaffm of motor speed reaches and maintains a speed of at least Load all wiring configurations 1725 RPM. Note:In this configuration,It Is Important to verity the shared From a running condition at below 1725 RPM,there is andpower the auxiliary Is adequately rated to service both the pump a five-second delaybefore the AuxiliaryLoad contact _ and the auxltiary equipment is closed when the motor speed reaches and maintains a Figure 11. 230V Auxiliary Load,Shared Power , speed of at least 1725 RPM. Source Wiring Diagram JandyO Pro Series VS FloProlm Series Variable-Speed Pump I Installation&Operation Manual Page 15 Contact Opening. If the pump speed is below 1725 RPM,the Auxiliary WARNING Load contact is opened.Contact openings are always Trapped air in the system can cause the filter lid immediate. to be blown off,which can result in death,serious injury,or property damage. Be sure all air is-properly • 3.5 Remove Pump Lid purged out of the system before operating:DO NOT 1. Make sure that the pump is turned off. USE COMPRESSED AIR TO PRESSURE TEST OR 2. Make sure that the switch to the circuit breaker that CHECK FOR LEAKS. powers the pump motor is turned off. A WARNING WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL SHOCK HAZARD Do not pressure test above 35 PSI. Pressure Turn off all switches and the main breaker in the variable- testing must be done by a trained pool professional. speed pump electrical circuit before starting the procedure. Circulation equipment that is not tested properly Failure to comply may cause a shock hazard resulting in might fail,which could result in severe injury or severe personal injury or death. property damage. A WARNING ELECTRICAL SHOCK'HAZARD A WARNING Due to the potential risk offire, electric shock, When pressure testing the system with water,it is or injuries to persons,Zodiac®Pumps must be very important to make sure that the pump basket lid installed in accordance with the National Electrical is completely secure. Code®(NEC"),all local electrical and safety codes, and the occupational Safety and Health Act,(OSHA). 1- Fill the system with water,using care to eliminate Copies of the NEC may be ordered from the National trapped air. Protection Association,470 Atlantic Ave., Boston, 2. Pressurize the system with water to no more than MA 02210, or from your local government inspection 35 PSI. agency. 3. Close the valve to trap pressurized water in the In Canada,Zodiac Pumps must be installed in' system. accordance with the Canadian Electrical Code 4. Observe the system for leaks and/or pressure decay. (CEC). 5. If there are lid leaks,repeat this procedure.For 3. Make sure all necessary isolation valves are closed Zodiac Technical Suppo rt,call 800.822.7933. to prevent pool water from reaching the pump. Section 4. Operation 4. Following the markings on the locking ring,turn 4.1 Start-up the ring counter-clockwise until the`START' markings align with the ports.See Figures 14 and A CAUTION is. Never run the pump without water:Running the 5. Carefully remove the lid with locking ring. pump"dry"for any length of time can cause severe 3.6 Conduct Pressure Test damage to both the pump and motor and will void the warranty. WARNING If this is a new pool installation,make sure all piping When pressure testing a system with water, air ` is clear of construction debris and has been properly is often trapped in the system during the filling pressure tested.The filter should be checked for process.This air will compress when the system is proper installation,verifying that all connections and i pressurized.Should the system fail,this trapped air clamps are secure according to the manufacturer's can propel debris at a high speed and cause injury. recommendations. Every effort to remove trapped air must be taken, including opening the bleed valve on the filter and A WARNING loosening the pump basket lid while filling the pump. To avoid risk of property damage,severe personal injury or death,verify that all power is turned off before starting this procedure. i Page 16 Jandy°Pro Series VS FloPro-Series Variable-Speed Pump I Installation&Operation Manual 1. Depending on the location of the pump,do one of the following: Lid with - If the pump is"located below the water level of the Locking pool,open the filter pressure release valve to prime. Ring the pump with water. \ - If the pump is located above the water level of the pool,remove the lid and fill the basket with water, before starting the pump. 2. Prior to replacing the lid,check for debris around the lid o-ring seat.Debris around the lid o-ring seat will cause air to leak into the system and willmake it difficult to prime the pump. " 3. Hand-tighten the lid to make an air tight seal.Do Seal not use any tools to tighten the lid:hand-tighten Figure 14. O-ring in Lid Assembly only.Make sure all valves are open and the unions are tight. 4. Restore power to the pump.Then turn on the pump by following the instructions in the appropriate manual:Variable-Speed Controller Owner's Lid with t I manual,H0412200,AquaLink®RS Owner's Locking Manual,6593,AquaLink PDA Owner's Manual, H0572300,or AquaLink Z4TM Owner's Manual; Ring — H0386600. and 5.. Once all the air has left the filter,close the pressure Seal release valve. 6. The pump.should'prime.The time it takes to prime will depend on the elevation and-length,of pipe used on the suction supply pipe. See Installation Recommendations in Section 3.1 for proper Pump L<C:DD elevation and pipe size. Debris The default priming speed is 2750 RPM.The pump Trap" I�(/ will take approximately 14-15 minutes to prime at Basket this priming speed when the pump is located 10 feet above the pool water.If priming speed is adjusted (Inside ® to 3450 RPM,the pump should prime within 6 Pump) ® minutes at 10 feet above the water level. m NOTE The pump'is NSF-certified as being able to prime ° at heights up to 10 ft above the pool water level,at sea level.However,to achieve better self-priming,install the pump as close as possible to the water level of the pool. m ` 7. If the pump does not prime and all the instructions ° to this point have been followed,check for a m , _ suction leak.If there is no leak,repeat Steps 2 through 7. Figure 16. Exploded View of Pump 8. For technical assistance,call Zodiac®Technical Support at 800.822.7933. Jandy®Pro Series VS FloProrm Series Variable-Speed Pump I Installation&Operation Manual Page 17 Section 5. Service and 5.2 Winterizing the Pump Maintenance A CAUTION The pump must be protected when freezing CAUTION temperatures are expected.Allowing the pump To avoid damage to the plastics, do not use lubricant to freeze will cause severe damage and void the or sealant on the o-ring. Only soapy water should be warranty. used'to install and lubricate the o-ring. A CAUTION 5.1 Routine Maintenance Do not use antifreeze solutions in the pool, Inspect the pump filter basket for debris by looking spa,or hot tub systemsl Antifreeze is highly toxic through the clear pump lid.Remove any debris,because and may damage the circulation system.The only as debris accumulates,it will begin to block the flow exception to this is Propylene Glycol. For more of water through,the pump.Keep the basket clean to information, 'see your local pool/spa supply store.or contact a qualified swimming pool service company. improve the performance of the pump. 1. Turn off the power,to the pump.If the pump is 1. Drain-all water from the pump,system equipment, located below the water level,close the isolation and piping. valves on the suction and discharge sides of the 2. Remove the two(2)drain'plugs.Store the drain pump to prevent backflow of water. plugs in a safe location and reinstall them when 2. Turn the lid's locking ring counter-clockwise until the cold weather season is over.Ensure drain plug 'START'aligns with the ports.Carefully remove the o-rings are not misplaced. lid. 3. Keep the motor covered and dry.Do not cover A CAUTION the pump with plastic,because this will create condensation that will damage the pump. A misaligned basket will cause the lid to be improperly seated, allowing an air leak,which could NOTE Zodiac Pool Systems, Inc.recommends having result in pump damage. a qualified service technician or electrician properly disconnect the electrical wiring at the switch or junction 3. Lift the basket out of the pump. box.Once the power is removed,loosen the two(2) unions and store the pump indoors.For safety,and to 4. Dispose of the debris and thoroughly clean the prevent entry of contaminants,reinstall all conduit and basket,making sure all the holes are open.Using terminal box covers. a garden hose,spray the basket from the outside to , 4. When the system is reopened for operation, help clear the holes.Remove any remaining debris have a qualified technician or electrician make by hand. sure all piping,valves,;wiring and equipment 5. Replace the basket in the pump by aligning the are in accordance withihe manufacturer's opening with the suction pipe.If aligned properly, recommendations.Pay close attention to the filter the basket will drop easily into place.Do not force and.electrical connections. it into place. 5. The pump must be primed prior to starting.Refer to 6. Remove the lid seal and remove debris around the lid Section 4.1;Start-up. seal seat,as this can allow air to leak into the system. Clean the lid seal and place it on the lid. 7. Replace the lid with locking ring.Hand-tighten the lid to make an air-tight seal.Do not use any tools to,. tighten the lid:hand-tighten only. 8. Verify that all valves have been returned to the proper position for normal operation. 9. Open the pressure release valve on the filter,and - make sure it is clean and ready for operation. 10. Turn on the power,to the pump.Once all the air has been evacuated from the filter,close the pressure release valve. i i i Page 18 _ landy®Pro Series VS-FloPro-Series Variable-Speed Pump I Installation&Operation Manual Section 6. Troubleshooting and Repair Zodiac®strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump system.To locate a qualified technician,check your local yellow pages or visit www.zodiacpoolsystems.com or www zodiacpoolsystems.ca and click on"Dealer Locator." 7�`�r.a a.• s'..:�^¢h.Y �x.513"�� -: -�.�� (4 7E�Y��•#s'i�u"Y��i. -l:�ti}�Y?� �£s"�� t>.cK�i si 1S�."F:i'i+tw-x'CC i'��JL�u�'� il .t....;'.k��y� i::E -�. ,}'' y �� ,xSymptom �-�1: z�c -�.���-� ;�:�„s �i•, �� -�,�-- �� Poss�ble�Cause%Solutions�c�-�.�--..:,�� �� �, �.��-"F �.r.".a'x�]..c,..,... r �d°�a•S�`�z....+.��.a�.FhS!k".k�sErt��zi�+�'�;s» .3? ,_,_.. `��,Ak...:dyr2u„ isir:[c u. Stxi The cleaning/circulating Verify that skimmer baskets, pump basket and other screens are clean.Clean,as. system is not operating necessary. correctly. Check filter and clean as necessary. Check valve positions.Adjust as necessary. NOTE Multiple pieces of equipment operating atone time(for example,waterfalls, spa jets,and surface returns)will affect the proper operation of the cleaning system. Check the cleaning system manual to ensure that the system is adjusted according to the manufacturer's recommendations. Bubbles are present in the Air is in the system..Check the pool or spa water level to ensure that it is at the proper pump basket. level and air is not being rdrawn into the suction piping. If the water is at the normal level,turn off the pump.Turn the lid's locking ring counter-clockwise until'START' aligns with the ports. Remove the lid and do a visual inspection of the lid seal looking for cracks or gaps on the rubber surface. If none are observed, use a clean rag to wipe the surface clean(note:the rag may show black material that came off the lid ` seal). Use the rag again to clean the mating surface of the housing. Using a very small amount of silicone lubricant(no Vaseline)will help make a proper seal and protect the lid seal.Align'START'with the ports and turn the locking ring clockwise until'LOCKED'aligns with the ports.Hand-tighten the lid to make an air-tight seal. Do not use any to to tighten the lid.Turn the pump back on. If problem is not resolved lid seal replacement may be necessary. Air leaks are still present. Check the suction side piping union.While the pump is running,try to tighten the union. If this does not stop the air leak,turn off the pump. Loosen both unions and slide the pump out of the way. Remove,clean,and re-install both union o-rings. Reposition the pump next to the piping and secure the union nuts to the pump.With clean union-o-rings, hand-tightening of the unions should create a seal. If the unions still do not seal,gently tighten with a large pair of tongue-and-groove pliers. Do not over-tighten. There is no air in the It is possible that debris is caught in the pump impeller.The pump impeller moves the water, system, but the pressure is and the vanes in the impeller can become blocked with debris.See Section 6.1, Service still low. Technician Maintenance and Blocked Impeller in this manual for more information. There is no debris blocking The pump impeller and diffuser are showing signs of normal wear. Have a qualified the impeller and the service technician check the impeller and diffuser and replace as necessary. pressure is still low. If the pump is part of a relatively new installation, it could be an electrical problem. Contact a qualified service technician. Have the technician check for loose electrical connections and check the voltage at the pump motor while it is in operation.The voltage must be within 10%of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician and/or the local power service provider. Pump seal is leaking air. Have a qualified service technician replace the seal. The pump is leaking water This is caused by a damaged or failed mechanical-seal. Replace the seal.' between the motor and pump body. Jandy°Pro Series VS FloProTM'Series Variable Speed Pump I Installation&Operation Manual a 4 agile 19 j;,r I' J"2`i arty - Ua.K3 4 1� '�11-1✓rt rX l'}Y ,{kfitiE9A'izWr» .d�fT.3 s 1.YLj�9+v.jrxTPi4Sf- .,'S'4j rrr,. 7}r k�`J y j '4�'�' {kSymptom tir r :* r� �tkRf6PossibICCause/Solution? -5 .K J NNN' u?:,.r�a�,_;t'.AR-19l1 r`.'�.'.``.S my Ssry 1r�€; ` F:_ f.Ana.W.''FcE"R' The pump gets hot and Make sure that there is adequate room around the motor to circulate air and keep the shuts off periodically. motor cool. Have a qualified electrician check for loose connections and check the voltage at the pump motor while it is in operation.The voltage must be within 10% of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician and/or the local power service provider. Pump will not start. No power to pump. Make sure pump is properly connected to high voltage. See Section 3.2, Electrical Installation, in this manual. Improper low-voltage wiring. Check low-voltage wiring between pump and controller. Correct if necessary.See Section 3.2, Electrical Installation, in this manual. . Improper pump address setting. Make sure that pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable-Speed Controller or set to the proper address when connected to an AquaLink®RS controller, an AquaLink PDA, or an AquaLink Z4Tm.See Section 3.3,Pump Dip Switch Settings, in this manual. Note:VS-FHP1.0& VSFHP165JEP should always have dip.switch setting 5 set to ON for both controllers. Fault condition exists. View fault message on controller and correct-fault before proceeding. If unsure how to correct fault, contact Zodiac®Technical Support at 800.822.7933. Variable-Speed Controller Incorrect dip switch setting. LCD is not displaying Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP-R and information both are OFF if the controller is a PDA,AquaLink IRS,or AquaLink Z4.See Section or 3.3, Pump Dip Switch Settings, in this manual. Note:VS-FHP1.0&VSFHP165JEP pump LEDs are not should always have dip switch setting 5 set to ON for both controllers. illuminated. Improper low-voltage wiring. Check low-voltage wiring between pump and controller.Correct if necessary.See Section 3.2, Electrical Installation, in this manual. Controller.displays"Pump Improper low-voltage wiring. not connected". Check low-voltage wiring between pump and controller. Correct if necessary.See Section 3.2, Electrical Installation, in this manual. Improper pump address set. Ensure pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable-Speed Controller or set to the proper address when connected to an AquaLink IRS controller, an AquaLink PDA, or an AquaLink Z4. See Section 3.3, Pump Dip Switch Settings, in this manual. Note:VS-FHP1.0& VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers. I I v Page'20 . Jandy°Pro Series VS FloProlm Series Variable-Speed Pump I Installation&0peration Manual MEL 4i"'t:?J^ i=i ;�sl•Y.� 'rA S -. :Y� 3- C_ � 1 �� s-o sf.,.1L`uK ,t' s.� r r4— r1- 7 s c. s rfi-c.�k"^�-r,r.�7 �it.u`'y� � -t�'u„ �.��5`""3t`A3ffRt ��i -�'.1�L75xtj,{}"t'o'$>=2�.y`��'.N a .c. • tt.csvrx A' ' � �3a'�ix en.4�tS' f� d h�F z�Y7*�`w'=+�r ,>�.'ate:' Fault message appears on Fault condition exists. controller display. . View fault message on controller and correct fault before proceeding. If unsure how to correct fault,contact Zodiac'Technical Support at 800.822.7933. In Canada,call 1-888-647-4004 6.1 Service Technician Maintenance A CAUTION This pump must be serviced by a professional service technician qualified in pool/spa installation.The following procedures must be followed exactly. Improper installation and/or operation can create dangerous electrical hazards,which can cause high voltages to run through the electrical system.This can cause property damage, serious personal injury,and/or death. Improper installation and/or operation will void the warranty. Blocked Impeller A WARNING Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may occur if the pump starts while your hand is inside the pump. 1. Turn off the pump. Switch off the circuit breaker to the.pump motor. 2. Remove the lid and basket. 3. Look inside the pump for debris.Remove any debris found inside. 4. Replace the basket and lid. 5. Switch on the circuit breaker to the pump motor. 6. Turn on the pump,and see.if"the problem is solved. 7. If the impeller is still blocked with debris and it is not possible to remove the debris using Steps 2 through 4,the pump will need to be disassembled in order to"access the inlet and outlet of the impeller. Jandy°Pro Series VS FloPro'"'Series Variable-Speed Pump f Installation&Operation Manual f: Section 7. Product Specifications and Technical Da a � a • 7.1 Replacement Parts List and Exploded View To order or purchase parts for Zodiac®pumps,'contact your nearest Zodiac dealer.If the Zodiac dealer cannot supply you with what you need,contact Zodiac Technical Support at 1.800.822.7933,or send an e-mail message to productsupport@zodiac.com. In Canada, 1-888-647-4004,customerservice PSC@zodiac.com Key No. Description Order Part No. 1 Motor, Drive,VS-FHP2:0&VSFHP270AUT R0562201 1 Motor, Drive,VS-FHP1.0,VSFHP165JEP R0571000: 1 Motor, Drive,VSFHP165AUT R0670400 2 Backplate, (Backplate w/Hardware, Backplate O-ring&Mechanical Seal) R0479500 3 Impeller, (Impeller,Screw w/0-ring),VS-FHP2.0 R0479605 3 Impeller, (Impeller, Screw w/0-ring),VS-FHP1.0 R0479603 4 Diffuser, (Diffuser w/0-ring, Hardware&Backplate O-ring) R0479701 5 Mechanical Seal, Carbon and Ceramic(1 Set) R0479400 6 Pump Body, (Body and Backplate O-ring) R0479800 7 Motor Mounting Foot R0479900 8 Lid w/Locking Ring, (Lid w/Locking Ring&Lid O-ring) R0480000 9 Pump Debris Filter Basket R0480100 10 Drain Plug w/0-ring(Set of 2) R0446000 11 Tail Piece,O-ring &Union Nut(Set of 2) R0327301 12 Lid 0-ring R0480200 13 Backplate O-ring R0480300 14 Tailpiece O-ring(Set of 2) R0337601 15 Diffuser/Impeller Hardware(Diffuser O-ring, Screws(2), Self Sealing Screw) R0480400 16 Backplate Hardware(Backplate Hardware&Backplate O-ring) R0480500 17 Motor Hardware Kit R0446700 18 Pump Base Kit R0486700 19 Cover Fan, GEN II Replacement Kit(Hardware, Cover) R0562400 20 Hardware Speed Drive, GEN II R0562500 21 Connector, Speed Drive,VS-FHP Pump(4-Pin Connector) R0660900 22 Cable, RS485, Replacement Kit R0535100 23 Screw w/O-Ring R0515400 24 • Cover, Large, Speed Drive w/Gasket, GEN II R0562300 25 Base Spacer, FHP,VS-FHP, Replacement Kit R0546400 26 Data Cable, Feed Thru R0501100 27 User Interface Kit,Variable-Speed Pumps JEP-R 28 Cover, Controller,VS-FHP 1.0 R0571500 29 Fan Cover,VS-FHP1.0 R0571300 30 Access Cover,VS-FHP1.0 R0571400 31 'User Interface Screws,VS-FHP1:0 R0571600 32 Conduit Fitting, 1/2 NPT,VS-FHP1.0 R0501101 33 Rear Access Cover Screw,VS-FHP1.0 R0587600 V Page 22 Jandy®Pro Series VS FloProTm Series Variable-Speed Pump I Installation&Operation Manual 7.2 Exploded Views • � I n 8 ' 12 1 VS-FHP2.0,VSFHP270AUT& 9�a VSFHP270JEP Motor 14 (110562201) % R0670400 11 10 i6 (Qty 6) 14 5 , j� 1 2, 15,23 11 I 24 C1 I 1 4, 15 22 26 1 21 �. j 20 I '� 4(Qty 2) 4 15 (Qty 2) 3 o � I 2,3,4, 13 2 d _ 1 (Qty 4) Jt 1 17(Qty 4) 19 20 19 (Qty 3) *25 Optional (Qty 4) 7 *18 Optional 28 33 31 (Qty 6) '`/ 30 27 30 33 21 21 29 132 32_0 O . 29 1 -VS-FHP1.0 &VSFHP165JEP Motor 1 -VSFHP165AUTMotor (R0571000) (110670400) Figure 16. VS FloPro Series Pumps Exploded View Jandy°Pro Series VS FloProTm Series Variable-Speed Pump I Installation&Operation Manual a 'e 23 , 7.3 Performance .Curves Jandy Pro Series VS FloPro Series Pump VS-FHP1.0,VSFHP16SAUT&VSFHP166JEP Performanc Cu ,Att 100 43 I 90 ---- ------------ --- 39 80- 70 30= 3 oN. `o m 60 26 c $ 34 0 RP m 50 22 c � N E m 40--- --- — — -----------17 H p 2 0 RP e j 30 ------- ----- -- -----13 0 20 9 j 17 0 RP 10 ---- 100 RP 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Flow Rate,Gallons Per Minute,(GPM) Jandy Pro Series VS FloPro Series Pump VS-FHP2.0,VSFHP270AUT&VSFHP270JEP Performance Curves 100 43 90 --- --------------------39 80 ----- --- --- -- ---.35 3 70---. ----- ------- ----.30 y `0 450 m 60 26 c J. 50 --- ---- — -- ------_22 0 v N E m c 40 17 x c 25 30rpm C 30 ------- ------ -------13 0 20 9 1500rp 10 -- — ---------------- 4 600 m 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 � Flow Rate,Gallons Per Minute,(GPM) 7.4 Physical and Operational Specifications Specifications t7 i't xx'. s �-.^ts 6 .t Y i} � Model No r r r a y 4 r 3 r T,Fr HP� Voltage Max WattsSizes R` .Carton� � r ;y�Overall C 1,r r 4' b ".a„i-�J i i t.a•-c z F—S }*S� , '.� rr L k L' ti a r , h r 1 x,Y 7 Wei Iltt�3� kL�engthA_ ,z�s .`..�..✓..�.::.-..w_......ce.�.,�.... a _sY _.,,e n,au.r..,2. ..),a..v...K._.wa... ..sVil'r;.r�.,u.`...:.... K` ,�,...— .....g._..r 7�.5 VS-FHP1.0,VSFHP165AUT& 1.0 230 VAC 1,600W 2-2'/ 46 Ibs. 64 cm (25.2") VSFHP165JEP VS-FHP2.0,VSFHP270AUT& 2.0 230 VAC 2,400 W 2'/-3" 56 Ibs. 69 cm (27.2") VSFHP270JEP I ' 4 7.4.2 Dimensions' NOTE When installing a pump,leave a minimum of two(2)feet(30 cm)of clearance above the pump for removal of the strainer basket. 641 mm 25 V 254 mm 283 mm 10" Attached JEP-R Enclosure (VS FHP7.0 Models only) ---2 Zn3.`yi- e 324 mm 197 mm 7'/i' 165 " 276 mm 6'/i' 10%i' Bolt Holes, Front Edge of Union Center to Center to Center of Bolt Holes Figure 17. VS-FHP1.0&VSFHP16SAUT Dimensions 691 mm 27 3116 283 mm 254 mm 10" i 324 mm 12 3!4" 197 mm-., 7 31'r L165 mm 276 mm 6112" 10 718" Bolt Holes, Front Edge of Union Centerto Center to Center of Bolt Holes Figure 18. VS-FHP2.0&VSFHP270AUT Dimensions Zodiac Pool Systems,Inc. ETL LISTED 0(& CONFORMS TO 2620 Commerce Way,Vista,CA 92081 cus UL STD 1081 1.800.822.7933 1 www.ZodiacPoolSystems.com Intertek certified to CANICSAC222 =^�^ Zodiac Pool Systems Canada,Inc. No.108 2115 South Service Road West,Unit 3 Oakville(ON) L61-5W2 +1(888)647-4004 1 www.ZodiacPoolSystems.ca r, ZOD/At°Is a n:glsfen:d 6ademadr ofZodlac Inremational,S.AS.U.,used underlicense. All trademarks referenced herein are Cie property of @elrrespeclive owners. 02015 Zodiac Pool Systems,Inc,H0420400 REVF Technical SR Jf icp;cgt�i � iS an C.1S;Se:riesl Filters Pr® Series R�CFJ ra JAI 12 ZU'17 byzOD1ACO 143/P i • i Y 'e"�ts - ` 18'/z Part No. Description CS100 CS Cartridge Filter 100 Sq.Ft. Model No. CS100 CS150 CS200 CS250 Filter Area 100 ft2 150 ftz 200 ftz 250 ftz CS150 CS Cartridge Filter 150 Sq.Ft. Design Flow Rate 1 gpm/ftz .85 gpm/ftz .625 gpm/ftz .5 gpm/ftz CS200 CS Cartridge Filter 200 Sq.Ft. Maximum Flow 100 gpm 125 gpm 125 gpm 125 gpm CS250 CS Cartridge Filter 250 Sq.Ft. Six(6)Hour 36,000 45,000 gal- 45,000 45,000 gal- Capacity gallons Ions gallons Ions • I Eight(8)Hour 48,000 60,000 gal- 60,000 60,000 gal- Yb Head Loss Curves Capacitygallons Ions gallons Ions Normal Start Up 6-15 psi 6-15 psi 6-15 psi 6-15 psi 6 Pressure 3 Max.Working 50 psi 50 psi 50 psi 50 psi Pressure Design 6 Design Cartridges 1 1 1 1 Head Pressure Required Loss 2 Drop (ft head) 4 (psi) Shipping Weight 28 lbs. 28 lbs. 34 lbs. 36 lbs. Height(`A') 323/e' 323/e' 421/V 42'/z" 1 a 0 0 0 30 60 90 120 - CS150 Flow Rate(gpm) - CS200 CS250 = CS100 www.ZodiacPoolSystems.com ©2011 Zodiac Pool Systems,Inc.SA6259 0611 ZODIAC®is a registered trademark of Zodiac International,S.A.S.U.,used under license. v