HomeMy WebLinkAboutProduct Approval • • / u`
APPROVALFLORMA PRODUCT Gulf m
SUPPLY & MANUFACTURING
G U L F IR H TM
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• GUAGE GULFRIBOVER
PRODUCT APPR
ROD . NO 11651.22 R
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Product Evaluation Report
GULF COAST SUPPLY& MANUFACTURING, LLC
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26 Ga. GulfRibTm Roof Panel over 15/32"Plywood
4 Florida Product Approval #11651.22 R2 /7'/) / - O Zo
Florida Building Code 2014 ST.LIICzF rnt-Tti BITTI.nnC T)IN-ISION'
Per Rule 61 G20-3 REVIFIVE0 FOR CONIPLL4-vCE
REVIEWED BY �' .16=
Method: 1 -D DATE /- 19 - 17
PLANS AND PERMIT MUST BE KEPT ON J0:
Category: Roofing OR NO INSPECTION WILL BE MADE.
Subcategory: Metal Roofing
Compliance Method: 61 G20-3.005(1)(d)
NON HVHZ
Product Manufacturer:
Gulf Coast Supply & Manufacturing, LLC.
14429 SW 2nd Place, Suite G30 %% ` F-L
PNAEL S,
Newberry, FL 32669 ;` O•.•'"
%G E JV by
*= No. 75519
Engineer Evaluator:
Dan Kuhn, P.E. #75519 = �' �•
Florida Evaluation ANE ID: 10743 'A STATE OF
Validator: S/ONAL r-
Locke Bowden, P.E. #49704 "" ''''%
9450 Alysbury Place 0.6130 Z015
Montgomery, AL 36117
Contents:
Evaluation Report Pages 1 - 5
FL#11651.22 R2•JUNE 15,2015
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Code Compliance: The product described herein has demonstrated compliance with the
Florida Building Code 2014, Sections 1504.3.2.
Evaluation Report Scope: The product evaluation is limited to compliance with the structural wind load
requirements of the Florida Building Code 2014, as relates to Rule 61 G20-3.
Performance Standards: The product described herein has demonstrated compliance with:
• UL 580-06-Test for Uplift Resistance of Roof Assemblies
• UL 1897-04-Uplift Test for Roof Covering Systems.
Reference Data: 1. UL 580-94/ 1897-98 Uplift Test
Force Engineering &Testing, Inc. (FBC Organization #TST 5328)
Report No. 117-0062T 07A, B, Dated 02/19/2007
2. Certificate of Independence
By Dan Kuhn, P.E. (FL#75519)@ Kuhn Engineering, LLC
(FBC Organization#ANE ID: 10743)
Test Standard Equivalence: 1. The UL 580-94 test standard is equivalent to the UL 580-06 test standard.
2. The UL 1897-98 test standard is equivalent to the UL 1897-04 test
standard.
Quality Assurance Entity: The manufacturer has established compliance of roof panel products in
accordance with the Florida Building Code and Rule 61 G20-3.005(3)for
manufacturing under a quality assurance program audited by an approved quality
assurance entity.
Minimum Slope Range: Minimum Slope shall comply with Florida Building Code 2014, including
Section 1507.4.2 and in accordance with Manufacturers recommendations. For
slopes less,than 3:12, lap sealant must be used in the panel side laps.
Installation: Install per Manufacturer's recommended details.
Underlayment: Shall comply with Florida Building Code 2014 section 1507.4.5.1 and 1507.4.5.2.
i FL#11651.22 R2•JUNE 15,2015
PRODUCT ® .
ENGINEERING,KUHN
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SUPPLY & MANUFACTURING
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• GUAGE GULFRIBTMPANEL OVER PLYWOOD
FLORIDA PRODUCT APPROVAL NO. 11651.22 I':.
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Roof Panel Fire Classification: Fire classification is not part of this acceptance.
Shear Diaphragm: Shear Diaphragm values are outside the scope of this report.
Design Procedure: For roofs within the parameters listed on the load table,fastening pattern must
at a minimum meet those listed for the applicable wind zone. For all roofs outside
the parameters listed on the load table, design wind loads shall be determined
i for each project in accordance with FBC 2014 Section 1609 or ASCE 7-10
using allowable stress design.The maximum fastener spacing listed herein shall
not be exceeded.This evaluation report is not applicable in High Velocity
Hurricane Zone. Refer to current NOA or HVHZ evaluation report for use of this
product in High Velocity Hurricane Zone.
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FL#11651.22 R2 •JUNE 15,2015
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ENGINEERING,KUHN
--- Certificate of Authorization No. 29824
CREEK
17520 Edinburgh Drive
Tampa, FL 33647
TECHNICAL SERVICES, LLC (813)480-3421
EVALUATION REPORT 2014 FLORIDA BUILDING CODE
Manufacturer: TAMKO BUILDING PRODUCTS, INC. Issued Apri113, 2015
P.O. Box 1404
Joplin, MO 64802
(417)624-6644
http://www.tamko.com
Quality Assurance:, UL LLC(QUA9625)
r
SCOPE
Category: Roofing
Subcategory: Underlayments
Code Sections: .1507.2.3, 1507.2.4, 1507.2.8,1507.2.9.2, 1507.3.3, 1507.4.5.1, 1507.4.5.2, 1507.4.5.3,
1507.5.3, 1507.5.3.2, 1507.6.3, 1507.6.3.2, 1507.6.5, 1507.7.3, 1507.7.3.2, 1507.8.3,
1507.8.3.2, 1507.8.8,T1507.8, 1507.9.3, 1507.9.3.2, 1507.9.5, 1507.9.9
Properties: Physical properties ST.LITCI—V COLT}'BIIILnn'C nIVISIO\
REVIEWED FOR COXPLL4: E
REVIEWED BY 6-74 -
REFERENCES DATE // 9—/7
TONJO!':
Enti Report No. 0Zff r6PECTIO;•NYc dLL BE NIA-DE.
PRI Construction Materials Technologies(TST6049) TAP-191-02-01 REV ASTM D 1970 2009
PRI Construction Materials Technologies(TST6049) TAP-192-02-01 ASTM D 1970 2009
PRI Construction Materials Technologies(TST6049) TAP-193-02-01 ASTM D 1970 2009
PRI Construction Materials Technologies(TST6049) TAP-214-02-01 ASTM D 4869 2005e01
PRI Construction Materials Technologies(TST6049) TAP-215-02-01 ASTM D 226 2006
PRI Construction Materials Technologies(TST6049) TAP-216-02-03 ASTM D 6380 2003(2009)
PRI Construction Materials Technologies(TST6049) TAP-217-02-01REV ASTM D 6380 2003(2009)
PRI Construction Materials Technologies(TST6049) TAP-218-02-01 ASTM D 226 2006
PRI Construction Materials Technologies(TST6049) TAP-219-02-01 ASTM D 226 2006
PRI Construction Materials Technologies(TST6049) TAP-220-02-01 ASTM D 6380 2003(2009)
PRI Construction Materials Technologies(TST6049) TAP-222-02-01 ASTM D 4869 2005e01
UL LLC(TST9628) 13CA12269 ASTM D 226 2006
PRODUCT DESCRIPTION AND APPLICATION
TAMKO®ASTM Slate ASTM D 6380, Class M,Type II underlayment constructed from organic felt saturated
Surfaced Roll Roofing with asphalt and coated on both sides with asphalt and surfaced with granules.
Min. slope: 2:12
Application: The underlayment shall be installed with minimum 2"
side laps and minimum 4°staggered end laps and in
accordance with FRSAITRI 07230 for file
applications.
Allowable roof coverings: Attachment of asphalt shingle valleys and clay and
concrete tile shall be permitted in accordance with
the FBC.
TBP14001.1 FL12328-R5 Page 1 of 4
This evaluation report is provided for State of Florida product approval under Rule 61 G20-3. The manufacturer shall notify CREEK
Technical Services,LLC of any product changes or quality assurance changes throughout the duration for which this report is valid.
This evaluation report does not express nor imply warranty,installation,recommended use,or other product attributes that are not
specifically addressed herein.
CREEK TAMKO BUILDING PRODCUTS,INC.
TAMKO Underlayments
TECHNICAL SERVICES,LLC
TAMKO®ASTM Tile ASTM D 6380, Class M,Type II underlayment constructed from an organic felt saturated
Underlayment with asphalt then coated on both sides with asphalt and surfaced with granules.
Application. The underlayment shall be installed with minimum 2"
side laps and minimum 4"staggered end laps and in
accordance with FRSA/TRI 07230 for file
applications.
Allowable roof coverings: Attachment of clay and concrete tile shall be
9 Y
permitted in accordance with the FBC.
TAMKOS Master ASTM D 6380, Class S,Type IV underlayment constructed from an organic felt saturated
Smooth with asphalt then coated on both sides with asphalt and surfaced with a fine mineral.
i
Application: The underlayment shall be installed along the valley
in accordance with FBC requirements.
Allowable roof coverings: Attachment of asphalt shingle valleys shall be
permitted in accordance with the FBC.
TAMKO®Moisture Self-adhered, ASTM D 1970, fiberglass reinforced, modified bitumen sheet membrane
Guard Plus® with a mineral surfacing and a removable release film on the adhesive side.
i
Application: The underlayment shall be attached by adhering
directly to the roof deck with minimum 3-1/2" side
laps and minimum 6"staggered end laps.
Min.application temperature: 40°F.
Allowable roof coverings: Attachment of asphalt shingles and mechanically
fastened concrete and clay tile roofing shall be
permitted in accordance with the FBC.
TAMKO®No.15 ASTM ASTM D 226,Type I underlayment constructed from a non-perforated organic felt that is
Asphalt Saturated saturated with asphalt.
Organic Felt
Application: The underlayment shall be installed with minimum 2"
side laps and minimum 4"end laps..
Allowable roof coverings: Attachment of asphalt shingles, metal roofing, wood
shingles, wood shakes, and roll roofing shall be
permitted in accordance with the FBC.
TAMKO®No.15 UL ASTM D 226,Type I underlayment constructed from a non-perforated organic felt that is
Asphalt Saturated saturated with asphalt.
Organic Felt
Application: The underlayment shall be installed with minimum 2"
side laps and minimum 4"end laps.
Allowable roof coverings: Attachment of asphalt shingles, metal roofing, wood
shingles, wood shakes, and roll roofing shall be
permitted in accordance with the FBC.
TBP14001.1 FL12328-R5 Page 2 of 4
This evaluation report is provided for State of Florida product approval under Rule 61G20-3. The manufacturer shall notify CREEK
Technical Services,LLC of any product changes or quality assurance changes throughout the duration for which this report is valid.
This evaluation report does not express nor imply warranty, installation, recommended use,or other product attributes that are not
specifically addressed herein.
CREEK. TAMKO BUILDING PRODCUTS,INC.
TAMKO Underlayments
.TECHNICAL SERVICES,LLC
TAMKO®-No.30 ASTM ASTM D 226,Type II underlayment constructed from a non-perforated organic felt that is
Asphalt Saturated saturated with asphalt.
Organic Felt
Application: The underlayment shall be installed with minimum 2"
side laps and minimum 4"end laps.
Allowable roof coverings: Attachment of asphalt shingles, metal roofing, clay
and concrete file, slate shingles, wood shingles,
wood shakes, and roll roofing shall be permitted in
accordance with the FBC.
TAMKO®No.30 UL ASTM D 226,Type If underlayment constructed from a non-perforated organic felt that is
Asphalt Saturated saturated with asphalt
Organic Felt
Application: The underlayment shall be installed with minimum 2"
side laps and minimum 4"end laps.
Allowable roof coverings: Attachment of asphalt shingles, metal roofing, clay
and concrete file, slate shingles, wood shingles,
wood shakes, and roll roofing shall be permitted in
accordance with the FBC.
TAMKO®TW Metal and Self-adhered, ,flexible, ASTM D 1970, rubberized asphalt sheet membrane with a
Tile Underlayment polymer film on the surface and a removable release film on the adhesive side.
Application: The underlayment shall be attached by adhering
directly to the roof deck with minimum 4" side laps
and minimum 6"staggered end laps.
Min. application temperature: 40°F
Allowable roof coverings: Attachment of asphalt shingles, metal roofing, and
mechanically fastened clay and concrete files shall
be permitted in accordance with the FBC.
TAMKO@ TW Self-adhered, flexible, ASTM D 1970, rubberized asphalt sheet membrane with a
Underlayment polymer film on the surface and a removable release film on the adhesive side.
Application: The underlayment shall be attached by adhering
directly to the roof deck with minimum 4" side laps
and minimum 6".staggered end laps.
Min.application temperature: 40°F
Allowable roof coverings: Attachment of asphalt shingles and metal roofing
shall be permitted in accordance with the FBC.
TBP14001.1 FL12328-R5 Page 3 of 4
This evaluation report is provided for State of Florida product approval under Rule 61G20-3. The manufacturer shall notify CREEK
Technical Services,LLC of any product changes or quality assurance changes throughout the duration for which this report is valid.
This evaluation report does not express nor imply warranty,installation, recommended use,or other product attributes that are not
specifically addressed herein.
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CREEKTAMKO BUILDING PRODCUTS,INC.
TAMKO Underlayments
TECHNICAL SERVICES,LLC
LIMITATIONS
1) This evaluation report is not for use in the HVHZ.
2) Fire Classification is not within the scope of this evaluation.
3) Wind uplift resistance in not within scope of this evaluation.
4) Installation of the evaluated product shall comply with this report,the FBC,and the manufacturer's published
application instructions. Where discrepancies exist between these sources, the more restrictive and FBC
compliant installation detail shall prevail.
5) Minimum application temperature shall be 50°F unless otherwise noted. Contact the manufacturer when
installing at temperatures below the minimum application temperature.
6) Deck substrates shall be clean, dry, and free from any irregularities and debris. All fasteners in the deck
shall be checked for protrusion and corrected prior to underlayment application.
7) The roof deck shall be constructed of closely fitted sheathing for new or existing construction. Roof deck
shall be installed in accordance with FBC requirements.
8) Unless otherwise stated,the minimum roof slope shall be in accordance with FBC requirements.
9) All underlayments shall be installed with the roll length parallel to the eave, starting at the eave, and lapped
in successive courses installed up the deck in a manner that effectively sheds water from the deck. End
laps shall be staggered between courses in accordance with the manufacturer's application instructions.
10) The underlayment may be used as described in other current FBC product approval documents.
11) The underlayment shall not be installed over existing roof coverings.
12) Contact the manufacturer regarding specific exposure limits for each underlayment.
13) All products listed in this report shall be manufactured under a quality assurance program in compliance with
Rule 61 G20-3.
COMPLIANCE STATEMENT
The products evaluated herein by Zachary R. Priest, P.E. have demonstrated compliance with the 2014 Florida
Building Code as evidenced in the referenced documents submitted by the named manufacturer.
% VW`%N... R. p�,�- 2015.04.1
No 74021 c �� 3 09:06:05
*: :*
04'00'
STATE OF
A, p.,�_��� Zachary R. Priest, P.E.
�i,Fsi• O R t�•• �j��.` Florida Registration No.74021
6IS/OIVA�� �` Organization No.ANE9641
CERTIFICATION OF INDEPENDENCE
CREEK Technical Services,LLC does not have,nor will it acquire,a financial interest in any company manufacturing or distributing products under this
evaluation.
CREEK Technical Services,LLC is not'owned,operated,or controlled by any company manufacturing or distributing products under this evaluation.
Zachary R.Priest,P.E.does not have,nor will acquire,a financial interest in any company manufacturing or distributing products under this evaluation.
Zachary R.Priest,P.E.does not have,nor will acquire,a financial interest in any other entity involved in the approval process of the product
END OF REPORT
I TBP14001.1 FL12328-R5 Page 4 of 4
This evaluation report is provided for State of Florida product approval under Rule 61 G20-3. The manufacturer shall notify CREEK
Technical Services,LLC of any product changes or quality assurance changes throughout the duration for which this report is valid.
I This evaluation report does not express nor imply warranty,installation, recommended use,or other product attributes that are not
specifically addressed herein.
. . . �
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DETAIL MANUAL
COMPREHENSIVE GUIDE • METAL ROOFING
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SUPPLY & MANUFACTURING
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GULFIR
EXPOSED SCREW METAL ROOF SYSTEM
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SUPPLY & MANUFACTURING
The Gulf Coast Gulf Rib®
Roofing Panel
- Gulf Coast Gulf rib®panels are a strong,
~ � durable, economic, and attractive answer to
" _. the growing demand for metal roofing needs
in Florida and southern Georgia. Extremely
versatile, they are suitable for homes and
businesses as well as agricultural and utility
1 buildings Gulf Rib'panels provide a 36-
inch coverage with 3/4 inch ribs on nine-inch
centers, and utilize an anti-siphoning channel
Figure 1 The Horseshoe Beach Gulf Coast Supply to provide protection from severe weather
office(left)and manufacturing facility.
conditions. Both panels and trim are fabricated Mob��� o.E a
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using state-of--the-art computerized equipment w _ , -I� °�Jacksonville.'
n� Tallahassee
found at our facilities in three locations in Florida,
to assure uniformity and consistency in product
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manufacture. Panels are roll-formed to the lengths I ,Hdrsesh`'-_
.�s,.r e' - Ocala
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specified by customers in either Galvalume°or -- - 1-75 . Orlando
any of more than twenty colors of painted 29- .10R D i
gauge, 26-gauge, and 24-gauge high-tensile metal, ; Tampa
ready for either customer pickup or on-site deliv- • *
Sebnng _
ery(customers should call about availability of ;Stuart
24-gauge metal).Your Gulf Coast representative t}
is waiting to assist you in making the best choice fQf
for your particular roofing needs. l Miami'I f{
Gulf Coast's Gulf Rib'panels are fabricated
from AZ-50 (painted)or AZ-55 (bare --- — ----- _, __ __A�
Galvalume) grade 80 coil stock(grade 50 for 24 Figure 2 The 4 locations of Gulf Coast Supply.
bare Galvalume finish is not only durable and cost effective,but offers reflectivity so valuable
here in the South. The paint system employed on painted
products offers optimum exterior protection plus superior
✓- resistance to corrosion and ultraviolet radiation.
. While bare Galvalume carries a 25-year
limited coil manufacturer's finish warranty,
Figure 3 The Gulf rib panel 1.-9" most painted metal carries a 40-year war-
ranty. Both painted and unpainted are of the
highest known quality in the industry.
Gulf Coast also stocks a complete line of fasteners, sealants, and other accessories to meet -
every need of both the do-it-yourself homeowner and the roofing contractor.A complete line of s
both in-stock and custom-made flashings and trims are available in all colors as well.
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MKC DETAIL mANUAL
Gu-*-IfGj�i�'St
SUPPLY & MANUFACTURING
Installation of Panels
Roof Pitch
Gulf Coast roofing panels require a certain degree of pitch to ensure proper water drainage.
Florida Building Code allows a minimum pitch of 2/12 for Gulf Rib®panels as long as lap screws
and sealant are applied to the laps to prevent water from siphoning over the ribs(see Fig. 5 on p.4).
Lap screws and sealant are optional when the pitch is 4/12 or greater(4/12 pitch means that there is 4
inches of rise for every 12 inches running horizontally). As a general principle,the less steep the roof,
and the more necessary also that sealant be used at all side-laps. Consult our representative for
recommendations for your particular roof pitch, and about roofing options if you have less than a 2/12
pitch.
Roof Preparation
Oil-canning is a wave-like,rippled appearance extending up the length of the panel after it has
been installed on the roof. Any irregularities in the roof,including uneven plywood joints,warped
plywood, uneven trusses,poor application of underlayment,the use of button caps with felt paper, etc.,
can promote oil-canning. Care should be taken to provide a flat,uniform surface on which to attach
the panels. See page 6 for more details.
Roof Application
Panel installation should begin at the gable end of the roof opposite the prevailing rain-bearing
wind(this will provide added assurance against wind-driven rain being forced under the laps). Measure
one panel width in from the roof edge. At this point chalk a line from ridge to eave. Place the leading
edge of the first panel along this line. It is extremely important that this panel be laid square to the eave
and ridge so that the remaining panels will line up square on the roof frame.It is wise to have a person
at the eave and at the ridge to ensure that the proper panel coverage is being maintained across the roof.
Also be sure that the panels are properly side-lapped(see fig. 7 on page 7).
In applications where end-lapping is necessary,the upper panel on the slope should lap over the
panel that is lower on the slope by about 12 inches. Lesser roof pitches require a greater amount of
panel overlap. All end-lap applications should use two horizontal rows of butyl sealant tape across the
panel and proper fastening to provide a maximum water seal.
An overhang of 2 to 3 inches on the eave is recommended to provide a drip edge,while only 1
inch overhang is necessary where gutters are used. The open panel ribs at the eave can be sealed with
inside closures. For maximum weather-tightness,a row of butyl tape can be applied above and beneath
closure material.
Trimming and Cutting Steel Panels
The best device for cutting steel panels across the profile is either hand snips or a nibbler.
Nibblers, and especially Carborundum blades on electric saws,however,do have a tendency to either
leave hot metal particles that can burn paint surfaces or to leave rust marks on panels and trim. The
same is true of any filings left on the roof caused by the application of screws. Care should be taken to
brush all such particles from roof surfaces after application.
To cut panels lengthwise: Note carefully where the panel is to be cut,and, using a straightedge,
score deeply down the length of the panel with a sharp-pointed utility knife.Folding the panel along the
score mark,and bending back again if necessary,should produce a clean break in the panel.
CAUTION! clean all metal shavings-and particles off of roof to avoid unsightly rust stains
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=W,aG, LFRIB' DETAILMANUAL GUIX6.*4
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SUPPLY & MANUFACTURING
Residential Trim
Seep. 12 for Siding Trims Valley
(p`• 12 Ridge cap
Endwall
Gable trim flashing
(Pol)
Sidewall
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Fl shins
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Panel lap detail
Roll Lite Door Lap Screw Apply sealant
to lap
-•_.`,� overlap _
Transition
Flashing ipurlin-Bearing leg _ decking
(p.14)
Figure 5 Butyl tape or caulk is required when the
roof pitch is 3/12 or less,with lap screws applied
every 2 feet to maintain water-tightness of the lap.
On pitches greater than 3/12,lap screws and butyl
Figure 4 Roofing trims and fleshings are named by the tape are optional. For more details on screws,
location or function of that particular piece on the building. see pgs.6 and 7.
/
GULFAM" DETAIL MANUAL
Gulfc6d�t
SUPPLY & MANUFACTURING
Ordering Roof Panels and Screws
Care should be taken to order panels of the correct length to avoid having to make
corrective measures after purchase. Panel lengths should fall 2 to 3 inches short of the ridge when
a vented ridge is desired, and should extend 2 to 3 inches past the eave to allow a sufficient drip
edge (except as noted on pg. 3 concerning gutters). When a roof transition is involved, panels of
the upper portion should be ordered short to allow placement of the transition flashing (see
diagram on p. 10). The Gulf Coast sales personnel are ready to assist customers with information
specific to their particular roof.
Specially-washered screws applied through the flat of the metal is the most recommended
method used to attach roofing panels. 1-inch screws can be used if penetration of only 1/4 inch is
either necessary or desired; otherwise, 11/2 inch screws are usually recommended. 21/2 inch screws
are also available, and are often used by those who adhere to through-the-rib fastening, and for
ridge-cap application. See pages 6 and 7 for more information on screw spacing and ordering.
Ordering and Applying Trim
The most common flashing for metal roofing is the ridge cap,which is used at the peak of a
roof where two opposing roof slopes join. Other flashings include transition flashing,end wall
and sidewall flashings, and valleys(see diagram on right for application). Eave trims include
gable flashing and eave drip, either of which are often applied above fascia trim. When roof pitch
exceeds 5/12 (a 5 inch rise in 12 inches),the slope of the roof should be mentioned when ordering
ridge caps, endwalls, and eave drip. When a steeper roof slope meets a lesser slope,both slopes
should be mentioned when ordering transition flashing.
At the gable edge the use of gable trim adds to the appearance of the structure and protects
the fly-rafter, and sidewall flashing is used where the side of a panel butts up against an adjacent
wall. In either case,the installer should be careful to seal between the gable rake or sidewall and
panel with butyl sealant tape, and to fasten the rake every 6" to 12" up the slope of the roof with
the appropriate screws. If eave drip is used on the gable, the number of 90 degree eave drip
should be specified separately from that used on the drip edge when ordering.
To prevent penetration of water, insects, and debris at the ridge, outside closures should be
inserted between the ridge cap and the top end of the panel. Screws are applied through the ridge
cap, closure, and rib in at least every other rib of the panels.At least a 11/z" (or preferably 21/a")
screw should be used for attaching ridge caps. Self-drilling lap screws can also be used to attach
ridge caps.
Keep Materials Dry!
Paint and finishes of Gulf Coast panels and trim are designed to withstand severe rain and
wet weather conditions. Neither paint, galvanized, or Galvalume finishes,however, are designed to
be in continuous contact with water for long periods of time. Damage will result if uninstalled
panels or trim are allowed to remain wet in storage Be sure to store material that will not be
installed immediately in a dry location. Wet material should be air-dried and re-stacked if
installation is not planned right away.
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SUPPLY & MANUFACTURING
Screw urlin)Spacing
How to Figure and Apply Screws 12 inch 18 inch 24 inch
c 50 270 180 135
Gulf Coast Supply carries screws in 3 different lengths: I inch, 11/2 0 100 540 360 270
inch, and 2 1/2 inch. 1-inch screws will barely penetrate a 1x4,but the o 200 1080 720 540
1%2 inch are the best all-purpose size. F/I z-or 2V2-inch screws are > 300 1620 1080 810
necessary for attaching ridge caps. The table on the right can be 400 2160 1440 1080
used to figure approximate quantities of screws for various purlin 600 2700 1800 1620
¢. 600 3240 2160 1620
spacings and sizes of roofs. For 2-foot spacing between rows of o 700 3780 2520 1890
screws,multiply the total linear feet of metal times 2.7 800 4320 2880 2160
Example: your order is 1250 feet of Gulf Rib roofing. 900 4860 3240 2430
1000 .5400 3600 2700
1250 x 2.7=3375 screws 5 1100 5940 3960 2970
Please confirm all estimates with your Gulf Coast representative when 1200 6480 4320 3240
you placed your order. 1Figure 6.Gulf Rib panel screw-,
Codes allow re-roofing over shingles without the use of battens calculation chart
provided the roof has been checked by a licensed roofing contractor to insure levelness and pullout integrity.
Gulf Rib metal roofing can be separated from the moisture barrier by minimum,nominal 1"x3" yellow
pine battens spaced on maximum 24"centers, or according to ASCE calculations where applicable. Since
direct contact between pressure treated lumber and metal roofing must be avoided in order to prevent
potential corrosion, Gulf Coast Supply sells only untreated battens.
CAUTION: Battens must be fastened to the roof deck with minimum#6 screws at 12" on-center, or two
minimum 8d common or pneumatic nails spaced 8" on-center, or one every 4" on-center(or by applicable
calculations according to ASCE 7-98). Battens must be installed to support the entire width and length
of ridge,eave, hip,valley,and gable-end trims.
For solid decking, at least 15/32-inch structural plywood supported on rafters at a maximum of 24" on
center is required.
If care is taken,metal roofing application can be aided by pre-drilling panels, allowing screws to go
quickly and accurately into the desired spacing. Pre-drilling will work provided that pilot holes are placed
accurately in the proper locations on panels. Purlin spacing must be uniform and carefully measured.
For panel lap details, see Figure S on page 4.
Gulf Coast Policies
Delivery policy Delivery charges apply to all orders where delivery is requested. Please consult your Gulf Coast sales
department for details.
Sales tax All orders picked up at Gulf Coast Supply,and all orders delivered within the state of Florida,are subject to
state sales tax. Tax exemptions should be verified prior to delivery or customer pickup.
Warrantied products A 40 year warranty applies to most material`manufactured from painted coil stock,and a 25-year
warranty to Galvalume material.Ask for details.
Indemnity All prices and designs are subject to change without notice
Disclaimer While we have made every attempt at accuracy in this manual,we are not responsible for typographic,
printing,or technical errors.
Oil Canning—a repeating,wave-like appearance in the length of the panel—is a common and often unavoidable
phenomenon in metal panels like Gulf Rib roofing that have large,flat areas within the panel.It is therefore not a
defect,nor a cause for rejection.See p.3 for details on how to avoid oil-camiing.
Return policy All panel orders and special order(non-stock)trims are considered the property of the customer and non-
refundable once they are manufactured. Standard trim and accessories are refundable providing they are returned in a
clean,resalable condition. For details,go to www.gulfcoastsupply.com and click on"No Hassle Return Policy"at
bottom of page,or call Gulf Coast Supply to ask specific questions about returns.
i
i
F RIB .. DETAIL MANUAL
Gulfcodft
I
SUPPLY & MANUFACTURING
Gulf Coast Gulf Rib® Roofing Panels
Fastening Schedule for Various Wind Speeds—minimum 2:12 roof pitch
Wind Speed Zone
130 MPH 140 MPH 150 MPH 160 MPH
pr Roof Fastener On Center On Center On Center On Center
Zone Type Fastener Size Attaching to: Spacing Spacing Spacing Spacing
Woodgripe min.15132 2411 242• 2411 241'
Zone 1 or
#9-15 x 1'/z
Wo plywood Type 1 Type 9 Type 1 Type 1
woodgrip° min. 15132 24" 24" 24" 241'
Zone 2 WoodZac® #9-15 x 1'/z plywood Type 1 Type 1 Type 1 Type 2
Woodgrip® min.15/32 241• 24•• 24" 2491
Zone 3 WoodZec® #9-15 x 1'/Z plywood Type 2 .Type 2 Type 2 Type 2
Fastener pattern Fastener pattern
Type 1 Fastener patterns Type 1 and Type
2 are shown at left, row spacings are
Type 2 shown in the table above,and roof
zones are displayed on left below.
Figure 7 shows a simple illustration of
Zone 2 a the patterns. Note that fastener pattern
Eave Type 2 is required at top, bottom, and
a end laps of each panel,as well as in
additional areas according to which
roof zone the fasteners fall in.
Each"zone"of the roof has its own
......................... ........................................ .
•• � screw requirements Dimension a is
_______T_ a defined as 10%of the minimum width
________________
Ridge------ of the building,or 40%of the mean
• •••••••••••• .......................................................... height of the roof,whichever is
Gable smaller; however,a Cannot be less
Zone 1 than either 4%of the minimum width
......... .................. .......................................
of the building,or 3 feet.
Eave Ridge
Zone 3 � ' `t
I
ester
U11 n ,
II
_ Figure 7 Screws should be placed on both sides of the ribs at both eave and ridge, Eave
and on the overlap side of any panel laps.
: : : • 1 498 . . . .
i
GULI
GUIX66Kt
SUPPLY & MANUFACTURING
Eave Drip
& Fascia
FHA Style ED-3 Style 2 3/s"
Eave drip Eave drip
7/16'
It—b-► R
For custom eave drip, specify the
Eave drip with fascia and inside closure Eave drip � amount of the eave that will be
Figure 8 Eave drip and fascia give a finished look along the drip covered(dimension"a"), and, for
eave of the house, as well as providing protection for the steeper roofs, specify pitch . If
materials they cover.The eave drip should completely cover the Fascia a fascia is desired,be sure that the
top edge of the fascia. Inside closures,which seal off the open dimension you order will be
ribs of the panels,are optional. --m b 14— hidden by the eave drip.
i
Summary of Stock Trims and Flashings
item special order hi ormation
Ridge caps(RC-2) specify pitch if less than 3112 or greater than 6/12. Also available in
larger widths. Closures recommended.
Eave drip(FHA,ED-3) 2 common styles. FHA style is pre-pitched for 3/12 to 6/12 roofs. For
appearance or ease of application, order by either specific pitch or as
gable trim(901).
Gable flashings Residential(EF-1),large(GR-2), and small(GR-1)rakes available.Use
butyl sealant between rake and panel.
Valleys(PV 1) specify pitch if greater than 7/12. Seal with universal foam closure
material. Open-hemmed valleys (PV 2) aid water-tightness.
Sidewall(SW-1) Use butyl sealant between sidewall flashing and panel.
Endwall (EW 1) Specify pitch if greater than 5/12. Seal with outside closures.
Transition flashing Specify pitches of both roofs. Seal lower slope using outside closures and,
if desired,inside closures on upper slope.
•
GULF RIB` DETAILMANUALGulfcodft
SUPPLY & MANUFACTURING
Ridge Cap
� =
The Ridge Cap is used to seal the point at
which two upward slopes meet. This can
be both along the ridge of the roof as well
as a covering for a hip. Either woodgrip 'f
or self-drilling lap TEK screws are
applied throughthe ribs ofthe metal.
Since debris, insects, and blowing
rain can find easy access under the ridge
cap, closures are required to either
completely or partially seal the opening.
Closures under ridge caps come in 3
types: solid,vented,and hip tape. Figure 9 Ridge cap showing outside closure(left)and profile vent
Solid closures ("Outside Closures") are (right).
the same width as the panels. They lock together in a row placed directly
under the screws that attach the ridge cap,and form a solid,water-tight,
air-tight barrier.
Profile Vent® comes in 50 foot rolls, is 3 inches wide, and forms a water- 3
retardant, insect resistant barrier that allows hot air to escape from the
attic,and is superior to many more elaborate and expensive vent systems.
Any length maybe ordered.
Hip closure tape(Peel and Seal is a sticky,adhesive-backed metallic tape '+
that seals the hip roof. It is 6 inches wide and comes in 33'/z foot rolls.
Because it must be conformed to the rise and fall of the panel ridges,
approximately 10% extra may be needed beyond the length of the hip
being covered.
Figure 10 Pipe Boots provide a
Outside „� Profile Vento water-tight seal around roof
ro -" vents and come in a variety of
closure , ,/ or Versa-Vent' sizes. Theyseal with caulk and
conform to the shape of the
_ panel ribs.
V _Lap or 2/z Woodgrip_ __►
screw required
RC-2 Standard 12-inch Ridge Caps
are strong,economical and adequate for most of your roofing needs
a�
RC-2 style over-sized ridge caps
are available with 18-inch coverage,or as a custom trim
RC-1 style 12-inch Ridge Caps item in total widths(2 times"a")of 14-, 16-, 18-,20-,
are also available in custom widths 22-,and 24-inch
: : : • 1
GULF RIB"' DETAIL MANUAL
GUIX66ft
SUPPLY & MANUFACTURING
�\ End-wall Flashing
End-wall flashing is applied where the upward
slope of a roof meets a wall. The wall side of
the flashing can be covered with siding or
\ counter-flashing, and outside closures are
caulk(Solar Seal necessary to seal
i �recommended) between t h e
\caulk edge(order EMIC) flashing and the
3" (used t covered by ding) s R oof slope
h o ul d
s b e
mentioned if roof
1—,3 if exceeds 5/12
pitch.
Figure 11 As with the ridge cap, the ENDWALL
FLASHING above is sealed using outside closures. pan�l�
fi EW-1 Stepped
Use EW-2 hemmed endwall when cornering endwalls with sidewall b EndwaEl EW-2 Hemmed
flashing,such as with dormers or chimneys. b Endwall
For custom end-walls, specify roofpitch and dimensions"a"and"b". any 1 �a a=4'/2"
b=3"
Transition Flashing 00.
The TRANSITION FLASHING prevents
leakage at the point where two different roof
pitches meet. It must be sealed on the lower
side with outside closures,and can be sealed
underneath the upper panels with inside `
closures. The similar GAMBREL
FLASHING is used where the lower pitch is
steeper than the upper. •i
TF-1 Transition Flashing
closurel�61�2
_ 1
Figure 12 The transition flashing
(above) and the GF-1 gambrel
flashing (right) provide a
For custom transition flashing specify the pitches continuous drainage where two
of the two roof slopes and,if necessary,dimensions slopes meet. Both seal with
"a"and"b". outside closures on the lower side.
: : : . . 10
GuIX66ft
SUPPLY & MANUFACTURING
Gable Flashing Jolio. X
311
\
Butyl tape
— 3/411 �\
_. 5
11 .,: `* 311
EF-1 style 7/16"
Custom trim—specify a custom R
length for a or b.
Standard dimensions — a=3" I View
a - gable ,,,, asc,a aar re„
b=3" s Figure 13 Gable flashing is used to trim the edge of the
GR-1 style roofing panel at the gable end of the roof. It should match
Custom trim—specify a custom —''� the eave drip that extends along the drip edge of the roof. If
length for a or b. b the panel is allowed to hang over the gable end,eave drip
Standard dimensions — a—2 3/s" can be used instead. Butyl tape between the trim and
panel eliminates leaks.
b=2 3/8'
o�
Side-wall Flashing
caulk(Solar Sealo recommended)
caulk edge(order SW-1C)
r (used if sidewall not
® covered by siding)
311
3 Butyl tape
3/4" ---
5
Vega o standard srdewallitrim
Figure 14 Sidewall flashing is applied when the side of the `
SW 1
roof butts up against an adjacent wall. The wall-side ofthe _
flashing can either be covered over with siding or sealed Custom trim—specify a custom
with caulk(order SW-1C). Butyl tape should be applied length for a or b. 1 ��
where the"foot"of the flashing attaches to the roof. Standard dimensions — a=3"
b=3"
: : : , . .
FRIB' DETAIL MANUAL
GuIfCdast
SUPPLY & MANUFACTURING
Preformed
POP--
Valley
Install panels 2 to 4"
from diverter
q { panel ^9
0
2 � 9„�► o
�
0
PV-1 style ,*—a—> o °
PV-2 style
Two basic styles of valley are available.
For custom valleys,specify dimension"a"
Figure 15 Pre-formed valleys use a diverterto preventwater
from rushing under panels on the opposite side, while
meanwhile channeling water off the roof. Expanding foam
closures are often used to assure a good seal.
Gulf Coast Gulf Rib® Siding
GR-2 Rake&
Corner p. 13
y
Drip Cap
Sliding
i
Door
nsd'e Corner
utter
J-Chan el (°A•
-"(p.14) � TC-1 Track,
aSe Drip Cover(p.'1:5)
(p. 14)
Figure 16 Common trims associated with Gulf Rib roofing panels
: : : 1 www.GulfCoastSupply.com
GULF RIB` DETAILMAINIUALGulf0ast
SUPPLY & MANUFACTURING
GR-2 Outside Corner Oo.
The GR-2 Rake and Corner can be used as a
gable trim or a corner for metal-sided buildings. `�-
As an alternative, the smaller EF-1 or the GR-1
(both on p.11)can also used as gable rakes,and the
PC-5(below)or the GR-1 as corners. e ;
Customizing rakes or corners is often necessary
due to their landing on a panel rib. Both the GR-2
and the IS-2 can be ordered as custom trim items
by specifying custom dimensions"a"or"b". Be
sure to take into account the'/4""head space"when ) 'r
figuring custom dimensions. ! }
3 u
The PC-5 flat corner
_panel works best on smaller' 6
T' structures,and where Figure 17 When used as corner trim,the GR-2 straddles the ribs
\` the panels are running of the panels where they meet at the corner of the building. The
�outside horizontally. It can be Gulf Rib outside corner also serves as a gable rake(see below).
lclosLue sealed with outside The inside corner (IS-2) has similar dimensions but with a
closures. reverse middle bend.
PC-5
GR-2 Gable Rake
6"
m
--4 sis„
q Isis
�-a-� l
G R-2 b
IS-2
Figure 18 When used as a gable rake,the GR-2 runs parallel to the ribs of a
the roof panel, and is attached with screws running through the ribs of
upright siding. As with the EF-1 residential rake, the roof side can be
sealed with butyl sealant.
: : : 1 .. . .
GWC6ast
SUPPLY & MANUFACTURING
-- — ---� Drip Cap and
44 J-Channel
DC-1
Drip cap►
dripm
{ cap 2Vz° —
_ j=channel AlyG,�
capping the panel end
Ty«
C.
_ JC-1
J-channel
V
Figure 99 The drip cap is commonly used to trim out the bottoms of panels
over doorways and windows,and occasionally takes the place of base drip.
11
J-channel is used to cap raw panel edges where run-off is not a problem,and panel ` ��s
is most commonly used to trim around the bottom,sides,and occasionally the ,
top of windows and doors,and also to cap the top sides of skirting.
capping the panel edge
Base Drip ® r----
i ,
CO
i
� 1
f j
j
Q
7/R"
BD-1 11/4'
Base drip
Figure 20 Base drip seals off the bottoms of panels at the floor level,where
it helps to prevent the entrance of rodents and insects,as well as abase for
the setting of panels.
1 / /
GULF RIB .. DETAILMANU AIL -1 lf Gucdd t
SUPPLY & MANUFACTURING
Gutters ► �-
Gulf Coast Supply produces 29-, 26-, and 24-
gauge gutters in either 5-or 6-inch widths(depth is
approximately equal to width). All gutters
should be ordered specific to the pitch of the
roof. Downspouts are available in 3"x4" (for 5-
inch gutters) and 4"x4" (for larger gutters). End
caps should be ordered at the same time as the
gutters to assure a custom fit. Special hangers fit aFz
into the panel rib and under the gutter lip. Panels C-
should extend no more than 1" to 1'/z" inches
beyond the eave on which gutters are planned.
lap screws _
� Figure 21 Exposed view of gutter showing gutter hanger
�-5 or 6"—►I ores placement, downspouts, and end caps. Hangers employ lap
screws,and end caps are best attached with rivets.
Gutter hangers fit inside
panel rib and under lip o Quter Inner - Outer s- Inner Youtc
of gutter(apply at least
one per panel)and are Inner and outer gutter sections(marked`9"and"D')
attached with lap screws alternate along the eave to assure ease of application and
or rivets. gutter appearance.
Downspout Downspouts in excess of ld feet in length must
be made in 2 sections.
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i
i I
® Track Covers
Door
header TC-1
a sliding door
yJ / track cover
21�21
511
Figure 22 Sliding door track covers fit over the door track and Door
under the panels to hide the track,assure a neat appearance,and
shed wateroverthe door.
V� 'u`
GULF RIB` DETAIL KANU AL
Gulf0ast
SUPPLY & MANUFACTURING
i
Ridge caps(pg.9) Eave drip(pg.8) Valleys(pg. 12) Gable rakes(pg. 11) pgs fl Ohii g� Transition
ggambrel
Door&window _ __ Reflective bubble
Comer trims(pg. 13) trims(pg. 14) Base drip(pg. 14) Pipe Boot( g. 11} Electrical Boot insulation
Inside Closures *000
Expanding
Outside Closures Flex-o-vent Profile Vent Foam Peel and Seal Touch-up Paint
Y
R
ISIDTEK Lap TEK
' v
Butyl Tape Titebone Woodgrip Screws TEK screws WoodZac"`screws WoodMace screws
Guide to Misc. Accessories
item application
pipe boot Fits over vent and heat pipes. Available also in heat-resistant boots.
electrical boot _ Fits around pipes with inaccessible tops(such_as weatherheads).
outside closures Required to seal under ridge caps and transition and endwall flashin s.
inside closures Seals under panels,particularly on the cave.
Profile Vent®Flex-o-Vents'Vented closure material surpassing many other venting systems.
expanding foam Compressed adhesive foam expands to seal between valleys and panels.
Peel and Seal' Seals hips under hip caps. Also, a general purpose sealing tape (6" wide).
touch-up paint _ Hides scratches and mars encountered in installation.Over 20 colors.
butyl tape _General purpose low-cost sealant,used on panel laps and under trim.
Titebond'__-- - _ _ _A superior general purpose caulk-for all joints. Matches.panel colors.
Low profile insulation Greatly reduces radiant heat when installed under panels.
Woodgrip screws Used in all applications attaching metal to wood. 111, 1'/2", 2'/2" sizes:
TEK screws Self-drilling TEK screws for metal purlins. Lap TEK screws draw
- together joints and attach trim.
ZAC®screws "Lifetime"screws; 1%", 2%",threaded for wood; self-drilling available.
Version 01-26-16
See www.gulfcoastsupply.com