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HomeMy WebLinkAboutProject Information, heat pump Installation and Operation Datq# !? C J 0 2017 andy, Installation and Operation Manual Ij Jandy Single A Element Cartridge Pool and Spa Filters CS Series Filters AWARNING FOR YOUR SAFETY-This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing': W this product, read and follow all warning notices and instructions that accompany this product. Failure > to follow warning notices and instructions may result in property damage, personal injury, or death. 0) � Improper installation and/or operation can create dangerous high pressure which can cause product 0 'r- failure or also cause the filter lid to be blown off, possibly causing death, serious injury or property. LO co Cq damage. Improper installation and/or operation will void the warranty. C) Cartridge Filters CS SeriesX. r TABLE OF CONTENTS i Section 1. Safety Information.............................4 Section 6. Maintenance.......................................10 1.1 Important Safety Warning..............4 6.1 General Maintenance......................10 1.2 General Safety Instructions............4 6.2 Pressure Gauge...............................10 Section 2. General Information 5 6.3 Cleaning the Filter Cartridge...........10 6.4 Breather Tube Maintenance .....:.....10 2.1 Introduction....................................5 2.2 Description 5 Section 7. Winterizing..................................:.....11 2.3 General Requirements....................5 Section 8. Troubleshooting.................................12 Section 3. Installation Instructions.....................6 3.1 Filter Location................................6 Section 9. Parts List and Exploded View............13 3.2 Filter Preparation............................6 9.1 Jandy®Cartridge Filter, CS Series .13 3.3 Filter Installation 6 9.2 Jandy CS Cartridge Filter 3.4 Locking Ring/Tank Top Assembly Exploded View ...............................13 Installation......................................8 Section 10. Head Loss Curves...............................14 Section 4. Start-Up and Operation......................8 10.1 Jandy Cartridge Filter, CS Series...14 4.1 New Pool and Seasonal Start-up....8 Section 5. Filter Disassembly and Assembly......9 5.1 Filter Element Removal .................9 EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION i INITIAL PRESSURE GAUGE READING (WITH CLEAN FILTER). I PUMP MODEL HORSEPOWER i FILTER MODEL SERIAL NUMBER I NOTES: i Un Page 4 -, :i In+. ' kill l > Section 1 . Safety Information � ;.:r,' 1.1 Important Safety Warning A WARNING -�. Do not connect system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI. I • Pressurized air in system can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury, or property damage. Be sure all air is out of system before operating or testing the equipment. A WARNING MAXIMUM OPERATING PRESSURE OF THE FILTER IS 50 PSI. NEVER SUBJECT THE FILTER TO ANY OPERATING PRESSURE EXCEEDING 50 PSI. This filter operates under high pressure.When any part of the circulating system, i.e., filter, pump, valve(s), clamp, etc. is serviced, air can enter the system and become pressurized when the system, is restarted. Pressurized air can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury or property damage.To avoid this potential hazard,follow all of the instructions in this manual. Q WARNING To minimize risk of severe injury or death the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Jandy pool equipment is pressure tested at the factory. e If however this WARNING cannot be followed and pressure testing of the piping system must includ the filter and/or pump BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS: • Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing. • RELEASE ALL AIR in the system before testing. • Water pressure for test must NOT EXCEED 35 PSI. • Water temperature for test must NOT EXCEED 100°F(380C). • Limit test to 24 hours.After test,visually check system to be sure it is ready for operation. Notice:These parameters apply to Jandy equipment only. For non-Jandy equipment, consult equipment manufacturer. 1.2 General Safety Instructions ATTENTION INSTALLER: This manual contains important information about the installation, operation and safe use of this product.This information should be given to the owner/operator of this equipment. 4 1. Use equipment only in a pool or spa installation. 2. Before repositioning valve(s)and before beginning the assembly, disassembly,or adjustment of the clamp,or any other service of the circulating system; (A)turn the pump off and shut off any automatic controls to ensure the system is not inadvertently started during servicing; (B)open the air release valve;(C)wait until all pressure is relieved(air will have stopped flowing from the air release valve). 3. Whenever installing the filter clamp follow Section 3.4 of this manual, "Locking Ring/Tank Top Assembly Installation". 4. Once service on the circulation system is complete,follow Section 4 of this manual, "Start-up and Operationi'. 5. Maintain circulation system properly.Replace worn or damaged parts immediately. 6. Be sure that the filter is properly mounted and positioned according to these installation instructions. 7. Do not pressure test above 35 PSI.Pressure testing must be done by a trained pool professional. SAVE THESE INSTR UCTIONS. J L Cartridge Filters -CS Series U bPage 5 Section 2. General Information &WARNING The maximum operating pressure for this filter is 50 2.1 Introduction psi. Never subject the filter to operating pressure exceeding 50 psi. Operating pressures above 50 psi This manual contains information for the proper instal- can cause product failure or also cause the lid to be lation and operation of the Jandy®CS Cartridge Filters. blown off,which can result in death, serious personal Procedures in this manual must be followed exactly. injury, or property damage. For technical assistance, contact our Technical Support 6. When performing hydrostatic pressure tests or Department at 1.800.822.7933. when testing for external leaks of the completed 2.2 Description filtration and plumbing system,ensure that the maximum pressure the filtration system is Cartridge filters do not require sand or diatomaceous subjected to does not exceed the maximum earth as the filter medium. Instead they contain a filter working pressure of any of the components cartridge element which is easily removed for cleaning within the system. or replacement. 2.4 Specifications and Dimensions Dirty water flows into the filter tank and is directed See Table I and Figures I and 2. through the filter cartridge.The debris is collected on the surface of the cartridge as the water flows through it.The water will travel through the central filter core Table 1. Cartridge Filter Specifications towards the bottom of the filter into the lower manifold. CS100 CS160 CS200 CS260 Clean water is returned to the swimming pool through Filter Area(W) 100 150 200 250 the filter outlet port at the tariles bottom. Max.Flow(gpm) 100 125 125 125 As debris collects in the filter,the pressure will rise and Six Hour Capacity(gal.) 36,000 45,000 45,000 45,000 water flow to the pool will diminish.The filter cartridge Eight Hour Capacity(gal.) 48,000 60,000 '60,000 60,000 must be cleaned when the operating pressure of the Normal Start Up Pressure filter rises 10 psi from the operating pressure of a clean (psi) 6-15 - 6-15 6-15 6-15 cartridge(see Section 6 "Cleaning the Filter"). Max.Working Pressure(psi) 50 50 50 50 Dimension"N' 32 3/8" 32 3/8" 42 1/2" 421/2" NOTE A filter removes dirt and other suspended particles 14 3/4", but does not sanitize the pool. Pool water must be sanitized and chemically balanced for clear water. The filtration system should be designed to meet 0 local health codes.At a minimum,the system should turnover the total volume of water in your pool two(2) to four(4)times in a 24 hour period. 2.3 General Requirements I For best overall performance place the system as close to the pool as possible. 2. The filter should be located on a level concrete slab so that the orientation of the valve outlets and the pressure gauge are convenient and accessible A for the installation and operation of the unit. 3. Protect the filter from the weather. 4. If fitting a chlorinator and/or any other device into 18 1/2" the filtration plumbing circuit,great care must be exercised to ensure that the appliance is installed in accordance with the Manufacturer's Instructions and any applicable standards that may exist. 3 1/4:F91== 5. Use Jandy universal unions to connect each Figure 1. Dimensions,CS Cartridge Series Filter component of the water conditioning system for future servicing.All Jandy filters come with these type of fittings. A. Page 6 y' an, ` ° ` .� I r� a a_.:. , Outlet Port 5. Allow sufficient space above the filter to remove the filter lid and filter element for cleaning and servicing. 13" 6. Position the filter to safely direct water drainage. ---�-�- Align the air release valve to safely direct purged air or water. 7. If the filter is to be installed below the water level 201/8" ° Portn of the pool,isolation valves should be installed on both the suction and return lines to prevent back flow of pool water during any routine servicing that may be required. 3.2 Filter Preparation 1. Check carton for damage due to rough handling Inlet Port in shipment. If carton or any filter components are 14 1/8" damaged,notify carrier immediately. Figure 2. Dimensions, CS Cartridge Series Filter 2. Carefully remove the accessory package. Remove -Top View the filter tank from the carton. 3. A visual inspection of all parts should be made Section 3. Installation Instructions now. See parts list in Section 9 i . AWARNING 4. Install the pressure gauge and adapter assembly to Use equipment only in a pool or spa installation. the threaded hole marked"Pressure Gauge" at the Do not connect system to an unregulated city water top of the filter(see Fig.4). system or other external source of pressurized water 5. Install the air release valve into the threaded producing pressures greater than 35 psi. opening marked"Air Release" at the top of the 3.1 Filter Location filter(see Fig.4). 1. Select a well-drained area, one that does not flood when it rains.Damp,non-ventilated areas should NOTE Teflon tape is included in the accessory bag. be avoided. li"Minimum Clearance 2. Provide solid mounting for the filter and pump system. Install system on a concrete slab or solid Filter concrete blocks to avoid risk of settlement.Do not Drain use sand to level the filter as the sand will wash away.Filter systems can weigh up to 3001bs. a Clearance Minimum Clearance 3. Install electrical controls at least five(5)feet from the filter.This will allow enough room to stand away from the filter during start-up. 4. Allow sufficient clearance around the filter to permit a visual inspection of the clamp ring(see Fig.3). Figure 3. Filter Location -Top View A WARNING 3.3 Filter Installation Water discharged from an improperly positioned filter or valve can create an electrical hazard which can A WARNING cause death, serious injury'or property damage. To avoid an electrical shock hazard,which can result in serious injury or death, ensure that all electrical i A CAUTION power to the system is turned off before approaching J Maintain your pressure gauge in good working order. inspecting or troubleshooting any leaking valves The pressure gauge is the primary indicator of how or plumbing that may have caused other electrical the filter is operating. devices in the surrounding area to get wet. Page 8 ""�T,jl}>G�1Cy is 3.4 Locking Ring/Tank Top Assembly Section 4. Start-Up and Operation Installation A WARNING AWARNING NEVER start pump while standing Follow these instructions carefully. Improper M` within five 5 feet of the filter. Starting locking ring installation can cause product `' �' " the pump while there is pressurized air failure or also cause the filter lid to be in the system can cause product failure blown off which can result in death, serious or also cause the filter lid to be blown personal injury or property damage. off, which can cause death, serious 1. Be certain the o-ring is in position in the upper personal injury or property damage. tank half.Press the filter lid over the lower half A WARNING until seated. Lubricating the o-ring with a silicone NEVER operate the filter system at more based lubricant will help with installation ;, r than 50 psi of pressure.Operating the (see Fig. 6). filter system in excess of 50 psi can cause 2. Put the locking ring/tank top assembly on the product failure or also cause the filter lid lower housing and thread it onto the filter.Turn the to be blown off,which can cause death, locking ring clockwise until you hear it snap over I serious personal injury or property damage. the tabs on the lower half of the tank. A WARNING A CAUTION This filter operates under high pressure. DO NOT operate filter at water temperatures above Ensure that the locking ring is turned 105° F (40.6° C). Water temperatures above the - `` until it clicks past the stop tab. Failure to manufacturer's recommendations will shorten the life properly install the locking ring or using I span of the filter and void the warranty. a locking ring that is damaged can cause 4.1 New Pool and Seasonal Start-up product failure or also cause lid separation, which could result in death, serious 1. Turn offthe filter pump and switch off the circuit �`0 personal injury proper damage.or property d To breaker to the pump motor. avoid injury, keep fingers clear of the 2. Check that the filter drain cap and nut are in place lower tank threads and stop tab. and tight. 3. Check that the tank locking ring is properly seated Filter Tank, and tight. Upper Half 4. Open the pump hair/lint pot lid and fill the pump Locking basket with water to prime the system.Replace the Ring pump lid.You may have to do this a few times on Locking Ring Tabs new and seasonal start ups. Handle O-Ring 5. Open the air release valve on top of the filter (do not remove the valve). 6. Be sure to open any isolation valves that were installed in the system. 7. Stand clear of the filter and start the pump to circulate water through the system. When all the{ air is bled from the system and a steady stream of water starts to come out of the air release valve, Filter Tank, close the valve. Lower Half 8. Watch the pressure gauge to be sure that the Figure 6. Locking Ring pressure does not exceed 50 psi. If the pressure approaches 50 psi,immediately turn the pump off and clean the filter cartridges.If the pressure remains high after cleaning the filter,refer to the troubleshooting guide, Section 8,for possible causes and solutions. C I l T „ I CC4 c.3��;Grl 4 I'; �Y�;:� •r%1 • t ;a :_il , ij 1 ice' Cartridge Filters -CS Series Fir •w• Page 9 9. After the pressure gauge has stabilized,turn the 5. Remove the top of the filter. Inspect the tank, bezel ring so that the arrow next to the word o-ring for damage. Clean or replace the o-ring as "CLEAN" aligns with the needle of the gauge. necessary. See Figure 7.As the filter cleans the water,and 6. Remove the filter element from the tank bottom the cartridges begin to clog the pressure begins to increase.When the needle of the pressure gauge and clean or replace as necessary. aligns with the arrow next to the word'DIRTY" 7. Place the new or cleaned filter element into the on the bezel,it is time to clean the filter(see tank bottom. Section 6.3).This indicates an increased pressure g. Use a silicone based lubricant on the new or of between 10 and 12 psi above original starting cleaned o-ring and place the o-ring onto the tank pressure. top. 9. Place the tank top onto the tank bottom.Be sure the tank halves are seated properly. V 30 40 10. Tighten the locking ring(see Section 3.4, "Locking Ring/Tank Top Assembly Installation"). 11. Follow steps 5 thru 8 under Section 4.1, "New 010 c cY 50 a Pool and Seasonal Start-Up". 60 0 AWARNING If the breather tube is not fully seated or is damaged or clogged,trapped air - - can cause product failure or also cause Figure 6. Pressure Gauge with Clean/Dirty Snap the filter lid to be blown off which can Ring result in death, serious personal injury or property damage. Section 5. Filter Disassembly and AssemblyAir Release Valve A WARNING I ' NEVER attempt to assemble, Tank Top disassemble or adjust the filter when there g is pressurized air in the system. Starting Locking the pump while there is any pressurized /Ring air in the system can cause product failure or also cause the filter lid to be blown off, which can cause death, serious personal P Breather Tube injury or property damage. I 5.1 Filter Element Removal 1. Turn off the filter pump and switch off the circuit breaker to the pump motor. 2. Open air release valve on top of the filter tank i to release all pressure from inside the tank and Tank Bottom. system(see Fig. 8).Close any filter isolation valves on the system to prevent flooding. 3. Open the filter tank drain.When the filter tank has drained,close the drain. 1 4. Remove the locking ring/tank top assembly by Filter Element pushing on-the locking tab and turning the lock ring counterclockwise. Figure 8. Filter Element Removal i Page 10aT1C�V�7;': J�'; :d Section 6. Maintenance 2. If the filter is installed below pool level,close any filter isolation valves to prevent flooding. 6.1 General Maintenance 3. Open the air release valve on top of the filter and 1. Wash outside of filter with water or TSP(tri- wait for all air pressure to be released. sodium phosphate)with water.Rinse off with 4. Open the filter tank drain.When the filter tank has a hose.Do not use solvents or detergents to drained,close the drain.Place it upright in a area clean the filter,solvents will damage the plastic suitable for washing. components of the filter 5. Open filter tank and remove cartridge element 2. Check pressure during operation at least once a (see Section 5.1 "Filter Element Removal". week. Place it upright in an area suitable for washing. 3. Remove any debris from the skimmer basket and 6. Use a garden hose and nozzle to wash each pleat hair/lint pot on pump. of the element. 4. Check pump and filter for any leaks. If any leaks NOTE Algae, suntan oil, calcium and body oils can develop,turn off the pump and call a qualified form coatings on filter element which may not pool service technician.' be removed by normal hosing.To remove suc� materials, soak the element in de-greaser and 5. Product safety signs or labels should be then a de-scaler.Your local pool shop will be periodically inspected and cleaned by the product able to recommend suitable products. user as necessary to maintain good legibility for safe viewing. 7. Replace the cartridge back into the filter tank. Inspect the o-ring for cracks or wear marks.Place 6. Product safety signs or labels should be replaced the o-ring back onto the filter tank top.Replace the by the product user when a person with normal top of the tank.(See Section 3.4 "Locking Ring/ vision, including corrected vision, is no longer Tank Top Assembly Installation"). able to read the safety signs or label message panel text at a safe viewing distance from the hazard. 8. Reopen the isolation valves if they were closed. In cases where the product has an extensive 9. Stand clear of the filter,start the pump and expected life or is exposed to extreme conditions, circulate the water until water sprays out of the air the product user should contact either the product manufacturer or other appropriate source to release valve.Close the air release valve.The filter determine means for obtaining replacement signs is now back in operating mode. or labels. 10. Watch the pressure gauge to be sure that the 7. Installation of new replacement safety signs or pressure does not exceed 50 psi. If the pressure labels should be in accordance with the sign or approaches 50 psi, immediately turn the pump label manufacturer's recommended procedure. off and clean the filter cartridges. If the pressure remains high after cleaning the filter,refer to the 6.2 Pressure Gauge troubleshooting guide, Section 8,for possible causes and solutions. ACAUTION Maintain your pressure gauge in good working order. 6.4 Breather Tube Maintenance The pressure gauge is the primary indicator of how 1. Turn off the filter pump and switch off the circuit the filter is operating. breaker to the pump motor. 2. If the filter is installed below pool level,close any 1. During operation of the filtration system,check filter isolation valves to prevent flooding. the pressure gauge/air release assembly for air or water leaks at least once a week. 3. Open the air release valve on top of the filter and 2. Keep the pressure gauge;in good working order. wait for all air pressure to be released. If you suspect a problem with the gauge,Zodiac 4. Loosen the drain plug at the base of the filter to Pool Systems,Inc.recommends you call a service ensure the tank is empty. technician to do any work on the filter/pump system. 5. Open the filter tank. 6.3 Cleaning the Filter Cartridge 6. Check breather tube for obstructions or debris.If necessary,remove the breather tube and flush with I. Turn off the filter pump and switch off the circuit running water until the obstruction or debris is breaker to the pump motor. cleared. See Figure 7. Page 14 j4ndy Section 10. Head Loss Curves 10.1 Jandy Cartridge Filter, CS Series CS150 CS200 CS250 CS100 8 3 Design Design Head Pressure Loss 2 Drop (ft head) (psi) 2 '010-5, 0 0 0 30 60 90 120 Flow Rate (gpm)