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HomeMy WebLinkAboutProject info, heat pump I D u rm% A EB 0*7 2017 INSTALLATION AND anOPERATION MANUAL Jc es iac- it j English Frangais Espanol i Jandy') Pro .Series JE Heat Pump IWARNING ; FOR YOUR SAFETY-This product must be installed by a licensed HVAC technician certified in heat pump repair and maintenance by the jurisdiction in which the product will be installed where such state or local requirements exists. The technician must possess and comply with all certifications and regulations regarding the purchasing, handling,transportation and reclamation of R410A refrigerant. In the event no such state.or local requirement exists, the.installer or maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow, all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/ or operation can create an electrical hazard which can cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty. o I 0 I ZODI AC® I I i i Jandyo Pro Series JE Heat Pumps Installation and Operation Manual _ Page 1 Table of Contents ' Y ' A Section 1. General Information ..................3 5.3 Operating Features of Hybrid Units with .1 Introduction ........3 Optional Chiller............................................ .19 1.2 Consumer Information and Safety......................3 5.4 User Setup Options..........................................20 1.3 Warranty 5.5 Set Point Lockout.............................................!21 1.4 Codes and Standards.........................................4 5.6 Water Pressure Switch Adjustment..................;21 1.5 Technical Assistance...........................................4 1.6 Materials Needed For Installation...:...................4 Section 6. General Maintenance .............121 1.7 Specifications......................................................5 6.1 Water Chemistry...............................................21 6.2 Winterizing........................................................22 Section 2. Installation Instructions............5 6.3 Spring Start-Up.............................. ............... 22 ............................................ 2.1 General Information 5 6.4 Inspection and Service....................................:22 2.2 Location Requirements.......................................5 Section 7. Professional Maintenance Section 3. Water Connections ...................8 and Service .............................:23 3.1 Plumbing Layout ................................................8 7.1 Heat Pump Design............................................23 3.2 Water Connections at Heat Pump......................8 7.2 Heat Pump Components and Operation...........'23 3.3 Check Valve Installation......................................8 3.4 Multiple Unit Installation......................................9 Section 8. Troubleshooting ................... .25 8.1 Troubleshooting Guide......................................125 Section 4. Electrical Connections..............9 8.2 Diagnostics..........................................................25 4.1 General Information.............................................9 4.2 Main Power.......................................................10 Section 9. Replacement Parts..................26 4.3 Bonding........................:....................................15 9.1 Ordering Information.........................................26 i 4.4 Optional Remote Controls................................15 9.2 Zodiac JE Heat'Pumps Parts List.....................26 9.3 Zodiac JE1500 Heat Pumps Exploded View ...27 Section 5. Operation..................................18 9.4 Zodiac JE2000 Heat Pumps Exploded View ...28 5.1 Initial Start-up Precautions................................18 9.5 Zodiac JE Single Phase Electric Box................29 5.2 Operating the Controller...................................18 9.6 Zodiac JE Three Phase Electric Box................29 i Figures and Tables Figure 1. Zodiac®JE Heat Pumps Dimensions.........7 Figure 14. Main Control Panel ..............:...................20 i Figure 2. Anchor Clamp'Positions.............................9 Figure 15. Winterizing the JE Heat Pump.................22 Figure 3. Anchor Clamp,Installation..........................9 Figure 16. Zodiac JE1500 Heat Pumps Exploded Figure 4. Standard Plumbing Layout.......................11 View(JE1500 Shown)..............................27 Figure 5. Plumbing For Heating System Figure 17. Zodiac JE2000 Heat Pumps Exploded Combinations...........................***.............11 View(JE2000 Shown)..............................28 Figure 6. Two(2) Heat Pump Plumbing Layout......12 Figure 18. Zodiac JE Heat Pump Single Phase i Figure 7. Four(4) Heat Pump Plumbing Layout.....12 Electric Box..............................................29 . , Figure 8. JE Single-Phase Electrical Supply Figure 19. Zodiac JE Heat Pump Three Phase Wiring Diagram........................................13 Electric Box.............................................. 29 Figure 9. JE 3-Phase Electrical Supply Wiring Table 1. JE Heat Pump Technical Diagram ...................................................14 Specifications.............................................6 Figure 10. JE Heat Pump Front View........................15 Table 2. Heat Pump Clearances..............................7 Figure 11 a. Remote Pool-Off-Spa Connection Table 3. Optimal Water Chemistry Ranges............23 (3-Wire Connection).................................16 Table 4. Heat Pump Troubleshouting Guide..........24 Figure 11 b. AquaLink IRS or Remote TSTAT Table 5. Heat Pump Diagnostics...........................25 Connection (2-Wire Connection)..............16 Figure 12. AquaLink®IRS to JE Heat Pump..............17 Figure 13. JE Heat Pump Connection to Power Center..............:.......................................18 I . Jandy@ Pro Series JE Heat Pumps I Installation and Operation Manual Section 1. General Information Spa/Hot Tub Safety Rules WARNING 1.1 Introduction The U.S. Consumer Product Safety Commiss1pn This manual provides installation and operation warns that elevated water temperature can `1 instructions for the Jandy Pro Series JE models of be hazardous. Consult heater operation and heat pumps.Read these installation and operation instructions completely before proceeding with installation instructions for water temperature guidelines before setting temperature. the installation.Consult Zodiac Pool Systems,Inc. ("Zodiac")with any questions regarding this equipment. To obtain additional copies of this manual contact us at 4&WARNING 800-822-7933. The following "Safety Rules for Hot Tubs," Zodiac Pool Systems,Inc. recommended by the U.S. Consumer Product' 2620 Commerce Way Safety Commission, should be observed when Vista,CA 92081 USA using the spa. The Jandy Pro Series JE heat pump gets electrical power &WARNING from an external source and provides a dual digital Spa or hot tub water temperature should never thermostat control system for pool/spa combinations or exceed 1040F (400C). One hundred degrees preheat convenience. Fahrenheit(1 OOOF [38'C]) is considered safe for This heat pump is specifically designed for heating i fresh water swimming pools and spas.Do not use it a healthy adult. Special caution is recommended for young children. as a general service heater.Consult your dealer for the appropriate Zodiac®products for these applications. AWARNING NOTE "Fresh water swimming pools and spas"include The drinking of alcoholic beverages before or systems that utilize saltwater chlorine generator during spa or hot tub use can cause drowsiness units, such as the Zodiac AquaPure®Electronic which could lead to unconsciousness, and Chlorine Generator. Please ensure that the salt subsequently result in drowning. content of the pool/spa does not exceed 4500 ppm and water flow rate is within A WARNING 30-70 gpm (1110-265 1pm). Pregnant women take note! Soaking in water above ATTENTION 102°F(38.5°C)can cause fetal damage during the i Installation and service must be performed by first three(3)months of pregnancy(which could a qualified installer or service agency. result in the birth of a brain-damaged or deformed child).If pregnant women are going to use a spa or To the Installer: After installation, these hot tub,they should make sure the water temperatur!e is below 100°F(38°C)maximum. instructions must be given to " the homeowner or left on or A WARNING near the heat pump. The water temperature should always be checked n with an accurate thermometer before entering a spa,;� To the User: This manual contains or hot tub.Temperature controls may vary by as important information that much as IF'(I 0Q. will help you in operating and WARNING maintaining this heat pump. Persons with a medical history of heart disease, Please retain it for future diabetes,circulatory or blood pressure problems reference. I should consult their physician before using a hot tub 1.2 Consumer Information and Safety or spa. The Jandy Pro Series JE series of heat pumps are A WARNING designed and manufactured to provide many years of Persons taking any medication which induces safe and reliable service when installed operated and drowsiness(e.g.,tranquilizers,antihistamines,or maintained according to the,information in this manual anticoagulants)should not use spas or hot tubs. and the installation codes referred to in later sections. Throughout the manual,safety warnings and cautions are identified by the"A"Symbol.Be sure to read and comply with all of the warnings and cautions. ZZ. ;A Pro Series JE Heat Pumps I Installation and Operation Manual Page 4 i AWARWING 7. The use of an automatic pool cover,if installed Prolonged immersion in hot water can induce provides a valuable safety feature,reduces heat loss,conserves chemicals, and reduces the load on I hyperthermia. filtration systems.. 11 A WARNING 8. The use of a solar blanket can reduce the heat loss Hyperthermia occurs when the internal body caused by evaporation on the surface area of the temperature reaches a level several degrees above pool, the normal body temperature of 98.6°F(37C). Symptoms include dizziness, fainting,drowsiness, 1.3 Warranty lethargy,and an increase in the internal body The Jandy Pro Series JE heat pump is sold with a temperature.The effects of hyperthermia include: limited factory warranty. • Lack of awareness of impending hazard Make all warranty claims to your Zodiac®dealer or • Failure to perceive heat - directly to Zodiac. Claims must include the heat pump Failure to recognize need to leave spa serial number and model(this information can be found • Physical inability to leave spa on the rating plate),installation date,and name of the Fetal damage in pregnant women installer. Shipping costs are not included in the warranty• '' coverage. Unconsciousness resulting in a danger of drowning The warranty does not cover damage caused by improper assembly,installation,operation,winterizing, Swimming Pool Energy Saving Tips field modification, or failure to earth bond and properly ground the unit.Any changes to the heat It is important to note that a heat pump will not heat pump,evaporator,heat exchanger,wiring, or improper a pool as fast as a large gas or electric pool heater.If installation may void the warranty. the pool water is allowed to cool significantly, it may take several days to return to the desired swimming 1.4 Codes and Standards temperature.For weekend use, it is more economical to maintain the pool water temperature at or near your The Jandy Pro Series JE heat pump is listed by ETLQ as complying with the latest edition of the"UL Standard desired swimming temperature.If you do not plan to for Safety for Heating and Cooling Equipment",UL use your pool for a prolonged period,then you might 1995 and CSA C22.2 No.236. choose to turn the heat pump completely off or decrease the temperature setting of the control several degrees to All Zodiac heat pumps must be installed in accordance minimize energy consumption. with the local building and installation codes as per the Zodiac offers the following recommendations to help utility or authority having jurisdiction.All local codes take precedence over national codes.In the absence of conserve energy and minimize the cost of operating local codes,refer to the latest edition of the National your heat pump without sacrificing comfort. Electrical Code®(NEC®)in the United States and the Canadian Electrical Code(CEC®)in Canada for 1. The American Red Cross recommends a maximum installation. water temperature of 787(25'C).Use an accurate pool thermometer.A difference of 4°F(2'C), 1.5 Technical Assistance between 78°F and 82°F(26°C and 28'C),will Consult the Zodiac technical support department or significantly increase energy consumption. your local Zodiac dealer with any questions or problems 2. Carefully monitor the water temperature of your involving your Zodiac equipment.An experienced pool in the summertime.'You can reduce heat technical support staff is ready to assist you in assuring pump usage due to warmer air temperatures. the proper performance and application of Zodiac 3. During the winter or when on vacation for longer products.For technical support call the Zodiac technical'I than a week,turn off the'heat pump. support department at(800) 822-7933. 4. Find the proper setting on the heat pump 1.6 Materials Needed For Installation temperature control and use the Set Point Lockout The following items are needed and are to be supplied or lock the cover on the heat pump controller to discourage further adjustments. by the installer for all heat pump installations: 5. Set the pump time clock to start the pump no 1. Plumbing connections(2"). earlier than 6:00 AM during the pool heating 2. Level surface for proper drainage.(See equipment I season.This is the time when nightly heat loss pad for pitch requirements) balances. 3. Suitable electrical supply line. See rating plate on 6. Where possible, shelter the pool from prevailing unit for electrical specifications.A junction box is winds with well-trimmed hedges or other landscaping,cabanas,or fencing. i Jandyo Pro Series JE Heat Pumps Installation and Operation Manual Page 5y not needed at the heat pump; connections are made include the following: inside of the heat pump electrical compartment. 1. Field assembly(if required). Conduit may be attached directly to the heat pump jacket. 2. Appropriate site location and clearances. NOTE Flex conduit is recommended for connecting 3. Sufficient air ventilation. the electrical supply wires to the heat pump so 4. Proper electrical wiring. that the front panel may be removed easily for 5. Adequate water flow. servicing. 4. Electric cutout switch that will interrupt all power This manual provides the information needed to to the unit.This switch must be within line of sight meet these requirements.Review all application and of the heat pump. installation procedures completely before continuing the installation. 5. Watertight conduit to run the electrical supply line. Recommended: Zodiac recommends installing 2.2 Location Requirements isolation valves on the inlet and outlet water NOTE Indoor installations require special connections for ease of serviceability. considerations for condensate drainage and venting the cold air produced by the heat 1.7 Specifications pump. Contact the Zodiac technical support Suitable for indoor and outdoor use.Clearances shown department at(800) 822-7933. in Table 2 must be adhered to. Water Pipe/Heater Connection A CAUTION Plastic 2"PVC(Unions included) When pool equipment is located below the pool Flow Rate surface, a leak from any component can cause, Maximum 70 gpm(265 Ipm) large scale water loss or flooding. Zodiac cannot Optimum 60 gpm(230 Ipm) be responsible for such water loss or flooding or Minimum 20 gpm(76 Ipm) resulting damage. Maximum Working Water Avoid placing the heat pump in locations where it can Pressure 75 psi cause damage by water or condensate leakage.If this is Electrical Supply not possible,provide a suitable drain pan to catch and Voltage Requirements divert any leakage. 1-Phase 230 VAC 601-lz All criteria given in the following sections reflect 3-Phase 230 VAC 601-lz minimum clearances.However,each installation must (Model dependent) also be evaluated,taking into account the prevailing local conditions such as proximity and height of walls, Maximum Working Refrigerant and proximity to public access areas. Pressure 600 PSI Clearances The heat pump must be placed to provide clearances on Dimensions all sides for maintenance and inspection. See Table 2. See Figure 1 for heat pump's dimensions and for Access in front of the heat pump of 24"(60 cm) dimensions to critical connections. provides adequate room for serviceability. If the heat pump is to be installed in a garage or under Technical Specifications a vertical overhang,the unit must have a minimum of See Table 1 for the Jandy Pro Series JE heat pump 5 feet(1.5 meters)clearance from the top of the heat technical specifications. pump. In the U.S.,the heat pump must be installed at least 5 feet Section 2. Installation Instructions (1.5 meters)from the inside wall of the pool or spa unless,the I 2.1 General Information Install the Zodiac®heat pumps in accordance with the procedures in this manual, local codes and ordinances, and in accordance with the latest edition of the appropriate national code. (See Section 1.4,"Codes and Standards".)Correct installation is required to assure safe operation.The requirements for Zodiac heat pumps I Table 1. Jandy Pro Series JE Heat Pump Technical Specifications •' MODEL JE1500T ,: JE2000T JE2500T JE260OT3 JE3000T JE3000TR__ JE3000T3 JE3000TR3 -D VOLTAGE 230V/60HZ 230V/60HZ 230V/60HZ 208/23OV/60HZ/3 230V/60HZ 208/23OV/60HZ13 W ✓ OUTPUT" 72,000 BTUs 108,000 BTUs 119,000 BTUs 137,000 BTUs CD INPUT' 3.83 kW 5.03 kW 5.34 kW 6.37 W k COP' 5.5 6 6.2 6.3 OUTPUT,STANDARD RATING CONDITIONS" 67,000 BTUs 92,000 BTUs 106,000 BTUs 127,000 BTUs COP,STANDARD RATING CONDITIONS" 5.2 5.7 5.6 6.0 5.9 6.0 5.9 OUTPUT,LOW AMBIENT" 46,000 BTUs 64,000 BTUs 74,000 BTUs 86,000 BTUs 86,000 BTUs COP,LOWAMBIENT" 4.0 4.0 4.0 4.2 4.0 4.2 4.0 RLA(RUNNING LOAD AMPS) 19.87A 30.77A 32.05A 23.21A 32.05A 25.00A LRA(LOCKED ROTOR AMPS) 105A 178A 148A 164A 185A 164A _ MINIMUM CIRCUIT AMPACITY 26.14A 40.21A 41.81A 30.76A 41.81A 33.OA MAX OVER CURRENT PROTECTION— 45A 60A 60A 45A 60A 50A HEAT EXCHANGER Titanium • COMPRESSOR Reciprocating Scroll Scroll Scroll CABINET ABS C REFRIGERANT - 64 Oz,R410A 78 Oz,R41 DA 78 Oz,R41 OA 78 Oz,R41 DA 118 Oz,R41 DA 126 Oz,R41 OA 118 Oz,R410A 126 Oz,R41 DA ,L REFRIGERANT HIGH PRESSURE ALARM 600 PSI(reset to 460 PSI) 17 REFRIGERANT LOW PRESSURE ALARM- 58 PSI(reset to 127 PSI) CD0 HEATING UNITS m =3. m REFRIGERANT LOW PRESSURE ALARM- 35 PSI(reset to 74 PSI) REVERSE UNITS m LOW WATER FLOW ALARM 20 GPM m m MAXIMUM HEIGHT BELOW WATER LEVEL 10 feet below pool level p c MINIMUM HEIGHT ABOVE WATER LEVEL 5 feet above pool level o OPTIMAL WATER FLOW 30 GPM 42 GPM 48 GPM 48 GPM 57 GPM 57 GPM MINIMUM WATER FLOW 20 GPM U) MAXIMUM WATER FLOW 70 GPM n� n' AIR FLOW 2100 CFM 3600 CFM o WATER TEMPERATURE DIFFERENTIAL(DELTA Adjustable between 1°F to 5°F m T) a UNION SIZE 2' a SRWEIGHT 175lbs 220lbs 223lbs 2231bs 228lbs 230lbs 228lbs 230lbs m 0 m c Test Conditions:80'F Air,80%RH,8D'F Water,Outside the scope of AHRI Standard 1160(I-P) (`r - Rated in accordance with AHRI Standard 1160(I-P) - "'Max Over Current Protection refers to the maximum breaker size allowed.If this value is not a standard breaker size,use the next smallest standard size breaker. The-breaker size must not be-smaller than the Minimum Circuit Ampacity value. Jandyo Pro Series JE Heat Pumps I Installation and Operation Manual Pa9�e:7 Figure 1. Jandy Pro Series JE Heat Pumps Dimensions I MODEL SIZE DIMENSIONS is N -_+ A B C D E F JE1500T 33" 34" 12.5" 9" 7" 39" JE2000/2500T 36" 40" 13.8" 19" 15" 43" JE3000T 36" 44" 13.8" 19" 15" 43" ----A ---- F — - i B _ I I E C 8— "►� heat pump is separated from the pool or spa by a 5 foot(1.5 Table 2. Heat Pump Clearances meters)high solid fence or other permanent barrier. In Canadian installations,the minimum distance to be Side of Minimum Clearances for Recommended Clearances maintained from the inside wall of the pool or spa is 3 Heat Operation for Serviceability meters(approx. 10 feet). pump Inches Centimeters Inches Centimeters Front 24 60 36 90 Equipment Pad Rear 12 30 24 60 Place the heat pump on a flat slightly pitched surface, Left 12 30 24 60 such as a concrete or fabricated slab(pad).This allows Right 12 30 24 1 60 proper drainage of condensation and rain water from the Top 60 150 60 150 base of the unit. If possible,the pad should be placed at the same level or slightly higher than the filter system NOTE:Clearances listed in Table 2 are manufacturer's tested values. equipment pad. These are given as minimum values.Where local and national codes apply,and values are different than those listed in Table 2,use the NOTE Ensure that the pad is pitched not more than % greater value to ensure safe and proper operation. inch per foot cm per toward the compressor end if needed. (front) of the heat pump. Pitch slab from back to Roof Run-off front%inch per foot maximum and level from side to side. Make sure the heat pump is not located where large amounts of water may run-off from a roof into the unit. Condensation and Drainage Sharp sloping roofs without gutters will allow massive Condensation will occur from the evaporator coil while amounts of rain water,mixed with debris from the roof the unit is running and drain at a steady rate,usually to be forced through the unit.A gutter or down spout 3 to 5 gallons(11.4 to 18.9 liters)per hour,depending may be needed to protect the heat pump. upon ambient air temperature and humidity.The more Installation of Anchor Clamps humid the ambient conditions,the more condensation In Florida,building codes require that the heat pump be will be produced. Keep the drain holes of the base of the anchored to the equipment pad or platform to withstand unit clear of debris. high wind pressures created during hurricanes. Other If the heat pump is installed indoors*,means of jurisdictions may have similar requirements. Please condensate disposal must be provided check your local codes for further details. * Indoor installation requires factory consultation This heat pump is provided with anchor clamps Lawn Sprinklers designed to hold the unit to the equipment pad in high wind conditions. Installation of the anchor clamps is Keep lawn sprinkler heads from spraying on the heat recommended in all installations and are required in pump to prevent corrosion and damage.Use a deflector Florida(reference Florida Building Code,Mechanical Section 301.13). i � Page 8 Jan lyo Pro Series JE Heat Pumps I Installation and Operation Mahual'4i To install the anchor clamps: (800) 822-7933 for details. 1. Be sure that the heat pump is in its permanent Be advised that when pool equipment is located location on the equipment pad. below the pool surface a leak can result in large scale water loss or flooding. Zodiac cannot be responsible 2. Place the clamps at the base of the heat pump in for such water loss or flooding or the damage caused the locations indicated in Figure 2. by either occurrence. 3. Fit the hook of each clamp over the lip on the 3.2 Water Connections at Heat Pump base panel of the heat pump.The hook should fit between the lip of the base panel and the Shipping plugs have been installed in the water inlet evaporator coil guard(see Figure 3), and outlet ports of the heat pump at the factory. Before installing any plumbing,remove the shipping 4. Mark the position of the hole in each clamp on the plugs.Filtered water is plumbed to the inlet, located on equipment pad. the right side of the heat pump front panel.Heated water 5. Drill a hole in the cement using a masonry drill flows through the outlet, located on the left side of the bit,with a diameter as determined by the concrete heat pump front.Two inch unions are provided. anchor,at each of the marks on the equipment pad. Plastic piping(PVC Schedule 40)should be connected The hole should be approximately 1-3/4"deep. to the heat pump.The unions,provided with the unit, 6. Insert a bolt anchor into each of the holes.Be sure accept 2"PVC pipe. the anchors are set completely into the holes. A CAUTION 7. Position the anchor clamps so that the holes in the Make sure that flow requirements and pool clamps are over the bolt anchors.Be sure that the water turn over rates can be maintained with clamp hooks are over the lip of the heat pump base the installation of additional heat pumps and (see Figure 3). plumbing restrictions. 8. Insert an anchor bolt through each clamp into the anchor and tighten to secure the clamp and heat 3.3 Check Valve Installation pump to the equipment pad. A WARNING Section 3. Water Connections A check valve can interfere with the proper operation of certain Suction Vacuum Release 3.1 Plumbing Layout System (SVRS) products. To avoid possible Figure 4 illustrates the standard plumbing layout with a entrapment hazard, serious injury, or death, single heat pump unit.Following the diagram from right make sure to review the operation/owners to left,the plumbing sequence is as follows: manual of your particular SVRS product Pool>Pool Pump>Filter>Heat Pump>Check before installing the check valve. Valve>Chemical Loop>Chlorinator>Pool The heat pump must be protected from back-siphoning NOTE For normal installations, do not install a shutoff of water.If there is any chance of back-siphoning, valve or any kind of variable restriction in the provide a check valve between the pool and the filter water piping between the heat pump outlet and pump inlet. the pool/spa. When an automatic chemical feeder is installed in the Arrangement of pool system components other than plumbing, it must be installed downstream of the heat as illustrated in the preceding and following diagrams pump.A check valve must be installed between the can affect the operation of the heat pump's water heat pump and the chemical feeder to prevent back- pressure switch.Location of the heat pump above or siphoning of chemically saturated water into the heat below the pool water surface can also affect operation of the switch.In general,the pressure switch can be adjusted to accommodate this effect if the heat pump j water connections are no more than 10 feet below the pool water surface or no more than 5 feet above it. See instructions for pressure switch adjustment(Section 5.6)in the heat pump start-up section of this manual for more information.If the heat pump is installed outside of this range,an external flow switch may need to be installed in the plumbing upstream of the heat pump. Call the Zodiac technical support department at Jandy@ Pro Series JE Heat Pumps I Installation and Operation Manual 1 4 61 6-. 'i 1, , - I I ATTACH ANCHOR BRACKETS EVAPORATOR A TO BASE OF HEAT PUMP COIL 0 Q, CATED kvll�5-4 � WHEREINDI 10 X 5/81, 0 STAINLESS STEEL SCREW NOTE:DO NOT DRILL INTO EVAPORATOR COIL TUBES HEATPUMP HEATPUMP ANCHOR PLASTIC BASE BRACKET -114"X 13/4" GALVANIZED OR PLATED CONCRETE SCREW (MANUFACTURER PROVIDED) DRILLED HOLE 2 IrZ'MIN 4"MIN Figure 2. Anchor Clamp Positions Figure 3. Anchor Clamp Installation pump where it will damage the components. Section 4. Electrical Connections 3.4 Multiple Unit Installation 4.1 General Information Heat Pump and Heater Combination Wiring connections must be made exactly as shown in In certain regions of the country it may be more the wiring diagram found on the inside of the heat pump access compartment(see Figure 8 for single phase economical to run a heat pump during the warmer months and a gas heater during the cooler months. electrical wiring and Figure 9 for 3-phase electrical wiring).The heat pump must include a definite means In some situations it may be desirable to run the heat of grounding and bonding.There is a bonding lug on the pump in the"Chiller"mode during the hottest portion of the year and a heater during the cooler months. right side of the heat pump,where a bond wire must be The Zodiac®heat pump may be plumbed with a gas attached. or electric heater or any combination of heat sources including solar.All heat sources must be plumbed in series to work correctly and efficiently. Figure 5 illustrates a recommended plumbing layout for a heat pump/heater/solar combination heating system for a pool/spa combination.Your system may not contain all of these components,but the basic plumbing will apply by eliminating the component in the illustration that is not a part of your system. Multiple Heat Pump Connections All plumbing on multiple heat pump installations must be done in parallel(see Figures 6 and 7).An equal flow of water to each heat pump is important for optimum operation. NOTE It may be necessary to adjust water pressure switch if a unit is installed below the water level. See Section 5.6 for details on when and how to adjust the pressure switch. NOTE Each heat pump allows a maximum flow rate of 70 gpm (265 Ipm)and requires a minimum of 20 gpm (76 Ipm).' is I Page 10 Jandy@ Pro Series JE Heat Pumps Installation and Operation Manual MEN"MMIL 4.2 Main Power Electrical wiring to the heat pump must be in WARNING accordance with the latest edition of the National Electric Code®(NEC"),ANSI/National Fire Protection ELECTRICAL SHOCK HAZARD. This heat Association(NFPA 701)in the United States,and in pump contains wiring that carries high voltage. Canada,the Canadian Electrical Code(CSA®C22.1), Contact with these wires may result in severe unless local code requirements indicate otherwise. injury or death. Disconnect power circuit before The heat pumps come factory-wired intended for use connecting the heat pump with either 230 VAC,60 Hz single phase or 3 phase field electrical supply depending on the model. See the A CAUTION rating plate for the electrical specifications.All wiring Label all wires prior to disconnection when must be done by a certified electrician. The following is the procedure to wire the Jandy Pro servicing controls. Wiring errors can cause Series JE heat pump to the electrical source specified on improper and dangerous operation. Verify proper the Rating Plate: operation after servicing. 1. Be sure the power to the circuit for the heat pump is turned off. 2. Remove the five(5)screws that attach the service/ access panel to the heat pump unit(see Figure 10). 3. Remove the front cover of the junction box. 4. Electrical supply lines must be run through watertight conduit.Route the wires and conduit through the knock-out designated for high voltage on the right side of the heat pump. Connect to the bottom of the sheet metal junction box. See Figure 10 for knock-out location. 5. Connect the wires to the terminals on the main contactor as shown in the wiring diagrams.Refer to Figures 8 and 9. 6. Connect the ground wire to the ground lug provided in the electrical compartment. 7. Replace the cover of the junction box. 8. Replace the service access panel and replace the screws to hold it in place. 9. Connect a copper bonding wire(8 AWG). (In Canada,it shall be not smaller than 6 AWG (13.3 mm')to the bonding lug on the right side of the heat pump. Jandy@)Pro Series JE Heat Pumps I Installation and Operation Manual gage 11 VENT FOR INDOOR t + + + t INSTALLATION ONLY ...... POOL HEATER CHEMICAL LOOP ------ ---- OR OPTIONAL CHLORINE GENERATION SYSTEM (JANDYAQUAPUREO SHOWN) .7 CHEMICAL FEEDER FILTER t POOLPUMP j. FROM POOL OR SPA ZTO POOL OR SPA CHECK VALVE MANUAL BYPASS VALVE Figure 4. Standard Plumbing Layout -------------- -------------- HEATER POOL RETURN HEAT PUMP 1-e 1, JI I --------------j r------- CHECK VALVE SPA FROM SOLAR. MAKE-UP: j, F L CHECK VALVE TO SOLAR tv SPA I I RETURN I', -\ POOL DRAIN Z FILTER 'u, Pump SPA DRAIN Figure 6. Plumbing For Heating System Combinations / rr'77 Page 12 Jandyo Pro Series JE Heat Pumps Installation and Operation Manual;.; i no. n a t Optional Isolation Valves 2"PVC From Filter 3"PVC Manual Bypass Valve To Pool Figure 6. Two(2) Heat Pump Plumbing Layout I I nit ne no no � It It It t Optional Isolation Valves 2"PVC From Filter 3"PVC To Pool I Manual Bypass Valve Figure 7. Four(4) Heat Pump Plumbing Layout �1 C fD m` OD oa FACTORY INSTALLED 208/230 VAC 9 ---------------------------- 24 VAC FIELDI 230NSTALLED 208/ VAC --------------- IIr- I TRANSFORMER COMPRESSOR m co) I -----� FACTORY 24 VAC HARNESS CD y ❑ I ' BK R GR FACTORY OPTIONAL 24 VAC m S ' POWER B ° FACTORY OPTIONAL 208/230 VAC C INTERFACE ml- o ° o = y , l B I I f "1 R B BL - m WATER DEFROST ° FAN MOTOR a BL ITI I TEMP TEMP _ - -J BL ,Q„ I HIGH REFRIGERANT yy�W L__—__ Y = • PRESS SWITCH YCD n �► RL BR GR co) LOW REFRIGERANT ' a I PRESS SWITCH i BR/W o I BK W = I j FCBK BR BK BK m p I L2 _____________ _� HARD START CAPACITOR BL °—' c i -—-—-—-—-—-—- I CONTACTOR (OPTIONAL) (BK COMPRESSOR y, L) 1 R W 1 CAPACITOR 3 I FAN RoELAY L ___- R R FAN -�- W R L_ CAPACITOR BK BK B Y Y R l � K L -J -` W WATER PRESSURE SWITCH I II R • I O O R II I I O ^GROUND,., 00 00 REVERSING VALVE ® -'--- TT Y1 O O W (OPTIONAL) ej1qx, es` - 0 r azone°, JE SERIES, --------------------------- ----------W 230 VAC SINGLE PHASE; -`" =; -D - - JE 3000TR&JE3000TR3 ONLY 60 Hz - WIRING DIAGRAM-1- v � m �D CD !O BL FACTORY INSTALLED 208/230 VAC � c ❑ BL FIELD INSTALLED 208/230 VAC_ fl. ■ K Y Y FACTORY 24 VAC HARNESS `G COMPRESSOR POWER BOARD o WATER DEFROST fACTORYOPTIONAL24VAC TEMP TEMP co) SENSOR a a ■ • Eo w Y- �O'R1ON GR HIGH REFRIGERANT u u CD PRESSURE SWITCH i I BK RL. m I - LOW REFRIGERANT PRESSURE SWITCH • BK R FAN MOTOR -- o m_ 1 O o = co J GR/Y Y BL o v m foB gBRv) , fA FAN cC RELA ti 'O m RTBLr-- 3 v -- --= -----------J FAN CAPACITOR L2 Ll— _� I BK CONTACTOR J I N I N ---- 1 0 ®GROUNDS Tand o ° I O ,j Pro��eries 1 • l W hies. REVERSING o DT- VALVE - WATER PRESSURE = (OPTIONAL) i SWITCH JE SERIES ° I I 230 VAC d oc o0 I O � THREE PHASE = " O --------------- 60 Hz JE 3000TR&JE3000TR3 ONLY WIRING DIAGRAM - USER INTERFACE - - -_ Jandy@ Pro Series JE Heat Pumps I Installation and Operation Manual Page 15 CONNECTOR FOR SERVICE ACCESS E HIGH VOLTAGE WIRES PANEL (5 SCREWS) CONNECTOR FOR LOW VOLTAGE WIRES Figure 10. Jandy Pro Series JE Heat Pump Front View 4.3 Bonding panel to the heat pump unit and the cover to the junction box(see Figure 10). CAUTION 3. Run the wires from the pool/spa control system This heater must be connected to a bonding into the conduit connection labeled"Low Voltage grid with a solid copper wire not smaller in Connection", located on the lower right hand side diameter than 8 AWG (in Canada, it shall be no of the heat pump(see Figure 10). smaller than 6 AWG.) 4. Connect the wiring from the pool/spa control system to the heat pump remote control terminal The National Electrical Code®and most other U.S. (see Figure 11 a). codes require that all metallic components of a pool 5. Restore power to the heat pump and the pool/spa structure, including reinforcing steel,metal fittings, control system. and above ground equipment be bonded together with Configure the Control Panel a solid copper conductor not smaller than 8 AWG.The heat pump,along with pumps and other pool equipment 1. Make sure the control is in the OFF mode. must be connected to this bonding grid.A bonding lug is provided on the right hand side of the heat pump to 2. To enter the Service Setup mode,press and hold ensure this requirement is met. the MENU, POOL,and SPA buttons for 5 seconds. 4.4 Optional Remote Controls NOTE The display will revert back to OFF after one Electrical wiring must be in accordance with all minute since the last key press. applicable national and local,codes and ordinances. 3. Press the Up or Down button to display Connection to a Remotei Pool-Off-Spa Selector REMOTE.Press the MENU button.The (3-Wire Connection) SELECT REMOTE OFF(default remote) appears,use the Up or Down button to scroll .1 through the Remote options.When you reach HI- Install the Remote Pool-Off-Spa Selector LO-COM,press the MENU button to seleci the 1. Turn off the power to both the pool/spa control remote.Press POOL or SPA to exit the Service system and the heat pump unit. Setup mode. 2. Remove the screws that attach the service/access Page 16 Jandy@ Pro Series JE Heat Pumps Installation and Operation Manual] 71 Two-Wire Connection to an AquaLink®RS 3. Press the Up or Down button to display or TSTAT REMOTE.The SELECT REMOTE OFF (default remote)appears,use the Up or Down Configure the AquaLink RS Control button to scroll through the Remote options.When System you reach REMOTE TSTAT, press the MENU 1. Turn off the power to both the pool/spa control button to select the remote.Press POOL or SPA system and the heat pump unit. to exit the Service Setup mode. 2. Connect two(2)wires to the AquaLink RS green 4. Press SPA.For heating,adjust the setpoint to the 10-pin terminals I and 2. maximum setting.For chilling, adjust the setpoint 3. Put DIP S2-1 (pin#I of the 4 position DIP switch) to the minimum setting. into the ON position(see Figure 12). RS485 (4 wire) Connection to AquaLink®RS Install the Remote TSTAT 1. Confirm the Jandy Pro Series JE heat pump and 1. Turn off the power to both the pool/spa control AquaLink RS software revisions are compatible. system and the heat pump unit. Jandy Pro Series JE Heat, AquaLink®RS software. Pump.0ower'Interface, Revision, 2. Remove the screws that attach the service/access Software Rev. panel to the heat pump unit and the cover to the 3.0 or Later N or Later junction box(See Figure 10). 3. Run the wires from the pool/spa control system NOTE Only a revision"N", or higher, program chip in into the conduit connection labeled"low voltage the RS system will support the Jandy Pro Series connection", located on the lower right hand side JE heat pump interface. of the heat pump(See Figure 10). 2. Turn off the power to both the heat pump and 4. Connect the wiring from the pool/spa control the RS control and open the RS Power Center system to the heat pump remote control terminal enclosure and remove the front dead panel. (See Figure I lb). 3. Remove the two(2)screws holding the bezel in 5. Restore power to the heat pump and the pool/spa place and turn the bezel over to view the circuit board on the back. control system. Configure the Control Panel 4. Locate the programmed chip on the Power Center Board. In the center of the chip is the revision I. Make sure the control is in the OFF mode. letter.If the revision letter is N"or higher go to 2. To enter the Service Setup mode,press and hold step 5. If the revision level is"MMM"or lower, the MENU, POOL, and SPA buttons for 5 replace the board or connect as shown in Section seconds. 4.5 NOTE The display will revert back to OFF after one minute since the last key press. V SO fl WNW, Figure 11a. Remote Pool-Off-Spa Connection Figure 11b. AquaLink IRS or Remote TSTAT (3-Wire Connection) Connection (2-Wire Connection) Jandy@ Pro Series JE Heat Pumps Installation and Operation Manual I Ll Lei 4 b*,1 Page 17 5. Use 22 gauge 4-conductor wire(Zodiac®Part No. To return the functionality to the RS unit,cycle(turn off 4278)to run between the heat pump and the RS and then turn on)the power to the heat pump,or press control, and match the wire color order. the MENU button for 5 seconds to enter the User Setup 6. The wires coming from the Jandy Pro Series JE Mode and then enable the Zodiac Remote. heat pump can be"doubled up"on the red terminal NOTE If connecting more than two (2) items to the RS bar with the four(4)wires coming from the indoor Power Center red, 4-pin connector, a Multiplex controller. PCB is required. NOTE If you need to install more than two(2)wires in Connection to a Secondary User Interface each terminal, order a Zodiac"Multiplex PCB 1. Turn off the power to the heat pump. Kit,which includes the Multiplex Board (Zodiac Part No. 6584). Never put more than two (2) 2. Remove the five(5)screws that attach the front' wires into each of the pins of the terminal bar. panel to the heat pump and remove the cover to the junction box. See Figure 10. 7. Check all wiring,then apply power to both the heat pump and the RS control system. Operation 3. Run four(4)22 AWG solid copper wires into the can be verified in either Service or Auto mode. See conduit labeled"Low Voltage Connection"located the RS Control System manual for instructions on the lower right hand side of the heat pump. See about operation. Figure 10.The wires may be up to 300 feet (91.4 in) in length. When the Jandy Pro Series JE heat pump is first 4. Connect the wires to the 4 position terminal on powered and there is an RS control connected to the the upper left hand comer of the Power Interface heat pump,the display on the heat pump will show PC Board, labeled"User Interface I".The wires "JANDY REMOTE ONLINE PUSH MENU TO will be added to the existing wiring to the User DISABLE". When the JE heat pump is online with Interface installed on the heat pump. the RS control, all functionality of the control on the 5. Ensure the wiring is consistent when connecting heat pump is disabled.The heat pump functions can be the wires to the second User Interface.For controlled only at the RS unit. example,BK goes to BK,0 goes to 0,etc. To temporarily use the heat pump controls,press 6. Re-install the junction box cover and service the MENU button.The message"JANDY REMOTE ONLINE PUSH MENU TO DISABLE"will disappear access panel and restore power to the heat pump. from the heat pump display.All functionality has now been returned to the control on the heat pump. In this mode the RS unit is no longer controlling the heat pump. Connector for Low Voltage Wires Heat Pump Green-Enabled Green-Enabled Heat Pump Connections Red-On Red-On Terminals I and 2 S1 OFF ON 7 7- -7 0 00001001001 OO o DIP Switches S2 S1 and S2 Figure 12. AquaLlnk RS to Jandy Pro Series JE Heat Pump-T-Stat(2 wire)connection • • � gggw t i F . 7 J.. l 1��1 I' Zia Page 18 Jan ly@Pro Series JE Heat Pumps I Installation and Operation Mandl Section 5. Operation This lets the filter system and heat pump operate continuously until the water reaches the temperature setting on the temperature control.When that happens, CAUTION the heat pump will automatically shut off,but the filter Do not use this heat pump if any part has pump will keep running. • been underwater. Immediately call a qualified service technician to inspect the heater and 5.2 Operating the Controller replace any part of the control system which Your new Jandy Pro Series JE heat pump is controlled has been underwater. by an advanced microprocessor based controller that provides a sophisticated yet simple interface to operate A CAUTION your heat pump for maximum efficiency and enjoyment Keep all objects off the top of the heat pump. of your pool.To locate the control buttons,see Figure Blocking air flow could damage the unit and 14. may void the warranty. Off Mode When the control panel is turned off,the screen displays 5.1 Initial Start-up Precautions HEAT PUMP IS OFF PRESS POOL OR SPA. Be sure that there is water in the pool and that the surface level is above the skimmer or other inlet of the Pool Mode -(Normal Heat) pool's filter system. To enable the pool mode, press POOL.The associated With any new pool or spa installation,operate the filter left green LED indicator will light and the unit will pump with the heat pump off long enough to completely display SET:XXX°. clean the water.This will remove any installation residue from the water. NOTE X.I'Y represents the current temperature setting Clean the filter at the end of this operation before on the control.The default setting for pool starting the heat pump.When raising the temperature temperature is 80°F (26°C). of a cold pool,program the time clock to run the pump You can change the temperature set point by pressing continuously. the Up or Down button. Repeatedly press the Up or Down button until you reach the desired temperature set Z Y o point.After 5 seconds of inactivity,the new set point is stored in memory. When the water temperature falls to 1 degree below the temperature setting and after a 5 minute delay,the • mnw control will start the heat pump and the associated right oR oR LED will light RED. m o J. ®�®®9 � 'II 6.Q.® ` Pool Mode -(Optional Maintain Heat) If connected to an AquaLink,the Maintain Heat mode allows the heat pump to monitor the temperature of the 4-Conductor water 24 hours a day by turning the pool pump on and ire IRS Power sampling the water temperature. Center NOTE This feature only works when connected to an AquaLink. o O When the water temperature drops below the ®i. O programmed temperature set point,the control will start O. the heat pump. Q ° 0 To operate in pool mode with the Maintain Heat feature, RE° O press POOL,then press MENU, press the Down button YEL GRN �- until MAINTAIN POOL HEAT is displayed,press the El ° o0o MENU button. e 0 The associated left green LED indicator will light and O 0. the unit will display SET.XXX°. Change the temperature set point by pressing the Up or Down button until Jandy Pro Series JE Heat Pump Power Interface the desired set point is displayed.After 5 seconds of Figure 13. Jandy Pro Series JE Heat Pump to inactivity,the new set point is stored in memory. Power Center-RS485(4 wire)connection I t f n Jand Pro Series JE Heat Pumps Installation and Operation Manual e' �° p P Pager'19° �� Spa Mode-(Normal Heat) set point.After 5 seconds of inactivity,the new set point To enable the spa mode,press SPA.The associated left is stored in memory.When the water temperature rises green LED indicator will light and the unit will display to 1 degree above the temperature setting and after a 5 SET XXX°. minute delay,the control will start the heat pump and.j the associated right LED will light GREEN. NOTE XXX represents the current temperature setting on the control.The default setting for spa Pool Mode-(Optional Maintain Chill) temperature is 102°F (38°C). If connected to an AquaLink,the Maintain Chill option You can change the temperature set point by pressing mode allows the unit to.monitor the temperature of the the Up or Down button.Repeatedly press the Up or water 24 hours a day by turning the pool pump on and Down button until you reach the desired temperature sampling the water temperature. set point.After 5 seconds of inactivity,the new set point i is stored in memory.When the water temperature falls NOTE This feature only works when connected to to 1 degree below the temperature setting and after a 5 an AquaLink. minute delay,the control will start the heat pump and When the temperature of the water rises above the the associated right LED will light RED. desired temperature setting,the control will then turn on. the unit and the associated right green LED will light: Spa Mode -(Optional Maintain Heat) To operate in pool mode with the Maintain Chill feature, If connected to an AquaLink,the Maintain Heat mode press POOL,then press MENU,then press the Down allows the heat pump to monitor the temperature of the button until MAINTAIN POOL CHILL is displayed, water 24 hours a day by turning the spa pump on and press the MENU button.The associated left green LED sampling the water temperature. indicator will.light and the unit will display SET XXX°. NOTE This feature only'works when connected to Change the temperature set point by pressing the Up or Down button until the desired set point is displayed. an AquaLink. After 5 seconds of inactivity,the new set point is stored To operate in spa mode with the Maintain Heat feature, in memory. press SPA,then press MENU,press the Down button until MAINTAIN SPA HEAT is displayed,press the Spa Mode -(Optional Maintain Chill) MENU button.The associated left green LED indicator If connected to an AquaLink,the Maintain Chill mode will light and the unit will display SET:XXX°. Change allows the heat pump to monitor the temperature of the the temperature set point by pressing the Up or Down water 24 hours a day by turning the spa pump on and button until the desired set,point is displayed.After sampling the water temperature. 5 seconds of inactivity,the';new set point is stored in memory. NOTE This feature only works when connected t an AquaLink. 5.3 Operating Features of Hybrid Units When the water temperature rises above the with Optional Chiller programmed temperature set point,the control will start the heat pump. NOTE The chiller is an optional equipment.Not all To operate in the spa mode with the Maintain Chill units are provided,with chiller. feature,press SPA,then press MENU,press the Down button until MAINTAIN SPA CHILL is displayed, Pool Mode-(Normal Chill) press the MENU button.The associated left green LED To enable the pool mode,press POOL.The associated indicator will light and the unit will display SET:XXX°. left green LED indicator will light and the unit will Change the temperature set point by pressing the Up display SET:XXX°. or Down button until the desired set point is reached.' After 5 seconds of inactivity,the new set point is stored 4= NOTE X.L'Y represents the current temperature setting in memory. on the control.The default setting for pool temperature is 80°F (26°C). Press the MENU button.Press the Up or Down button until you reach POOL CHILL,press the MENU button. i NOTE POOL CHILL will not be displayed if the unit is not provided with chiller. You can change the temperature set point by pressing the Up or Down button.Repeatedly press the Up or Down button until you reach the desired temperature I "161 Pka". 1hL Page 20 Jandy@ Pro Series JE Heat Pumps I Installation and Operation Manual 5.4 User Setup Options 1. Make sure the control is in the OFF mode. The User Setup options allowthe user to select specific 2. To enter the User Setup mode,press and hold the Languages,Temperature Scale, Spa Timer,and Display MENU button for 5 seconds. Light options. 3. To select spa timer,use the Up or Down button to Language Setup scroll through to display SELECT USER SETUP 1. Make sure the control is in the OFF mode. SPA TIMER. Press the MENU button.The SELECT SPA TIMER CONTINUOUS (default 2. To enter the User Setup mode,press and hold the spa timer setting)is displayed.To turn the spa MENU button for 5 seconds. on or off indefinitely,press the MENU button to select. NOTE The display will revert back to OFF after one minute since the last key press. To select the length of time for the spa to run, 3. To select a language,use the Up or Down button use the Up or Down button to scroll to display S to display SELECT USER SETUP LANGUAGE. ELECT SPA TIMER TIME SELECTION. Press Press the MENU button.The SELECT the MENU button to select. The display SELECT LANGUAGE ENGLISH(default language) SPA TIME 01:00 HRS (default time setting)is displayed. Use the Up or Down button to select 1 appears,use the Up or Down button to scroll the length of time for the spa to run(between through the language options.When you reach the 00:15 to 23:00 hours incremented by 00:15 desired language,press the MENU button to select the language.Press POOL or SPA to exit the minutes).Press the MENU button to select how long the spa will run.Press POOL or SPA to exit User Setup mode. the User Setup mode. Temperature Scale Setup Display Light Setup 1. Make sure the control is in the OFF mode. 1. Make sure the control is in the OFF mode. 2. To enter the User Setup mode, press and hold the 2. To enter the User Setup mode,press and hold the MENU button for 5 seconds. MENU button for 5 seconds. 3. To select temperature scale,use the Up or Down 3. To select display light setup,use the Up or Down button to scroll through to display SELECT button to scroll through to display SELECT USER SETUP TEMPERATURE SCALE.Press the MENU button.The SELECT TEMP SCALE USER SETUP DISPLAY LIGHT.Press the *F(default temperature scale)appears,use the MENU button.The SELECT DISPLAY LIGHT Up or Down button to scroll through the scale 2 MIN TIMEOUT(default display light setting)is options. When you reach the desired temperature displayed.This option allows the display light to turn off after 2 minutes.Press the MENU button scale,press the MENU button to select.Press to select.Use the Up or Down button to scroll POOL or SPA to exit the User Setup mode. Spa Timer Setup to display SELECT DISPLAY LIGHT LIGHT OFF,this option allows the display light to turn off,press the MENU button to select.Use the Up or Down button to scroll to display SELECT DISPLAY LIGHT LIGHT ON,this option allows the display light to turn on,press the MENU button to select.Press POOL or SPA to exit the User Setup mode. NEAT PUMP OFF PRESS POOL OR ........... YOLM Figure 14. Main Control Panel Jandy@ Pro Series JE Heat Pumps Installation and Operation Manual Page 2 1 5.5 Set Point Lockout 3. If the heat pump control displays"NO FLOW", Make sure the control is in the ON mode(POOL or then the flow in the system may be below the SPA),press and hold the Up and Down buttons for 5 minimum flow of 30 gpm(114 Ipm)needed for seconds.The set point will be locked and the control the safe operation of the heat pump. Investigate will operate in the mode it was in when the Set Point and correct any flow problems before adjusting,the Lockout occurred. If an attempt to change the set point water pressure switch. is made while the control is in Set Point Lockout,the 4. Remove the heat pump's control access panel.The control will display SET POINT LOCKED.To unlock water pressure switch is located in the lower left the Set Point Lockout,press and hold the Up and Down comer of the control compartment. buttons for 5 seconds.The unit will display SET POINT 5. After confirming the flow rate is at a minimum UNLOCKED. of 30 gpm(114 Ipm), slowly rotate the thumb 5.6 Water Pressure Switch Adjustment wheel on the water pressure switch in a counterclockwise direction until the"NO FLOW" CAUTION indicator disappears from the control display. The water pressure switch should be adjusted Remember that there is a time delay before the to turn the heater off when the pump is off. heat pump compressor will start. Setting the.switch to close at too low of a flow 6. Once the heat pump is running,turn off the filter can damage the appliance.Adjust the switch pump.The heat pump should turn off immediately. to turn the heater off, not on. 7. If the heat pump continues to operate when the The pressure switch is preset at the factory for filter pump is off,turn the thumb wheel on the activation at 2 psi(14 kPa).This is the minimum setting water pressure switch in a clockwise direction for the water pressure switch and works for all basic until"NO FLOW"is displayed on the control and installations. Only adjust the water pressure switch if the heat pump shuts down. the heat pump does not operate when the proper flow 8. Check the setting of the water pressure switch by is applied to unit or if the heat pump does not shut starting and stopping the filter pump and checking off when the filter pump is off. Occasionally, unusual the control display and operation of the heater plumbing configurations or necessary restrictions in between each flow change. the plumbing may cause pressure sensing problems.In these rare situations,the plumbing system configuration 9. If the water pressure switch cannot be adjusted may require adjustment of the water pressure switch. to accommodate the conditions listed above, Adjustment of the pressure switch may be necessary an external flow switch must be added to the if any part of the filter system piping is 3 feet(I in)or plumbing system to ensure that the heat pump Will more above the top of the heat pump jacket. not operate without the proper flow through the Do not adjust the pressure switch if the heat pump is heat exchanger. installed more than 5 feet(1.5 in)above or 10 feet (3 in)below the pool surface.Consult your local Section 6. General Maintenance Zodiac®dealer for recommendations. On some installations,the piping from the heat pump 6.1 Water Chemistry to the pool is very short.The back pressure could be Proper chemical balances are necessary for sanitary too low to trigger the pressure switch. If this happens, bathing conditions as well as ensuring your heat pump's it may be necessary to install a directional fitting or long life.Be sure to keep your chemical and mineral elbows where the return line enters the pool.This will concentration levels within the values indicated in increase back pressure enough for the heat pump to Table 3. operate properly.If this configuration is necessary, be sure to check that the system flow is above the NOTE For spas, it is also necessary to perform water minimum requirement of 30 gpm(114 Ipm)after the changes in addition to chemical treatment. It,is direction fitting or elbow has been installed. recommended to change the spa water every Make sure the pool filter is clean before making any 60 days for light usage and every 30 days if pressure switch adjustment:A dirty filter will restrict the usage is heavy. water flow and the pressure switch cannot be adjusted 6.2 Winterizing properly. To adjust the pressure switch: CAUTION 1. Be sure that all valves in the system are set to Failure to winterize could cause damage to the allow water flow thr6ugh the heat pump. Start the heat pump and will void the warranty. filter pump. 2. Set the heat pump control to call for heat. Set the In areas where freezing temperatures occur,you should heat pump control to the POOL HEAT mode. protect your pump,filter, and heat pump from the el el- Page Jandy@ Pro Series JE Heat Pumps Installation and Operation Manual i11 -w:Ing P 22 ments.Perform the following steps to completely drain Zodiac recommends that you inspect your heat PU111P h! the heat pump(see Figure 15). on a regular basis and especially after abnormal weather • 1. Turn off the electrical power to the heat pump at conditions.The following basic guidelines are suggest- the main breaker panel. ed for your inspection: 2. Shut off the water supply to the heat pump. 1. Keep the top and surrounding areas of the heat pump clear of all debris. 3. Disconnect the water inlet and outlet unions as 2. Keep all plants and shrubs trimmed and away from well as the winterizing drain plug(if applicable) the heat pump. located on the lower front panel of the heat pump. The heat exchanger will drain through these water The heat pump will produce condensation(water)while connections. in operation.The heat pump base is designed to allow 4. Cover only the top of the heat pump to prevent the condensation to exit through the bottom drain port debris from falling into the unit.Do not wrap the when the unit is running.The condensation will increase sides of the heat pump with any plastic or other as the outdoor air humidity level increases. Check material that will retain heat or moisture inside the following at regular intervals to ensure proper the unit. condensate drainage: 1. Visually inspect and clear the bottom drain ports 6.3 Spring Start-Up of any debris that could clog the ports. If your heat pump has been winterized,perform the 2. Ensure that condensate water does not puddle following steps when starting the system in the Spring: inside the heat pump 1. Uncover the heat pump and inspect the top and 3. Ensure that condensate run-off is properly directed sides for any debris or structural problems. away from the equipment pad to keep it from 2. Connect the water inlet and outlet unions located undermining the pad. on the lower front panel of the heat pump. During normal operation,the heat pump produces 3. Turn on the filter pump to supply water to the 3 to 5 gallons of condensate per hour. If condensate heat pump.Circulate water through the system drainage is above this range during operation or if water long enough to cycle all of the pool water through continues to drain from the base when the heat pump the filter. Check for leaks in and around the heat is not in operation for more than an hour, a leak in the pump. internal plumbing may have occurred.Call a qualified 4. Check the pool chemistry and balance as heat pump technician to investigate the problem. necessary. Keep the top air flow discharge and air flow intake area 5. Turn on the electrical power to the heat pump at clear of debris so the air flow though the heat pump the main breaker panel. is not restricted.The cooler discharge air from the top should not accumulate and be drawn into the side air 6.4 Inspection and Service intake coils. Keep all plants and shrubs trimmed away Zodiac®heat pumps are designed and constructed from the heat pump. to provide long performance life when installed and Make sure the front of the unit is accessible for future operated properly under normal conditions.Periodic service. inspections are important to keep your heat pump Keep lawn sprinkler heads from spraying on the heat running safely and efficiently through the years. pump to prevent corrosion and damage.Use a deflector Owner Inspection if needed. If the unit is installed under a very sharp roof pitch or CAUTION under a roof without a gutter, a gutter or diverter should Do not use this heat pump if any part has been be fitted to prevent excessive water from pouring down under water. Immediately call a qualified service into the unit. technician to inspect the heater and replace any Professional Inspection part of the control system which has been under Inspections performed at least once a year by a qualified water. technician are required to maintain your heat pump's safe and efficient operation.The following basic safety checks must be performed. 1 Check or loose or broken wires and terminal connections. At- 2. Verify the pressure switch or flow switch operation.Turn the heat pump OFF.Disconnect the power to the pump time clock,or turn the Water Outlet Union Water Inlet Union pump time clock to an OFF position.Turn the heat! Figure 15. Winterizing the JE Heat Pump pump back ON.The heat pump must not come on. Jandy@ Pro Series JE Heat Pumps I Installation and Operation Manual Page 23 Zli Ili 0 r;1,A �1'1 "I ,3. Inspect the electrical controls,specifically the NOTE The maximum heat output and ,eff 6ent;y:of th following: a heat pump is dependent upb je)quality, and performanceof the ajor,4t 0 on e6r!ts a.High and Low Limits used. Equally important are the environmental b.Pressure Switch or Flow Switch conditions (for example, air temperature, c.Temperature Control humidity, water temperature, and wind). 4. Inspect the evaporator coil for blockage and clean 7.2 Heat Pump Components and as necessary. Operation 5. Check for spider webs or debris in the condensate Evaporator-As air passes through the evaporator,the drain; clean if necessary. refrigerant in the evaporator absorbs heat from the 6. Conduct a normal operating cycle and observe that ambient air.The warmer the ambient air and the the unit operates properly. larger the surface area of the evaporator the more Section 7. Professional Maintenance heat it can collect. Fan-The heat pump fan produces high volume airflow. and Service Adequate airflow is required to move warm air 7.1 Heat Pump Design through the large evaporator. Compressor-The compressor compresses the The Zodiac®heat pump is one of the most efficient refrigerant gas to a higher pressure, increasing the ways to heat a pool or spa.The heat pump transfers heat temperature. from the outside air to the pool or spa water by means Heat Exchanger-As the final step to the heating of an internal heat exchanger. process,the heat exchanger transfers the heat When the fan is turned on,warm air is drawn through from the hot gas to the water. (Also known as a the refrigerant charged evaporator,turning the cold condenser.) liquid refrigerant to a warm gas.The gas then flows Reversing Valve-(For Hybrid Units with Optional through the compressor where it is compressed resulting Chiller and Hot Gas Defrost)The reversing valve in a much higher temperature. reverses the flow of the refrigerant,which results The hot gas enters the heat exchanger where the water in transferring cold gas to the water,thus lowering extracts the heat.The pump pulls in cool pool water, the temperature. which in turn converts the hot gas back into a liquid refrigerant and starts the cycle over again. The JE heat pump and the EE-Ti heat pump uses a refrigerant called R-4 I OA.It is a non-ozone depleting refrigerant that is accepted by the EPA. R-4 I OA has higher operating pressures and cooling capabilities than R-22,which is the refrigerant used in the AE-Ti heat pump.Therefore,R-4 I OA should NEVER be used in any of the AE-Ti heat pumps. The EPA requires certification to purchase or use R-410A.It is recommended that service personnel be trained in installation,service,brazing,and maintenance procedures.They are similar to what the industry has used for the R-22 system,however,they should be redefined for the higher operating pressures. Table 3. Optimal Water Chemistry Ranges Recommerided Level Free Chlorine or 1.0 to 3.0 ppm Bromine 2.0 to 4.0 ppm pH 7.2 to 7.8(ideal ranges being between 7.4 and 7.6) Total Alkalinity(TA) 80 to 120 ppm Calcium Hardness(CH) 175 to 400 ppm CyanuricAcid 30 to 50 ppm Total Dissolved Solids(TDS) 1000 to 2000 ppm(Excluding dissolved NaC1 from Salt Chlorine Generator) Concentration levels taken from"Basic Pool and Spa Technology"published by APSP(Association of Pool and Spa Professionals). I Page 24 JandA Pro Series JE Heat Pumps ) Installation and Operation Manual Section 8. Troubleshooting �N, 8.1 Troubleshooting Guide The following table provides symptoms and solutions for general troubleshouting problems for the heat pump. Table 4. Heat Pump Troubleshouting Guide SYMPTOM JV - CORRECTIVE ACTION Heat pump will not start, no control board display. Breaker or fuse may be tripped. Reset breaker or check fuse. If heat pump still does not run,call for service. Three-phase models only-The phases may be reversed or there may be a loss of phase, call for service. Heat pump will not start,control board display working. Heat pump may be in delay count down of 5 minutes. Make sure control board thermostat is calling for heater to come on (check setting on thermostat and temperature reading). Make sure heat pump is not in cooling mode. i Heat pump runs but does not heat. Verify cold air is blowing out the top of the heat pump. If the heat pump has just been installed or if the pool water has been allowed to cool significantly, it is necessary to run the heat pump continually for 24-48 hours. If the heat pump has been in operation for some time, increase the circulating pump time,or switch the control board to Maintain Heat function. If heating a spa,verify no'air intake stand pipes are open. If heat pump still does not heat,call for service. Heat pump does not run and control board displays: Verify circulating pump is on and all necessary valves are in the FAULT correct positions.Verify filter and skimmers are clean.Check NO FLOW water level in pool.Temporarily turn off all fountains and water falls that bypass the heat pump water inlet. If this does not correct the problem, call for service. Heat pump does not run and control board display shows: Verify circulating pump is on and that there are no water flow FAULT restrictions to the heat pump. If the filter pump is a two speed HIGH REF PRESSURE or variable speed pump,switch to a higher speed. Make sure all necessary valves are open or in the proper positions to allow . proper water flow to the heat pump.Verify filter and skimmers are clean.Check for water level in the pool.This condition may also appear if the heat pump has not been operated for an extended period.To clear the condition,cycle the heat pump, on and off, up to 3 times. If this does not correct the problem, call for service. Heat,pump does not run or short cycles and control board Check that fan is operating and air is coming out of the top of display shows: the heat pump,while short cycling. If heat pump does not run at FAULT- all, call for service. LOW REF PRESSURE Heat pump leaking water. Possible heat exchanger or plumbing leak.Turn the heat pump off,then turn circulating pump off for at least one hour to see if the water leak stops. If the water leak stops, normal condensation is occurring. If the water leak continues, after the heat pump is shut off for at least one hour, call for service. i �I 'i Jandya Pro Series JE Heat Pumps Installation and Operation Manual Page 25 8.2 Diagnostics In the event a pressure switch opens or another fault condition occurs,the LCD screen will dish lay the cult until'the. .., problem has been resolved. Please refer to the following table for the list of diagnostic conditi' ris`i t Table 5. Heat Pump Diagnostics 3 ; I DIAGNOSTIC CONDITION DESCRIPTION FAULT Low or restricted water flow through the heat pump. NO FLOW The external bypass valve is in the wrong position,or the water flow switch has malfunctioned.The water flow switch opens creating a fault and the heat pump shuts off. FAULT- When the ambient temperature is low,the suction pressure can drop LOW REF PRESSURE significantly. This fault will cause the low pressure switch to open and the control will shut off the compressor. FAULT When the head pressure builds too high,the high pressure switch will open HIGH REF PRESSURE causing the heat pump to shut off immediately. The control will sense this fault condition and shut off the compressor until the switch re-closes. FAULT When the POOL or SPA water temperature heats to the maximum allowed HIGH WATER TEMP temperature or above,there could be safety risks for anyone in the water. The water thermostat will read this temperature and the control will shut off the heat pump unless it is in CHILLER mode. This feature also remains active when the control calls for heat through a remote thermostat.This is to insure that water temperature does not go i to an abnormally high level due to a possible malfunction of the remote sensor. FAULT In the event that the coil temperature sensor malfunctions or is not' SHORTED COIL SENSOR connected the control will shut off the heat pump. -or- FAULT- OPEN COIL SENSOR FAULT- In the event that the water temperature sensor malfunctions or is not SHORTED WATER SENSOR connected the control will shut off the heat pump. -or- FAULT- OPEN WATER SENSOR I 0 I� Page 26 quEN MR.MIL Jandyo Pro Series JE Heat Pumps Installation and Operation Manual Section 9. Replacement Parts 9.1 Ordering Information To order or purchase parts for the JE models of heat pumps,contact your nearest Zodiac dealer or distributor. See the Zodiac web site at www.Zodiac.com for the nearest service center.If they cannot supply you with what you need, .i contact Zodiac customer support department,telephone(800)822-7933. 9.2 Zodiac®JE Heat Pumps Parts List ' I Key Order Key Order No. Description Model No. Part No. No. Description Model No. Part No. ! 1 Fan Grille 1500 R0571700 30 Fan Relay All R0577000 1 Fan Grille 2000,2500,3000 R0571800 31 Phase Rotation Monitor(3 phase) 2500,3000(3 Phase) R0577100 2 Fan Motor 1500 R0571900 Optional Components 2 Fan Motor 2000,2500,3000 R0572000 32' Anchor Bracket Set 1500 R0577200 3 Fan Blade 1500 R0572100 32' Anchor Bracket Set 2000,2500,3000 R0577300 3 Fan Blade 2000,2500,3000 R0572200 33 Universal Union,Butress Set All R0472700 4 Fan Top 1500 R0572300 34' Bypass,External,JE Heat Pump All R0578900 4 Fan Top 2000,2500,3000 R0572400 5 Evaporator Coil/Guard 1500 R0572500 Not Shown 5 Evaporator Coil/Guard 2000,2500 R0572600 5 Evaporator Coil/Guard 3000 R0572700 6 Compressor 1500 R0572800 6 Compressor 2000 R0572900 6 Compressor 2500 R0573000 6 Compressor 3000 R0573100 6 Compressor(3 phase) 2500 R0577500 6 Compressor(3 phase) 3000 R0577600 ! 7 Condenser 1500 R0577700 7 Condenser 2000 R0577800 7 Condenser 2500 R0577900 7 Condenser 3000 R0578000 8 Water Manifold Inlet 1500 R0573200 8 Water Manifold Inlet 2000,2500 R0573300 8 Water Manifold Inlet 3000 R0573400 9 Water Manifold Outlet 1500 R0573500 9 Water Manifold Outlet 2000,2500 R0573600 9 Water Manifold Outlet 3000 R0573700 10 Base 1500 R0573800 10 Base 2000,2500,3000 R0573900 11 Electrical Box Cover w/Hardware All R0574000 12 Front Panel 1500 R0574300 12 Front Panel 2000,2500 R0574400 12 Front Panel 3000 R0574500 13 Water Temperature Sensor All R0574600 14 Filter Drier 1500 R0574700 14 Filter Drier 2000,2500,3000 R0574800 ! 14 Filter Drier(Bi-flow) 3000TR R0574900 15 Thermal Expansion Valve 1500 R0575000 15 Thermal Expansion Valve 2000,2500 R0575100 15 Thermal Expansion Valve 3000 R0575200 16 Air Temperature Sensor All R0575300 ' 17 High Pressure Switch All R0575400 18 Low Pressure Switch All R0575500 19 Water Pressure Switch All R0575600 20 User Interface All R3008801 21 Interface Cover All R3000601 22 Reversing Valve(optional) 3000TR R0575900 23 Winterizing Drain Kit 2000,2500,3000 R0576000 24 Power Interface PCB All R3009200 25 Transformer All R0576200 26 Run Capacitor(1,phase) 1500 R0576300 26 Run Capacitor(1 phase) 2000.2500,3000 R0576400 27 Fan Capacitor 1500 R0576500 27 Fan Capacitor 2000,2500,3000 R0576600 28 Hard Start Capacitor 1500 R0576700 29 Contactor(1 phase) All(1 Phase) R0576800 29 Contactor(3 phase), All(3 Phase) R0576900 i 0 Jandy@ Pro Series JE Heat Pumps l Installation and Operation Manual Page 27 9.3 Zodiac®JE 1500 Heat Pumps Exploded View �'V') A h f", Y 21 2 4 20 A 5 O 15 6 14 17 • 18 12 7 *See Figure 19 for detail 16 DETAIL C 33 8 SCALE 1 : 8 13 9 10 Figure 16. Zodiac JE Heat Pumps Exploded View(JE1600 Shown) Page 28 Jandy@ Pro Series JE Heat Pumps I Installation and Operation Manual 9.4 Zodiac®JE 2000, JE2500 & JE3000 Heat Pumps Exploded View 0 t it rl 2 21 3 4 20 5 15 22 C 0� 14 6 A 9 13 11 7 *See Figure 20 18 for detail 19 DETAIL C 17 12 8 SCALE 1 8 C: 33 23 10 Figure 17. Zodiac JE Heat Pumps Exploded View(JE2000 Shown) Jandyl)Pro Series JE Heat Pumps Installation and Operation Manual VIA1116i Twill Page 29 7RI 9.5 Zodiac®JE Single Phase Electric Box • CO 0 0 0 0- 0 C �EIF 2 — 0. C) 0 4v000 coo 0 L® UUUEM A 0 0 0 30 426 2 — 5 0, QO O 'n 19 JE1500 ONLY Figure 18. Zodiac JE Single Phase Electric Box 9.6 Zodiac®JE Three Phase Electric Box f U a 0 ranC 0 0 Mom= .0 coo 0 a LI L2 U 00 coo J ro 0 0 EiD Goo Loma Qoo 0 0 0 00 2 4— 0 0 n 0 GO 6 n ly 0 'D C 0 0 C. . 0 27 O AD 30 29 19 Figure 19. Zodiac JE Three Phase Electric Box I i1 I i it I Zodiac Pool Systems,Inc. 2620 Commerce Way,Vista,CA 92081 1.800.822.7933 1 www.ZodiacPoolSystems.com ErL USTEO CONFORMS TO 0-S UL STD 1995 Zodiac Pool Systems Canada,Inc. Intertek CA GERTIM WCSAC2 0 TO No.278 2115 South Service Road West,Unit 3 Oakville,ON L6L 5W2 1-888-647-4004 1 www.ZodiacPoolSystems.ca I ZODIACO Ismar a registered trademark of Zodiac International,respective used under license. ZODIAC All trademarks referenced herein are the property of their respective owners. ©2013 Zodiac Pool Systems,Inc.H0408600 Rev B r ! I ny Quality,Service,Integrity,Commitment to Excellence REM'.' g D FEB 0 72017 Model: S187D-SAFE POOL One unit per single entry/opening(and/or with its screen by using the second set of sensors Can not be used for 2 windows next to each other. ) R l� Magnetic sensor entry alarm "Always on"alarm protection Adult pass-through auto reset button ,. High output 110-115 dB alarm i,t > Water/weather resistant housing Magnetic sensor for additional door/screen door Low battery LED display I> Addtional pass-through button for delayed entry from either side door or fence € Intended for interior or exterior use 9V battery operation(not included_ UPC Barcode:014575 18701 1 Pool Guard Alarm USA Patent No.5,473,310 and No.6,727,819 1> ETL Approved under UL 2017 Standards I Midwest Canvas: About Us R E C E 1\' D FEB 0 7 2W • Page 1 of 1 69 E:1 l�in.Y.n.� '.:yr"=5:'n=`Y+ll..L.: .;.y,-Ccr„+_1 t?��' mr-.'r,^t__ST' .._�;:, t,j•• _ �r.]•.�^ 'it' Z.�`^..�t?S?_ ,'ten--c_:- Fw_ �•'-;�-i t.-�.31:�;:t.,,. +;>>31:_iw?�'i�tc „.w��•,-.�s,t;.k`cp-,c'a`'-,�?--u.�;++��4=t�.i"S. ��' _ ':.��5•�tsa�:.���'�.._Z.."''---,.'-�,'^.-....'{F�':,.�;rr-•. '�:+::f•,�v5„Z., .�;J3'rl�.f=;s'.+;'�°;;•'v�c::5,'.,gz .�'1• "- FF':•1. .ys,,-��ezy.�.,.^5.:. _ .`r.`-•b..�a:�_v'3�c:=a�� .4.�� �:�. a:y,Y.:.�M1-_.s,`��•-";� �ry�ti _t:. :..z+•t!;�3..,�4_ s�� _�:-'`i�=+.;�• ^s`'Y�c?t .���._ C„x ,�•..._ -s:%�° � +ti --3'..;� _a- " �?.;=_:C-�� � 4 !�"�C:4:L'dl� ,.�-��2t:.^I.""�-.'..`-i>-sF..!I���`+%�:��;i=y- 1" �; �.�± � �',e^�L4%.:s.'4'-5>u:.[.�:;: �.varp��r;,rj .•�'�'�• _ .._:� - .�:d-. •�.;; x= _ ;r.-`,1,-. 1'k�.Y-.•-r.-:..;•.- � n.�x,.3�.,�,,�,.. .s;,.-�'t.'F ".t�-a..--'e,�.,_:i'e"�-_ �a 1 .yf.{-;_{. -'iq.fe7 ir=Ji3.u';:a3�.�,�sv`it^':.y`,•-�i,"-.?#� R', t:��'� 1994 1997 Spat1J PalYmorl Ilnlgci A1am1n1ua lar dumbilitr Hint Shiald(undrtsldc) ----- In 1984 we found that bubble pack wrapping could be used for swimming pool covers.We added special polymers to our plastic for strength and durability y�'�•�.Fy;+ �;:�•:•,��/,}�Pr y���.�+'• , and Solar Blanket was bom. r,: yl ; In 1997 our team added a layer of W;why.-'�► yf�v � aluminum to our Solar Blanket that increased its reflective value, increasing heat retention.The Space Age[]*Solar Blanket was bom. In 1999 our team set out to improve our 1999 Space Age❑*Solar Blanket. We understood that by decreasing the space between cells,we could increase the insulation factor, New templates were created and Diamond Bubble[]* was bom.Shaping the cells like diamonds instead of circles decreased the space between cells and increased the insulating effectiveness.And after all,diamonds are a girl❑s best friend. i I Home About Us I Products Distributors Contact Us I Innovations Online Warranty Registration • i i littp://www.midwesteanvas.coliVin_dianiond.litnil 4/9/2015 i i I -2015-64-05 12:18 SCP Branch 54 7723438,007 >4 P 3/3 Placo Stamp Here hx iU IDWEST CANVAS CORPORATION WARRANTY DEPARTMENT 4635 W. Lake St. Chicago, IL 60644 Installation and User Instructions SOLAR BLANKET CAUTION:THE SOLAR POOL COVER iS NOT A SAFETY COVER AND IS NOT DESIGNED TO SUPPORT PEOPLE.CHILDREN SHOULD BE ADVISED.THE SOLAR COVER MUST BE REMOVED FROM THE POOL BEFORE SWIMMING TO AVOID RiSK OF DROWNING, INSTALLATION The Solar Pool Cover is installed on the pool with the air cells(bubbles)down(smooth side up).Float the cover on the pool a few days before cutting to allow the packing folds to straighten.TAKE EXTREME CAUTION WHEN TRIMMING OR CUTTING YOUR SOLAR POOL COVER ON ALL FORMS OF VINYL LINED POOLS OR ABOVE GROUND POOLS,YOUR SCISSORS OR CUTTING TOOL MAY DAMAGE THE VINYL LINER.The cover can be cut easily with ordinary scissors to fit the contours of the pool side wall.Before starting the cutting process,mark the outline of the pool wall on the coverwith a marking pen.Please exercise caution when cutting around curves and angles.For all types of VINYL LINED pools remove the cover from the pool after you have marked It and do the trimming and cutting away from the vinyl,llner. Since it is easy to out off too much material,leaving a poor(ft.it is better to out the cover larger than necessary,then give it a final trimming for exact fit after dsy or two.Once the cover Is cut and In place,It requires no grommets,ties or weights to keep It there.With the bubbles down,your solar pool cover will float in place on the water through wind and heavy rains, MANUAL REMOVAL OF THE COVER FOR SWIMMING Pull three or four feet of the cover onto the dock and repeat in a fanfold manner(accordion fashion)until the entire cover is an the deck,DO NOT ROLLTHE COVER.,WHEN OFFTHE POOL,THE COVER MUST BE COVERED WITH THE WHITE POLYETHYLENE PROTECTOR WHiCH IIS INCLUDED WITH IT. You can roll the cover on a solar reel but must still be covered with white polyethylene protector. - MAINTENANCE AND CARE 1.Protect the Cover While Swimming The cover MUST be protected from the sunllght when It Is removed from the pool,The sun generates temperatures hot enough to damage the air cells two to six layers deep.The surest way to protect your cover when It Is oft the pool Is to cover It with the white opaque polyethylene protector which is included with the cover. DEL.AMINATION DUE TO IMPROPER EXPOSURE OF THE SOLAR POOL COVER TO DIRECT SUNLIGHT (WHEN OFF THE POOL)WILL.RESULT IN VOIDING THE ENCLOSED WARRANTY! 2.Care In Handling To prevent damage to the air cells(bubbles),the cover should be carefully lifted over abrasive pool decks or coping or any sharp,ragged surfaca. l 3.Do Not Trim or Store on the Lawn Your lawn can be seriously damaged in a brief period of time if the solar pool cover is left on It. k.HIDh Temperatures j Water temperatures above 90 degrees F,may shorten the life of your solar pool cover and could also damage your pool as well.if pool temperi tures•rise above 90 degrees F the cover should be removed and covered with tits white opaque polyethylene protector,We do not warranty it used in,rovering spa's in which temperatures exceed 900. 5.Cleaning Most dirt and leaves can he hosed off the floating cover directly into your pool skimmer.Run the circulation pump while hosing so as to send minute debris into the skimmer and through the filter instead of into the pool,if necessary,the loaf basket or trap can be emptied alter hosing.Water add a soft brush are generally all that Is required to remove heavier grime and algae fro n the cover.A CLEAN COVER ALLOWS FOR OPTIMUM 801.AR ENERGY HEATING. 6.Storage After cleaning the solar cover,allow it to dry, Fold It into four-foot widths and roll it up from one and.It can now be stored standing on end,In Its original shipping carton or In a large plastic bag.Always store It in a shaded or protected area below 120 degrees F. i 7. DO NOT leave your cover on the pool after the swimming season ends.The cover is not a winter cover end its life may be severely shortened by winter conditions. 8. Chemicals The Solar Pool Cover will significantly reduce your use of chlorine.Maintain chlorine at the proper level as recommended by chemical comps I. When you'super chlorinate'THE COVER MUST BE REMOVED FROM THE POOLTO AVOID SHORTENING ITS USEFUL LIFE, Do not return cover to pool until chlorine level is low and in the Ideal range of your test kit.Proper levels must be retained. 1 I � /3 �015�64-05 12:18 SCP Branch 54 7723438007 >0 P 2 � 4 YEAR WARRANTY REGISTRATION To insure product guarantee, complete and mail this card within 30 days of purr Y Purchaser: Purchased From: Date: Phone: Address: Cover Size: City/State: Type of Cover: Zip Code: CAUTION: This is not a safety cover and is not designed to support people. Children should be advised. The solar cover must be removed from the pool-before swimming to avoid the risk of drowning. When "Super-Chlorinating"THE SOLAR POOL COVER MUST BE REMOVED FROM THE POOL. I have read the manufacturer's Installation and Use Instructions on the reverse side of the Limited Warranty, and I under- stand said Instructions must be adhered to, or the warranty may be Invalidated. Purchaser's Signature ————————————————————————————————————————— - MIDWEST CANVAS CORPORATION THE ONLY THINGS WARRANTY DEPARTMENT COVERED UNDER WARRANTY 4535 W. Lake St., Chicago, IL 80644 ARE DELAMINATION 1-800-433-4701 AND SEAM FAILURE SOLAR BLANKET 4 YEAR LIMITED WARRANTY Date of Purchase: Your new Solar blanket is guaranteed by the manufacturer to be free from defects In material and workmanship under normal use in accordance with the Manufacturer's Installation and Use Instructions.After placing Initial claim,a form will be sent"to you. Consumer Is responsible for handling and shipment fee that will be required at time of written claim. Covers over 20`X 40 size will ship common carrl6r freight collect.This warranty does not apply to damage resulting from accident,misuse'or abuse of the product, or alteration or modification of the product after your purchase. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES, REPLACEMENT OF DEFECTIVE PRODUCTS ti AS PROVIDED UNDER THIS WARRANTY IS YOUR EXCLUSIVE REMEDY, THE MANUFACTURER WILL NOT BELI- ABLE IN CONTRACT OR TORT FOR ANY DIRECT,CONSEQUENTIAL,SPECIAL OR INCIDENTAL LOSS OR DAMAGE ARISING OUT OF THE USE OF INABILITY TO USE THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation may not apply to you.This warranty gives you specific legal rights,and you may also have other rights which vary from state to state. TEAMS OF GUARANTEE -This pool cover comes with a 4 year limited warranty, I year full, 3 years prorated.From date of purchase,should the cover exhibit defects per the above limitations, the original purchaser shall pay only the following percent of the manufacturers suggested list price at the time of replacement. FIRST YEAR FREE REPLACEMENT SECOND YEAR 70% THIRD YEAR 80% FOURTH YEAR 90% To Insure product guarantee, complete and mail the Warranty Registration card or register on our website www,mldwesteanvds.com within 30 days of purchase.