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HomeMy WebLinkAboutProduct Review; Generac Diesel Generator SetProtector TM Series INCLUDES: • Two Line LCD Multilingual Digital Evolution'' Controller (English/Spanish/French/Portuguese) with external viewing window for easy indication of generator status and breaker position. • Isochronous electronic governor • Sound attenuated aluminum enclosure • Smart battery charger • UV / Ozone resistant hoses • ±1 % voltage regulation GENERAL" Diesel Generator Set Standby Power Rating Model RD015 -15 kW 60 Hz It�, �®�p „ Model RD020 - 20 IcW 60 Hz �" Model RD030 - 30 kW 60 Hz Model RD048 - 48 kW 60 Hz (single-phase only) Model RD050 - 50 kW 60 Hz (three-phase only) ST.LUCIE COUNTY PLAN REVIEW • Integrated base tank options are available with ru%LDG: times over 90 hours without having to refuel* DATE: • Five year limited warranty ELE • UL 2200 / UL142 / ULC S601 Listed DATE.�i' 11 • Meets code requirements for external vent and fill PLUMB: DATE: RECEIVE[VECH: DATE: NOV 2 7 2099 ST. Lucie County, Permitting FEATURES ON. Quf�� •,wNaieanmeuswua Intertek ao�:.v<wiorow„n= Meets EPA Emission Regulations CA/MA Emissions Compliant Time calculated at one-half maximum kW output. O INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of GENERAC'S O SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION: success in "IMPROVING POWER BY DESIGN:' But it doesn't stop there. Total This state-of-the-art power maximizing regulation system is standard on all commitment to component testing, reliability testing, environmental testing, Generac models. It provides optimized FAST RESPONSE to changing load destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically standards, allows you to choose GENERAL POWER SYSTEMS with the confidence torque -matching the surge loads to the engine. Digital voltage regulation at ±1%. that these systems will provide superior performance. O TEST CRITERIA: ✓ PROTOTYPE TESTED ✓ NEMA MG1-22 EVALUATION ✓ SYSTEM TORSIONALTESTED ✓ MOTOR STARTING ABILITY O SINGLE SOURCE SERVICE RESPONSE from Generac's extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. O TRUE POWER— ELECTRICAL TECHNOLOGY: Superior harmonics and sine wave O GENERAC TRANSFER SWITCHES: Long life and reliability are synonymous form produce less than 5% Total Harmonic Distortion for utility quality power. This allows with GENERAC POWER SYSTEMS. One reason for this confidence is that the confident operation of sensitive electronic equipment and micro -chip based appliances, GENERAC product line includes its own transfer systems and controls for total such as variable speed HVAC systems. system compatibility. GENERACO SD 900,: zooa 15 a 20 a 30 © 48 ® 50 kW Application and Engineering Data GENERATOR SPECIFICATIONS Type Synchronous Rotor Insulation'Class: ' ;. .... , , H`(15 & 20:kW) or F (30 48,`& 50 kW) Stator Insulation Class H Telephone Interference Factor (TIE) - <50 Alternator Output Leads 1-Phase Three wire Alternator Output Leads 3' Phase. ; , ' ' ' Six wire Bearings Single Sealed Cartridge Coupling Direct, Flexible Disc Excitation System Direct TotaCHarmonicDistbrtioQ. <5% VOLTAGE REGULATION Type Electronic Sensing Single=phase Regulation + 1 % Features Adjustable voltage & gain GOVERNOR SPECIFICATIONS Type Electronic isochronous 'Steady State Regulation i ± 0.25% ELECTRICAL SYSTEM Battery Charge Alternator 50 amp (15 & 20 kW), 65 amp (30 kW), and 70 amp (48 & 50 kW) Static Battery Charger :.. 2 amp Recommended Battery (battery not included) Group 27F, 700 CCA Group 31, 925 CCA batteries can also be used with 30kW units System Voltage 12 volts ALTERNATOR SPECIFICATIONS Revolving field heavy duty generator Directly connected to the engine Operating temperature rise 120 °C above a 40 °C ambient Class H insulation is NEMA rated Class F insulation is NEMA rated All models fully prototype tested ENCLOSURE FEATURES Aluminum weather protective enclosure Provides protection against mother nature. Electrostatically applied textured epoxy paint for added durability, Enclosed critical grade muffler ' ' Quiet; critical grade muffler is mounted inside the unit to prevent injuries and • maximize sound'dampening. Small, compact, attractive Makes for an easy, eye appealing installation. SAE , Sound attenuated enclosure ensures quiet operation.: , l \ GENERAC" 15 • 20 ® 30 s 43 9 50 kW Application and Engineering Data ENGINE SPECIFICATIONS: 15 & 20 KW ENGINE LUBRICATION SYSTEM Make Mitsubishi Model' In -line , Cylinders 4 Displacement Bore (in / mm) 3.46 / 88 Stroke: (iri,/ mm)' Compression Ratio 22:1 Intake Air System Naturally aspirated.. Cylinder Head Type .Cast iron OHV Piston Type jAluminum, ENGINE SPECIFICATIONS: 30 KW Make Perkins Model In -line . Cylinders 4 Displacement (Liters)- . ' . ' 2.2' Bore (in / mm) 3.30 / 84 Stroke (in / mm) &.94 / 100" . Compression Ratio 23.3:1 Intake Air System Turbocharged / aftercboted! ;. Cylinder Head Type Cast iron OHV `Pfkon.Type Aluminum:' ' . ENGINE SPECIFICATIONS: 48.& 50 KW Make Generac Model In -line ' Cylinders 4 Displacement,(Liters).. „ '. 3.4: ; Bore (in / mm) 3.86 / 98 'Stroke (in [mm) . 4.45/113. Compression Ratio 18.5:1 Intake Air System' : ` ; : Turbocharged"/ after`cooled, Cylinder Head Type Cast iron OHV "Piston Type " ' Aluminum ' , ,'- Oil Pump Type Gear OiLFilterType' _ Full flows k-on canister. 6.87 / 6.5-15 & 20 kW Crankcase Capacity (quarts / Liters) 11.2 / 10.6 —30 kW 7.4 / 7-48 & 50 kW ENGINE COOLING SYSTEM Water Pump Pre -tubed, self-sealing 2376-15 & 20 kW' Fan -Speed (rpm) 1980-30 kW 2029-48 & 50 kW 18.11 / 460 (15 & 20 kW) Fan Diameter (in / mm) 18 / 457.2 (30 kW) 22 / 559 (48 & 50 kW) Fan Mode Pusher FUEL SYSTEM Fuel Type Ultra low sulfur diesel fuel Fuel Pump Type:" Mechanical engine driven gear Injector Type Mechanical Fuel:Supply Line-(mm / in) • : ,. ' 7.9,4/ 0.31 (ID) Fuel Return Line (mm / in) N/A-15 & 20 kW 4.76 / 0.19 (ID)-30 kW 7.94/0.31 (ID)--48 & 50 kW Fuel Specification ' ASTM Fuel Filtering (microns) 6-15 & 20 kW 25-30 kW 10-48 & 50 kW WEIGHTS AND DIMENSIONS kW size Tank size Weight (lb / kg) Dimensions (L x W x H)(in / cm) 15, kW Extended 15281 693 81 x 31 'x 51 / 206 x 791129 ., 95 Gal 1757 / 797 81 x 31 x 61 / 206 x 79 x 165 Extended " . 1528 / 693, ., 81 x 31 x'51 '/ 206 x79 x,129 20 kW 95 Gal 1757 / 797 81 x 31 x 61 / 206 x 79 x 165 30 kW. Extended ; .1857 / 842 • ' 95 x 35 x 591241 x 89x 150,'; 132 Gal 2070 / 939 95 x 35 x 68 / 241 x 89 x 173 Extended.: 2197 / 997 95 x 35 x 57 / 241 x 89.x 145 48 & 50 kW 132 Gal 2410 / 1093 95 x 35 x 66 / 241 x 89 x 168 15 a 20. a 30 o 48 e 50 kW GENERAC® Application and Engineering Data TANK SPECIFICATIONS Total Caoacity Usable Caoacity Run Time at 1/2 Load Mrs) 15 kW Extended Tank (gal / L) 33.5 / 127 32 / 121 39 ;95 Gal Tank (gal / L)'-.'',,' -' 98 5 f372.9 95 / 359.6• "115:8 , . 20 kW Extended Tank (gal / L) 33 5 / 127 32 / 121 31 kW • 95 Ga[Tank (gal / L) ; - 98 5./372:9 .' -. 95 / 359:6 - 922 ..'; size 30 kW Extended Tank (gal / L) 61 / 233 57 / 215 41.6 '132. Gal Tank (gal / L) 138.5 /, 524 132/ 5OU ;,' 96:4 48 & 50 kW, Extended Tank (gal / L) 62 / 234.7 57 / 215 25 132 Gal•Tank (gal -/ Q. 138.5 / 524 •132/ 500, 61.4 .... GENERATOR OUTPUT VOLTAGE / KW-60 HZ kW (standby) Amp (standby) kW (Prime) Amp (Prime) CB Size 120/240 V,10,1.0 pf 15 62 12 50 70 RD015 120/208:V; $0, 0.8 pf 15 52 -,12,' 42 60' 120/240 V, 30, 0.8 pf 15 45 12 36 50 120/240-V, 10, 1.0 pf 20 83', -16 67• 10.0 RD020 120/208 V, 30, 0.8 pf 20 69 16 56 80 120/240 V, 30;, 0.8`pf 20 60; 16 48 , ZO 120/240 V.10,1.0 pf 30 125 24 100 150 RD030 120/208 V,-30, 0:8 pf' .. 30 ,., ....::. •: 104 :.. ' _24 '. _ 83 . 125 . 120/240 V. 30, 0.8 pf 30 90 24 72 100 277/480 V 30;..0:8' pf , . 30 ,.f : _ . 45 .. 24 .: 36 50; - 120/240 V,10,1.0 pf 48 200 38.4 183 200 RD048 1'20/208',V, 30, OtB:pf ., 50 • 173 40 153 ''- 200 RD0b0.. 120/240 V, 30, 0.8 pf 50 150 40 132 175 277/48H, 30, 0'.8;pf - '50 : - :.:. 75' 40 66 SURGE CAPACITY IN AMPS Voltage Dip @ < 0.4 pf 15% 30% RD015 120/240 V,10 53 129 120/208 V; 30r ; `..,' :'• 37 ; 90,.,:: 120/240 V, 30 32 78 RD020 120/240V;10 .87 ,; : : 211 120/208 V, 30 59 143 120/240 V; 30. 51 124 RD030 120/240 V,10 66 168 120/208V 3a. 59,' ` ' 144' 120/240 V, 30 51 125 27.7%480- - 30; .' '' ._ `'26 . 64 RD048 RD050 120/240 V,10 69 189 120/208 V 30 , : ° go'', 218 . 120/240 V, 30 78 189 277/480V,,.3 "` " ,36 -. � ,: 87.:..: ,:., ENGINE FUEL CONSUMPTION gal / hr L / hr RD015 25% of rated load 0.60 2.27 50%'of rated load „.:' :. 0.85` '3:•`. .22 75% of rated load 1.10 4.16 100%0 of rated load ; . .1.46 5.51 . RD020 25% of rated load 0.77 2.9 50% of rated load _ -: 1,.03 ,, 3.90.' 75% of rated load 1.46 5.53 100% of rated load. 1;97• 7.46 ` RD030 25% of rated load 0.97 3.67 506 rated load' '' - .1.37 , .;: : 5:19 , _ 75% of rated load 1.97 7.46 100°Io of rated load ` . ' 2.17 ; : ; •10.49' - RD048 ' . ; - ., RD050, ., " : 25% of rated load 1.35 5.11 50% oFrated load; , ` 215` 8.14. 75% of rated load 3.06 11.58 100%of rated load ' . 3.98 , -', . 15.07 - , 15 a 20 e 30 e 48 * 50 kW ENGINE COOLING GEN ERAC® Operating Data 15 kW 20 kW 30 kW 48 kW & 50 kW Air flow (inlet air including alternator and combustion air in cfm / cmm) 2750 / 78 2750 / 78 2800 / 79 2824 / 80 System coolant capacity (gal /Liters) 3.0 / 11.4 3;0 / 11.4 2.5 / 9.5 2.8 / 10.6 Heat rejection to coolant (BTU per hr / MJ per hr) 95,220 / 100.5 95,220 / 100.5 128,638 / 135.7 135,900 / 143.4 Maximum operation air temperature on radiator ('C / °F)' ; " - : 50 / 122`' Maximum ambient temperature (°C / °F) 50 / 122 COMBUSTION REQUIREMENTS Flow at rated power (cfm / cmm) 86.3 / 2.4 86.3 / 2.4 88 / 2.5 190 / 5.38 SOUND EMISSIONS Sound output in dB(A) at 23 it (7 m) with generator in exercise mode* 65 Sound output in dB(A) at 23 ft (7 m) with generator operating at normal load* 70 EXHAUST Exhaust flow at rated output (cfm / cmm) 98.88 / 2.8 98.88 / 2.8 296.E / 8.4 448 / 12.7 Exhaust temperature at rated output (C / °F) 482 / 900 - 482 / 900 499 / 930 604.4 / 1,120 ENGINE PARAMETERS POWER ADJUSTMENT FOR AMBIENT CONDITIONS Temperature Deration.................................................................................................................. 3% for every 5 °C above 25 °C or 1.7% for every 5 OF above 77 °F Altitude Deration (15, 30, 48, and 50 kW).........................................................................1 % for every 100 m above 915 m or 3% for every 1,000 ft above 3,000 It Altitude Deration (20 kW).................................................................................................1 % for every 100 m above 305 m or 3% for every 1,000 ft above 1,000 ft CONTROLLER FEATURES 2-Line Plain Text Multilingual LCD Display......................................................................................................................Simple user interface for ease of operation Mode Buttons: Auto.................................................................................................................... Automatic Start on Utility failure. Programmable 7 day exerciser Manual...................................................................................... Start with starter control, unit stays on. If utility fails, transfer to load takes place Off........................................................................................................................Stops unit. Power is removed. Control and charger still operate Readyto Run/Maintenance Message................................................................................................................................................................................. Standard EngineRun Hours Indication...............................................................................................................................................................................................Standard Programmable start delay between 2-1500 seconds.......................................................................................................... Standard (programmable by dealer only) Utility Voltage Loss/Return to Utility Adjustable.....................................................................................................................................From 140-171 V/190-216 V Future Set Capable Exerciser/Exercise Set Error Warning.....................................................................................................................................................Standard Run/Alarm/Maintenance Logs...................................................................................................................................................................................50 Events Each Engine Start Sequence......................................................................................................................Cyclic cranking:16 sec on, 7 rest (90 sec maximum duration) Starter Lock-out...........................................................................................................................Starter cannot re-engage until 5 seconds after engine has stopped SmartBattery Charger........................................................................................................................................................................................................Standard ChargerFault/Missing AC Warning.....................................................................................................................................................................................Standard Low Battery/Battery Problem Protection and Battery Condition Indication.............................................................................................................................Standard Automatic Voltage Regulation with Over and Under Voltage Protection................................................................................................................................Standard Under-Frequency/Overload/Stepper Overcurrent Protection.................................................................................................................................................Standard SafetyFused/Fuse Problem Protection................................................................................................................................................................................Standard AutomaticLow Oil Pressure................................................................................................................................................................................................Standard OvercranWOverspeed (@ 72 Hz)/rpm Sense Loss Shutdown..............................................................................................................................................Standard HighEngine Temperature Shutdown...................................................................................................................................................................................Standard Internal Fault/Incorrect Wiring Protection............................................................................................................................................................................Standard CommonExternal Fault Capability......................................................................................................................................................................................Standard FieldUpgradeable Firmware...............................................................................................................................................................................................Standard LowCoolant Level Shutdown ........... ........................................................................................................ .................................................................Standard 1029 140.51 INTERNAL DIVIDER PANEL SEPARATES FUEL TANK VENTILATION DUCT FROM THE ENGINE, ALTERNATOR RADIATOR/EXHAUST DISCHARGE AIR CENTER OF GRAVITY AND EXHAUST SYSTEM (BOTH SIDES) AIRINTAKE (BOTH SIDES) 173 16.81 EXHAUST OUTLET �I EMOVE COVER FOR ACCESS TTERY 7VOLT I�—eN 124.0) TO RADIATOR FILL CAP NEGATIVE GROUND EXRAUSTOUTLET v iv P— w m m co K e© EMPTY BASETANK NOTES: CL )TIE 5) SHOWN 64211857) 1. MINIMUM RECOMMENDED CONCRETE PAD SIZE: 1194(4T) WIDE X2261(B9-)LONG. NG SqD BBB 118571 REFERENCE INSTALLATION GUIDE SUPPLIED WITH UNIT FOR CONCRETE PAD GUIDELINES OIL DRAIN HOSE RIGHTSIDE WEIGHT: KG(LBS) 2. ALLOW SUFFICIENT ROOM ON ALL SIDES OFTHE GENERATOR FOR MAINTENANCE RADIATOR DRAIN HOSE LEFTSIDE DIMENSIONS: MM UNCH1 AND SERVICING. THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH CURRENT COOLANT RECOVERY BOTTLE LEFT SIDE APPLICABLE NFPA 37 AND NFPA 70 STANDARDS AS WELLASANY OTHER FEDERAL, RADIATOR FILL CAP ACCESS ROOF STATE. AND LOCAL CODES. 3. CONTROL PANEL/ CIRCUIT BREAKER INFORMATION: Q AIR CLEANER ELEMENT RIGHTSIDE :SEE -SEE SPECIFICATION SHEET OR OWNERS MANUAL MUFFLER FRONTSIDE THROUGH CUSTOMER ACCESS ASSEMBLY DOOR ON REAR OF FAN BELT EITHERSIDE GENERATOR 4. REMOVETHEREAR TANKAND REAR ENCLOSURE COVER PANELTOACCESS BATTERY LEFTSIDE REFERENCE OWNERS MANUAL FOR THE STUB -UP AREAS AS FOLLOWS: -HIGH VOLTAGE CONNECTION INCLUDING AC LOAD LEAD CONDUIT CONNECTION PERIODIC REPLACEMENT PART LISTINGS NEUTRAL CONNEGTON. BATTERY CHARGER 120 VOLTAC ME AMP MAX) CONNECTION. - LOW VOLTAGE CONNECTIONS INCLUDING TRANSFER SWITCH CONTROL WIRES 5. CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. 6. ENGINE SERVICE CONNECTIONS OIL DRAIN: 318- NPT EXHAUST OUTLET: 2' O.D. 7. BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION AND AND RECIRCULATION OF DISCHARGE AIR AND/OR IMPROPER COOLING AIR FLOW. e. REFERENCE OWNERS MANUAL FOR LIFTING WARNINGS. 9. MOUNTING BOLTS OR STUDSTO CONCRETE PAD SHALL BE 518.11 GRADE 5 (USE STANDARD SAE TORQUE SPECS) LIFT DOOR PROVIDES ACCESS TO: FUEL FILL. FUEL LEVEL GAUGE, NORMAL VENT, VISE ACTION LATCH, ONE PER I NNER TANK EMERGENCY VENT, OUTER DOOR ONE LIFT-OFF DOOR ON TANK EMERGENCY VENT, OPTIONAL 90°h FRONT,RIGHTAND LEFTSIDES ALARM ASSEMBLY, OPTIONAL 5 GALLON ENCLOSURE SPILL BOX COVER PANNEI. SEE NOTE 4 USTOMERACCESS ASSEMBLY, CONTROL PANELACCESS, _ - BATTERYCHARGER LOCATED WITHIN SEE NOTE 4 1495 153.91 OVERALL HEIGHT --CIRCUIT BREAKER - SEE NOTE 3 36S (14AI —REMOVABLE TYP STUB -UP COVER SEENOTE4 197 17.81 1938 I�-88B 5.0)—►{ OVERALLWIDTH TYP LIfi.3) TYP 2424 195.41 BEARVI LIFTING PROVISIONS(4 PLACES) OVERALL LENGTH SEE NOTES 5, 6 AND CENTER gLOHT 610E VIEW OF GRAVITY DIMENSIONS Q ®m ® M 33 aa^^ p�p�f TpI G TOP NEW 6 43E FUELTANK TOTAL CAPACRY 233161] USABLE CAPACITY 215 [57] CAPACITY: LITER [GALLON] DIMENSIONS: MM [INCH] NOTE STUB -UP AREA FOR HIGH AND LOW VOLTAGE CONNECTIONS. CIRCUIT BREAKER, NEUTRAL AND CUSTOMER CONNECTION OPENING. BEABYIEW N ion � r N • CD C A (� CD C 0 A • �1 o� a