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Home My WebLink AboutProduct Approval (3) - ` Ftbrida.Building Code Online Page 1 of 5 BCIS Home :Log In User Registration l Hot Topics i Submit Surcharge Stats&Facts i Publications i FBC Staff [ BCIS Site Map i L vt ' FI4riC� . Product Approval USER:Public User dl ,+.u%2K0C» 9 Product Approval Menu>Product or Application Search>Application List>Application Detail 3 F FL# FL8888-R4 Application Type Affirmation Code Version 2014 'd Application Status Approve r .r, xT,. Comments Archived ❑ Product Manufacturer ASTA DOOR CORPORATION Address/Phone/Email 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTH,GA 30101 (770) 974-2600 Ext208 JFRENCH3@ASTADOOR.COM Authorized Signature JAMES FRENCH JFRENCH3@ASTADOOR.COM Technical Representative James French Address/Phone/Email po box 420 acworth,GA 30101 jfrench3@astadoor.com Quality Assurance Representative Mike Alvis Address/Phone/Email P.O. Box 420 Acworth,GA 30101 (770) 974-2600 Ext248 malvis@astadoor.com Category CExterioor Doors- Subcategory Roll-Up_Ezterior-Door-Assemblies--I Compliance Method Evaluation Report from a Florida Registered Architect or a Florida Professional Engineer ❑ Evaluation Report- Hardcopy Received Florida Engineer or Architect Name who developed the Joseph H. Dixon,Jr Evaluation Report Florida License PE-7768 Quality Assurance Entity National Accreditation and Management Institute Quality Assurance Contract Expiration Date 12/31/2018 Validated By Gordon Thomas, P.E. ❑ Validation Checklist- Hardcopy Received Certificate of Independence FL8888 R4 COI Financial Indep 102709.pdf Referenced Standard and Year(of Standard) Standard Year ASTM E330 2002 DASMA 108 2002 Equivalence of Product Standards Certified By http://www.floridabuilding.org/pr/pr_app_dtl.aspx?param=wGEVXQwtD qt... 4/12/2017 " Florida Building Code Online Page 2 of 5 Sections from the Code ®I affirm that there are no changes in the new Florida BL which affect my product(s)and my product(s) are in coml the new Florida Building Code. Documentation from approved Evaluation or Validation Entity OYes O No O N/A FL8888 R4 COC 35010 self affirm 8888 R3.1)df Product Approval Method Method 1 Option D Date Submitted 05/20/2015!�J I D Date fending F6C Approval ate Validated 05/20/201.5�. !7 f-.� k�;��t..�=.-9 '��/ �� Date Approved 05/31/2015 Summary of Products FL# Model,Number or Name Description 8888.1 203 Windlock Commercial Sheet Door 'Maximum design pressure for 8'wide by 21' high do design pressures calculated for up to 20'wide by 21' Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R4 II 27013-200 Series Install sealed.ad Approved for use outside HVHZ:Yes FL8888 R4 II 29031 203.pdf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +113.iMax/-113.1Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-35.0 psf Evaluation Reports FL8888 R4 AE ER-07-0005-R3 022212 0011.1)df Created by Independent Third Party: Yes 8888.2 233 Windlock Industrial Sheet Door Maximum design pressure for 8'wide by 21' high do design pressures calculated for up to 20'wide by 21' Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R4 II 27013- 200 Series Install sealed.od Approved for use outside HVHZ:Yes FL8888 R4 II 29031 233.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL. No. 7768 Design Pressure: +95.9Max/-95.9Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' _ +/-37.5 psf Evaluation Reports FL8888 R4 AE ER-07-0005-113 022212 0011.1)df Created by Independent Third Party: Yes 8888.3 320 Commercial Slat Door(20 Gauge Maximum design pressure for 8'wide by 21'high do - Flat Slat) design pressures calculated for up to 20'wide by 21' Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R4 II 27013 - 300 Series Install sealed.od Approved for use outside HVHZ:Yes FL8888 R4 II 29031 300 Series.odf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +138.3Max/-131.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +42.7/ Evaluation Reports -39.7 psf FL8888 R4 AE ER-07-0005-R3 022212 0011.1)df Created by Independent Third Party: Yes 8888.4 322 Commercial Slat Door(22 Gauge Maximum design pressure for 8'wide by 21'high do Flat Slat) design pressures calculated for up to 20'wide by 21' Limits of Use Installation Instructions Approved for use in HVHZ: No F1-8888 R4 II 27013 -300 Series Install sealed.pd Approved for use outside HVHZ:Yes FL8888 R4 II 29031 300 Series.pdf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No 7768 Design Pressure: +128.5Max/-121.5Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +41.4/ Evaluation Reports -38.4 psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party: Yes 8888.5 324 Commercial Slat Door(24 Gauge Maximum design pressure for 8'wide by 21'high do - Flat Slat) design pressures calculated for up to 20'wide by 21' Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R4 II 27013 - 300 Series Install sealed.od http://www.floridabuilding.org/pr/pr_app_dtl.aspx?param=wGEVXQwtDgt... 4/12/2017 Instcdlation InStmctlons Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234, &235 • USE ASTA DOOR CORPORATION PARTS ONLY•ALL OTHERS SHALL VOID WARRANTY. ASTA Door Corporation SHOULD QUESTIONS ARISE,PLEASE CONTACT ASTA DOOR CORPORATION AT(770)974-2600 25 14 p 2 • 10 17 4 9 Ju► g 4 Z 4. 'J I� CHAIN CLIP �� N• 4 13 5 ,�`� 31 ��,�,. 42 3 31 ....:.••'O 0 r DIAGRAM 2 L DIAGRAM I 2s I / / 18 33 FRAMiN ! 32 DOOR 6 '3 = OPENING �.I'Steel Buildirig Plate Jfor Steel Frame, Bracing Required" DIAGRAM 3 DIAGRAM 4 DIAGRAM 5 DIAGRAM 6 DIAGRAM 7 DIAGRAMS l I� I o• :.- } $ ill� �' I � - -'•�• �r� t b CURTAIN GURTAW—� CURTAIN I = CUflTAIN� �, d CURTAIN n �, CURTAIN p • �,J 2-,;B' 2-t/e' I -►+ 3-11a' r a-j(g� ICJ.-. � s- �JI a-t/2• �- �I!�at/2• {-"-' 3-t:r Fes- �3-uz• It 2-3/8' 2-3/3' j �I I II-�••- 5.1/2' --+�( � i LLL...----- Stlz' -+-I CONCRETE OR MASONRY CONCRETE OR MASONFlV l STEEL OR WOOD CONCRETE OR MASONRY STEEL OR'N000 STANDARD GUIDE STEEL OR WOOD HEAW DUTY GUIDE STANDARD GUIDE "SEE NOTE STEP 9 PACE 4 HEAW DUTY GUIDE •SEE NOTE STEP 9 PAGE 4 I WINDLOCK GUIDE WINDLOCK GUICE PARTS LIST ALL DOOR MODELS 32 310400 Standard Steel MounUn Plates war) CHAIN HOIST 1 Varies Top Sheet 33 310410 Hea Du Steel Mounting Plates(Pair)_ 48 420D00 Direct Drive Complete Assembly 2 Vanes Axle Pipe MODELS:201.202.203&204 49 420100 Direct Drive Goar 3 VarieS Spring,LH, 34 Varies Corrugated Door Sheet 50 420200 Chain Guide,Direct Drive a Varies S rin ,5.h1. 35 260000 PVC Ruhoer Sidestrip,Commercial Gra ,51 730100 %e'-;5 x 1 2"Hex Head Bolt 5 2311003 Spring Clamo Assy. 52 430000 Cast Reduction Gear Complete Assembly 6 Vanes Bottom An la MODELS:231,232,233,234&235 531 430101 Planetary Sprocket 7 1 270201 ' Blade Astragal,Bottorn Weatr•.erseal 36 260002 PVC Rubber Sideslri ,Industrial _ S4 430102 Internal Ring Gaa_r_ 8 310101 Axle Saddle Casting 37 260001 1 High Tensile,Steel Sidestrip 55 430103 I Idler Gear,Cast 9 310103 Axle Saddle Stamping(clamp) 138 750403 PVC But!on with Rivet 56 430200 1 Idler Gear Carrier Assembly i 10 310102 Keeper Plate,Standard(2 hole) 430300 Chain Guide Assembly_ I I t 1 _42)I)i per Plate,6ciended(4 hole)) MODELS:202,204,232,234-INSULATELO ONLY 58 430104 Axle Collar -� I'T, 770( -�U-6or., -16— 29 260307 Insulation.Double Foil 59 730202 , 1s"-18 x 3`Hex Head Boll ! 13 733103—18'-24 x 39r'Hex HP-,nd Roll i 40 260401 M lar Ta a 2•) 60 740202 �/16"-18 Self Locking Nut i4 74010< /8--24 liev Nut(Fine Thread) 41 630002 I 7o Drett Stop(2•/2`Wide) 61 430106 l Slay Brace '-i5 740103 T' 16 Hex Nut 42 630003 ! Side Dratt Stop 62 750202 /16"-18 x 1 4"Flat Head Storied B-1i 16 7501i)r FIaJ Washer,3!e`— 63 740102 Jtc"Lock Washer _ 77 750203 Lock Washer,'/a" MODELS:203,204,233,234-WINDLOCK ONLY 64 730702 #14 x /4'Tek Screw 18 280301 Door Stop-L�Clip 43 270507 Windlock Clip 65 420100 Pocket Wheel Complete RG Assembly 19 200704 Slide Boil Lock 44 720101 /76 Rivet 6fi 420104 Pocket Wheel Assembly 20 730301 /4'-20.Truss Heaa Slone_d Gott 67 420105 Drive Sprocket,1-41 B36 21 740201 4"-20 Self Locking Nut MODELS:203&204 68 420106 Roller Chain#41 22 740102 I /16"•17.Hex Nut 45 270502 Windlock Cli Backer Plate 69 420107 Spacer Pipe(1-x 1•'/te'ID) _ 23 750,01 Flat Washer`/•" 24 410102 4"Raps MODELS:205&235-WINDBAR ONLY ELECTRIC OPERATION 25 420300 Hand Chain Clip 461 270030 4 x /4 Square Tube 70 440000 ' EO Kit Complete Assembly,Old Style 26 420400 I Hand Chain 47 720101 1e"Po Rivet 711 44DO01 Drive Sprocket,#41 P,72 Tooth 27 750104 1 io"ID Round Flat Washer 72 440002 Flat Bar Brace _ 28 2203M 12"Drum Assemh w/Bearing 73 420003 Pi a Spacer, 4'square tube x /e' 29 310200Su port Bracket RH 74 730704 e'-24 x 4 z"Hex Head Boll 30 370300 Support Bracket.LH 75 440007 EO Kll Com late Assembly,NeR e I 31 Varies Door Guioe(s) 76 7800D7 ASTA Door Label i COPY f IMPORTANT REMARKS: i DO NOT CUT THE BANDS WHICH HOLD DOOR IN A.ROLL.YOU WILL BE TOLD AT A LATER TIME EXACTLY • WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE MANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW i THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP#1 -CHECK THE OPENING STEP#3-DRIVE INSTALLATION NOTE: ' A. Check the height and width of the opening. A. Install ROPE(If equipped)as follows: If further adjustment Is nea �t�set 9 p screws must be loosened for adjust and 1. Drill minimum 3/o"hole In center of bottom t g ! B. Check if the jambs are plumb. rahten attar adjustment.(SEE DIA AM p"angle.Thread' rope through hole and tie � 2 C. Check if the floor and header are level. knot in both ends. DIAGRAM 13 a 4J D. Check the dimension panel for side room and B. Install DIRECT DRIVE CHAIN HOIST(If (•� � � head room requirements.(SEE DIAGRAM 9) Equipped)as follows: SPROCKET A— �N1yE f i - 1. Slide Direct Drive Assembly(43)onto door ASSEMBLY DIAGRAM 9 axle. SEr—� tAfltNiN se� ��4 •_ ' CEILING 2.Align holes and install 3/8"x 1'/2" Hex Bolt(51) SCREVv - ! - - - - - I through rear of end drum. .•' i I ROLLMOOOR DOOR 0•. g7 .SPR ••••• .• �'. . z 1 3. Install 3/8'nut(15)and lode washer(17)and ( e 1 x SUPPORT tighten securely.Repeat. SHAFT °`-�° ` 1 -� 4. Feed Hand Chain through the Drive Assembly, PIPE pOCKEt • f- _ _ - _ I (SEE DIAGRAM 11) SPACER o I ASSEMBLY, OPENING SEE DIAGRAM 11 1 A ° OPENING I All MnDTH A2 I HEIGKr yyyy"'Iff HAP) CHAIN STEP#2-INSTALL BRACKETS A. Mark the horizontal location of the support E. Install"NEW STYLE"ELECTRIC OPERATOR PP KIT(If Equipped)as follows: brackets(SEE DIAGRAM 9). I B. Mark the vertical location of the support 17 1. Install E.O.Sprocket(71)to end drum of door PP on preferred side using 3/8"x 1'h"Hex Bolt brackets by using a transit or water level. ' (51),3/a"Nuts(15)and 3/s"Lock Washer(17). THE DOOR MUST BE LEVEL. DIRECT 2.Slide flat round washer(27)and spring clamp j DRIVE 'assembly(5)onto door axle and secure set NOTE: Verity minimum headroom re uire- 15 ASSY. 48 screw with damp and washer against bearing merits.Dimension"ini If sufficient,om r the of the end drum.(SEE DIAGRAM 14) brackets until"T'is obtained.If the bracket is C. Install the CAST REDUCTION GEAR CHAIN DIAGRAM 14 lowered more than 2"this will reduce the open- HOIST(if Equipped)as follows: ill n height.The guide height should also be 1. Slide round flat washer(27)onto door axle �(� reduced accordingly. 2. Slide Idler Gear Assembly(55,56)onto door 1716 { C. Drill holes and fasten the brackets with the axle. 15 ` i proper wall fasteners required to obtain a 3. Slide Planetary Sprocket assembly(53)and solid mounting.Use through bolts on soft Chain Guide Assembly(57)onto door axle and block or brick. over Idler gear carrier tube.' 5 27 51 CLEARANCE REQUIREMENTS 4. Slide collar over the idler gear tube and align 1 HEADROOM holes. HEIGHT X Y z 5. Secure with s/1e"x 3"hex head bolt(59)and F. Install OLD STYLE"ELECTRIC OPERATOR KIT Up to a'-o' 20' 9-1/2" 10-1/2' s/te"self locking nut(60).(SEE DIAGRAM 12) (if Equipped)as follows: 1. Remove spring clamp assembly(5)'from door ( Up to 10'-0' 21" to- 11" NOTE: axle(If supplied). Up to 16'-0' 23' 1 t• 12" Keep Idler Gear at a 10 or 2 o'clock 2. Insert 3/8•x 4'/x"bolts(74),with 3/g•lock wash- Up to 20'-0" 24" 12" I 12' position with the bottom angle being at 6 o'clock. er(17)through every other 3/a"hole in end drum. DRIVE TYPE A" A2 •shown ( DIAGRAM 12 3. Slide one end of flat bar brace(72)over each Push Up/Rope 6' 6' as Left bolt and then slide 3/4'pipe•spacer(73)over nd each bolt.Slide opposite end of flat bar brace j Direct Drive 9- 6- Drive 59 over the next bolt in counter clockwise rotation. 1 Pocket Wheel Reduction Gear Side. 27 4. Slide bearing drum assembly over the three Right Is bolts. Cast Reduction Gear 9" S. opposite Electric Operator 9' s" 68 , 5.Attach and tighten 3/s"flat washers(16),3/s^ 6 (17)Lock Washers,and 3/a"nuts(14)to end of 1 NOTE: s ROCKET ASSEMBLY IDLER S.Slide round flat washer(27)and spring clamp f Doors with Heavy Duty Guides,add 1'to Al and ASSEMBLY GEAR assembly(5)onto door axle and secure against vy ASSEMBLY the bearing drum assembly(2B).(SEE A2 dimensions. 'S6 DIAGRAM 15) • All Windlock Doors add 1"to Al and A2 Dimensions. D. Install the POCKET WHEEL REDUCTION GEAR74 i Note proper bracket location and provide ade- CHAIN'HOIST(If Equlppod)as follows: DIAGRAM 15 ✓ quate backing. 1. Install Drive Sprocket(67)on preferred side n DIAGRAM 10 using 3/e'x 1'/2•Hex Bolt(51). 1 I 2. Slide 1"pipe'spacer(69)onto doer axle. 1 B 3. Slide pocket wheel assembly(86)onto door s i axle and align sprockets parallel to each other. 4. Conned drive chain(6B)around both Sitar using the master link provided. 5.-Attar door tension has been adjusted.(STEP 6) la r jTighten set screws on pocket wheel assembly. NOTE. New We E.O.Kits are to be used with { 'flush'end drum position,and Old Style E.O.Kits are ( to be used with'recessed"end drum position. py._ 1 ' I I f " � I STEP#4- POSITION DOOR 4. Fasten secondary axle clamp,extended keeper STEP#7-CUT THE BANDS ASSEMBLY plate and 3/s'U-Bolt(12)using 3/e lock wash- ers(17).s/a"flat washers(16),3/e'nuts(15) A. Place the axle clamp(9)or axle casting(8)on to tighten securely.(SEE DIAGRAM 17C) The door Is now under tension. door support bracket(29,30).Lift the door assem- Before cutting the bands,take hold of the door roll by bl r onto the support 5. Install stay brace(61)onto chain guide channel y p pport bracket(SEE DIAGRAM (57)using`/..x 11/4"flat head bolt(82)and the bottom angle. 16).Center door assembly in the opening,if side- 1s/is"nut(60)and tighten securely. A. Cut the bands and bring the curtain down no ways movement is necessary,be certain the door further than 1/4 the height of the door opening. curtain and the axle move together. 6. Fasten the stay brace to the support bracket Secure chain over the chain retainer or wedge a using a(64)#14 Tek Screw and 114"flat washer wood prop between the bottom angle and the i NOTE: (23).(SEE DIAGRAM 17C) door roll to prevent upward travel. Position the door as close to the header I D. POCKET WHEEL REDUCTION DRIVE CHAIN f as possible.Allow room to the door.Do not allow HOIST(Drive Side)and OLD OR NEW STYLE forklifts or genie lifts wlih unprotectedd arms/forks. f door curtain to scrape thehe header. not use KITS FOR ELECTRIC OPERATION: STEP#8-INSTALL DOOR STOPS. This can cause Irreparable damage to door curtain.' .1. Same steps as"Cast Reduction Drive"with the (Lift Clips)AND SLIDE BOLT exception of#5 and#6.Pocket wheel reduc- LOCKS DIAGRAM 16 tion drive and E.O.kits do not require a stay brace. A. Install the door stops(18)and the slide bolt locks i using 1/4"x 11/4"truss head bolt(20);1/4"flay . E. NON-DRIVE SIDE(for Direct Drive,Cast or washers(23),5/1e"nut(22),and 114"self locking Pocket Wheel Reduction Drives and E.O.Kilts): nut(21)per side. 1. Place axle saddle casting(8)onto horizontal B. Electrically operated doors still require doorstops member of support bracket and under the door (lift clips)to be installed. axle. - 2. Place the axle damp(9)and the standard DIAGRAM 20 keeper plate(10)over the door axle as shown. 3.3/ lock w s togetherasher b ,(14 3/a"Pat washers(16),and 2c p 3/a"nuts(fine thread)(14)—tighten securely. 23 STEP#5-AXLE HARDWARE (SEE DIAGRAM 17D) A. MANUAL PUSH-UP/ROPE DRIVE:(Both sides) NOTE' Requires a minimum of 40 lbs.torque to 1. Place axle clamp(9)onto horizontal member of property secure hardware. • the support bracket(29,30)and under the door axle. STEP#6-PRE TENSION SPRINGS 2. Place'/."U-Batt(12)over door axle and through axle clamp. A. Install chain dip(25)approximately4'0'above NOTE. 3. Fasten U-Batt using3/a^nut 15,3/e'flat wash- floor on chain operated doors.Installation must be �When installing slide bolt locks,-the ( ) secure. threads from the truss head bolt protruding from the or(16)and 3/e lock washer(17)—tighten self locking nut should be removed to a flush position securely. SEE DIAGRAM 17A B. Apply pro-tension to the springs.by rotating the y ( ) door two(2)turns in a forward direction(SEE with the self locking nut to prevent door from hanging DIAGRAM 18).The bottom angle Is to be in a 6 up on the head stops.Gamp a pair of vice grips onto DIAGRAM 17 o'clock position. the thread and break off. (A) f°l 64 DIAGRAM 1 B STEP#9-INSTALL DOOR GUIDES 37 A. The head stops on the guides should be no more 12 eo .4062 \ than 1"higher(to bottom of stops)than the door 9 11 header.If not,cut.the bottom of the guides to 0 5 match your opening height and relocate slide bolt 16 57 notch at bottom of guide. 17 15 B. Models 201,202,205,211,231,232,235:Raise 14 12 the door curtain so the bottom angle is approxi- mately 3'below the header.Slide the guide over the door curtain and position against.the door 13 opening allowing 1/4'clearance from edge of our -�11 jj 113.14,16,17 tain to inside the guide. 1e Install the top fasteners,lower curtain Into guides (B) 9 C. If you're unable to rotate door to pre-tension use a slowly,maintaining proper clearance and stop at O o pipe wrench to rotate axle in opposite direction. 6"above the floor.Install bottom fastens.Check (0) With one person on each side of door,each per- fasteners should e guides are luumloc using e a level. The te ever son should firmly place a large pipe wrench on the PP ly B. DIRECT DRIVE CHAIN HOIST(Drive Side): door axle as shown In DIAGRAM 19.Pull down to 24'starting 6"from finished floor.Install balance 1. Place axle saddle casting onto horizontal rotations tension incrementally until you achieve 2 full of fasteners and bend the lead-in at the top of the g(8) rotations of the door axle.Then tighten the axle guide to a 45 degree angle member of support bracket and under the door hardware. (SEE DIAGRAMS 3 THRU 8 and 21) axle. . 2. Place the axle damp(9)and the extended D. Repeat Step C if adjustment is necessary. F DIAGRAM 21 keeper plate(11)over the door axle as shown to extend keeper plate over the direct drive 4 LEAD-IN I chain guide channel(50). - 3. Fasten together using 3/s"x 3112"hex bolt(13), �yp- 3/6"lock washer(17),3/a"flat washers(16),and DIAGRAM 19 W i 3/a"nuts(fine thread)(14)—tighten securely. �S (SEE DIAGRAM 17B) mown r04 C. CAST REDUCTION DRIVE CHAIN HOIST(Drive Side): ,.0y C. Model 203,204,233,234:Use same procedure as 1. Place the axle saddle casting(8)onto the sup- above allowing 1/4'clearance between curtain and. port bracket(29,30)and under the door axle. `.,•• the Windlock spur.Lower the curtain into the 2. Place the two axle clamps(9)and extended R. guides slowly.Be sure there is sufficient clearance I! keeper plate(11)on top of the door aide a's `tirt461Q for the windlock clips.to enter the guides:(SEE ! shown. DIAGRAM 7 and 8) 3. Fasten axle saddle casting,axle blame and ' : l� D. Far'Windload Certified Doors"refer to drawing.for extended keeper plate together using 3/a'x, fastener/anchor type and frequency. 31/2'hex bolls(13),3/B"lock washers(17),,!/8" E. Spray silicone lubricant Ingukfes for ease of' flat washers(16),and 3/e'nuts(fine thread)'(14): operation. —tighten securely.(SEE DIAGRAM 17C)'p• e '�I 07.�y _ MOTE: SERVICE AND MAINTENANCE HINTS INSTALLATION OF REPAIR PANELS Doors ordered for concrete/masonry The following hints would help you to obtain free 1. FOR ALL DOOR MODELS application will include 1/4 x 21/2"tapcons operation. Determine the number of sheets which need to be for guide installation.Block clips welded to back of 1. DOOR CURTAIN'DRAGS IN GUIDES. replaced.guide for concrete/masonry application are optional Starting from the bottom of door curtain, on Models 201,202,205,211,231,232,235.Block A.Check that door support brackets are plumb. the lock seams occur on about 26"centers.When clips are standard for concrete/masonry application B.Adjust location of guides for 1/a'-•+/4^side ordering,please give exact length of sheet and on Models 203,204,233,234. clearance.Top and bottom. iterme on door(i.e.,bottom,bottom and one inn termediate,etc.) C.Door Drum Assembly may be sat too close or 2. REMOVE DAMAGED SHEETS STEP#10-CHECK AND ADJUST too far from wall.Note slotted brackets for BALANCE adjustment. A Secure door in its full down position by locking D Check guides for foreign matter,such as dirt, the chain on the chain retainer•or by wedging a If door lowers easily and raises hard,more tension is D. strong piece of wood or pipe In hole at the end required.If the door lowers hard and raises easily, etc' of roll,against bracket.When door sheet is cut less tension is required.(SEE DIAGRAM 19) E.Check for damaged guides. off,the door will have a strong tendeneyto roll F. Adjust lead-In bend at top inside of guides, up. CAUTION: For all door drives:Before (SEE DIAGRAM 21) B.Remove door guides. adjusting the springs,pull the doors Into the up posi- 2• DOOR OPERATES HARD IN ONE DIRECTION: C.Cut off damaged sheet.(see Diagram 23). tion.Secure the door by the following methods: A.Check all the above points. Scribe a straight line and cut door sheet off 1,Tie a rope around the door roll, using nibblers. B.Re check Step No.10. D.Cut the sidestrl 2. Place a clam at the to of the guide channel Aping and remove damaged P P 9 C.K problem door has reduction drive,check sits" sheat(s). to secure the curtain in the guides. x 3"bolt(59)that goes through axle that locks A. Cast Reduction Drlvo Doors Only idler gear carrier.if self looking nut(60)is over 3. INSTALL NEW SHEET(S) tightened;it will cause the idler gear carrier A.Clamp new sheet in location as shown. Will shaft to become egg-shaped and bind the B.Drill holes for 1/a"dia,rivets #30 at 6"O.C., When the axle clamps are chain wheal. top and bottom ( ) and shown.Pop rivet as you loosened,the chain leads will be under tension.Use 3. CHAIN JUMPS OFF CHAIN GEAR go. extreme care when handling the chain leads. Secure both leads of the chain to the chain retainer A.Chain Guide Assembly could be on axle back- C.Trim sidestrip as follows:Overlap steel/rubber 3 (25).Score a horizontal line on the axle.Loosen axle wards,Make sure drive parts are assembled corrugations.Install the buttons and rivets.Trim hardware to allow axle to spin freely.Grip both leads correctly.See Diagram 11 for Direct Drive,and PVC Rubber as close as possible to the nearest of the chain securely.Note direction axle must turn to' Diagram 12 or 13 for Reduction Drives. staple. add or reduce tension(SEE DIAGRAM 19).Rotate B.Chain Guide could be bent out of alignment DIAGRAM 23 axle as required.Secure both than leads to chain with chain wheel. retainer.Tighten all axle hardware.Repeat this opera- C.Check for defects in cast chain wheel or chain. lion if more or less tension is required, D.On Electric Operator Doors or"Pocket Wheel" S. All other doors: Reduction Gear Doors,check for sprocket alignment and proper chain tension.Also check c that set screws on Pocket Wheel Assembly When the axle rlamps are y are loosened,the springs will be very strong.You will securely fastened. need two people to adjust the door tension safety. 4- DOOR DOES NOT CONTACT FLOOR LEVEL a a 1. Each person should firmly place a large pipe A.Use spirit level to check whether door or floor is wrench on the axle as shown in DIAGRAM 19. off level.If door Is out of level,proceed to Loosen the axle clamps and pull down for more check the following points: r t CUT DRILL i tension and up for less tension.For Pocket. B.Check it'Support Brackets"and guides are r j HERE F AND I` Wheel Reduction Drive doors,remember to level, x ON w THIS loosen set screws prier to adjustment and SIDE y SIDE I• retighten securely after adjustment. C.If" and"B'check out all right,roll door all the o \ s ( way up and see If curtain rolls up straight on a 2.Retightan the axle clamp hardware, drums.End of door should be square.If cone w 3. Repeat the above steps if further adjustment is shaped,go to Section 5. o necessary.begin at STEP 6B, D.Models 231,232,233,234,235:If all of the above check out and curtain is no more than STEP#11 -TOP DRAFT STOP 1/2'out of level,the following method of curtain A. Top Draft Stop comes standard with Models 202, straightening may be used.The long side of 1 P P the curtain can be shrunk as follows:Roll door 204,232,234 Insulated Doors.All other Models all the way down.On the outside of the door optional. curtain is a steel strip I lle wide.This strip i B. Pull door down and lock.Go outside and mark a holds the curtain square.Take a screwdriver �� ,.' ' ,,• line on the door curtain as shown.(SEE and slightly depress strip into corrugated rib.A •' '.r ,t- DIAGRAM 22) smallamount in each of the lower ten ribs. ^ y C. Raise door 2'6"from floor,or until mark is Door curtain will shrink on that side. ' accessible.Place top draft stop(41)in position as S. DOOR DOES NOT ROLL UP STRAIGHT j shown and secure with Tek screws.Stretch rubber A.Check all point's in Section 1. Q7 slightly and secure other end.Locate and install 1 4 ' lt A B. n alternative solution to correct the oonin {rn the remainder of Tek screws at 6'O.C. B 9 door is raise the curtain up to the stops and 0 DIAGRAM 22 determine which side of the bottom angle ^ ••�♦ •••�V , LINE YOU touches the stops first. "'•+ti„ • ,•` _`. MARKED C.Secure hand chain,remove guides,lower cur- tain down to floor level.Install a drum wedge ••a p�0 F.��1� O on side of the door from which the bottom 'r'•••:•••rI angle touches'first. O INSTALLED TOP DRAFT D.Proceed to Step 9 to reinstall the door guides. 1 O• STOP E.If problem continues,consult factory. ' i • + MARK A .. RE AS7A Door Corporation PHONE: 770.974-2600 FAX: 770-974-1455 �WEBSITE: www.astadoor.com -Florida Building Code Online Page 1 of 2 .. BCIS Home ? Log In User RegistrationM i Hot Topics Submit Surcharge i Stats&Facts Publications FBC Staff i BCIS Site Map i L Po IQa Product Approval ff-"r USER:Public User Product Approval Menu>Product or Aoolication Search>Aoolication List>Application Detail 1 FL# FL12903-R3 Application Type Revision Code Version 2014 Application Status Approved *Approved by DBPR.Approvals by DBPR shall be reviewed and the POC and/or the Commission if necessary. Comments Archived ❑ Product Manufacturer Pocahontas Aluminum Company,Inc. Address/Phone/Email 2001 Industrial Drive Pocahontas,AR 72455 (870) 892-3689 kakins@pocahontasaluminum.com Authorized Signature Ken Akins kakins@pocahontasaluminum.com Technical Representative Andy McAfee Address/Phone/Email 2001 Industrial Drive P.O. Box 756 Pocahontas,AR 72455 (870) 892-3689 Ext101 amcafee@pocahontasaluminum.com Quality Assurance Representative Jason Summers Address/Phone/Email 2001 Industrial Drive P.O. Box 756 Pocahontas,AR 72455 (870) 892-3689 Ext108 jsummers@pocahontasaluminum.com Category Exterior Doors Subcategory t inging_Exte-rior-DooirAssemblies-) Compliance Method Certification Mark or Listing Certification Agency Keystone Certifications, Inc. Validated By Keystone Certifications,Inc. Referenced Standard and Year(of Standard) Standard AAMA/WDMA/CSA 101/I.S.2/A440 Equivalence of Product Standards Certified By " Y -"! a http://www.floridabuilding.org/pr/lD _app_dtl.aspx?param=wGEVXQwtDgv... 4/12/2017 °Florida Building Code Online Page 2 of 2 Product Approval Method Method 1 Option A Date Submitted 07/08/2015 Date Validated 07/08/2015 Date Pending FBC Approval Date Approved 07/16/2015 Summary of Products FL# Model, Number or Name Description 12903.1 DD 100 Insulated Side Hinged Door 36x80 Opaque Entry Door Limits of Use Certification Agency Certificate Approved for use in HVHZ: No FL12903 R3 C CAC 757-101CAR.pdf Approved for use outside HVHZ:Yes Quality Assurance Contract Expiration Date Impact Resistant: No 11/05/2019 Design Pressure: +25/-25 Installation Instructions Other: LW-SHD-R25 with a limited water test pressure of 2.9 FL12903 R3 II 100 DD DOOR INSTALLATION METI psf allowed per the referenced standard. Verified By: Keystone Certifications, Inc. Created by Independent Third Party: Evaluation Reports Created by Independent Third Party: Back Next Contact Us:: 2601 Blair Stone Road.Tallahassee FL 32399 Phone:850-487-1824 The State of Florida is an AA/EEO employer.Copyright 2007-2013 State of Florida. ::Privacy Statement::Accessibility Statement::Refun Under Florida law,email addresses are public records.If you do not want your e-mail address released in response to a public-records reques electronic mail to this entity.Instead,contact the office by phone or by traditional mail.If you have any questions,please contact 850.487.13E Section 455.275(1),Florida Statutes,effective October 1,2012,licensees licensed under Chapter 455,F.S.must provide the Department H address if they have one.The emails provided may be used for official communication with the licensee.However email addresses are public ri not wish to supply a personal address,please provide the Department with an email address which can be made available to the public.To dE are a licensee under Chapter 455,F.S.,please click here. Product Approval Accepts: 0 .. . ...... ............... crodit Care' Safe Py http://www.floridabuil ding.org/pr/pr_app_dti.aspx?param=WGEVXQwtDgv... 4/12/2017 Florida Building Code Online Page 1 of 1 Y "ti, fi a1d� M BCIS Home i Log Ih User Registration i Hot Topics ! Submit Surcharge i Stats&Facts i Publications i FBC Staff.i BCIS'Site Map I L ° bPSroduct Approval UER: Public User Dra Product Approval Menu>Product or Application Search>Application List Search Criteria Refine Search Code Version 2014 FL# 12903 Application Type ALL Product Manufacturer ALL Category ALL Subcategory ALL Application Status ALL Compliance Method ALL Quality Assurance Entity ALL Quality Assurance Entity Contract Expired ALL Product Model, Number or Name ALL Product Description ALL Approved for use in HVHZ ALL Approved for use outside HVHZ ALL Impact Resistant ALL Design Pressure ALL Other ALL Search Results-Applications FL# Type Manufacturer Validated By Status FL12903-R3 Revision Pocahontas Aluminum Company,Inc. Keystone Certifications,Inc. Approved History Category: Exterior Doors (717) 932-8500 Subcategory:Swinging Exterior Door Assemblies *Approved by DBPR.Approvals by DBPR shall be reviewed and ratified by the POC and/or the Commission if necessary. Contact Us::2601 Blair Stone Road,Tallahassee FL 32399 Phone:850-487-1824 The State of Florida is an AA/EEO employer.Copyright 2007-2013 State of Florida. ::Privacy Statement::Accessibility Statement:: Refun Under Florida law,email addresses are public records.If you do not want your e-mail address released in response to a public-records reques electronic mail to this entity.Instead,contact the office by phone or by traditional mail.If you have-any questions,please contact 850.487.13E Section 455.275(1),Florida Statutes,effective October 1,2012,licensees licensed under Chapter 455,F.S.must provide the Department H address if they have one.The emails provided may be used for official communication with the licensee.However email addresses are public n not wish to supply a personal address,please provide the Department with an email address which can be made available to the public.To de are a licensee under Chapter 455,F.S.,please click here. Product Approval Accepts: W] AIN Eng 0 ------.................. .........._.- Credit Card Safe L E OPY http://www.floridabuilding.org/pr/pr_app_lst.aspx 4/12/2017 UNIT MAX.WIDTH 38 50 7 -1, — INSTALLATION METHOD v 4.50" 7•50" 100 DD SINGLE DOOR D"HINGE ELEVATION & ANCHOR } 7,50^ LAYOUT 3.00"HINGE i r UNIT MAX.21.00" j ELEVATION EXTERIOR VIEW � t x y 3.00'HINGE UfllF"I"f N" a °c>ri 450" e A 7.50^ 3.00"HINGE UNIT MAX.21.00" c(opy fM � 1 it r. ex� 3.00"HINGE I 4.50" �.. 3. 0"HINGE 4.50" 4.50" FLANGE ANCHOR INSTALLATION VIEW ttsao-MAX FROM CORNER TYP (a.00^c/c Trna 2.00".MAX FROM CORNER TYP ,° a �<< HEAD AND SEAL (8.00"CX TYP.) 2.ob" ,:. HEAD AND SEAL 8 00 ►j=J 3 " V' - z I _ a,00• 3.D0-MAX FROM CORNERTYP- t. (8.00"CJC TYP.) JAMB/HINGE JAMS zw a J l i��rg�a� L t N h FLANGE ANCHOR INSTALLATION POINT ;" �4 F• �a�.�� I of `3�`'gx�'3"�y34,>�v i� ��._� { )y 1 2 X BUCK— J �" ._f -� • CAULK BETWEEN FLANGE&STRUCTURE ! m (BY OTHERS) r y 3 00"MAX FROM CORNER TYP: - s.oa (8.00"C/C TYP:) ~ itb x 1.625" 7AMR/HINGE JAMB SCREW(BY OTHERS) 1.50'MIN.PENETRATION SCALE: NTS TITLE: REVISIONS _.. 100 DO SINGLE DOOR ELEVATION&ANCHOR COPYING OR T LAYOUT NO. DESCRIPTION BY DATE DUPLICATION IS DWN BY:AMM PROHIBITED WITHOUT WRITTEN PREMISSION A` PREPARED BY: FROM POCAHONTAS CHK BY: KEA POCAHONTAS ALUMINUM COMPANY,INC. ALUMINUM 2001 INDUSTRIAL DRIVE COMPANY,INC. DATE:08/06/13 POCAHONTAS,AR 72455 PH:870-892-3689 FAX:870-892-9858