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HomeMy WebLinkAboutInstallation ManualInstallation Manual Installation and Fireplace Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. This fireplace uses SL1100 Series Chimney 2" CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED. NOTICE: DO NOT discard this manual! Model(s): MAJESTIC: L� __ A c UO L us LISTED WOODBURNING FIREPLACE Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recomends HHT Factory Trained or NFI certified professionals. hearthED FIREPLACE FACTORV TWUNING INSTITUTE' Fuel ✓;ur file A CERTIFICATION AGENCY A WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. • DO NOT store or use gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appliance. • DO NOT overfire. Overfiring will void your warranty. • Comply with all minimum clearances to com- bustibles as specified. Failure to comply may cause house fire. A WARNING _71 HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. A WARNING Fire Risk. For use with solid wood fuel only. Other fuels may overtire and generate poisonous gases (i.e. carbon monoxide). Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE. Indicates practices which may cause damage to the fireplace or to property. Table of Contents 1 Product Specific & Important Safety Information A. Fireplace Certification 4 B. Non -Combustible Materials 4 C. Combustible Materials 4 2 Getting Started A. Typical Fireplace System B. Design and Installation Considerations 1. Selecting Fireplace Locations 2. Locating Fireplace & Chimney C. Tools and Supplies Needed D. Inspect Fireplace and Components E. Fireplace System Requirements 3 Framing and Clearances A. Fireplace Dimensions B. Clearances Minimum Clearances to Combustibles C. Construct the Chase D. Unpack the Fireplace (160 only) E. Unpack the Fireplace (180 only) F. Frame the Fireplace G. Secure and Level the Fireplace H. Protective Metal Hearth Strips I. Outside Air Kit 4 Chimney and Termination Requirements A. Chimney Requirements B. Offsets/Returns C. Termination Requirements 5 Chimney Installation A. Typical Chimney System B. Assemble Chimney Sections C. Install Chimney Air Kit D. Secure Offset/Return E. Install Ceiling Firestops F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap 5 6 6 7 8 8 8 9 11 11 12 13 13 14 15 15 16 17 18 19 20 21 21 22 22 23 24 24 25 25 6 Shrouds A. Radiation Shield B. Field Constructed Shrouds 1. Open Top Shroud 2. Mailbox Style Shroud 3. Roofed Style Shroud 7 Finishing A. Finishing Material B. Hearth Extension, Building and Finishing 1. Fireplace Installed Flush on the Floor and Hearth Extension Raised to Bottom of Firebox Opening 2. Raised Hearth Extension and Raised Fireplace 3. Fireplace Opening and Hearth Extension Flush with the Floor C. Non -Combustible Sealant Material D. Sidewalls/Surrounds E. Mantel and Wall Projections 8 Fireplace Setup A. Gas Log/Lighter Provision B. Wood Burning Inserts C. Install the Refractory (180 only) 9 Reference Materials A. Chimney Components B. Optional Components 27 27 27 28 28 29 30 31 32 33 33 34 35 36 36 37 38 41 2 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained inFtis installation manual. Customer: Date Installed: Lot/Address Location of Fireplace: Installer: Model (circle one): SB60 SB80 Dealer/Distributor Phone # Serial #: Fireplace Install YES IF NO, WHY? Verified that the chase is insulated and sealed. (Pg. 11) Verified clearances to combustibles. (Pg. 10) Fireplace is leveled and secured. (Pg. 14) Protective hearth strips installed per manual requirements. (Pg. 14) Hearth extension size/height decided. (Pg. 29) Outside air kit installed. (Pg. 15) Chimney Section 4 & 5 (Pg. 16) Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney air kit installed. Firestops installed. Attic insulation shield installed. Roof flashing installed. Termination installed. Shrouds Section 6 (Pg. 26) Shroud is installed properly per instructions. Finishing Section 7 (Pg. 28) Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Hearth extension installed per manual requirements. Fireplace Setup Section 8 (Pg. 35) All packaging and protective materials removed. Molded brick panels installed correctly. Grate is properly installed. Firescreen installed properly. Optional doors properly installed. Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation. Hearth & Home Technologies recommends the following: • Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: 'Al Comments communicated to party responsible by on (Builder/Gen. Contractor) (Installer) (Date) 4013-302 • Rev B • 3-17-16 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 3 J 1 Product Specific & Important Safety Information A. Fireplace Certification B. Non -Combustible Materials This fireplace system has been tested and listed in accor- Materials which will not ignite and burn, composed of dance with UL 127 and ULC-S610 standards by Under- any combination of the following: writers Laboratories Inc. for installation and operation in - Steel - Iron the United States and Canada. - Brick - Tile - Concrete - Slate This fireplace may be installed in sleeping rooms. This - Glass - Plasters fireplace is not approved for manufactured housing. If in- Materials reported as passing ASTM E 136, Standard stalled with a gas log set, provisions for the National Fuel Test Method for Behavior of Metals, in a Vertical Tube Gas Code must be met. Furnace at 750' C This fireplace has been tested and listed for use with the optional components specified in this manual. These C. Combustible Materials optional components may be purchased separately and Materials made of or surfaced with any of the following installed at a later date. An outside air kit, gas insert, gas materials: log set or gas log -lighter should be installed at the time of - Wood - Compressed paper fireplace installation. - Plant fibers - Plastic - Plywood/OSB - Sheet rock (drywall) • Any material that can ignite and burn; flame proofed or not, plastered or un-plastered WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions. DO NOT.- • install or operate damaged fireplace modify fireplace • install other than as instructed by Hearth & Home Technologies • operate the fireplace without fully assembling all components • overfire • install any component not approved by Hearth & Home Technologies • install parts or components not Listed or approved Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. WARNING: This product and the fuels used to operate this product (wood and wood pellets), and the products of com- bustion of such fuels, can expose you to chemicals including carbon black, which is known to the State of California to cause cancer and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to: www.P65Warn- ings.ca.gov. 4 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 I . 2 Getting Started A. Typical Fireplace System Additional lateral support for chimney above roof (or enclosed in chase) if needed Non-combustible roof flashing maintains minimum clearance around chimney Support straps - on rafter support chimney Ceiling firestop on floor of attic Chimney system Combustible framing/hE on top of V-shaped sta Chimney Air Kit Required in Canada. Outlet must be no less than 4 ft. (1.22 m) off ground level. Outside combustion air Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System 0 Termination cap _ Storm Collar Chimney penetrates roof preferably without affecting roof rafters Offset & Return (with hanger straps) Attic insulation shield must be used here to keep insulation away from chimney if attic is insulated Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and surround Decorative facing and trim --- Hearth extension Factory -built fireplace Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 5 B. Design and Installation Considerations NOTICE: Check building codes prior to installation • Installation MUST comply with local, regional, state and national codes and regulations. • Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. • Before installing, determine the following: - Where the fireplace is to be installed. - The vent system configuration to be used. - Gas supply piping. - Electrical wiring. - Framing and finishing details. - Whether optional accessories - devices such as a fan, wall switch or remote control - are desired. 1. Selecting Fireplace Locations This fireplace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 2.2. Locating the fireplace in a basement, near frequently opened doors, central heat outlets or returns, or other locations of considerable air movement can affect the ce. u 48 in. (1219 m min. Consideration should be given to these factors before deciding on a location. NOTICE. In addition to these framing dimensions, also reference the following section: • Clearances (Section 3). NOTICE. • Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation/appearance may vary due to individual design preference. • Hearth & Home Technologies reserves the right to alter its products. NOTICE. SB60 - A minimum 1 in. air clearance at the back and a minimum 1 in. air clearance to the sides of the fireplace assembly must be maintained. SB80 - A minimum 1 112 in. air clearance at the back and a minimum 1 112 in. air clearance to the sides of the fireplace assembly must be main- tained Chimney sections at any level require a 2 in. minimum air space clearance between LI IC Il Qllllllu all 4111.Ii11Gy ;0U%' u11.7. F G E MUM / > �A B In an exterior H Across a chase or projecting A comer into a garage C II Along a B A BA n) G H As a room divider Note: SB60 - 1 in. (25 mm) SB80 - 1 1/2 in. (38 mm) minimum distance from sides & back of fireplace to combustible materials. Both - 1/2 in. (13 mm) minimum at nailing flanges. * 8 in. (203 mm) extra space included for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met. 1/2 in. (13 mm) all configurations Model A B c D E F G H S660 inches 4 1/2 1/2 5 42112 19 / 601/8 2 24 in. (610 mm) opening to an Minimum from perpendicular cular wall. mm 1156 1 215 1080 492 1527 711 SB80 inches 51 1/2 59 1/2 92 3/4 46 3/8 21 112 65 518 28 1/2 mm 1308 1511 2356 1178 546 1667 724 y Figure 2.2 Fireplace Locations 6 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 2. Locating Fireplace & Chimney • Location of the fireplace and chimney will affect perfor- mance. • Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die -down of the fire. • Installing the fireplace in a basement is not recommended. • Penetrate the highest part of the roof. This minimizes the effects of wind loading. • Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions. • Minimize the use of chimney offsets. • Considerthe fireplace location relative to floorand ceiling and attic joists. • Take into consideration the termination requirements in Sections 4 and 5. A Location NOT recommended: • Not the highest point of the roof • Wind loading possible µ ' • Install the outside air kit with the intake facing prevailing winds during the heating season. • Ensure adequate outdoor air for all combustion appliances and exhaust equipment. • Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace. • Avoid installing the fireplace near doors, walkways or small isolated spaces. • Recessed lighting should be a "sealed can" design. • Attic hatches weather stripped or sealed. • Attic mounted duct work and air handlerjoints and seams taped or sealed. Multi -level Roofs Recommended Location: Recommended Location: Above peak • Above peak Inside heated space Marginal �Marginal Location: • Wind loading pc • Below oeak- Insulated exterior chase in cooler climates Windward o 0 b b Not recommended in basement due to high negative pressure concerns that effect draft Figure 2.3 Recommended Chimney Locations Location NOT recommended: • Too close to tree Below adjacent structure Lower roof line ~ Avoid outside wall / Leeward Majestic Biltmore Series • S1360/SI380 •4013-300 Installers Manual • Rev H • 08/20 7 C. Tools and Supplies Needed Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Pliers Hammer Phillips screwdriver Flat blade screwdriver Plumb line Framing material Non-combustible sealant Gloves Framing square Electric drill and bits Safety glasses Level Tape measure 1/2-3/4 in. length, #6 or #8 self -drilling screws Misc. screws and nails D. Inspect Fireplace and Components WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install dam- aged, incomplete or substitute components. Keep fire- place dry. • Inspect fireplace for damage. • Vent system components and doors are shipped in separate packages. • Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. E. Fireplace System Requirements The HHT fireplace system requirements consist of the following: • Fireplace - Refractory (included with fireplace) - Firescreen (included with fireplace) - Hearth Extension • Outside Air System - Air Inlet Hood (included with fireplace) - Flex (required, sold separately) • Chimney System - Chimney air kit (required in Canada, sold separately) - Attic Insulation Shield (included with fireplace) - Chimney termination cap (required, sold separately) - SLA10 adapter (required in Canada, sold separately) • Non-combustible finish material 8 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 3 Framing and Clearances A. Fireplace Dimensions SB60 8-5/8 in. (219 mm) 9-5/8 in (244 mm) SB80 9-1/4 in. (235 mm) 1/2 in. (241 mm) 27-1/2 in. (699 mm) 1 28-5/8 in- (727 mm) -44-1/2 in- (1130 mm) .as�si SUNwas IMMI -, ui11i ISO-FBIMEN own ISMnl�llnu10i ■60 1 one 1 i :TLI 14-3/8 in. (365 mm) -9-1/2 in. (241 mm) 7-5/8 in.-- 18-1/2 in. (194 mm) 36 in. (470 mm) (914 mm) �-34-1/2 in. (876 mm) (699 in. ) 27-1 mm —50-1/2 in.- (1283 mm) Outside Air Gas ockout 59-1/4 in. (1505 mm) 49-5/8 (1260 9-1/4 in. (235 mm) in. mm) 8-5/8 in. (219 mm) 9-5/8 in. 4 9-1/2 in. 7-5/8 in. 42 in.— (244 mm) (241 mm) (194 mm) (1067 mm) Figure 3.1 Fireplace Dimensions 1/2 in. 1 mm) 55-1/2 in. (1410 mm) (Elective Height Gas 28-1/2 in. Knockout (724 mm) ` 49-1/8 in. \\i (1248 mm) •�18-1/2 in. (470 mm) 8-5/8 in. 219 mm) Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • W20 9 lContour Front Dimensions NOTE: CONTOUR FRONTS MUST BE INSTALLED BEFORE APPLYING ANY FINISHING MATERIALS SB60 /4 11 SB80 112571 (561 /8 71 Figure 3.2 Contour Front Dimensions 10 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Figure 3.3. DO NOT pack required air spaces with insulation or other materials. Framing or finishing material used on the front of, or in front of, the fireplace closer than the minimums listed must be constucted entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. Minimum Clearances to Combustibles WITHIN ENCLOSURE AREA Fireplace to backwall (160) 1 in. (25 mm) Fireplace to backwall (180) 1 112 in. (38 mm) Fireplace to sidewall (160) 1 in. (25 mm) Fireplace to sidewall (I80) 1 1/2 in. (38 mm) Top standoffs to header 0 in. (0 mm) Door opening to sidewall 124 in. (610 mm) MANTEL Mantel minimum height 12 in. (305 mm) above opening Maximum mantel depth 12 in. (305 mm) Storm Collar Roof Flashing Shaded areas represent in. (51 mm) min. air space clearance required around pipe (attic) Attic Insulation Shield (insulation) (ceiling) Offset/Return (secured 2 in. (51 mm) min. with hanger straps) (ceiling) Ceiling Firestop-----'lust have 2 in: (51 mm) minimum clearance / to header Adapter attached here (not shown) Note: Chimney air kit and 11-10 0 in. to level in./279-254 mm adapter are of standoffs not shown, but are required in Canada. m Clearance to back & p :�> sides of appliance 48 in. 160 - 1 in. (25 mm) y 1219 mm 180 -1 1/2 in. (38 mm) 0 in. (except at nailing flanges E to floor where it is 1/2 in. [13 mm]) 0 U Figure 3.3 Clearances to Combustible Materials Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 11 C. Construct the Chase A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase. In cold climates, Hearth & Home Technologies recom- mends that the chase be well insulated using batt type in- sulation between the joists. Construction of the chase may vary with the type of build- ing. These instructions are not substitutes for the require- ments of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated. Building codes require false ceiling and ceiling firestops/ attic shields at each floor of the chase or every 10 ft (3048 mm) of clear space to control spread of fire. Walls, ceiling, base plate and cantilever floor at the first level of the chase should be insulated (see Figure 3.3.) Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Ad- ditionally, Hearth & Home Technologies recommends that the inside surfaces be drywalled and taped (or the use of an equivalent method) for maximum air tightness. Holes and other openings should be caulked with high tem- perature caulk or stuffed with unfaced fiber glass insulation. WARNING! You must install false ceilings and ceil- ing firestops at each floor of the chase or every 10 ft (3.05 m) to control spread of fire. WARNING! Risk of Fire! DO NOT seal area between fire stop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant). • The chase is constructed using framing materials much the same as the walls in your home. Avariety of siding materials may be used including brick, stone, veneer brick, or standard siding materials. • In constructing the chase, several factors must be considered: - Maintain a 2 in. (51 mm) airspace around the chimney. - The chase top must be constructed of non- combustible material. - In cold climates, a firestop spacer and attic insulation shield should be installed in an insulated false ceiling at the 8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase. - In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.4. This will help reduce heat loss from the home around the fireplace. Round Termination Cap —� Storm Collar—. R Metal Chase Top —►�/ Ceiling Firestop False Ceiling Attic Tabs Insulation LFae Insulation in the p outside walls of the chase I False Ceiling ing Chimney Figure 3.4 Chase Assembly WARNING! Risk of Fire! You must maintain a mini- mum 2 in. (51 mm) air space clearance to insula- tion and other materials surrounding the chimney system. • Insulation and othermaterials must be firmly secured to prevent accidental contact with chimney system. • The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney. • Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fire. Three examples of chase applications are shown in Fig- ure 3.5. 1. Fireplace and chimney enclosed in an exterior chase. 2. Chimney offset through exterior wall and enclosed in chase. 3. Chase constructed on roof. All outside walls should be insulated. 1 2 3 Figure 3.5 Chase Constructions 12 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 D. Unpack the Fireplace (S1360 only) • SB60 is shipped with refractory in place. Y • Remove packaging. • Remove shipping brackets as shown in Figure 3.12. Replace the screws removed from the fireplace. • Remove SB60 from pallet and set aside. • Skip to F. Frame the Fireplace. E. Unpack the Fireplace (S1380 only) We recommend two installers for hearth stone and refrac- tory installation! • Remove back refractory from outside of fireplace by bending tabs up and lifting refractory out of brackets. See Figure 3.6. a Figure 3.6 Unpacking Back Refractory • Bend tabs back down out of the way. See Figure 3.7. Do not remove screws or brackets from fireplace. If brackets are removed, fill holes in outer shell with screws. • Repeat this process to remove side refractories. Figure 3.7 Bending Refractory Shipping Tabs Back Down • Remove smoke shield by removing five screws. See Figure 3.8. Smoke shield is located at top of fireplace front. • Remove screens by removing screw from the end of each screen rod. See Figure 3.9. 4 Smoke Shield Front Face 7Skip Skip Remove these screws. Figure 3.8 Removing Smoke Shield • Remove hearth stone by removing three corrugated shipping spacers (Figure 3.10). Lift hearth stone out of fireplace. See Figure 3.11. • Remove fireplace from pallet. The fireplace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 3.12. • Remove screws from bracket, pallet and fireplace. Replace screws removed from fireplace. r , x p Y � k.. 3 ..fits Figure 3.12 Removing Shipping Brackets Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 13 F. Frame the Fireplace NOTICE: Hearth extension design must be determined before installation of fireplace. If the fireplace is placed on the floor the maximum height of a finished raised hearth is 7-5/8 in., if you want a higher raised hearth the fireplace must be placed on a platform. Figure 3.13 shows a typical framing (using 2 x 4 lumber) of the fireplace, assuming combustible materials are used. All required clearances to combustibles around the fire- place must be adhered to. See Figure 3.3. Any framing across the top of the fireplace must be above the level of the top standoffs. The finished cavity depth must be no less than.- . 160 - 28 in. (711 mm) from the finished backwall to the outside of front wall framing. • 180 - 28 1/2 in. (724 mm) from the finished backwall to the outside of front wall framing. DO NOT install header until the fireplace is in position. ► NOTE: Before framing up the chase, consider where and how the chimney will run. If there are obstacles that might be in the way, it may be necessary to make the chase larger than shown to allow for offsets to be used. Refer to offset chart on page 17 if needed. Header will s top of front sl offs after firel is installed. WARNING! Risk of Fire! Comply with all minimum clear- ances specified. • 160 - A minimum 1 in. (25 mm) air clearance must be maintained at the back and sides of the fireplace assembly. • 180 - A minimum 1 112 in. (38 mm) air clearance must be maintained at the back and sides of the fireplace assembly. • Chimney sections at any level require a 2 in. (51 mm) minimum airspace clearance between the framing and chimney section. WARNING! Risk of Fire! You must comply with all minimum airspace clearances to combustibles. DO NOT pack required air spaces with insulation or other materi- als. CA!JTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. WARNING! Risk of Fire! Prevent contact with sagging, loose insulation. • DO NOT install against vapor barriers or exposed insulation. • Secure insulation and vapor barriers. • Provide minimum airspace clearances at the sides and back of the fireplace assembly. Fireplace must be set out 1/2 in. 1/2 in. (13 mm) in front of (13 mm) the face of the framing material. Header MUST NOT be notched! C = extra space needed for outside air connection. If outside air duct has no bend, this dimension may be reduced as long as minimum clearances are met. Model A B* C (4" duct) SB60 in. 451/2 28 8 mm 1156 711 203 SB80 in. 51 1/2 28 1 /2 8 mm 1 1308 1 724 203 * If interior of chase will be drywalled, add the thickness to this measurement. re 3.13 Framing the Fi 14 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 G. Secure and Level the Fireplace This fireplace may be placed on either a combustible or noncombustible continuous flat surface. Shipping brackets can be used to anchor the fireplace. Slide the fireplace into position. Be sure to provide the min- imum 1 in. air clearance (SB60) or 1 1/2 in. air clearance (SB80) at the sides and back of the fireplace. The fireplace should be positioned so the face of the fire- place will be flush with the face of the drywall on the walls. Level the fireplace and shim as necessary. H. Protective Metal Hearth Strips WARNING! Risk of Fire! Protective metal hearth strips MUST be installed on combustible surfaces. DO NOT cover metal strips with combustible materials. Sparks or embers may ignite flooring. WARNING! Risk of fire! High temperatures, sparks, embers or other burning material falling from the fireplace may ignite flooring or concealed combustible surfaces. • Protective metal hearth strips MUST be installed. • Hearth extensions MUST be. installed exactly as specified. • Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this fireplace. • Slide each metal strip 2 in. (51 mm) under front edge of fireplace. • Overlap strips in the middle of fireplace opening by 1 in. (25 mm) minimum. • Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm), Figure 3.14). • Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 3.15. See Section 7 for hearth extension instructions. 1 in. (25 mm) overlap Protective metal strips are placed 2 in. (51 mm) under the front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in. (51 mm). 3.14 Position the Protective Metal Hearth Stri Top piece must overlap bottom piece Raised Platform 2 in. 1 in. (25 mm) min. (51 mm)�� - overlap _ Floor �2 in. (51 mm) Figure 3.15 Protect the Front of an Elevated Platform Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 15 ► I. Outside Air Kit An outside air kit must be used for combustion. Hearth & Home Technologies recommends you utilize the shortest duct run to optimize the performance of the outside air kit and install a P-Trap (see Figure 3.18). The outside air inlet hood should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an in- stallation, a 3 ft (914 mm) height difference must be main- tained from the top of the uppermost chimney section to the outside combustion air inlet. NOTE: The maximum length of a 4 inch diameter duct is 20 feet. The duct can be extended up to a maximum of 40 feet by using 6 inch duct. A inch to 6 inch adapter will be needed. (not included). NOTE: The minimum cross -sectional area of the 4 inch inlet hood is 7.0 square inches. Refer to Figures 3.16 and 3.17 when placing the outside air inlet hood. The outside air kit is installed on the left hand side of the fireplace. • Cut a 4-1/2 in. (114 mm) hole in outside wall to accommodate air piping. • Use 4 in. (102 mm) flex (not supplied) to directly connect outside air to fireplace intake. Insulated flex can be used to reduce frost condensation. Use the supplied outside air inlet hood. • Seal between the wall and the pipe with silicone to prevent moisture penetration and air leaks. • Seal between the outside air inlet hood and the house with silicone to prevent air infiltration. CAUTION! Risk of Fire or Asphyxiation! DO NOT draw outside combustion air from wall, floor or ceiling cavity, or enclosed spaces such as an attic or garage. • DO NOT place outside air inlet hood close to exhaust vents or chimneys. Fumes or odor could be drawn into the room through the fireplace. • Locate outside air inlet hood to prevent blockage from leaves, snowfice, orotherdebris. Blockages could cause combustion air starvation. (N,gN`uflat b ked b NO +now ayes, et; Atti pace OS Outlet pl . higher t n 3 be wtha i �^ i f i ter ination rz YES Clear area Factory -built outside fireplace house or in ventilated crawls ace Use UL181 Class 1 or Class 0 rigid or flexible ducting. • Install with short run and add a P-trap which will help prevent flow of cold air. • Secure flex duct with screws or wire ties. Figure 3.16 Outside Air Installation CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. 00. Typical Outside Air Installation Recommend around 24 inches fora minimum bend Figure 3.18 Outside Air Installation with Cold Air Trap 16 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 4 Chimney and Termination Requirements A. Chimney Requirements Vertical distances are measured from the base of the fireplace as shown in Figure 4.1. Table 4.1 Chimney Requirements Minimum overall straight height 18 ft 5.49 m Minimum height with single offset/ 18.5 ft 5.64 m return Double offset/return minimum height 24 ft 7.32 m Maximum height 90 ft 27.43 m Maximum chimney length between an 20 ft 6.1 m offset and return Maximum distance between chimney 35 ft 10.67 m stabilizers Maximum unsupported chimney 6 ft 1.83 m length between the offset and return Maximum unsupported chimney 35 ft 10.67 m height above the fireplace Maximum unsupported chimney 6 ft 1.83 m above roof Table 4.2 Chimney Component Dimensions HEIGHT OF CHIMNEY COMPONENTS in. mm us Canada ONLY Chimney Stabilizer SL11 SL4 4-3/4 121 Offsets/Returns SL1130 SL430 14-1/2 368 Chimney Sections* SL1106 SL406 4-3/4 121 SL1112 SL412 10-3/4 273 SL1118 SL418 16-3/4 425 SL1136 SL436 34-3/4 883 SL1148 SL448 46-3/4 1187 n/a SLA10 16-3/4 425 * Dimensions reflect effective height. NOTICE; A maximum of two pairs of offsets and returns may be used. WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combustible materials around the chimney sys- tem. Failure to do so may cause overheating and fire. NOTICE: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint. 6 ft (1.8 m) max. unsupported run 20 ft (6 m) max. pipe between an offset & return Attic Insulation Shield — Ceiling Firestop 11-10 in./279-254mm adaptor required in Canada CAK required in Canada but not shown —y 55-1/2 in. (1410 mm) Effective Height (bottom of fireplace to top of starter collar) C Figure 4.1 Chimney Requirements 6 ft (1.8 m) max. unsupported chimney above roof 35 ft (10.7 m) max. straight unsupported chimney height 18.5 ft (5.6 m) min. height single offset-retum 24 ft. (7.3 m) min. height double offset-retum 90 ft (27.4 m) max. height Majestic Biltmore Series - SB60/SB80-4013-300 Installers Manual • Rev H • 08/20 17 B. Offsets/Returns • Use an offset/return to bypass overhead obstructions. • An offset and return can be used as a single entity or separated by chimney section(s). WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire. Secure offsets with screws ( not to exceed 1/2" / 93 mm in length) Secure returns with strapping. Straight chimney sections may be secured with screws. Keep chimney sections from separating or twisting. • Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 4.2. • Find the appropriate A dimension listed in Table 4.3. The B dimension coinciding with the A dimension measurement in Table 4.3 represents the required vertical clearance needed to complete the offset/return. • Read across the chart to find the number of chimney sections/model numbers needed between the offset and return. A� , I B .(2 mm) OVERLAP Figure 4.2 Chimney Offset/Return Table 4.3 Example: Your "A" dimension from Figure 4.2 is 14-1/2 in. (368 mm). Using Table 4.3 the dimension closest to, but not less than 14-1/2 in. (368 mm) is 15-3/4 in. (400 mm) using a 30' offset/return. You determined from the table that you would need 36-5/8 in. (930 mm) (Dimension "B") between the offset and return. The chimney component that best fits your application is two SL1112s. A B SL1106 SL406 SL1112 SL412 SL1118 SL418 SL1136 SL436 SL1148 SL448 in. mm in. mm 4 7/8 124 17 7/8 454 - - - - - 7 1 /4 184 22 559 1 - - 9 3/4 248 26 1 /8 664 2 - - - - 10 1 /4 260 27 1 /4 692 - 1 - - - 12 3/4 324 31 3/8 797 1 1 - - - 13 1 /4 337 32 3/8 822 - - 1 - 15 3/4 400 36 5/8 930 - 2 - - - 18 1 /8 460 40 3/4 1035 1 2 - - 18 3/4 476 41 3/4 1060 - 1 1 - 213/4 552 47 1194 - - 2 - 22 1 /4 565 48 1219 - - 1 - 24 3/4 629 52 1 /8 1324 1 - 1 - 27 3/4 705 57 3/8 1457 - 1 - 1 - 28 1 /4 718 58 3/8 1483 - - - - 1 30 3/4 781 62 1 /2 1588 1 - - - 1 33 3/4 857 67 3/4 1721 - 1 - - 1 36 3/4 933 73 1854 - - 1 - 1 39 3/4 1010 78 1 /8 1984 - - - 2 - 41 1 /8 1045 82 3/8 2092 1 - - 2 - 45 3/4 1162 88 1 /2 2248 - - - 1 1 48 1 /8 1222 92 3/4 2356 1 - - 1 1 51 3/4 1 1314 98 7/8 2511 - - - - 2 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Note: SL400 series pipe available for Canada ONLY. 18 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 C. Termination Requirements • Install a cap approved and listed for this fireplace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m). • The distance required between caps is shown below. Slanted Roofs Chimney must extend 2 ft (.6 m) above any portion of the roof or Chimney must adjacent structures within extend 3 ft (.9 m) 10 ft (3 m) of the chimney above the roof Flat Roofs Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Multiple Chimney Locations Gas, Wood or Fuel Oil Termination Cap m A B 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum Figure 4.3 Multiple Chimney Locations Majestic Biltmore Series • S660/SB80 •4013-300 Installers Manual • Rev H • 08/20 19 5 Chimney Installation A. Typical Chimney System NOTICE: Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend Termination Cap beyond combustible roof structure ZZ Additional support for Maintain minimum tall chimneys height of chimney above roof Storm Collar Install roof flashing Maintain minimum according to minimum4- A clearances to requirements combustibles as specified Support straps for offsets Offsets/returns (not shown) must be may not exceed secured to adequate framing 300 from vertical Offsets/returns must be secured with screws (outer pipe only) Lock chimney sections together firmly to resist Attic shield movement The chimney must be Ceiling firestops enclosed from the are required where fireplace to the attic chimney passes maintaining the 2 through ceiling or inch clearances. floor e 5.1 Typical Chimney System - Guidelines for Chimney System Installation 20 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 B. Assemble Chimney Sections Use only those components described in this manual Substitute or damaged chimney components could impair safe operation and cause overheating and fire. Attach either a straight chimney section or an offset to the top of the fireplace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. The inner flue is placed to the inside of the flue section below it. The outer casing is placed outside the outer cas- ing of the chimney section below it. See Figure 5.2. NOTICE: Chimney sections cannot be disassembled once locked together. Plan ahead! • Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section. • Pull on the top section to make sure it is fully engaged and will not separate. • You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do NOT penetrate inner flue. WARNING! Risk of Fire! You MUST use screws to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire. Fasten offset/returns to chimney sections. Do NOT penetrate inner flue. Secure chimney returns with hanger straps provided; fasten to studs orjoists. Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. C. Install Chimney Air Kit • Required in Canada. • Follow instructions included with accessory. Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 21 D. Secure Offset/Return ROOM ABOVE (non -insulated ceiling) When offsets and returns are joined to straight pipe sec- tions, they must be locked into position with the screws (outer only). To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.3. " Use # 6 or # 8 sheet metal screw, or larger, no longer than 1/2 in. (13 mm). WARNING! Risk of Fire! • Secure offsets with screws (not to exceed 1/2 in./13 mm In length). • Secure returns with strapping. • Straight chimney sections may be secured with screw (not to exceed 1/2 in./13 mm /n length) at the joints. • Keep chimney sections from separating or twisting. i Ceiling Firestop Straps Joint Band Optional (Optional) Additional Support Figure 5.3 Secure the Chimney E. Install Ceiling Firestops CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor. • Chase construction requires ceiling firestops at each floor or every 10 ft. (3.05 m) of clear space. • The ceiling firestop slows spread of fire and reduces cold air infiltration. • Install a ceiling firestop whenever chimney penetrates ceiling/floor. • Mark and cut an opening in ceiling as shown in Figure 5.4. • Frame the opening with the same size lumber used in the ceiling joists. • Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. Ceiing firestop attached to bottom IL of framing 2 in. (51 mm) clearance ATTIC ABOVE (insulated ceiling) Ceiling firestop attached to top of framinq I 2 in. (51 mm clearance Note: Use same dimensional lumber for framing ceiling firestop and joists. Catalog # A B in. mm in. mm FS538 17 432 17 432 FS540 17 432 26 660 Figure 5.4 Installing the Ceiling Firestop WARNING! Risk of Fire! DO NOT seal area between firestop opening and chimney pipe except where they en- ter the attic or leave the warm air envelope of the home (use 600° F sealant). 6 22 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 F. Install Attic Insulation Shield • WARNING! Risk of Fire! You MUST install an attic in- sulation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney. • DO NOT pack insulation between the chimney and the attic insulation shield. • Failure to keep insulation and other materials away from chimney pipe could cause fire. • DO NOT offset chimney inside insulation shield. • Combustible material may come in contact with the attic insulation shield as long as the required clearances are maintained to the chimney pipe. Installation of a ceiling firestop is required: Note: In Canada a CAS10 must also be installed. See instructions provided with kit. • Refer to Figures 5.5, 5.6, 5.7. • If the attic shield is pre -rolled continue. If it is a flat part, try and roll it up to aid in wrapping it around the chimney. • Pre -bend all the tabs in at the top to 450. • Wrap the shield (around the chimney if already installed) until you have an overlap and the three holes on each side match up (large holes on top). • Insert three screws into the matching holes to form a tube starting at the bottom. • Bend the tabs on the bottom of the tube inward to 90' to maintain chimney air space. • Rest the insulation shield on the ceiling firestop below. • Tape off any opening around the bottom. If you wish to make a custom shield or barrier, follow these guidelines: • Metal is preferred, although any material stiff enough to hold back the insulation can be used. WARNING! Risk of Fire! Use of cardboard or other materials that can deflect under humidity or other envi- ronmental conditions is not recommended. • The shield or barrier must be tall enough to extend above the insulation and prevent blown -in insulation from spilling into the cavity and accommodate the amount of insulation as required by the National Building Code. • Maintain specified air spaces around chimney. • Check instructions and local codes for further details. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling firestops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 5. Check each section by pulling up slightly from the top to ensure proper engagement before installing the suc- ceeding sections. If they have been connected correct- ly, they will not disengage when tested. Pre -bend the tabs to rest against pipe to prevent insulation from falling in. Insert three screws (5)Tabs bent in 90' Figure 5.5 Prepare Attic Insulation Shield Tabs bent in to rest against pipe Pipe 2 in. (51 mm) air space I I 1 Attic Insulation Shield 17 in. (432 mm) t5 Tabs bent diameter in 90• 1 I 1 I Ceiling Firestop 14 ain I Pipe I s I ion 13 in. (330 mm) Seal with tape Figure 5.6 Install Attic Insulation Shield (firestop above ceiling) Tabs bent in to rest against pipe Pipe 2 in. (51 mm) airspace Attic Insulation Shield I I 17 in. (432 mm) I diameter t5 Tabs bent in 90' I ain I / I I Islto 13 in. Pipe Ceiling Firestop (330 mm) Seal with tape Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 23 G. Roof Penetration • Refer to Figure 5.8. • Plumb from roof to center of chimney. • Drive a nail up through roof to mark center of pipe. • Measure to either side of nail and mark the 17 in. x 17 in. (432 mm x 432 mm) opening required. • Measure opening on the horizontal; actual length may be larger depending on roof pitch. • Cut out and frame opening. Install Flashing • Assemble chimney so it passes through the framed opening. • Slip the flashing over the chimney. NOTICE: Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top. • Nail the flashing to the roof. Keep gaps between the flashing plate and the roof to a minimum. • Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. • Caulkthe overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. H. Install Chase/Chase Top • You MUST use a chase top in a chase installation. Chase tops may be field constructed. • Include a turndown and drip edge to prevent water from seeping into the chase. • Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out. • Provide a 1/8 in. (3 mm) gap around the flue pipe. • Slope the chase top downward away from the opening. WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. • Caulk all seams to prevent leaks. Figure 5.8 Ceiling/Attic Construction Slope Downward 2 in. (51 mm) Collar (1A in. per foot on Chase Top mini um) (Turn -down Drip Edge �`" Chase , .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction A 24 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 Termination Cap Requirements • Install a cap approved and listed forth is fireplace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (61 m) above any portion of roof within 10 ft (3.05 m). J. Install Termination Cap Install the chimney sections up through the chase enclo- sure. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. • Refer to termination cap instructions. WARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. NOTICE; Paint the termination cap with a rust -resistant paint to protect against the effects of corrosion on those parts exposed to the weather. Note: 400 Series Termination Caps available Canada O N Ly. Termination Slip storm collar around chimney pipe before termination cap pipe is snapped into the chimney pipe. I r Caulk gaps between storm collar & pipe, I I Storm I I and storm collar I I Collar I & chase top. I i I Collar I —I 2 in. (51 mm) I Chimney Minimum HeiCilit Chase T p Do NOT block air holes 6 in. (153 mm) Minimum top of chase to top of chimney pipe - Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). ire 5.10 Installing a TR11/TR444 Round Termination( Assemble stone collar Termination around extended Cap termination rap pipe once cep is installed. Do NOT block air Caulk gaps between holes storm collar & pipe, storm 3 clip brackets. and storm collar Slip over chase collar & chase top. I I and attach with screws I I provided. I I The last section of pipe must stop between 2 in. (51 mm) Collar I I I I above the top of the chase and 2 in. (51 mm) I I l 4 314 in. (121 mm) below the Minimum Height I I I I I top of the chase. Chase Top 2 in. (51 mm) 1 Y t + maximum 4 3/4 in. (121 mm) "- Maximum Chimne LI ` Chase I ipe Figure 5.11 Installing TR11T-B Round Telescoping Termination Cap jI Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks Flange The last section of pipe Termination Cap must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 Collar 1 mm) below the top of the 2 i chase. umm Height I Minimum I Chase Top I I 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum `Chase ' •' I' Chimney I ipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.12 Installing an ST1175 Square Termination Cap Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 25 Place waterproof sealer under each flange of the termination cap and on top of each screw to Remove 2 screws ina on Ca help prevent leaks. from front & back to It the top off t The last section of pipe I I must stop between 2 in. I I (51 mm) above top of I I chase and 4-3/4 in. (121 Collar I I mm) below top of chase 2 in. (51 mm) I I Minimum Height I I I Chase To I 2 in. (51 mm) _. 4-3/4 in. (121 mm) ase -Chim Pie Figure 5.13 Installing a TCT1175 Terra Cotta Cap Assemble storm collar Termination around extended Cap (not shown) termination cap pipe once cap Is CT installed. Do NOT block Caulk gaps between �— air holes storm mllar 8 pipe, and storm collar Storm Collar 8 chase top. I 3 clip brackets. Slip over chase collar I I and attach with screws I I provided. I I The last section of pipe must stop CollarI I I 2 i I lHeight I between 2 in. (51 mm) above the Minimum I I I I I umm I top of the chase and 4 314 in. (121 mm) below the top of the chase. Chase Top II II 2 in. (51 mm) -314 in. (121 mm) 'Chase 1, Chmney I pe .11. Figure 5.14 Installing a DTO/DTS Decorative Termination Cap 26 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 ue Shrouds WARNING! Risk of Fire! Shrouds must be constructed as specified. Improper construction may overheat chase top. Shrouds may be field constructed where permitted by regional building codes. NOTICE: Some regional codes require an agency -Listed shroud. Consult your local building officials. The shrouds must be constructed from minimum .018 in. (26 ga) thick aluminzed steel. Some shrouds require a radiation shield. Use where specified. A. Radiation Shield Radiation shield must be constructed of minimum 26 ga thick sheet metal. 0 17 1/2 in. (444.5 mm) Round Hole to fit over cap 3 in. (76 mm) tall legs Length x Width to fit inside shroud Figure 6.1 Radiation Shield B. Field Constructed Shrouds The following field constructed shroud designs have been tested for HHT fireplace systems and termination caps. 1. Open Top Shroud TR11/TR11T TV (top vented) caps do not require radia- tion shield. 141/2 in. (368 mm) maximum height 3 in (76 mm) minimum Min. OpeningVBa Width. BMin. ase Dim. TR11/11T TR11/11T TV Min. Base Dims. in 32 x 32 26 x 26 mm 813 x 813 660 x 660 Radiation Shield Required Radiation Shield Not Required Min. Top Dims. in 29 x 29 23 x 23 mm 737 x 737 584 x 584 Min. Opening Width in 26 x 26 20 x 20 mm 660 x 660 508 x 508 Radiation Shield Min. Opening _Width Figure 6.2 Open Top Shroud Dimensions (with Radiation Shield) TR11/TR11T caps require radiation shield unless in- stalled partially above the shroud. The TR cap must be raised to the minimum dimensions (or greater) above the shroud or install a TR-TVK. Refer to Figure 6.3. (TR Series) 6" Min. Above the Shroud. Maximum Height (SHROUD) Storm 14 1/2 in. (368 mm) Collar Shroud Leg Shroud Flue 3 in (76 mm) Leg air space from /Chase/Top j bottom of shroud //� 7 '/ to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield Majestic Biltmore Series • S660/SB80 •4013-300 Installers Manual • Rev H • 08/20 27 2. Mailbox Style Shroud Radiation smela required Minimum Opening Height 3 in. (76 mm) Min. Opening Height Min. Height above bottom of /� termination cap Min, Base Dim Radiation Min. Shield Base Dim Min, Opening Width 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Figure 6.4 Mailbox Style Shroud Dimensions 3. Roofed Style Shroud Radiation shield required Minimum Height above Bottom of Termination I� 3 in. dia ion - Radiation Radiation Shield Shield Height Chase Top Base Dimension Figure 6.5 Roofed Style Shroud Dimensions Minimum Opening Height �' Minimum Base Dimension Min. Opening Width TR11/11T TR11/11T N Min. Base Dims. in 34 x 34 28 x 30 mm 864 x 864 711 x 762 Min. Height Above Bottom of Termination Cap in 28-1 /4 27-1 /2 mm 718 698 Min. Opening Width in 28 22 mm 711 559 Min. Opening Height in 18-1/4 17-1/2 mm 464 445 TR11 /11 T TR11/11T N Min. Base Dims. in 34 x 34 mm 864 x 864 Min. Height Above Bottom of Termination Cap in 23 mm 584 Min. Opening Width in 28 mm 711 Min. Opening Height in 12 mm 305 28 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20_ . 7 Finishing k A. Finishing Material Refer to Section 1 for combustible/non-combustible mate- rials. Refer to Figure 7.1 for noncombustible zone. WARNING! Risk of Fire! You must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathing orfacing in the noncombustible zone. • DO NOT cover metal fireplace front with combustible materials. • Install combustible materials only to specified clearances on top front and side edges. Finished combustible wall These metal surfaces may be covered with non-wmbustible matedal. Figure 7.1 Noncombustible Facing Flat 2 x 4 stud wall 2 x 4 header, flush with Combustible material front of stand-offs Non-combustible material Non-combustible t decorative facing Continuous, �I non-combustible sealant Hearth Tile, stone or other non-combustible material HX4 Hearth Ext Metal strips are placed 2 in. (51 mm) or equivilent under the front of the fireplace and must Floor constructed of wood or insulation extend beyond the front and sides of other combustible material fireplace opening by 2 in. (51 mm) Figure 7.2 Decorative Facing sealant around Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 29 B. Hearth Extension, Building and Fin- ishing WARNING! Risk of Fire! High temperatures, sparks, embers or other burning material falling from the fire- place may ignite flooring or concealed combustible surfaces. • Protective metal hearth strips MUST be installed. • Hearth extensions MUST be installed exactly as specified. A hearth extension must be installed with all fire- places to protect the combustible floor in front of the fireplace from both radiant heat and sparks. • You MUST use a hearth extension with this fireplace. • Refer to Figure 7.3 for minimum dimensions. • This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R value of 1.03. • The hearth extension material MUST be covered with tile, stone or other non-combustible material. • Manufactured hearth materials will usually have a published R value (resistance to heat) or k value (conductivity of heat). Refer to the formula in Table 7.1 to convert a k value to an R value, • Refer to Table 7.2 for hearth extension insulation alternatives. WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure orsmoke. • Choose finishing materials carefully. WARNING! Risk of Fire! • Maintain clearances. - • Use only non-combustible material below standoffs, material such as cement board is acceptable. • Framing or finishing material used on the front of the fireplace closer than the minimums listed, must be constructed entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). WARNING! Risk of Fire! Hearth extensions are to be installed only as illustrated to prevent high tempertures from occurring on concealed combustible materials. Table 7.1 R = 1/k x inches of thickness Table 7.2 Hearth Extension Insulation Alternatives, R Value = 1.03 Material k per inch thick r per inch thick Minimum thickness required Hearth $ Home HX3, HX4 0.49 2.06 1/2 in. USG Micore 300TA° 0.49 2.06 1/2 in. USG DurockTm Cement Board 1.92 0.52 2 in. Cement Mortar 5.0 0.20 5 1/8 in. Common Brick 5.0 0.20 5 1/8 in. Ceramic Tile 12.50 0.08 12 1/4 in. rmstrongTM Privacy Guard Plus 0.46 2.18 1/2 in. Marble 14.3-20.0 0.07-0.05 14 5/8 in. - 20 3/8 in. 12 in. (305 mm) A 12 in. (305 mm) B j 20 in. (508 mm) minimum Figure 7.3 Hearth Extension Dimensions A B S660 36 60 SB80 42 66 30 Majestic Biltmore Series • S660/SB80 •4013-300 Installers Manual • Rev H • 08/20 i 1. Fireplace Installed Flush on the Floor and Hearth Extension Raised to Bottom of Firebox Opening Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 12 in. (305 mm) to each side of the fuel opening is required (see Figure 7.5). The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. When creating the platform, allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. Note: Maximum height from floor under fireplace to top of finished hearth extension is 7 5/8 in. Bottom of fireplace opening Continuous, i non-combustible sealant Tile, stone or other non-combustible material Protective 1/2 in. Micore Metal Hearth or equivalent _ - . • • - • Stri insulation /--4 l- 2 in. (51 mm) Floor constructed of wood or required other combustible material Figure 7.4 Hearth Extension Construction r Note: The bottom of the fireplace opening is 7-5/8 in. (194 mm) above the bottom of the fireplace. Finished hearth must NOT extend above this level. Noncombustible Finishing Material 20 in. Min. Hearth Extension Noncombustible 0 Framing Material 1/2 in. Micore or equivalent insulation Floor Protective Metal Hearth Strips Figure 7.5 Raised Platform Hearth Extension Detail Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 31 2. Raised Hearth Extension and Raised Fire- place Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 12 in. (305 mm) to each side of the fuel opening is required. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX4, or equivalent material. See Figure 7.8. When creating the platform, allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. Note: The bottom of the fireplace opening is 7-5/8 in. (194 mm) above the bottom of the Continuous, fireplace. Finished hearth must non-combustible sealant NOT extend above this level. Tile, stone or other non-combustible finishing Platform must be built material to raise the bottom of 20 in. minimum the fireplace opening Hearth Extension - .; -- to the level of the desired hearth height. 1/2 in. Micore or equivalent insulation Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials i 32 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual - Rev H - 08/20 3. Fireplace Opening and Hearth Extension Flush with the Floor Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 12 in. (305 mm) to each side of the fuel opening is required. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. When creating the platform, allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. 0 o I-O•I Note: The bottom of the fireplace opening is 7-5/8 in. (194 mm) above the bottom ofthe fireplace. Finished hearth must NOT extend above this level. Finished Floor 20 in. Min. Hearth Extension 1/2 in. Micore or equivalent Noncombustible Material Protective Metal insulation Hearth Strip Figure 7.9 Flush Hearth Extension Side View C. Non -Combustible Sealant Material After completing the framing and applying the facing materials over the framing, a bead of non-combustible sealant must be used to close off any gaps at the top and sides between the fireplace and hearth. WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. • Choose finishing materials carefully. Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 33 D. Sidewalls/Surrounds • Locate adjacent combustible sidewalls a minimum of 24 in. (610 mm) from fireplace opening. • Mantle leg, surround, stub wall, whether combustible or non-combustible, may be constructed as shown in Figure 7.11. Grid represents ' IT 1 inch scale. 4in. FLUSH BRICK [102 mm] FRONT FRONT t'°` 22 3/8 in. a 19 3/4 in. `ac [568 mm] h� "9a B d°9i [502 mm] e 24 in. 24 in. [610 mm] [610 mm] Model A B S860 inches 36 441/2 mm 914 1130 S680 inches 42 501/2 mm 1067 1283 4 34 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 E. Mantel and Wall Projections The combustible mantel may have a maximum depth of 12 in. (305mm). Positioned 12 in.-(305mm) above the open- ing. Combustible trim pieces that project no more than 3/4 in. (19 mm) from the face of the fireplace can be placed no closer than 6 in. (152 mm) from the top of the opening. Combustible trim must not cover: • the metal surfaces of the fireplace • where the non-combustible board is placed over the metal surfaces • the space between the metal face of the fireplace and framing members WARNING! Risk of Fire! • You must seal around the finishing material to fireplace. Combustible Wall 2 x 4 stud wall Non -co bustible \ Decorati a Facing such as: Steel, iron, brick, the concrete, slate, tile, tasters DO NOT c er any air openings i the face of the fire ace Seal joint wid non-combusti sealant to pre heat from beii into the wall c Figure 7.12 Mantel Specifications Combustible Decorative Facing 7 ft (2134 mm) minimum base of fireplace to ceiling 12 in./305 mm 77�'_r 12 in./305 mm minimum t 6 in./l52 mm 1 1/2 in./ minimum 38 mm maximum 1 Measured from top of fireplace opening drawn Grid representsVV 1 in. squares Majestic Biltmore Series SB60/SB80 •4013-300 Installers Manual . Rev H • 08/20 35 11091 Fireplace Setup A. Gas Log/Lighter Provision WARNING! Fire and/or Asphyxiation Risk! Use with solid wood fuel or decorative gas appliance only. Gas fire generates fumes. A certified gas log lighter or decorative gas log set can be installed in this fireplace. • Maximum input is 100,000 BTU/hr. • Decorative gas appliance must be certified to ANSI Z21.60/CSA 2.26 "Standard for Decorative Gas Appliances for Installation in Vented Fireplaces". • Must be installed in accordance with the National Fuel Gas Code, ANSI Z223.1 and Natural Gas Installation Code, CAN/CGA-13149.1-M95 or the Propane Installation Code, CAN/CGA-B149.2-M95. • A gas log set must incorporate a gas shutoff. • Gas Log set requires the damperto be locked fully open. • A listed automatic damper system with safety interlock may be used in this fireplace with only compatible, listed gas log sets. See damper system manufacturer's instructions. • Knockouts are provided on both sides of the fireplace and in refractories for 1/2 in. (13 mm) iron pipe. • Seal refractory around pipe with fireplace mortar or a non-combustible sealant. Unvented Gas Logs CAUTION! IF an unvented gas appliance is installed in the fireplace, the gas appliance must only be operated with the fireplace glass door fully open (if included). Only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI Z211.11.2, are to be installed in this fireplace. If an unvented gas appliance is installed it must incorpo- rate an automatic shutoff device, and must be installed in accordance with the National Fuel Gas Code Z223.1, Latest edition. Outer shell Firebox of fireplace Maintain air clearance to combustibles. vz/� Refractory ;i,' Combustible Seal with materials fireplace mortar / ornon-combust-r'i-, / ible sealant / / 1 1/2 in. 38 mm ( ) air space around Gas line Gas line T Pipe i Combustible materials may be located at zero Repack clearance to gas line insulation beyond 4 in. (102 mm) knockout 4 in.14 from fireplace side. (102 mm) Figure 8.1 Gas Line Installation B. Wood Burning Inserts WARNING! Risk of Fire! Improper installation of wood in- serts may cause fireplace or chimney system to overheat. If a wood burning insert is being installed in this fireplace, Hearth & Home Technologies recommends full reline of the chimney. • Cooling air openings at the top of the chimney must not be obstructed in any manner. • Hearth & Home Technologies recommends securing the reline at the top of the flue and using the cap certified for use with this fireplace system. 36 1 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 C. Install the Refractory (S1380 only) We recommend two installers for hearthstone and refrac- tory installation! Note: Before installing refractories and hearth stone, be sure all back edges of each piece are smooth to ensure properfit. Scrape away excess with a regular screwdriver. See Figure 8.2. • Set back refractory into place, making sure refractory is centered and notches are to the bottom of firebox. • Place grate brackets in outer two notches of refractory. See Figure 8.3. • Secure back refractory in place with a screw and bracket supplied in hardware package. See Figure 8.4. f Note: To ensure proper installation, gas knockouts in the side refractory should be positioned towards back of fireplace. See Figure 8.5. QX IL Figure 8.5 Gas Knockout • Tilt top of side refractory towards center of firebox when placing it into fireplace. Push side refractory towards back corner of fireplace until it fits tightly against back refractory. • Secure side refractory in place with a screw and bracket provided in the hardware package. • Repeat these two steps for installation of the other side refractory. • When placing hearth stone into fireplace, slide it back until it fits tightly against back refractory (underneath grate brackets). See Figure 8.6. • Place grate into grate brackets. See Figure 8.7. • Replace smoke shield. GRATE sBRACKET Figure 8.7 Grate Secured in Grate Bracket • Replace left and right screens. Majestic Biltmore Series • SB60/SB80 • 4013-300 Installers Manual • Rev H • 08/20 37 E Reference Materials A. Chimney Components Catalog # Description us CAN CAK5A CAK5A Chimney Air Kit ID4/ID6 ID4 Insulated Duct/OutsideAir UD4/UD6 UD4 Uninsulated Duct/OutsideAir SLA10 11-10 in. (279-254mm)Adapter SL1106 SL406 Chimney Section - 6 in. (152 mm) long SL1112 SL412 Chimney Section - 12 in. (305 mm) long SL1118 SL418 Chimney Section - 18 in. (457 mm) long SL1136 SL436 Chimney Section - 36 in. (414 mm) long SL1148 SL448 Chimney Section - 48 in. (1219 mm) long SL11 SL4 Chimney Stabilizer CAS10 Attic Shield Kit SL1130 SL430 Chimney Offset/Return - 30 deg 14 in. 14 in. (356 mm) 5-1/4 in. (133 mm) 4 in. (102 mm) 13 in. (330 mm) N d CAK5A Chimney Air Kit 11 in. 13 in. (330 mm) (279 mm) B Chimney Sections Catalog # A B us CAN in mm in mm SL1106 SL406 6 152 4-3/4 121 SL1112 SL412 12 305 10-3/4 273 SL1118 SL418 18 457 16-3/4 425 SL1136 SL436 36 914 34-3/4 883 SL1148TSL448 48 1219 46-3/4 1187 FS538 FS538 Ceiling Firestop - Straight FS540 FS540 Ceiling Firestop - 30 deg AS10 AS10 Straight Attic Insulation Shield, 24 in. (610 mm) JB577 JB577 Chimney Joint Band CB576 CB576 Chimney Bracket RF570 RF570 Roof Flashing - Flat to 6/12 Pitch RF571 RF571 Roof Flashing - 6/12 to 12/12 Pitch TR11 TR444 Round Termination Cap TR11T-B TR442 Round Telescoping Termination Cap TCT1175 Terra Cotta Termination Cap ST1175 ST475 Square Termination Cap TR-TVK TR-TVK TR Top Vent Kit DT0134 n/a Short Octagon Decorative Cap DT0146 n/a Tall Octagon Decorative Cap DTS134 n/a Short Square Decorative Cap DTS146 n/a Tall Square Decorative Cap LDS33 LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) LDS46 LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m) LDS-BV LDS-BV Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm) Field Constructed Shrouds (See "Woodburning Termination Cap") CT-11A-B n/a Adapter -May be used with the following caps n/a CT -Series n/a DT-Series El A = Actual Length B = Effective Length (length of chimney part after it has been snappedto another) SLA10 Adapter I 18 in. I � (457 mm) 20-3 (527 Inside Diameter SL4 - 10 in. (254 mm) Z' 1' 11 in. (279 mm) Outside Diameter SL11/SL4 Chimney Stabilizer 13 in. (330 mm) Attic Shield Kit Storm Collar Collar Spacer 38 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 1. (5 Inside Diameter SL1100 11 in. (279 mm) SL400 10 in. (254 mm) Outside Diameter 13 in. (330 mm) SL1130/SL430 Offset/Return Assembled Diameter: 17 in./432 mm AS10 Straight Attic Insulation Shield 13 in. (330 mm) 2 in. (51 mm) JB577 Chimney Joint Band I. 13 in. • (330 mm) CB576 Chimney Joint Band 1355 mm1 zz 1ss3 mm) e 1203 mm1 CT-11 A-B (432 mm) F� Catalog # A B FS538 0-deg. 17 in. 432 mm FS540 30-deg. 26 in. 660 mm 15-1/4 in. (38 29 in. 25-1/4 in. (737 mm) �� (641 mm) RF570 Roof Flashing 15-1/4in. (387 mmmm')� I Try I 3 8 (1013 mm RF571 Roof Flashing sm'-wo.-DMA-1 TR-TVK - Top Vent Kit 28 in. (711 mm) Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 39 17-311 (/52 mml II 1279 mml 31-1/B 1711 mm) II-1// 1287 mml 8-7/8 1226 mm) TR11T-B - Round Telescoping Termination Cap ST1175/ST475 - Square Termination Cap w TCT1175 - Terra Cotta Cap n. n) TR111TR444 - Round Termination Cap C �I DTS134/DTS146 DT0134/DT0146 Decorative Caps DT0134 A B C in 34 20 24 mm 864 508 610 DT0146 in 46 22.7 26 mm 1168 576 660 DTS134 A B C in 34 21.18 24 mm 864 538 610 DTS146 in 46 21.18 26 mm 1168 538 660 40 Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual • Rev H • 08/20 B. Optional Components 52 in.— (1321 mm) 16 in. (406 mm) HX3 Hearth Extension 1/2 in.- (13 mm) ID4 Insulated Duct I II 4 in. (102 mm) i.d. 4� 42 i n►I (1067 mm) UD4 Uninsulated Duct 4 in. (102 mm) i.d. Imo-- 42 in (1067 mm) 66 in.- 0676 mm) 1/2 in.- (13 mm) '20 in. (508 mm) HX4 Hearth Extension A ►f LDS33/LDS46 Decorative Shroud Catalog # A B c D in. in. mm in. mm in. mm LDS33 36 k914 36 914 8.5 216 11 279 LDS46 48 72 1829 8.5 216 11 279 LDSCPM - Corner Post Kit (for custom sizes) LDS-BV Decorative Shroud Catalog # A B C E E LDS-BV in. 26 12.5 15.5 22 23 mm 660 318 394 533 584 Majestic, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.majesticproducts.com Majestic Biltmore Series • SB60/SB80 •4013-300 Installers Manual - Rev H • 08/20 41