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HomeMy WebLinkAbout2021-03-23 Best Western Hotel Restoration - Construction Observation Report 8CONSTRUCTION OBSERVATION REPORT 8 Best Western Hotel – Balcony Restoration Page 1 Project: Best Western Hotel – Balcony Restoration KH Project # 143255000 Location: 7900 S. US Highway 1, Port St. Lucie, FL 34952 Observed By: Noel Ramirez, P.E. Kimley -Horn Date of Observation: 3/23/2021 305-535-7705 Time of Observation: 9:00 am noel.ramirez@kimley -horn.com Date of Report: 3/25/2021 Temperature / Weather: 75o, Sunny Present on Site: Noel Ramirez Jean-Simon Berube Grant DeLa Vasselais Kimley -Horn & Associates (KH) Structural Structural Activities Observed: 1. Structural and Waterproofing Repairs Kimley -Horn conducted a site visit to observe structural and waterproofing repairs on the Best Western Hotel – Balcony Restoration project . Upon arriving on site, progress work was observed on the South building. The following observations were noted: a. Shoring shall be installed in all areas where repair work is taking place following the approved shoring shop drawings. Some balcony areas on the SE block had not been shored at the time of the visit. Kimley -Horn requested the contractor to stop the repair work in these areas immediately until shoring posts have been properly installed. Contractor installed additional shoring in some areas and the remaining areas will be check ed by Kimley-Horn during the next site visit . (Reference Photos 1 & 2) b. Progress was observed on the spall areas where delaminated concrete had been removed and concrete edges sawcut at 90 degrees. Concrete removal and surface preparation were observed to be in accordance with the restoration plans and technical specification in most locations, with the exception of some areas, keeping concrete removal configurations with rectangular shapes and square corners. Edges that are damaged shall receive a second sawcut beyond the damaged area and the section of concrete between the original sawc ut and the second sawcut shall be removed. Locations with lack of concrete removal around reinforcement were id entified by Kimley-Horn and marked by the contractor in the field. Concrete around the reinforcement shall be removed to provide a minimum clearance of ¾” around the entire perimeter of each bar. Reinforcement shall be cleaned and reviewed by Kimley -Horn before applying bonding agents and patching material. Contractor shall notify Kimley -Horn where significant amount of material has been lost due to corrosion. Kimley -Horn will check pending areas on the next site visit to verify compliance with the drawings. (Reference Photos 3 & 4) c. Structural identified an overhead area with concrete honeycombing at the center stair slab of the SE block. Also, it was noticed that partial -depth repairs are being performed on the surface above. Kimley -Horn recommended a full-depth type of repair along the honeycombing area. d. Kimley -Horn observed reinforcement slightly damaged by saw cutting the slab with loss of cross -sectional area in multiple locations. Contractor shall notify Kimley-Horn where significant cross -sectional area has been lost . Where section loss of reinforcing bars is more than 20% of the cross -sectional area, splice replacement bars to existing bars as directed by Kimley-Horn. Remove additional concrete as necessary to provide at least a 0.75 in clearance beyond existing and replacement or supplemental bars. Sawcuts depth shall not be greater than the depth of concrete cover to avoid cutting of the existing reinforcing steel. (Reference Photos 5- 6) CONSTRUCTION OBSERVATION REPORT 8 Best Western Hotel – Balcony Restoration Page 2 e. Corroded or damaged electrical conduits were observed and shall be repaired/replaced before applying the patching material. Damaged conduits are being repaired/replaced by an electrician hired by Best Western. Kimley-Horn requested Structural to provide a letter from the electrician taking all the responsibilities for the repair/replace procedure performed on the damaged electrical conduits. It’s not the responsibility of Kimley-Horn to inspect nor approve any electrical work performed in this project. (Reference Photos 7 & 8) f. Post pocket repairs were in progress. Kimley-Horn requested in some areas to level the repair epoxy material with the existing floor to avoid potential water ponding around railing posts. Excess of epoxy and aggregate shall be grinded. Additionally, all deteriorated or damaged concrete must be removed from the repair area to provide sound concrete for bonding of the repair material. Remove any weakened or microfractured surfaces resulting from the initial concrete removal. (Reference Photos 9 & 10) g. Existing railing metal connections were damaged in two locations. Kimley-Horn recommended to connect railing members using met al angles and self -drilling screws . (Reference Photos 11 & 12) h. Floor crack repairs were in progress. Most of the crack repairs in the east block were found acceptable except in some locations where Kimley-Horn found that the gravity feeding epoxy material was not leveled with the floor after surface was grinded. Contractor marked the locations and Kimley -Horn will review the infill and pending crack repairs during the next site visit. (Reference Photos 13 & 14) Photographs Photo 1 – Shoring Posts Photo 2 – Missing Shoring Posts Photo 3 – Spal l Repair Photo 4 – Spall Repair CONSTRUCTION OBSERVATION REPORT 8 Best Western Hotel – Balcony Restoration Page 3 Photo 5 – Damaged Rebar Photo 6 – Damaged Rebar Photo 7 – Damaged Electrical Cond uit Photo 8 – Damaged Electrical Cond uit Photo 9 – Post Pocket Repair Photo 10 – Post Pocket Repair CONSTRUCTION OBSERVATION REPORT 8 Best Western Hotel – Balcony Restoration Page 4 Photo 11 – Railing Metal Connection Photo 12 – Railing Metal Connection Photo 13 – Crack Infill Photo 14 – Pending Crack Repair