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Home My WebLink AboutProduct Approval vmt op dam- File Copy aora31 • Florida Building Code Online 17 SCIS Home I Log In I User Registration Hot Topics i Submit Surcharge Stats&Facts { Publications ! FBc Staff I'`Bcls Site Map Links j +Search Florida. 4 �Product Approval USER:Puhik User Product Approval Menu>Product or Application Search>Appliation List>Appgaation Detail f;ial 't"ti`w;- FL# FLBBBB-R4 Application Type Affirmation Code Version 2014 Application Status Approved Comments Archived Product Manufacturer ASTA DOOR CORPORATION Address/Phone/Email 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTHr GA 30101 (770)974-2600 Ext 208 JFRENCH3@ASTADOOR.COM Authorized Signature JAMES FRENCH J FRENCH3@ASTADOOR.COM Technical Representative James French Address/Phone/Email po box 420 acworth,GA 30101 jfrench3@astadooncom Quality Assurance Representative Mike Alvis Address/Phone/Email P.O. Box 420 Acworth, GA 30101 (770)974-2600 Ext 248 maivis@astadoor.com Category Exterior Doors Subcategory Roll-Up Exterior Door Assemblies Compliance Method Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer Evaluation Report-Hardcopy Received Florida Engineer or Architect Name who developed the Joseph H. Dixon,3r Evaluation Report Florida License PE-7768 Quality Assurance Entity National Accreditation and Management Institute Quality Assurance Contract Expiration Date 12/31/2018 Validated By Gordon Thomas, P.E. Validation Checklist- Hardcopy Received Certificate of Independence FL8689 R4 COI Financial Indep 102709•odf Referenced Standard and Year(of Standard) Standard Year ASTM E330 2002 DASMA 108 2002 Equivalence of Product Standards Certified By Sections from the Code https:/Avww.floridabLilding.org/pr/pr app dtl.aspx?param=wGEVXQwtDgtYtswBjPBBrAIPacp/a2ruYV8PhOGtMPpQ*/*ZaE`/o3d �iF morida Building Code Online • V I affirm that there are no changes in the new Florida Building ` Code which affect my product(s) and my product(s)are in compliance with.the new Florida Building Code. Documentation from approved Evaluation or Validation,Entity Yes No N/A FI R888 R4' CDC 35010 self affirm 8888 R3 ndf Pr oduct.Approval Method Method 1,0ption D Date Submitted 05/20/2015 Date Validated 05/20/2015 Date Pending FBC Approval Date Approved 05/31/2015 Summary of Products FL# Model,Number or Name Description. 8888:1 203VVindlock Commercial Sheet Maximum design pressure for 8'wide by 21'high door.Lower Door design pressures calculated for up to 20'wide by 21'high door. Limits of Use Installation Instructions 'Approved,for use 11h HVHZ:No FL8888 A4 II 27613-200 Series-Install sealed.odf Approved for use.outside HVHZ:Yes FL8888 R4 IT 29031 203.odf Impact Resi a No _ ,% Verified By:Joseph H. Dixon P.E. FL.No.7768 Design P �S- Ural.+113aMax/-113lMax' Created by Independent Third.Party No Other: D -prassHre—drW``§n000r width of 16'_ +/-35.0 Evaluation Reports psf FLS88B R4 AE FR-07-0005-113 022212 0011.ndf Created by Independent Third Party: Yes 8888.2_ 233 Windlock Industrial,Sheet Door Maximum design pressure for 8'wide by 21'high,door. Lower design pressures calculated for,up to 20'wide by 21'high door, Limits of'Use Installation Instructions Approved for use in HVHZ:No "888 R4 A 27013- 200 Series Install sealed odf Approved-for use outside HVHZ:Yes FL8888 R4 A-29031 233.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL No. 7768 Design Pressure:+95.9Max/-95.9Max Created by Independent Third Party: No Other:Design pressure at-test door width of 16'_ +/-37.5 Evaluation Reports psf FL8688 R4 AE ER-07-0005-R3 022212 0011:odf 'Created by Independent Third Party:Yes 8888.3 320 Commercial Slat Door(201 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 20'wide by 21'high door. Limits of.Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II 27013-300 Series Install sealed odf- Approved for use:outside HVHZ:Yes FL8888'R4 II 29031-300 Series.odf Impact Resistant:No Verified.By:Joseph H. Dixon P.E.FL.No.7768 Design Pressure:+138.3Max/-131.3Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +42.7/ Evaluation Reports -39.7 psf FL8888 R4 AE ER 07-0005-R3 022W, 0011 odf Created by Independent Third Party: Yes 8888.4 322.Commercial Slat.Door'(22 Maximum design pressure for 8'wide by 21'high door.Lower Gauge.-Flat Slat) design pressures calculated for up to 20'wide by 217 high door. Limits of Use Installation Instructions Approvedfor use in HVHZ:No FL8888 R4 n Z7013 300 Series Install sealed odf Approved for use.outside HVHZ:Yes ELS888 R4 II 29031 300 Series.odf Impact Resistant:No Verified By:3oseph'H: Dixon P.E. FL.No 7768 Design Pressure:'+128.5Max/-121.5Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +41.4 J Evaluation Reports -38.4 psf R-SQ68-R4'AF eR=07-0005-R3 0222 2 0011 adf Created.by Independent Third Party: Yes 8888.5 324 Commercial Slat Door(24 Maximumm design pressure for 8'wide by 21'high door. Lower Gauge Flat Slat) design pressures,calculated for up to 20'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II Z7013 300 Series Install sealed.a httpsJlwww:iloridatiullding.org/pr/pr app O.aspx?param=wGEVXQwtDgtYtsw8jP6SrA[Pao°/a2fuYV8PhOGtMP�%2faE%3d. �5 ww�u i r • Florida Building Code Online • Approved for use outside HVHZ:Yes FL8B88 R4 II 2903 300 Serie .odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+118.1Max/-111.1 Created by Independent Third Party:.No Other:Design pressure at test door width of 16'= +40.0/ Evaluation Reports -37.0 psf FL8888 R4 AE EP 07-0005-R3 022212 0011.odf Created by Independent Third Party:Yes 8888.6 418C Rolling Steel Service Door(18 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated for up to 24'wide by 21'high door.. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II 27013-400.600 Series Install sealed odf Approved for use outside HVHZ:Yes RA888 R4 II 27013 400C series sealed adf Impact Resistant:No Verified By:Joseph H. Dixon RE. FL.No. 7768 Design Pressure:+132.2/-132.2 Created by Independent Third Parry: No Other.Design pressure at test door width of 16'_ +/-32.9 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Party:Yes 8888.7 418F Rolling Steel Service Door(18 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ: No FL8888 R4 II 2701 -400.600 Series Install sealed odf Approved for use outside HVHZ:Yes "888 R4 II 77013 40OF series sealed odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +127.6Max/-127.6Max Created by Independent Third Party: No Other: Design pressure at test door width of 16'_+/-49.3 Evaluation Reports psf FLBB88 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Party: Yes 8888.8 420C Rolling Steel Service Door(20 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 IT 27013-400,600 Series Install sealed odf Approved for use outside HVHZ:Yes FL8888 R4 II 27013 400C series sealed.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+124.5Max/-124.5Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +/-32.2 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odF Created by Independent Third Party:Yes 8888.9 420F Rolling Steel Service Door(20 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high door, Limits of Use Installation Instructions Approved for use In HVHZ:No F18688 R4 H 27013:400,600 Series Install sealed odf Approved for use outside HVHZ:Yes FL8888 R4 IT 27013 40OF series sealed.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768 Design Pressure:+119.3Max/-119.3Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +/-47.7 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party:Yes 8888.10 422C Rolling Steel Service Door(22 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 H 27013-400,600 Series Install sealed.odf Approved for use outside HVHZ:Yes EI$888 R4 II 27013 400C series sgaled.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+118.2Max/-118.2Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +/-31.6 Evaluation Reports psf F:R888 R4 AE ER- 7-0005-R3 022212 0011 pdf Created by Independent Third Party: Yes 8888.11 422F Roiling Steel Service door(22 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FLBBBB Ra rI 27013-400.600 Series Install seaied.ndf Approved for use outside HVHZ:Yes FL8888 R4 II 27013 40OF series sealed odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+112.SMax/-112.SMax Created by Independent Third Party: No Other:Design pressure at test door width of 16'= +/-46.4 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011.pdf Created by Independent Third Party: Yes httpsJ/www.floridebuild'ing.org/pr/Pr_app o.aspx?param=wGEVXQwtDgtYtswBjP6BrAIPac°/a2fuYV8PhOGtMPpQ%2faE°/a3d air Florida Building Code Online • 8888.12 424C Rolling Steel Service Door(24 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use In HVHZ:No FL8888 R4 H 27013-400.600 Series Install sealed.Ddf Approved for use outside HVHZ:Yes FFLS888 R4 II 27013 400C series sealed.pdf Impact Resistant:No Verified By:Joseph H. Dixon FL.No, 7768 Design Pressure:+110.8Max/-110.8Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_+/-31.0 Evaluation Reports psf FL8888 R4 AE ER- 7-0005-R3 022212 0011,Ddf Created by Independent Third Party: Yes 8868.13 424F Rolling Steel Service Door(24 Maximum design pressure for 8'wide by 21'high door. Lower Gauge- Flat Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II 27013_-400.601)Series Install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 II 27013 40OF series sealed,Ddf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+105.3Max/-105.3Max Created by Independent Third Party: No Other: Design pressure at test door width of 16'_ +/-45.0 Evaluation Reports psf F1-8888 R4 AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party:Yes 8888.14 618 Insulated Rolling Steel Service Maximum design pressure for 8'wide by 24'high door. Lower Door(18 Gauge) design pressures calculated for up to 24'wide by 24'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No E-8888 R4 II 27013-400,600 Series Install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 II 27013 600 series sealed.odf Impact Resistant:No Verified By: Joseph H. Dixon RE, FL.No 7768 Design Pressure:+198.8Max/-198,8Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +/-51.8 Evaluation Reports psf FL8888 R4 AE ER- 7-0005-R3 022212 0011.odf Created by Independent Third Party: Yes 8888.15 620 Insulated Rolling Steel Service Maximum design pressure for 8'wide by 24'high door. Lower Door(20 Gauge) design pressures calculated for up to 24'wide by 24'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8868 R4 II 27013-400,600 series Install sealed,pdf Approved for use outside HVHZ:Yes FL8888 R4 IT 27013 600 series sealed.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+187.7Max/-187.7Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_+/-50,8 Evaluation Reports psf FL8888 R4 AE ER-07-0005-113 022212 0011.pdf Created by Independent Third Party:Yes 8888.16 622 Insulated Rolling Steel Service Maximum design pressure for 8'wide by 24'high door. Lower Door(22 Gauge) design pressures calculated for up to 24'wide by 24'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FI-8888 R4 IT 27013-400.600 Series Install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 Tr 27013 600 series sealed,odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768 Design Pressure: +178.9Max/-178.gMax Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +/-50.0 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022217 0011,odf Created by Independent Third Party: Yes Back Next Contact Us:;2601 Blair Stone Road.'rallahassee FL 32399 Phone:850-487-3R24 The state of Florida is an AA/EEO employer,Copyright 2007-2013 State of Florida,::Privacy Statement::Accessibflitv_Statement::Refund Statement, Under Florida law,email addresses are public records.If you do not want your e-mail address released In response to a publlrrecords request,do not send electronic mall to this entity.Instead,contact the office by phone or by traditional mall.If you have any questions,please contact 850.487.1395,*Pursuant to Section 455.275(1),Florida Statutes,effective October 1,2012,licensees Ilcensed under Chapter455,F.S.must provide the Department with an email address if they have one.The emalls provided may be used for official communication with the licensee,However email addresses are public record.If you do not wish to supply a personal address,please provide the Department with an email address which can be made.available to the public.To determine If you are a licensee under Chapter 455,F.S.,please dick here. Product Approval Accepts: El httpsJ/www.floridabuilding.org/pr/pr app dtl.aspx?param=wGEVXQwtDgtYtsw8jPGBrAIPacp/g2fuYVBPhOGtMPpQp/o2faEg/pad 415 ' r>�rallation�� Models: 201, 202, 203, 204, 205, 211, 231, 232, 233, 234i &235 USE ASTA DOOR CORPORATION PARTS ONLY•ALL OTHERS SHALL VOID WARRANTY. ASTA Door Corporation SHOULD QUESTIONS ARISE,PLEASE CONTACT ASTA DOOR CORPORATION AT(T70)974-25M �Y ® 25 14 2 r-•••��•'J � O ••. i•• 10 17 4 p ® 9 JaJ 8 1 �; • 'r �� L•4 CHAIN CLIP O 2 30 16 cA� O� : 4i 5 31. �►•••' • 13 � 3 31 ....••' O DIAGRAM 2 DIAGRAM 1 28 i ' dp1633 i 32• DOOR 6 OPENING "Steel BuUdhg Plate . for Steel Frame, Bracing Required' DIAGRAM 3. DIAGRAM 4 DIAGRAM 5I DIAGRAM 6 DIAGRAM 7 DIAGRAM 8 iv CUATNN [v CURiAW CUR7AN N11 I _ RTAI .■rd`1RITAIN 119' ,1 �.II 0.17a' i 9.1/S' I4 &1n' • 1 m 2.1rrY�" 1 0.1? Ir- &1n• {�- 517 f'F i 3.1? 1.0" j 2.318' 2�V9" Imo- •y'1I �•• a•1? '•�� f I sur "'m-1 STEELOR CONCAEIE OR MASONRY STEELORWCONr:rEMLVMASONRY 'STEEL OA WOOD :ONCR'eTEOR MASONRY GULRESTANOAADGbE •SE NOTE SEEP Y PAGE HEAWOUTYYGUIUIDE SEE N01E 9W0 OAGE4 VflNOIOCIf GIIIOE VANOLOCK GUIDE _ PARTS LIST ALL DOOR M OF15 32 310400 Standard St•N MounUn Ptales(Par CHAIN HOIST 1 vants. _To Shoat 35 31 in Jigaw Duty Sted wotmum Pw IPai 48_ 420D00 Oiled Orhn ComphAn A336MM '2 Vanes Axle Pjea MODELS:201.202 203&204 1401 420100 D!IW Orlva GOW 3 Vadca S .LH. 341 Yuite i co mod Dow Shmt 50 420WO Chain Q&U.Direct DIN% _ n Vanm -S .S.H 35 ,26IX{G1 PUC R0000r S ,CaTmardal Gra 51 730100 e'-a x 1 •Hmr HWd Boll S 230009 S n%Gamo Az, 52 4SOW0 Cai RaWm0"n Gear Cam!da Q{fainbl T8 Vadea Bomdm fa YODELS 231 232 233,234 i 239 53 430101 Plan SPrar�cat 7 270201 Blade ,11r1tum wewrwr-qw 36 2a'OW2 PVC Rubber SkleWi.1nKWS l _- fA 430102 Internal Ain 0 310101 ,Ards o.,r.na Comm 37 2tWW1 h Thnsile,Steel S1da9W r 55 4SM03 I Idler GYdL Call . 9 310103 Ards In, Slam (cum I 9a 750403 1 PVC BWrdn wan River ea 430200 Idler Goer Carder Araem 10 310102 -rmptw Pitts,SteOdma rz.hole - 57 430300 OhWn GuWu Awambl 11 420101 . Neecdt-rare.BOanded(4 h01e) MODELS:2=204.232 234-WSYLATELD ONLY 58 430t04 Area eouar .2 77731 u-Borw e•.18 39 2SMI �suL r n,Double Fok 59 730202 ta••19 x 3'Hex Hand Bon 13 730103 JA'.24 x 37�Max Hasa Ron r 40 250401 T e 2 e0 740202 I6•-18 San Lad im Nut 14 740104 9'-24 t•Iw Nul(Fam Thralldl m1 63a002 T Drell S1O Cd R•Wrdel 81 430,06 i S Brace •15 74D103 '•16 Max Ntd - - 42 630D09 1 Slda Draft Ste 82 750202 1e•.text 4•1.Need Sloitad Son t8 750103 ',flat , e• - 65 1 7413102 ls•Leek Washer 17 -750203 Lock Weeher, a• MODELS:203,204.233,224-VANDLACK ONLY 64 730702 #14 x c Tek Screw 16 23030f DOOI mo -UR C0P 43 270501 V dkick CLIP 65 420140 Paekal Wh4d Com left RO 19 220104 -Soda Soo Lock 44 72p101 is. fawl - 69 420104 Pdeka!Whad Aasentb 20 730301 4•.21).Truss He=SLOMW Bon of 42010S Drive SWzdmt.1-41 B35 21 740201 4'-20 Sea Laogn Nut MODEL&203 A 204 68 420106 Roibr Chafn 641 22 74010Y. 1a--IT.Hint I49 451 270S02 1 Windsock G Backer Plate rt9 420107 1 Spacer Pipe,1'x 1 10-10 23 750101 Fiat Waahef.7' - 24 410102 4•R0 a M00F1St 204235-YRN08AR ONLY FJ.ECfR1C OPERATION 25 4206W -Hand Chinn GbP 49 270030 4 4♦SOurra Tuba 70 440DOO EO Kit Cam lets AaeamC OId tr 26 420400' Hand Chain 47 -720101 re-P F1Net 71 4tOW1 Dri re SProttlter.♦41P,72Tood1 27 REM- 1 to'tD Ft and FW Wwher 72 4400M F10 Bat Brace 26 2203M 12"Dram Assehi0 w/Bradt 73 420D09 PI Spacer. uara tube x Ar 29, 310200 Su A Smoker.RH 74 730$04 a•-24 x 4 'Hex Head 200 90 3147W I Support On"aL LH - ?Sj 440007 1 EO KN Compk2a Asawribly.Now Moo 1 ._Vans I Door OWdetal 76 79=1 ASTA DOat LeOal IMPORTANT REMARKS: ! DO NOT CUT THE BANDS WHICH HOLD DOOR IN A ROLL.YOU WILL BE TOLD-AT A LATER TIME EXACTLY WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE i MANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED.FOR PROPER OPERATION,FOLLOW, THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE.BEGINNING. STEP#1-CHECK THE OPENING STEP*3-DRIVE INSTALLATION NOTE: tituAher adjhetmad b set-�� .• A. Check the height and 1Width o1 tha opening. A. Install ROPE Of quipped)as follows: screws must be loosened for adj. afrf B. Chock it the 1.Drill minimum sle•hale In center of bottom jambs aro plumb. rat bran eKx edluudtnent(BEE :angle.Thread 1J4'rope through hole and tie g C.Cheek if the floor and header am level. knot In troth ends. OWGRAM 13 4V D. Check the dimarialm'panel for side room and S. Intl DIRECT DRJE CHAIN HOIST Of fJ head room requirements.(SEE DIAGRAM a) OtilvE A 4AU +ti Equipped)as fallowa: SPROWT �wti al DIAGRAM 9 t.Slide Direct Drive Assembly(48)onto door ASSEMBLY mwew V f cEiuHa _ _ _ 2 Align holes and'Irtetall s/a"x P/z Hex Bak(51) aCAE1nr r � nl as I RDtLADaOA 1 through tsar of end drum. ' 9PROfSIQcr .•''•`•11 n S.install*A'nut(15)and lock washer-(17)and `��,f ••••• � iPE items tighten sectrrey.Repast.t DetotAFT �' 4 pile _ _ 4.Feed Hend Chain through ttho brivo Assembly. Pa'EU I (SIMDUIORAM ii) PIIiM AimSIEMBL u. f � I�SSEMBLY OPEN .r—;;&—,Ne-7,EE 2 l DIAGRAM 11 1 A thEwrrr f r. h NO Al CKAIN f 'STEP#2-INSTALL BRACKETS E,instal!"NEYY STYLE!ELECTRIC OPERATOR A.Mark the hcrtzontal location of the support W(if Eupdpped)as fauna: I brackets(SEE DIAGRAMS). 17FRIVE 1.Instill!EO.Sprodeet'pt)to end drum of der B.Mark the vertical localiort of the support on protested side using 3pl'x 1 1h'Hax Bolt f brackets by using a tntiish or water level. .(51),3h•Nuts(15)and sA•Look washer(17). ( THE DOOR.MUST BE LEVEL. 2 Slide tier round washer(27)and spring damp t 'assembly(�onto door aide and secure se! i [NoTE: Verity minimum headroom require- is screw ma damp end washer against beadng F of the end drum.(B�DIAGRAM 14) ments.Dimension."X if sufficient;tower e brackets until"P Is obtained.B.the bracket is C N�OI�ST �CAST REDUCTION CHAIN DIAGRAM 14 lowered more than 2"this will reduce the openuipped)as follows: - ing height lire guide height shotdd.atso be 1.Slide round iterwasher CM onto door axle reduced accord] 17 to ��• z Slide Idler Gear Assembly(56,68I trio door rb ! C.Drill holes'and fasten yte brackets with the axle. proper wail fasteners required io obtain a &Slide Plansta y Sprocket assembly(53)and solid mounting.Use through bolts an son Chain Quid.Assembly(57)arno tloa►axle And block or bride: over Idler gear carrier tube. I' CLEARANCE REQUIREMENTS 5 1 ( FJtOROOId 4.Side collar Ovar the idiot gear tube and sllgrr I holes. i HEIGHT x Y 2 S.Secure with wile x 31 hex head bolt(A and F. (if Eq "OLD BTYLE ELECR(IC OPERATOR qT I to Equipped)u follows: }T( up to B'-o• 20• 9-t/2• 10-1n' af+e•aeM looking nut(eD).(SEE DIAGRAM 1� up to 1w'-W 21• t9• _ tr i.Remove spring damp assembly(6)from door up to 1W.o• as• ,r ,r NOTE. sod° °Up�i�' .Keep Idler Gaunt a 10 or 2 o'clock 2 Insert D t s/a'x 4 elta(74),with 3h-lock WeSiF UP to 2W.W 24' t2• 12' pos m ttlon with the botto angle being at e.o'clock. or(17)through every other 30•hob In and drum. ranhYR= A1• .A2^..Shaw,,, I DIAGRAM 12 3.Slide one and of flm bar brace(72)aver each Pura Up I Rope 6• 6• as Lett belt end then Slide 314'pipa.6p9 r(73)over Direst Drive 9• 6' each bcIL Slide opposite and of flat bar braze Hand Orivs Asnpose � over the nod haft N courrtat clozkvlLle rotation. i Packet Whael Reduction Gear tea. 4.Slide bearing drum assembly over the tries Qaat Reduction Gear 9• 8• Fight is balls. Desoto OParaior 91 e` S.Attach and tighten Ne"fiat washers(16).Ole (17)Lode Wastww,.and ale•nuts(14)to and of NOTE: looks. IDiF11 &Bfide round gat weather(27)and apdng clamp • Doors whh Heavy Duty Guides,add 1'to Al and AA�t MBLY GGEARASSF]�LY aasamby(5)onto door aide and secure agetrst A2 dtrnane Il ss,as the GRAM drum assembly(28).(SEE • AU Wmdladk Doors add 1"to Al and A2 OU1CiRA1A 1� Dimtmelone D. Insfall the POCKET WHEEL REDUCTION GEAR , • Nate proper bracket:location and provide ade- CHAIN'HOIST Of E*dppad)as fogonr>r DIAGRAM 15 17 a. q� ft' 1.Install Drive Sprocket(On on preferred aide n �� DIAGRAM 10 n8iflg 3h'x tlh'Hex Bolt(61). Or 2 Slide 1•pipe'spacer(5R onto door stole. r i B 3,Slide pocket wheat assembly(as)onto door + l aide and align sprockets paroual to each other: E 4.Connect ddm chain(6M wound both 1 sprockets using the meamr Urtk provided &'After door tension has bash adjusted.(SiEP 6). a+an Tighten ad srxewa on Pocket wharf assembly. Now Style ED.IOte are to be used with l 'I4tah'and drum position.and Old Style E0.ten are f to be used with•receaed•and dnun position. Iti STEP#4-POSITION DOOR 4.Fasten secondary Mde damp.ehtendad keeper STEP#T-CUT THE BANDS i ASSEMBLY plate end ale•u•Bok(IM.using?le kx*wear i ern(17).eh'flat v.nah-11e).3/•.nuts(15)— a A Plow Uppode damp(8)or axle the d(8)On io %htanssctualy.(BED DIAGRAM 17C) Tie door is now under r wIll om by ' door support bteeket(20,30).ult the door aaaenh Betake eumrlg the hnrlda,take kaki d the door rod by bly up onto the support bracket(SEE DIAGRAM 6 IrL u ing ulw w(81)onto chain b It(84ahannai the bottom angle. 16).Center door assembly in the opening,it side- (�)uslog /u x 111,0 flat head task(62)+not � A. can the berxle and b be amain dawn no A.rote(SM end tighlan securely. 8 ways movement�nooassary,6•certain the door further than'/+the he1gM of the case opening. curtain and the mote move mgerhec' 6.Fasten the dtry brace to the support bracket Seem chain over the clhslih ralaner or wedge a using a(GI)014 Tek Screw and,fle,flat washer woad prop between the bottom angle and the NOTE: (23).(SEE DIAGRAM-17C) door rol]to prevent upward Wool.Position the door as cldsa.the header D. pOCKET MUM REDUCTION DRIVE CHAIN f as possible.Allow room to spin the door Do not allow HOIST(Drive Side)and OIL OR NEW STYLE the door curtain to scrape the header.Do not use KITS FOR.@LECTRIC OPERATION. STEP#8-INSTALL DOOR STOPS. forkats or gsnle IHtu vvttr unprotected+umsAadm Tie ran cause Irreparable damage to door cuftin. .1.Sam stops ae'Caci RedudSorh Drive•wilhthe, (Litt Clips)AND SLIDE BOLO i rtxeeptlonof#5 and#&Pocket wheel reduc- LOCKS n DIAGRAM 16 tion dthe and E.P.Ida do net n qulm a slay A, install the door stops(18)and the SWO boll l brace. using h/+'x 1 the tons head bolt(20).11+• = E. NO"RIVE SIDE(tor Dlnst Drive,Castor washers(23),eNs'nut(22),and�M self loddng i Podtat Wheel ReducBan DAvas end EO.I ts): nut(2t)par aide. 1.Piece axle saddlodasting(8)onto horaordal S. ElecbicatlY'oPenamd doors still require doorstops member of support bracket and under the door (tlg dips)to be Installed. axle. 2.Place tlm axle damp(9)and the standard. I DIAGRAM 2D keeper plate(ID)over the door ode ns shmm. S.Fasten together using sA'x alle heck boll(13).. • sh'lock washer(17),W 1W wastura(i5).and 40' • sA'ruts(Bra thread)(14)—tighten seemly. 2s 1a STEP#S-AXLE HARDWARE (SEE DIAGRAM 170) 21 A. MANUAL PUSHUP/ROPE DRIVE:(Bath sides) NOTE: Requires is minimum of 40 lbs.;torque to � 1g 1.Place axle damp(9)onto hortrontel member of properly sacun6 hardware. e - ( the support bracket(29,30)and under eke door Mae. STEP#6-PRE-TENSION SPRINGS 2.'lelace'h U Eal(12)over door axle aid A. Instal]chain dip(25)epprmmnd*4'0'above i through axle damp, floor on ctrakr operated doors.tncollatlan moat be NOTE: Wh w installing sae boft locks the: 3.Fasten U•Bolt using oA'nut(15),ah'flat wash- Grp, threads born the truss head bolt protruding from the i or(16)and+/e lock washer(17)—lighten seC lacking nut should be removed to a flush'position h eeeun]y.(SEE DIAGRAM 17A)' B. AApV p to the springs by rotating tie wttlu the se8loektng nut to prevent door rote Changing DIAGRdoor two tome Ina Forward direction(SEE up an the head stops.Ctamp a pale ofvfu grips odock po 1stllona).The bottom angle Is to be Ins 8 orta DIAGRAM 17 the thread and break off. • 'doek . (A) tat .T84 DIAGRAM to STEP#9•INSTALL DOOR GUIDES 37 c629 A. The head stops on the gulden should ho houe rp nun ac so than 1'hlgher(to bottom of sups)than the door 11 header.if not,art.tho botom of the guides to match your opening helglit and relocate slide boltnotch at bosom of guldn 1715 e O B. Models 201.202,M5,211,231,W,23&Raise 14 12 the door attain so the bottom angle Is apprmd- 17 mamlys•below the header.Slide the guide over tea door attain and position againettho door a 19 .��11 13.K10,17 t tonanUnl bWg u dee#0glddeera anosfiwriedgeefrare 1u Install the top lestenera,lower cutaln into guides Ile) O o C. If you're unable to rotate door to.pm-tension use a dowly.Ong proper dwanw-end atop at pipe wronehto rotate aide In opposite diroetionn. S'above the elect.Install bottom fasteners.Check (D) With one parson on each olds d door each per- k the guldes are plumb king a level.The son should fmnly place a large pipe vvre>kh ort the fasteners should the located appnxdmataly eve+ IL DIRECT DRIVI:CHAIN HOIST(Drive Suds): drxx aide ee imam in DUIQRAY 1g,Pull dawn to Z'abutirg S•ham ANshoel floor.Install balance apply taraion InasontIolaly u„al you aant.•e 2 full. of hotm,we end bond the lead-in at the top of the . t.Plano axle saddle osstlng 0)onto horizontal rotations of the door ado.Then tighten the axle guki•to a 45 degree angle; member of support brackeet and under the door (SEE DIAGRAMS 3 THRU a and 21) ave. D. Repeat Step Cif tr*nftwt is twooasary. DIAGRAM 2i 2 Place the axle dame(�and the aodanded . keeper plats(ill over the docr Ile as shown I 'to mdand keeper plate over the.cileet drive +siF-LEANN i awn ausde c karma►(R. 2 Fasten together using W x 311a"hex boll(i3), ; Ole look washer(17),a/a',f1at washers(16).and DIAGRAM 19air nuts y SEE DiA�GRAM 1 ne thmad)(14)—ilgMen so-". UM Td10 l' C.CAST REDUCTION DRIVE CHAIN HOIST(Odw ! Side): ! C. tklodW 2t)3,204,299,23e:the same procedure asdu 1.Plana the axle saddle casting(6)aft the sup, � above allowing Va'du mmm between eurfain and part bracket(R,SO)and under the door age. .:'�.,•'•n..: the Windlock spur.,Lower the wrtdn Into the 2.Place the two axis damps(9)and a3ended i f •� guldso slowly.Be sues bare is sutkclent daaranee keeperth pW*111)on top of the door aide a ''aY;r••°• for Me windlock DIAGRAM �clips-to li to enter the gulden(SW 3.FW"We.saddle eating,ode damp arA 0 � J�� . `•, a For'Wlndload Carded Doo)s•refer to drawing for Wended kasper plate together using 2A• ttatenarlwic ter type and frequency. 3hh'haot bolts(18);?/e Iodt wnohers(17)tr.� :, E. 8p*alllcone lubricant in gullies for ease at, Eat wtushom(18),and°h'nuts(f6ke tlueauQ(14)• opandlam —tightenaeau:ely(BEE D 17C)r• e y NOTE: SERVICE AND MAINTENANCE HINTS INSTALLATION OF REPAIR PANELS Doom ordered for eoneretaJmesonry The following hens would help you to obtain free 1. FOR ALL DOOR MODELS application wW Include 1/4 x 219`tspcons operation. Dotermim the number of shesta which need to be for deco Instconcration 81odc;Ups welded to hack of na 1. DOOR CURTAIN DRAGS IN GUIDES. replaced.Starting from the bottom of door attain, on guide for concrete l.205.2 1.231.23 ere optional the look seams occur aboutan 21r oenterS.When Models 201,d fa co Zett ma nry,application Block A.Check that door support brackets era plumb. ordering,please give exact length of eboet and clips we standard 20 end for m.234.masonry,appllen_Uon B.Add location of guides for ya-..1p•aide location on door Q.e.,bottom,bottom and one on Models 20 tt;YtYl,233,234. clearance..7bp and hotiom. Intemledlate.atc.) C.Door Drum Assembly may bet&too close or 4. RBA cvE DAMAGED SHEETS STEP#10-CHECK AND ADJUST too�far�etmmL wall,Note slotted breckats for dam paet�n by locking BALANCE A Secure chain on tlhe�ln ratetner,orby wad"2 0 door lower;as*and mines herd,more tenaton N D.Check guides for foreign M06,such as dirt, often plena of wood or pipe In hole at the and requtred..lt the door lowers hard and raises oullyj of roll,against brucet.When door shad Is cut leas tension Is required.(SEE DIAGRAM is) E.Cheek for damaged guides• all.the door will haw a strong tondaney to roll F.Adjnt lead-in fiend at top inside of guides. UP, CAUTION:. For all door drives:Before (SEE DIAGRAM 21) 6.Remove door guides. adjusting the springs,pull the dears Into the up pool- 2 DOOR OPERATES HARD IN ONE-DIRECTION, C.Cut off damaged sheet(use Diagram 23). ' tlon.Secure the door by the following mftoda!L A Check all the show peirhrc. Scribe a sttelght tine and Cut door sheet oft using nibblers.1.Tie a mpe.around the door rod check . IL Re Step No.10. D.Cut the sidastdpping and ramave damaged 2.Plac a clamp at the top of Ow guide channel C.if problem door has reduction drive,check s/re shoats. to secure the curtoln.in rho grddea. x 3'bolt(Stl)that goes ttucugh axle Viet loci® () 9 A.Cad Rsductlan Drive Doors Only idler gear carrier.itself looking nut(60)is over . INSTALL NEW SHEET(S) fightsned,it*1 cam the idler gaar carrier A.Clamp new sheet In location as them. shaft to become eg"haped and bind the B.Odll holes for Ile dN.rivals(#W)xt 8.O.C., When the axle clamps ere chain wheal. top and bottom and ahowm.Pop rtvdes you loosenned,the c hnin leads will be under tension Use 3. CHAIN JUMPS OFF CHAIN GEAR go• el reme care when handling the cnaln leads. Secure both Nadu of the Chain to the chain retainer A.Chain Guide Assembly could be on rode beak-. C.Tdm sldastrip as follows.OvwW staalfrubber 8 (25).Stxua a horizontal Ifne an tine axle.Loosen aide wards.Male sure drive parts are assembled corrugations s an Install the buttons dvab.Tdm har"am to allow axle to spin haey.Grip bath leads Diagram 12 w D t corractly.See 13 Redlu for Direct Drive,and ctim Drivm �� r as than as possible to the nearest of the chain secure*.Note direction axle trust turn to' add or reduce tanslon(SEE DIAGRAM 19).Rotate B.Chain Guido could be bent out of alignment DIAGRAM 23 ado as required.Satire ixrth chain leads to chain with chain wheel. reWne/Tighten all e hardware.Repeat this opera- C.Check far defects In oast chain wheal of chain. Lion If more aid or less ternalon Is required. D.On E7eetrle'Operator Doors or'Pockel Wbed' S.A0 aMw doors: Reduclion Gear Doom.check for aprockal afignmam and proper chain tension.Also check When the axle clamps are that set screws on PocJret Whed Assembly are loosened,the springa will be very strong.Ybu will 88cutey ' need two people to adjust the door tension safaly. 4.'DOOR DOES NOT CONTACT FLOOR LEVEL IL o. 25 I1.Eaeh.petaonshould filmy pieta a large pipe A.Use qft level to check whether door or floor is 1 wrench an the axle as shown In DIAGRAM 10. off leva if door U out at level•proceed to ! Loeeen the arch damps and poll down for mom' check the Ana Pc 1 -Cur AND tendon and up for two tanalon.For Pocket. B.Check H' HERE ram Wheal Reductlan Drive doors,remember to level Pod Sraeketa',and guides are Q 01 MKGE �• loosen act screws prior to edjustmantand C.if 71 and'8`check out all right,roll door s0 the to I TIDE 1• retighhlen securely after adjustment. h` SIDE 2 R hUn the race damp hvdware. way up and see Wcurtain rolls up stralght on �8 drums.End of door should be square,0 on 3.Repeat the above steps If further adjustment In shaped,go to Sodlon S. necessary.begin at STEP GIL D.Models 251,292,233,234.235:If ell at the above check out and curtain is no mote then STEP#11-TOP DRAFT STOP 1/2•out of level,the following method of curtain A. T Draft Ste names standard with Models 202, the tain can may be used.The crag sloe o1 ;tk,l,;^, .• , Top P Vhe again can be shrunk as inflows:Roll door 204,232.234 Irsuiatsd Doors.Ali odor Models an the ways down.On the outside of the door �• Q� •' optional. atftetn N a stool strip 11W wide.This clip 1 B. Pull door down and look.Go outside and mark a holds the ast In square.Tab a screwdriver �� •.*''.� r,�.• line on the door curtain as shown.(SEE and slightly depross strip Irmo"corrugated rib.A ,• •,• �, DIAGRAM 22j small mount In aac h of the lower ten dbs. C Raise door Win from Vow,,or until mark Is. Door curtain will shrink on that side. 1.' accessible.Place Lop draft atop(41)In position as E DOOR DOES NOT ROLL UP STRAIGHT I shown and wake with 76k screws._Stretch tubber A Check all points in fiction 1. 9 S EIIglRly.atd accrue;the and.Locate and InalaO B.An alte nathro so e con vak solution to corractthing ;4 0� l the remainder of Tak sere at 8'O.C. O door Is to raise the curtain up to the stops and • ' DIAGRAM 22 determine which eke of the bottom angle A './G •�/ UNEYDII tauchasthestops6tst � ' �`ir�,'��•.��•'.��eap OUAikEO C.Snare hand chatrh,remove pukes,foyer err ••,� p �t� O taln down to floor level.Install a drum wedge y,� ROFE on side of the door from which the bottom O angle L;uctas11rsl. TOP D� D.Proceed to Rtapg to minstall the dam guiles. O' GTOP I—It problem continues,consultiacOsry. 1 • , y�A ASTA Door Corporation j PHONE: 770.974-2600. 1. FAX: T10-9741455 j WEBSITE: WmastadOOLOOM i