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APPROVED TRUCLEAR - specs
and INSTALLATION AND -- �Pro Series OPERATION MANUAL ENGLISH I FRANQAIS I ESPANOL a8� 0 Jandy Pro Series TruClear TIVI Chlorine Generating System FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty. Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death. w ATTENTION INSTALLER - This manual contains important information about the installation, operation and safe use of this product.This information should be given to Q, the owner/operator of this equipment. 0 Page 2 Jandy"Pro Series TruClear""Chlorine Generating System Installation&Operation Manual Table of Contents Section 1. Important Safety Instructions........ 3 Section 5. Operating Instructions................. 17 1.1 Safety Instructions.............................................. 3 5.1 Control Panel.................................................... 17 5.2 Turning Power Pack On/Off(Manually)............ 17 Section 2. General Description ....................... 6 5.3 Turning Power Pack On/Off 2.1 Product Specifications........................................ 6 (Using the Pump's External Timer)................... 17 2.2 Product Contents................................................ 7 5.4 Setting the Chlorine Output Level .................... 17 5.5 BOOST/LOW Mode.......................................... 18 Section 3. Installation Instructions................. 8 5.6 Polarity Reversal .............................................. 18 3.1 Materials and Tools............................................. 8 Section 6. Maintenance Instructions............ 18 3.2 Installation Requirements................................... 8 3.3 Installing the Power Pack................................... 9 6.1 Weekly.............................................................. 18 3.4 Installing the Cell.............................................. 10 6.2 Monthly............................................................. 18 3.5 Wiring the Power Pack to Power Source ..........11 6.3 Cleaning the Cell.............................................. 19 3.6 Bonding 12 6.4 Winterizing........................................................ 20 3.7 Split Return Plumbing Instructions: For Infloor CleaningSystems 13 Section 7. Troubleshooting ...........................20 7.1 Problems and Corrective Action....................... 20 Section 4. Pool Water Preparation................ 13 4.1 Determining Pool Size Section 8. Display Readings.......................... 23 (Litres of Water in Your Pool)............................ 13 8.1 Display Readings and Descriptions.................. 23 4.2 Determining Pool Size (Gallons of Water in Your Pool)........................ 13 4.3 Chemistry You Need to Know........................... 13 4.4 Optimum Pool Water Conditions .................... 14 4.5 Collecting a Water Sample............................... 15 4.6 Salt (NaCl Sodium Chloride) ........................... 15 When to Add Salt................................ 15 What Type of Salt to Use .................... 15 How Much Salt to Use ........................ 15 How to Add Salt to the Pool ................ 16 Jandy'Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual WNW Page 3 Section 1 . Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS 1.1 Safety Instructions All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment,basic safety precautions should always be followed, including the following: A WARNING EQUIPMENT UNDER PRESSURE: Always turn pump off prior to installing or servicing the power pack or cell. Your pump/filter system is operated under pressure and the pressure must be released before you begin work. Please see your pump/filter owner's manual for further instructions. A WARNING To reduce the risk of electric shock, fire or injury, service should only be attempted by a qualified pool service professional. A WARNING Jandy Pro Series chlorine generating devices are designed for domestic(residential)swimming pool use only. Contrary use could affect performance, void warranty, and may result in property damage, serious injury, or death. • Operating a chlorine generator without water flowing through the cell may cause a build up of flammable gases, resulting in fire or explosion. • Keep equipment out of reach of children. • A damaged supply cord should only be replaced by the manufacturer, service agent or electrician. • When installing and using this electrical equipment, always follow basic safety precautions. • Before performing installation, disconnect all power. • Connect to a circuit that is protected by a ground-fault circuit interrupter(GFCI) • Do not install within an outer enclosure or beneath the skirt of a hot tub or spa. Q WARNING Installation must be done in accordance with the National Electrical Code°("NEC°" or NFPA-700) in the US, the Canadian Electrical Code ("CEC" or C22.1) in Canada, and/or any other local and national installation codes. RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a branch circuit that is protected by a ground-fault circuit interrupter(GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI. Make sure such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the device without the test button being pushed, a ground current is flowing, indicating the possibility of electrical shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service representative before using. A green/yellow grounding wire is provided inside the power pack. To reduce risk of electric shock, connect the ground wire to the grounding wire that is supplying power to the unit. A WARNING The power pack must be interlocked/interconnected with the pool pump motor power source to ensure that the chlorinator only operates when the pool pump is operating. The flow sensor feature of the Jandy TruClear is intended to be used as a backup only and should not be used as the sole source of flow detection. Page 4 Jandy°Pro Series TruClear'"Chlorine Generating System I Installation&Operation Manual AWARNING • The power pack must be installed at least 1.5 m (5 ft.)vertically off the ground. • In the US, the power pack must be installed at least 1.5 m (5 ft.)from the inside wall of your swimming pool or spa; in Canada, the power pack must be installed at least 3 m (10 ft.)from the inside wall of your swimming pool or spa. • The Jandy Pro Series chlorine generating device must be installed outdoors only. The cell must be installed horizontally with the cord facing upwards to avoid buildup of flammable gases which can result in FIRE OR EXPLOSION. • The cell must be installed as the last piece of equipment in the circulation plumbing system just before the pool. A WARNING This appliance is not intended for use by persons (including children)with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. A WARNING To reduce the risk of injury, do not remove the suction fittings of your spa or hot tub. Never operate a spa or hot tub if the suction fittings are broken or missing. Never replace a suction fitting with one rated less than the flow rate marked on the equipment assembly. A WARNING PREVENT CHILD DROWNING: Do not let anyone, especially small children, sit, step, lean or climb on any equipment installed as part of your pool's operational system. Locate the components of your operational system at least 1 m (3 ft.)from the pool so children cannot use the equipment to access the pool and be injured or drown. A WARNING Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 37 °C (98.6 °F). The symptoms of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the body. The effects of hyperthermia include: • Unawareness of impending danger • Failure to perceive heat • Failure to recognize the need to exit spa • Physical inability to exit spa • Fetal damage in pregnant women • Unconsciousness resulting in a danger of drowning A WARNING To Reduce the Risk of Injury- • The water in a spa should never exceed 40°C (104°F). Water temperatures between 38°C (100°F) and 40°C (104°F) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes. • Since excessive water temperatures have a high potential for causing fetal damage during the early months of pregnancy, pregnant or possibly pregnant women should limit spa water temperatures to 38°C (100°F). • Before entering a spa or hot tub, the user should measure the water temperature with an accurate thermometer since the tolerance of water temperature-regulating devices varies. • The use of alcohol, drugs, or medication before or during spa or hot tub use may lead to unconsciousness with the possibility of drowning. • Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory system problems, or diabetes should consult a physician before using a spa. • Persons using medication should consult a physician before using a spa or hot tub since some medication may induce drowsiness while other medication may affect heart rate, blood pressure, and circulation. Jandy°Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual WNW Page 5 A WARNING • People with infectious diseases should not use a spa or hot tub. • To avoid injury, exercise care when entering or exiting the spa or hot tub. • Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible drowning. • Pregnant or possibly pregnant women should consult a physician before using a spa or hot tub. • Water temperature in excess of 38°C (100°F) may be injurious to your health. • Before entering a spa or hot tub measure the water temperature with an accurate thermometer. • Do not use a spa or hot tub immediately following strenuous exercise. • Prolonged immersion in a spa or hot tub may be injurious to your health. • Do not permit any electric appliance (such as a light, telephone, radio, or television)within 1.5 m (5 ft.)of a spa or hot tub. • The use of alcohol, drugs or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas. A CAUTION This device is intended for use with permanent swimming pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools.A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. A CAUTION It is important to note that certain materials used in and around swimming pools and spas may not be compatible with chemicals commonly used to purify pool and spa water(e.g. acids, chlorine, salt, stabilizers, etc.). Zodiac Pool Systems, Inc. does not warrant or guarantee that the chlorinated water generated by the Jandy Pro Series chlorine generating device will not damage or destroy certain types of plants, decking, coping and other materials in and around your pool and/or spa. Before selecting materials to be used in and around your pool and/or spa, please discuss all options with your contractor to assess the compatibility of such materials and chemicals. When mixing acid or other chemicals with water, ALWAYS ADD THE ACID OR CHEMICALS TO WATER. NEVER ADD WATER TO THE ACID OR CHEMICALS. Some helpful considerations may include: • Choosing plants that can withstand splash out of pool water containing chlorine and/or salt and other water purification chemicals. •All metal components used in and around a pool should be of a high grade, quality stainless steel. • Careful selection of masonry products. The porosity and hardness of natural stones varies greatly. Therefore we recommend you consult with your builder or stone contractor on the best choice for stone materials around your pool or spa. • Sealing all masonry products. Professionals in the stone industry specify that even natural stone, especially when used outdoors, be sealed to prevent weathering, staining, and premature degradation. Consult with your stone or deck contractor for the proper sealer for the masonry products you have selected to use around your pool or spa. • For the optimal results, sealers should be reapplied on a regular basis. Reapply the protective sealer on a schedule per the manufacturer's instructions. • Use of chemicals other than those recommended may be hazardous. Follow the chemical manufacturers instructions. SAVE THESE INSTRUCTIONS Page 6 Jandy®Pro Series TruClear'Chlorine Generating System I Installation&Operation Manual Section 2. General Description TO COMMON POWER PACK "o" POWER SOURCE HEATER F-1 [Q] � O CHECK VALVE FILTER Ca PUMP Q CELL INTAKE The cell must be installed as the last piece of equipment in the circulation plumbing system just before the pool. RETURN WATER FEATURE / IN FLOOR CLEANER Figure 1. Example of Installation 2.1 Product Specifications Maximum Operating Pressure: 50 psi Input Freq: 60 Hz Minimum Flow Rate: 76 Ipm (20 gpm) Output Voltage: 25V DC (max) Required Salt Level: 3.0 gpl (3,000 ppm) Dimensions: Maximum water volume treated: Power Pack (L x W x H): 132,000 L(35,000 gal.) 25.4 cm x 11.4 cm x 33 cm (10 in. x 4.5 in. x 13 in.) Chlorine Output: 0.42 kg (0.93 Ibs) per day Electrolytic Cell (L x W x H): 16.5 cm x 14 cm x 30.5 cm (6.5 in. x 5.5 in. x 12 in.) Input Voltages: 240 VAC Weight: Input Current @ 240 VAC: -1 A Power Pack: 3.2 kg. (7 Ibs) Electrolytic Cell: 0.9 kg (2 Ibs) Jandy°Pro Series TruClear T11Chlorine Generating System Installation&Operation Manual Page 7 2.2 Product Contents anoym_. o _ e p8� U A* L7 B :.......S-. 7777 C � ::--.:.:ew D* Figure 2. Carton Contents Items Included ITEM DESCRIPTION QTY A Power Pack 1 B Cell (Item shown is the standard cell.A 1 version with unions is an available option) C Installation and Operation Manual 1 * Items Sold Separately as Replacement Parts ITEM DESCRIPTION Part# D TruClear Winterizing Cap R0621900 not shown TruClear Cell, Replacement(no Housing) R0693900 EAR not shown TruClear Housing, Replacement(no Cell) R0694000 TRUCL CELL not shown TruClear O-Ring, Replacement R0694100 not shown O-Ring Tail Piece R0449200 A Power Pack R0663700 not shown TruClear11 P Power Pack Cover, R0663800 Replacement not shown TruClear PCB, Replacement Assembly R0663900 POWER PACK not shown TruClear Cover Screw Set R0609400 not shown TruClear Transformer Assembly R0609700 Page 8 Jandy°Pro Series TruClear'"Chlorine Generating System I Installation&Operation Manual Section 3. Installation Instructions A WARNING FOR YOUR SAFETY: This product must be installed and serviced by a professional pool/spa service technician as described on the front cover of this manual. The procedures in this manual must be followed exactly. Failure to follow warning notices and instructions may result in property damage, serious injury, or death. Improper installation and/or operation will void the warranty. A WARNING EQUIPMENT UNDER PRESSURE: Always turn pump off prior to installing or servicing the Jandy Pro Series chlorine generating device. Your pump/filter system is operated under pressure and the pressure must be released before you begin work. Please see your pump/filter owner's manual for further instructions. Disconnect power to the system at the main circuit breaker before performing this procedure to avoid risk of electric shock which can result in property damage, severe injury or death. Before you begin your installation,please check that you have the right tools and a suitable location to install the power pack and cell. Please ensure that you have read and understood the Important Safety Instructions section. 3.1 Materials and Tools Tools and Materials Needed for Installation • Screw Set(Plastic Anchors) • Cordless Drill (or Power Drill) • 6 mm (15/64 in.) Masonry Bit or Hammer Drill Bit (only necessary to drill into brick or concrete) • Pencil or Marking Pen • Phillips Head Screwdriver or Phillips Head Drill Bit • WELD-ON°724TM CPVC Gray Cement is recommended 3.2 Installation Requirements circulation plumbing system. (see Figure 3). A WARNING The cell must be installed no more than 4.6 in(15 The Jandy Pro Series chlorine generating device ft.) from the power pack(see Figure 3). • It is recommended that the cell be installed 25 cm must be installed outdoors only. The cell must be (10 in.) from any 90° elbow. installed horizontally with the cord facing upwards to avoid buildup of flammable gases which can result in +• FIRE OR EXPLOSION. The installation requirements for the Jandy Pro Series s� chlorine generating device are as follows: �o • Install the power pack at least 2 feet(0.6 m)above the ground in order to protect it from pressurized water spray such as that from irrigation sprinklers, and from mechanical impacts and/or damage.Also ensure that it is inaccessible to children. Consult and comply with any and all applicable local and national installation codes and/or regulations, as may be enforced by the local Authorities Having Jurisdiction(AHJ's). • In the U.S.,the power pack must be installed at least 1.5 in(5 ft.)from the inside wall of your swimming pool or spa; in Canada,the power pack must be installed at least 3 in(10 ft.) from the inside wall of your swimming pool or spa. • The cell must be installed on a 0.4 in(16 in.) horizontal length of pipe after the heaters,pumps, and filters, as the last piece of equipment in the Figure 3. Installation Requirements Jandy°Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual WNW Page 9 3.3 Installing the Power Pack 5. With the Power Pack in place, mark the position of 1. Ensure placement of the cell and the power pack the bottom two holes. will meet all the installation requirements outlined in Section 3.2. 2. Determine the desired location on the wall to mount the Power Pack. 3. Mark and drill the top two holes in the wall,using the template on the Quick Start Guide. The distance from the center of the two holes is 10". Use a level J and the template to locate the exact position of the holes. 1055 Will 0 6. Remove the Power Pack, drill the bottom two holes ® and place the screw anchors in position. 7. Mount the Power Pack by hanging it from the top two screws already in place,then drive in the two bottom screws to complete the installation. 4. Drive the screws into the holes and hang the Power Pack from the top two holes of the backplate. A WARNING To avoid property damage, serious injury or death, do not operate the electrolytic cell without water circulation j . or if cell housing is damaged or improperly assembled. - A buildup of flammable gases which can result in FIRE OR EXPLOSION. The power pack must be interconnected with the pool pump motor power source to ensure that the chlorinator only operates when the pool pump is running. The flow sensor feature of the Jandy TruClear is intended to be used as a backup only and should not be used as the sole source of flow detection. Page 10 9q= Jandy°Pro Series TruClear'"Chlorine Generating System Installation&Operation Manual 3.4 Installing the Cell A WARNING The Jandy Pro Series chlorine generating device must be installed outdoors only. The cell must be installed horizontally with the cord facing upwards to avoid buildup of flammable gases which can result in FIRE OR EXPLOSION. Standard Installation The standard installation consists of plumbing the housing unit of the TruClear directly into the pool plumbing system,without the use of threaded unions. NOTE If the flow direction of the water does not match the 1. Determine the desired location for the cell as the arrows on the housing,the cell will malfunction. last piece of equipment before the return inlet to the pool, on a pipe segment at least 16 inches long. o The cell must be mounted upright on pipe which runs within f 5°of level(parallel to the ground). The cell cannot be mounted on a vertical, or sloping pipe. NOTE The cell must be installed on a 16 Inch (40cm) horizontal length of pipe after the heaters, pumps, and filters, as the last piece of equipment in the circulation plumbing system before the pool inlet(see Figure 1). To Pool - Fl R�1 V 4. Let the system dry per instructions provided by the glue manufacturer. When the glue is dry, start the 2. Make the appropriate cuts in the pipe where you system and check for proper water flow. will be installing the cell. The gap between the cuts should be 6 inches. A WARNING To avoid property damage, serious injury or death, do not operate the electrolytic cell without water circulation or if cell housing is damaged or improperly assembled. _ Retrofitted Installation The retrofitted installation is a factory designed TruClear with threaded unions built into the housing unit. This method can be used to replace an existing chlorine generator or as a new installation. 1. Determine the desired location for the cell as the last piece of equipment before the return inlet to the pool, on a pipe segment at least 16 inches long. The cell must be mounted upright on pipe which runs within±5°of level(parallel to the ground). The cell cannot be mounted on a vertical, or sloping 3. Remove the cell from the housing and plumb the pipe. housing into the pipe,making sure that the flow NOTE The cell must be installed on a 16 Inch (40cm) indicator arrows on the housing match the flow horizontal length of pipe after the heaters, pumps, and filters, as the last piece of equipment in the circulation direction of the water. Pipes must be clean and dry plumbing system just before the pool (see Figure 1). before gluing. Jandy°Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual Page 11 To Pool �OV F�0 2. Remove the existing equipment and make any appropriate cuts in the pipe where you will be installing the cell. 4. Let the system dry per instructions provided by the glue manufacturer. When the glue is dry, start the system and check for proper water flow. Make sure the cell is closed(locked into the housing)before you start the filter pump. A WARNING To avoid property damage, serious injury or death, do not MA operate the electrolytic cell without water circulation or if cell housing is damaged or improperly assembled. 3.5 Wiring the Power Pack to the Power Source A WARNING 3. Remove the cell from the housing and plumb the When using electrical products, basic precautions housing into the pipe,making sure that the flow should always be followed, including the following: indicator arrows on the housing match the flow DANGER: RISK OF ELECTRIC SHOCK WHICH direction of the water. Pipes must be clean and dry CAN RESULT IN SERIOUS INJURY OR DEATH. before gluing. Before attempting installation or service, ensure that all power to the device is disconnected/ turned off at the circuit breaker. Connect only to a circuit protected by a ground-fault circuit interrupter(GFCI). l Grounding is required. The unit should be installed by a qualified service representative and should be properly grounded and bonded (See Section 3.6, Bonding). • To avoid property damage, serious injury or death, never use the chassis backplate of the power pack to ground any other equipment. • Install to permit access for servicing. • Select field conductor size appropriately, NOTE If the flow direction of the water does not match the taking into consideration length of circuit and arrows on the housing, the cell will malfunction. in accordance with applicable installation codes. Wiring should only be attempted by a qualified professional. Page 12 Iffim JandyO Pro Series TruClear'Chlorine Generating System I Installation&Operation Manual 1. Wire power pack to pool pump power source using 3.3 mmz(12 AWG)insulated wire and conduit.Wire A WARNING the power pack to the LOAD side of the filter pump Select field conductor size appropriately, taking into or the LOAD side of the pool pump timer relay so consideration length of circuit and in accordance with that the chlorinator can only come on when the pool applicable installation codes. The ground conductor pump comes on(see Figure 4). must be minimum 12 AWG. 2. Remove the electrical mounting plate that feeds the 6. Place all of the wire connections and cables inside power cable to the power pack. the power pack and secure the electrical mounting plate tightly. i i ,/ t 3. Feed the power cable through the mounting plate. 7. Plug the cell into the Power Pack. 4. Connect the conduit to the mounting plate. 3.6 Bonding 5. Make the wire connections.Note: The green wire The National Electric Code®(NEC')requires pool should be connected to the ground point. equipment to be bonded to each other. Check your local codes to determine if the NEC and/or other local installation codes are enforced by the Authority Having Jurisdiction(AHJ).A solid, copper 8.37 mmz (8 AWG) wire is recommended,per the NEC, for bonding the power pack to a permanent bonding connection that is acceptable to the local AHJ. Refer to your locally enforced codes for the acceptable bonding wire gauge. Attach the bonding point located on the bottom of the chassis backplate to a common bonding point. Do not use the power pack as the common bonding point. Use Copper Conductors Only — Rated for 90DC Minimum CIRCUITBREAKER POWER PACK PANEL , POOL UMYCO ROL M VAC LINE 1 ❑ Y LINE 2 K U GROUND Q Q Q U II O O z TO EARTH 'o BONDING POINT a y TO CELL \O� Pool Pump = TO EARTH BONDING POINT Figure 4. Wiring Diagram Jandy®Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual WIR.PW Page 13 Each piece of non-related pool equipment requiring a • Circular Pools ground should also be bonded to the common, approved Radius (feet)x radius(feet)x 3.14 x average depth bonding point. There should be one bonding connection (feet)x 7.5 =gallon capacity. to the power pack. In Canada,the Canadian Electrical • Oval Pools Code(CEC)dictates that the bonding conductor be, minimum 13.3 mm2 (6 AWG). Long radius (feet)x short radius(feet)x 3.14 x average depth(feet)x 7.5 =gallon capacity. 3.7 Split Return Plumbing Instructions: 4.3 Chemistry You Need to Know For Infloor Cleaning Systems If the chlorinator is used with an in-floor cleaning Chlorine Stabilizer(cyanuric acid)is needed system, it must be installed in a separate dedicated to maintain proper levels of chlorine. Most non- return line or damage to the chlorinator will occur. stabilized chlorine is destroyed by the UV radiation from the sun within two(2)hours. Chlorine NOTE Do not install the chlorinator on in-floor systems that do stabilizer should be maintained between 30- 50 not have a dedicated pool return as shown in Figure 5. ppm. For indoor pools, it is not necessary to add chlorine stabilizer to the swimming pool water. CELL Nitrates can cause extremely high chlorine demands and will deplete chlorine from your swimming pool. O In some cases nitrates may even lower your chlorine levels to zero.Your local pool professional can test FROM for nitrates. Make sure nitrates are not present in THE f your pool. PUMP V • Metals (some metals)can cause loss of chlorine and POOL RETURN4TO a stain your pool. Have your local pool professional check for metals and recommend methods of I N F L OO R removal. CLEANER Combined Chlorine(Chloramines) should not be present in pool water.When organic materials combine with free chlorine, chloramines are formed. V This ties up the free chlorine in your pool and does not allow the chlorine in your pool to disinfect. Figure 5. New Pool Plumbing for In-Floor Chloramines also cloud pool water and burn the Systems eyes. Shock to remove chloramines at the initial startup of the pool. Section 4. Pool Water Shocking or Super Chlorination enhances chlorine's ability to oxidize organic waste by Preparation eliminating combined chlorine(CC).To measure 4.1 Determining Pool Size (Litres) combined chlorine(CC), subtract the Free Chlorine • Rectangular Pools (FC) from the Total Chlorine(TC). (TC -FC=CC). Length(metres)x width(metres)x average depth To determine how much shock(fast dissolving (metres)x 1000=litres capacity. chlorine) it will take to properly shock your pool, you'll need to calculate the Breakpoint Chlorine • Circular Pools (BPC)level. To determine the Breakpoint Chlorine Radius(metres)x Radius(metres)x 3.14 x average (gpC)needed,multiply the Combined Chlorine depth(metres)x 1000=litres capacity. (CC) level by 10. Then, subtract the Free Chlorine • Oval Pools (FC) level. Here's the Formula: Short Radius (metres)x long radius (metres)x 3.14 Breakpoint Chlorine(BPC)=((CC X10) -FC) x average depth(metres)x 1000=litres capacity. for example: If FC=1.Oppm, and if CC=0.7ppm,the 4.2 Determining Pool Size (Gallons) BPC level would be 6.0 ppm. formula: ((0.7x10)- 1.0)=6.0 • Rectangular Pools Your local pool professional can help with this Length(feet)x width(feet)x average depth(feet)x calculation or can supply you with test kits that can 7.5 =gallon capacity. provide this information. Running your unit at 100% for 24 hours may also help you achieve breakpoint Page 14 Jandy®Pro Series TruClear'Chlorine Generating System I Installation&Operation Manual chlorination. If diminished water clarity or evidence Langelier Saturation Index is a standard of algae persists,your local pool dealer may suggest method of determining the potential of your additional steps to sanitize your pool water and pool water to be corrosive or scale forming. PH, eliminate chloramines. Total Alkalinity(TA),temperature, Calcium NOTE On initial startup of a pool, it is best to shock using an Hardness and Total Dissolved Solids (TDS)play a alternate source, i.e., use a shock treatment role in the calculation of the final saturation rating. available at your local pool supplier. Saturation Index= pH +AF + CF + TF -12.1* Proper Water Balance is key to your enjoyment of your A-Factor=(AF), C-Factor=(CF), T-Factor=(TF) pool or spa experience and to the long life of your cell. Total Alkalinity Calcium Hardness Temperature • The pH of your pool or spa's water is the measure of whether water is either acidic or scale forming. A-Factor C-Factor T-Factor Cold water is typically more acidic,while hot PPM Factor PPM Factor of Factor water is more scale forming. The ideal range for Value Value Value pH in either a pool or a spa is 7.4 to 7.6 regardless 5 = 0.7 5 = 0.9 32 = 0.0 of temperature. If pH is allowed to rise, above 7.6 25 = 1.4 25 = 1.0 37 = 0.1 and the chlorine generator is operating,calcium in 50 = 1.7 50 = 1.3 46 = 0.2 the water may coat the metal plates in the cell. This 75 = 1.9 75 = 1.5 53 = 0.3 could restrict the flow of water resulting in reduced 100 = 2.0 100 = 1.6 60 = 0.4 efficiency and possibly damage the cell. If the pH is allowed to drop below 7.4,the water will become 150 = 2.2 150 = 1.8 66 = 0.5 more acidic and will dissolve the metal components 200 = 2.3 200 = 1.9 76 = 0.6 in the pool plumbing with the metal plates in the cell 300 = 2.5 300 = 2.1 84 = 0.7 being a prime target. 400 = 2.6 400 = 2.2 194 = 0.8 • Total Dissolved Solids(TDS).Adding salt to pool 800 = 2.9 800 = 2.5 1105 = 0.9 water will raise the TDS level.While this does not A saturation index of 0 is perfectly balanced adversely affect the pool water chemistry or clarity, A negative saturation index has corrosive tendencies the pool water professional testing for TDS must be A positive saturation index has scaling tendencies made aware salt has been added for the sanitizing A saturation index of+0.3 or-0.3 is ideal system. The individual performing the TDS test will *-12.1 should be changed to-12.2 if Total Dissolved Solids(TDS) then subtract the salinity level to arrive at the correct measure at 1,000 ppm or greater TDS level. • New pool water in a recently filled or newly 4.4 Optimum Pool Water Conditions refinished pool may contain undesirable matter In accordance with the Association of Pool and Spa which could interfere with the salt water Professionals®(APSP®) standards,we recommend the chlorinator's ability to sanitize properly. Make following water balance conditions be maintained on sure the water is tested by a pool professional and an on-going basis to protect the pool finish and the properly balanced before turning on the chlorinator equipment and to ensure the pleasing appearance of system.New plaster pools have a constant acid the water.The Jandy Pro Series is warranted to operate demand for six(6)months. Test often and maintain a properly only if the following conditions are met: proper pH to avoid excess scaling of the cell. Free Chlorine: Ideal levels should be 1.0 - 3.0 ppm. Combined Chlorine(Chloramines):None.Use shock (fast dissolving chlorine to remove all chloramines). pH: 7.4- 7.6 (Use muriatic acid to lower pH and soda ash to raise pH). Chlorine Stabilizer(Cyanuric Acid): 30 - 50 ppm(for outdoor pools only). Total Alkalinity: 80- 120 ppm Calcium Hardness: 200-400 ppm Metals (Iron,Manganese):None Nitrates:None Phosphates: None Temperature:Above 60°F (16°C) Jandy°Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual RM.PW Page 15 4.5 Collecting a Water Sample • 3,000 ppm of salt is recommended for optimum To properly collect a water sample for use with your water conditions. home test kit or to be taken to local pool dealer there are • Low salt concentration below 2,500 ppm will cause some good practice suggestions that should be followed. premature cell failure. Never use glass containers in the pool area. • High salt concentration above 6,000 ppm may cause Choose a location well away from the return fittings that corrosion damage to pool fixtures. are bringing water back to the pool. Take the container and turn it upside down to trap air CAUTION and then turn the container upright 46 cm(18 in.)below It is important to note that certain materials used the surface of the water. Bring container to the surface in and around swimming pools and spas may not and cap the container. be compatible with chemicals commonly used to purify pool and spa water(e.g. acids, chlorine, salt, 4.6 Salt (NaCl Sodium Chloride) stabilizers, etc.). When to add salt Zodiac Pool Systems, Inc. does not warrant or Add salt to the pool if the salt is too low(see Table 1). guarantee that the chlorinated water generated by For a new pool or newly resurfaced pool it is the Jandy Pro Series chlorine generating device recommended to wait at least 30 days (surface should will not damage or destroy certain types of plants, be completely cured)before adding salt. Do not run decking, coping and other materials in and around the chlorinator at this time. Manually chlorinate the your pool and/or spa. Before selecting materials to pool. Contact your dealer for recommendations. Follow be used in and around your pool and/or spa, please the pool surface manufacturer's guidelines for your discuss all options with your contractor to assess the particular pool. For vinyl and fiberglass pools, salt can compatibility of such materials and chemicals. be added at start up. Some helpful considerations may include: What Type of Salt to Use • Choosing plants that can withstand splash out of pool water containing chlorine and/or salt and other • The purer the salt, the better the life and performance water purification chemicals. of the electrolytic cell.Use a salt that is at least •All metal components used in and around a 99.8%pure NaCl. The salt is an evaporated, pool should be of a high grade, quality stainless granulated, food quality,non-iodized salt. Consult steel. your pool store. • Careful selection of masonry products. The porosity • Avoid using salt with anti-caking agents(sodium and hardness of natural stones varies greatly. ferrocyanide, also known as YPS or yellow prussiate Therefore we recommend you consult with your of soda)that could cause some discoloration of builder or stone contractor on the best choice for fittings and surface finishes in pool. stone materials around your pool or spa. • Sealing all masonry products. Professionals • Water conditioning salt pellets are compressed forms in the stone industry specify that even natural of evaporated salt and may be used but will take stone, especially when used outdoors, be sealed longer to dissolve. to prevent weathering, staining, and premature • Do not use calcium chloride as a source of salt. Use degradation. Consult with your stone or deck contractor for the proper sealer for the masonry sodium chloride only. products you have selected to use around your • Do not use rock salt because insoluble impurities pool or spa. mixed with the rock salt can shorten the life of the • For optimal results, sealers should be reapplied on unit. a regular basis. Reapply the protective sealer on a How Much Salt to Use schedule per the manufacturer's instructions. • Use of chemicals other than those recommended Use salinity test strips, a TDS/salinity meter, or another may be hazardous. Follow the chemical reliable method to test the salinity of the pool water. Once manufacturers instructions. the existing salinity has been established,use Table 1 to determine the amount of salt to add to reach the desired level. Be conservative when adding salt as it is easier to add more if needed than it is to dilute if there is too much salt. Page 16 94= Jandy®Pro Series TruClear'Chlorine Generating System I Installation&Operation Manual NOTE For a new pool or newly resurfaced pool it is recommended to wait at least 30 days(surface should be completely cured) before adding salt. Follow the pool surface manufacturers guidelines for your particular pool. For vinyl and fiberglass pools, salt can be added at start up. Table 1. Approximate Pounds and Kilograms of Salt Needed to Obtain 3.0 gpl (3,000 ppm) Current Pool/Spa Size- US Gallons(Litres) Salt 10,000 g 15,000 g 20,000 g 25,000 g 30,000 g 35,000 g Level ppm (38,000 L) (57,000 L) (76,000 L) (95,000 L) (114,000 L) (132,000 L) 0 250 Ibs (114 kgs) 376 Ibs (170 kgs) 501 Ibs (227 kgs) 626 Ibs (284 kgs) 751 Ibs (341 kgs) 876 Ibs (397 kgs) 250 229 Ibs (104 kgs) 344 Ibs (156 kgs) 459 Ibs (208 kgs) 574 Ibs (260 kgs) 688 Ibs (312 kgs) 803 Ibs (364 kgs) 500 209 Ibs (95 kgs) 313 Ibs (142 kgs) 417 Ibs (189 kgs) 522 Ibs (237 kgs) 626 Ibs (284 kgs) 730 Ibs (331 kgs) 750 188 Ibs (85 kgs) 282 Ibs (128 kgs) 376 Ibs (170 kgs) 469 Ibs (213 kgs) 563 Ibs (256 kgs) 657 Ibs (298 kgs) 1000 167 Ibs (76 kgs) 250 Ibs (114 kgs) 334 Ibs (151 kgs) 417 Ibs (189 kgs) 501 Ibs (227 kgs) 584 Ibs (265 kgs) 1250 146 Ibs (66 kgs) 219 Ibs (99 kgs) 292 Ibs (132 kgs) 365 Ibs (166 kgs) 438 Ibs (199 kgs) 511 Ibs (232 kgs) 1500 125 Ibs (57 kgs) 188 Ibs (85 kgs) 250 Ibs (114 kgs) 313 Ibs (142 kgs) 376 Ibs (170 kgs) 438 Ibs (199 kgs) 1750 104 Ibs (47 kgs) 156 Ibs (71 kgs) 209 Ibs (95 kgs) 261 Ibs (118 kgs) 313 Ibs (142 kgs) 365 Ibs (166 kgs) 2000 83 Ibs (38 kgs) 125 Ibs (57 kgs) 167 Ibs (76 kgs) 209 Ibs (95 kgs) 250 Ibs (114 kgs) 292 Ibs (132 kgs) 2250 63 Ibs (28 kgs) 94 Ibs (43 kgs) 125 Ibs (57 kgs) 156 Ibs (71 kgs) 188 Ibs (85 kgs) 219 Ibs (99 kgs) 2500 42 Ibs (19 kgs) 63 Ibs (28 kgs) 83 Ibs (38 kgs) 104 Ibs (47 kgs) 125 Ibs (57 kgs) 146 Ibs (66 kgs) 2750 21 Ibs (9 kgs) 31 Ibs (14 kgs) 42 Ibs (19 kgs) 52 Ibs (24 kgs) 63 Ibs (28 kgs) 73 Ibs (33 kgs) 3000 Optimum Optimum Optimum Optimum Optimum Optimum Table 2. Approximate Pounds and Kilograms of Stabilizer Needed to Obtain 50 ppm Current PooVSpa Size US Gallons(Litres) CyanuricAdd Level_ppm 10,000 g (38,000 L) 15,000 g (57,000 L) 20,000 g (76,000 L) 25,000 g (95,000 L) 30,000 g (114,000 L) 35,000 g (132,000 L) 0 (4.2 Ibs) 1.9 kgs (6.3 Ibs) 2.9 kgs (8.4 Ibs) 3.8 kgs (10.5 Ibs) 4.8 kgs (12.6 Ibs) 5.7 kgs (14.8 Ibs) 6.7 kgs 10 (3.4 Ibs) 1.5 kgs (5.1 Ibs) 2.3 kgs (6.7 Ibs) 3.1 kgs (8.4 Ibs) 3.8 kgs (10.1 Ibs) 4.6 kgs (11.8 Ibs) 5.4 kgs 20 (2.5 Ibs) 1.1 kgs (3.8 Ibs) 1.7 kgs (5.1 Ibs) 2.3 kgs (6.3 Ibs) 2.9 kgs (7.6 Ibs) 3.4 kgs (8.9 Ibs) 4.0 kgs 30 (1.7 Ibs) 0.8 kgs (2.5 Ibs) 1.2 kgs (3.4 Ibs) 1.5 kgs (4.2 Ibs) 1.9 kgs (5.1 Ibs) 2.3 kgs (5.9 Ibs) 2.7 kgs 40 (0.8 Ibs) 0.4 kgs (1.3 Ibs) 0.6 kgs (1.7 Ibs) 0.8 kgs (2.1 Ibs) 1.0 kgs (2.5 Ibs) 1.2 kgs (3.0 Ibs) 1.3 kgs NOTE For indoor pools, it is not necessary to add chlorine stabilizer to the swimming pool water. How to Add Salt to the Pool 1. Turn on pump to circulate pool water. 2. IMPORTANT-Turn the power pack off by pressing and holding the ON/Off button for 6 seconds. 3. Test the water for salinity level using test strips, electronic meter, or by your local pool professional. 4. Use the Table 1 to determine the amount of salt to add. Be conservative when adding salt as it is easier to add more if needed than it is to dilute if there is too much salt. 5. Disperse salt into pool. Do not add through skimmer,main drain, or surge tank. Brush the salt around the pool to facilitate dissolving. Circulate filter system for 24 hours to ensure even distribution. 6. After 48-72 hours,verify correct salt reading by testing the water salinity level using test strips, electronic meter, or by your local pool professional. 7. When the salinity level is correct,turn the power pack on. Press the buttons to set the desired production rate. Jandy°Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual RM.PW Page 17 Section 5. Operating Instructions A WARNING To avoid property damage, serious injury or death, do not operate the electrolytic cell without water circulation.A buildup of flammable gases which can result in FIRE OR EXPLOSION.The power pack must be interconnected with the pool pump motor power source to ensure that the chlorinator only operates when the pool pump is running. 5.1 Control Panel This controls the operational mode of the chlorinator between auto and standby. •In Auto mode,the system will produce chlorine when the system is powered and when it detects flow through the cell. •In Standby mode,the system will NOT produce chlorine, even when the pump is running and the system detects flow through the cell. In normal operation,the up and down arrows are used to set the output level of the chlorinator.The output should be adjusted in order to achieve the desired Free Available Chlorine level of 2-4 ppm. The back/save button will save any changes you have made in the menu and send you back to the previous menu screen. The select button will scroll through and open any available parameters for editing. Figure 6. Control Panel on the Power Pack -number of hours the pump runs -whether you are using a single or variable speed pump 5.2 Turning Power Pack On/Off (Manually) - climate and water temperature To turn the Jandy Pro Series chlorine generating device - amount of rain water entering the pool. on or off press the 0 button. A good starting point for pools at 15K gallons and under should be 40%. Pools closer to the 25K to 30K gallons A quick press will place the chlorinator into "standby" should use 60% as a starting point. state. While in"standby"mode a quick press will return to "chlorinating"mode. If held down for 6 seconds it If you find that these levels do not provide the 1 - 3 PPM will completely power down. chlorine residual that is desired,then raise the output level higher to compensate. NOTE Because the power pack is wired to the pump's power If you find that output level is approaching 90%to 100% source,the power pack can only be turned on when the pump is turned on. and testing the pool water shows no or very low chlorine residual,your pool may need to be manually shocked 5.3 Turning Power Pack On/Off (Using the due to a waste load that has built up in the pool water Pump's External Timer) that is overwhelming the chlorine you are supplying to the pool.Another cause may be the lack of Cyanuric If the power pack is wired to the pump's external timer Acid(CYA) at appropriate levels to protect the chlorine and the power to the unit is on,the power pack will from the UV rays of the sun. automatically turn on and off when the pump turns on and off(see Section 3.5). When the power pack is wired NOTE The unit only runs while your pump is running. More as such, the only setting that must be set manually is the pump runtime will result with more chlorine in the water. chlorine output level (see Section 5.4). With all the variables mentioned above,it may take you a couple weeks to find the right production rate for your 5.4 Setting the Chlorine Output Level pool. When setting the chlorine output level,the factors to To adjust the output level, follow these steps: consider are: 1. Turn the power pack on by pressing the -number of gallons in the pool button. -number of bathers (bather load) Q - amount of pollen and dust going in the water 2. Press the buttons to reach the desired output Page 18 Jandy®Pro Series TruClear'Chlorine Generating System I Installation&Operation Manual level. The minimum setting is 10%.The output can IMPORTANT Always test the chlorine levels of your pool be adjusted in increments of 10%up to 100%. This before each use. During heavy usage where bather load is increased, chlorine levels may deplete quickly and controls the amount of run time for the cell. require more adjustments. Monitor the chlorine closely, 5.5 BOOST/LOW Mode and take appropriate measures in order to maintain the recommended 1 -3 ppm free chlorine residual. The BOOST mode can be used to maximize chlorine output for a short period of time. To activate BOOST 6.1 Weekly mode,press the Q and 0 buttons simultaneously. The 1. Chlorine Test. Test pool water chlorine level boost will turn off after 24 hours. To turn off BOOST with a reliable test kit. Maintain an ideal range mode manually,press the 0 button. by adjusting the chlorine output level on the The LOW mode can be used to minimize chlorine output power pack(see Section 5.4) or if necessary,by supplementing the chlorinator with additional dry while activated. To activate LOW mode,press the 8 or liquid chlorine. The recommended free chlorine and 0 buttons simultaneously. The LOW mode will level is 1 - 3 ppm. See section 4.5 for instructions stay on indefinitely. To turn off LOW mode,press the on collecting a water sample. 43 button NOTE Never use glass containers in the pool area. Broken 5.6 Polarity Reversal glass becomes difficult to see under water. The Jandy Pro Series chlorine generating device is a 2. pH Level Test. Test the pH level of your pool with reversible polarity cell which means that the cell will a test kit. If necessary, adjust to maintain a pH level periodically switch its polarity to help prevent any build of 7.4-7.6 (see Section 4.3). up of calcium on the cell plates. This is sometimes referred to as the automated cell cleaning feature. During CAUTION the transition between changing its polarity there is a Never use dry acid to adjust pH in and geographic brief period when the cell will not produce any chlorine. areas with excessive evaporation and minimal Once it has changed polarity, it will continue to make dilution of pool water with fresh water. A build up of chlorine. by products can damage the electrolytic cell. NOTE 'CLEANING'will be displayed on the screen during the'WAIT'period.The output level indicator will remain 3. Total Alkalinity Test. Test pool water for total as set during the cleaning period. alkalinity with a test kit.Take steps necessary to maintain an alkalinity of 80- 120 ppm(see Section Section 6. Maintenance 4.3). Instructions 4. Calcium Hardness. Test pool water for calcium hardness level using test kit or by having a water Before servicing the Jandy Pro Series chlorine sample tested by a pool professional.Adjust as generating device please ensure you have read and necessary to maintain a calcium hardness of 175 - understood the Important Safety Instructions section. 400 ppm(see Section 4.3). If your Total Hardness (THJ* level is above - 11 ppm or • de in an area known to have • it is recommended you change the polarity reversaL time • the defauLt of • to every • (instructionson •. 16 Areas known to have hard water *Three(3)Total.Hardness(TH)test strips are included Figure 4. Wiring Diagram Jandy®Pro Series TruClear T11Chlorine Generating System I Installation&Operation Manual WIM.PW Page 19 6.2 Monthly If the cell has a tendency to scale, it is recommended that 1. Check the cell. It is recommended that the cell every month the cell be removed and inspected for scale be inspected every month for scale and/or calcium formation and/or debris. Some filters allow debris to pass deposits. Light colored, crusty deposits known through to the cell which could lodge between the plates as scale will form in excessively hard water or in the cell.A small amount of scale formation is normal. from pool water that is out of balance. Following If by looking through the cell it is observed that there is the installation of the Jandy Pro Series chlorine excessive scale formation between the plates or debris is generating device, check the cell once a month present,the cell must be cleaned as follows: for signs of scale. Hold the plate bundle to a light 1. Ensure that all power to the power pack and the source so the light can be seen between the plates. controller is turned off at the circuit breaker. If the light is easily seen through the plates and/or 2. Before removing the cell for cleaning, shut off any a small amount of scale is visible,the cell does not necessary valves to prevent any water loss. need to be cleaned. Reinstall. 3. Open the air relief valve on the filter to release any On the other hand, if the light is barely visible pressure in the pool system. through the plates or the light is totally blocked by 4. Loosen the ring and remove the cell. scale,then the cell needs to be cleaned. See Section 6.3 for instructions. NOTE Excessive cleaning can shorten the life of your cell. 2. Salt Level Test. Use salinity test strips, a TDS/ salinity meter, or another reliable method to test the salinity of the pool water. Once the existing salinity has been established,use Table 1 to determine the amount of salt to add to reach the desired level. Be conservative when adding salt as it is easier to add more if needed than it is to dilute if there is too much salt. If the salinity level of the pool is correct and the salt LED does not go out, see Section 7. 5. With protective glasses and gloves on, add one(1) Troubleshooting. part muriatic acid to ten(10)parts water in a small 3. Pool Water Sample. Take water sample to local bucket and mix the cleaning solution together. pool store for testing. A CAUTION 4. Stabilizer(Cyanuric Acid). Test pool water When cleaning the cell, wear protective eyeglasses stabilizer(cyanuric acid)level using a test kit and gloves. or by having a water sample tested by a pool professional. Maintain ideal range of 30 - 50 ppm. ' When mixing acid with water, prepare the solution Follow your pool professional's recommendations by ALWAYS ADDING ACID TO WATER. NEVER ADD WATER TO ACID. and check all local and federal regulations to ensure that the ideal range is suitable for your specific Never use undiluted Muriatic acid.Always use the conditions. For indoor pools,it is not necessary to recommended mixture of Muriatic acid and water. add chlorine stabilizer to the swimming pool water. 6. Submerge the cell into the cleaning solution. 5. Metals Test. It is recommended that the pool water be tested periodically for the presence of metals such as iron, and manganese. These metals should not be present in the pool water. If those metals are present, contact your local pool professional. 6.3 Cleaning the Cell A CAUTION Disconnect power to the system at the main circuit breaker before performing this procedure to avoid risk of electric shock which can result in property damage, severe injury or death. Page 20 Jandy®Pro Series TruClear'Chlorine Generating System I Installation&Operation Manual 7. A foaming action will begin,which is caused by 6.4 Winterizing scale(calcium carbonate)being dissolved from NOTE Do not use Ethylene Glycol (anti-freeze)in the the plates. If foaming action does not begin,the system. cell does not need to be cleaned(STOP THE CLEANING PROCESS -go to the step 10). Very little chlorine is needed in cold water. Operating Otherwise allow the cell to remain in the solution the chlorinator below 55°F (1YQ is not recommended. until the foaming has stopped(approximately 5 - 10 Operating the chlorinator in cold water can dramatically minutes). shorten the life of the cell. NOTE Do not use a screwdriver or any other metal object to If preventative measures are not taken, freezing water remove calcium deposits. may cause severe damage to the cell. Prevent freeze 8. Flush the cell with fresh water and perform the damage to the cell by running pump continuously or inspection again. If considerable blockage is still winterize pool by draining water from pump,filter, and present,then re-submerge the plates back into the all intake and return lines. Remove the cell,clean it and cleaning solution,flush and reinspect. store it indoors. 9. After the cell has been cleaned,dispose of the solution according to local regulations. A winterizing cap (R0621900)can be purchased to 10. Rinse the cell thoroughly with clean tap water replace the cell during winterizing or cell maintenance. and inspect. If deposits are still visible on the This will enable pool pump to circulate water with the electrolytic cell,repeat step 6. cell out of the line. NOTE Excessive acid washing will damage the electrolytic cell. Do not leave in acid for more than 30 minutes. During prolonged periods when the water will be less than 55°F (IYQ,the unit should be turned off and a 11. Once the cell is clean,reattach the cell as described chlorine floater or erosion feeder should be used by in Section 3.4. putting a small number of tablets in either of these A WARNING devices until the water temperature increases. Doing this Do not energize or operate the unit if the cell housing is will lengthen the cell life and provide better performance damaged or improperly assembled. when water conditions are more optimal. Section 7. Troubleshooting A WARNING Always turn pump off prior to attempting service or repair. Your pump and filter system is operated under pressure and pressure must be released before you begin to avoid system damage or personal injury. Open the air relief valve on your pool filter to release the pressure in the system. 7.1 Problems and Corrective Action Problem Possible Cause Corrective Action Low or no chlorine. Low stabilizer(cyanuric acid) level in Add stabilizer to maintain 30 - 50 pool water(for outdoor pools only). ppm. Follow your pool professional's recommendations and check all local and federal regulations to ensure that the ideal range is suitable for your specific conditions. (see Table 2). pH not within recomended range. Chlorine does not operate as well as a sanatizer if the pH is not within range. This can cause a higher chlorine demand. The ideal range for pH is 7.4-7.6 (Use muriatic acid to lower pH and soda ash to raise pH). Jandy°Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual TRW Page 21 Problem Possible Cause Corrective Action Insufficient operating hours of Increase the system operating time per the unit. day. Chlorine output percentage set too low. Increase chlorine production by pressing the Output button (see Section 5.4). Temporary loss of chlorine due to heavy Set chlorine production to 100% and set organic load - rain, leaves, fertilizer or the pump and the cell to run for 24 hours. heavy bather load. Pets using pool. After 24 hours, recheck chlorine levels. If still too low, super chlorinate with alternate source to achieve Breakpoint Chlorination (BPC). Your local pool dealer can assist with this if you take to them a sample of your water. Low (less than 3,000 ppm) salt level in Use salinity test strips, a TDS/salinity pool water. meter, or another reliable method to test the salinity of the pool water. Once the existing salinity has been established, use Table 1 to determine the amount of salt to add to reach the desired level. Maintain a salinity level of 3,000 ppm. High nitrate level. Contact a pool professional. Metals present in pool water. Contact a pool professional. New pool water. Not shocked properly Super chlorinate the pool. upon startup. Clogged or dirty cell. Remove cell for inspection and clean if necessary (see Section 6.3). Chlorine level too high. Chlorine output percentage set too high. Decrease chlorine production rate by (above 7.0 PPM) pressing the Output button (see Section 5.4) Power pack and cell turned on too long. If chlorine output is set at the lowest setting and it consistently provides excessive chlorine levels, decrease operation time as much as necessary. No display on LCD No power to unit. Check the connection to the pump timer (screen is blank). (see Section 3.5). Check if GFCI tripped. Display says "No Caused by insufficient water flow through Check and clean the pump and skimmer Flow". Caused by the cell. baskets. insufficient water flow through the cell. NOTE When the Flow light is on, the chlorine output will be turned off. Dirty filter. Clean the filter. Poor connection between cell and power Check for secure connection to power pack pack Closed valves. Check and correct all valve alignments. Page 22 9q= Jandy°Pro Series TruClear'"Chlorine Generating System I Installation&Operation Manual Problem Possible Cause Corrective Action Pump fails to provide sufficient water Check for correct operation of the pump. flow. Make sure pump is sized properly for required flow rate. The display says "Lo Salt level is well below 2,500 ppm, Maintain a salinity level of 3,000 ppm - Tmp/Lo Salt". depending on water temperature. 3,500 ppm (see Section 4.6 or contact your local pool professional). Calcium buildup in the cell Clean the Cell NOTE Salinity readings are taken after 5 minutes and at regular 5 minute intervals.The Salt warning will turn on when the salt level drops well below 2,500 ppm and it will remain on until the salt level is raised to 3,000 ppm or slightly above. Cell life expired. Replace the cell. A combination of low water temperature Check salt level in pool water. If level is (35°-65°F/2°-18°C)and lower salt between 3,000 - 3,500 ppm, no action is levels (1,500 -2,000 ppm). necessary. If salt levels are lower than 2,500 ppm, raise the salinity level to 3,000 - 3,500 ppm (see Section 4.6). NOTE Salt levels above 4,500 ppm may cause corrosion damage. Salt level too low. Not enough salt added to pool. Add salt to pool until salinity returns to 3,000 ppm (see Section 4.6). Leak in pool. Repair pool. Salt level too high. Too much salt has been added to pool. Verify salt levels by testing. Using the most reliable method available i.e. taking sample to pool dealer before taking any dilution action. Backwash or partially drain pool and dilute with fresh water until salinity returns to 3,000 ppm - 3,500 ppm. Use the "Waste" or"Drain" position on filters equipped with multiport valves. Also a siphon using a couple of garden hoses to a street storm drain can also do a good job. Do not use backwash setting because this could cause damage to your filter. Closely monitor water level if the pump is running. Metal debris caught between plates or Remove any debris caught between plates cell plates that may be touching. by using a garden hose under moderate pressure. If plates are loose and touching, replace the cell. Strong Chlorine odor. Presence of excess chloramines Manually shock the pool (combined chlorine). (see Section 4.3). Chlorine is an oxidizer, which means that organic waste is being removed from the water into the air. Strong odors are a part of this process. If these odors persist longer than 12 hours, take a water sample to your local pool dealer. Jandy°Pro Series TruClear"Chlorine Generating System I Installation&Operation Manual TRW Page 23 Problem Possible Cause Corrective Action Cloudy water, slimy Combined algae and bacteria growth. Brush down the affected walls and then walls of pool. manually shock the pool (see Section 4.3). Eye and/or skin Improper water balance. Balance the water to recommended levels irritation. in Section 4.4. High chloramine levels Raise production rate to 100% and run pump for 24 hours. DO NOT SWIM DURING THIS TIME Scale formation on High calcium hardness. Dilute pool with fresh water. Consult your pool equipment. pool professional regarding use of a sequestering agent. Incorrect pH causing minerals to come Adjust total alkalinity to 80 - 120 ppm. Then out of solution. adjust pH to within the range 7.4 - 7.6 (see Section 4.4). NOTE To clean the deposit(scale)on the cell, see Section 6.3. Section 8. Display Readings 8.1 Display Reasons and Descriptions Display Reading Reason Description EN Language on startup This is the acronym which should appear during the 3 seconds startup screen. English Language Language selected/available for the user. Output is OFF while selection is made. Standby Standby When the system is ready and waiting for the next valid chlorination cycle without any errors. Output is OFF. Chlorinating Chlorination When the system is operating within a valid chlorination cycle without any errors. Output is ON. Cleaning Polarity is reversing When the system is operating within valid chlorination cycle and the duty cycle timer has expired. Output is OFF. Lo Temp/Lo Salt Low water conductivity When the system detects low water conductivity, this could be caused by cold water, low salt levels, or a combination of the two. Check the salt level. Output is ON. No Flow No flow or low flow When the system detects an absence of flow while operating within a valid chlorination cycle. Output is OFF. Check Cell Cell overload When the system is running within a valid chlorination window and detects a cell short circuit or overload. Designed to warn the user or service person. Output is OFF. Check Cell Cell open circuit When the system is running within a valid chlorination window and detects a cell open circuit or disconnection. Designed to warn the user or service person. Output is off but retries each 30 seconds. Over Temp Overheated controller The controller detects internal temperature and may can reduce output power as a self-protection feature. At 700C (internal)output power to the cell is reduced by 50% (no message displayed). At 800 C(internal)output power to the cell is reduced to 0% (OFF), and this over temperature error is displayed. Output is OFF. Designed to warn the user or service person of overheating. Please confirm that this warning message automatically disappears when internal temp goes below 80 'C. ET1 ETL LISTED CO Zodiac Pool Systems,Inc. o I V us CO UL STD 1081NFORMS TO 2620 Commerce Way,Vista,CA 92081 Intertek Certified to 1.800.822.7933 1 www.ZodiacPoolSystems.com CAN/CSAC22.2 No.218.1 Zodiac Pool Systems Canada,Inc. 2115 South Service Road West,Unit 3 Oakville(ON) 1-61-5W2 +1 (888)647-4004 1 www.ZodiacPool Systems.ca ZODIAC°is a registered trademark of Zodiac International,S.A.S.U.,used under license. All trademarks referenced herein are the property of their respective owners. ©2016 Zodiac Pool Systems,Inc.H0470600_REVC