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APPROVED vs flopro variable speed pumps
d ® INSTALLATION AND rJan �jPro�eries OPERATION MANUAL byZO'Is ENGLISH I FRAN(;AIS I ESPANOL e f e� Jandy Pro Series ' VS FloPrOTM Series Variable-Speed Pumps Nmm w1incl FOR YOUR SAFETY- This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly.Before installing this product,read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty. Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death. ATTENTION INSTALLER - This manual contains important information about the installation, operation and safe use of this product.This information should be given to the owner/operator of this equipment. U a> 0 0 v 0 N V O E? ZODIAC° Page 2 Jandy°Pro Series VS FloProTM Series Variable-Speed Pump Installation&Operation Manual Table of Contents Contents Section 4. Operation....................................... 15 4.1 Start-up............................................................. 15 Section 1. Important Safety Instructions ......... 3 1.1 Safety Instructions.............................................. 3 Section 5. Service and Maintenance............. 17 1.2 Pool Pump Suction Entrapment Prevention 5.1 Routine Maintenance ....................................... 17 Guidelines .......................................................... 5 5.2 Winterizing the Pump....................................... 17 Section 2. General Description ....................... 6 Section 6. Troubleshooting and Repair........ 18 2.1 Introduction......................................................... 6 6.1 Service Technician Maintenance...................... 20 2.2 Description ......................................................... 6 Section 7. Product Specifications and Section 3. Installation Information......................6 Technical Data .............................. 21 3.1 Plumbing ............................................................ 6 7.1 Replacement Parts List and Exploded View .... 21 3.2 Electrical Installation........................................... 9 7.2 Exploded Views................................................ 22 3.3 VS FloPro Pump Dip Switch Settings............... 13 7.3 Performance Curves ........................................ 23 3.4 Auxiliary Load Operation (for VS-FHP2.0)....... 14 7.4 Physical and Operational Specifications.......... 23 3.5 Remove Pump Lid ........................................... 15 3.6 Conduct Pressure Test..................................... 15 EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INSTALLER INFORMATION INITIAL PRESSURE GAUGE READING (WITH CLEAR FILTER) PUMP MODEL HORSEPOWER NOTES: Jandy'Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual WNW Page 3 Section 1 . Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS 1.1 Safety Instructions All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment,basic safety precautions should always be followed, including the following: A WARNING RISK OF SUCTION ENTRAPMENT HAZARD, WHICH, IF NOT AVOIDED, CAN RESULT IN SERIOUS INJURY OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two (2)functioning suction outlets. Suction outlet (drain) assemblies and their covers must be certified to the latest published edition of ANSI°/ASME°Al12.19.8, or its successor standard,ANSI/APSP-16. A WARNING To reduce the risk of injury, do not permit children to use this product. A WARNING To reduce the risk of property damage or injury, do not attempt to change the backwash (multiport, slide, or full flow)valve position with the pump running. A WARNING Jandy Pro Series pumps are powered by a high voltage electric motor and must be installed by a licensed or certified electrician or a qualified swimming pool service technician. A WARNING Due to the potential risk of fire, electric shock, or injuries to persons, Jandy Pro Series pumps must be installed in accordance with the National Electrical Code°(NEC°), all local electrical and safety codes, and the Occupational Safety and Health Act(OSHA). Copies of the NEC may be ordered from the National Fire Protection Association, 470 Atlantic Ave., Boston, MA 02210, or from your local government inspection agency. A WARNING RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a branch circuit that is protected by a ground-fault circuit-interrupter(GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.A GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of electrical shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service representative before using. A WARNING Incorrectly installed equipment may fail, causing severe injury or property damage. Page 4 Jandy°Pro Series VS FloProTM Series Variable-Speed Pump Installation&Operation Manual A WARNING • Do not connect the system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI. • Trapped air in system can cause the filter lid to be blown off, which can result in death, serious personal injury, or property damage. Be sure all air is out of the system before operating. A WARNING To minimize the risk of severe injury or death, the filter and/or pump should not be subjected to the piping system pressurization test. Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Zodiac°pool equipment is pressure tested at the factory. However, if the WARNING cannot be followed and pressure testing of the piping system must include the filter and/or pump, BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS: • Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing. • RELEASE ALL AIR in the system before testing. • Water pressure for test must NOT EXCEED 35 PSI. • Water temperature for test must NOT EXCEED 100°F (38°C). • Limit test to 24 hours.After test, visually check system to be sure it is ready for operation. NOTICE: These parameters apply to Zodiac°equipment only. For non-Zodiac equipment, consult equipment manufacturer. A WARNING Chemical spills and fumes can weaken pool/spa equipment. Corrosion can cause filters and other equipment to fail, resulting in severe injury or property damage. Do not store pool chemicals near your equipment. A CAUTION Do not start pump dry! Running the pump dry for any length of time will cause severe damage and will void the warranty. A CAUTION This pump is for use with permanently installed pools and may also be used with hot tubs and spas, if so marked. Do not use with storable pools.A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity. A CAUTION Do not install within an outer enclosure or beneath the skirt of a hot tub. The pump requires adequate ventilation to maintain air temperature at less than the maximum ambient temperature rating listed on the motor rating plate. SAVE THESE INSTRUCTIONS Jandy°Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual WNW Page 5 1.2 Pool Pump Suction Entrapment Prevention Guidelines A WARNING SUCTION HAZARD. Can cause serious injury or death. Do not use this pump for wading pools, shallow pools or spas containing bottom drains, unless the pump is ite connected to at least two (2) functioning suction outlets. A WARNING Pump suction is hazardous and can trap and drown or disembowel bathers. Do not use or operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose. The following guidelines provide information for pump installation that minimizes risk of injury to users of pools, spas, and hot tubs: Entrapment Protection -The pump suction system must provide protection against the hazards of suction entrapment. Suction Outlet Covers -All suction outlets must have correctly installed, screw-fastened covers in place.All suction outlet (drain) covers must be properly maintained. They must be replaced if cracked, broken, or missing. Drain covers must be listed/certified to the latest published edition of ANSI°/ASME° All 2.19.8 or its successor standard,ANSI/APSP-16. The pool must be shut down and bathers must be restricted from entering the pool until any cracked, broken, or missing drain covers are replaced. Number of Suction Outlets Per Pump - Provide at least two (2) hydraulically-balanced suction outlets, with covers, as suction outlets for each circulating pump suction line. The centers of the suction outlets (suction outlets) on any one (1) suction line must be at least three (3)feet apart, center to center. See Figure 1. The system must be built to include at least two (2) suction outlets (drains) connected to the pump whenever the pump is running. However, if two (2) suction outlets run into a single suction line, the single suction line may be equipped with a valve that will shut off both suction outlets from the pump. The system shall be constructed such that it shall not allow for separate or independent shutoff or isolation of each drain. See Figure 1. Additional pumps can be connected to a single suction line as long as the requirements above are met. Water Velocity -The maximum water velocity through the suction outlet assembly and its cover for any suction outlet must not exceed the suction outlet assembly and its cover's maximum design flow rate. The suction outlet (drain) assembly and its cover must comply with the latest version of ANSI°/ASME° All 2.19.8, the standard for Suction Fittings For Use in Swimming Pools, Wading Pools, Spas,and Hot Tubs, or its successor standard, ANSI/ASME APSP-16. Testing and Certification - Suction outlet covers must have been tested by a nationally recognized testing laboratory and found to comply with the latest published edition of ANSI/ASME All 2.19.8 or its successor standard,ANSI/APSP-16, the standard for Suction Fittings For Use in Swimming pools, Wading Pools, Spas, and Hot Tubs. Fittings - Fittings restrict flow; for best efficiency use fewest possible fittings (but at least two (2) suction outlets). Avoid fittings that could cause an air trap. Pool cleaner suction fittings must conform to applicable International Association of Plumbing and Mechanical Officials (IAPMO) standards. Page 6 Jandy®Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual At Least 3 Feet Listed/Certified to latest Listed/Certified to latest published edition of published edition ofANSI/ASME ANSI°/ASME°A112.19.8,or its All12.19.8, or its successor successor standard, standard,ANSI/APSP-16. ANSI/APSP-16. Anti-entrapment Anti-entrapment Cover/Grate or Suction Fitting, Cover/Grate or Suction Fitting, Screw-fastened to Screw-fastened to No Valves between Main Drain Sump Tee and Main Drains Main Drain Sump Suction Outlet I Suction Outlet (Main Drain) (Main Drain) Valves OK betwee Pump Pump and Tee Figure 1. Number of Suction Outlets Per Pump Section 2. General Description Section 3. Installation Information 2.1 Introduction 3.1 Plumbing This manual contains information for the proper Preparation Information installation, operation, and maintenance of Jandy Pro 1. Upon receipt of the pump, check the carton for Series VS F1oPro variable-speed pumps. Procedures damage. Open the carton and check the pump for in this manual must be followed exactly.To obtain concealed damage, such as cracks, dents or a bent additional copies of this manual, contact Zodiac® base. If damage is found, contact the shipper or Customer Service at 800.822.7933. For address distributor where the pump was purchased. information, see the back cover of this manual. 2. Inspect the contents of the carton and verify that all parts are included, see Section 7.1, Replacement 2.2 Description Parts List and Exploded View. The VS FloPro is a variable-speed pump that can be Pump Location run from 600 RPM to 3450 RPM.When connected to 1. Zodiac Pool Systems,Inc. recommends installing the JEP-R controller,up to eight(8) speed settings may the pump within one(1)foot(30 cm) above water be programmed and recalled. This allows you to select level.The pump should not be elevated more than the most appropriate speed for your application. Even five(5) feet above the water level of the pool. more versatile programming is possible when you use NOTE The pump is NSF-certified as being able to prime at an AquaLink®RS,AquaLink PDA,or AquaLink Z4 heights up to 10 ft above the water level. However,to controller. achieve better self-priming, install the pump as close as The pump is driven by a variable speed ECM possible to the water level of the pool. (Electronically Commutated Motor) directly attached to 2. If the pump is located below water level,isolation the pump impeller. The motor spins the impeller which valves must be installed on both the suction and forces water to flow through the pump.As the speed of return lines to prevent back flow of pool water the motor is varied the flow through the pump is also during any routine or required servicing. varied. The adjustable flow rate allows for optimization NOTE When the pool equipment is located below the pool surface a leak can result in large scale water of flow during the varying pump cycle requirements.As loss or flooding.Zodiac Pool Systems, Inc., cannot be a result the energy efficiency of the pump is maximized responsible for such water loss or flooding or damage resulting in cost savings to the pool owner while also caused by either occurrence. helping to save the environment. 3. Install the pump such that any disconnecting means and/or junction boxes for power connection are within sight of the pump and at least five(5) feet horizontally from the edge of the pool and/or spa. Choose a location that will minimize turns in the piping. Jandy'Pro Series VS FloProTM Series Variable-Speed Pump Installation&Operation Manual Page 7 3-WAY CHANGEOVER VALVE -i MANUAL BY-PASS SKIMMER MAIN POOL / RETURN AQUAPURE HEATER .cY MANUAL BY-PASS DETAIL MANUAL BY-PASS IS USED WHEN FILTRATION RATE EXCEEDS 125 GPM FOR 44R ZODIAC HEATERS.REFER TO THE MANUFACTURER'S 1 RECOMMENDATIONS IF USING A DIFFERENT CHECK BRAND HEATER. SPA MAIN VALVE DRAIN DRAIN 3-WAY CHANGEOVER FILTER VALVE PUMP Figure 2. Typical Piping Installation NOTE In Canada,the minimum distance maintained from Installation Recommendations the edge of the pool and/or spa as noted above must be 1. To help prevent difficulty in priming, install the 3 meters(10 feet),as required by the Canadian Electrical suction pipe without high points(above inlet Code(CEC, CSA C22.1). of pump-inverted"U"s, commonly referred to 4. The pump must be placed on a solid foundation that in plumbing as an airlock)that can trap air. For will not vibrate. To further reduce the possibility of installations of equipment up to 100 feet(30 m) vibration noise,bolt the pump to the foundation,or from the water,refer to Table 1,the pipe sizing place it on a rubber mat. chart. For installations of equipment more than 100 NOTE Zodiac Pool Systems, Inc. recommends bolting the feet(30 m) from the water,the recommended pipe pump directly to the foundation. size must be increased to the next size. 5. The pump foundation must have adequate drainage Table 1. Pipe Sizing Chart for Schedule 40 PVC to prevent the motor from getting wet. Protect the Pipe Size Maximum Flow Maximum Flow pump from the rain and sun. Suction Discharge 6. Proper ventilation is required for the pump to (6 feet per second) (8 feet per second) operate normally.All motors generate heat that 11/2 37 GPM (140 LPM) 50 GPM (189 LPM) must be removed by providing proper ventilation. (38 mm) 7. Provide access for future services by leaving a clear 2" (51 mm) 62 GPM (235 LPM) 85 GPM (322 LPM) area around the pump.Allow plenty of space above 21/2" 88 GPM (333 LPM) 120 GPM (454 the pump to remove the lid and basket for cleaning. (64 mm) LPM) 8. If the equipment is in a potentially dark area, 3" 136 GPM (515 184 GPM (697 provide adequate lighting. (76 mm) LPM) LPM) Pipe Sizing 4" 234 GPM (886 313 GPM (1185 Suction Pipe (102 mm) LPM) LPM) When the pump is located up to 50 feet(15 m)from the 2. VS F1oPro Pumps come equipped with unions on pool,the recommended minimum pipe size for the suction both the suction and discharge ports.This feature side of the pump is two(2)inches(5 cm).For suction simplifies installation and service and eliminates lengths greater than 50 feet. See Table 1. the possibility of leaks at threaded adapters. Discharge Pipe 3. The VS F1oPro Pump must be connected to at least When the pump is located up to 50 feet(15 m) from two(2)hydraulically-balanced main drains for each the pool,the recommended minimum pipe size for the pool pump suction line.Each drain(suction outlet) discharge side of the pump is two(2) inches(5 cm). For assembly must be provided with covers and must be listed or certified to the latest published edition of discharge lengths greater than 50 feet. See Table 1. ANSI®/ASMEO A112.19.8,or its successor standard, ANSI®/APSP-16. The suction fittings of the main drains must be at least three(3)feet(1 m)apart or at different planes.The suction fittings can be a drain and skimmer,two(2)drains,two(2)skimmers,or a Page 8 Jandy®Pro Series VS FloProTM Series Variable-Speed Pump Installation&Operation Manual VS FloPro with Small Base IND No Base Required Option Hayward®Super Pump® Pump 1 Pentair®SuperFlo® Height A o Sta-Rite®SuperMaO Side l;n Height Small Base Option Hayward Super IITM 2 Jandy PlusHP by Zodiac® Jandy Max HP by Zodiac Small Base with Spacers Option Pentair@ WhisperFlo® 3 Sta-Rite®Dyna-GlaSTM Small Base+Large Base Sta-Rite Max-E-Pro@ Option Sta-Rite Dura-Glas® 4 Sta-Rite Dura-Glas II Sta-Rite Max-E-Glas® 'Optional (Order R0546400) Figure 3. VS FloPro Pump and Base Options skimmer with an equalizer line installed. Check the Replacement of Existing Pump local codes for proper installation. Jandy Pro Series VS FloPro pumps can easily replace NOTE To prevent entrapment,the system must be built so several other pumps: the Hayward Super Pump, it cannot operate with the pump drawing water from only Hayward Super II,Pentair SuperFlo,Pentair WhisperFlo, one(1)main drain.At least two(2)main drains must be Jandy Pro Series,P1usHP(PHP),Jandy Pro Series connected to the pump when it is in operation. However, if two(2)main drains run into a single suction line,the single MaxHP(MHP), Sta-Rite Dura-Glas, Sta-Rite Dura-Glas suction line may be equipped with a valve that will shut off II, Sta-Rite Dyna-Glas, Sta-Rite Max-E-Glas, Sta-Rite both main drains from the pump. Max-E-Pro,and Sta-Rite SuperMax. 4. The piping must be well supported and not forced To replace the Pentair WhisperFlo,Jandy Pro Series together where it will experience constant stress. PHP, or Jandy Pro Series MHP,use the VS F1oPro's 5. Always use properly sized valves. Jandy Pro Series adjustable base. The VS FloPro base(and its spacers) Diverter Valves and Ball Valves typically have the increase the total height of the pump and the height of best flow capabilities. the suction side of the pump. See Table 2 and Figure 3. 6. Use the fewest fittings possible. Each additional fitting has the effect of moving the equipment farther away from the water. NOTE If more than ten (10)suction fittings are needed,the pipe size must be increased. 7. Every new installation must be pressure tested according to local codes. Jandy'Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual ON Page 9 Table 2. VS FloPro Dimensions It is the responsibility of the electrical installer to provide Suction data plate operating voltage to the pump by ensuring Base Configuration Side Pump proper circuit sizes and wire sizes for this specific Height Height application. 1. Pump without Base 7 3/4" 12 3/4" The National Electrical Code®(NEC®,NFPA-70) (197 mm) (44 mm) requires all pool pump circuits be protected with a 2. Pump with Base 9" 14" Ground Fault Interrupter(GFCI).Therefore, it is also (229 mm) (356 mm) the responsibility of the electrical installer to ensure that 3. Pump with Base and 9 1/4" 14 1/4" the pump circuit is in compliance with this and all other Spacers 235 mm) (362 mm) applicable requirements of the National Electrical Code 4. Pump with Small + Large 10 7/8° 15 7/8" (NEC) and any other applicable installation codes. Base 276 mm) (403 mm) A CAUTION Install Spacers into Small Base Failure to provide data plate voltage (within 10%) 1. Using a hand cutter tool, cut the plastic bars during operation will cause the motor to overheat and connecting the top and bottom sets of spacers, as void the warranty. shown in Figure 4. 2. Push the two (2)top spacers and two(2)bottom spacers out of the base. Bonding and Grounding 3. Align the pins in the four(4) spacers with the holes 1. In addition to being properly grounded as described in the base and snap the spacers into place, as in Electrical Wiring section, and in accordance with the requirements of the National Electrical Code shown in Figure 5. (NEC), or in Canada the Canadian Electrical Code (CEC),the pump motor must be bonded to all metal [°� EO parts of the swimming pool, spa or hot tub structure o ° ° and to all electrical components and equipment associated with the pool/spa water circulation I system. Cut 2. The bonding must be accomplished by using a solid spacers copper conductor,No. 8 AWG or larger. In Canada at X. n ° ° ° No. 6 AWG or larger must be used. Bond the motor using the external bonding lug provided on the motor frame. A WARNING Always disconnect the power source before working on a motor or its connected load. Figure 4. Cut Sets of Spacers Out of Base A WARNING Make sure that the control switch, time clock, or control system is installed in an accessible location, so that in the event of an equipment failure or a loose plumbing fitting, the equipment can be turned off. This location must not be in the same area as the pool pump, filter, and other equipment. 1 A CAUTION The pump must be permanently connected to a Figure 5. Snap Spacers into Place dedicated electrical circuit. No other equipment, lights, appliances, or outlets may be connected to the 3.2 Electrical Installation pump circuit, with the exception of devices that may Voltage Checks be required to operate simultaneously with the pump, The correct voltage,as specified on the pump data plate and such as a chlorinating device or heater. Table 3 on page 10 is necessary for proper performance and long motor life.Incorrect voltage will decrease the pump's ability to perform and could cause overheating,reduce the motor life,and result in higher electric bills. Page 10 94= Jandy°Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual Table 3. Recommended Wire Sizes for VS FloPro Pumps RECOMMENDED MINIMUM WIRE SIZE FOR VS FLOPRO PUMPS* 0-150 Feet Distance from Sub-panel (0-45 metres) Branch Fuse AMPS Gauge of Wire Model Class: CC,G, H,J,K,RK,or T Voltage 230 VAC 230 VAC VS-FHP1.0 15A 12 VS-FHP2.0 20A 10 *Assumes three(3)copper conductors in a buried conduit and 3%maximum voltage loss in branch circuit.All National Electrical Code° (NEC®)or the Canadian Electrical Code(CSA)and local codes must be followed.Table shows minimum wire size and branch fuse recommendations for typical installation. PDA(Rev 4.0 or later), or the AquaLink Z4. The VS Bonding Lug FloPro variable-speed pump communicates with the controllers via a four-wire RS-485 interface. VS-FHP1.0 Controller Installation Options Breaker Panel The VS-FHP1.0 Pump comes pre-configured with �RouNo the JEP-R variable-speed controller installed and the DIP switch settings pre-configured to work with this m controller. Review the following instructions if using p ic the AquaLink RS,AquaLink PDA, or AquaLink Z4 controller, or if remote mounting the JEP-R. ck To install an AquaLink RS controller(Rev O or later),an AquaLink PDA(Rev 4.0 or later), or an GFCI AquaLink Z4: 1. Remove power from the VS FloPro pump by Variable-Speed disconnecting the high voltage lines or by opening Pump(230 VAC) any breaker to which the VS FloPro pump power is connected. Figure 6. Bonding the Motor Electrical Wiring WARNING ELECTRICAL SHOCK HAZARD 1. The pump motor must be securely and adequately grounded using the green screw provided. Ground Turn off all switches and the main breaker in the variable- before attempting to connect to an electrical power speed pump electrical circuit before starting the procedure. Failure to comply may cause a shock hazard resulting in supply. Do not ground to a gas supply line. severe personal injury or death. 2. Wire size must be adequate to minimize voltage drop during the start-up and operation of the pump. 2. Remove the one(1) screw and access cover to See Table 3 for suggested wire sizes. complete electrical connections to the motor. 3. Insulate all connections carefully to prevent 3. For the VS-FHP1.0, slide dip switches 1 and 2 grounding or short-circuits. Sharp edges on down to the OFF position, and 5 up to the ON terminals require extra protection. For safety, and to position. See Figure 7. prevent entry of contaminants,reinstall all conduit Note:VS-FHP1.0 has an additional DIP switch setting 5. and terminal box covers. Do not force connections into the conduit box. 4. Select the desired address(es)for the VS-FHP1.0 NOTE Since the pump is operated by either a variable pump by setting dip switches 3 and/or 4,as shown in speed controller(JEP-R),an AquaLink®RS controller, an Section 3.3, VS FloPro Pump Dip Switch Settings. AquaLink Pool Digital Assistant(PDA), or an AquaLink 5. Disconnect the RS485 cable from the 4-pin header on Z4,the pump will not be turned on until it is turned on the pump drive. with one of these controllers. Note: Do not cut the cable,or you will lose the ability to return to the default factory configuration. VS FloPro Controller Options 6. Connect the new RS-485 cable from the AquaLink The VS FloPro pump can be operated by one (1)of four through the available compression fitting and route (4)controllers: the JEP-R variable-speed controller,the the 4-conductor cable through the motor drive AquaLink RS controller(Rev 0 or later),the AquaLink threaded port closest to the connector. Figure 7. Jandy®Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual WRT.W Page 11 7. Connect the other end of the cable to an RS-485 connector on the AquaLink®RS (or multiplexer WARNING interface board),matching wire colors with ELECTRICAL SHOCK HAZARD connector positions as follows: 1-red,2-black, Turn off all switches and the main breaker in the variable- 3-yellow, and 4-green. See Figure 7. speed pump electrical circuit before starting the procedure. 8. Restore power to the VS-FHP1.0 pump and verify Failure to comply may cause a shock hazard resulting in the operation of the controller. severe personal injury or death. 9. Refer to the appropriate manual for set up and operation of the pump:AquaLink RS Owner's Controller Rear Manual, 6593,AquaLink PDA Owner's Manual, 1 H0572300, or AquaLink Z4 Owner's Manual, 1 1 Pump H0386600. to a 4i remove j Motor p ,i Cover � AquaLink°RS RS-485 Connectors Controller �a Base O�0007.LJ Access Cover d 0 Connect to e r, YOZ AquaLink RS W T Wgw� RS-485 Connector RS-485 Cable m Y a7 - DO NOT CUT (or Multiplexer Interface Board) Figure 8. Disconnect Variable-Speed Controller from VS-FHP1.0 Pump ch v Variable-Speed A WARNING Pump When determining routing and protection for the 5-Position variable-speed controller cabling, ensure that all DIP Switch � National Electrical Code®(NEC°)and all local code N z requirements are met. NEC code requirements prohibit the routing of signal cables in conduits or �1 raceways that are used for branch, feeder, or service conductors. NEC also provides direction for building- 20o oft(61 m) to-building routing of signal cables, with regard to max install distance lightening protection. for communication At the VS-FHP1.0 pump: Figure 7. Wiring AquaLink RS Controller or 1. Remove power from the VS-FHP1.0 pump by AquaLink PDA to VS-FHP1.0 Pump disconnecting the high voltage lines or by opening VS-FHP1.0 Remote Mounting any breaker to which the VS-FHP1.0 pump power The variable-speed controller may be remote mounted is connected. onto a vertical surface that is protected from the 2. Lift up the controller cover on its hinges to access elements. the variable-speed controller. Follow the directions carefully to maintain the ability 3. Remove the six(6) screws to disconnect the to reinstall the variable-speed controller onto the VS- variable-speed controller from the controller base FHP 1.0 Pump. Reverse these instructions to complete on the VS-FHP1.0 Pump motor. the reinstallation. See Figure 8. 4. Detach the RS-485 cable connecting the variable- speed controller user interface to the controller base on the motor. Do not over extend the cable when raising the controller away from the motor. 5. Unscrew the four(4)connector terminals and disconnect the wires of the motor cable assembly. Note: Do not cut the cable, or you will lose the ability to return to the default factory configuration. Page 12 9qmm Jandy®Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual 6. Bundle the loose wire into the pocket of the 6. For the VS-FHP2.0, slide dip switches 1 and 2 up, controller base. This wire will be used if so they are in the ON position, and slide switches reinstalling the variable-speed controller onto the 3 and 4 down, so they are in the OFF position. See VS-FHP1.0 Pump. Figure 9. 7. Secure the pocket cover and gasket with six(6) Controller screws to the variable-speed controller base on the (Rear View) �..._...a motor. 1 8. Remove the one(1) screw and access cover to o w complete electrical connections to the motor. m 9. Insert the free end of the new RS-485 cable through the available compression fitting and route the 4-conductor cable through the motor drive threaded v port closest to the connector. U 10. Prepare the cable and attach another 4-pin connector, ensuring the wire colors match Figure 7. 11. Insert the RS-485 connector onto the corresponding RS-485 connector on the motor PCB. 12. Secure the compression fitting nut around the cable to secure the motor. 13. Verify the DIP switch settings match Figure 7. 4-Position 14. Reinstall the access cover with the single screw DIP Switch removed in step 8. Follow the instructions in the Variable-Speed Controller Variable-Speed User Interface Installation/Owner's manual(H0412200) Pump to complete the remote mounting of the controller. NOTE The VS-FHP2.0 pump comes with a factory installed four-wire RS-485 cable. VS-FHP2.0 Controller Installation Options Figure 9. Wiring Variable-Speed Controller(JEP-R) To install the JEP-R variable-speed controller: to VS-FHP2.0 Pump IMPORTANT 7. Connect the other end of the cable to the controller. Match the colors of the wires with the appropriate The installer must TURN ON switches 1 and 2 at the connector positions as follows: 1-red,2-black, 3- VS-FHP2.0 pump when connected to the variable- yellow, and 4- green. speed controller. 8. Restore power to the VS-FHP2.0 pump and verify NOTE The variable-speed controller part no. is JEP-R. the operation of the controller. 1. Remove power from the VS-FHP2.0 pump by 9. Refer to the Variable-Speed Controller Owner's disconnecting the high voltage lines or by opening Manual,H0412200,to operate the pump. any breaker to which the VS-FHP2.0 pump power To install an AquaLink®RS controller(Rev O or is connected. later),an AquaLink PDA(Rev 4.0 or later),or an AquaLink Z4: A WARNING 1. Remove power from the VS-FHP2.0 pump by ELECTRICAL SHOCK HAZARD disconnecting the high voltage lines or by opening Turn off all switches and the main breaker in the variable- any breaker to which the VS-FHP2.0 pump power speed pump electrical circuit before starting the procedure. is connected. Failure to comply may cause a shock hazard resulting in severe personal injury or death. A WARNING ELECTRICAL SHOCK HAZARD 2. Remove the cover of the VS-FHP2.0 junction box Turn off all switches and the main breaker in the variable- and feed the RS-485 cable into the fitting. speed pump electrical circuit before starting the procedure. 3. Unplug the RS-485 connector from the VS-FHP2.0 Failure to comply may cause a shock hazard resulting in 4. Attach the four(4)wires in the RS-485 cable to severe personal injury or death. the RS-485 connector. Match the wire colors with the positions on the connector: 1-red,2-black, 3- yellow, and 4- green. See Figure 9. 5. Insert the RS-485 connector back into the VS- FHP2.0. Jandy°Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual Page 13 2. For the VS-FHP2.0, slide dip switches 1 and 2 down to the OFF position. See Figure 10. 3. Select the desired address(es) for the VS-FHP2.0 pump by setting dip switches 3 and/or 4, as shown in Section 3.3,VS F1oPro Pump Dip Switch Settings. Remove to 4. Connect the other end of the cable to an RS-485 access connector on the AquaLink,"RS (or multiplexer DIP switch interface board), matching wire colors with connector positions as follows: 1-red, 2-black, 3-yellow, and 4-green. See Figure 10 and read Section 3.3. 0 5. Restore power to the VS-FHP2.0 pump and verify the operation of the controller. 6. Refer to the appropriate manual for set up and operation of the pump:AquaLink RS Owner's Manual, 6593,AquaLink PDA Owner's Manual, Figure 11. DIP Switch access cover on VS-FHP1.0 H0572300, or AquaLink Z4 Owner's Manual, Motor H0386600. 3.3 VS RoPro Pump Dip Switch Settings AquaLink RS RS-485 Connectors As shown in Figures 7, 9, 10 and 11,the 4-or 5-position dip switch is located at the rear of the VS F1oPro pump. This dip switch serves two (2) functions: it selects the 0 �' = pump address, and it determines what type of controller 0 0�00000000 000 will be used with the pump. 00000000 00000 0o Table 4. VS-FHP1.0 Dip Switch Settings Switch Switch Switch Controller Yoz Connect to 1 2 5 Wgw� AquaLink RS gym» RS-485 Connector ON ON ON Factory Default (or Multiplexer OFF OFF ON AquaLink RS,AquaLink Interface Board) PDA, or AquaLink Z4 v ON ON ON Variable Speed Controller Ch v Variable-Speed Pump Switch Switch Pump Address 3 4 OFF OFF PUMP 1 (Factory Default) ON OFF PUMP 2 �N�2 34 OFF ON PUMP 3 ON ON PUMP 4-Position Table 5. VS-FHP2.0 Dip Switch Settings DIP Switch Switch Switch Controller 1 2 Figure 10. Wiring AquaLink RS Controller or OFF OFF Factory Default AquaLink PDA to VS-FHP2.0 OFF OFF AquaLink RS,AquaLink PDA, or AquaLink Z4 ON ON Variable Speed Controller Switch Switch Pump Address 3 4 OFF OFF PUMP 1 (Factory Default) ON OFF PUMP 2 OFF ON PUMP 3 ON ON PUMP 4 Page 14 I= Jandy®Pro Series VS FloProlm Series Variable-Speed Pump Installation&Operation Manual 3.4 Auxiliary Load Operation (for VS- FHP2.0) The VS-FHP2.0 is equipped with a terminal bar that L, provides user access to a built-in Auxiliary Load relay ° a d (Black) 230v contact. This normally-open, dry contact is activated ° a Power under certain operating conditions and is primarily mv° LLU L2 Source m°o (Red or intended to be used to control external devices that mn° Black) require system water flow for proper functioning, such as Earth heaters,booster pumps, salt water chlorinators, etc. Line - See Figures 9 and 10 for compartment's location details. 115V (Black) Power An access cover with Phillips-head screw must be Source Neutral removed before proceeding. (white) Line (Black) Auxiliary Load Connection Requirements Earth 115V A WARNING Auxiliary Load ELECTRICAL SHOCK HAZARD Due to the potential risk of fire, electric shock, or injuries to persons, Zodiac®Pumps must be installed in accordance with the National Electrical Figure 13. 115V Auxiliary Load, Separate Power Code®(NEC°), all local electrical and safety codes, Sources Wiring Diagram and the occupational Safety and Health Act(OSHA). Copies of the NEC may be ordered from the National Protection Association, 470 Atlantic Ave., Boston, MA 02210, or from your local government inspection o e Lz L7 L1 agency. ° e d (Black) 230V Power In Canada, Zodiac Pumps must be installed in LLU Lz Source accordance with the Canadian Electrical Code 110,000 (Red or (CEC). Black) Earth Note: The Auxiliary Load relay contacts are rated at L1 230V (Black) 230V/11A RMS. Please ensure the requirements of the Power equipment to be connected to the Auxiliary Load do not Source ?Black) exceed this rating. Black( ) V Auxiliary Load t z 0 0 O L2 L1 L1 _ 0 0 0 (Black) 230V c B LL Power Figure 14. 230V Auxiliary Load, Separate Power quo 0 L2 Source n,1.o Sources Wiring Diagram ,000 (Red or � 0 Black) Auxiliary Load Operation Characteristics Earth Auxiliary Load relay contact activation is speed- dependent, and behaves as follows: L2 Contact Closure (Red or Black) From a stopped condition,there is a three-minute delay 230V before the Auxiliary Load contact is closed when the Earth Auxiliary motor speed reaches and maintains a speed of at least Load 1725 RPM. From a running condition at below 1725 RPM,there is Note: In this configuration,it is important to verity the shared a five-second delay before the Auxiliary Load contact power source is adequately rated to service both the pump y n' and the auxiliary equipment. is closed when the motor speed reaches and maintains a speed of at least 1725 RPM. Figure 12. 230V Auxiliary Load, Shared Power Source Wiring Diagram Jandy°Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual RM.PW Page 15 Contact Opening If the pump speed is below 1725 RPM,the Auxiliary WARNING Load contact is opened. Contact openings are always Trapped air in the system can cause the filter lid immediate. to be blown off, which can result in death, serious injury, or property damage. Be sure all air is properly 3.5 Remove Pump Lid purged out of the system before operating. DO NOT 1. Make sure that the pump is turned off. USE COMPRESSED AIR TO PRESSURE TEST OR 2. Make sure that the switch to the circuit breaker that powers the pump motor is turned off. A WARNING A WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL SHOCK HAZARD Do not pressure test above 35 PSI. Pressure Turn off all switches and the main breaker in the variable- testing must be done by a trained pool professional. speed pump electrical circuit before starting the procedure. Circulation equipment that is not tested properly Failure to comply may cause a shock hazard resulting in might fail, which could result in severe injury or severe personal injury or death. property damage. A WARNING ELECTRICAL SHOCK HAZARD A WARNING Due to the potential risk of fire, electric shock, When pressure testing the system with water, it is or injuries to persons, Zodiac® Pumps must be very important to make sure that the pump basket lid installed in accordance with the National Electrical is completely secure. Code°(NEC°), all local electrical and safety codes, and the occupational Safety and Health Act(OSHA). I. Fill the system with water,using care to eliminate Copies of the NEC may be ordered from the National trapped air. Protection Association, 470 Atlantic Ave., Boston, 2. Pressurize the system with water to no more than MA 02210, or from your local government inspection 35 PSI. agency. 3. Close the valve to trap pressurized water in the In Canada, Zodiac Pumps must be installed in system. accordance with the Canadian Electrical Code 4. Observe the system for leaks and/or pressure decay. (CEC). 5. If there are lid leaks,repeat this procedure. For Zodiac Technical Support, call 800.822.7933. In 3. Make sure all necessary isolation valves are closed Canada, call 1-888-647-4004. to prevent pool water from reaching the pump. 4. Following the markings on the locking ring,turn Section 4. Operation the ring counter-clockwise until the `START' 4.1 Start-up markings align with the ports. See Figures 15 and 16. A CAUTION 5. Carefully remove the lid with locking ring. Never run the pump without water. Running the pump "dry"for any length of time can cause severe 3.6 Conduct Pressure Test damage to both the pump and motor and will void A WARNING the warranty. When pressure testing a system with water, air If this is a new pool installation,make sure all piping is often trapped in the system during the filling is clear of construction debris and has been properly process. This air will compress when the system is pressure tested. The filter should be checked for pressurized. Should the system fail, this trapped air proper installation, verifying that all connections and can propel debris at a high speed and cause injury. clamps are secure according to the manufacturer's Every effort to remove trapped air must be taken, recommendations. including opening the bleed valve on the filter and loosening the pump basket lid while filling the pump. A WARNING To avoid risk of property damage, severe personal injury or death, verify that all power is turned off before starting this procedure. Page 16 Jandy®Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual 1. Release all pressure from the system and open the filter pressure release valve. Lid with 2. Depending on the location of the pump, do one of Locking the following: Ring - If the pump is located below the water level of the pool, open the filter pressure release valve to prime the pump with water. - If the pump is located above the water level of the pool,remove the lid and fill the basket with water before starting the pump. 3. Prior to replacing the lid, check for debris around Q ® the lid o-ring seat. Debris around the lid o-ring seat will cause air to leak into the system and will make Seal it difficult to prime the pump. Figure 15. O-ring in Lid Assembly 4. Hand-tighten the lid to make an air tight seal. Do not use any tools to tighten the lid: hand-tighten only. Make sure all valves are open and the unions max. are tight. 5. Restore power to the pump. Then turn on the pump Lid with 'i ; by following the instructions in the appropriate Locking .4 manual: Variable-Speed Controller Owner's Ring — manual,H0412200,AquaLink®RS Owner's Manual, 6593,AquaLink PDA Owner's Manual, and H0572300, or AquaLink Z4 Owner's Manual, Seal H0386600. 6. Once all the air has left the filter,close the pressure release valve. 7. The pump should prime. The time it takes to prime will depend on the elevation and length of pipe Pump used on the suction supply pipe. See Installation Debris Recommendations in Section 3.1 for proper Trap elevation and pipe size. Basket The default priming speed is 2750 RPM.The pump (Inside ® will take approximately 14-15 minutes to prime at ® this priming speed when the pump is located 10 feet Pump) above the pool water. If priming speed is adjusted to 3450 RPM,the pump should prime within 6 minutes at 10 feet above the water level. NOTE The pump is NSF-certified as being able to prime at heights up to 10 ft above the water level. However,to ® achieve better self-priming, install the pump as close as ® possible to the water level of the pool. ® 8. If the pump does not prime and all the instructions to this point have been followed, check for a Figure 16. Exploded View of Pump suction leak. If there is no leak,repeat Steps 2 through 7. 9. For technical assistance, call Zodiac®Technical Support at 800.822.7933. In Canada, call 1-888- 647-4004. Jandy'Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual ARTEMW Page 17 Section 5. Service and 5.2 Winterizing the Pump Maintenance A CAUTION The pump must be protected when freezing A CAUTION temperatures are expected.Allowing the pump To avoid damage to the plastics, do not use lubricant to freeze will cause severe damage and void the or sealant on the o-ring. Only soapy water should be warranty. used to install and lubricate the o-ring. A CAUTION 5.1 Routine Maintenance Do not use antifreeze solutions in the pool, Inspect the pump debris tray basket for debris by looking spa, or hot tub systems!Antifreeze is highly toxic through the clear pump lid. Remove any debris,because and may damage the circulation system. The only as debris accumulates, it will begin to block the flow exception to this is Propylene Glycol. For more of water through the pump. Keep the basket clean to information, see your local pool/spa supply store or improve the performance of the pump. I contact a qualified swimming pool service company. 1. Turn off the power to the pump. If the pump is 1. Drain all water from the pump, system equipment, located below the water level,close the isolation and piping. valves on the suction and discharge sides of the 2. Remove the two(2) drain plugs. Store the drain pump to prevent backflow of water. plugs in a safe location and reinstall them when 2. Turn the lid's locking ring counter-clockwise until the cold weather season is over.Ensure drain plug 'START'aligns with the ports. Carefully remove the o-rings are not misplaced. lid. (A tool may used for leverage.) 3. Keep the motor covered and dry. Do not cover A CAUTION the pump with plastic,because this will create A misaligned basket will cause the lid to be condensation that will damage the pump. improperly seated, allowing an air leak, which could NOTE Zodiac Pool Systems, Inc. recommends having result in pump damage. a qualified service technician or electrician properly disconnect the electrical wiring at the switch or junction box. Once the power is removed, loosen the two(2) 3. Lift the basket out of the pump. unions and store the pump indoors. For safety, and to 4. Dispose of the debris and thoroughly clean the prevent entry of contaminants, reinstall all conduit and basket,making sure all the holes are open.Using terminal box covers. a garden hose, spray the basket from the outside to 4. When the system is reopened for operation, help clear the holes. Remove any remaining debris have a qualified technician or electrician make by hand. sure all piping,valves,wiring and equipment 5. Replace the basket in the pump by aligning the are in accordance with the manufacturer's opening with the suction pipe. If aligned properly, recommendations. Pay close attention to the filter the basket will drop easily into place.Do not force and electrical connections. it into place. 5. The pump must be primed prior to starting. Refer to 6. Remove the lid seal and remove debris around the lid Section 4.1, Start-up. seal seat,as this can allow air to leak into the system. Clean the lid seal and place it on the lid. 7. Replace the lid with locking ring.Hand-tighten the lid to make an air-tight seal. Do not use any tools to tighten the lid: hand-tighten only. 8. Verify that all valves have been returned to the proper position for normal operation. 9. Open the pressure release valve on the filter, and make sure it is clean and ready for operation. 10. Turn on the power to the pump. Once all the air has been evacuated from the filter, close the pressure release valve. Page 18 9q= Jandy°Pro Series VS FloProTM Series Variable-Speed Pump Installation&Operation Manual Section 6. Troubleshooting and Repair Zodiac strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump system. To locate a qualified technician, check your local yellow pages or visit wwwzodiacpoolsystems.com or www. zodiacpoolsystems.ca and click on"Dealer Locator." Symptom Possible Cause/Solution The cleaning/circulating Verify that skimmer baskets, pump basket and other screens are clean. Clean as system is not operating necessary. correctly. Check filter and clean as necessary. Check valve positions.Adjust as necessary. NOTE Multiple pieces of equipment operating at one time (for example, waterfalls, spa jets, and surface returns)will affect the proper operation of the cleaning system. Check the cleaning system manual to ensure that the system is adjusted according to the manufacturer's recommendations. Bubbles are present in the Air is in the system. Check the pool or spa water level to ensure that it is at the pump basket. proper level and air is not being drawn into the suction piping. If the water is at the normal level, turn off the pump. Turn the lid's locking ring counter-clockwise until 'START' aligns with the ports. Remove the lid and check for debris around the lid seal seat OR improper installation of the lid seal, as either condition will allow air to leak into the system. Clean the lid seal and replace it on the lid. Replace the lid on the pump housing.Align 'START'with the ports and turn the locking ring clockwise until 'LOCKED' aligns with the ports. Hand-tighten the lid to make an air-tight seal. Do not use any tools to tighten the lid. Turn the pump back on. Air leaks are still present. Check the suction side piping union. While the pump is running, try to tighten the union. If this does not stop the air leak, turn off the pump. Loosen both unions and slide the pump out of the way. Remove, clean, and re-install both union o-rings. Reposition the pump next to the piping and secure the union nuts to the pump. With clean union o-rings, hand-tightening of the unions should create a seal. If the unions still do not seal, gently tighten with a large pair of tongue-and-groove pliers. Do not over-tighten. There is no air in the It is possible that debris is caught in the pump impeller.The pump impeller moves the water, system, but the pressure is and the vanes in the impeller can become blocked with debris. See Section 6.1, Service still low. Technician Maintenance and Blocked Impeller, in this manual for more information. There is no debris blocking The pump impeller and diffuser are showing signs of normal wear. Have a qualified the impeller and the service technician check the impeller and diffuser and replace as necessary. pressure is still low. If the pump is part of a relatively new installation, it could be an electrical problem. Contact a qualified service technician. Have the technician check for loose electrical connections and check the voltage at the pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician and/or the local power service provider. Pump seal is leaking air. Have a qualified service technician replace the seal. The pump is leaking water This is caused by a damaged or failed mechanical seal. Replace the seal. between the motor and pump body. The pump gets hot and Make sure that there is adequate room around the motor to circulate air and keep the shuts off periodically. motor cool. Have a qualified electrician check for loose connections and check the voltage at the pump motor while it is in operation. The voltage must be within 10% of the motor's data plate rating. If the voltage is not within 10%, contact a qualified electrician and/or the local power service provider. Jandy°Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual AMIRREMPW Page 19 Symptom Possible Cause/Solution Pump will not start. No power to pump. Make sure pump is properly connected to high voltage. See Section 3.2, Electrical Installation, in this manual. Improper low-voltage wiring. Check low-voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Improper pump address setting. Make sure that pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable-Speed Controller or set to the proper address when connected to an AquaLink°IRS controller, an AquaLink PDA, or an AquaLink Z4. See Section 3.3, VS-FHP Pump Dip Switch Settings, in this manual. Note: VS- FHP1.0 should always have dip switch setting 5 set to ON for both controllers. Fault condition exists. View fault message on controller and correct fault before proceeding. If unsure how to correct fault, contact Zodiac°Technical Support at 800.822.7933. In Canada, call 1-888-647-4004 Variable-Speed Controller Incorrect dip switch setting. LCD is not displaying Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP-R and information both are OFF if the controller is a PDA,AquaLink IRS, or AquaLink Z4. See Section or 3.3, VS-FHP Pump Dip Switch Settings, in this manual. Note: VS-FHP1.0 should pump LEDs are not always have dip switch setting 5 set to ON for both controllers. illuminated. Improper low-voltage wiring. Check low-voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Controller displays "Pump Improper low-voltage wiring. not connected". Check low-voltage wiring between pump and controller. Correct if necessary. See Section 3.2, Electrical Installation, in this manual. Improper pump address set. Ensure pump dip switches 3 and 4 are set properly for the installation. Both should be OFF for use with Variable-Speed Controller or set to the proper address when connected to an AquaLink IRS controller, an AquaLink PDA, or an AquaLink Z4. See Section 3.3, VS-FHP Pump Dip Switch Settings, in this manual. Note: VS-FHP 1.0 should always have dip switch setting 5 set to ON for both controllers. Fault message appears on Fault condition exists. controller display. View fault message on controller and correct fault before proceeding. If unsure how to correct fault, contact Zodiac Technical Support at 800.822.7933. In Canada, call 1-888-647-4004 Page 20 9q= Jandy°Pro Series VS FloProTM Series Variable-Speed Pump Installation&Operation Manual 6.1 Service Technician Maintenance A CAUTION This pump must be serviced by a professional service technician qualified in pool/spa installation. The following procedures must be followed exactly. Improper installation and/or operation can create dangerous electrical hazards, which can cause high voltages to run through the electrical system. This can cause property damage, serious personal injury, and/or death. Improper installation and/or operation will void the warranty. Blocked Impeller A WARNING Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may occur if the pump starts while your hand is inside the pump. 1. Turn off the pump. Switch off the circuit breaker to the pump motor. 2. Remove the lid and basket. 3. Look inside the pump for debris. Remove any debris found inside. 4. Replace the basket and lid. 5. Switch on the circuit breaker to the pump motor. 6. Turn on the pump, and see if the problem is solved. 7. If the impeller is still blocked with debris and it is not possible to remove the debris using Steps 2 through 4,the pump will need to be disassembled in order to access the inlet and outlet of the impeller. Jandy°Pro Series VS FloProTM Series Variable-Speed Pump I Installation&Operation Manual RM.PW Page 21 Section 7. Product Specifications and Technical Data 7.1 Replacement Parts List and Exploded View To order or purchase parts for Zodiac'pumps, contact your nearest Zodiac dealer. If the Zodiac dealer cannot supply you with what you need, contact Zodiac Technical Support at 1.800.822.7933, or send an e-mail message to productsupport@zodiac.com. In Canada, 1-888-647-4004, customerservice PSC@zodiac.com Key No. Description Order Part No. 1 Motor, Drive, VS-FHP2.0 R0562201 1 Motor, Drive, VS-FHP1.0 R0571000 2 Backplate, (Backplate w/Hardware, Backplate 0-ring & Mechanical Seal) R0479500 3 Impeller, (Impeller, Screw w/O-ring), VS-FHP2.0 R0479605 3 Impeller, (Impeller, Screw w/O-ring), VS-FHP1.0 R0479603 4 Diffuser, (Diffuser w/O-ring, Hardware & Backplate 0-ring) R0479701 5 Mechanical Seal, Carbon and Ceramic (1 Set) R0479400 6 Pump Body, (Body and Backplate 0-ring) R0479800 7 Motor Mounting Foot R0479900 8 Lid w/Locking Ring, (Lid w/Locking Ring & Lid 0-ring) R0480000 9 Pump Debris Filter Basket R0480100 10 Drain Plug w/0-ring (Set of 2) R0446000 11 Tail Piece, 0-ring & Union Nut (Set of 2) R0327301 12 Lid 0-ring R0480200 13 Backplate 0-ring R0480300 14 Tailpiece 0-ring (Set of 2) R0337601 15 Diffuser/Impeller Hardware (Diffuser 0-ring, Screws (2), Self Sealing Screw) R0480400 16 Backplate Hardware (Backplate Hardware & Backplate 0-ring) R0480500 17 Motor Hardware Kit R0446700 18 Pump Base Kit R0486700 19 Cover Fan, GEN II Replacement Kit (Hardware, Cover) R0562400 20 Hardware Speed Drive, GEN II R0562500 21 Connector, Speed Drive, VS-FHP Pump (4-Pin Connector) R0660900 22 Cable, RS485, Replacement Kit R0535100 23 Screw w/O-Ring R0515400 24 Cover, Large, Speed Drive w/Gasket, GEN II R0562300 25 Base Spacer, FHP, VS-FHP, Replacement Kit R0546400 26 Data Cable, Feed Thru R0501100 27 User Interface Kit, Variable-Speed Pumps JEP-R 28 Cover, Controller, VS-FHP 1.0 R0571500 29 Fan Cover, VS-FHP1.0 R0571300 30 Access Cover, VS-FHP1.0 R0571400 31 User Interface Screws, VS-FHP1.0 R0571600 32 Conduit Fitting, 1/2 NPT, VS-FHP1.0 R0501101 33 Rear Access Cover Screw, VS-FHP1.0 R0587600 Page 22 94= Jandy®Pro Series VS FloProTM Series Variable-Speed Pump Installation&Operation Manual 7.2 Exploded Views 1 - 8 VS-FHP2.0 Motor (R0562201) 12 9 14 11 10 14 16 (Qty 6) 0 2, 5 15, 23 11 24 Cj 6 i 4, 15 26 21 22 j 20 �� 4 (Qty 2) c 4 15 (Qty 2) G 3 28 2, 3, 4, 13 31 (Qty 6) 33 27 30 1 (Qty 4) 19 1 17 (Qty 4) 19 (Qty 3) (Qty 4) 7 21 32 *25 Optional 29 e 18 1 -VS-FHP1.0 Motor (R0571000) Figure 17. VS FloPro Series Pumps Exploded View Jandy Pro Series VS FloPrOTM Series Variable-Speed Pump I Installation&Operation Manual Page 23 7.3 Performance Curves Jandy Pro Series VS FloPro Series Pump VS-FHP1.0 Performance Curves 100 43 90 39 80 35 70 30 = 3 IL IL 0 m 60 26 u LL c a 7� 3450 RPM m 50 22 3 x m U N 40 17 H 2750 RPM m G 6 30 13 a 20 9 17 0 RPM 10 4 100 RP 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Flow Rate,Gallons Per Minute,(GPM) Jandy Pro Series VS FloPro Series Pump VS-FHP2.0 Performance Curves 100 43 90 39 80 35 70 30 0 rn 0 3450rpm a m 60 26 LL C N U R m 50 22 a 2 y U N @ 40 17 w c V 0 25 Orpm § 0 30 13 a° 20 9 1500rp 10 4 600 pm 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Flow Rate Gallons Per Minute GPM 7.4 Physical and Operational Specifications Specifications Model NoA. EL HP Voltage Max Watts Pipe Size Carton Weight Overall Length 'A' VS-FHP1.0 1.0 230 VAC 1,600W 2-21/2 46 Ibs. 64 cm (25.2") VS-FHP2.0 2.0 230 VAC 2,400 W 2'/2-3" 56 Ibs. 69 cm (27.2") 7.4.2 Dimensions NOTE When installing a pump,leave a minimum of two(2)feet(30 cm)of clearance above the pump for removal of the strainer basket. 641 mm 25 1/4" 254 mm 283 mm11 10" 324 mm 12%4" 197 mm 7%" 1651 m 276 mm 6/ _ 1 m" Bolt Holes, Front Edge of Union Center to Center to Center of Bolt Holes Figure 18. VS-FHP1.0 Dimensions 691 mm 27 3116" 283 mm 25 mm 1 11118" 0" 324 mm 12 314" O O O 197 mm 7 314" 165 mm 276 mm 6112" 10 718" �I Bolt Holes, Front Edge of Union Center to Center to Center of Bolt Holes Figure 19. VS-FHP2.0 Dimensions c ��I us CO LISTED Zodiac Pool Systems,Inc. CONFORMS TO 2620 Commerce Way,Vista,CA 92081 UL STD 1081 1.800.822.7933 1 www.ZodiacPoolSystems.com Intertek Certified to y CAN/CSA C22.2 "s Zodiac Pool Systems Canada,Inc. No.108 2115 South Service Road West,Unit 3 Oakville(ON) 1-61-5W2 +1 (888)6474004 1 www.ZodiacPoolSystems.ca ZODIAC®is a registered trademark of Zodiac International,S.A.S.U.,used under license. � ZODIAC O All trademarks referenced herein are the property of their respective owners. ©2013 Zodiac Pool Systems,Inc.H0420400 Rev C