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HomeMy WebLinkAboutFire Place T Y'AYv %'W J \ fIRC N4-ce f (( mi FMI PRODUCTS, LLC STAINLESS OUTDOOR GAS FIREPLACE SYSTEM 0WNER'S OPERATION AND INSTALLATION MANUAL c uS NATIONAL We recommend that our gas FIREINSTrrrUUTE hearth products be installed and serviced by profes- sionals who are certified in the U.S.by the National D Fireplace Institute°(NFI)as CERTIFIED NFI Gas Specialists. REMOTE CONTROL. READY NATURAL GAS MODELS (1)036NRB SERIES AND (1n042NRB SERIES PROPANE/LP GAS MODELS(1n036PRB SERIES AND M042PRB SERIES A WARNING: If the information in this manual is not followed exactly, afire or explosion may result causing property damage, personal injury or loss of life. ® Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. ® WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. e Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a quali- fied installer, service agency or the gas supplier. A WARNING: For Outdoor Use Only. C A WARNING: Fireplace must be operated only with doors fully open. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. For more information, visit www.fmiproducts.com T TABLE OF CONTENTS Safety..................................................................2 Specifications.......................................:............15 Local Codes.........................................................3 Wiring Diagram.................................................. 15 Product Features.................................................4 Replacement Parts............................................16 Locating Fireplace...............................................4 Service Hints.....................................................16 .. Product Specifications.........................................4 Technical Service...............................................16 Installation...........................................................5 Accessories....................................................... 16 Operation...........................................................12 Troubleshooting................................................. 17 Inspecting Burners.............................................13 Parts..................................................................20 Cleaning and Maintenance................................14 Warranty..............................................Back Cover SAFETY WARNING: lm ro er instal_ Natural and Propane/LP Gas: Natural and P p propane/LP gases are odorless. An odor- lation, adjustment, alteration, making agent is added to the gas. The odor service or , maintenance can helps you detect a gas leak. However, the cause injury or property damage. odor added to the gas can fade. Gas may be Read the installation, operating present even though no odor exists. Make certain you read and understand all and maintenance instructions warnings. Keep this manual for reference. It thoroughly before installing or is your guide to safe and proper operation of servicing this equipment. this fireplace. A WARNING: Any change to A WARNING: This product con- this heater or its controls can tainsand/or generates chemicals be dangerous. known to the state of California to cause cancer or birth defects Due to high temperatures, the or other reproductive harm. appliance should be located out of traffic and awayfrom furniture IMPORTANT., Read this owner's and draperies. manual carefully and completely before trying to assemble, op- ®o not place clothing or other erate or service this fireplace. flammable material on or near Improper use of this fireplace the appliance. Never place any can cause serious injury or objects on the fireplace. death from burns, fire, explo- sion,electrical shock and carbon Fireplace front and screen be- monoxide poisoning. come very hotwhen running fire- piace. beep children and adults A ®ANGER: Carbon monoxide away from hot surfaces to avoid poisoning may lead to death! burns or clothing ignition. Fire- place Will remain hot for a time Carbon Monoxide Poisoning: Early signs after Shutdown. AIIOW surfaces of carbon monoxide poisoning resemble the to cool before touching. flu, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once[ Carefully supervise young chil- Have heater serviced. Some people are dren When they are in the area more affected by carbon monoxide than oth- of the fireplace. When using the ers. These include pregnant women, people hand-held remote accessory, with heart or lung disease or anemia, those keep selector switch in the OFF under the influence of alcohol and those at high altitudes. position to prevent children from turning on burners with remote. 2 www.ffmiproducts.com 125343-01 D x SAFETY • Continued You roust operate this fireplace 5. Do not use this fireplace as a wood burning with the fireplace screen in place. fireplace. Use only the logs provided with the fireplace. Do not burn solid fuels in this Make sure fireplace screen is in fireplace. place before running heater. 6. Do not add extra logs or ornaments such as pine cones, vermiculite or rock wool. Using The finish of the front face is these added items can cause sooting.Do not protected with a self adhering add lava rock around base. Rock and debris plastic coating that must be could fall into the control area of fireplace. removed before fireplace is 7. To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, operated. To prevent melting, page 14. ensure that the plastic coating 8. Before using furniture polish, wax, carpet protecting the finish is removed. cleaner or similar products,turn fireplace off. If heated,the vapors frorn these products may Keep the appliance area clear create a white powder residue within burner and free from combustible box or on adjacent walls or furniture. materials, gasoline and other 9. Do not run fireplace whereflammable liquids orvapors are used flammable vapors and liquids. or stored 1. This fireplace is only for use with the type of °under dusty conditions gas indicated on the rating plate.This fireplace 10. Do not use this fireplace to cook food or burn is not convertible for use with other gases. paper or other objects. 2. Do not place propane/LP supply tank(s)inside 11. Do not use this appliance if any part has been any structure. Locate propane/LP supply underwater. Immediately calla qualified ser- tank(s)outdoors(propane/LP units only). vice technician to inspect the appliance and to 3. If you smell gas replace any part of the control system and any o shut off gas supply gas control which has been underwater. •do not try to light any appliance 12. Do not operate fireplace if any log is broken. o do nottouch any electrical switch;do not use Do not operate fireplace if a log is chipped any phone in your building (dime-sized or larger). .immediately call your gas supplier from a 13. Turn fireplace off and let cool before servicing. neighbor's phone.Follow the gas supplier's Only a qualified service person should service instructions and repair fireplace. .if you cannot reach your gas supplier, call 14. Operating fireplace above elevations of4,500 the fire department feet could cause pilot outage. 4. This fireplace shall be used only outdoors in 15. Provide adequate clearance around air open- a well ventilated space and shall not be used ings. in a building, garage or any other enclosed area. ti LOCAL CODES Install and use fireplace with care. Follow all State of Massachusetts: The installation local codes. In the absence of local codes, must be made by a licensed plumber or ' use the latest edition of The National Fuel gas fitter in the Commonwealth of Mas- S Gas Code ANSI Z223.9/NFPA 54*. sachusetts. *Available from: Sellers of unvented propane or natural American National Standards Institute, Inc. gas-fired supplemental room heaters shall 1430 Broadway provide to each purchaser a copy of 527 New York, NY 10018 CMR 30 upon sale of the unit. National Fire Protection Association, Inc. arch Park Vent-free gas products are prohibited for Batterym Quincy, ar 0226 bedroom and bathroom installation in the Commonwealth of Massachusetts. 125343-01 D www.fmiproducts.com 3 t PRODUCT FEATURES LOCAMNO FEREPLACE REFRACTORY BRICK LINER PLANNING Your fireplace features a concrete refractory Plan where you will install the fireplace. This brick liner.As with all concrete liners,this liner will save time and money later when you in- may develop slight cracks when exposed to stall the fireplace.Before installation,consider heat. These cracks will not affect the perfor- the following: mance of the fireplace. 1. Where the fireplace will be located.Allow forwall and ceiling clearances(see Instal- lation Clearances, page 5). 2. Everything needed to complete installation. 3. These models are for outdoor use only. 4. Proper air for combustion and ventilation. PRODUCT SPECIFICATMONS 36"AND 4.2" MODELS Note:If only one dimension is shown, the dimension is the same for both 36"and 42"models. Fireplace Top View 29"(36"Models) I°4 36"(42"Models) � O Left Side View t ' 91 41°(36"Models) " 48"(42"Models) 13'/z" + 43"(36"Models) 50"(4P'Models) I-21"(36°Models)_ J ' I 23°(42'Models) "I . 21'(36"Models) m 6 m m 24"(42"Models) 00 0. ip lV b fV Right 35°(36"Models) m e a r 7 42"(42'Models) Side View O ? 9%a° {. 3 K" 0 0 0 4�i 10V, Front View Electrical (36"Models) Acce " Holess (42�Models) e-13 W' — (36"Models) 16 Js (42"Models) Figure 1 -Fireplace Dimensions(36"and 42"Models) 4 www.fmiproducts.com 125343-01 D MSTALLATE®N IMPORTANT Make sure fireplace is level.if fire- OUTDOOR ENCLOSURE place is not level, log set will not work properly. REQUIREMENTS Use dimensions shown for rough openings Must conform to one of the following condi- to create the easiest installation (see Built-In tions: Fireplace Installation, page 6). °With walls on all sides, but with no over- head cover; INSTALLATION CLEARANCES °Within a partial enclosure which includes ,( �1ARNIta90. Maintain the an overhead cover and no more than L two side walls. These side walls may minimum Clearances. If you Can, be parallel, as in breezeway or at right provide greater clearances from angles to each side; or floor, ceiling and adjoining wall. °Within a partial enclosure which includes an overhead cover and three sidewalls, Carefully follow these instructions. This will as long as 30%or more of the horizontal ensure safe installation. Fireplace hood periphery of the enclosure is perma- must be used if combustible mantel material nently open. is installed. A CAUTION: Do not install' Minimum Wall and Ceiling Clearances(see Figure 2) the fireplace directly on carpet A. Clearances from the side of the fireplace or vinyl. cabinet to any combustible material and wall should follow diagram in Figure 2. g g ® 11VARNINC. Fireplace hood Example:The face of a mantel, bookshelf, must be used if a combustible etc. is made of combustible material and mantel material is installed. protrudes 3 1/2" from the wall. This com- bustible material must be 4"from the side of the fireplace cabinet(see Figure 2). Mantel Clearances for Built-In Installation B. Clearances from the top of the fireplace If placing custom mantel above built-in fire- opening to the ceiling should not be less place,you must meet the minimum allowable than 42". clearance between mantel shelf and top of C. When fireplace is installed on carpet- fireplace opening shown in Figure 3, page6. These are the minimum allowable mantel ing or other combustible material, other clearances for a safe installation. Use larger than wood flooring, fireplace should be clearances wherever possible to minimize installed on a metal orwood panel extend- the heating of objects and materials placed ing the full width and depth of enclosure. on the mantel. D. Clearances from bottom of fireplace to the floor is 0". NOTICE: Surface temperatures ofadjacentwalls and mantels be- come hotduring operation.Walls and mantels above the fireplace 8 12'/"A m- 2 may become hot to the touch. Example If installed properly, these te - peratures meet the requirement 5'/' = of the national product standard. 3'/2 z 13/, Follow all minimum clearances 7/8 shown in this manual. ' 7/16 FIREBOXA.514 6 8 10 12 14 16` INCHES *Minimum 16"from Side Wall Figure 2-Minimum Clearance for Combustible to Wall 125343-01 D www.fmiproducts.com 5 I ' r 0NSTALLATION Continued Facing material above firebox Table 7 must be of noncombustible material.A 12"concrete board projecting the width of the Mantel Shelf Note:Anyporiion Rough Opening Dimensions for Built-in fireplace is supplied. of the mantel shelfmust NOT Installation extend beyond this profile. ? 12" _ Front Width Depth 12"Minimum 63/4" Model (Inside to Inside) Height (Min.) 3611 44 42 3l4" 21" Framing I 42" 51" 461/2` 23" Material 12" 16"20" Noncombustible Material May Firebox Project Off this Surface above the Firebox Hood pep\h� Fi ure 4a Wire-mesh Hood MUST be used if a g Screen combustible mantel Is Installed. Height Note:All vertical measurements are from top of fireplace hood opening to bottom of mantel shelf. \\ns�de'co\rsxde\ Figure 3-Minimum Mantel Clearances for Built-In Installation 4� FOR 36" NOTICE: If our installation does MODELS � �`� Figure 4b notmeetthe minimum clearances 37" shown, you must do one of the 450 following: 0---44" • raise the mantel to an accept- 1= 74" -�{ able height TOP VIEW • remove the mantel - FOR 42" MODELS BUILT-IN FIREPLACE �^ INSTALLATION 43' Figure 4c 1. Frame in rough opening. The fireplace 45' framing must be constructed of steel stud material.Steel studs are provided and are 8611� permanently fixed amount the perimeter TOP VIEW of the unit. Use dimensions in Table 1 Figure 4-Rough Opening for Installing and rough opening layout in Figure 4a. in Wall Adjust framing so that fireplace is flush with finished wall surface. If installing in a corner, use dimensions in Figures 4b and 4c for rough opening. 2. Install as piping to fireplace location see no minimum g p p g p � Steel Stud or �` noncombustible Connecting to Gas Supply, page 7.) Steel Framing wall board Required. or facing 3. Carefully set fireplace in front of rough material above opening with back of fireplace inside wall fireplace. opening. Combustible �12"minimum 4. Carefullyinsert fireplace into rough materials noncombustible p g not allowed wall board or facing opening. adjacent to materials on sides. fireplace. Figure 5-Installing Firebox 6 www.fmiproducts.com 125343-01 D � 9 INSTALLATION Continued INSTALLING DRAIN PAN DP36/DP42 Notches • on Hood The fireplace enclosure must allow for ad- equate drainage and fresh air ventilation. It is recommended that a sealed, corrosion resistant catch pan with provision for drainage �' �! be installed under fireplace within fireplace enclosure (see Accessories, page 16). INSTALLING FIREPLACE SCREEN 1. Insert each rod through all rings located at top of screen. Screws 2. Insert first rod into rear hole in left side Figure 7-Installing Hood of fireplace. Fasten rod to rear hole near INSTALLING EI-FOLD GLASS center of fireplace using#10 x 3/8"Phillips DOORS screw provided (see Figure 6). 3. Insert other rod into front hole on right side IMPORTANT. Use only glass of fireplace and fasten using remaining doors certified for use with this Phillips screw. fireplace (See Accessories, Identification a Top View of Rod Layout Label Location page 'l6). ` Door Installation Rear Hole Pivot and spring clips have been installed and pretested at the factory, but some read- Front justments may be needed due to movement Hole during shipping or handling. Install doors using the following steps. If you find doors do not close properly or do not ap- pear level or straight, proceed with section on Rod door adjustment. Ring i 1. With bi-fold door completely folded, insert bottorn pivot pin into pivot plate or pivot hole located near bottom corner of front 5 face opening and swing door to the vertical Screen ~ o° position making sure top pins slide into door track. Door is installed when top door pin Screw snaps into spring clip (see Figure 8). 2. Repeat step 1 for remaining door. Figure 6-Installing Fireplace Screen ' Spring Clip INSTALLING FIREPLACE HOOD Fold = Door and �_� Insert Pin HS36/HS42 Slide Top - 1. Remove protective film from stainless Pins into I into Spring Track I Clip _ hood. I 2. Align three notches located on back side j of hood with front face of fireplace (see j Figure 7). Notches should be at least 31/2" I Insert Bottom up from edge of fireplace opening. I Pivot Pin into 3. Hold fireplace hood in place. Using a#10 Pivot Plate drill bit, drill through three notches . Pivot Plate I r'Hole and or Pivot _,Swing Door 4. Insert three screws through notches in Hole _ N into a Vertical hood into holes in fireplace. Position Figure 8:Installing Bi-Fold Glass Door 125343-01 D www.fmiproducts.com 7 _ ENSTALLATI®N • Do not operate this appliance if glass doors Continued are broken or damaged. • Do not use abrasive liquids or cleaners _ ® WARNING: Fireplace must for cleaning of glass and door trims. Any be operated only with doors fully household glass cleaner should suffice. Do not clean doors when hot, allow the Opened. appliance to cool before cleaning. Door Adjustment CONNECTING TO GAS SUPPLY Remove doors and slightly loosen lower pivot plate (if equipped) and upper spring clips. AWARNING:A qualified service Replace doors and fully close them. Use 1/8" person must connect heater to shims(any material)to level doors. Once the gas supply.Followall local Codes. proper setting is achieved, carefully open doors enough so that you can access pivot and spring clips with a Phillips screwdriver. A WARNING: This appliance Tighten screws (see Figure 9). requires a 3/8" NPT (National Please read the following care and operation Pipe Thread) inlet connection guidelines before operating your appliance to the control valve. or fireplace. • Glass doors should be operated in the fully open position only(see Figure 10). A CAUTION: Never connect • If doors are not fully open, the thermo disk propane/LP unit directly to the will automatically turn off burner.See Safety propane/LP supply.This unit re- Device on page 15 for instructions on how quires an external regulator(not to reset the thermo disk. Supplied). Install the external •When operating doors, do not slam shut or regulator between the unit and abuse them. the propane/LP supply. • Always keep area below bottom edge of doors clear from obstacles or debris. Spring A WARNING: Never connect Clip natural gas fireplace to private (non-utility) gas wells. This - gas is commonly known as Partially ________ __ wellhead gas. Opened _______----__ _______-_-__ Door -- Installation Items Needed Before installing heater, make sure you have ' the items listed below. Figure 9:DoorAdjustment • approved flexible gas hose and fittings (supplied with appliance, if allowed by local codes) • external regulator (propane/LP models only) //% • piping (check local codes) j% sealant(resistant to propane/LP gas) 0 ' • equipment shutoff valve* • test gauge connection* • sediment trap • tee joint jLyoPErJ * pipe wrench An equipment shutoff valve with 1/8 NPT tap is an acceptable alternative to test gauge connection. Purchase the optional equipment Figure 90:Bi-Fold Doors Fully Open shutoff valve from your dealer. 8 vdrn►w.fmiproducts.com 125343-01 D 0 � INSTALLATION o The bottom openings must be 1800 op- Continued posing and be placed 5" (12.7 crn) above bottom floor. For propane/LP units, the installer must • There must be 2" (5 cm) minimum clear- supply an external regulator. The external ance from the floor to ground level of regulator will reduce incoming gas pressure. enclosure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not ®CAUTION:Use only new,black reduce incoming gas pressure, control valve damage could occur. Install external regula- tor with the vent pointing down as shown in copper tubing may be used in Figure 11. Pointing the vent down protects it certain areas. Check your local from freezing rain or sleet. codes. Use pipe of 1/2" diameter Propane/LP orgreaterto allow proper gas vol- Supply Tank o ume to heater.If pipe is too small, External undue loss of volume will occur. Regulator Installation must include an equipment shutoff Vent valve, union and plugged 1/8"NPTtap. Locate Pointing NPT tap within reach for test gauge hook up. Down NPT tap must be upstream from log set(see ,a— Figure 13, page 10 p g )• o., o IMPORTANT Install equipment shutoff valve in an accessible location. The equipment Figure 11 -External Regulator with Vent shutoff valve is for turning on or shutting off Pointing Down the gas to the appliance. Apply pipe joint sealant lightly to male NPT REMOTE PROPANE/LP GAS threads.This will prevent excess sealant from SUPPLIES AND ENCLOSURES going into pipe. Excess sealant in pipe could If appliance is to be permanently connected result in clogged heater valves. to a gas piping system from a remote supply tank, installation must be in accordance with WARNING: Use pipe joint local codes or, in absence Of IOcal codes, sealantthatis resistant to liquid with the National Fuel Gas Codes ANSI petroleum (LP) gas. Z223.1INFRA 54. Enclosures may be used to conceal propane/ Minimum of 5"(12.7 cm) LP supply tanks and must be constructed to From Floor To Top Of Bottom Opening meet the following minimum construction requirements: • An enclosure must have either one open Top Openings side or at least four opposing vent open- At Valve ings,top and bottom,which meet minimum Level �s requirements for size and location (see 2Openings Figure 12). Top and Bottom on • Each opening must provide a minimum or Each Side 1/2 square inches(3,23 cm2)of open area Minimum 0.5 inch' for each pound propane/LP contained in (3.23 cm2) enclosed supply tank. of Free air ° o ° Example:A full enclosure for a 20 pound Space For Minimum of Each Pound 2"(5 cm) propane/LP tank must have at least four, of Fuel But No From Floor 10 square inches (65 cm2) openings [a 2' Less Than Bottom To 10 inches' Minimum 118" x 5„ (5 x 13 cm)square]. (65 cm2)Total (0.3 cm) Ground Level The top openings must be 180' opposing Permissible and be placed at valve level. Openings Figure 12-Propane/LP Tank Enclosure 125343-01 D www.fmiproducts.com 9 l ('�I ®t u� ENSTAi�1LA I®N Continued CAUTION: Make sure exter- We recommend that you install a sediment nal regulator has been installed trap in supply line as shown in Figure 13. Lo- between propane/LP supply cate sediment trap where it is within reach for and appliance. See guidelines cleaning. Install in piping system between fuel under Connecting to Gas Sup- supply and appliance. Locate sediment traps page 7. where trapped matter is not likely to freeze. A sediment trap traps moisture and contami- PRESSURE TESTING GAS SUPPLY nants.This keeps them from going into heater PIPING SYSTEM controls. If sediment trap is not installed or is Test Pressures In Excess Of 1/2 PSIG installed wrong, heater may not run properly. (3.5 kPa) 1. Disconnect appliance with its appliance main ® CAUTION: Avoid damage to gas valve (control valve) and equipment gas control. Hold gas control shutoff valve from gas supply piping system. with wrench when connecting it Pressures in excess of 1/2 psig will damage control valve. to gas piping and/or fittings. 2. Cap off open end of gas pipe where equip- ment shutoff valve was connected. Equipment Shutoff 3. Pressurize supply piping system by either Valve with 1/8" NPT opening propane/LP supply tank valve Tap* for propane/LP gas or opening main gas Natural valve located on or near gas meter for From Gas natural gas or using compressed air. Approved Flexible Meter(5'W.C.** 4. Check all joints of gas supply piping system. Gas Hose(If to 10.5"W.C. Apply noncorrosive leak detection fluid to all allowed by local Pressure) joints. Bubbles forming show a leak. codes) 3" Min. 5. Correct all leaks at once. 6. Reconnect heater and equipment shutoff Propane/LP valve to gas supply. Check reconnected Pipe Cap Tee From External fittings for leaks. Nipple Joint Regulator(11" Sediment TrapWC.**to 14" Test Pressures Equal To or Less Than W.C. Pressure) 112 PSIG (3.5 kPa) Figure 93-Gas Connection 1. Close equipment shutoff valve (see * Purchase the optional shutoff valve from Figure 14). your dealer. 2. Pressurize supply piping system by either **Minimum inlet pressure for purpose of input opening propane/LP supply tank valve adjustment. for propane/LP gas or opening main gas valve located on or near gas meter for CHECKING GAS CONNECTIONS natural gas or using compressed air. 3. Check all joints from gas meter to equip- = AWARNING:Testall gas piping ment shutoff valve for natural gas or propane/LP supply to equipment shutoff and connections for leaks after valve for propane/LP (see Figure 15 or installing or servicing. Correct 16, page 11). Apply noncorrosive leak all leaks at once. detection fluid to all joints. Bubbles form- ing show a leak. � A 4. Correct all leaks at once.WARNING: Never use an open Open flame to check for a leak.Apply a noncorrosive leak detection fluid Equipment Shutoff =_ __ _� toalljoints.Bubblesforming show Valve a leak. Correct all leaks at once. Closed Figure 94-Equipment Shutoff Valve 10 www.fmiproducts.com 125343-01 D MSTALLATI®N Continued Propane/LP Equipment PLACEMENT OF LOOSE EMBERS Supply Tank Shutoff Valve - A CAUTION: ®o not place any loose embers around pilot assembly. 0 Two bags of loose embers are provided with this unit. For this installation use the embers that are approximately 1" square in size. If needed, larger embers can be broken to size. These embers aid in concealing the burner Control Valve pan, directing flames through the ember bed, Location quiet operation of the unit and gives a natural Figure 15- Checking Gas Joints random flame pattern. (Propane/LP Gas Only) Place embers as follows: Equipment 1. Place embers around center ember bed Shutoff Valve or ember pod. 2. Place individual embers on their edge(not flat)along the top of burner pan.This aids in directing flames from the burner through Gas Meter ember bed. \' Note:Too many embers or embers placed ® flat along burner pan can suppress the flames. ° 3. When unit is lit, check flames for random Control Valve appearance and ember bed glowing red- Location orange in color(see Burner Flame Pattern, Figure 16- Checking Gas Joints page 17). If this is not happening, either (Natural Gas Only) add, remove or reposition loose embers. Pressure Testing Appliance Gas IMPORTANT.- Turn unit off and let cool Connections before repositioning loose embers. 1. Open equipment shutoff valve(see Figure rFu 714, page 10). 2. Open main gas valve located on or near r ;:,.,.�s•' ,`_ gas meter for natural gas or open pro- pane/LP supply tank valve. 3. Make sure control knob of appliance is in ; the OFF position. = 4. Check all joints from equipment shutoff valve to gas control(see Figure 15 or 16). Figure 17-Placement of Embers Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. 5. Correct all leaks at once. 6. Light appliance(see Operation, page 12) Check all other internal joints for leaks. 7. Turn off appliance. 125343-01 D www$miproducts.corn 11 C)PERATPON ® FOR YOUR SAFETY If you then smell gas,STOP!Follow"B"in READ BEFORE LIGHTING ® the safety information in column 1. If you don't smell gas, go on the next step. WARNING. If you do not fol- 6. Press in and turn control knob counter- low these instructions exactly, clockwise ?' � to the PILOT position. a fire or explosion may result Press in control knob for five(5) seconds causing property damage, per- (see Figure 18). 7. With control knob pressed in, press and sonal injury or loss of life. release ignitor button.This will light pilot. A. This appliance has a pilot which must If needed, keep pressing ignitor button be lighted with a piezo ignitor. When until pilot lights. lightning the pilot,follow these instruc- Note: If pilot does not stay lit, contact a tions exactly. qualified service person or gas supplier B. BEFORE LIGHTING smell all around for repairs. the appliance area for gas. Be sure to 8. Keep control knob pressed in for 30 sec- smell next to the floor because some onds after lighting pilot.After 30 seconds, gas is heavier than air and will settle release control knob. on the floor. °If control knob does not pop out when WHAT TO DO IF YOU SMELL GAS released,turn off gas supply and contact •Do not try to light any appliance. a qualified service person or gas supplier Do not touch any electric switch; do for repairs. not use any phone in your building. Note: If pilot goes out, repeat steps 4 Immediately call your gas supplier through 8. from a neighbor's phone. Follow the 9• Slightly push in and turn control knob coun- gas supplier's instructions. terclockwise��to the ON position. •If you cannot reach your gas supplier, 10. Wait one minute and move switch to the call the fire department. ON position to light burner. C. Use only your hand to push in or turn Note:AUTO is only functional when using gas control knob. Never use tools. If optional remote control accessory. the knob will not push in or turn by 11. Set flame adjustment knob to any level hand,do not try to repair it,call a quali- between HI and LO. fied technician. Force or attempted repair may result in a fire. Control D. Do not use this appliance if any part has Knob been under water. Immediately call a Piezo 0 0 e qualified service technician to inspect Ignitor I the appliance and to replace any part of the control system and any gas control Flame Adjustment Knob which has been underwater. Figure 18-Setting Control Knobs LIGHTING TO TURNOFF GAS INSTRUCTIONS TO APPLIANCE 1. STOP! Read the safety information, 1. Push switch into OFF position. The pilot above. will remain lit for normal service. 2. Make sure switch is in the OFF position. 2. Access control knobs. 3. Be sure gas line shut-off valve is OPEN. 3. Press gas control knob slightly and turn 4. Press in and turn control knob clock- clockwise to OFF. Do not force. wise to the OFF position (see 4. Close equipment shutoff valve(see Figure Figure 18). 14, page 10). Note:Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly. DO NOT FORCE. 5. Wait five(5) minutes to clear out any gas. 12 v^vw miproducis.com 125343-01D OPERATION Note: The burner may light if hand-held re- Continued mote was on when selector switch was last turned off. You can now turn the burner on HAND-FIELD and off with the hand-held remote control unit. REMOTE OPERATION IMPORTANT Do not leave the selector switch NOTICE:You must light the pilot in the REMOTE or ON position when the pilot is not lit. This will drain the battery. before using the hand-held re- Control Knob mote control unit. See Lighting Instructions,1�J�/L / l/�L79 page 1 /• PE-F TEO O After lighting, let pilot flame burn for about D o one minute. Turn control knob to ON posi- tion. Adjust flame adjustment knob any- Selector Switch in where between HI and LO. Slide the se- Piezo Flame REMOTE Position lector switch to the REMOTE position Ignitor Adjustment on Remote Receiver (see Figure 19). Knob Figure 99-Settings for Remote Operation INSPECTING BURNERS Check pilot flame pattern and burner flame Thermopile patterns often. 3/8"to 1/2" PILOT ASSEMBLY The pilot assembly is factory preset for the Pilot Burner proper flame height. Alterations may have occurred during shipping and handling. Call 1/8" a qualified service person to readjust the pilot if necessary. \ The height of the thermopile must be 3/8"to Thermocouple 1/2"above the pilot flame as shown in Figure 01 22. The thermocouple must be at a height of about 1/8" above the pilot flame. The flame Piezo from the pilot burner must extend beyond both Ignitor the thermocouple and thermopile. Figure 22-Pilot Assembly If you pilot assembly does not meet these Yellow Flames with requirements: ----Orange Streaks • turn fireplace off (see To Turn Off Gas to f� Appliance, page 12) • see Troubleshooting, page 17 BURNER FLAME PATTERN _ y Figure 23 shows correct burner flame pattern. I L !I J1 • NOTICE: Do not mistake orange Figure 23- Correct Burner Flame Pattern flames with yellow tipping. Dirt Dark Orange or other fine particles are burned I lames by appliance, causing brief patches of orange flame. , = If burner flame pattern is incorrect, as shown in Figure 24. • turn appliance off(see To Turn Off Gas to Appliance, page 12) • see Troubleshooting. page 17 Figure 24-Incorrect Burner Flame Pattern 125343-01 D www.fmiproducts.com 13 OPTIONAL HAND-HELD REMOTE CONTROL ACCESSORIES o MRC NOTICE: Use only alkaline bat- teries (included with MIRC). Figure 20 a Disconnecting Jumper Wires Installing Receiver From Control Valve 1. Disconnect jumper wires from the control valve(see Figure 20). Requires 4-AA 1.5v alkaline batteries 2. Locate the battery cover on the back of the receiver(see Figure 21). Learning 3. Install 4-AA batteries (included) into re- button de ceiver before installing into fireplace. Switch �o /00 4. Connect wires from.remote receiver to REMOTE orl control valve. See instructions provided OFF Slides with remote control kit for further informa- Frequency BatteN cove r "s0 tion. adjusting access hole Remote Receiver Figure 29-Attaching Batteries to Receiver CLEANING AND MAINTENANCE If, after a period of use, the flames start to WARNING: Turn off the ap- exhibit unusual shapes and behavior or the pliance and allow to cool before burner fails to ignite smoothly,then the burner Cleaning. holes may require some cleaning. If this hap- pens, we recommend that you contact your nearest authorized service technician to get CAUTION: You must keep the appliance serviced. Control areas, burners and cir- o Keep area around log set clean and clear culating air passageways of of debris. fireplace clean. Inspect these , Periodically inspect the air mixer and burner areas of fireplace before each tube for foreign matter blocking the air inlet use. Have fireplace inspected and flame holes. yearly by a qualified service per- HIGH ALTITUDE INSTALLATION son. Fireplace may need more When the fireplace is installed at an elevation frequent cleaning due to exces- above 2000 feet, you may need to decrease sive lint from carpeting, bedding the input rating by changing the existing burner orifice to a smaller size. Reduce input material, etc. 4%for every 1000 feet above 2000 feet which Only limited cleaning will be required under they are installed. Check with your local gas normal use of this appliance. Dust the front company for proper orifice size identification. y grate and top of receiver/valve. Do not use cleaning fluids to clean logs or any other part of the appliance. 14 www.fmiproducts.com 125343-01 D SAFETY DEVDCE High Temperature Limit Switch 3. Carefully pull limit plate out and press the The high temperature limit switch is located in- reset button. side the upper right hand corner of the firebox. 4. Mount limit switch plate back using two This feature will prevent the fireplace from screws previously removed. operating at abnormally high temperatures. 5. Re-light the burner following instructions The burner will automatically turn off without on page 12. interrupting the pilot flame;the limit switch will lock out and must be reset manually.To reset WARNING: Only a qualified the limit switch: service person should service 1. Turnoff the burner by turning the gas con- the fireplace. trol knob clockwise to the off position. 2. Remove limit switch plate by removing two screws. SPECI ICATiONS (V)036NRB Series (V)042NRB Series • Rating (Variable): 28,000/41,000 Btu/Hr ^ Rating (Variable): 32,000/47,000 Btu/Hr • Gas Type: Natural ^ Gas Type: Natural • Ignition: Piezo o Ignition: Piezo • Manifold Pressure: 3.5"W.C. o Manifold Pressure: 3.5"W.C. • Inlet Gas Pressure (inches of water): ^ Inlet Gas Pressure (inches of water): Max. 10.5"W.C., Min. 5.0"W.C.* Max, 10.5"W.C., Min. 5.0"W.C.* • Air Shutter: 3/16 OPEN o Air Shutter: 3/16 OPEN (V)036PRB Series (V)042PRB Series Rating (Variable): 32,000/41,000 Btu/Hr e Rating (Variable): 35,000145,000 Btu/Hr • Gas Type: Propane/LP o Gas Type: Propane/LP • Ignition: Piezo ° Ignition: Piezo Manifold Pressure: 10"W.C. ° Manifold Pressure: 10"W.C. . Inlet Gas Pressure (inches of water): ^ Inlet Gas Pressure(inches of water): Max. 14"W.C., Min. 11"W.C.* Max. 14"W.C., Min. 11"W.C.* Air Shutter: FULLY OPEN o Air Shutter: FULLY OPEN *For purpose of input adjustment WIRING DIAGRAM ®WARNING: Fireplace must be operated only with doors fully open. TO PILOT HEAT LIMIT SWITCH BLACK ELECTRICAL WIRE CONNECTION WILL REQUIRE MALETO MALE CONNECTORS BLACK • TPTH OPTIONAL OPTIONAL ON/OFF REMOTER TP CONTROL SWITCH RECEIVER WHITE VALVE TH INCOMING MAIN GAS SUPPLY 125343-01 D www.fmiproducts.com 15 REPLACEMENT PAR73 Note: Use only original replacement parts. When calling, have ready: This will protect your warranty coverage for < your name parts replaced under warranty. • your address Contact authorized dealers of this product. o model and serial numbers of your heater If they can't supply original replacement . how heater was malfunctioning part(s), call FMI PRODUCTS, LLC at 1-866-328-4537. ° purchase date Usually, we will ask you to return the part to the factory. SERVICE HINTS TECHNICAL SERVICE When Gas Pressure Is Too Low You may have further questions about • pilot will not stay lit installation, operation, or troubleshooting. • burner will have delayed ignition If so, contact FMI PRODUCTS, LLC at • fireplace will not produce specified heat 1-866-328-4537.When calling please have • propane/LP gas supply may be low if using your model and serial numbers of your propane/LP gas heater ready. If using propane/LP gas, you may feel your You can also visit FMI PRODUCTS, LLC's gas pressure is too low. If so, contact your web site at www.fmiproducts.com. local propane/LP gas supplier. ACCESSORIES Purchase these accessories from your local dealer.If they can not supply these accessories o call FMI PRODUCTS, LLC at 1-866-328-4537 0 for information. You can also write to the ad- dress listed on the back page of this manual. FIREPLACE HOOD HS36 (36" MODELS) HS42 (42" MODELS) RECEIVER AND HAND-HELD Helps deflect heat away from mantel or wall REMOTE CONTROL KIT - MRC above fireplace. Allows the log set to be turned on and off DRAIN PAN by using a hand-held remote control.A wall- DP36 (36" MODELS) mount docking station is included. DP42 (42" MODELS) A sealed, corrosion resistant catch pan with provisions for draining to be installed under fireplace within fireplace enclosure. BI-FOLD GLASS DOORS BD036 - 36" BLACK BDO36B -36" BRUSHED BRASS BD036P - 36" PLATINUM ' BD042 -42" BLACK BD042B -42" BRUSHED BRASS BD042P -42" PLATINUM METAL OUTDOOR COVER - OC36 AND OC42 Door for closing unit when not in use. 16 wnnv. mipiroducts.com 125343-01D TROUBLESHO®TRNS A& WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater. CAUTION: Newer use a wire, needle or similar object to clean pilot. This can damage pilot unit. Note:All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY When ignitor button is pressed, 1. Ignitor electrode not con- 1. Reconnect ignitor cable there is no spark at pilot nected to ignitor cable 2. Ignitor cable pinched or 2. Free ignitor cable if pinched wet by any metal or tubing. Keep ignitor cable dry 3. Piezo ignitor nut is loose 3. Tighten nut holding piezo ig- nitor. Nut is located behind the mounting bracket 4. Broken ignitor cable 4. Replace ignitor cable 5. Bad piezo ignitor 5. Replace piezo ignitor 6. Ignitor electrode broken 6. Replace pilot assembly 7. Ignitor electrode positioned 7. Tighten electrode. Replace wrong if necessary When ignitor button is pressed, 1. Gas supply turned off or 1. Turn on gas supply or open there is spark at pilot but no equipment shutoff valve equipment shutoff valve ignition closed 2. Gas control knob not in 2. Turn gas control knob to PILOT position PILOT position 3. Gas control knob not 3. Press in gas control knob pressed in while in PILOT while in PILOT position position 4. Air in gas lines when in- 4. Continue holding down stalled control knob. Repeat ignit- ing operation until air is removed 5. Depleted gas supply (pro- 5. Contact local propane/LP pane/LP models only) gas company 6. Pilot is clogged 6. Clean pilot (see Cleaning and Maintenance, page 14) or replace pilot assembly 7. Gas regulator setting is not 7. Replace gas regulator correct Burner does not light after 1. Burner orifice clogged 1. Clean burner(see Cleaning pilot is lit and Maintenance, page 14) or replace burner orifice 2. Inlet gas pressure is too 2. Contact local propane/LP or low natural gas company 3. Thermopile leads discon- 3. Reconnect leads to TP & nected or improperly con- TPTH terminals on control nected valve 4. Thermopile is defective 4. Replace thermopile 125343-01 D vvww1m1productsacom 17 M [Ate' p�p���ggjj /pp/�� �yp�����'pp++��pppp������77�� ��ryry77���q���q����prypry tt'qq'ff��nn tlJ ROUB6�OYaOOa'HOOTW[1a1V Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Pilot lights but flame goes 1. Gas control knob not fully 1. Press in gas control knob out when control knob is pressed in fully released 2. Gas control knob not 2. After pilot lights, keep gas pressed in long enough control knob pressed in 30 seconds 3. Equipment shutoff valve 3. Fully open equipment shut- not fully open off valve 4. Pilot flame not touching 4. A) Contact local natural or thermocouple,which allows propane/LP gas company thermocouple to cool, caus- B)Clean pilot(see Cleaning ing pilot flame to go out.This and Maintenance, page 14) problem could be caused by or replace pilot assembly one or both of the following: A) Low gas pressure B)Dirty or partially clogged pilot 5. Thermocouple connection 5. Hand tighten until snug, loose at control valve then tighten 1/4 turn more 6. Thermocouple damaged 6. Replace pilot assembly 7. Control valve damaged 7. Replace control valve Delayed ignition burner 1. Manifold pressure is too 1. Contact local propane/LP or low natural gas company 2. Burner porting or orifice 2. Clean burner(see Cleaning clogged and Maintenance, page 14) or replace burner orifice Burner backfiring during com- 1. Burner orifice is clogged or 1. Clean burner(see Cleaning bustion damaged and Maintenance, page 14) or replace burner orifice 2. Damaged burner 2. Replace damaged burner 3. Gas regulator defective 3. Replace gas control Slight smoke or odor during 1. Residues from manufac- 1. Problem will stop after a few initial operation turing processes and logs hours of operation curing Heater produces a whistling 1. Turning gas control knob to 1. Turn gas control knob to LO noise when burner is lit HI position when burner is position and let warm up for cold a minute 2. Air in gas line 2. Operate burner until air is removed from line. Have gas line checked by local propane/LP or natural gas company 3. Dirty or partially clogged 3. Clean burner(see Cleaning burner orifice and Maintenance, page 14) or replace burner orifice Fireplace produces a clicking/ 1. Metal expanding while 1. This is normal. If noise is ticking noise just after burners heating or contracting excessive,contact qualified are lit or shut off while cooling service person Remote does not function 1. Battery is not installed or 1. Replace batteries in receiv- battery power is low er and hand-held remote control (see page 13) 18 www.fmiproducts.com 125343-01 D