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HomeMy WebLinkAboutPTC HUSSMANN COLD CASE ROLLOUTCCSE—Certified Commercial Srvc & Equip Knoxville, TN PROJECT: Tab: Pilot Travel Center —2019 Hussmann Cold Case Rollout General Overview ConvenienceWorks'" srxu®smwnn *Hussmann Island Must be installed at a minimum of 15' from outside doors* Equipment for this rollout: 2-sided top fed island cases — Model # IM05-N-R-EC 4-sided top fed 8ft. island cases — Model # IM05-N-R-EC Southern Case Arts self contained open merchandiser — Model # 06.0-MDC-56HVN-S Masterbilt Condensing Units, 1.75HP, 208-230/60/3ph — Model # MSMD017AC MDI-x-70051B-1 — single mechanical chase, 6" x 96" for 2-sided cases MDI-x-70051 B — double mechanical chase, 6" x 96" (a set of chases for 4-sided cases) All cases are being produced in black powder coated paint Six contractor teams have been selected to perform tum-key installs of Hussmann 2-sided cases and 4- sided island deli cases during December 2019 to designated Pilot Flying J across the country. Each team has a designated selection of stores (attached) and will install (3) cases a week. CCSE—Certified Commerc Srvc & Equip Knoxville TN PROJECT: Tab: Pilot Travel Center— 2019 Hussman Cold Case Rollout Team Contacts CCSE—Certified Commercial Srvc & Equip Knoxville, TN PROJECT: Tab: Pilot "travel Center— 2019 Hussmann Cold Case Rollout Store Locations/Dclivcry Timeframe N - ti zi N W O N VI b n 3 9 C Nam. 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',•.. |! • E< ] \( §( | ,> §& § -0 §\ ® f§! !�2 §§ \ w ( $( k .6wzV /§E §\ \ )Q/ #rOw ��� )� §��) § )§ §[ k ° b ) 5£r k)§ i§ 1 0 a cl sit m §l !/! ■ \ �U � ■, / / (� 2 \ \ ------- � 6!! � � ! |! --- _ 7 (■. � f \\ ¥ ||| ;§ §■ ! § |7 ,,,, ([ m §§E ; l|g§ ~ § |! $ ! ! || �\//! -Z w bil SDI] Com m.Pro deia,v Information CM —Certified Commercial Srvc & Equip Knoxville, TN PROJECT: Tab: Pilot Travel Center —2019 Hussmann Cold Case Rollout Offloading/Onsite Equip Needs Attached are crating specs on how these cases are crated when leaving plant in Chino, CA and the proper way of offloading these units; Also link listed below is a short video of the uncrating process. httos://www. d roobox.Com/s/`hoi8g9gn3g m416t/Pilot %20FIvi ng%201%20- %20 s k i d %20 re m ova I. m o4? d I= 0 Cases scheduled for install during a certain week will all be sent on III truck with the first install of the week loaded on the back of the truck. Install teams will need a lull or forklift with heavy duty dollies to transport case into the store —also a 'jawbreaker' to lift the case. Also needed will be another vehicle to transport other cases to next scheduled installs that week. s � mU x u N b� N � > CC >~ > � U ON 1 ew Q mo V J > QmQ F mW W p3 zp O wJ J Q O r 0 Cc 0 W O [� jU yX3R N X b � 2 m� 3 8q o $a �U C L 2 } 4 £y m � 2y �T 0 �E a, �g 3m Cl 9-1 f P r F _CCSE—Certified Commercial Srve & Eguin Knoxville TN PROJECT: Tab: Pilot Travel Center-2019 Hussmann Cold Case Rollout Refrigeration Scope of Work REFRIGERATION INSTALL FOR TOP FED CASES: • A 2-sided island case will require (1) 1.75HP remote condensing unit • A 4-sided island case will require (2) 1.75HP remote condensing units Refrigeration Requirement: • Each half island requires a condensing unit to handle 10,028 BTU's at a+20 evaporator at 105-degree condensing with low ambient control valve for the winter. The Masterbill condensing units that Hussman tested with at their lab did have that low ambient valve on it (LAC-4-225), so please ensure that remains in the specification. Refrigeration line sizes to use: 3/8" — liquid 5/8" - suction • Both liquid and suction lines must be insulated with 5/8" AnnaOex and ''/" wall • Refrigeration installer needs to run own refrigeration lines in (ACR) hard copper until you hit the roof line, then transition to soft copper to help maneuver through candy cane pitch pocket. R-448A refrigerant MUST be used in these cases; fill until site glass is clear Suction risers should he same size as the stub out at the top of the case. The cases have a built-in trap at the bottom of the stub out so there is no need for a P-trap at the top of the case. 2. Suction risers should have a mid -trap at the 10 to 14 ft. range or after you get above the ceiling grid. 3. In the event the riser has to be ran horizontally after you get above the ceiling to enable you to start your vertical riser to the pitch pocket, you will need a trap at the bottom of the next vertical riser which will double as your mid -trap ffBMASTER-BILTO msmDo17ac Refrigeration Solutions CONDENSING UNIT MODEL I HP I AWEF I LIMNGS -30 .20 .20 20 1 25 1 30 35 9S 13.072 1 14,469 1 15,992 1J,652 21,418 OVERALL Ito nearest Inch) L W — _ H WT(to,) BASE 512E BASE/HODO 38 27 18 240 M2 021M R..._. _ __... RECENER TANK(Ib,) REFRIGERANT9UH/90'F CONNECTIONS LIQUID SUCTION ESTIMATED TOTAL HEAT gFIFCTN)N (BTUH R-448q/R449A 10.1 1/2 7/8 19,640 MG MOP COMP VOLTS COMP PHASE COMPHZ COMPRLA COMP LRA 19 20 20&230 3 60 8.7 58 FAN PHASE FAN HZ FAN FLA FAN HP FAN QUAN MAX EVAP FAN AMPS MAX FVAP DEF XFATEq AMPS 1 60 0.5 2/20 2 6 15.0 OTHERVOLTS OTHERLOAD PHASE OTHER LOAD AMPS 208w230 1 0.5 SEIn -•.. _ CORrEC.s L38 {�FL;�III AIR FLOW (, iTE.T1ea_�24TTq 4 ur w uPp wIa 26d — �S.B�q• WMIIIRbtrnF13SO06•NerrAlWny.6ti3H453 — AymulrnS•Eun IHIO3:E: WKaaIAt2Ki o1662311-9LN1•hU:xlxu2I249F6os uGLSJI�UN9 •uwrvtmmivnlrlllsom vi,..n..i.�.,.a•., �..w..u-+w.M.. vnta M.,..anrm.n�.•.....ur,..�.ee....nsuw.. i..M..vwmr...�e. M,xm.,•..... P.�•wx..we.acmnel• CCSE—Certified Commercial Srvc & Enuin Knoxville, TN PROJECT: Tab: Pilot Travel Center— 2019 Hussmann Cold Case Rollout Electrical / Roof Specifications Roofing Requirement: • Use pressure treated 4x4 to set condensing units on • 4-sided case will require a roof penetration to support a 6" candy cane for electrical and refrigeration • 2-sided case will require a roof penetration to support a 4" candy cane for electrical and refrigeration Electrical Requirement: CASES • Each 4-sided island requires (2) 120V 20 amp circuits and (2) 208V 20 amp circuits pulled to the case. The island is spilt into two sections, each requires ( I ) 120V circuit and (I ) 208V circuit. • Each 2-sided island requires (1) 12OV 20 amp circuit and (I) 208V 20 amp circuit pulled to the case. • Reference wiring diagram 3093741-A (Half Island) that also ships with the case. Electrical Requirement: CONDENSING UNIT(s) Master-Bilt 208-230V. 3 phase, 20 Amp. 10 Gauge wire to each condensing unit Model # MSMD017AC Corelink Controller Electrical Requirement: • Each 4-sided island requires (2) CATS cables and (])Belden (or equivalent) shielded 22-gauge twisted pair communication wire ran to it. • Each 2-sided island requires (1) CATS cable and (1) Belden (or equivalent) shielded 22-gauge twisted pair communication wire ran to it. • CATS/data cable will run from the case above ceiling tiles and dropped in the electrical room. Pilot will send NexRev in to making final connections. § ■/ )|f■� §r-!!IJ !, \ § \ / / \-c - � _ 2 ! � --- - - - -- §® ± z LLJ }\ r ^ ! r : >4; \) §°:\;) ■! ( (§ ( |!�)) °i ||§ §\ )�\§§ /\§ ;« ;§§e & ) r }.!` , - /\\ / /// G§.\ 2 ;; �i]•.); . 1,�, |\ j{!. y 2 !` z� ,�I`\, :: E/| `©PW / MPH /g§ ®)(; • |}!!);!.}!| §!)!;|,-| !; !° |(!�)[§�§ §§;<!))^ \a\a)/-�4a / a9/ ( ;r =!§>!w !r!; ! ` ) �) �HE \ \\ ) \\, ± ^� w \ - Ilk ilk \\ k £' # no - ; Es ( 7 > \\ ° � », �\ O\ �\ f \/ c u a \\ \)( m !§ !;1 ?MW 2 §! SOO / /\#TM§� q * !¥ LL- & \} , Ow ) � { \\ (_ » »a ®§ « i - / 2 § \ \ y q §( k& ( LLJ w f c » 3 § O �,� CCSE—Certified Commercial Srvc & Eguia Knoxville, TN PROJECT: Tab: Pilot'rravel Center— 2019 Hussmann Cold Case Rollout PlumbinvJCondensate Pump Specs Each case will come with a condensate pump. You will need to connect the pump with 3/8" flexible tubing and clamps. Run the drain line above and across the ceiling tile to the drain behind the coke dispensers. Drain lines should not be seen. r,' 0 to C� 11 Installation and Safety Instructions CP-22 CP-22-230 CP-22LP CP-22LP-230 CP-22 CP-22-230 CP-22LP CP-22LP-230 CP-22T CP-22T-230 CP-22LPT CP-22LPT-230 Rated 120 Volts / 60 Hz 220 Volts / 60 Hz Voltage (208-230) Rated 1.9 Amps 1.0 Amps Current Draw Input USA 3-prong plug NEMA 6-15 plug Head 22 ft. maximum 22 fi. maximum Height Flow Rate 1.6 GPM 1.6 GPM at Zero Head Temperature • Continuous duty 14OF• • Continuous duty 140F° Rating • Max inlet temperature 160F• • Max inlet temperature 160F1 • Not suitable for contact with • Not suitable for contact with steam or gasses that steam or gasses that exceed 160F" exceed 160F' Product Dimensions 11.8' x 5.9' x 6.7- 11.8- x 5.9- x 6.7- (LxWxH) (4.9'H low profile) (4.9'H low profile) Product 5lbs. 5 tbs. Weight (4.7 lbs. low profile) (4.7 lbs. low profile) Inlet Height 4.4' (1.75' low profile) 4.4' (1.75- low profile) from Base Included Accessories Wiring Color References • Instruction Sheet • Stainless Steel Hang Tabs • Plug Protector • Algaecide Tablet Dispenser • 4' Remote Shutoff Leads with Insulated Terminals • Polyethelene Inlet Covers (3) Black - Live/Hot White - Neutral Green - Ground All installations must conform to NEC requirements • Instruction Sheet • Stainless Steel Hang Tabs • Plug Protector • Algaecide Tablet Dispenser • 4' Remote Shutoff Leads with Insulated Terminals • Polyethelene Inlet Covers (3) Brown - Jive/Hot Blue - Neutral Green/Yellow - Ground All installations must conform to NEC requirements Limited Warranty All pumps manufactured by or for DiversiTech Corporation (the Com- pany) and sold by the Company under the DiversiTech brand are warranted to be free of defects in workmanship and materials for a period of 24 months from date of sale from the distributor to the contractor. The Company will credit, repair or replace, at its option, any Pump if deemed defective within this time period. All products returned to the Company must include a return authorization issued by the Company. The returned product should be suitably packaged and shipped prepaid from the point of shipment to the point designated in the Company's return authorization. This warranty is a limited warranty and shall be in lieu of any other warranties, expressed or implied, including, but not limited to, any implied warranty of merchantability or fitness for a particular purpose. There are no other warranties that extend beyond the description of the face hereof. The liability of the Company arising out of it's supply of said products, or their use shall not in any case exceed the cost of correcting defects in the products as set forth above. The Company shall not be liable for any costs or damage Incurred by its customers In the removal or replacement of defective products from units in which the products have been assembled. In no event shall the company be liable for loss of profits, Indirect, consequential, or incidental damages. SAFETY WARNING FOLLOW ALL SAFETY INFORMATION TO REDUCE POTENTIAL ELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. PUMP MUST BE PROPERLY GROUNDED. NEVER USE THE PUMP TO MOVE FLAMMABLE UQUIDS. NEVER USE THE PUMP IN AN EXPLOSIVE GAS ENVIRONMENT, OR WHERE GAS FUMES OR VAPOR MAY BE PRESENT. ALWAYS DISCONNECT THE POWER PRIOR TO MOVING. ADJUSTING OR SERVICING THE PUMP OR ATTACHED SYSTEMS. Diversitech Corporation M50 Sugarloaf Porkwoy Suite 100 02008 Duluth.GA 30097 PRINTED CHINA 800.995.2222 PRINTED IN CHINA FAX 770.593.8600 Thank you for the purchase of this DiverslTech condensate pump. This pump is designed to automatically remove the condensate water that collects from appliances such as air conditioners, high -efficiency furnaces and de -humidifiers. The pump has a built-in tank that collects the water from the appliance. When the water collected reaches sufficient level inside the pump tank, the pump switches on and pumps the water to a remote location for disposal. When the tank is sufficiently empty the pump automatically switches off. The pump is capable of lifting water to its rated height and is equipped with a check valve that prevents water from flowing back into the tank when the pump shuts off. The pump is outfitted with lights that show the status of power available. motor running and high wafer (alarm) conditions. The pump is also equipped with a switch that activates when the water in the tank reaches an overflow condition. The overflow safety switch may be connected to turn off the appliance if the high water condition occurs. The switch also has an alarm terminal that may optionally be connected to an audible olorm or remote indicator light to indicate a trouble condition. Pump should be stored indoors. Msr' HCK FOR The chosen location should be clean and dry.HIPMENT •• DAMAGE Carefully open the carton to avoid damage to the pump. Do not use a knife or other sharp object that may scratch the pump's cover. After opening the carton, look for damage. If damage is found file a claim with the freight carrier. CAUTION: Be sure to remove the cardboard insert. It is used to protect the float during shipment. Failure to remove the insert will cause the pump to run continuously. Supply voltage and frequency must match what is shown on the pump nameplate. Source voltages lower than the rated supply can reduce performance and cause the pump to overheat. The pump must be level and should be -placed on a solid surface or floor. The pump has rubber feet to reduce noise and keep it in place during operation. Do not use this pump in the presence of spraying or standing water, it may cause a shock. This pump is not suitable for use in Class I or Class II loca- tions (explosive gas or dust). Do not cover the pump air vents. The pump is air cooled. Do not cover the vent holes located on the top or sides of the pump housing. The pump may be operated continuously as long as the air vents are not covered. • The condensate pump is equipped with metal mounting tabs which allow the tank to be screwed to a wall or equipment side panel. The screw -to -screw distance is 8". When mounting Into drywall or concrete walls the screws must have anchors which provide the necessary support in the wall material. The pump top Is reversible. It may be turned around to allow easy access to the pump outlet, pan tab tray or power connection as may be required by the particular installation. 4 inlet holes are located in the top deck of the pump. Flexible vinyl tubing or PVC may be connected to any of the pump inlets. Pop out covers are provided to cover unused inlets. Be sure to cover the unused holes to prevent the pump from collecting debris or insects. Tubing installed info the inlet holes must be straight. The tubing must not bend inward where it will interfere with the pump or float mechanism. When using rigid tubing such as PVC, be sure to cut the end at an angle. This will allow the condensate water to drain freely and keep the tubing end from being blocked by the tank bottom. It may be desirable to use a 'P' or 'U" trap between the AC unit and the condensate pump to provide a liquid barrier to air flow from the air condi- tioner. These types of 'traps' always contain some water which blocks the flow of air from the AC unit which is wasteful and can cause other prob- lems such as accelerated algae growth. • The pump is equipped with a combination barb -type fitting and check valve. The fittingg allows the connection of 3/8" flexible vinyl tubing such as DiversiTech "CVT" clear vinyl. Attach the tubing by pressing it over the barb fitting and secure with a screw type hose clamp. Route the tubing up and away from the pump; avoid compressing or kinking the tubing. The tube route should be the shortest possible distance from the pump to the building exterior or other drain location. For best results the distance that the water must go UP should be shorter than the distance that it goes DOWN. With the longer DOWN tubing, the length will help siphon the condensate from the tank, speeding the pump out time. The pump features a dispenser which holds DiversiTech Pro -Treat pan treatment tablets. The dispenser may be filled with multiple tablets to aid in keeping the pump, tank and outlet tubing slime free. Connect the pump power to a properly grounded outlet capable of providing power that exceeds the requirements listed on the pump name- plate. Avoid the use of extension cords wherever possible. The pump must e operated by a continuous source of power and must not be connected to switched outlets or other power supplies that may be inadvertently or automatically turned off. All aspects of the installation must conform to requirements of the NEC. and any applicable local codes. The pump safety switch should be used on 24V Class II control circuits only. The pump safety switch connections are available on standard ye" quick connect WNW terminals located on the top cover. Two wires with pre -crimped connectors may be plugged onto the COMMON and RUN terminals and wired into the 24 Volt thermostat circuit to shut off A/C systems should an overflow condition occur. The Safety Switch operates with or without power provided to the pump. An optional alarm or remote trouble light may be connected. The third terminal of the safety switch closes when the water exceeds the high level limit. This terminal be connected to a light or buzzer to indicate system trouble. • ••c Apply power by plugging in the pump. Check for green LED indication the power is available. Test Boat and safety switch by manually filling the tank or manually operating the float. (see disassembly below) Test Safety Switch operation (if used) to be sure that the A/C system shuts down and the red ALARM LED lights when the pump has reached on overflow condition. Leak Check: Operate the pump by filling tank to trigger operation. Pump RUN will be indicated by the yellow RUN LED. Homeowner Instruction: Instruct the homeowner about the pumps general operation, how to add Pro -Treat tablets, and to look for the ALARM LED if they think that there is system trouble. Always disconnect power before performing maintenance. Pump and deck may be removed from the tank by pushing tabs located on the Tank sides away from the deck while lifting on the pump cover. Periodically inspect the Pump tank to assure it Is free of accumulated dirt or sludge. Do not use solvent cleaners. Clean Tank with soap and warm water only. The check valve may be removed for cleaning or replace- ment by unscrewing with a 9/16 wrench. (illustration) Clean inlet and outlet piping Tubing may be cleared of slime or debris instantly with a Wagner brand Gallo Gun tool and Swoosh cartridges. Add Pro -Treat Tabs to the tablet tray. Reassemble system and check for correct operation. CM —Certified Commercial Srvc & Equip Knoxville, TN PROJECT: Tab: Pilot Travel Center —2019 Hussman Cold Case Rollout Chase Kits Attached are spec sheets of the chase kits that are needed to cover the electrical and refrigeration lines once case is installed. 2-sided cases will require (1) single chase 4-sided cases will require (2) chases Instructions on how to install chases are attached ■` O % /g2 R»u &q§! 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ME —Certified Commercial Srvc & Eguia Knoxville, TN PROJECT: Tab: Pilot Travel Center — 2019 Hussman Cold Case Rollout Comlink Network / NexRev CoreLink Network Connections 1. Overview 1.1. Introduction 1.1.1.CoreUnk is a Hussmann case controller used in several Hussmann products. CoreLink is applied in display cases, unit coolers, walk-in boxes etc. It has multiple network options which are used for integrating with system managers and to enable some inter communication between controllers during some specific control schemes. This document outlines all the architectural options available for CoreLink. 1.2. Purpose 1.2.1.Main purpose of this document is to outline all the external network options, architecture, connections available on CoreLink. This is intended to be used by the field personnel and by the applications group when applying CoreLink for the stores. 1.2.2.This document does not include details about the integration registers and other information running in the system background. There is a separate document that covers that information which is intended for the development teams. 2. General Information 2.1. CoreLink has on board RS485 communication which is used for all -- SAS/System manager Communication. 2.1.1.Modbus RTU communiatlon protocol Is available on this Rs- 48S port. 2.1.2.System Managers like E2, XWEB, XM880 could use this as a L standard communication medium to integrate with CoreLink without requiring any additional hardware. CoreLink_ 2.1.3.RS-485 pin numbers on CoreLink are the following 2.1.3.1. Pin63R5485- 2.1.3.2. Pin 64 RS 485• _ auaawaaf 2.2. CoreLink also has on -device USB port with a built-in web -server. ' _ Using USE to Ethernet adapter TCP/IP communications can be -r+ enabled. 2.2.1.Modbus TCP/IP communication protocol is available on the CoreLink. USB 2.2.2.Use Hussmann recommended USB-Ethernet adapters to enable TCP/IP communications. 2.2.3.Some additional control functionalities are extended using RS-485 Connections this port. 3. Network Modules 3.1. BAS Network Connections 3.1.1.Following is some common general system manager network wiring connection layouts. 3.1.2.Using a Terminating resistor of 150 Ohms is recommended on the final CoreLlnk on the daisy chain network. Terminatiam on System Managers BAS/System XWES Ex Manager Dina .4 Pin 13 Data.4COTmkData - Data —4 Pin 12 Data-4 Comm%Data . Data CoreLink I I IrCoreLink I I A7 CoreLink 3.1.3. d++ :: N ttj4; ._.,. p.q d+ .-. 3.2. Network Cable and wiring for Rs-485 network 3.2. 1. Following cables can be used for any 485 Data cabling between BAS/System managers to CoreLink. 3.2.1.1. Belden 8641(24AWG, 300V) 3.2.1.2. Belden 8761(22 AWG, 300V) 3.2.1.3. Or 600V-shielded 22AWG equivalent 3.2.1.4. Or any two -connector shielded twisted pair cable that support a maximum daisy chain cable length 4000 feet between the CoreLlnk and device manager. 3.2.2.Ensure Cable is routed away from electrical noise generators and running In separation from high voltage wires. 3.3. Intercommunication between CoreLink controllers 3.3.1.A group of cases next to each other in a line up are referred using any of the following names System Group, Defrost Group, Case Lineup etc. 3.3.2.Additional control functionalities are enabled In CoreLink using Inter communication between cases In the same System Group, 3.3.3.Thls Intercommunication between CoreLink's is enabled on the USB port. Additional USB Ethernet adapter is required to be added to CoreLink in scenarios where this additional control funttlonalities are necessary. 3.3.4.Synchronizing defrosts in between cases in same system group can be enabled using this Intercommunication. 3.4. Network data cable for Intercommunication between CoreLink 3.4.1.Standard CatS/5e cable can be used between CoreLink and ethernet switch for the cases 3.4.2.Ensure Cable is routed away from electrical noise generators and running in separation from high voltage wires. 4. Complete Architecture 4.1. Following is the Complete network architecture when BAS communication and Coretink Intercommunication is enabled. BAS/System Manager—CoreLink ersfsys5cm Network Connections Mdndar, M bm RTV x.wln Cammunln5lon 0.HbSCbnnenM wM[M[sbk o.kmlanuos oNran s,o�px I Y 4111"MR tolu � 1 1 sanm,e SraMrrOfNeme55wnm S. Additional Control Functions 5.1. Defrost Synchronization S.1.1.Synchronizing defrost among the cases in same lineup is critical for a smooth operation of display cases. This is much essential especially in low temperature units. 5.1.2.Defrost synchronization ensures that cases in the line up next to each other go into defrost at the same time and terminate the defrost at the same time. 5.1.3.CoreUnk intercommunication could enable this feature on Coretink controllers 5.1.4.AddRlonal Equipment needed 5.1.4.1. USB to Ethernet adapters. Use Hussmann recommended adapters to ensure network dropouts and other network related issues. 5.1.4.2. Standard Ethernet CAT-5 cables to connect between CoreLink controller and Ethernet switch. 5.1.4.3. Standard Ethernet switch to connect the cables from CoreLink Controllers. 5.1.5.Configuratlons 5.1.5.1. CoreUnk's should be configured to manage the defrost synchronization. Software Configuration of CoreLink for defrost synchronization is described in a different document.