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HomeMy WebLinkAboutProduct Approval (2) CWUmC0r1-;-'01 i in Specialty Structurdl Er1C 1nL=Pr1f-iq CBUCK,Inc.Certificate of Authorization#8064 Evaluation Report "Perma-Lock" RECEIVED Aluminum Shingle Metal Roof Assembly JUN 0 9 2021 St.Lucie County Permitting Manufacturer: The Aluminum Shingle Company 102 S. Ellison St. Layton, Utah 84041 �e ®� for Florida Product Approval # FL 14667.1 R3 Florida Building Code 6th Edition (2017) Method: 1 - D Category: Roofing Sub - Category: Metal Roofing Product: "Perma-Lock" Roof Shingle Panel Material: Aluminum Panel Thickness: 0.019" Panel Width: 18" Support: Plywood Deck Facsimile of digital copy signed by Prepared b : James L.Buckner,P.E. p y Electronically signed and sealed documents shall James L. Buckner, P.E., S.E.C.B. comply with the provisions ofFAC Rule 61G15-23. Florida Professional Engineer#31242 `` %II Florida Evaluation ANE ID: 1916 Project Manager: Diana Galloway No31242 Report No. 17-137-PL-Al9W-ER (Revises 15-157-PL-Al9W-ER,FL14667.1 R2) Date: 11/ 10/ 17 T STATE OF .�'� "0NAL���`� Contents: Evaluation Report Pages 1—8 ? 2017.12.17 11:02:08-05'00' CBUCK,Inc.dba CBUCK Engineering Phone:(561)491-9927•Email:cbuck@cbuckinc.net•Website:www.cbuckinc.net Business:1374 Community Dr.,Jupiter,FL 33458•Corp/Mailing:2637 E.Atlantic Blvd,#34069,Pompano Beach,FL 33062 FL#: FL 14667.1 R3 Date: 11/10/17 ` g Report No.: 17-137-PL-Al9W-ER r Page 2 of 8 Sp=CIO- y Structural EflC�lf"1PPfIfICi CBUCK,Inc.Certificate of Authorization#8064 Manufacturer: The Aluminum Shingle Company 102 S. Ellison St. Layton, Utah 84041 (877) 319-7999 https://www.permalockroofing-com/index.htm Product Name: '; "Perms-Lock" Product Category: Roofing Product Sub-Category .Metal Roofing Compliance Method: State Product Approval Rule 61G20-3.005 (1) (d) Product/System "Perma-Lock"Aluminum Shingle Roof Panel Description: 9-1/4"x 18", 0.019"thick Aluminum shingle roof panel attached to Plywood Deck Product Assembly as Refer to Page 4 of this report for product assembly components/materials & Evaluated: standards: 1. Roof Panel 2. Panel Clip 3. Fasteners 4. Underlayment Support Deck: Type: Wood Deck (Design of wood deck and its attachment to support framing is outside the scope of this evaluation.) Description: • 19/32" or greater Plywood, or • Wood plank deck(based on minimum density/specific gravity of 0.42) Slope: 3 : 12 or greater Minimum slope shall be in compliance with FBC Chapter 15 based on the type of roof covering, applicable code sections and in accordance with manufacturer's recommendations. Performance: Wind Uplift Resistance: Design Uplift Pressure(s): METHOD 1: - 22.5 PSF (Refer to "Table A" attachment details herein) METHOD 2: - 60 PSF Wind Driven Rain: Method 1 Tested: Results: PASS FL M FL 14667.1 R3 Date: 11/10/17 Report No.: 17-137-PL-Al9W-ER Page. 3 of 8 N. Specialty Structural Engineering CBUCK,Inc.Certificate of Authorization#8064 Performance Standards: The product described herein has demonstrated compliance with: • UL580-06 — Test for Uplift Resistance of Roof Assemblies—with Revisions through February 1998 • UL 1897-12—Uplift test for roof covering systems • TAS 100-95 — Test Procedure for Wind and Wind Driven Rain Resistance of Discontinuous Roof Systems Standards Equivalency: The UL 580-94 & UL 1897-98 standard version used to test the evaluated product assembly is equivalent with the prescribed standards in UL 580-06 & UL 1897-12 adopted by the Florida Building Code 6th Edition (2017). Code Compliance: The product(s) described herein have demonstrated compliance with the performance standards listed above as referenced in the current Florida Building Code. Evaluation Report Scope: This product evaluation is limited to compliance with the structural requirements of the Florida Building Code, as related.to the scope section to Florida Product Approval Rule 61G20-3.001. Limitations and • Scope of"Limitations and Conditions of Use"for this evaluation: Conditions of Use: This evaluation report for "Optional Statewide Approval' contains technical documentation, specifications and installation method(s) which include "Limitations and Conditions of Use"throughout the report in accordance with Rule 61G20-3.005. Per Rule 61G20-3.004, the Florida Building Commission is the authority to approve products under"Optional Statewide Approval'. • Option for application outside"Limitations and Conditions of Use" Rule 61G20-3.005(1)(e) allows engineering analysis for "project specific approval by the local authorities having jurisdiction in accordance with the alternate methods and materials authorized in the Code". Any modification of the product as evaluated in this report and approved by the Florida Building Commission is outside the scope of this evaluation and will be the.responsibility of others. • This report is a building code product evaluation per FLPE rule (FAC) 61G15-36 to comply with Florida product,approval rule (FAC) 61G20-3.This evaluation report is part of the Florida Building Commission approval for the listed code related criteria. This report,by James Buckner,P.E. and CBUCK Engineering is not a design certification of code compliance construction submittal documentation, per FBC section 107,for any individual structure,site specific or permit design. • All metal components and fasteners shall be corrosion resistant in accordance with applicable sections of FBC, including but limited to Sections 1504.3.2,'1506.6 and 1507.4.4. • Design of support system is outside the scope of this report. • Fire Classification is outside the scope of Rule 61G20-3, and is therefore not included in this evaluation. • This evaluation report does not evaluate the use of this product for use in the High Velocity Hurricane Zone code section. (Dade&Broward Counties) Quality Assurance: The manufacturer has demonstrated compliance of roof panel products in accordance with the Florida Building Code and Rule 61G20-3.0005 (3) for manufacturing under a quality assurance program audited by an approved quality assurance entity through UL, LLC(FBC Organization#: QUA 9625). FL#: FL 14667.1 R3 Date: 11/ 10/17 Report No.: 17-137-PL-AI9W-ER Page 4 of 8 N . Speclalfiy Structural Engineering CBUCK,Inc.Certificate of Authorization#8064 Components/Materials Roof Panel: "Perms-Lock" (by Manufacturer): Material: Aluminum Thickness: 0.019" (min.) Panel Dimensions: 9-1/4"x 18" Alloy Type: 3105-H24(in compliance with ASTM B 209) Yield Strength: 18 ksi min. Corrosion Resistance: In compliance with FBC Section 1507.4.3 Panel Clips: Manufactured By: AMSI Supply Product Model: Two-Hole,Stainless Steel Bermuda Clip Part# BC-2H-22-S Type: One-piece,fixed clip Material: Stainless Steel,Type 304 Thickness: 22 Gauge Dimensions: 2.5"(tall)x 1.875"(wide)x 0.125" (thick) Yield Strength: 40 ksi min. Corrosion Resistance: Per FBC Section 1506.7 and 1507.4.4 Fasteners: Type: Ring shank nail Material: Aluminum Size : 9 gauge, 1-1/4" (long) Corrosion Resistance: Per FBC Section 1506.5 Standard: Per ASTM F 1667 Underlayment: Material and application shall be in compliance with FBC Section 1507.1.1 and in accordance with applicable code sections and manufacturer's recommendations. FL#: FL 14667.1 R3 ' N Date: 11/10/17 1 1� t� �,� Report No.: 17-137-PL-Al9W-ER V 0 Page 5 of 8 Specllalty Structural Engtne�e�rtnq CBUCK,Inc.Certificate of Authorization#8064 Installation Method: (Refer to drawings at the end of this evaluation report.) Attach shingle to wood deck per"TABLE A" below and the following: • Attach first row of shingles. • Attach subsequent rows by interlocking adjacent shingles forming a lock. • Attach shingles in a staggered pattern, offset subsequent courses by one- half shingle. ■ Minimum fastener penetration thru bottom of support, 3/16". ■ For panel construction at the end of panels, refer to manufacturer's instructions and any site specific design. TABLE"A" ALLOWABLE LOADS METHOD 1: METHOD 2: Design Pressure: -22.5 PSF -60 PSF Fastener Spacing: 17-1/2" 17-1/2" Attachment Type: Preformed Nail Tabs Panel Clip #Nails Per Attachment: 1 2 Per Nail Tab per Clip Notes: • Allowable design pressure(s)for allowable stress design(ASD). Install the roof panel assembly in compliance with the installation methods listed in this report and applicable code sections of FBC 6th Edition (2017). The installation methods described herein is. in accordance with the scope of this evaluation report. Refer to manufacturer's installation instructions as a supplemental guide for attachment. Referenced Data: 1. UL 580-94/1897-98 Uplift Test By PRI Construction Materials Technologies, LLC. (FBC Organization ID#TST: 5878) Report#ALSC-002-02-01.04, Dated 6/14/11 2. TAS 100-95 By PRI Construction Materials Technologies, LLC. (FBC Organization ID#TST: 5878) Report#ALSC-001-02-01, Dated 10/04/04 3. Quality Assurance By Underwriter's Laboratories, Inc. (FBC Organization ID#QUA 1743) File R21972 4. Equivalency of Test Standard Certification By James L. Buckner, P.E. @ CBUCK Engineering 5. Certification of Independence By James L. Buckner,P.E. @ CBUCK Engineering FL#: FL 14667.1 R3 Date: 11/10/17 ' Report No.: 17-137-PL-Al9W-ER Page 6 of 8 Specialty Structural r=ncj1nL=L=rinQ CBUCK,Inc. Certificate of Authorization#8064 Installation Method The Aluminum Shingle Company "Perma-Lock" Roof Shingle Attached to Plywood Deck ProfileDrawings Preformed Nail Tab 9.25" --------------- ----------------U------------------ 18.00" "Perma-Lock" Shingle Typical Profile View 2.50" �{ I O 1.8T' O Typical Panel Clip Profile FL#: 'FL 14667.1 R3 Date: 11/10/17 NCSUCK �� Report No.: 17-137-PL-Al9W-ER Page 7 of 8 Specialty Structural Engtnpprtnq CBUCK,Inc.Certificate of Authorization#8064 Installation Method The Aluminum Shingle Company "Perms-Lock" Roof Shingle Attached to Plywood Deck METHOD 1 "Perma-Lock" Shingle „ r Plywood Deck Preformed Nail Tab ONE 9 gauge x T-1/4"Aluminum Ring Shank Nail per Nail Tab Typical Assembly - Section View ''Perma-Lock"Shingle F_ 9 gauge x 1-1/4"Aluminum Ring Shank Nail Preformed Nail Tab (One per Tab) Plywood Deck in 19 �- 17.50" . Typical Roof Assembly - Plan View TABLE"A" METHOD 1 METHOD 2: Design Pressure: 22.5 PSF. -60 PSF Fastener Spacing: -174/2" 17-1/2" Attachment Type: Pre formed°Nail-Tabs:. Panel Clip # Nails Per Attachment: 1,'Per,Nall Tabs 2 per Clip FL#: FL 14667.1 R3 Date: 11/10/17 Report No.: 17-137-PL-Al9W-ER Page 8 of 8 SpI=Clcalty Structural Engtneerrinq CBUCK,Inc.Certificate of Authorization/l8064 Installation Method The Aluminum Shingle Company "Perms-Lock" Roof Shingle Attached to Plywood Deck METHOD 2 "Perma-Lock" Shingle Panel Clip TWO 9 gauge x 1-1/4"Aluminum Ring Shank Nails Per Clip Plywood Deck Typical Assembly - Section View 9 gauge x 1-1/4"Aluminum Ring Shank Nail Panel Clip (Two per Clip) f Plywood Deck 17.50" "Perma-Lock" Shingle Typical Roof Assembly - Plan View TABLE"A" METHOD 1: METHOD 2: Design Pressure: -22.5 PSF 60"PSF Fastener Spacing: 17-1/2" 17-1/2" Attachment Type: Preformed Nail Tabs Panel`=Clip #Nails Per Attachment: 1 Per Nail Tab 2 per Clip "PERMA-LOCK" SYSTEM EAVE EDGE SCREW& FERRIL PER GUTTER MFR. CONT. METAL RAIN GUTTER CUT NOTCH IN EAVE EDGE AT ATTACH. LOCATIONS EAVE FLASHING WITH GUTTER N.T.S. NAILS @ 6"o.c. ``��� ti 4" M EAVE STARTER FLASHING SCALE:6"=1'-0" TRIM SHINGLE TO MATCH LINE OF HIP RIDGE HIP RIDGE "PERMA-LOCK"SHINGLE,TYP. .................. ............... CUT NAILING TAB FROM LOCKING TAB— START HIP SHINGLES FROM THE TOP OF HIP I II II I 9 ga.x 1-1/4"ALUM. —---------------------........................ RING SHANK NAIL (TWO PER TAB)— I of II II — VERMA-LOCK" RIDGE CAP,TYP.AT H I P- I ................ SLIDE LOWER PIECE INTO UPPER PIECE II III i i -117J 7II ;f-- - - - CUT& BEND 5/8"TO FIT IN SAVE FLASHING---// HIP RIDGE DETAIL SCALE:11/2"=V-0" OPT. RIBBING(2) PREFORMED NAIL TAB 0 I I � � I I I I � II it OPT. RIBBING(1) 181' 11 11 PERMA-LOCK SHINGLE WITH PROFILE SCALE:3"=V-0" / VENT OR FLUE PIPE. TOP OF PIPE TO BE A MINIMUM OF 10"ABOVE ROOF DECK "PERMA-LOCK" METAL SHINGLE SYSTEM CAULK ALL AROUND CUT SHINGLES TO FIT AROUND PIPE FLASHING. SET SHINGLES IN MASTIC OVER FLANGE. ROOF JACK WITH LARGE -FLANGE SET IN MASTIC / SHINGLES UNDER / FLANGE CUT TIGHT TO / PIPE. PIPE JACK FLASHING • SCALE:11/2"=14" e NAILS @ 6"o.c. �00 4�� e OPEN HEM FOR RAIN CHANNEL c» N RAKE FLASHING SCALE:6"=I T' CUT&BEND 5/8"TAB TO "PERMA-LOCK" RIDGE CAP,TYP. "PERMA-LOCK"SHINGLE,TYP. FIT OVER RAKE FLASHING l ` J II , I II II II II I � 2 I II II II II I M I I I I I I I I I I it II � I II i II II II � it i i n ROOF RIDGE 9 ga.x 1-1/4"ALUM. RING SHANK NAIL TWO(2) PER TAB PLYWOOD DECK - RIDGE VENT - UNVENTED SCALE:11/2"=1'-0" � 4 I � I "PERMA-LOCK" RIDGE CAP,TYP., "PERMA-LOCK"SHINGLE,TYP. INSTALL DIRECTLY OVER ROLL RIDGE VENT ROOF TRUSS& BLOCKING i , i III 0 i II � II 7-7 VENT SLOT IN PLYWD DECK- ALTERNATE OPENINGS TO ROLL RIDGE VENT,CONT.- OPPOSITE SIDES OF RIDGE SECURE PER MFR. INSTR. PLYWOOD DECK RIDGE VENT - VENTED ROOF SCALE:11/2"=14" "PERMA-LOCK"SHINGLE,TYP. PREFORMED NAIL TAB 9 ga.x 1-1/4"ALUM. RING SHANK NAIL PLYWOOD DECK (ONE PER TAB) II � � � II _ = I = =�__ I =_- - - — J'- a II I II { II II ! II _ iy i J- 17 1/2" SHINGLE INSTALLATION - PLAN (1)- SCALE:1112"=V-0" "PERMA-LOCK"SHINGLE,TYP. PANEL CLIP 9 ga.x 1-1/4"ALUM.RING SHANK NAIL PLYWOOD DECK (TWO PER CLIP) II I II II II II II I ; I - I I 171/2" I� II I II I II 171/2" SHINGLE INSTALLATION - PLAN (2)_ SCALE:11/2"=1'-0" •R "DERMA-LOCK"SHINGLE PLYWOOD DECK PREFORMED NAIL TAB ONE(1)9 ga.x 1-1/4"ALUM. RING SHANK NAIL per NAIL TAB i SHINGLE INSTALLATION - SECTION (1) SCALE:3"=14" r PANEL CLIP "PERMA-LOCK"SHINGLE PLYWOOD DECK TWO(2)9 ga.x 1-1/4"ALUM. RING SHANK NAILS per CLIP 1 SHINGLE INSTALLATION - SECTION (2) SCALE:3"=V-0" 18"WIDE STRIP OF SEDONDARY MASTIC BED AT VALLEY UNDERLAYMENT UNDER METAL OVERLAP NAILED EDGES PREFORMED METAL PLYWOOD SHEATHING VALLEY IN 10'-0"LENGTHS 36"WIDE 30#ROOF FELT UNDER METAL VALLEY NAIL METAL VALLEY NEW"PERMA-LOCK"SHINGLES @6"o.c.ATEDGES PRIMARY UNDERLAYMENT NAILED OVERTOP OF VALLEY UNDERLAYMENTS BENDEDGEAND FOLD UNDER 5/811 SLIDE VALLEY SHINGLE UP TO LOCK INTO PLACE 8"OPEN VALLEYCONT. BEND EDGE AND FOLD EXTEND VALLEY METAL UNDER 5/8"AT RAKE END BEYOND EDGEOF EAVE POP-RIVET GABLE PRIMARY UNDERLAYMENT STRIP END INTO FLAP EAVE STARTER FLASHING with FASCIA BD. NAILS @ 15"o.c.OVER 12"STRIP SECONDARY UNDERLAYMENT RAKE END FLASHING with NAILS @ 6"o.c. BEND&NAIL VALLEY ASSEMBLY DETAIL_ SCALE,1"=V-0' 1-1/4" RING SHANK NAIL @ 6"o.c. PREFINISHED VALLEY METAL 0 0 � o VALLEY FLASHING SCALE:6"=l'-0"