HomeMy WebLinkAboutPRODUCT SPECIFICATION CYLINDER TANKHEIGHT [IN]
LPG CAPACITY IGALI
WATER CAPACITY ILBSI
NOMINAL TARE WEIGHT ILBSI
CYLINDER DIAMETER (IN)
CYLINDER VOLUME ICU. IN)
FOOTRING DIAMETER (IN)
VALVE
STANDARD SPECIFICATION
HEIGHT (MM)
LPG CAPACITY IL)
WATER CAPACITY INGI
NOMINALTARE WEIGHT [KG)
CYLINDER DIAMETER IMMI
CYLINDER VOLUME (L)
COLLAR DIAMETER IMMI
COLLAR HEIGHT IMMI
FOOTRING DIAMETER IMMI
VALVE
STANDARD SPECIFICATION
_..__.._
45
23.6
239 -
68 ._
14.7
6,616
6.5
5.1
14.5
CGA 50 NO OPC
DOT-4BW140
1.219
- 86.7 _.
108.E�-
30.8
373
1 oe4
165 -
130
368
CGA 51D NOOPO
DOT-4BW240
43
4Z2
474
142- ----
24
- 13,120
16
6.9
19
CGA-510 NO OPO
DOT-6BW$0
1092
172
215
64.4
610
406
175
483
CGA-510 NO OPO
DOT-4BW240
52
99.1
1,000
271
30
27.680
16
6.9
22
COA-510 NO OP0
DOT-4EW240
1.321
360
450
122.9
762
450
406
559
DOT-4BW240
SPEC I FI CAT IO RS
SiAM0AR0
HEIGHT (IN) .--;m1n{ _ 50 —
LPG CAPACITY IGALI lj 236
WATER CAPACITY(LB51 239
MWAP'(P5113) 250
CYLINDER DIAMETER GNI 14.5
CYLINDER VOLUME ICU. IN) 6.627
COLLAR DIAMETER (IN) 11.4
COLLAR HEIGHT [IN) 6.4
FOOTRING DIAMETER (IN) 14.5
VALVE CGA-510 NO OPO
STANDARD SPECIFICATION I ASME
1135
60
52
23.6
47.2
99.1
239
474
1.000
250
250
250
18
24
30
6.629
13,120
27.680
16
16
16
6.9
6.9
6.9
16.6
19
22
CGA-510 NO OPD
CGA-510 NO OPO
CGA-510 NO OPO
ASME
ASME
ASME
HEIGHT (MMI
LPG CAPACITY ILI
WATER CAPACITY IRGI
MWAP• (BARI
CYLINDER DIAMETER (MM)
CYLINDER VOLUME ILI
COLLAR DIAMETER [MMI
COLLAR HEIGHT IMMI
FOOTRING DIAMETER (MMI
VALVE
1.270
889
1.016
1,321_
86 7
86.7 ��--
172
360
108.4
108.4
215
450
17
17
17
17 j
369
457
610
762
' 1089
1089
215
450
290
406
406
406
163
175
175
175
368
422
483
559
CGA-510NOOPO
CGA-510 NOOPO
CGA-510 NO OPO
CGA-510 NO OPO
ASME
ASME
ASME
ASME
•MWAP = Maximum allowahle Working pressure
.' I -ft.CYUND� (24 GAL-120 iGAL)
i CABLE THRU BOTH
YES OR 2 SETS
EACH SIDE)
GENERALNOTB.S-
1. EARTH ANCHORS THROUGH ASPHALT OR EARTH. ANCHORS SHALL BE 48' IN CQIGTH WDH ONE (t) 6'
DIAMETER NO M (TIE -DOWN ENGINEERING M12H5/8) WRM A MW61UM G LOAD OF 3,t50 POUNDS.
S,ZlM" TO 8E ElDiER 1/4'6 COATED CABLE OR 1-1/4"KD.031' SMI IPSS STEcL. 301-1/4 HARD, MR
TENSILE 4.760 POUNDS, OR 1-i/4'u0A31' GALY. STEEL CL S. CRAD I MIN. TENSILE 4,750 POUNDS
2. ALL CONCRERE S.4ALi SE 3.OG0 PSI AT 2& DAYS.
3. ALL REINFORCING SHALL BE GRADE 60 MINIMUM. LAP ALL SIID. aAR 24- WARE REQUIRED.
6. DESIGNS FOR USE IN ALL'A.' AND V ZONES, WLT - 182 MPH, % D - 142 MPH, RISK GROUP L 6, W.
& V AND WIND WOSUR- D.;�NreWIAL PRESSURE NOT APPLICABLE DESIGN PER FLORIDA 201G.
BUILDING CODE AND ASCE 7-10.. DESIGN TAKES. INTO ACCOUNT THE EFFECTS OF BCUYANCY.
6. PARALLEL LINKS SHALL BE SPACA.A MINIMUM OF 3 FEET APART. s rAoGtR AVCHORS ON PARALLEL
TANKS TO'PROMOE MAXIMUM DISTAHCE BEIWEFN ANCHORS; NO REOLRREMVM, WHEN TAME ARE
SPACED LINEAL.
ANCHORS .
24 GALLONS .TWRU 12D GALLONS
.
.M
Pj20PAt1E TAM( -AV
56144 LIQUEFIED PETROLEUM GAS CODE
- at the Point of use
For SI units, 1 It = 0.3048 m.
Notes:
(1) 5 it minimum from relief valve In any direction away from any familiar source of ignition, openings into Elrect-vent appliances,
or mechanical ventilation air intakes. Refer to Table 6.3.4.3.
(2) If the cylinder Is filled on site at the point of use from a cargo tank motor vehicle, the filling connection and vent wave must be at least
10 it from any Manor source of Ignition, openings Into cloW-vent appliances, or mechanical ventilation air intakes.
Refer to 6.3.4.4.
(3) Refer to 6.3.4.3.
FIGURE LI(a) Cylinders. (Figurefor i/huiratiospurposes only; code romp/lance required.)
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6-3
GAS PIPING INSTALLATIONS
For SI: 11Mh = 25.4 mm.1 foot= 3W.8.. t W=-
1Bflsh&K uMt per boos-0.2931 W.1 cubk footpv hour^ 0.0283 m%. I degree-0.01945 md.
Note: All table en Wes hive been—ou mO s'B`dfi tdigits.
01
F
F
I
2009 INTERNATIONAL FUEL GAS CODE'
55
PIPE SIZING
Table 6.3(d) Schedule 40 Metallic Ape
Ca: I Una9nteu 8
Inlet P.m:ew II.0
Prance Unp: 0.51n. w.e
pedflc Gndty. 1.50
IN'1'PNx® UM Pipe Bm %I)ebw nSmye or Seconasmge(EawPtunve)1te8nNnr"Appu .
PI, Sise Ila)
Nominil
Imlh:
K
Y
1
IV,1'h
P
Y'A
5
9
Amud:
O.6PY
0.8Y4
1.049
1.%0
1.610
2.W7
2.469
1 3.068
1 4A26
1+^8W Iftl
Gpedry Iv 0L9uavds of Btu pa H9'c
10
291
GOB
1.150
2,350
3520
6:1
10.800
19.100
39.000
40
R00
418
>B7
1,62p
R.4R0
4,GW
7,W0
13,100
26.800
%
160
3%
W2
1,300
1,9W
3.751
5.WO
10,[4N1
21500
W
]S)
487
541
l.lID
I,G60
S,R10
5,110
9,030
18.4M
GO
EN
255
4%
985
1,480
2.80
4.530
8.000
165W
60
110
231
434
892
1.340
-2.570
4,101)
7,250
14.8W
%
101
212
400
821
1,230
2,370
3,770
6.670
13,00
100
W
197
372
70
1.140
21200
3.510
6.210
12,700
125
89
185
949
716
1,070
2.070
3,290
5,820
MIND
IN
89
175
3%
677
1.010
1,950
3.110
5,500
11,200
175
74
155
492
NO
8"
1,730
2.760
4,980
9,9%
200
67
140
265
543
814
1,570
2.500
4,420
9,010
250
52
IN
243
GOO
749
1,4W
2.300
4,069
8,2%
300
58
IN
227
465,
07
1,3W
2,140
3,7%
7.710
3W
51
107
1 201
412
1 GIB
LIW
1.900
3,350
6,8,10
400
W
97
182
373
500
I'M
1,720
3.00
6,190
450
42
89
167
344
515
WI
1.5%
2,790
5.700
NO
40
89
1%
SPO
479
922
1.470
2,600
5,%O
ND
37
78
1W
%0
499
865
1,380
2,4W
4,970
NO
35
73
138
283
424
817
1.%0
2,9W
4,700
660
33
70
131
269
403
AG
1,20
2,3%
4,4W
700
32
65
125
257
%5
741
1,180
2,090
4.2W
750
W
0
IN
20
368
7"
1.130
2,000
4.080
%0
29
61
115
236
354
681
1,0%
1,9P0
3,9R0
850
YB
59
111
227
341
656
1.050
1.00
3.770
NO
27
57
107
rm
329
694
1,010
1.790
3.640
950
26
55
104
213
319
613
978
1,730
35%
1'"
25
53
IN
206
3W
595
9"
I'm
3.420
1,100
25
52
97
200
300
578
921
1,6%
3,320
1.200
24
GO
95
195
292
562
895
1,5W
3,2%
1500
23
48
9D
185
277
534
850
1.500
3,070
1.400
n
46
86
176
2"
509
811
1,430
2,930
150G
21
44
82
IN
253
487
777
1,370
2,8W
1,600
20
42
79
162
243
468
746
1,320
2.690
1.700
19
W
76
156 1
294
451
719
I'm
2,590
1,800
19
39
74
131
NG
435
694
1,230
2,500
1.900
19
38
71
l46
219
422
6T
1,190
R,440
R.OW
18
37
fig
U?
R1Y
409
652
1,150
2,350
Now: All able entries nre founded to 34ignlflant dgin.
2015 E0i00n 03
LP -GAS EQUIPMENT Linc Siring Charts
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Dam Cafaulated per NFPA 458 & 854
157
instruction Manual MrtIc2lef -R600 and HSRL Series LP -Gas
— February 2013
R600 and HSRL Series Instruction Manual
r
Failure to follow these Instructions or
to properly install and maintain this
equipment could result in an explosion,
and/or fire causing property damage and
personal injury or death.
Fisher' equipment must be Installed,
opsrefed, and maintained in accordance
with federal, state, and local codes and
.fisher instructions. The installation in most
states must also comply with NFPA No. 54
and 58 standards.
Only personnel trained in the proper
procedures, codes, standards, and
regulations of the LP -Gas industry should
Install and service this equipment
Things to tell the gas customer:
i. Show the customer the vent or vent assembly or
vent tube. Stress that this opening must remain
unobstructed at all times. Tell the customer to check
the vent opening after a freezing rain, sleet storm, or
snow to make sure Joe has not formed in the vent.
2. Show the customer the shutoff valve on the
container. The customer should close this valve
immediately If gas is smelled, appliance pilot lights
fail to stay on or appear higher than usual or any
other abnormal situation occurs.
3. Tell the.opstomer to call your company to service the
regulator the regulator vents gas or a leak develops
in the system. Only a qualified gas service person
should install or service the regulator.
T EaeRL
Figure 1. Types R822, R64Z and HSRL Sens Regulators
used on LP -Gas vapor service applications. They are not
to be used on liquid service.
Description
First Stage and 2 psig / 0.14 bar
Service Regulators
Introduction
The Types R622H, R622E, and R652E regulators are
Scope of the Manual
p
designed for high pressure (pounds per square inch)
vapor service. These regulators have high capacity
This instruction Manual covers Installation and
internal relief valves.
When used on first stage service, the Type R622H
Maintenance for the R600 and HSRL Series regulators,
regulator reduces container pressure to 10 psig / 0.69 bar
which includes first stage, second stage, two psig service,
integral two -stage and integral two psig service regulators
for a second stage regulator. On final stage service the
OO
FISHER-
EMERSON-
Process Nlanaaamsse-
R600 and HSRL Series LP -Gas Regulators
Specifications
Specifications section, Tables 1 and 2list the specifications for these regulators. Contact the factory H the regulator is to
be used on any service other than LP -Gas, natural gas, or air. The following information is located on the spring case:
Type number, orifice size, spring range, and date of manufacture.
Pressure Taps Size Restriction
R600 Series: 118 NPT: #54 (0.055 Inch 11.40 Mm)
Drill on outlet and inlet
HSRL Series: None
Orifice Sizes
R600 Series (Except R632A and R632E Series):
7132 inch 15.6 mm
R632A and R632E Series: 0.256 inch 16.5 mm
HSRL Series: 3/8 inch 19,5 mm
wide-open C. for Relief Sizing
R600 Series: 38
HSRL Series: 105
Maximum Allowable Inlet Pressure^)
Types R622H, R632A, and R632E: 250 psig: 172 bar
Types R622E and R652E: 10 psig 10.69 bar
Types R622, R642, R652, and HSRL Series:
10 psig / 0.69 bar
Maximum Emergency Inlet Pressuret't
Types R622H, R632A, and R632E: 250 psig 117.2 bar
Types R622E and R652E: 15 psig / 1.0 bar
Types R622, R642, R652, and HSRL Series:
15 psig 11.0 bar - - --
Temperature Capabilities0l
R600 and HSRL Series: -20 to 160°F / -29 to 71000
Pressure Registration
Internal
Outlet Pressure Standard Setpoint
Types R622, R642, R652, and HSRL Series:
11 inches w.c. 127 mbar
Type R632A:
First Stage: approximately 8 psig 10.55 bar at
75 psig 15.2 bar, 65 SCFH 11.&4 Sm'/h
Second Stage: 11 inches w.c. 127 mbar
Outlet Pressure Standard Setpoint (continued)
Type R632E:
First Stage: approximately 8 psig / 0.55 bar at
75 psig 15.2 bar, 65 SCFH / 1.84 Sm'/h
Second Stage: 2 psig 10.14 bar
Types R622E and R652E: 2 psig 10.14 bar
Type R622H: 10 psig / 0.69 bar, 5 psig 10.35 bar
Ouget Pressure Spring Range
Types R622, R642, and R652:
7.5 to 9.5 inches w.c. / 19 to 24 mbar,
9 to 13 Inches w.c. /22 to 32 mbar,
13 to 20 inches w.c. 132 to 50 mbar,
16 to 40 Inches w.c. 140 to 99 mbar
Type R632A:
First Stage: non-adjustable
Second Stage: 9 to 13 inches W.C. / 22 to 32 mbar
Type R632E:
First Stage: nonadjustable
Second Stage: 1 to 2.2 psig / 69 mbar to 0.15 bar
Types R622E and R652E:
1 to 22 psig 169 mbar to 0.15 bar
Type R622H: 6 to 12 psig /0.55 to 0.83 bar,
4to 6 psigt0.28 to 0.41 bar
HSRL Series: 9 to 13 inches w.c. 122 to 32 mbar
Approximate Weight
Type R622H with POL Inlet:
1.7 pounds / 771 grams
Types R632A and R632E with POL inlet:
2.9 pounds / 1310 grams
Types R632A and R632E with NPT Inlet:
2.5 pounds 11125 grams
All Other R600 Series: 1A pounds / 635 grams
HSRL Series: 4.5 pounds 12.0 kg
v me yaesuammpnamre uMula:M Luwu' nan3aa1 appu®wau,G6eaur.La.ae sn:-�-:: ^Al TNtl.
2. palw,usryuM FNnet leikn9IMIOCYq.,e0ara6X'N aela,lB W,av01IXnm b.W'ri i.'.
regulator reduces container pressure for a high pressure
burner. The regulator is normally painted RED.
The Type R622E or R652E standard outlet pressure
setting is 2 psig 10.14 bar. The regulator is painted
PALM GREEN with a WHITE CAP. It is an intermediate
stage regulator that reduces 10 psig 10.69 bar first stage
pressure to 2 psig 10.14 bar. They are used on 2 psig /
0.14 bar pressure systems. The Types R622E and R652E
are not suitable for first stage service.
Second Stage Low Pressure Regulators
The Types R622, R642, R652, and HSRL Series regulators
provide low pressure, inches of water column, delivery
pressures. They are normally set at 11-inches w.c. /
27 mbar pressure. They have high capacity internal relief
valve construction. The regulators are normally painted
PALM GREEN. The units differ in construction and _
capacity rating.
R600 and HSRL Series LP -Gas Regulators
Integral Two -stage Regulator .
The Type R632A integral two -stage regulator contains
a nonadjustable first stage regulator on the inlet. The
second stage provides 11-inches w.c. 127 mbar cutlet
pressure. The second stage portion has a high capacity vENr Poolr6noowu
internal relief valve construction. The first stage does not
have an internal relief valve. The regulators are normally
painted GRAY with a BLACK CAP.
Integral Two psig Service Regulator
The Type R632E integral two psig service regulator
contains a non-adjustable first stage regulator on the
inlet. The second stage provides 2 psig / OA4 bar
outlet pressure. The second stage potion has a high
capacity internal milef valve construction. The first stage
does not have an internal relief valve. The regulators
are normally painted GRAY with a WHITE CAP and
white 2-psig STICKER.
Installation
Q WARNING
All vents should be kept open to permit
free flow of air in and out of the regulator.
Protect vent openings against the entrance
of rain, snow, ice formation, paint, mud,
insects, or any other foreign material that
could plug the vent or vent line.
LP -Gas may discharge to the atmosphere
through the vent An obstructed vent
which limits air or gas flow can cause
abnormally high pressure that could
result in personal Injury or property
damage. Failure to use a vent line on
indoor Installations can cause a hazardous
Figure 2. Regulator with Vent Pointed Dawn
accumulation of gas which could result in
personal injury or property damage.
Never use a Type Fill R622E, R632E,
or R652E (pounds -to -pounds) regulator
on low pressure (inches of water column)
service because personal injury or
property damage could occur. The
Types R622E and R652E are not suitable
for use as a "first stage" regulator.
General Installation Instructions
Before installing the regulator,
• Check for damage, which might have occurred
in shipment.
• Check for and remove any din or foreign material,
which may have accumulated in the regulator body.
Table7. Relief Valve Spetifications
TYPE
TYPICALSEfP01NT
NOMINALRELUTVALVE
START-TO-0ISCHARGE
MAXIMUM INLET PRESSURE TO NOT EXCM OUTLET
PRESSURE WMi DISC REMewso
1M. Prasure
Maximum OWal
Prevaure
psig
bar
Pdg
bar
Prig
bar
Psi,
by
HSRL
11 nNeswc
Vn*v
1
69mbar
is
1.0
2
0.14
50
3.4
g622aMR642
R652
250
172
M�
R832E�"
2
10
0.14
0.0
3.5
20
024
1.3i
250 17.2
5 034
50 3.6
NotAppGmble
R622E
R652E
Rfi22H
1. rIX YJO¢8 Mv61aW 19AW0NS.aY,sKgWSWCEace,miwed
R600 and HSRL Series LP -Gas Regulators
Table 2. Capacity, Connection Sites, and Vent Orientation
REGULATOR I TYPE
APPLICATION NUMBER
CAPACITY I INLET
BNMR CONNECTION
p�pANE,� i
OUTLET
OUTLET
CONNECTION PRESSURE
sETNND
W"NCH NPT
SCREENED
VENFSTANOARO
LOCATION
R522--9G
Br5,000 12-inch FNPT
124nch FNPT
R64NJ!Tr
900A00 3�441ich FNPr
:l unites w.uf
R65243FF
1AW.W-
a144rich FNPT 2] mbar
R822CFF
1'0.000 34 icY FNPT
SecoW 6mbe
OverinlN
RM-D-0
I '"iltllesw.c/
Rd22-CFG%A
1,125,000 Z�WFNPT
W4 FNPT
:1 h1cMa .c I
14ncC FNPT 2T mbar
i
HSRLAFCm
a'4-lncb FNPT
2,100A6. 14xh FNPT
HSRL-CFL m
R632A-BCF
Sal
1/4bch FNPr
11 bO F\PT
� nivla %nf
First6b9eN!
OPym
R832A�HCF
FPOL
SI4Jnph FNPT �'rbar
S l,d SM9e:
O er OWet
R692A4:FF
960.0_.
1/4Jntlr FNPT
R632AJFF
Sal I
FPOL
Integrel
Tw0ab9e
R632A43CF%A
1/41wb FNPT
12-neh FNPT
1l al
Fmt Se9e°!
OPOulXa gaup" repo
R832A-HCFxA
FPOL
22 mbar
sl
Oppnsge 9suSs bps
R632A4:Fll
9a':T.A
if44nrh FNPT
3N-IarJt FNPT
R692AJFF%A
SS:.i?'0
FPOL
R632E-SCH
66].000
tl4iv3�FNPT
124MIFNPi
Oxn
R632E-HCH
903,000
FPOL
Inre9lal
2 psig 10.14 bar
Service
2peig/0,146ar
OverO�t'
R8326CFH
am,300
1/44r26 FNPT
}r ilclt FNPT
R632E4FH
FPOL
R6225mBCH
I 116a000
124zh FNPF
12-inch FNPT
2 peg 10.14 Wr
Serrica
2pti910.14Car
Over 1,9el
RUME-OCH
1,6w.000
3144rIrA FNPT
3144nch FNPT
R652E4)FH
1.400.M
R622-14W
2,000A00
2 nN NPT
Spti910.35 Car
R6221iaGJ
z100.000
12bM FNPT
10 psg10.6B bar
R82214HGI
Fuel6bga
FPOL
2250.:0a
o a oWa
P.623X-F KA
P.a22HJGK
3lainch FNPT
5 paig f 0.35 bar
10 pNg/0.69 Car
R622HJCJ
A822H�DGJ
I 2<30,C00 j -a 3:Pr
1. Cep^tlln maea m: .r_/SMurmwp.
s.mm maee: to adalo.wnvurra•'w•un 2-..�,es..
INegrd Twasbge:30 p9g121 bNeW29r+ tv.'-: "ear^moP
Integral0,14.1 5e1. psbl Lnl m32n`.i:.'aF.
2 psg1014 earSmiGe: t0 psgl0.6abrbaetpnuve erAM%dw2
FlNs,ene: w mIe/2� car Wolppewa w ms: <,cy.
2 SeaeNguba vNre eWy wn69uremv
]. I,YegN Fl,L 5N9e Venta4e: ]ItB.iA UN Weaefwtlt+:,c`.OP,aprer�Wa Mwetl Nn 6aYq.
• Replace old pigtails. Blow out any debris, dirt or copper
sulfate in the Copper tubing and the pipeline.
• Apply pipe compound to the male threads of the pipe
before installing the regulator.
• Make sure gas flow through the regulator is in the same
direction as the anow on the body. "Inli and'OutieC
connections are Beady marked.
Installation Location
The installed regulator should be adequately
protected from vehicular traffic and damage from
other external sources.
Install the regulator with the vent pointed vertically
down, sea Figure 2 If the vent cannot be installed
in a vertically down position, the regulator must be
installed under a separate protective Cover. Installing
R600 and HSRL Series LP -Gas
ulators
Figure 3. Tank lnsleliaaon
the regulator with the vent down allows condensation
to dram. minimizes the entry of water or other debris
from entering the vent, and minimizes vent blockage
from freezing precipitation.
Do not install the regulator in a location where there can
be excessive water accumulation or ice formation, such
as directly beneath a down spout, gutter, or roof line
of building. Even a protective hood may not provide
adequate protection in these instances.
Install the regulator so that any gas discharge through
the vent or vent assembly is over 3 feet 10.91 meter
horizontally from any building opening below the level
of discharge.
Install the regulator high enough above ground level
at least 18 inches 145 cm - so that rain splatter cannot
freeze in the vent.
Regulators Subjected to Heavy
Snow Conditions
Some Installations, such as in areas with heavy snowfall,
may require a hood or enclosure to protect the regulator
from snow load and vent freeze over.
Horizontally Installed Regulators
Horizontally mounted regulators, such as found in single
cylinder installations and ASME tanks, must be installed
beneath a protective cover or under the ASME tank
dome, refer to Figure 3. If possible, slope or turn the
vent down sufficiently to allow any condensation to drain
out of the spring case. Be careful that the slot in the
tank dome or protective cover for the regulator's outlet
piping does not expose the vent to the elements. The
first stage vent on the Types R632A and R632E should
be pointed down.
To
APPLIANCE
vENT UNE
aASEMFNT
vaWr
Asa55Y
VENTOPENWG
NVIn aEPTLFAST
3 FEEr10.91 meat
NOROLNTALLT
FWe ANT
,,U&01 OOPEeNO
snow e
Figure 4. Basemeni Insfalle6on
R600 and HSRL Series LP -Gas Regulators
GMDE GROUND GOWNWARO AND
$LOPINGAWAYFROMNODSIY GOOME _
THLS PREVENTS WATER COLLECTING
ANDRUNNLVG WTOORSTANOIND
AROUND NODSNGOOM.
- ENDOFREGULATORVENT
TUMELOCATEOATTV'SPHOE
OF HOUSING DONE COVER
-S INCHES I SI mi
MINIMUM
REGULATORAOIUETMESM
CLOSURE CAP MUST ME TIGHT.
WATER MARK URT IN HOUSI'a DOMEAT LEVFI ADOVE RDODLATOR VEM.OR ENO OF
VENT TUSE REQUIRES REPL C=0.a OFREGULAMM INSTALLREGUTATORPROPERLT.
Figure 5. Underground Installation
Meter Installations
relief valve. Vern lines should be at least 3Winch NPT
3/4-inch NPT sae, Gray PVC Schedule 40 Rigid
Type R642 regulators have an angle body that makes it
pipe or
Non-metallic Electrical Conduit for above Ground Service,
ULe 651. To install the vent line, remove the vent
easy to install on to a gas meter instead of piping leading
per
screen and apply a good grade of pipe dope to the male
directly into a building.
threads of the line. Vent lines should be as straight as
possible with a minimum number of bends.
Meter and Type R642 with Vent over
Regulatorinlet
Underground Installations ^
Install the regulator per instmctions givenin the previous
section "Installation Location'.
Meter and Type R642 with Vent over the Regulator
Outlet and Installed over the Top of the Meter.
This installation orientation will put the Type R642
regulator vent In a vertical down position, but very close
to the top of the gas meter. The regulator vent may
become blocked during a freezing rain storm or heavy
snows. Therefore, some type of protective cover should
be installed over the regulator and meter or vent piping
should be installed so that the vent remains open.
Meterand Type R642 Regulator Installed Indoors:
Pipe the regulatorvent per the section "Indoor Installations`,
Indoor Installations
By code, regulators installed indoors have limited inlet
pressure, and they require a vent line to the outside of the
building, see Figure 4. A vent assembly, such as
Fisher- Y602 Series, should be used on the end of the
vent line. The same installation precautions, previously
discussed throughout this manual for the regulator vent,
apply to the end of the vent tube assembly. Vent lines
must not restrict the gas flow from the regulator's internal
W CAUTION
Types R632A and R632E integral
regulators require 2 vent tubes, one on
the first stage vent and one on the second
stage vent, when Installed on underground
tanks. Failure to use 2 separate vent tubes
can result in early regulator failure and/
or over pressuring the second stage that
could result In fires or personal injury.
Regulators installed in the dome of an underground
container require a vent tube to prevent water from
entering the regulator spring case, see Figure 5.
Note
Types R632A and R632E integral regulators
installed on underground tanks require the
use of 2 vent tubes, one for the first stage
vent (1/4-inch OD copper tube inverted flare
connection: 7116.24 UN thread) and the
other for the second stage vent 1314 NPT) of
the regulator.
Remove the vent screen and install a vent tube. The "'-
vent tube must be run from the regulator vent to above
the maximum water table. The vent tube opening must
terminate at the extreme top inside of the dome cover.
R600 and HSRL Series LP -Gas Regulators
Make sure the regulator's closing cap is on tightly, and
maintain drainage away from the dome at all times.
Adjustment
Each regulator is factory set. If it becomes necessary to
increase the outlet pressure, remove the closing cap and
turn the adjustment screw clockwise. Turn the adjusting
screw counterclockwise l or ion of the Typese the oullet s R632A and R632Ee
The first stage p
integral regulators is non-adjustable. The outlet pressure
plug may be removed using a 7116-inch 111 mm hexagon
wrench. The pressure tap is restricted. so the plug can
be removed with pressure on the outlet of the regulator.
Install a pressure gauge to determine the regulator's
outlet setting during adjustment, (Actual pressure at the
second stage regulator may be less due to line loss.)
After setting, reinstall the pipe plug and replace the
closing cap. Check the plug for leakage.
Inlet pressure may be checked using the inlet pressure
gauge tap and a pressure gauge. Remove the plug
using a 71164nch 111 mm wrench. The pressure tap is
restricted, so the plug can be removed with pressure on
the inlet of the regulator.
Overpressure Protection
Some type of overpressure protection is
needed if actual inlet pressure can exceed
the outlet pressure rating. Overpressuring
any portion of this equipment above the
limits shown in the Specifications section
may cause damage to regulator parts,
leaks in the regulator, or personal injury
due to bursting of pressure containing
parts or explosion of accumulated gas.
If any portion of the regulator is exposed
to an overpressure condition that exceeds
the limits in the Specifications section, it
must be inspected for damage that may
have occurred.
Large volumes of gas may discharge
through the regulator vent during internal
relief valve operation, which can, if not
controlled, result in fire or explosion from
accumulated gas.
The R600 and HSRL Series regulators, except for the
first stage of the Types R632A and R632E, contain
internal relief valves. The internal relief valve in all units
Will give overpressure protection against excessive build-
up resulting from seat leakage due to wom parts or chips
or foreign material on the orifice. The amount of internal
relief protection provided varies with the regulator type
and the cause for the overpressure reliefvalve
oiler the
When the internal relief valve opens, gasescapes
atmosphere through the regulator's vent.
Some type of additional external overpressure protection
must be provided if the outlet pressure In an overpressure
condition exceeds the inlet pressure racing of the gas
system or downstream equipment. Common methods
of external overpressure protection include relief
valves, monitoring regulators, shutoff devices, and
series regulation.
Maintenance
JAFJ WARNING
To avoid personal injury or equipment
damage, do not attempt any maintenance
or disassembly without first isolating
the regulator from system pressure and
relieving all internal pressure.
Regulators that have been disassembled
for repair must be tested for proper
operation before being returned to service.
Only parts manufactured by Fishers should
be used for repairing Fisher regulators.'
Relight pilot lights according to normal
startup procedures.
Due to normal wear or damage that
may occur from external sources,
these regulators must be Inspected and
maintained periodically. The frequency
of inspection and replacement of the
regulators depends upon the severity of
service conditions or the requirements of
local, state, and federal regulations. Even
under ideal conditions, these regulators
should be replaced after 20 years from
date of manufacture or sooner should
inspection reveal the need.
Visually inspect the regulator each time a gas delivery Is
made for.
Improper installation, vent not pointed vertically down or
under a cover, no vent tube on underground systems
Plugged or frozen vent
Wrong regulator or no regulator in the system
Internal or external corrosion
Flooded Regulator, water in spring case; regulator
submersed on underground tanks
Regulator age
R600 and HSRL Series LP -Gas Regulators
• Any other condition that could cause the uncontrolled
escape of gas
Failure to do the above could result in personal injury or
property damage
Vent Opening
Make sure the regulator vent, vent assembly, or vent tube
does not become plugged by mud, insects, ice, snow,
paint, etc. The vent screen aids in keeping the vent from
becoming plugged, and the screen should be clean and
propedy installed.
Water inside Regulators from
Floods, Weather, or Water Table on
Underground Systems
Replace any regulator that has been flooded or has been
submersed below the water table of an underground tank,
have had ureter in their spring cese or show evidence
of external or internal corrosion. Checking for internal
corrosion can be done by removing the closing cap and
with the aid of a flashlight observing the condition of the
relief valve spring, main spring, and internal spring barrel
area. Amore detailed examination will require shutting
down of the gas system and the complete removal of the
adjusting screw. Closely examine regulators installed
with their vent horizontal for signs of corrosion. Correct
any improper installations.
LP -Gas Equipment
Emerson Proe¢as Mansgoment
Regulator Technologies, Ina
USA -HeacRI
Mcl0nme Taxers 750094872, USA
Tel:+1 8005585853
Outside U.S.+197254B 3574
r-or fuller Infonneuon Nail wxw.gsheneguielom.com
Regulator Replacement
Older regulators are more likely to catastrophically
fail because of wom or corroded parts. Replace
R600 and HSRL Series regulators over 20 years of age.
Other service or environmental conditions may dictate
replacement of the regulator before it becomes 20 years
old. Regulators that are installed on underground
systems and in areas that are subject to sea salt
(coastal) atmospheres should be inspected annually
for external and internal corrosion and may require
replacement sooner. Refer to Fisher® Bulletin LP-32 for
additional information.
Regulator Repair
Regulators that have been disassembled for repair
must be tested for proper operation before being
returned to service. Only parts manufactured by Fisher
should be used to repair Fisher regulators. Be sure to
give the complete type number of the regulator when
corresponding with the factory.
The type number, orifice size, and spring range are
on a label attached to the spring barrel. The date of
manufacture is stamped on the regulator. Always provide
this information in any correspondence with your Fisher
Distributor regarding replacement parts or technical
assistance. If construction changes are made in the field,
be sure that the regulator marking is also changed to
reflect the most recant construction.
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