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HomeMy WebLinkAboutInstallation Instruction; Pedgrid G1 with LB Frame and DrainEntrance ridonng, PeOrigrid- G 1 SILVER Cradle to Cradle Certified'" is a certification mark licensed by the Cradle to Cradle Products Innovation Institute 1 11/16" [46.0mm] Pedigrid Length Traffic Direction 1 1 /2" [38.1 mm] —� Extruded aluminum rail Tech kM Data 1 11/16" [42.9mm] grid depth 3.14 lbs./sq. ft. product weight e 1.5" [38.1 mm] O.C. tread spacing Aluminum tread rails Aluminum key lock bar 1" [25.4mm] EPDM cushion a 400 lbs./ per wheel rolling load capacity 2 year limited warranty OPOOn$ a 5 finishes available a 6 tread inserts available o Logo mats available Pedigrid Width I- Aluminum key bar 10" [254mm] O.C. 1"[25.4mm] long EPDM Cushion 24"O.C. [609.6mml MonoTufi HD" Exterior Carpet (Poured Abrasive Recycled Rubber! Abrasive Tape Rubber �. To download details, specs & photos visit www.c-sgroup.com/efs ad®nstroacti®rn gpe-ciaiiigs' For technical and design assistance call 800.233.8493 Copyright tID2017Construction Specla]tles, Inc Construction specialties, Inc. reserves the right to make design changes or withdraw any design without notice 19 o o 0 St1GGESTED SPEClFICATION SECTION 124813 ENTRANCE MATS &GRIDS ParU Praducts 2.01 Manufacturers A. Drawings and specifications are based on manufacturer's literature from Construction Specialties, Inc unless otherwise indicated. Other manufacturers must comply with the minimum levels ofmatedal and detailing indicated on the drawings and specified herein. 2.02 Materials A. Aluminum -ASTM B 221, alloy 6105 TS for rail extrusions and6061 T6for key lock bars. B.Tread insert options -refer to section 2.05. 2.03 Floor Grids A. Model and Description -G1 Pedigridshall beextruded 6105-TS aluminum allcytread tailsjoined mechanically by extruded 6106-T6 aluminum alloy key lock bars. (welding or bolting shall not be permitted) Rail finish to be mill (standard) or one of9 optional colors as offered by manufacturer. (Call factory for custom colors.) Choose from anodized or heavy-duty powder coat finish. 2.04 Grid Frames A.LB-Level Base Frame [Specifier hote: Draining the well ofentrance grids is often beneficial especially in areas of higher than average rainfall. Adding a deep drain pan adds cost and complexityto both the fabrication and performance ofthe unit We recommend the use ofa trench drain set in a level base frame wherever practical.] Shall be 6063-TS aluminum alloy with 1/2"(12.7mm) exposed surface and a depth of 1-13/16" (46.0mm).These assemblies receive 1/4"(6.4mm)thick heavy gauge support cushions 1"(25.4mm) long mounted to each continuous foot at20" (051 m) on center. Frame color shall besupplied in mill (standard) or one of 9 optional colors as offered by manufacturer. (Call factory for custom colors.) Choose from or heavy-duty powder coat finish. Note: Mill finish 'contact with concrete to be primer coated. b.m J•6nPan Series NPFrameshallbe4-3/16" (106.4mm) deep with 12" (127mm) exposed surfaces in 6063 T5 aluminum alloy. These assemblies shall rest upon a continuous vinyl cushion with additional support members 32"(0.81 m) on center maximum. Atevery24" (0.61 m) along the support member, staggered side to side, is a 6063-T5 aluminum alloy adjustable support leg. The base ofthe framed enclosure shall be formed through the blocking out ofthe concrete at the time the frames are set The drains,traps and drain connectionsshall be furnished under the plumbing contract Frame color shall be supplied in mill (standard) or one of optional colors as offered by manufacturer. (Call factory for custom colors.) Choose from anodized or heavy-duty powder coat finish. Note: Mill finish frames in contact with concrete to be primer coated. C. DP - Drain Pan Series DP Frame shall be 4-3/16" (106.4mm) deep with IIT (12.7mm) exposed surfaces in 6063 T5 aluminum alloy. These assemblies shall rest upon a continuous vinyl cushion with additional support members 32' (0.81 m) on center maximum. At every 24" (0.61m) along the support member, staggered side to side, is a 6063 T5 aluminum al loy adjustable support leg. A 16 gauge aluminum pan complete with a 2" (50.8mm) I.P.S. drain and stainless steel strainer to be provided by manufacturer. A 2' (502mm) pipe and drain trap shall be furnished under the plumbing contract Frame color shall be supplied in mill (standard) or one of 9 optional colors as offered by manufacturer. (Call factory for custom colors.) Choose from anodized or heavy-duty powder coat finish. Note: Mill finish frames in contact with concrete to be primer coated. D. LBDP-Level Base Frame with Optional Drain Pan shall be 6063-T5 aluminum alloy with 1/2' (12.7mm) exposed surface and a depth of 1-13/16" (46.Omm).These assemblies receive 1/4" (6.4mm) thick heavy gauge support cushions 1"(25.4mm) long mounted to each continuous foot at 24"(0.61 m) on center. These assemblies shall also include a 2" (502mm) I.P.S. PVC drain, stainless steel strainer and a 16-gauge aluminum pan provided by manufacturer. Frame color shall be supplied in mill (standard) or one of 9 optional colors as offered by manufacturer. (Call factory for custom colors.) Choose from anodized or heavy-duty powder coat finish. Note: Mill finish frames in contact with concrete to be primercoated. 2.05 Tread Insert Options A. HD MonciTuft HDTM' Carpet shall meetthe Carpet and Rug Institute's standard for indoor air quality. Fibers shall include a minimum of 100,12 mil monofilament fibers per square inch and colorfast Available in one of21 standard colors as offered by manufacturer. Each carpet fiber and monofilament sha11 be fusio n-bonded to a rigid two-ply backing to prevent fraying and supplied in continuous splice -free lengths. Anti -static carpet fiber shall contain antimicrobial additive and be treated with Scotchgard® to reduce soiling. Carpet weight shall be 33-ozlydZ. B. EC - Exterior Carpet shall be solution dyed polypropylene fibers with 50/50blend of Recessed Level Base Frame Recessed Level Base Frame with Optional Drain and Pan 600/12-denier multi filament and 595/1)1 monofilament available in one of 4standard colors as offered by manufacturer.The texturized fibers have ultraviolet blockers and color as an integral part of the filament Each carpet fiber and monofilament shall be fusion -bonded to a rigid two-ply backing to prevent fraying and supplied in continuous splice -free lengths. Waterproof fibers do not getsoggy, rot fade orstain. Carpet weight shall be 32•oz/ydz. C. VA -Abrasive Insertshall include a flexible abrasive grit tape, bonded to a rigid aluminum tread insert Choose from standard mill or optional clear, bronze or black anodized finish complete with one of six abrasive colors as offered by manufacturer. D. PA - Poured Abrasive shall include factory -bonded two-part epoxy containing aluminum oxide grit Color shall be selected from one of six standard colors, with custom colors available E. RR- Recycled Rubber ECO surfaces Recycled Rubber Insert -High slip resistant rubber (SC of 90) insert manufactured with recycled rubber and TPE (26-90% dependent on color chosen). F. R- Rubber shall include a flexible TPE tread insert in color Black- G. L- Logo Option -Die -Cut (DesignStep carpet insert only) Each entrance grid specifically detailed shall include a logo or trademark 1. Identify signature or logo required. 2 Specify number of colors within logo. Recessed Deep Frame with Optional Drain and Pan Recessed Sloped Deep Frame with Optional Drain To download details, specs & photos visit www.c-sgroup.com/efs Construction Speci�Fti For technical and design assistance call 800.233.8493 Copyright Q 2017 Construction Specialties, Inc Construction Specialties, Inc. reserves the right to make design changes or withdrawanydesign without notlre 20 G1LBD QOng�P IQ oon SpQ¢oddes, _ INSTALLATION INSTRUCTIONS FEDIGRID G1 WITH LB FRAME AND DRAIN g @ 1.) SITE PREP • USE WOOD FORMS TO PREPARE A RECESS IN THE CONCRETE A MINIMUM 1-13/16" DEPTH TO FINAL FINISHED FLOOR SURFACE. 0 RECESS SHOULD BE MADE TO OVERALL SIZE OF UNIT, PLUS 1-1/2" ON ALL SIDES OF THE RECESS TO ALLOW FOR EXTENDED BOTTOM LEG TO BE GROUTED. 0 ENSURE THE FRAMES EXPOSED SURFACE WILL BE FLUSH WITH THE FINISHED FLOOR. 0 LOCATE THE 2" DRAINPIPE AND TRAP WHILE POURING CONCRETE. 0 AFTER CONCRETE HAS CURED, REMOVE THE WOOD FORMS. 2.) ASSEMBLE FRAME 0 ASSEMBLE THE LEVEL BASE FRAME USING TWO SELF -TAPPING SCREWS AT EACH CORNER. THE ENDS OF THE FRAME PIECES HAVE BEEN FACTORY NOTCHED AND PUNCHED TO ALLOW FOR QUICKASSEMBLY.(SEE ILLUSTRATION A) NOTE: Mltered Fremes f �• Are Not Available quare Cut Comm. Frame Aluminum Frame Self -Tapping stalnless Steel Screws (2 Regd Per Corner) 3.) SET FRAME (ILLUSTRATION A) 0 SET THE FRAME ASSEMBLY IN THE FORMED RECESS. 0 SHIM THE FRAME AS REQUIRED 24" O.C. TO ELEVATE THE FRAME ASSEMBLY TO FINISHED FL ` H HT. 00 IRREGULAR SHAPED GRIDS REQUIRE ATRIAL FIT WITHIN FRAME ASSEMBLY PRIOR T C d. FRAMES TO ENSURE CORRECT FRAME LOCATION. • BEFORE FASTENING, DOUBLE CHECK THE FINISHED FLOOR SURFACE HEIGHT, A T FRAME ASSEMBLY IS BOTH PLUMB AND SQUARE. ,o IF NECESSARY BRACE THE FRAMES TO ENSURE THEY WILL REMAIN A D QUARE DURING GROUTING. o CLEAN THE CONCRETE RECESS TO REMOVE ALL DIRT, OILY FILM, GROUT (BY OTHERS) r- Finished Floor d �+ 2 1-13�76 GROUT Shims by Installer "us d: ' Minimum - _ -_ (BY OTHERS) (24" On Center) a - C• a d .d •d .9 Q' �. o • C d C d• a (ILLUSTRATION B) 4.) GROUT o GROUT THE CONCRETE PIT SURFACE TO BRING BOTTOM OF RECESS FLUSH WITH TOP OF LOWER FRAME LEG USING A WATERPROOF SELF -LEVELING GROUT (SEE ILLUSTRATION C). © RECOMMENDED BRANDS: - QUIKRETE #1585 MIXED WITH #8610 ACRYLIC FORTIFIER - FOR TECHNICAL ASSISTANCE, CALL QUIKRETE @ 800-282-5828 - VINYLCRETE WITH ACRYLIC FORTIFIER - FOR TECHNICAL ASSISTANCE, CALL UMACO INC. @ 978-453-8881 • POUR AND LEVEL GROUT USING LEGS WITHIN THE FRAME OPENING AS SCREED POINTS. 0 GROUT BEHIND THE FRAMES AFTER INSTALLING THE MASONRY ANCHOR. IMPORTANT: THE BED SURFACE MUST BE SMOOTH AND LEVEL TO ENSURE PROPER GRID INSTALLATION, ALIGNMENT, AND TO PREVENT TRIPPING HAZARDS. ALLOW THE GROUT MATERIAL SUFFICIENT TIME TO CURE PROPERLY BEFORE INSERTING THE PEDITRED WITHIN THE FRAMED OPENING. (ILLUSTRATION C) Flush a GROUT = (BY OTHERS) _ =_: •d ' a. LEVEL BASE FRAME d' INSTALLATION INSTRUCTIONS PE®IGRI® G1 WITH LB FRAME o 5.) PEDIGRID INSTALLATION o THE GRIDS) ARE NOW INSTALLED WITHIN THE FRAME BY LAYING THEM INTO THEIR PROPER POSITION BY SECTION IF APPLICABLE, WITH THE RAILS RUNNING PERPENDICULAR TO THE WALKING DIRECTION. (SEE ILLUSTRATION D) o MAX GRID MODULE SIZE IS 144" WIDE x 36" TRAFFIC DIRECTION. o IF APPLICABLE, ODD SHAPED GRIDS WILL BE LABELED ACCORDING TO THE LAYOUT PROVIDED WITH THE SHOP DRAWINGS. o POSITION THE VINYL CUSHIONS ON THE RAIL 20" O.C. TO CREATE A PLUMB, SOLID FLUSH FINISHED SURFACE. (SEE ILLUSTRATION E) (ILLUSTRATION D) (ILLUSTRATION E) Cush n G1LB G1LB r" f INSTALLATION INSTRUCTIONS PE®IGRI® G1 WITH LB FRAME 6.) COMPLETION IT IS NECESSARY TO COVER THE INSTALLATION WITH 3/4" PLYWOOD UNTIL ALL ADDITIONAL PROJECT WORK IS COMPLETED. THIS WILL PROTECT THE GRIDLINE FROM POTENTIAL ABUSE DURING THE CONSTRUCTION PHASE. DAMAGE OCCURRING FROM INADEQUATE PROTECTION DURING THIS PHASE MAY VOID THE MANUFACTURER'S WARRANTY. 7.) CLEANING AND MAINTENANCE INSTRUCTIONS FOR PEDISYSTEMS o MANUFACTURER'S SUGGESTED SAFE ROLLING LOAD FOR PEDIGRID G1 IS 400# PER WHEEL. 0 HEAVY LOADS BEYOND THIS WEIGHT MAY DAMAGE THE UNITS, CONTRIBUTING TO THEIR PREMATURE FAILURE OR CREATING A TRIPPING HAZARD. o VACUUM SURFACE REGULARLY WITH BEATER BRUSH ATTACHMENT TO ALLOW CONTACT WITH VARIOUS SURFACES OF ENTRANCE FLOORING. 0 BEFORE DEEP CLEANING THE SURFACE, ROLL UNIT BACK TO REMOVE DIRT COLLECTED UNDERNEATH AS NEEDED. DIRT SHOULD BE REMOVED WITH PROFESSIONAL VACUUM CLEANER AND SHOULD NOT BE ALLOWED TO BUILD UP TO THE POINT WHERE A LEVEL MAT SURFACE IS AFFECTED. DEEP CLEAN QUARTERLY, EITHER BY REMOVING UNIT TO AN AREA WHERE IT CAN BE CLEANED WITH A POWER WASHER (ON LIGHT SETTING TO AVOID CARPET DAMAGE) OR. 0 SHAMPOO THE UNIT IN PLACE (SOAPMATER EXTRACTION) 0 IT IS RECOMMENDED THAT SHAMPOOING TAKE PLACE OVERNIGHT TO ALLOW CARPET FIBERS TIME TO DRY THOROUGHLY BEFORE HEAVY TRAFFIC RESUMES. 0 SUGGESTIONS FOR PRE -TREATING THE AREA PRIOR TO SHAMPOOING. 00 REMOVE GUM OR OTHER STICKY SUBSTANCES BYAPPLYING A COMMERCIAL FREEZE SPRAY TO THE AFFECTED AREA. THIS SHOULD ALLOW THE RESIDUE TO BREAK OFF EASILY. 00 FOR GROUND -IN DIRT SHOWING IN HIGH TRAFFIC AREAS, ADD ONE CUP OF BLEACH PER GALLON OF WARM WATER AND USE STIFF BRUSH TO PRE -TREAT CARPET FIBERS. 00 IF ALUMINUM NEEDS CLEANED, USE STIFF NYLON BRISTLE BRUSH TO CLEAN WITH SHAMPOO MIXTURE PRIOR TO SHAMPOOING ENTIRE UNIT. 0 TO ACHIEVE THE MOST EFFECTIVE SUCTION OF THE SHAMPOOER, RUN THE WAND PERPENDICULAR TO THE RAILS AND NOT ALONG THE LENGTH OF THE CARPET STRIPS. 0 TAKE CARE WHEN MOPPING SURROUNDING FLOOR AREA. KEEP MOP AWAY FROM MAT OR GRID. THE AGGRESSIVE TEXTURE OF THE CARPET INSERTS MAY GRAB LINT WHEN THE MOP COMES IN CONTACT, POTENTIALLY CAUSING UNSIGHTLY LINT COLLECTION AT EDGES OF UNIT. o REPLACEMENT INSERTS ARE AVAILABLE - SEE WWW.PEDISYSTEMS.COM OR CALL 1-570-546-5941 FOR MORE INFORMATION AND FOR CONTACT INFORMATION FOR YOUR LOCAL REPRESENTATIVE. REV DATE: 7/23/12 �h I Fast r12CaS5 to i➢ll) IAA jeStimeS Muncy, Pennsylvania o (800) 233-8493 o Fax (570) 546-5169 Mississauga Ontario o (888) 895-8955 o Fax (905) 274-6241 www.c-sgroup.com ;U This document Is the property of Construction Specialties, Inc. and contains CONFIDENTIAL PROPRIETARY INFORMATION that is not to be disclosed to third parties and is not to be used without approval In writing from Construction Specialties, Ina 3 n