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Florida j
ry Product Approval
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Product Approval Menu>Product or Application Sep
[clf>ApnlLratlpn List>AppQcation DetaU
Y FL# FL8888-R4
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Application Type Affirmation I
Code Version 2014
Application Status Approved j
Comments
Archived
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Product Manufacturer ASTA DOOR CORPORATION
Address/Phone/Email 4255 MCEVER INDUSTRIAL
DRIVE NW
ACWORTH,GA'30101
(770)974-2600 Ext 208 J
JFRENCH3@ASTADOOR.COM
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Authorized Signature JAMES FRENCH
JFRENCH3@AS7ADOOR.COM
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Technical Representative James French
Address/Phone/Email po box 420
acworth, GA 30101
jfrench3@astadoor com
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Quality Assurance Representative Mike Alvis I
Address/Phone/Email P.O. Box 420 !
Acworth,GA 30101
(770)974-2600 Ext 248
malvis@astadoorcom
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Category Exterior Doors
Subcategory Roll-Up Exterior Door Assemblies
Compliance Method Evaluation Report from a Florida Registered Architect or a
Ucensed Florida Professional Engineer
Evaluation,Report-Hardcopy Received
Florida Engineer or Architect Name who developed the Joseph H.Dixon,Jr
Evaluation Report
Florida License PE-7768 I
Quality Assurance Entity National Accreditation and Management Institute
Quality Assurance Contract Expiration Date 12/31/2018
Validated By Gordon Thomas, P.E.
Validation jChecklist-Hardf opy Received
Certificate of Independence FLBBBB R4 COI Financial Indel 102709.DdF
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Referenced Standard and Year(of Standard) Standard I Year
ASTM E330 b 2002
DASMA 108 2002
Equivalence of Product Standards
Certified By ►
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Sections from the Code j I
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Florida Building Code Online I
d I affirm that there are no changes in the new Florida Building
Code which affect my product(i) and my product(s)are in
compliance with the new Florlda Building Code.
Documentation from approved Evaluation or Validation Entity yes No I N/A
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Fl g888 R4 CDC 35010 self affirm 8888 R3 odf
Product Approval Method Method 1 Option D
Date Submitted 05/20/2015
Date Validated 05/20/2015 I
Date Pending FBC Approval
Date Approved 05/31/2015
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Summary of Products
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FL* Model,Number or Name Description
8888.1 203 Windsock Commercial Sheet Maximum design pressure for 8'wide by 21'high door. Lower
Door design pressures calculated for up to 20'wide by 21'high
door.
Limits of Use Installation Instructions
Approved for use in HVHZ:No FL8888 R4 II 27013-200 Series Install sealed.adf
Approved for use outside HVHZ:Yes FL8888 R4 II 29031 203.ndf_
Imp actResI :No Verified By:Joseph H. Dixon P.E. FL.No.7768
Design P ssure:+113.1Max/-113.J.MaX`"' Created by Independent Third Party: No
Other: D -pressure attt�st�oor width of 16'_+/-35.0 Evaluation Reports
psf FL8B88 R4 AE I-R-07-OOOSI113 022212 0011.0f
Created by Independent Third Party: Yes
8888.2 233 Windsock Industrial Sheet Door Maximum design pressure for 8'wide by 21'high door. Lower
design pressures calculated{for up to 20'wide by 21'high
door.
Limits of Use Installation Instructions a
Approved for use in HVHZ:No FLBBBS R4 lI 27013-200 Series Install sealed.odf
Approved for use outside HVHZ:Yes FL8888 R4 LI 29031 233.odf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL. No.7768
Design Pressure:+95.9Max/-95.9Max Created by,Independent Third Party: No
Other:Design pressure at test door width of 16'_ +/-37.5 Evaluation;Reports
psf FL8888 R4 AE ER-07-0005=R3 022212 0011.odf
Created by Independent Third Party:Yes
8888.3 320 Commercial Slat Door(20 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Flat Slat) design pressures calculatedi for up to 20'wide by 21'high
door.
Limits of Use Installation Instructions
Approved for use in HVHZ:No FL8888 R4 U 27013- 300 Series Install sealed.odf
Approved for use outside HVHZ:Yes FL8688 R4 II 29031 300 Serles.adf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768
Design Pressure:+138.3Max/-131.3Max Created by Independent Third Party: No
Other:Design pressure at test door width of 16'_ +42.7/ Evaluation Reports i
-39.7 psf FL8888 R4 AE ER 07-0005-R3 022212 0011.odf
Created by Independent Third Party: Yes
8888.4 322 Commercial Slat Door(22 Maximum design pressure for 8'wide by 21'high door.Lower
Gauge- Flat Slat) design pressures caiculatedl for up to 20'wide by 21'high
door. I i
Limits of Use Installation Instructions l
Approved for use in HVHZ:No FL9888 R4 II 27013-300 Series Install sealed.odf
Approved for use outside HVHZ:Yes FL8888 R4 11 29031 300 Sefies.odf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No 7768
Design Pressure:+128.5Max/-121.SMax Created by Independent Third Party: No
Other:Design pressure at test door width of 16'_ +41.4/ Evaluation Reports 1
-38.4 psf FL8868 R4 AE ER 07-0005-R3 022212 0011.odf
Created by Independent Third Party: Yes
8888.5 324 Commercial Slat Door(24 Maximum design pressure for B'wide by 21'high door.Lower
Gauge-Flat Slat) design pressures calculated for up to 20'wide by 21'high
door. }
Limits of Use Installation Instructions
Approved for use in HVHZ:No FL8888 R4 II 27013-300:Series Install sealed.odf
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Florida BuilUng Code Online
Approved for us ide HVHZ:Yes FL8888 R4 1 -e9031 300 Series. dp_f
Impact Resistant:-fV. Verified By:Joseph H. Dixon P.E. FL.No. 7768
Design Pressure:+118.iMax/-311.1 Created by;Independent Third Party: No
Other:Design pressure at test door width of 16'= +40.0/ Evaluatloi Reports
-37.0 psf FL8888 R4 AE ER 07-00051R3 022212 0011.odf
Created by Independent Third Party:Yes
8888.6 418C Rolling Steel Service Door(18 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Curved Slat) design pressures calculatedifor up to 24'wide by 21'high
door.
Limits of Use Installation instructions
Approved for use in HVHZ:No R9868 R4 II 27013-400.600 Series Install sealed.Ddf
Approved for use outside HVHZ:Yes FLB888 R4 II 27013 400C'series sealed.adf
Impact Resistant:No Verified By:Joseph H.Dixon P.E.FL.No.7768
Design Pressure:+132.2/-132.2 Created by' Independent Third Party: No
Other:Design pressure at test door width of 16'_ +/- 32.9 Evaluation Reports
psf FL8888 R4 AE ER-O7_
0005IR3 022212 0011.adf
Created by Independent Third Party:Yes
8888.7 418F Rolling Steel Service Door(18 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Flat Slat) design pressures calculatedlfor up to 24'wide by 211 high
door.
Limits of Use Installation Instructions
Approved for use in HVHZ:No FL8888 R4 II 27013-400,600 Series Install sealed.odf
Approved for use outside HVHZ:Yes FL8888 R4 II 27013 40OF series sealed.odf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768
Design Pressure:+127.6Max/-127.6Max Created by Independent Third Party: No
Other: Design pressure at test door width of 16'_ +/-49.3 Evaluation Reports
psf FL8888 R4 AE ER 07-0005IR3 022212 0011.Ddf
Created by Independent Third Party: Yes
r i
8888.8 420C Rolling Steel Service Door(20 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Curved Slat) design pressures calculatedl for up to 2V wide by 21'high
door. I
Limits of use Installation Instructions
Approved for use in HVHZ:No FL8888 R4 II 27013-400,600 Series Install sealed.ndf
Approved for use outside HVHZ:Yes FL8888 R4 U 27013 400C'series sealed.ndf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768
Design Pressure:+124.5Max/-124.5Max Created by Independent Third Party: No
Other:Design pressure at test door width of 16'_ +/-32.2 Evaluation Reports
psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odf
Created by Independent Thiird Party:Yes
8888.9 420F Rolling Steel Service Door(20 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Flat Slat) design pressures calculated;for up to 24'wide by 21'high
door. I; i
Limits of Use Installation Instructions
Approved for use in HVHZ:No FL8888 R4 II 27013-400�600 Series Install sealed.odf
Approved for use outside HVHZ:Yes Fwsse R4 II 27013 40OF series sealed.odf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768
Design Pressure:+119.3Max/-119.3Max Created by Independent Third Party: No
Other:Design pressure at test door width of 16'_ +/-47.7 Evaluation Reports
psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odf
Created by Independent Third Party:Yes
8888.10 422C Rolling Steel Service Door(22 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Curved Slat) design pressures catculatedl for up to 24'wide by 21'high
door. i
Limits of Use Installation Instructions
Approved for use in HVHZ:No FLB88B R4 II 27013-4001600 Series Install sealed.odf
Approved for use outside HVHZ:Yes FL8888 R4 II 27013 400C'series sealed.odf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768
Design Pressure:+118.2Max/-118.2Max Created by Independent Third Party: No
Other.Design pressure at test door width of 16'_ +/-31.6 Evaluation Reports I
psf F18888 R4 AE ER-07-0005-R3 022212 O011.odf
Created by Independent Third Party: Yes
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8888.11 422F Rolling Steel Service door(22 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high
door. i
Limits of Use Installation Instructions 1
Approved for use in HVHZ:No 171-8888 R4 a? 27013-400 j600 Series Install sealed.ndf
Approved for use outside HVHZ:Yes FL8888 R4 13 27013 40OF serles sealed.Ddf
Impact Resistant: No Verified By:Joseph H. Dixon P.E. FL.No.7768
Design Pressure:+112.5Max/-112.5Max Created by Independent Third Party: No
Other.Design pressure at test door width of 16'_ +/-46.4 Evaluation Reports
psf FL88B8 R4 AE ER-07-0005-R3 022217 0011.pdf
Created by Independent Third Party: Yes
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--•• Florida Building Code Online
8888.12 424C Rolling Steel Service Door(24 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Curved Slat) design pressures calculated i or up to 24'wide by 21'high
door.
Limits of Use Installation Instructions
Approved for use in HVHZ:No FL8888 R441 27013-400,600 Series Install sealed.odf
Approved for use outside HVHZ:Yes FL8888 R4 II 77013 400C series sealed.2df
Impact Resistant:No Verified By`:Joseph H. Dixon FL.No. 7768
Design Pressure:+110.8Max/-110.8Max Created by IndependentThtrd Party: No
Other.Design pressure at test door width of 16'_ +/-31.0 Evaluation lReports
psf FL8888 R41AE ER-07-0005�R3 022212 OOSLodf
Created by,Independent Third Party:Yes
I r
8888.13 424F Rolling Steel Service Door(24 Maximum design pressure for 8'wide by 21'high door. Lower
Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high
door.
Limits of Use Installation Instructions
Approved for use in HVHZ:No FL8888 R4'II 27013-400.600 Series Install sealed,odf
Approved for use outside HVHZ:Yes FL8888 R4111 27013 40OF series sealed.ndf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768
Design Pressure:+305.3Max/-105.3Max Created by Independent Third Party: No
Other:Design pressure at test door width of 16'_ +/-45.0 Evaluation Reports I
psf FL8888 R4-.AE ER-07-0005=R3 022212 0011.Ddf
Created by Independent Third Party:Yes
8888.14 618 Insulated Rolling Steel Service Maximum design pressure for 8'.wide by 24'high door. Lower
Door(18 Gauge) design pressures calculated for up to ZV wide by 24'high
door. l I
Limits of Use Installation Instructions i
Approved for use in HVHZ:No F1.8888 R41 J1 27013-400.600 Series Install sealed.Ddf
Approved for use outside HVHZ:Yes F l-8888 R4l 11 27013 600 seirles sealedrpdf
Impact Resistant.No Verified By:Joseph H. Dixon P.E. FL.No 7768
Design Pressure:+198.8Max/-198.8Max Created byi Independent Third Party: No
Other.Design pressure at test door width of 16'_ +/-51.8 Evaluation Reports
psf FL8888 R41:AE ER-0720005iR3 022212 0011.odf
Created by.Independent Third Party:Yes
8888.15 620Insulated Rolling Steel Service Maximum design pressure f6r 8'wide by 24'high door. Lower
Door(20 Gauge) design pressures calculated ifor up to 24'wide by ZV high
door.
Limits of Use Installation Instructions
Approved for use In HVHZ:No FL8888 R41 II 27013-400.600 Series Tnstall sealed.odf
Approved for use outside HVHZ:Yes FL8888 R4 It Z7013 600 series sealed.odf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768
Design Pressure:+187.7Max/-187.7Max Created by Independent Third Party: No
Other: Design pressure at test door width of 16'_+/-50.8 Evaluationl Reports
psf FL8888 R41'AE ER-07-0005-R3 022212 0011.Ddf
Created by,Independent Third Party;Yes
8888.16 622 Insulated Rolling Steel Service Maximum design pressure for 8'wlde by 24'high door. Lower
Door(22 Gauge) design pressures calculatedifor up to 24'wide by 24'high
door.
Limits of Use Installation Instructions
Approved for use in HVHZ:No FLB888 R4'H 27013-400,600 Series Install sealed.Ddf
Approved for use outside HVHZ:Yes FI.8888 R41 II 27013 600 series sealed,pdf
Impact Resistant:No Verified By:Joseph H. Dixon P.E. FLNo.7768
Design Pressure:+178.9Max/-178.9Max Created by Independent Third Party: No
Other:Design pressure at test door width of 16'_ +/-50.0 EvaluationlReports I
psf FI8888_R4 AE ER-07-000543 022212 0011.Ddf
Created by Independent Third Party:Yes
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Back Plext
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Contact Us;;2601 Blair Stone Road.Tagahassee Fl.32399 Phone:850-487-1924
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The State of Florida Is an AA(EEO employer.Coovdoht 2007-7013 State of Florida.::Privacy statement::Accessibility Statement::Re Fund Statement
Under Florida law,email addresses are public records.If you do not want your e-mail address released In response to a public-records request,do not send elecbnnic
mall to this entity.Instead,contact the office by phone or by traditional mall.If you have any'questions,please contact 850.487.1395.*Pursuant to Section
455.275(1),Florida statutes,effective October 1,2012,licensees licensed under Chapter 455,F S;must provide the Department with an email address if they have
one.The emails provlded may be used for official communication with the licensee.However email addresses are public record.If you do not wish to supply a
personal address,please provide the Department with an email address which can be made available to the public.To determine If you are a licensee under Chapter
455,F.S.,please dick Jere.
Product Approval Accepts:
0RM5 ® I
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Installation InstrucEions�
Models: 201,202, 203. 204, 205,1211, 231, 232, 233, 234, &235
USE ASTA DOOR CORPORATION PARTS ONLY•ALL OTHERS SHALL VOID WARRANTY.
ASTA Door Corporation SHOULD QUESTIONS ARISE,PLEASE CONTACT ASTA DOOR CORPORATION AT(770)974-26M
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i 25
�pY ® 14 2 •
10 17 4 W
a 1 II tZa. 4 7 O� Zo
t
O CHAIN CUPq.
Ul
30 16 5 ,, 31 .
�•:' J
T3 3 31 4 ....••' O�
0
DIAGRAM 2
i DIAGRAM 1 28
lo
1
�1a
32 a��nswriN
i 6 3333 DOOR 11
OPENING
"meal Bundirig Plate
for Steel Frame.
Bracing Requited'
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' DIAGRAM 3 DIAGRAM 4_j DIAGRAMS DIAGRAM 6 DIAGRAM 7 DIAGRAM e
j j �• L2. •:II 1 L� .•a
{i Tv Cl0i7 },m Lv ATA CURTNN.N W 3t 2I? -- 0to *
St0
av 3.1R }1R I.-o-
a o-irr /i
-srl s1z I r- s.ttr -►{
I CONCRETE OR FU57NRY 8TEF10R V(00I01 ^ONCAeTE OR MASONRY
I DIuiO GDE •e�Ee7 OR WASON
EP OPPLE4 HEAAVYD TY G�UI�E 5EEN07ESSTTEPGPOAGEA VNNDIDCK GUIIIE VANDLACK GUIDE
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DARTS LIST
ALL DOOR OOFJ3 32 310400 Standard sisal Moon Hales IP I' 9 CNAIN HOIST
ply
1 Vanes To &mat 33 310410 H SWj Pbdm IPei 48 420000 DIma1 OHvs Cam late Asaem
2 Vanes AW9 Moo MODELS:201.202.203 A 204 49 420100 DUW Dove agar
3 Varw3 S ._H. 3< Yares Co sled Doot Sheet 1 50 42020D Ci11am Cilxde.D'veel Drive
4 Varies 9 AH 35 PSD000 PVD RuhoerSlda3tA.Co nme dal Gra 51 730100 s•:TB X t HaX Haxd Bok
51 2300D3 Spring GunP Awy._ -- f:� 62 430OW CAM Re Go.f Cau fedo Astamb{
II vad83 Bonam b YODELS:231,232.233 234 i 23a [ 33 43D701 P4ru 3DtorJlet
71 270M Blade Awagal.Mum Wea1n015aat 38 2a0602I PVC m4ftr ' 430102 hdemat Rino Gear
+ 81 310101 Aft S'SWa Ga=g 001 tm Tarim.Elm S 65 430103 1 Idisr;Oou.Cast
+ 01 310103
I f AY10SdddleSlamn PVC uhanwah M 1'150 4302W
57 431ISw ICdhieaninO OaaIrrWCeN AdveraAmsb
ly
0 310f02 Kea oPis StndtlW se
I 11 420101 cf ?MAIM Eaended(4 hdb MODELS:202.204,232.239-IN9UTA1'EtD ONLY I' S8 4301d1 Arb Cauar
12 ~7ml "or, 8•.76 3e 260301 tnmlaucm Doubla FAH 69 T30202 1a'-1B x3'tla:Mead Bolt
13 Midi- a•.24X3W H01HaaeRoO 40 200401 a 1121 60 740202_`,1e7-to SelllnckinNNul
j 14 740104 9•.24 Hav Nut IFme Thrae4l 411 630002 1 TOP DrxO SbD(Z/_'Wldal I' 61 430106 18 lend)
I 15 74010E '•16 Her Nut 421 63M I Side Dratl 91100 1 62 750202 5 1s1.1a x 1 11,v FW Head Slotted W
lfi 750103 m. vvftsh tN 631 740102 1 W,Lock Washer
17 750203 Lock Wmhe4 MODELS;203,204.233.234-VANDLOCK ONLY 1 64 TM702 f14X 4•Tsk Suew
78 2 I' 1vheet Mom tsb RG Assam
M n 4201 Peee1
44 7 Asaebi
10 280104 Suds SpUQ 20101jig.Rive 88 4
20 Tamal tic•20.This Hard Stoeed Solt 6 67 420105 Drive 5pn=QL 1•41a3b
21 74MOI 4•-20 SO Lachrig Nur MODELS:203 A 204 68 420106 RoOer Chain ar
22 740102 11 V•17.HaX Nid 45 270502 WIRM3 k a Sacker PWG 69 420t07 6Daoa[P s 1'x 1 1r 10
23 750101 Fbl Wssh.c h'
24 410102 4-RO 0 MODELS:205 A=5-WINDSAR ONLY C, ELEGIMIC OPERATION
25 420300 Nand Chao+CrD 461 270030 x :square Tube I' 70 440000 EO KII Cam loll AMsmbly Old S Is
2e 42M Hand Chain 471 7=101 1 e•POP Rtm 71 440001 Dme S *41P.72 TOM
27 760104 171181IDRoundFWWasher 72 A400M F It Bar
23 2203m 12'Dmm AwOnO W/9rarin I. 73 420003 �S v' mare tubs x X"
ZB 370200 rt Bradlot R1i 1' 74 73ot04 a•}24 x 4 'Hot Head Soo
ortle
30 31MW Su oIt
BraCkQL 1' 75 N0007 EO KH Cam .Nsr
j 31 Vatles DoOrOuideln 76 78D001 JLSTADoOrtabet
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IMPORTANT REMARKS:
I DO NOT CUT THE BANDS WHICH HOLD DOOR IN A ROLL.YOU WILL BE TOLD AT A LATER TIME EXACTLY
WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPiONSIBiLITY ACCEPTED BY THE
i MANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED.FOR PROPER OPERATION,FOLLOW
THE INSTRUCTIONS AS GIVEN.PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING.
STEP#1-CHECK THE OPENING STEP 03-DRIVE INSTALLATION r KOTEI If fudha!1adjustment to es 0% ,, ••
j A Check the height and wldltt of the opening. A Install ROPE Of OWPP04 as followfr. sets"must be Iowa ad for ad). apd ,
B. Check 0 the jambs are plumb. L DriU minimum s/e•halo ta txmtnr of ttodtun retighten after ad)ucbrient.(SEE 103 AM �,►
P angle.Thread r/e•rape through hate and tie Z
C. Chock it the floor and header am level.
{ knot in bait aide. DIAGRAM 73 rt�• w .•
i D. Chock the dimension penal for aide room and B.tnat g DIRECT DRIVE CHAIN HOIST Of DRIVE
head room requirements.(SEE DIAGRAM e) Equipped)�follows: SPRJA
�wH r
! DIAGRAM 9 1.Slide Direct OrtveAssa nbty(48)onto door Saide.COUrlo 2.Align holes end install B)e•x 1th•Hex Bolt(51) SC- - - - - - I through rear of and drum R 1 9.Install3AInut(15)and lockwasher(17)and T ••••• • r.SUPPOW . • , 0 E%x eNACxErs tig�n eetarrey.Repeat. Dstol AAOWT 4.Feed Hanel Chain through the Drive Assembly, Pi(SEE DIAGRAM 11) I (8A EMBLY
� sIs DIAGRAM 11 + as
, oreerwo Al xnoltl ez
i HEokrr KAN
'STEP#2-INSTALL]BRACKETS
E Inafeg"NEW STYW ELECTRIC OPERATOR
A. Mark the horizontal location of the support 10T Of Equlppemlas tollam:
i brackets(SEE DIAGRAM 9). drum of door
S.Mark the vertical location of the support an 1> t.Inataii�EOeSaroek�l�ends'Has Ott
brackets by using a trartsR or water level. a (51),ah•Nuts(1S)tux!W Look washer(17).
( THE DOOR MUST BE LEVEL. Dmwr 2.Silos fiat round'1wastler(27)and spring damp
t DRIVE a3sambly(5)ortto door ads and secure set
NOTE: rtly t5 ASSY 4a Screw whh dernp and washer against touring
Va' minimum headroom 17're- of the end dnnn(SEE DDiAGRAM 14)
ments.Dimension"X".If sufficient,low, .
brackets until•"Z"Is obtained if the bracket is ts. Install the CAST REDUCTION GEAR CHAIN
lowered more than 2"this will reduce the open, HOIST Of EqulPPed)as follwar. DIAGRAM 14
I Ing height.The Suida ha(ght should also be 1.Slide found Id waster(27)onto door axle
reduced accordingly. 2 Slide Idler Gear Assembly(55,5s)onto door I 1718 �•
C.Drill holes and festan the brackets shunt the lode. +
{ 9proper rush fasteners required to obtain a 3.Slide Planatery Sprocket assembly(53)ttnd
mounting.Use through bolts on soft Chain Guide Assembly(M onto door axle and
1 block or brick. over idler gearcanfertube. I s
i CLEARANCE REQUIREMENTS 4.Slide caller over the Idler gear tube and align
1 EADROOM 1 HEIMT X Y Z 5.Secure with she•xS"hax head bole(59)and _F (If ��)as �l"OLD �C OPERATOR Kin
Up to Bee' 20• &tt2' 161/2' Bite self locking nut(60).(SIB DIAGRAM 12)
upto 1aa• 21• to• tt• 1.Remove spina clamp assembly(5)from door
VP to tea• 23• t r tr NOTE• arse(ft la"x 4 Ile
Keep Idler Gear at a to or Y o'clock 2.►ttaeR e/e•x 4'%t'bone(74),with°h'lock wash-
up to 20••o' V. t2' 12' PCsltlon with the bottom angle bebtB at a dclock. or(17)through every outer Ne hole in and
drum. I
11111IM3 E AI* A2 .She" DIAGRAM 12 3.Slide one and of ft bar bn=(IM over each
Push Up I Rope 6. 7trot and than slide 3/4•pipe.spacer(T3)over as tee each ball"opposite and of Rat bar trace
oimctOft 9' 6' Iiaod I'
Dive APLANUARV
over the next ttoC In shunter c{ackwias rotatlon
Pocket Whoal Reduction Gear 9' r R21: 4.Slide beatino drum eesembly over the threef�Reduction Gear r 6• pD�re boha.9eddo Operator 9' r 5.Attach end tlgl�en'/e•flat waehen(tE)B/e•
((I ck yyaatters,and Bp•nuts 04)Lo end of
NOTE: SPsK ®UR ( a Slide found tla washer(27)and Spring clamp
• Doors with Heavy Duty Guides,add 1•m Al and AS6�LY GEAR assembly(5)auto door 80 and secure Against
A2 Doors
with Heavy
ons. S��Y the hearing do m aaembty(211).(SEE
• Ali Wmdlock Doors add 1•to Al and A2 DIAGRAM 11I)l
Dlmmtalona• D. In"the POCIG:T WHEEL REDUCTION GEAR
• 5 roper
b g location and provide ode CHAIN-HOiST 01 Egfdpped)as followrz
1.Install Drive Sprodtet(en an preferred side
DiAGAAM 10 using sle'x I'le Hex Bah(51).
2 Slide 11 p(pe'apecer(60)onto dooratde. �•
18 S.Slide pocket vvhkrd assembly(M onto door
i aide and align sprockets parallel to each other. ,1
r 4.Connact drive chain(SM around both g -
f( sprockets lama the masker link provided. I 1
5.After door tendon has beat adjusted.ftmEP 6) le'
iTighten set aeraws on pockd wheel assembly. NOTE:
Now 9tyls E.O.IOt6 are to be used with
•suety end drum poattlarf,and Old Style Millis era
to be used with'reoecsed'and drum poeftn.
a
1
� 1
STEP#4-POSITION DOOR 4.Fasten secondary aide damp,extended keeper STEP,#7-C6T THE BANDS
ASSEMBLY Plots and 3h•U Bok(1
2)raing a/a•bck vvastr
era(17),ah•bat Waellare he),ah•nuts(1s)— ■ 7hg door a now under tettsion.
A. Place the axle damp(e)or wft cwftg(6)an to lights eehurely.(SFF DIAGRAlR 17C)
' door support btsdkst(20,30).Lift the door amem Before culling the bends,take hold of the door roll by
bly up onto the support bracket.(SEE DIAGRAM fi Install slay brace 1je oath errata guide channel the bottom angle 9
16).Corder door assembly In the opening,lf aide- [�using°1a x 11/4'tlenhead bek(82)and
i Asher nut(BO)and tighten securely. A Cut the bend i the bring the he dam
down in
ways movement Is neoesttery,he hehtein she door I' fuAher then 4+the height of tiro door opening.
eurtaln and the axle awe together 6.Fasten the stay brace to the support bracket
using a(64)#14 Tek Saw and 114'fiat washer Secure chain over the theta r m ar4r or wedge a
wood Prop between the bottom angle and the
NOTE: Position the door as ease t0 the header (23).(SEE DIAGRAM 17C) door roll to pn3verd upward travel.
as possible Allow worn to spin the door.Do not adtow D.POCKET\9HM REDUCTION iMPA CHAIN
ND19T(Dolor Silo)and Old OR NEW STARE
the door curtain w
a Oft
the header. not use �g FOR ELECTRIC OPERATiO)b STEP#H-INSTALL DOOR STOPS.
tta or ganb0 its are amprolectad arma/forka.foeidl
This can cause Irreparable damap to door curtain 1.Same oleos as'Ced Reduction Drive'with the Pit CAPS)AND SLIDE BOLT
exception of#5 and#S.Pocket wheel neduc-
DlAGRAh7)B LOCKStion driva and E.O.Idte do not require a stay •
A. Install the door amps(t>I)and the soda bo}tiodts
(. brace. using Ile x 1114'inn bead bolt(20).1/0 ftat'
t 13 NON-ORIYE SIDE(for Cited Orin%Cast or (23).Err nut(s2).end 1h'XdR loddng°
Podat Wheal Reduction DtWon mad EO.Kb): nod(21)par .
1.Place axle saddle caatinhg(8)onto he imndel B. Elet:tdcelly rated doers still require doorsteps
member of support bra"and under the door I' (Oft din)to be installed.
rude.
4 2.Place the axle damp and the standard DIAGRAM 2G
keeper plate(10)over the door aide as shown.
i
3 Fasten tagetttar uattg ah-X 31p'hex bok(13), •
s s
h'lock wsatter.p7), /e•tier washers(16),and o 20 • .
f 'p'nxna(fine th►-M(14)—tt0h[fln eehurely. ss tar
1 STEP#5-AXLE HARDWARE (SEE DIAGRAM 17D)
A. MANUAL PUSH-UP J ROPE DRIVE:(Both aides) NOTE:
1.Piece mkt damp(a)onto horizontal member at property secure Rhaidware.minimum of 4g II>s.torque to er to
the support bracket(28.30)and underthe door
°' STEP#6-PRE-TENSION SPRINGS
2 Place'I-"Ile cl p.over door adds and A. Install ahebn dip P)approximately 4'0'above
i through mole damp. floor on chain operated doom.Installation must be NOTTE: When IrmtaNng slide bolt loam;the
3..Fasten U•Sak using 310 nut(15).ale flat wash- aeeure. threads from die tare head bolt protruding from Iffe
i or(16)and a/e•Rock waahar(17)—tighten self lc=Wg nut should be removed to a Such-poaftlon
aeunoly.(SEE DIAGRAM 17A) B. Apply pre-janalon to the apdngc by rotetimg the with the sell kwidrig nut to prevent door from•hanging
door two(2)tune,in a forward direction(SEE up-rho head elope Cramp a Pak of vice grips onto
DlAf3RAM 17 DIAGRAM 18).The bottom angle Is to be In a e the thread and bsealt off.
attack position. I' I
t A) (a) I DIAGRAM 1B STEP#9-INSTALL DOOR GUIDES
37 A. Th.head stops on the guide,should be no more
t2 ,062 ` than 1"higher(w bottom of stops)it=the door
e 11 so
!wader.It not,cut-ft bottom otthe guides to
match your opening haW and relocate slide bolt
to. 57 Q I notch as bkdtam at guide.
17 1$ Q . B. Models 201.202,205,211,231,232,235:Rake
14 t2 the door autalh so fee bottom angle Is epprcx)-
17 me"e•bekriv the header.Slide the guide over
the door curtain and position ageinatthe door
e 13 _ opening albawing 1/4'clearance from edge of au-
■�11k13. 7 toln to inaida tia oulda.
8) hhstsll the top fasteners,lower curtain Into gulden
0 C. t you're unable torottde door to pre•tonsion use a lowly,makstelnkp proper deerance•and stop at
pe (r abaw the floor.Instail bottom fasteners.Check
( ) Nnth one person on eacts aide oh nicer each per lf the guides arm plumb ttahy n lavob.The
hen should Slmly place a pipe wrench on the tastenam should m fro ilntehad b
B. o installbalance
' DIRECT DRIVE CHAIN HOIST(Di 24'starting V(Drive Side): door recta ea ehOwn In DIAGRAM 1a.Puri dawn W
1.Pleas seta seddlo casting(e)onto twr�nte! apply tension ine-rarely wan you•ahlum 2 tut: al tastonma end bond the lead-In ettba top of the
member of support bracket and under the door rotations of the door rode.Than tighten iha rode Guide to n 45 degree a+hgle:
aria hardware. (SEE DIAGRAMS 3 THRU 6 and 21)
2.Place the axle damp(a)and rho aodanded D. Repeat Step C H adjustment is necessary. DfAf3RAlIR 21
keeper Plate(1 1)ever the door axle as shown I'
j to extend keeper plate over the direct drive 1I
i drain guide channel(W. 1 --d*-LEAD-IN
S.Fasten together using ale'x 311'hex bolt(13). i
' ale leek washer(17),31a'tort washem(1e).rend DIAGRAM 19
DU GAA�f t78j 14)—tighten some*. m
`.(
i C.CAST RF_OlUC110N DAME CHAIN HOIST(DriveSme
4 ) C. Model2M,204 233.234:Use same procedure at
1.Place the ode saddle carting(8)one,the sup �++•���,,..:• I abava dlowtngflh'elean}nce be6man asmkn and
Pori bteeltst(28,90j and under the door pride. , the WMdt)ck spur lower the artdn Into the
2.Pace the two rode clamps(8)and exDertded f N• guides slowly.Sa sum there Is sul9chentdaarance
!reaper gnat(t 1)on tap of the door aide es •L� ,r*�• for the wlrhdloek dipato srsmrtho gddae.(SBE .
shown. �'•r'' �� + DIAGRAM 7 ahril)
S.Fin axle saddle coating.recta damp and '0:'• S� `•,, D. D to dmwingdor
attended keeper plate together uefng ah' 1 lastow/enchor type and frequency.
319'hax boles(13),ale' . vvalhees(17),. : E. Spray sllkhne iubrk'ant In guldes for caw at'
flat wkshem(18).and ah'nuts l �(141: operation
—tighten securely.(BEE DIAORAN 17C) • t a
.� � f a
OA'" �'••. ....•• Carte i
j, �
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NOTE' SERVICE AND MAINTENANCE HINTS INSTALLATION OF REPAIR PANELS
' Doom,ordered for cancrefehnesonry The following hints would help you to obtain free 1. FOR ALL DOOR MODELS
application will Include 114 irk 211etnpcors operation. Dollormins the number of sheets which need to be
for guide Installallom Block clips welded to bade of from the bottom of door guide for concrete/mesonry application are options! 7. DOOR CURTAIN DRAGS IN QUIDI:s. �I��°'�o �26,centers.When
on Models 201,202,205,211,231,232,235.Block A.Check that door support brackets ate plumb. ordering 1 give ax=length of shoat and
clips am standard for concrete/masonry application B.Adjust location of guiles for lie tk'aide location on door 0.e,bottom,bottom and one
on Models 203,204.233.234. clearance.Top and bottom. fntemtediate.eta.)
STEP#10-CHECK AND ADJUST C too flu from AssemblyDoor DAlm ►•Nom sslotteedd brackkets fo or I 2- R°°totre DAutAG®sHl rs
BALANCE adjustment. A Secure
own aniln to Its
matalnarorby wadd locking
N door[aware easily and relaea herd,awe torsion b D.Check guides for foreign matter.such as dirt, cvwg piece of wood or pipe In hole at the end
required..t the door lowers herd and faises easily, of roll,against brtud*d When door case!Is nut
teas li mlon is required.(SEE DIAGRAM 10) E.Check for damaged guides. all the doorawill have a strong tendency to talc
F.Adjust lead-h bend at top inside of guides. up.
CAUT]ON: For all door drives:Before (SEE DIAGRAM 21) a Remove door guides.
adjusting the springs,pull the doors Imo the up post- 2 DOOR OPiR1ATES HUD IN ONE DIRECTION: C.Cut off damaged shun(see Diagram 23).
lion.Secure the door by the following methods: A Cheek all the above palrrrs Scribe a straight One acid cut door sheet off 1.Tie a rope around the door roll S.Re•ctmek Step No.10. Cunt a aidelrs.
2.Place a damp at the top of the guide channel C.If problem door has reduction drive,check sltie'I D.Cut t(s eldashlpping and remove damaged
to secure the curtain In the idea. aheLL K
A. Crest Redu ilori Draw Doors Only Idler bgsar carrier.If self tort ci ghn� locks 3 WSTALL NEW 8HEFT(S)
I tightened,it will cause the Idler gear carrier A.Clamp new sheet In location as showm
am"nuiiii m shaft to became egg-shaped and bind the IL Drill hobs for'A-We.rivals(Ih30)at W 4C., .
When the axle clamps are chain wheel. lop and bottom and shown.Pop rival as you
k awned,the chain leads will be under tansbn.Use s. CHAIN JUMPS OFF CHAIN GEAR GO.
c 8 reme care when handling the drain leads.
Soeure both leads of Me chair to the chain retainer A Chain Guide Assembly pouts he on axis back- C.Trim afdastrip ne fo0ows:Avedsp d rivets.Tn 9
(25).Score a horlmntal line on the axle.Loosen aide wards.Make sure driveram parts are assembled corrktgatiana.Iumtall the buttons and rived-Trim
hardware to allow axle to spin freely.Grip both leads correctly, 11 for Direct Dave,and PVC Rubbe9 ne done ae possible lo the nearest
of the chain securely.Nate direction aide roust turn to' Diagram 12 or 13 for Reduction Drives staple. h
add of reduce tansbn(SEE DIAGRAM 19).Rotate. B.Chain Guide could be bent out of alignment OIAGRA�A Zg
ado ne required.Secure both chain leads to chain with chain wheel
retains.Tiphtsn all axle hardware.Repeat this opefe. C.Check for defeda In mat chain wheel or chain.
Lion t more or less tension is required. D.On Electric Operator Doors or'Podkai Wired'
B.All other doors: Reduction Gear Doom,chat*for sprocket
alignment and proper chalks tenslan.Also check;
When the elide damps are that net ecraws on Packet Wheel Assembly are
loosened,fire springs will be very strong,%tu will securey
need two people to adjust the door tension setdy. 4• DOOR DOES NOT CONTACT FLOOR LEVEL 25
I.Each pemon should En*place a large pipe A.Use sphit level to cheek whether door or floor is
wrench on the axle as shown In DIAGRAM 1B. off level.If door b out of level,proceed to DRILL
tlq
Loacan the ode damps and pull down for more check the�bwi^g Pow
1 tandon and up for fees tension.For pocket. B.Check H'Support Bmcko 'and guides are � f �HERE RRM
Whed Reduction Drive doom,remember to laval. m Q ON THIS
�h SIDE
loosen sat maws prior to adjustment and C,t id'B'check out all Fight,roll door all the 8 SIDE
A o
'• rattgttten securely after uufjustment way up and am If curtain rob up straight on
r 2.Rotighten the mde clamp hardware. drum End of door should be square.[tame
S.Repeal the above steps Itf other adjustment is shaped.go to Section S.
necessary begin at STEP 4M D.Models 231,=233,E34,2M N all of the
above check out and arrtaln Is no more am
STEP#11-TOP DRAFT STOP 10 otrt of level,the following method of curtain
A Top Drag Stop comes standard with Models 2 t2 straightening mrpn be used.The Iona side of -
I the curtain can be shrank as blow.Roll door
204,=234 Insulated Doors.Ali other Madeds all the way dawn.On the ouWde at the door .�� •11�h�
optional. kantein Is a stud strip 1'le wide.This strip
1 B. Pug door down and lack.Go outside and meek a holds the curtain square.Thke a screwdriver ��� �.�'' r ,.��.•
Jim on the door curtain as ahovm.(SW and slightly depress strip into cromugated tab.A, ,• ••''
'r
DIAGRAM22) at the
that wttenribs. _
C. Reba door 2'6'from floor,or until murk b Door curtain wWahshhko
!•' aocesalble.Piece top drat stop(41)in position as 5. DOOR DOES NOT ROLL UP STRAIGHT
( ahown end secure with Tak screws.Stretch ruttier A Check ell Prints In Section 1. 9 40 ,
slightly end sacmre other and.Lahore and install coning . '9 •.���7�1/' q
! the remainder of Tak straws at e'QC. B.An r Is t miss
solution is coned to theloe �I 0•• //�'11
door b to tales the natrmin up to the snipe and I •
i DIAGRAM 22 determine which aide of the bottom angle A �/
tDuchn the staps first
a
h L NE YO C.Segue hand chahh,remove guides,lower cur. -,-��i� �' ••'s"••'' o
\ tin down to floor level.Instal a drum wedge a� pRe FES
O an side of'the door from which the bottom !.1..•,
awls touehesT rat.
OP DRAFT D.Proceed to Step a to reinstall the door guides.
O. A Top I-If problem continues,constdtlbctmy.
HERE A ASTA Door Corporation
f PHONE: 770d974-26M.
FAX: .77"74-1455
WEBSITE: www.astadoor.com
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