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Home My WebLink AboutProduct Approval (4) File C®D °`1V4U l I Florida Building Code Online Zy, J•y i I t � �� ` ': -. _- -- -- -_ _��_•.__ 1 (I,11:f `-�rf- Y t BCIS Home Log In ? User Registration Hot Topics Submit Surcharge Stats&Fads PublicationsV FBC Staff! BCIS Site mapµ Links I~search Product Approval USER:Public User Product Anprnol Menu>Emduct or Application Search>Anniication List>Application Detail FL8888-R4 _ Application Type Affirmation Code Version 2014 Application Status Approved Comments Archived i Product Manufacturer ASTA DOOR CORPORATION Address/Phone/Ema(I 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTH, GA 30101 (770)974-2600ij Ext 208 J FREN CH 3 @ASTAD OOR.COM Authorized Signature JAMES FRENCH I', JFREN CH3@ASTADOOR.COM Technical Representative James French I Address/Phone/Email po box 420 acworth,GA 30101 jfrench3@astadoor.com I' Quality Assurance Representative Mike Alvis Address/Phone/Email P.O. Box 420 Acworth,GA 3001 (770)974-2600 Ext 248 malvls@astadooi:com i Category Exterior Doors Subcategory Roil-Up Exterior:Door Assemblies I Compliance Method Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer Evaluation Report-HardcopylReceived Florida Engineer or Architect Name who developed the Joseph H. Dixon;;Jr Evaluation Report Florida License PE-7768 Quality Assurance Entity National Accreditation and Management Institute Quality Assurance Contract Expiration Date 12/31/2018 Validated By Gordon Thomas, P.E. Validation Checklist-Hardcopy Received Certificate of Independence FL6888 R4 COI Fnanclai Index 1I 2709.odf I Referenced Standard and Year(of Standard) Standard Year ASTM E330 I 2002 DASMA 108 2002 Equivalence of Product Standards Certified By Sections from the Code httpsJ/www.floridabdiding.orgipr/pr app dtl.aspx?param=wGEVXQwtDgtYtsw8jP6BrAiPao%2fuYV8PhOGtMPpQ%2faE`/o3d 1 i�� i -�-� Florida Building Code Online I affirm thali there are no chi nges in the new Florida Building Code which affect my products)and my products)are in compliance with the new Florida Building Code. Documentation from approved Evaluation or Validation Entity �yes No N/A FL8888 R4 CoC 35010 self affil m 8888 R3.ndf Product Approval Method Method 1 Option D Date Submitted 05/20/2015 Date Validated 05/20/2015 Date Pending FBC Approval Date Approved 05/31/2015 i Summary of Products FL# Model,Number or Name Description, i 8888.1 R03 Windlock Commercial Sheet Maximum design pressure for 8'wide by 21'high door. Lower Door design pressures calculated for up to 20'wide by 21'high door. Limits of Use Instaltation''1ristructions Approved for use in HVHZ:No FL8888 R4 II 27Q13-200 Series Install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 11 29031 203.pdfi Impact Resi ast:N-- -- Verified By:`'iJoseph H.Dixon1 P.E.FL.No.7768 Design P ssure:+113.1Max/-1131Maw- Created by Independent Third Party: No Other:D -pressure attest door width of 16'_+/-35.0 Evaluation Reports psf FL8888 R4 AE ER-D7-0n05-113 022212 0011.odf Created by Independent Third Party: Yes 8888.2 233 Windlock Industrial Sheet Door Maximum design pressure for 8'wide by 21'high door. Lower design pressures calculated For up to 20'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II 27013-200 Series Install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 IT 29031 233.odfI Impact Resistant:No Verified By:Poseph H.Dixon P.E. FL. No.7768 Design Pressure:+95.9Max/-95.9Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +/-37.5 Evaluation Reports psf FL8688 R4 AE ER-07-0005-R3 022212 0011.ndF Created by Independent Third Party:Yes 8888.3 320 Commercial Slat Door(20 Maximum design pressure forl8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 20'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 lI 27013-300 Series.Install sealed.ndf Approved for use outside HVHZ:Yes FL6686 R4 II 29031 300 Series.adf Impact Resistant:No Verified By:Joseph H. Dixon,P.E. FL.No.7768 Design Pressure:+138.3Max/-131.3Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_ +42.7/ Evaluation Reports 1 -39.7 psf FL8888 R4 AE ER-07-0005-R3 022212 0011,nd Created by Independent Third Party:Yes 8888.4 322 Commercial Slat Door(22 Maximum design pressure for18'wide by 21'high door. Lower Gauge- Flat Slat) design pressures calculated foir up to 20'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II 27013-300 Series Install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 II 29031 300 Series.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E.FL.No 7768 Design Pressure:+128.5Max/-121.5Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_+41.4 J Evaluation Reports j -38.4 psf FL8888 R4 AE ER-07-0005-R3 022212 0011.12df Created by Independent Thlydl Party:Yes 8868.5 324 Commercial Slat Door(24 Maximum design pressure for 18'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated foil up to 20'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 Ii 27013-300 Series Install sealed.odf httpsl/www.florldabuilding.org(prlpr app dU.aspx?pamn=wGEVXQwtDgtYtswBjP6BrA1Pac%2fuYV8PhOGtMPpQ%2faE%3d 2/5 l • aa��u7 Florida Building Code Online I� ' Approved for use outside HVHZ:Yes FL8888 R4 II 29031 300 Series.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+118.1Max/-111.1 Created by Independent Thud Party: No Other: Design pressure at test door width of 16'=+40.0/ Evaluation Reports -37.0 psf FL8888 R4 AE ER-07-0005 jR3 0 27-1 0011.odf Created by Independent Third Party: Yes i 8888.6 418C Rolling Steel Service Door(18 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions i I Approved for use in HVHZ:No FL8888 R4111 27013-400,600 Series Install sealed.ndf Approved for use outside HVHZ:Yes FL8888 11441 27013 400C series sealed.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FLNo. 7768 Design Pressure:+132.21-132.2 Created byl Independent Third Party: No Other:Design pressure at test door width of 16'_ +(-32.9 Evaluation deports psf FL8888 R4 AE ER-07-0005-R3 022212 0011.0f Created by IndependentThlyd Party:Yes 8888.7 418F Rolling Steel Service Door(18 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II 27013-400.600 Series Install sealed.pdf Approved for use outside HVHZ:Yes FL8888 R4 11 27(113 400E series sealed.pdf Impact Resistant:No Verified By:,Joseph H. Dixon P.E. FL.No.7768 Design Pressure:+127.6Max/-127.6Max Created by Independent Thlr'd Party: No Other. Design pressure at test door width of 16'_+/-49.3 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odf Created by IndependentThir'd Party:Yes 8888.8 420C Rolling Steel Service Door(20 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated for up to 24'wide by 21'high door. II Limits of Use Installation'Instructions I Approved for use in HVHZ:No 1`18888 R4 II 27013-400,600 Series install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 II 27013 400C series sealed.pdf Impact Resistant:No Verified By:Joseph H. DixonlP.E. FL.No.7768 Design Pressure:+124.5Max/-124.5Max Created by Independent Third Party: No Other: Design pressure at test door width of 16'_+/-32.2 Evaluation Reports psf FL8888 R4 AE ER-07-0005-123 022212 0011.odf Created by Independent Third Party: Yes 8888.9 420F Rolling Steel Service Door(20 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 II 27013-400,600 Series Install sealed.pdf Approved for use outside HVHZ:Yes FL8888 R4 IT 27013 40OF series sealed.odf Impact Resistant:No Verified By:hoseph H. Dixon;P.E. FL.No.7768 Design Pressure:+119.3Max/-119.3Max Created by Independent Thlyd Party: No Other.Design pressure at test door width of 16'_ +/-47.7 Evaluation Reports I psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odf Created by Independent Third Party:Yes 8888.10 422C Rolling Steel Service Door(22 Maximum design pressure forj8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated for up to 24'wide by 21'high door. Limits of Use Installation Instructions I Approved for use in HVHZ: No FLB888 R4 11 27013-400.600 Series Install sealed.odf Approved for use outside HVHZ:Yes FL8888 R4 I1 27013 400C series sealed.pdf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No.7768 Design Pressure:+118.2Max/-118.2Max Created by Independent Thirdi Party: No Other:Design pressure at test door width of 16'_ +/-31.6 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011.pdf Created by Independent Thlyd�Party: Yes 8888.11 422F Rolling Steel Service door(22 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 24'wide by 21'high door. I Limits of Use Installation Instructions I Approved for use in HVHZ:No FL8888 R4 II 27013-400.600 Series Install sealed.pdf Approved for use outside HVHZ:Yes FL8888 R4 11 27013 400E series sealed.odf Impact Resistant:No Verified By:Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+112.5Max/-112.5Max Created by In'dependent Third lParty: No Other: Design pressure at test door width of 16'_+/-46.4 Evaluation Reports psf FL8688 R4 AE ER-07-0005-R3 022212 0011.odf Created by In Third Party:Yes httpsIM,�vw.flor'idabLAiding.org/pr/pr� app dU.aspx7param=wGEVXQwtDgtYtsw8jP6BrAtPac%2fuYV8PhOGtMPpQ%—.-,.3d "c I Florida Building Code Online 8888,12 424C Rolling Steel Service Door(24 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Curved Slat) design pressures calculated)for up to 24'wide by 21'high door. Limits of Use Installation Instructions , Approved for use in HVHZ:No FL8888 R4 II 27013-400.600 Series Install sealed odF Approved for use outside HVHZ:Yes FL8868 R4 II 27013 400C serles sealed.Ddf Impact Resistant:No Verified By:Joseph H. Dixon FL.No. 7768 Design Pressure:+110.BMax/-110.8Max Created by Independent Third Party: No Other:Design pressure at test door width of 16'_+/-31.0 Evaluattoti'Reports i psf FL8888 R4 AE ER-07-0005IR3 022712 0011.Ddf Created by Independent Third Party:Yes t 8888.13 424F Rolling Steel Service Door(24 Maximum design pressure for 8'wide by 21'high door. Lower Gauge-Flat Slat) design pressures calculated for up to 24'wlde by 21'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 114,II 27013-400.600 Series Install sealed odf Approved for use outside HVHZ:Yes FL8888 1141'n 27013 400E series seated odf Impact Resistant:No Verified By', Joseph H. Dixon P.E. FL.No. 7768 Design Pressure:+105.3Max/-105.3Max Created by;Independent Third Party: No Other:Design pressure at test door width of 16'_ +/-45.0 Evaluation Reports i psf FL8888 114IAE ER-07-0005-R3 022212 0011.adf Created by'IndependentTWd Party:Yes �I 8888.14 118 Insulated Rolling Steel Service Maximum design pressure fogy 8'wide by 24'high door, Lower Door(18 Gauge) design pressures calculated for up to 24'wide by 24'high door. i Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 III 27013-400,600 Series Install sealed odf Approved for use outside HVHZ:Yes FL8888 R4 11 27013 600 serles sealed.pcif Impact Resistant:No Verified By:,Joseph H. Dixon P.E. FL.No 7768 Design Pressure:+198.8Max/-198.8Max Created by independent Third Party: No Other: Design pressure at test door width of 16'_+/-51.8 Evaluation Reports psf FL8888 R4 AE ER-07-0005-113 022212 0011.odf Created by Independent Third Party:Yes 8888.15 620 Insulated Rolling Steel Service Maximum design pressure for 8'wide by 24'high door. Lower Door(20 Gauge) design pressures calculated for up to 24'wide by 24'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 lI 27013-400,600 Series Install sealed odf Approved for use outside HVHZ:Yes FL8888 R4 IT 27013 600 series seaied.odf Impact Resistant:No Verified By::Joseph H. DixonlP.E. FL.No. 7768 Design Pressure:+187.7Max/-187.7Max Created by Independent Third Party: No Other: Design pressure at test door width of 16'_ +/-50.8 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Party:Yes 8888.16 622Insulated Rolling Steel Service Maximum design pressure for'8'wide by 24'high door. Lower Door(22 Gauge) design pressures calculated for up to 24'wide by 24'high door. Limits of Use Installation Instructions Approved for use in HVHZ:No FL8888 R4 IT 27013-400,600 Series Install seated Ddf Approved for use outside HVHZ:Yes FL8888 R4 IT 27013 600 series sealed.ndf Impact Resistant:No Verified By:Joseph H. Dixon p.E. FL.No.7768 Design Pressure:+178.9Max/-178.9Max Created by Independent Third)Party: No Other.Design pressure at test door width of 16'_ +/-50.0 Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011.odf Created by Independent Thirdj Party:Yes 6adt Ndxi I Contact Us::2601 Blair Stone Road Tallahassee FL 32399 phone:650.487-I824 II The State of Florida is an WEED employer,Copyright 2007-2013 State of Florida.;:privacy Statement::AccessibfllIty Statement::Refund Statement Under Florida law,email addresses are public records.If you do not want your e-mail address released In response to a public-records request,do not send electronic mall to this entity.Instead,contact the office by phone or by traditional mail.If you have any questions,please contact 850.487.1395.-Pursuant to Section 455.275(1),Florida Statutes,effective October 1,2012,licensees licensed under Chapter 455,F.S.must provide the Department with an email address If they have one.The emalls provided may be used for official communication with the licensee.However email addresses are public record.It you do not wish to supply a personal address,please provide the Department with an email address which an be made available to the public To determine If you arc a licensee under Chapter 455,F.S.,please did(bgre. Product Approval Accepts: I hUpsJ/www.floridabuilding.orglpr/pr app dU.aspx?param=wGEVXQwtDgtYtsw8jP6BrAIPacg/g2fuYV8PhOG(MPpQg/g2FaEg/gad 415 i I • I Alm Installation ILsfiructions ff Models: 201, 20Z 203, 204, 205,211, 231, 232, 233, 234, &235 USE ASTA DOOR CORPORATION PARTS ONLY•ALL OTHERS SHALL VOID WARRANTY. ASTA Door Corporation SHOULD QUESTIONS ARISE,PLEASE CONTACT ASTA DOOR CORPORATION AT(770)974-2600 i 25 J �3 O 14 O 2 r '�,�• • I 8 CHAIN CLIP 13• • O 30 16 ,,+ 13 5 �� 313 31 ce,1 DIAGRAM 1 DIAGRAM 2 -� 26 I �16 i II) i 33 ' 32 m DOOR • 23 = OPENING - Steel Buiidmp Plate . (Dr Steel Frame, i Bracing Required' DIAGRAM 3 1 DIAGRAM 4 DIAGRAMS DIAGRAMAJ DIAGRAM 71 DIAGRAM 8 b b 6 T CURTAIN i., URTAN = CURTAW a ��•� CURiAW IXIRTAIN tit,8' 1 2-11a•� }1R' 1"� ��I1 J a. 1 f a-'I I 2J/8' l� � 2-yd, tt � a•17 I� }tr1' I-4- � }1? F•+- }lrl• I-q- 5.1(I --4rI I 51r: --�1 STEELOR Y/000 CONCRETE OR MASONRY CONCt{c1EOR IJASDIvflY ' ' STAN ION2tDE STANOIdiD Gl110E STEEL OR WOOD HEAVY DUTY fMnDE STEEL OR WOOD CANCAZE QR LVSONRY •SEE NOTE STEP a PACE 4 HFAVY OUTY OLRDE 'SEE NOTE STEP 9 PAGE 4 VdNDLOCK GU D YnNDLOCx GUIDE • I PARTS LIST ALL DOOR MODF18 321 31G400 1 Standard Stool Mouminq Rate f tr) CHAIN HOIST 1 1 Vanes To Shoot 33 31041D Ho Stuol Mcun Platos!Pair) 4a 42D000 Direst Drhm Com bte Aeeembl 2 Vanes o RING MODELS.201.20Z 2D36 2G4 .491 42Dtm DU=MUD Goar 3 1 Vados Sm a.LH. 341 Varioo I Co otod Odor Shoot SO 4202m Chain Guide.Oirecl Drive 41 Varies .9 ,R.M 351 26mm I 1'VC Ruboar Sid tog.Co.•nmarcial Gr 51 7301m 1—V-;8 x 1 2-Hex Head Bon S 230003 sprvtg Gomo _ 52 430D00 Cast Reduchon Goer Complete As3ambl 8 VadDs lbRom An 0 1JOOE '.231,232.233.234 h 235 53 W 430101 PW ket Sprbt 7 270201 Blade A= i,Bottom Weatmismi as 260002 PVC RubGnSidow,Industrial 54 2112 Inlomal RingG= 8 310101 Pods Saddis Ca4tm 37 2600D1 h Tonsno,Smal SMnstri 55 4301m I Idler Goar,Cast ' 9 3701g3 A><le Saddle Stampin Icampl 36 750403 PVC Button RPM, 59 43G2t10 Idlar Garr Carder Assembly I I 10 31o1M Nen of P18te,SWltlatl 2 holo S7 430300 Cnaln Guido As embly _ i 11 _420101 ICeaOar elate Et4Dnded M"M MODELS:202,2134.232.234-WSULATELD ONLY 58 430104 I AAA CGilar 1-2 77031 or, 0'-18 Sol 2W301 17narloGen.Dovge FOR 59 730202 5'-18x3'Hea Hoad Bob 13 7331m e'-24 x 3'h Hox Ham Ron 40 260401 T o 29 _60 7402D2_, ta'-1G Solt LOckinp Nul t 1d 74G10t a'-24 1-1-Nit IFno Thra,4dl 41 MO2 I Top Dra7 Stop(2•/2'Wxfo) lot 43010B 1 5 Brew IS 740103 '-16 Hot Nut 42 630G03 1 Sias Drag Stop fit 750= /te^-]a x 1 4-Flat Head Sloned BW 161 750103 Fiat Washet. .a' 63 740102 1 /16 Lock Washer 17 750203 Lack WM14hCr- a- MODELS:203.204.233,234-WINDLOCK ONLY 64 730702 I *14 t 4•Tok Scow 16 280301 Dcol Step-U1t Gip 431 270591 1Wlndlodc GIp 65 420100 Pocket Wheel Complete RG Assembly 191 280104 1 SBtlo Will Lock 44I 720101 -rot^RNot 66 420104 Pocket WhLa A—nb 20 73=1 Yd.-20.Truss:Leap Slotted Boh 67 420105 1 Dtn+a So rocket.1-41 a3S 21 7411201 7v-20 Bolt Locking Nut MODELS.,2m A 204 60 420106 1 RoOor Chain 041 22 740102 r '-IT.Hmk Nut45 2705G2 m Cl ip' Backor Plato 69 4201D7 -no.,CT,Pica(1"X I to-ID 23 750101 flat Washor.7. 24 410102 a^Rope MODELS:235 S 235-WINDBAR ONLY ELECTRIC OPERATION 25 42GDm Hand Chan Ckp 46 2700130 4 x 4 Square Tubo 70 4400GO • EO MI Complotn Aaawnbl,Old Style 26 420400 Hand Groin 47 720101 ffPoPRivat 71 440DOI Dnvo Sprocket,#41 P.72 Tooth 27 750100 7 tot•ID Round Flat Wa4htx 72 44m02 FIW Bar Braco 28 220303 12-Dnvn A4-4pmb w/Beerb1 Td 4200D7 R Spacer, 4'6gtarD labor /e' 29 3102m Su n BraaL RH 74 730104 e'.24:4 Ha Head Boo 3D 310300 on B d.t.LH 75 440m7 EO IDl Com Iota Asaernb •Now a i 31 Vanes Door Guitle a 76 780001 ASTA Ooar Label I j IMPORTANT REMARKS: DO NOT CUT THE BANDS WHICH HOLD DOOR IN A ROLL.YOU WILL BE TOLD AT A Ll4TER TiME EXACTLY WHEN TO CUT THEM. NO GUARANTEE WiLL BE GIVEN OR RESPONSIBILITY ACCEPTED BY THE i MANUFACTURER iF THE DOOR IS NOT INSTALLED AS INSTRUCTED.FOR PROPER OPERATION,FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP-#1-CHECK THE OPENING STEP#3-DRIVE INSTALLATION A. install ROPE at equipped)as follows: if further adjustment is n A Check the height and width at the opening. Screws must be loosened for adj apd 1.Drill minimum°le'hole In center of bottom •y�. - '� B. Chock litho'ambs are plumb. Teti Men after ad ustm'snt(SEED AM T L angle.Thread+/a'rope through hole and do g J ' C. Chock it the floor and header are level. ! knot in both ends. D]AGAAM 73 D. Check the dimension panel for side room and 5. Install DIRECT DRiVE CHAIN HOIST Of (� head room DRIVE requirements.(SEE DIAGRAM e) Equipped)its follows. U w 4RPbs i DIAGRAM 8 1.Slide Direct Drive Assembly(48)onto door ASSEMBLY aide- SFr 6E ' CsuuvG _ _ _ _ _ 2.Align holes and install a/a•x V12' Hex Bolt(51) sc1�w N ea ; _ I through rear of end drum. 1 I RaLL•A-0DOA SPRdt', '••• . •� z t r,7 3.Instal ale-nut(15)and Jack washer(17)and ( j ' i T SUPPORT J �, D� x BsfAcxers tighten aecurety.Repeat sHAI•T PA® 4.Feed Hand Chain through the Drive Assembly, PIPE I .W +.n•• (SEE DIAGRAM 11) FACER 1 a ASSEMBLY SEE oPrw rro s� DIAGRAM 11 1 opeallo Al UxDTM A2 i ReCtrr C WN ` 'STEP#2-INSTALL BRACKETS Merit the horizontal location of the support E. (nstan"NEW STYLE"ELECTRIC OPERATOR A ' brackets(SEE DIAGRAM 9). PP iQT Of Equipped)is follows: B.Mark the Vertical location of the support 17 1.install E.O.Sproq(et(71)to end drum of door PP on preferred sidd using ah'x 1 t/='Hax Bait brackets by using a transit or water level. (5t),s/e•Nuts(15)and s/e•Lock Washer(17), ( THE DOOR MUST BE LEVEL. ' DIRECT 2.Sude flatmundwasher(27)and spring damp t DRIVE 'assembly(5)onto door axis and secure set I NOTE: is ASSY. 49 screw with damp and washer against bearing Verity minimum headroom require- of the end=I(SEE DIAGRAM 14) ments.Dimension W.if Sufficient,lower the brackets until--e Is Obtained.U the bracket is C. Install the CAST REDUCTION GEAR CHAIN T DIAG-RAM 14 lowered more than 2"this will reduce the open- HOIST Of Equipped)as follows: ing height The guide freight should also be 1.Slide round fiat washer(27)onto door axle t reduced eecardingty. 2.Blida Idler Gear Assembly(65,56)onto door 1716 C.Drill holes and fasten the brackets with the axle. i proper wall fasteners required to obtain a � 3. solid mounting.Use through baits on soft wide Planetary Sprocket assembly(53)and block or brick. Chain Guide Assembly(57)onto door We and over Idler gear carrier tube. t CLEARANCE REQUIREMENTS 4.Blida coffer over the idler gear tube and align 5 2 HEIGHTEADROOM holes. X If 9•Segue with alit'x 3-hex head bolt(59)and F Install"OLD STYLE,"ELECTRIC OPERATOR KrT t Of Equipped)as follows: Up to B'-0' 20' 9.1/2' 10.1/2' s/+e sett locking nut(60).(SEE DIAGRAM 12) i } 1.Remove spring clamp assambiy(✓7 from door t UptDto'-W Z. to- il• ads(If supplled).! ! up to le-0' 23' it- 12' NOTE: Keep Idler Goat at a 10 or 2 o'clock 2.Insert e/e'x 4 k/='bobs(74),with-/a'tor*wash Up to 20'-0' 24• 12• 12• position with the bottom angle being at B o'clock. at(17)through a Lary other Ne hale in end drum. i DRIVETYPF Al' A2 DIAGRAM 12 3.Slide one and of flat bar brace(72)over each Push UP 1 Rapo 8• 6' Utr bolt and than sffde-1/4'plpe.epacer V3)over j brace Dlrect0rive s' 6' D m Asm",KET over the next boHand each brIL Srds lt counter dposite end otockwlsa fiat rro[Etlam ! Pocket wheel Raduction Goer 91 e' s6xt fs27 4.Slide bearing drat rl assembly over the three J Cast Reduc5on Clear 9' a• oppoono bOxS. I Electric Opomtor 9' 6' 5.Attach and tignten ale-Bat washers(1�,o/s• (17)Lack Washers,and e/e'nuts(14)to and of NOTE: IDLER 8.Slide SGdo round that washer(27)and spring clamp • with Heavy Duty Guides,add t't0 Aland 53.57 BLY GEAR assembly(5)ontoidoor axle and secure against DoorsA aLY the bearing drum assembly(2B).(SEE A2 Mors wita(one. ( DIAGRAM 15) All Wmdlad(Coors add 1"to At and A2 - Dimenslons. A install the POCKET WHEEL REDUCTION GEAR , • Note proper bracket location and provide ade DIAGRAM 15 n gusts��. CHAIH'HOIST(li Equlppsd)as follows: 1.Install Drive Sprocket(Ira on preferred side _ n DIAGRAM 1D using ya'x 1'rh•Her Bolt(51). t 2.Slide 1•plpa'spacar(69)onto door wde. 1B 3.Slide pocket wheel assembly(M onto door ! axle and align sprockets parallel to each other. 4.Connect drive chain(68)around both sprockets using the master tink provided ' u u,r 5.'Afler door tension has been adjusted(STEP G Tighten set scrows on pocket wheel assembly. �TE: New Style E.O.IQrs are to be used with 'Bush*end drrmr posttlon;and Old Style E.O. ta O.i are to be kmod with•recorsocr and drum position. STEP#4-POSITION DOOR 4.Fasten secondary axle clamp,oXiandad keeper STEP#7-CUT THE BANDS - I ASSEMBLY plate and s/a'U-BoN(12)using s/e•lock wash- I ff l A Plneo the tide dame(e)or axle c2stin (8)on to am(1�'3/e'gat wash°"'(16),a/a•nuts(15)— . g tighten aecurety.(SEE DIAGRAM 17C) The door is now under tonslan door support bracket(29,30).Lift the door assarn- S.Install stab Before cutting the'bands,take hold of the door roll by bly up onto the support bracket(SEE DIAGRAM �, Y race(81)onto chain gailda channel' e. 16).Center door assembly in the opening,N side- x�using siin(g I.and Hghtan head hat (62)aril A the barlrri ll5 and bring the curial"down no ways movement is necessary,too certain the door ifurther than V4 the height of the door opening. coaxal"end ilea axle torn°together. 6.Fasten the stay brace to the support bracket i using a(64)014 Tak Screw and Ile flat washer Secure chain war the chath retainer or wedge a j wood prop between the bottom angle and the [ijOTE: (231•(SEE DIAGRAM 17C) door ran to re rem travel. i Positron t door as dose to the header. D. POCKET WHEEL REDUCTION DRIVE CHAIN p �� j as possible.Allow rooms spin the door.Do not al ow HOIST(Drina Side)and OLD OR NEW STYLE Ole door curtain l scrape the header. d not use ((�FOR ELECTRIC OPERATION: STEP#8-INSTALL DOOR STOPS. forlditta or genic Ittte with unprotected arena/forks. This can cause Irreparable damage to door curtain. .1.Sam_°steps as'Cad Reduction Drive"wilhthe (Lilt Clips)AND SLIDE BOLT exception of#5 and#6.Pocket wheel reduc- LOCKS DIAGRAlUI 16 Von drive and E.O.kits do not require a stay j bra. A using the doorstops he and the slide"flat'le using t/+'x 144;Miss head boil(2D),1/4'$at' j E. NON-0RIVE SIDE(for Direct Drive,Cast or washers(23).spe nut(22),and 1/0 self bddng' Pocket Wheel R6dudlon Drives and E.O.KIM): nut(21)per yida. 1.Place axle saddle coating(9)onto horizontal S. Electrically cl,- led doors still require door stops l member of support bracket and under the door (M do)to be installed. 4 2.Place the tole damp(9)and the standard DIAGRA!A za keeper plate(10)over the door axle as shown. i 3.Fasten together using 3/e•x 31/2'hexboN(13), • 3/a"look waaher(M.a/e'flat washers(16).and 20 31e nuts(fora Uuead)(14)—tighen Securely. I• 23 to: STEP#5-AXLE HARDWARE (SEE DIAGRAM 170) 2t A. MANUAL PUSH-UP/ROPE DRIVE:- 22 (Both aides) 1VOTE: Requires aminimum of 40 tbs.torque to 1.Place ado damp(9)onto horizontal member of property secure hardware. Jl�k• ( the support bracket(29.30)and under the door ! Qla' STEP#6-PRETENSION SPRINGS 2.time h U-Bolt(12)over door axle and A. install chain dip NOTE: through axle Damp. P CM epptoxdmakay4'0'above i 3.Fasten U BoN using 3p"nut(15),gh'flat wash floor on chain operated doors.Installation must be When irestalring slide took lOc1a;the or(1 B)and e!a'lock washer(17)—tighten secure. threads from the tnrin head bolt protruding from tfie an securely.(SEE DIAGRAM 17A) G. Apply pro-tan,ton to the springs by rotating the s oft locking nut looking but to preventoorflhom tagtng DIAGRdoor two I toms In a bottforwom direction(SEE up on the head sin Clamp a Pak of vice grips onto DWGFIAM 17 o clock o itio The bottom angle Is to be In a e the thread and break off, o'clock position. (A) fcl -aDll yet DIAGRAM 16 STEP#9-INSTALL DOOR GUIDES 37 A. The,head stops on the gWdee ah0ukf be no make 12 60 .,0862 than 1"higher(01bottom of slops)than the door 9 t1 header.If not,art,the boltom of the guides to match your opening height and relocate slide bolt 1e S7 notch at bottom of guide. 17 15 • B. Modals tot,202,�,211,231,232,235:Ralse 14 12 the door curtain so the bottom angle is approxd- 17 mately 3'below the header.Slide the guide over 13 the door clrtaln and position agalnettho door e opening allowing 1/4'clearance from edge of car- --�71 13.14,16,17 O P1 tail ID Inside the poide. (e) 10 Install the top fasteners,lower curtain Into guides 9 C. if you're unable to rotate,door to pre-tension use a alowly,malntalnin9 proper dserance and atop at - o pipe wrench to rotate asda In opposite direction. 6'above the flcor.!Indall bottom fasteners.Check (D) With one person on each aide of door,each par- N the guides aro plumb using a level.The son should Fundy piece a large pipe wrench on the fastenam should be located appraximatay ever B. DIRECT DRIVE CHAIN HOIST(Drive Side): door axle ae shown in DIAGRAM 19.PL91 down to 24'atordn9 W from finished floor.Inexact balance 1.Place axle coddle casting(a)onto horizontal apply tonc'on incranumtaily unto you achhrm 2 full- at tmiancra and bend the leaden at the top of the member of support bracket and under the door rotations of the door Cede.Then tighten the auto guide to a 45 degree angle. axle hardware. (SEE DIAGRAMS 9 THRU a and 21) 2 Place the oxdo clamp(0)and the extended D. Repeat Step C It ed)uslrneM is neoesaery. DIAGRAlA 2I keeper pinto(11)over the door axle as shown i to extend keeper plate over the direct drive j chain guide channel(50). t LEAD-IN 3.Fasten together using s/e X 3th"hmk bolt(13), y� - Ilelock washer(17),a/e'flat washers(16),and DIAGRAM�9 i aid nuts(One thread)(14)—tighten securely. s+j, i (SEE DIAGRAM 17B) mac„ Op C. CAST REDUCTION DRIVE CHAIN HOIST(Drive Side):Place the axle saddle 9 onto the sup. C. Model 203,204,23%234:Use same procedure as- i �g() P .,..,..:• above allowing le i Ieor"co bah"en curteln and Port bracket(29,601 and tender the door We. U � the Windtock spur.Lower the curtain Irno the I 1 2.Place the two axis damps(9)and extended Lf F�• gutdas slowly.Be atiro Uwe is suHicbnt danrsnce keeper Onto(1`1)an top of the door aide as '. V�', r �>g0 for die w)ndlock dlpe•to enter the guldsa.(SEE ahown. ' DIAGRAM 7 and•a)l 3.Fasten axle saddle casting,axle clamp and, rk At�: y St 'r- 4 Fcr'Wkxdload Certified Doo)a'rater to drawing for extended keeper plate together using s/e•Xx '�: fBSGaner/andxor type and frequency. 31h'hex bolts(13),?!e"lock washere(17);�*Po' E. Spray silicone lubricant to wiles for ease of, • fist Washers(16),and a/e'nuts(fine ttueeri)(t4); operadom —tighten securely.(SEE DIAGRAM t7C)'�• ' • j i I I I ' I FfOTH: SERVICE AND MAINTENANCE HINTS INSTALLATION OF REPAIR PANELS Doors ordered for concrete/mawnry The fallowing him would help you to obtain free 1. FOR ALL DOOR MODELS appllcatlon will Include 1/4 x 21pz tapcons operation. Datormine the number of sheets which need to be for guide InstallatioconcroW Brook clips welded to optic of ne t. DOOR CURTAIN DRAGS IN GUIDES. replaced.Stardn from the bottom of door curtain, guide fors 201,te/.20,2asDnry 1,231atlon we optional the lock seams ogccur an about 26'aerders.When on Models 20t,202,205,211,231,232,235,Block A.Check that door support bsak9kets are plumb. ordering please give exact length of shoat and clips are standard for concrete/masonry application B,Adjust location of guides for r/a-A/4'side location on doo)(i.e.,bottom,bottom and one on Models 203.204.233,234. clearance.Top and bottom. intermediate,etc.) C.Door Drum Assombly may be=too dose or 2. REMOVE DAMAGED SHEETS STEP#10-CHECK AND ADJUST too far from wall.Note slotted brackets for A Secure door In Its fail down position by rocking BALANCE adjustment. the drain an the chain retalmr or by wedging a If door lowers easily and raises hard,more tension is D.Check guldes for foreign matter,such as dirt, strong place of wood or pipe In hole at the end required.it the door lowers hard and raises easily, etc' of roll,egnlnst bracket When door shout Is cut less tension Is required.(SEE DIAGRAM 19) E Check for damaged guides. oft the door will have a strong tendenry•to rat F. Adjust lead•in bend at tap inside of guides. UP- j CAUTION: Far ell door drives:Before (SEE DIAGRAM 21) B.Remove doD guides. adjusting the springs,put the dears Into the up post- 2. DOOR OPERATES HARD IN ONE DIRECTION: C.Cut oft damaged sheet.(see Diagram 23). don.Secure the door b the following methods: Scribe a straight One and art door sheet off Y g A.Check all the above points. 1.Tie a repo around the door roil. B.Recheck Step No.10, using nibblers. 2. Place a clamp at the top of the guide channel C.If pmbism door has reduction drive,check s/rs' D.sh�s sld i ripping and remove damaged to secure the curtain in the guides. x 3•belt(69)that goes through axle that lacks 3. INSTALL NEW SHEET(S) A. Coat Reduction Drive Doors Only Idler gear carrier.ItsaU locking nut(60)is over , tightened,it will caksa the idler goar carrier A Clamp new sheet In location as shown. shaft to become egg-shaped and bind the S.Drill holes fora Ile dla.rivals(#W)at W O.C.• ®When the axle clamps are chain wheal. top and hoHom and shown.Pop rival as You loosened,the chain leads will be under tension.Use mdreme care when handling the cualn leads. 3. CHAIN JUMPS OFF CHAIN GEAR ga• Secure both leads of the chain to the chain retainer A.Chain Guide Assembly could be an aide back- C.Tdm sldastripl as follows:Overlap stooUrubber 3 (25).Score a hnrizonfsl Ilea on the axle.Loosen aide wards.Make sure drive parts are assembled eonugationslinstaH the buttons and rivals.Trim curreGty.See Diagram 11 for Direct Drive,and PVC Rubber no dose as passlble to the nearest hardware a allow axle to spin freely.Grip hose lards of the chain securely.Note direction axle must tun to' Olagram 12 or 13 for Reduction DrivesFle• add or reduce tension(SEE DIAGRAf9 19).Rotate B.Chain Guide could be bent out of alignment DIAGRAM 23 lode as required.Seale both chain leads to chain with chain wheel. retalrum Tighten all mole hardware.Repeat this opera- C.Check for defects in cast chain wheel or chain. tion If more or less tension Is required. B.All otter doorw Re D. Electric Operator Doors or`Pocket Wheel' Reduction Gear Doors,check for sprocket alignment and proper chain tension-Also check •i When the axle clamps are that set screws on Pocket Wheel Assembly are loosened,the springs will be very strong.You will securely fastanad need two people to adjust the door tension safety. 4. DOOR DOES NOT CONTACT FLOOR LEVEL a y i 1.Each person should fumy place a large pipe A Use spirit level to check whether door or floor is wrench on the axle as etrown In DIAGRAM 19. off level H floor Is out of level,proceed to L.00can the ado clamps and pull down for more check the following points: ° CUT AN I j tension and up for less tension.For Pocket. B.Check if'Support Brackets'and and guides are t ( HERE D r Wheal Reduction Drive doors,remember to revel Q THIS loosen set screws prior to adjustment and t THIS SIDE i• retighten searrey after adjustment C.It W and-B'check out ail right,roll door all the 8 k SIDE t 2.Roti Men the mde clam hardware. �Y up and lee R curtain rolls square. sire.It on � 3 9 P drums.End of doorshoultl be square U cone 3. Repeat the above steps If further adjustment Is shaped,go to Section S. necessary.begin at STEP 69, D.Models 231,232,233,234,2S5:If all of the above check out and curtain Is no more than STEP#11-TOP DRAFT STOP 11V out of level,the following method of amain 1 A Top Draft Stop comes standard with Models 202, the curtain utnahtenierr be may be use 1.The nsice of door ttli+:"•> 1 oZM pti n32.234 Insulated Doors.W other Models -,t� �11 -• all the wan doom.On the outside of follows: o door optional. curtain is a steel strip We wide.This strip l= , l B. Pull door down and lock Go outside and mark a holds the certain square.Take a screwdriver . ,•'' r, • line an the door curtain as shown.(SEE and slightly depress strip into romigated Fib.A = •' '•� DLAGRAM 22) small amount in each of the lowartan fibs. C. Rake door 2.6'from floor,or until mark is Door curtaln will shrink on that side. accessible.Place tap draft stop(41)in position as S. DOOR DOES NOT ROLL UP STRAIGHT �( I shown and secure with Tak screws.Stretch rubber A.Chock all polnts In Section 1. 9 Slightly and secure other end.Locate and instal B.An alternative solution to correct the coning ••4 �0� ' j the remainder of Tak screws at G O.C. door is to raise the curtain up to the stops and , DIAGRAM 22 determine which aide of the bottom angle '. %/ UNEYOU - touches the scope fuel , �k�' •.•.,MARKEDu••• ',MARKED \ C Secure hand chain,remove guides,lower au- �'y Eis O twin down 10 floor level um Install a drum wedge An FE on side of the door from which the bottom `'�•.1.,�,;, angle touchoslIrst. TOP DR�AF7 D.Proceed to Slap 9 to reinstall the door guides. 1 O' snap E.if problem continues,consutifactory. ' i i - h H RE ASTA Door Corporation PHONE; 770474.2600 l FAX: 770-974.1455 ' WEBSiTE: wwva.stadoor.com