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HomeMy WebLinkAboutInspection Docs, icynene classic max, insul cert©
ICYNENE (-1ass*1c iM �v ICYNENE
(LD-C-50Q) - Com!plying with ICC-ES REPORT 1826* THE EVOLUTION OF INSULATION
RECEIVED
SEP 4 20�1
INSULATION CERTIFICATE st. Perml$Ingn
tY
This form wriest be filled out and posted to comply with building;Code requirements:
Meets IRC requirements: 2006 IRC - N1101.2, N1101.4, N1 T01.8
20091RC- N1101.2, N1101.4, N1101.8
2012IRC-N1101.3,N1101.7,'N11Q1.12
Please consult Internationai Building Code (IBC), Chapter 26 - Plastic and International Residential
Code (IRC) 20061RC R314,!20091RC R316, 20121RC R316 - Foam Plastics for specific requirements. The
aforementioned Icynene spray polyurethane foam insulation system(s)' has/have been installed in
accordance with manufacturer's processing guidelines to providela thermalfesistance of�j
Ah j
Area Insulated Aged.R-Value Thickness"
Attic Area* L G 1 R- a t at inches
1
Sloped Ceilings R- at inches
Walls (location): GV R- ' , at inches
Walls (location): R- L� ,at C� inches
Floors (over an unheated crawl space) R- at C� inches
Crawl Space Perimeter R- at inches
Basement Walls R- at inches
Other (location); R- at Inches --
'Nominal thicknesses are representative of field, spray -applied foam material.
Jobsite Address
Date of Insulatior
Building Contract
Insulation Contra
Insulation Contra
Installed By
INSULATION CERTIFICATE e ®0 NOT REMOVE
Please post near electrical panel.
*The foam plastic has been installed in accordance with the terms of Section 4.4.2.2 of ESR-1826, and that any alterations
to the attic must be consistent with those requirements.
oil
JNI Climate Pro' Fiber
glass Blowing
Wool
^d I
Your home has been professionally insulated to provide superior thermal resistance.
Oj
Old
0? !
00` i
O.j
Homeowner's Name I (;� D n a
Date
) D( a
Address `a�� ��^ k1
v ; l
O' 1
�
City �S �� � h aC�k State i,..-
Zip
M
O ;
.: (
RECORD OF9NSTAIL LATION
X�)
I
BLOWING WOOL
BATTS AND ROLLS
New Construction If Retrofit:
R-VALUE THICKNESS
AREA INSULATED
1 Retrofit Depth of Previous Insulation
in. Ceilings in.
sq. ft.
dumber of bags used Estimated R-value of Previous Installation
in.
sq. ft.
rn 10
Area Insulated sq. ft. Types of Previous Insulation in Attic
Walls /� o 3)
4 in.
sq. ft.
(
Thickness of Insulation in,
j ` 3 JZ in.
T % sq. ft.
R-value of Insulation
.F}oQF°• 3 tJ
FT,)
CLIMATE PRO INSULATION, BAG WEIGHT - 28.5 LB. MINIMUM
m
R-VALUE
(hr-sq.ft.•-F/BTU)
MINIMUM INSTALLED
THICKNESS (in.l
SETTLED THICKNESS (in.)
BAGS PER 1,000 SO. FT
MAXIMUM NET
COVERAGE (sq.%/bag)
MINIMUM WEIGHT
(lbs,/sq.ft.)
To obtain an insulation
Installed insulation
Expected thickness
Minimum number of
Contents of this bag
The weight per sq. ft.
resistance JR) of
should not be less
after long-term settling
bags per 1,000 sq.ft.
should not cover
of installed insulation
than:
has occured
of net area:
more than:
should not be less than:
11
4.3
4.3
4.8
209
0.150
13
5.0
5.0
5.7
176
0.179
19
7.2
7.2
8.4
118
0.266
22
8.3
8.3
9.9
101
0.310
26
9.7
9.7
11.8
85
0.371
30
11.1
11.1
13.7
73
0.432
38
13.8
13.8
17.7
56
0.559
44
153
15.7
20.8
48
0.656
49
17.3
17.3
23.5
43
0.739
60
20.7
20.7
29.5 134
0.928
See reverse io determine adjustment in coverage for Climate Piro Insulation installed in Minnesota.
Insulation Contractor Signature lip • �.-B`j Date j o a
Company 1 Q. U A Address E n
779 - - 7 !
Home Builder Signature Date
Company Address Phone
N7"
Jolans IVlamrilAe
nor more information, call 1-800-654-3103. BIC-162 4113 ©2012 Johns Manville. 717 17th Street, Denver, CO 80202
IMES Evaluation Report ESR-1826
Reissued February 2021
This report is subject to renewal February 2022.
wwwJcc-es.orq 1 (800);423-6587 1 (562) 699-0543 A Subsidiary of the International Code Council°
DIVISION: 07 00 00—THERMAL AND MOISTURE
PROTECTION
Section: 07 21 00—Thermal Insulation
REPORT HOLDER:
ICYNENE, INC.
EVALUATION SUBJECT:
ICYNENE CLASSIC, CLASSIC ULTRA, CLASSIC
ULTRA SELECT AND CLASSIC PLUS
1.0 EVALUATION SCOPE
1.1 Compliance with the:following codes:
■ 2015, 2012 and 2009 International Building Code® (IBC)
■ 2015, 2012 and 2009 International Residential Code®
(IRC)
■ 2015, 2012 and 2009 International Energy Conservation
Code® (IECC)
■ 2013 Abu Dhabi International Building Code (ADIBC)t
'The ADIBC is based on the 2009, IBC. 2009 IBC code sections referenced
in this report are the same sections in the ADIBC.
Properties evaluated:
■ Surface burning characteristics
■ Physical properties
■ Thermal performance (R-values)
■ Attic and crawl space installation
■ Fire —resistance -rated construction
i
■ Air permeability
■ Exterior walls of Types I - IV construction
1.2 Evaluation to the following green standard:
2008 ICC 700 National Green Building StandardTm
(ICC 700-2008) 1
Attributes verified:
,i
See Section 2.0.
2.0 USES
Icynene Classic, Classic Ultra, Classic Ultra Select
(replaces Classic Max and Classic Max Select,
respectively) and Classic Plus are used to provide thermal
insulation in buildings and to seal areas such as plumbing
and conduit penetrations against air infiltration. The
insulations are for use in wall cavities and floor assemblies;
and in attic and crawl space installations, as described in
Section 4.4.
The Classic, Classic Ultra and Classic Ultra Select
insulations are for use in Type V construction under the
IBC and dwellings under the IRC; fire -resistance -rated
construction when installed in accordance with Section 4.5;
and in Types I through IV construction when installed in
accordance with Section 4.6.
The Classic Plus insulation is for use in nonfire-
resistance-rated construction under the IBC and IRC and
in Types I through IV construction when installed in
accordance with Section 4.6.
The attributes of the insulations have been verified as
conforming to the provisions of ICC 700-2008 Section
703.2.1.1.1(c) as an air impermeable insulation. Note that
decisions on compliance for those areas rest with the user
of this report. The user is advised of the project -specific
provisions that may be contingent upon meeting specific
conditions, and the verification of those conditions is
outside the scope of this report. These codes or standards
often provide supplemental information as guidance.
3.0 DESCRIPTION
3.1 General:
3.1.1 Classic, Classic Ultra and Classic Ultra Select:
Icynene Classic, Classic Ultra and Classic Ultra Select are
low -density, open -cell, polyurethane foam plastic
insulations and air barrier systems that are 100 percent
water -blown with an installed nominal density of 0.5 pcf
(8 kg/m3). The insulations are two -component, spray -
applied products. The two components of the insulation are
polymeric isocyanate (A -Component, also known as Base
Seal®) and proprietary resin (B-Component, Classic,
Classic Ultra or Classic Ultra Select Resin). When stored
at temperatures between 50°F (10°C) and 100°F (38°C),
the components have a shelf life of six months.
3.1.2 Classic Plus: The Icynene Classic Plus foam
plastic insulation is two -component, low density, open cell,
spray -applied, foam plastic with a nominal density of
0.7 pcf (11 kg/m3). The polyurethane foam is produced by
combining a polymeric isocyanate (A component) and
proprietary resin, Classic Plus (B component). When
stored at temperatures between 50°F (10°C) and 100°F
(38°C), the components have a shelf life of twelve months.
ICC-ES Evalaation Reports are not to he construed as representing aesthetics at- any other attributes not specifically addressed, nor are they to he construed
as an endorsement a 'the subject of Uee report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as iq r
to mrvfinding or other matter in this report, or its to m{v product covered by the report.
Copyright © 2021 ICC Evaluation Service, LLC. All rights reserved. Page 1 of 7
ESR-1826 I Most Widely Accepted and Trusted Page 2 of 7
3.2 Surface Burning Characteristics:
3.2.1 Classic, Classic Ultra and Classic Ultra Select:
When tested in accordance with ASTM E84/UL 723, at a
thickness of 6 inches (152' mm) and a nominal density of
0.5 pcf (8 kg/m3), Icynene Classic, Classic Ultra and,
Classic Ultra Select have a flame spread index of 25 or
less and a smoke -developed index of 450 or less. There is
no thickness limit when installed behind a code -prescribed
15-minute thermal barrier, except as noted in Section
4.3.1.2 and Table 2.
3.2.2 Classic Plus: When tested in accordance with
ASTM E84/UL 723, at a thickness of 4 inches (152 mm)
and a nominal density of 0.7 pcf (11 kg/m3), Icynene
Classic Plus has a flame spread index of 25 or less and a
smoke -developed index of 450 or less. There is no
thickness limit when installed behind a code -prescribed
15-minute thermal barrier„ except as noted in Section
4.3.1.2 and Table 2.
3.3 Thermal Resistance:
Icynene Classic, Classic Ultra, Classic Ultra Select and
Classic Plus have thermal ,resistance (R-values) at a mean
temperature of 750F (24°C) as shown in Table 1.
3.4 Air Permeability: 1.
Icynene spray -applied foam plastic insulations are
considered air -impermeable insulation in accordance with
2015 IBC Section 1203.3 and 2015 and 2012 IRC Sections
R202 and R806.5 (2009 IRC Sections R202 and R806.4),
at the following thicknesses:
■ Classic, Classic Ultra and Classic Ultra Select:
Minimum, 3 inches (76 mm) based on testing in
accordance with ASTM:E2178.
■ Classic Plus: Minimum, 2 inches (51 mm) based on
testing in accordance with ASTM E2178.
3.5 Intumescent Coatings:
3.5.1 No Burn Plus XD: No Bum Plus XD intumescent
coating is a latex -based coating supplied in 1-gallon (4L)
and 5-gallon (19L) pails and 55-gallon (208 L) drums. The
coating material has a shelf life of 12 months when stored
in factory -sealed containers at temperatures between 40°F
(4.4°C) and 90°F (32.2°C),
3.5.2 DC 315 Coating: DC 315 coating (ESR-3702),
manufactured by International Fireproof Technology,
International Inc. / Paint To Protect Inc., is a water -based
intumescent coating supplied in 5-gallon (19L) pails and
55-gallon (208L) drums. The coating material has a shelf
life of 12 months when stored in factory -sealed containers
at temperatures between 50°F (101C) and 80°F (271C).
3.5.3 Fireshell® F10E Coating: Fireshell® F10E coating,
manufactured by TPR2 Corporation (ESR-3997), is a
water -based intumescent,coating supplied in 5-gallon (19L)
pails and 55-gallon (208L) drums. The coating material has
a shelf life of 12 months when stored in factory -sealed
containers at temperatures between 45°F (7.2°C) and 95°F
(35°C).
4.0 INSTALLATION
4.1 General:
The manufacturer's published installation instructions and
this report must be strictly adhered to and a copy of these
instructions and this evaluation report must be available on
the jobsite at all times during installation.
4.2 Application:
4.2.1 General: Icynene, Classic, Classic Ultra, Classic
Ultra Select and Classic Plus foam plastic insulations must
be applied on the jobsite using two -component, 1-to-1
ratio, spray equipment specified by Icynene, Inc. The foam
plastic must not be sprayed onto a substrate that is wet, or
covered with frost or ice, loose scales, rust, oil or grease.
The foam plastic insulation must not be used in electrical
outlet or junction boxes or in contact with rain or water, and
must be protected from the weather during and after
application. Where the insulation is used as air -
impermeable insulation, such as in unvented attic spaces
regulated by 2015 IBC Section 1203.3 or IRC Section
R806, the insulation must be installed at a minimum
thicknesses noted in Section 3.4. The insulation can be
installed in one pass to the maximum thickness. Where
multiple passes are required, the cure time between
passes is negligible.
4.2.2 Classic, Classic Ultra and Classic Ultra Select:
The insulation must be used in areas where the maximum
service temperature is no greater than 180°F (82°C). The
insulation must be applied when the temperature is at or
above 14°F (-10°C) and be protected from the weather
during and after application.
4.2.3 Classic Plus: The insulation may be used in areas
where the maximum service temperature is no greater than
180°F (82°C). The insulation must be applied when the
temperature is at or above 14°F (-10°C) and be protected
from the weather during and after application.
4.3 Thermal Barrier:
4.3.1 Classic, Classic Ultra, Classic Ultra Select and
Classic Plus:
4.3.1.1 Application with a Prescriptive Thermal
Barrier: Icynene Classic, Classic Ultra, Classic Ultra
Select and Classic Plus foam plastic insulations must be
separated from the interior of the building by an approved
thermal barrier, such as 'h-inch (12.7 mm) gypsum
wallboard installed using mechanical fasteners in
accordance with the applicable code, or an equivalent
15-minute thermal barrier complying with the applicable
code. When installation is within an attic or crawl space as
described in Section 4.4, a thermal barrier is not required
between the foam plastic and the attic or crawl space, but
is required between the foam plastic insulation and the
interior of the building. There is no thickness limit when
installed behind a code -prescribed 15-minute thermal
barrier, except as noted in Section 4.3.1.2 and Table 2.
4.3.1.2 Application without a Prescriptive Thermal
Barrier or Ignition Barrier: The prescriptive 15-minute
thermal barrier or ignition barrier may be omitted when
installation is in accordance with the following
requirements:
4.3.1.2.1 The insulation must be covered on all surfaces
with a fire protective coating at the minimum thickness set
forth in Table 2.
4.3.1.2.2 The maximum installed thickness of the
insulation must not exceed the thicknesses set forth in
Table 2.
4.3.1.2.3 The coating must be applied over the insulation
in accordance with the coating manufacturer's instructions
and this report.
4.4 Attics and Crawl Spaces:
4.4.1 Classic, Classic Ultra and Classic Ultra Select:
4.4.1.1 Application with a Prescriptive Ignition Barrier:
When Icynene Classic, Classic Ultra and Classic Ultra
Select foam plastic insulations are installed within attics
where entry is made only for service of utilities, an ignition ?
ESR-1826 I Most Widely Accepted and Trusted Page 3 of 7
barrier must be installed in accordance with IBC Section
2603.4.1.6 and IRC Sections R316.5.3 and R316.5.4, as
applicable. The ignition barrier must be consistent with the
requirements for the type of construction required by the
applicable code and must be installed in a manner so that
the foam plastic insulation is not exposed. The Classic,
Classic Ultra or Classic Ultra Select insulation may be
installed in unvented attics when the foam plastic is applied
at a minimum thickness of 3 inches (76 mm) in accordance
with 2015 IBC Section 1203.3 or 2015 and 2012 IRC
Section R806.5 (2009 IRC Section R806.4), as applicable.
4.4.1.2 Application without a Prescriptive Ignition
Barrier: Where Icynene Classic, Classic Ultra and Classic
Ultra Select foam plastic insulations are installed in an attic
or crawl space without a ' prescriptive ignition barrier, in
accordance with Sections 4.4.1.2.1, 4.4.1.2.2, 4.4.1.2.3
and 4.4.1.2.4, the following; conditions apply:
1. Entry to the attic or crawl space is only for service of
utilities and no storage is permitted.
2. There are no interconnected attic, crawl space or
basement areas.
3. Air in the attic or crawl space is not circulated to other
parts of the building.
4. Combustion air is provided in accordance with IMC
Section 701.
5. Attic ventilation is provided when required by IBC
Section 1203.2 or IRC Section R806, except when
air -impermeable insulation is permitted in unvented
attics in accordance with 2015 IBC Section 1203.3 or
2015 and 2012 IRC Section R806.5 (2009 IRC
Section R806.4), as applicable.
6. Under -floor (crawl space) ventilation is provided when
required by 2015 IBC, Section 1203.4 (2012 and 2009
IBC Section 1203.3) or IRC Section R408.1, as
applicable.
4.4.1.2.1 Attics -Classic, Classic Ultra and Classic
Ultra Select: In attics, Icynene Classic, Classic Ultra and
Classic Ultra Select foam plastic insulations may be spray -
applied to the underside of the roof sheathing and/or
rafters, as described in this section. The thickness of the
foam plastic applied to the underside of the roof sheathing
must not exceed 14 inches (356 mm). The thickness of the
spray foam insulation applied to vertical wall surfaces must
not exceed 5.5 inches (140 mm). The insulation must be
covered on all surfaces with one of the coatings described
in Section 3.5. The coating must be applied over the
insulation in accordance with the coating manufacturer's
instructions and this report. Surfaces to be coated must be
dry, clean, and free of dirt, loose debris and other
substances that could interfere with adhesion of the
coating. The coating is applied in one coat with low-
pressure airless spray equipment. The coating must be
applied to a thickness as follows:
■ No Burn Plus XD at a minimum thickness of 6 wet mils
(0.15 mm) [4 dry mils (0.1 mm) dry film thickness],
applied at a rate of 0.4 gallon (1.5 L) per 100 square
feet (9.2 m2).
■ DC 315 at a minimum ;thickness of 4 wet mils (0.1 mm)
[3 dry mils], applied at a rate of 0.3 gallon (1.1 L) per
100 square feet (9.2 m?).
The coatings must bie applied when ambient and
substrate temperature is at least 60OF (16°C) and no more
than 95OF (350C). All other surfaces (including glass) must
be protected against damage from the coating. The
insulation may be installed in unvented attics when the
foam plastic is applied at a minimum thickness of
3.5 inches (89 mm) as described in this section in i
accordance with 2015 IBC Section 1203.3, 2015 and 2012
IRC Section R806.5 or 2009 IRC Section R806.4, as
applicable.
4.4.1.2.2 Attics -Classic Ultra and Classic Ultra
Select: When Classic Ultra or Classic Ultra Select is
applied in unvented attics conforming to 2015 IBC Section
1203.3 and 2015 and 2012 IRC Section R806.5 or 2009
IRC Section R806.4, the insulation may be applied to the
underside of roof sheathing and/or rafters to a minimum
thickness of 31/2 inches (90 mm) and may be applied to
vertical wall surfaces to a minimum thickness of 31/2 inches
(90 mm). Maximum thickness on the underside of roof
sheathing or on vertical wall surfaces is 20 inches
(508 mm). The insulation may be left exposed to the attic
without a prescriptive ignition barrier or an intumescent
coating.
The attic must have attic access complying with IRC
Section R807, horizontally placed in the floor, and opening
outward toward the living space. Items penetrating the roof
deck or walls, such as skylight wells and vents, must be
covered with a minimum of 31/2 inches (90 mm) of the
Classic Ultra or Classic Ultra Select insulation.
4.4.1.2.3 Crawl Spaces: In crawl spaces, Icynene
Classic, Classic Ultra or Classic Ultra Select insulations
may be spray -applied to vertical walls and the underside of
floors, as described in this section. The thickness of the
foam plastic applied to the underside of the floors must not
exceed 14 inches (356 mm). The thickness of the spray
foam plastic insulation applied to vertical wall surfaces
must not exceed 31/2 inches (88.9 mm). The foam plastic
does not require an ignition barrier or a coating.
4.4.1.2.4 Use on Attic Floors: When used on attic floors,
Icynene Classic, Classic Ultra or Classic Ultra Select foam
plastic insulations may be installed at a maximum
thickness of 111/2 inches (292 mm) between joists in attic
floors. The insulation must be separated from the interior of
the building by an approved thermal barrier. The coatings
specified in Section 4.4.1.2.1 and the ignition barrier in
accordance with IBC Section 2603.4.1.6 and IRC Section
R316.5.3, may be omitted.
4.4.2 Classic Plus:
4.4.2.1 Application with a Prescriptive Ignition Barrier:
When Icynene Classic Plus is installed up to a maximum
thickness of 4 inches (102 mm) within attics or crawl
spaces where entry is made only for service of utilities, an
ignition barrier must be installed in accordance with IBC
Section 2603.4.1.6 and IRC Sections R316.5.3 and
R316.5.4, as applicable. The ignition barrier must be
consistent with the requirements for the type of
construction required by the applicable code and must be
installed in a manner so that the foam plastic insulation is
not exposed. Icynene Classic Plus may be installed in
unvented attics when the foam plastic is applied at a
minimum thickness of 2 inches (51 mm) in accordance
with 2015 IBC Section 1203.3, 2015 and 2012 IRC Section
R806.5 or 2009 IRC Section R806.4, as applicable.
4.4.2.2 Application without a Prescriptive Ignition
Barrier: Where Icynene Classic Plus insulation is installed
in accordance with Sections 4.4.3.2.1, 4.4.3.2.2, and
4.4.3.2.3, the following conditions apply: G
1. Entry to the attic or crawl space is to service utilities, i
and no storage is permitted. f
2. There are no interconnected attic or crawl space
areas.
ESR-1826 l Most Widely Accepted and Trusted Page 4 of 7
3. Air in the attic or crawl space is not circulated to other
parts of the building.
4. Combustion air is provided in accordance with IMC
Section 701.
5. Attic ventilation is provided when required by IBC
Section 1203.2 or IRC Section R806, except when
air -impermeable insulation is permitted in unvented
attics in accordance with 2015 IBC Section 1203.3 or
2015 and 2012 IRC :Section R806.5 or 2009 IRC
Section R806.4, as applicable.
6. Under -floor (crawl space) ventilation is provided when
required by 2015 IBC Section 1203.4 (2012 and 2009
IBC Section 1203.3) or IRC Section R408.1, as
applicable.
4.4.2.2.1 Attics: In attics, Icynene Classic Plus insulation
may be spray -applied to the underside of the roof
sheathing and/or rafters, the underside of wood floors, and
vertical surfaces, as described in this section. The
thickness of the foam plastic applied to the underside of
the top of the space must not exceed 14 inches (356 mm).
The thickness of the spray foam plastic insulation applied
to vertical wall surfaces' must not exceed 8 inches
(203 mm). The foam plastic insulation must be covered on
all exposed surfaces with DC315 intumescent coating at a
minimum thickness of 4 wet mils (0.1 mm) [3 dry mils
(0.08 mm)], applied at a rote of 0.25 gallon (0.95 Q per
100 square feet (9.2 m2). The coating must be applied over
the Icynene Classic Plus: insulation in accordance with
the coating manufacturer's instructions and this report.
Surfaces to be coated must be dry, clean, and free of dirt,
loose debris and other substances that could interfere with
adhesion of the coating. The coating is applied in one coat
with low-pressure airless spray equipment.
The coating must be applied when ambient and
substrate temperature is at least 60°F (16°C) and no more
than 957 (35°C). All other, surfaces (including glass) must
be protected against damage from the coating.
Icynene Classic Plus insulation may be installed in
unvented attics when the foam plastic is applied at a
minimum thickness of 2 inches (51 mm) as described in
this section, in accordance with 2015 IBC Section 1203.3,
2015 and 2012 IRC Section R806.5 or 2009 IRC Section
R806.4, as applicable.
4.4.2.2.2 Crawl Spaces: In crawl spaces, Icynene
Classic Plus insulation may be spray -applied to vertical
walls and the underside of floors, as described in this
section. The thickness of the foam plastic applied to the
underside of the floors : must not exceed 14 inches
(356 mm). The thickness of the spray foam plastic
insulation applied to vertical wall surfaces must not exceed
8 inches (203 mm). The insulation must be covered with
DC-315 coating as described in Section 4.4.2.2.1.
4.4.2.2.3 Use on Attic Floors: Icynene Classic Plus
insulation may be installed at a maximum thickness of
13 inches (330 mm) between joists in attic floors. The
insulation must be separated from the interior of the
building by an approved! thermal barrier. The insulation
does not require an ignition barrier or a coating.
4.5 One -hour Fire -resistance -rated Assemblies:
4.5.1 Classic, Classic Ultra and Classic Ultra Select:
4.5.1.1 Assembly 1 (Limited Load -bearing Wood Stud
Wall): Minimum nominally 2-by-4 [11/2 by 31/2 inches
(38 mm by 89 mm)] southern pine (G = 0.55), No. 2 grade
studs spaced 16 inches (406 mm) on center with a base
layer of 1/2-inch-thick (12.7 mm) wood fiber sound board
installed horizontally on each face with vertical joints
located over the studs, attached with 6d box nails, 2 inches
(51 mm) long and spaced 24 inches (610 mm) on center
along the studs, and a second layer of 5/8-inch-thick
(15.9 mm) Type X gypsum wallboard installed vertically on
each face, attached with 8d box nails, 21/2 inches (64 mm)
long and spaced 7 inches (178 mm) on center along the
studs. The stud cavity contains Icynene Classic, Classic
Ultra or Classic Ultra Select insulation nominally 2 inches
(51 mm) thick.
Axial loads applied to the wall assembly must be limited
to the least of the following:
■ 1,805 pounds (8029 N) per stud.
■ Design stress of 0.78 F'c.
■ Design stress of 0.78 F'c at a maximum le/d of 33.
4.5.1.2 Assembly 2 (Limited Load -bearing Wood Stud
Wall): Minimum nominally 2-by-4 [11/2 by 31/2 inches
(38 mm by 89 mm)] southern pine (G = 0.55), No. 2 grade
studs spaced 16 inches (406 mm) on center with two
layers of 1/2-inch-thick (12.7 mm) Type X gypsum
wallboard installed vertically with joints staggered on each
face, attached with 8d box nails, 21/2 inches (64 mm) long
and spaced 7 inches (178 mm) on center along the studs
for the face layer and 6d cement coated box nails, 2 inches
(51 mm) long and spaced 24 inches (610 mm) on center
along the studs. The stud cavity contains Icynene Classic,
Classic Ultra or Classic Ultra Select insulation nominally
2 inches (51 mm) thick.
Axial loads applied to the wall assembly must be limited
to the least of the following:
■ 1,805 pounds (8029 N) per stud.
■ Design stress of 0.78 Fc.
■ Design stress of 0.78 F'c at a maximum le/d of 33.
4.5.1.3 Assembly 3 (Floor/Ceiling): Minimum nominally
2-by-10 [11/2 by 91/4 inches (38 mm by 235 mm)] Douglas
fir, No. 2 grade wood joists spaced 24 inches (610 mm) on
center, with minimum 1-by-3 13/4 by 21/2 inches (19.1 by
64 mm)] spruce bridging at mid -span. Floor decking
must be minimum 1/2-inch-thick (12.7 mm) exterior grade
plywood installed perpendicular to joists and fastened with
2-inch-long (51 mm) ring shank nails 6 inches (152 mm) on
center at the joints and 12 inches (305 mm) on center at .
the intermediate joists. Plywood joints must occur over
joists. Icynene Classic, Classic Ultra or Classic Ultra Select
insulation must be applied to the underside of the plywood
deck between the joists to a depth of 5 inches (127 mm).
Two layers of minimum 5/8-inch-thick (15.9 mm), Type X
gypsum wallboard must be attached perpendicular to the
joists on the ceiling side of the assembly. The first layer
must be attached with 11/4-inch-long (32 mm), Type W
drywall screws, spaced 24 inches (610 mm) on center. The
second layer must be applied perpendicular to the joists,
offset 24 inches (610 mm) from the base layer. The second
layer must be attached with 2-inch-long (51 mm), Type S
drywall screws spaced 12 inches (305 mm) on center.
Additional fasteners must be installed along the butt joints
of the second layer, securing the two layers together.
These fasteners must be 11/2-inch-long (38 mm), Type G
drywall screws placed 2 inches (51 mm) back from each
end of the butt joint and spaced 12 inches (305 mm) on
center. The wallboard joints on the exposed side must be
treated with paper tape embedded in joint compound and
topped with an added coat of compound, and the fastener
heads must be coated with joint compound in accordance
with ASTM C840 or GA-216.
ESR-1826 I Most Widely Accepted and Trusted Page 5 of 7
4.5.1.4 Assembly 4 (Non-loadbearing Steel Stud Wall):
Nominally 6-inch-deep (152.4 mm), No. 18 gage,
galvanized steel studs spaced 16 inches (406.4 mm) on
center, are friction -fit into -No. 18 gage galvanized steel
floor and ceiling track with a layer of 5/8-inch-thick
(15.9 mm),Type X gypsum board applied to the interior
side with the long edge parallel to steel studs and secured
using No. 6, 1 1/4-inch-long (31.7 mm), self -drilling drywall
screws spaced 8 inches (203 mm) on center around the
perimeter and 12 inches (305 mm) on center in the field.
The gypsum board joints must be treated with vinyl or
casein, dry or premixed joint compound applied in two
coats to cover all exposed screw heads and gypsum board
butt joints, and a minimum 2-inch-wide (51 mm) paper,
plastic, or fiberglass tape embedded in the first layer of
compound over butt joints !of the gypsum board. The stud
cavity is filled with Icynene;Classic, Classic Ultra'or Classic
Ultra Select insulation up! to 6 inches (152 mm) thick.
DensGlass® Exterior Sheathing, 1/2 inch (12.7 mm) thick, is
installed parallel to steel studs with vertical joints offset a
minimum of 16 inches (406 mm) from the vertical joints of
the gypsum board and !the horizontal joints offset a
minimum of 24 inches (610 mm) from the horizontal joints
of the gypsum board. The sheathing is attached using
No. 6, 11/4-inch-long (31.7 mm), self -drilling drywall screws
spaced 8 inches (203 mm)i on center around the perimeter
and in the field. Hohmann & Barnard DW-10 brick ties,
6 inches (152 mm) long by 11/2-inches (38 mm) wide, are
spaced 16 inches (406.4 mm) on center vertically on each
steel stud, and secured, using two 15/e-inch-long (41.3 mm)
self -drilling screws, through 4-inch (102 mm) red clay brick
[31/2 inches (88.9 mm) by 21/4 inches (57.1 mm) by
73/4 inches (197 mm)] laid in a running bond pattern with
Type S mortar, leaving a nominally 1-inch (25.4 mm) air
gap between the brick and the exterior sheathing.
Optional: It is permitted to add code -complying,
expanded polystyrene (EPS), extruded polystyrene (XPS),
foil -faced, rigid polyurethane board stock or polyurethane
spray foam on the exterior of the wall (between the
DensGlass® sheathed Wall and the brick), while
maintaining the 1-inch (25A mm) air space. The length of
the brick ties must be ;increased to account for the
thickness of the insulation.
4.6 Exterior Walls in Type I, II, III and IV Construction:
4.6.1 General: When used on exterior walls of Types I, II,
III or IV construction, the assembly must comply with IBC
Section 2603.5 and this section, and the Classic, Classic
Ultra and Classic Ultra Select insulations must be installed
at a maximum thickness described in Table 3. The
potential heat of Icynene insulations tested in accordance
with NFPA 259 is as follows:
■ Classic, Classic Ultra and Classic Ultra Select:
494 Btu/ft2 (5.6 MJ/m2) per inch of thickness
4.6.2 Specific Wall Assemblies: Wall assemblies
complying with Section ,4.6 must be as described in
Table 3.
5.0 CONDITIONS OF USE!
The Icynene Classic, Classic Ultra, Classic Ultra Select
and Classic Plus spray -applied polyurethane foam plastic
insulations described in this report comply with, or are
suitable alternatives to what is specified in, those codes
listed in Section 1.0 of this report, subject to the following
conditions:
5.1 This evaluation report and the manufacturer's
published installation instructions, when required by
the code official, must be submitted at the time of
permit application.
5.2 The insulation must be installed in accordance with
the manufacturer's published installation instructions,
this evaluation report and the applicable code. If there
is a conflict between the installation instructions and
this report, this report governs. '
5.3 The insulation must be separated from the interior of
the building by an approved 15-minute thermal
barrier, except as noted in this report.
5.4 Since the performance of Classic Ultra and Classic
Ultra Select, when installed in unvented attics without
a code -prescribed ignition barrier or an intumescent
coating, is based on fire performance of an unvented
attic, the installation must be approved by the code
official as conforming with the provisions of Section
4.4.1.2.2 and Conditions 1 to 5 of Section 4.4.1.2.
5.5 When Classic Ultra and Classic Ultra Select insulation
is installed under Section 4.4.1.2.2 of this report, a
certificate must be placed in the attic stating that the
foam plastic insulation has been installed in
accordance with Conditions 1 through 5 of Section
4.4.1.2 and the terms of Section 4.4.1.2.2 of
ESR-1826; any alterations to the attic or insulation
must be consistent with those requirements.
5.6 The insulation must not exceed the thicknesses and
densities noted in this report.
5.7 The insulation must be protected from the weather
during and after application.
5.8 The insulation must be applied by licensed dealers
and installers certified by Icynene, Inc.
5.9 Use of the insulation in areas where the probability of
termite infestation is "very heavy" must be in
accordance with IRC Section R318.4 or IBC Section
2603.8, as applicable.
5.10 Jobsite certification and labeling of the insulation must
comply with 2015 IRC Sections N1101.10.1 and
N1101.10.1.1 (2012 IRC Sections N1101.12.1 and
N1101.12.1.1 or 2009 IRC Sections N1101.4 and
N1101.4.1) and 2015 and 2012 IECC Sections
C303.1.1, C303.1.1.1, R303.1.1 and R303.1.1.1
(2009 IECC Sections 303.1.1 and 303.1.1.1), as
applicable.
5.11 A vapor retarder must be installed in accordance with
the applicable code.
5.121cynene Classic, Classic Ultra, Classic Ultra Select
and Classic Plus foam plastic insulations are
manufactured in Mississauga, Ontario, Canada, under
a quality control program with inspections by [CC -ES.
6.0 EVIDENCE SUBMITTED
6.1 Data in accordance with the ICC-ES Acceptance
Criteria for Spray -applied Foam Plastic Insulation
(AC377), dated April 2016.
6.2 Reports of tests in accordance with AC377 Appendix
X [Classic, Classic Ultra and Classic Ultra Select
(Section 4.4.1.2.1) and Classic Plus (Sections
4.4.3.2.1 and 4.4.3.2.3)] and Appendix C [Classic,
Classic Ultra and Classic Ultra Select (Section
4.4.1.2.3)].
6.3 Test report on air leakage rate in accordance with
ASTM E2178 (Classic, Classic Ultra and Classic Ultra
Select and Classic Plus).
6.4 Reports of room corner fire testing in accordance with
NFPA 286 (Classic, Classic Ultra, Classic Ultra Select
and Classic Plus).
ESR-1826 I Most Widely Accepted and Trusted Page 6 of 7
6.5 Test reports in accordance with ASTM E119 (Classic,
Classic Ultra and Classic Ultra Select).
6.6 Test report in accordance with NFPA 285, and related
engineering analysis (Classic, Classic Ultra and
Classic Ultra Select).
6.7 Reports of tests in accordance with NFPA 259
(Classic, Classic Ultra and Classic Ultra Select).
6.8 Reports of fire tests in accordance with ASTM E970
(Classic, Classic Ultra, Classic Ultra Select and
Classic Plus).
6.9 For Classic Ultra and Classic Ultra Select, an
engineering evaluation, including full-scale fire testing,
small-scale testing ,and fire modeling (Section
4.4.1.2.2).
7.0 IDENTIFICATION
7.1 All packages and containers of Classic, Classic Ultra,
Classic Ultra Select and Classic Plus insulations must
be labeled with the Icynene, Inc., name and address;
the product name; component designation (A or B);
the flame spread index and the smoke -developed
index; the expiration date; the name of the inspection
body (ICC-ES); and the evaluation report number
(ESR-1826). ;
No Burn Plus XP Intumescent coating described in
Section 3.5.1 is identified with the manufacturer's
name and address, the product trade name and use
instructions.
The International Fireproof Technology, Inc. / Paint
To Protect Inc. DC 315 coating described in Section
3.5.2 is identified with the manufacturer's name and
address, the product trade name, date of
manufacture, shelf life or expiration date, the
manufacturer's application instructions and the
evaluation report number (ESR-3702).
Fireshell F10E coating is labeled with the
manufacturer's name and address; the product name;
the date of manufacture; the shelf life or expiration
date; the manufacturer's instructions for application;
and the evaluation report number (ESR-3997).
7.2 The report holder's contact information is as follows:
ICYNENE, INC.
6747 CAMPOBELLO ROAD
MISSISSAUGA, ONTARIO L5N 21_7
CANADA
(905) 363-4040
www.icynene.com
TABLE 1—THERMAL RESISTANCE (R-VALUES)
R-VALUE (°F•ft2•h/Btu)
THICKNESS
(inches)
Classic, Classic Ultra and
Classic Ultra Select
Classic Plus
1
3.7
4.0
2
7.4
8.0
3
11
12
3.5
13
14
4
14
16
5
18
20
5.5
20
22
6
22
24
7
25
28
7.5
27
30
8
29
32
9
32
36
9.5
34
38
10
36
40
11.5
41
42
13.5
—
54
14
50
56
For SI: 1 inch = 25.4 mm, 1 °F•ft2•h/Btu = 0.176 110' -m2M.
'R-values are calculated based on tested K values at 1- and 3.5-inch thicknesses.
2R-values greater than 10 are rounded to the nearest whole number.
ESR-1826 I Most Widely Accepted and Trusted Page 7 of 7
TABLE 2—USE OF INSULATION WITHOUT A PRESCRIPTIVE THERMAL BARRIER'
MAXIMUM
MAXIMUM
FIRE -PROTECTIVE COATING
MINIMUM THEORETICAL
INSULATION' TYPE
THICKNESS (in.)
THICKNESS (in.)
MINIMUM THICKNESS &
APPLICATION
TESTS
(Walls & Vertical
(Ceilings, Underside of Roof
TYPE (Applied to all Foam
RATE OF FIRE-
SUBMITTED
Surfaces)
Sheathing/Rafters & Floors)
Surfaces)2
PROTECTIVE COATINGS
CLASSIC, CLASSIC
6
14
DC315
20 mils WFT /'13 mils DFT
1.25 gal / 100 ft2
NFPA 286
ULTRA AND
CLASSIC ULTRA
SELECT
71/2
11'/z
Fireshell F10E
1.31 gal / 100 ftz
NFPA 286
!
21 mils WFT 114 mils DFT
CLASSIC PLUS
6'/z ;
11'/z
DC315
1.25 gal ! 100 ftz
NFPA 286
20 mils WFT / 13 mils DFT
For SI: 1 inch = 25.4 mm; 1 mil = 0.0254 mm; 1 gallon = 3.38 L; 1 ftz = 0.093 m2; NA = not applicable.
'See Section 4.3.1.2.
2See Sections 3.5.2 and 3.5.3.
3As reported in the manufacturer's application instructions. Actual application rate, based on specific project conditions, must be in accordance with the
I,
manufacturer's application instructions.
TABLE 3—NFPA 285 COMPLYING EXTERIOR WALL ASSEMBLIES
,r
WALL COMPONENT
MATERIALS
Base Wall System —
1 — Concrete wall.
Use either 1, 2 or 3
2 — Concrete masonry wall.
3 — Minimum 3'/8-inch-deep (92 mm), No. 20 gage, C-shaped steel studs, spaced a maximum of
24 inches on center with lateral bracing every 4 feet (1219 mm) as required by code. Sheathing
shall be a described in Exterior Sheathing Ibelow.
Floorline Firestopping i
Minimum 4 pcf mineral wool in each stud cavity at each floorline, attached with Z-clips. Thickness
must match stud cavity depth.
Cavity Insulation —
1 — None.
Use either 1, 2, 3, 4 or 5
2— Partial cavity fill with a maximum air space of 2 inches (51 mm) or full cavity depth not exceeding
71/8 inches (194 mm) of Classic, Classic Plus, Classic Ultra or Classic Ultra Select (ESR-1826);
MD-R-210 (ESR-3493); MD-C-200 (ESR-3199); or Proseal (ESR-3500).
3— Any insulation qualified as noncombustible in accordance with ASTM E136.
4— Glass fiber batt insulation'.
5— Mineral fiber insulation'.
a. Insulation must comply with the applicable requirements of 2015 or 2012 IBC Section 720.2
(2009 IBC Section 719.2).
Exterior Sheathing — Only for Base Wall
1 — Minimum'/2-inch-thick (12.7 mm), ), glass mat gypsum sheathing complying with ASTM C1177.
System No.3 —
2 — Sheathing shall be attached with No. 6, 11/4- inch -long (32 mm)self-tapping screws located
Use either 1 or 2
8 inches (203 mm) on center along the perimeter and 12 inches 302 mm) on center in the field of
wallboard. Joints must be taped and treated with joint compound in accordance with ASTM
C840 or GA-216.
Exterior Insulation
Maximum thickness of 51/2 inches (140 mm) of Proseal Eco (MD-R-210) (ESR-3493) or Proseal
(ESR-3500).
Exterior Wall Covering —
1 — Brick - standard nominally 4-inch-thick (102 mm) clay brick; brick veneer anchors — standard
Use either 1, 2, 3, 4, 5, 6 or 7
types installed a maximum of 24 inches OC vertically on each stud'.
2— Stucco - minimum 1/4-inch-thick (19.1 mm), exterior cement plaster and lath with a secondary
water -resistive barrier may be installed between the exterior insulation and the lath.
3— Natural stone (limestone, granite, marble, sandstone), minimum 2-inch-thick (51 mm)`.
4— Cast artificial stone, minimum 11/2-inch-thick (38 mm), complying with AC51 and subject of a
current ICC-ES evaluation report'.
5— Terracotta cladding, minimum of 1'/4-inch-thick (32 mm)'.
6— Precast concrete panels, minimum of V/2—inch-thick (32 mm)`.
7— Concrete masonry units (CMU), minimum of 1'/z—inch-thick (38 mm)`.
b•The maximum air gap between exterior insulation and cladding shall be 2 inches (51 mm).
°•Any standard non -open -jointed installation technique such as ship -lap, etc., may be used.