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HomeMy WebLinkAboutPLAN VIEWP py . on �cde- MONARCH,. INDUSTRIAL = FIRE SUPPRESSION o SYSTEM m NV -WA NOZZLE COVERAGE VOLUME MAX = 1920 CU FT BOOTH = 3,276 CU FT W -0" W X 9'-0"H = 11.43 Ft / NOZ 26'-0" / 11.43 = 2.3 NOZZLES 3 NV -WA NOZZLES PROVIDED IF REQ ACCESS PANELS SHALL BE PROVIDED FOR EASY ACCESS TO LINKS AND NOZZLES FOR MAINTENANCE CONNECTION TO BELL ACTIVATES UPON SYSTEM DISCHARGE (SUPPLIED & INSTALLED BY OTHERS) CONNECTION TO EXHAUST FAN SHUT DOWN, FAN SHALL SHUT DOWN UPON ACTIVATION (CONNECTION BY OTHERS) U. 0 0 W FAN SD I 0 0 D: LL PLAN VIEW _ .FUSIBLE LINKS RATED -` - AT 212 DEG F PANT LEG PLENUM 34" EXHAUST OVERHEAD MAX ZLE OFF -CENTER LONGEST AND SHORTEST SIDE DUCT WORK -6" OFF CEILING ---- � EMTa-�--- NV-WA NV -WA NV -WA 14'-0" NV-DP2 PIPE SIZES { 'g�34WO PIPE JO NV-P1 NOZZLE 3/4"0 PIPE 7'•9' BELOW FAN �.� 1 " 0 PIPE 1"0 PIPE 70 PULL STATION L CONTROL HEAD W/ TIME DELAY TO DUCT - CHANGE IN DIRECTION SIDE VIEW On 34" EXHAUST DUCT WORK S/4' 0 PIP NV•DP J/4" 0 PIP � FAN 0 1'OPIPE ryi *7,�i•�-an � �1 �gy S1•Ji:IH nc"iF�!`r`E���T�6R�T NV -WA NV {©� PANT _ _ -WA W-WA _,1, NV•P1 .-,.:;v • mRM ;"�vSON , ~• s1l MIT EMT `_� "SA* TIME g DELAY REMOTE PULL STATION --- SHALL BE INSTALLED 42` • WASOVE THE FINISHED FLOOR AND -• I' FPRE-ENGINEERED SYSTEM SHOP DRAWING ONLY- NOT TO SCALE IT SHALL BE INSTALLED IN THE PATH OF EXIT AND REQUIRE A MAXIMUM FORCE OF40LBSAND AMA%IM4" FOR ACTUATION PRICE FIRE PROTECTION INC 200 NACO ROAD'- SUITE A �iC& Fi�G PtroteCtiorL,.lve:c. FORT PIERCE FL.34946 NOZZLE LEGEND DUCT NOZZLE - NV-DP2 TOTAL FLOOD NOZZLE - NV -WA PLENUM NOZZLE- NV-P1 AERO SHADE TECHNOLOGIES, INC. 3104 INDUSTRIAL AVE 3 FORT PIERCE, FL 34946 SIZE DVVG NO DWG Li FIRE SYSTEM SCALE N/A 1 619/2021 ISHEET 2 OF 9 O I.D. 24'-6" Z u LED light ( Light O fixture J clip 1— J O a FIF, N Caulk here LLJ to seal Mounting frame 3/16" Tempered clearglass LDPI LED LIGHT DETAIL --14'-0" I.D. 26 2 O.D. REAR VIEW Roof panel LEFT SIDE VIEW w 1/4"nut and bolt const Q 26'-0" O D � rr W '-Gable panel d' Wall panel y GABLE TO WALL AND ROOF DETAIL E E � xCi >. p [7] Panels are 1/4" zinc plated �n LO precision nut and bolt � rn co y punched 6" OC L e ..e 18 ga. galvanized O ai LL steel panel E xo � o All seams to —� o be caulked C aa) E PANEL TO PANEL DETAIL L F� a TOP VIEW t6 m All seams to be caulked 18 ga. galvanized 14 ga. Galvanized {� steel panel steel Langle X--O O C1D2 ■ ' r m Zinc plated nut/F - 9 B and bolt 6" rii o —O.C. — Existing Slab. — O PANEL TO FLOOR RAIL DETAIL I ? ID to —11 w =J WWZVZ II H � RIGHT SIDE VIEW ° N vow,.,: CONSTRUCTION: ® 14'-0" I.D. J > v �w0aa 14'4" O.D. — Zzc7zcn Panels -18 Ga. galvanized steel precision FRONT VIEW Q. o 2;0G 0 punched @ 6" O.C. (fastened with 1/4" O rno wZ nuts &bolts). ELECTRICAL: I —Co =VOz< Q OURLU' Floor Rails -14 Ga. galvanized steel Lights - LDPI LED furtures with MECHANICAL: p =o precsron punched @ 6" O.C. (fastened electronic driver, mounted on 3/16" m O with 1/4" nuts & bolts} tempered safety glass. 120-277 V. Fan - 30" tubeaxial with aluminum (Qty. 9) spark proof blade, CFM=14,559 DRAWN BY: Access Door - Double wall 18 Ga. @ 1/8" S.P. galvanized —eel 36" wide x 84" high with LIghts - LED Vapor tight fixture with CUSTOMER AERO SHADE TECHNOLOGIES 2' x 2' window. electronic driver,. 120-277 V. (Qty. 1) Manometer - Dwyer Model 25 air filter gauge. SHEET Product Door - Double wall 18 Ga. Motor - 3hp 3ph 208-230/460V galvanized steel 107" wide x 104" high. O.D.P. 1745 R.P.M. Door Latches -Pressure activated. 4 CONSTRUCTION DATA PANEL 18 Ga. galvanized steel FLOOR RAIL 14 Ga. galvanized steel FASTENERS 1/4°Nut and bolt, 6" O.C. punched TECHNICAL DATA FAN SIZE 30"Diameter FAN C.F.M. 14,559 1/8" S.P. MOTOR H.P. 3 HP 3 Phase 230/460 V C1D2 LIGHT LED Vaportight, 120.277 V. (Qty: 1) LIGHTS LED, 120-277 V. (Qty: 9) GLASS 3/16"Thick clear tempered MANOMETER Dwyer model 25 EXHAUST FILTER 20" x 20" x 2" Fiberglass (Qty:16) INTAKE FILTER 20" x 20" x 2" (Qty: 20) Z O H a U w ix 0 0 0 0 o Q N (D (O N M co M M M W FIR 108 FIR 96 FIR 108 FIR 84 FR 84 Q LEFT SIDE VIEW REAR VIEW Q w CO) aEi E cn U T C W V o c C_ c0 O j O d LL o C m LL a E c6 ~ d ca m a TOP VIEW U) O ad 5-108 z �2�i p WORr zF¢WW � FxNZp co o 084 Q R ZVV�Q a ¢<ZZmm O H T O O M �OJOZ6 LL M M 4 2 DQOo� m (=7 FIR 108 FIR 96 FIR 66 L-ANGLE 42 L-ANGLE 32 L-ANGLE 32 DRAWN BY: RIGHT SIDE VIEW FRONT VIEW SHEET 2 34-108 34-96 34-108 3'-0" N � i i i i co M CO. M CO M N lD M (O co N 3'-0" 34108 34-96 34-108 N M N co� N M N M N M N M N (�7 N H M t i a 3'-0" 34-108 34-g6 C1 D2 3'-0 Efl (O N (O i i i i i i i 30 36 36 36 36 36 36 30 36 b, r 5 SIDE 1/2" Brake 12 42 1/2" Brake E 42 36 36 36 36 36 36 o W N m cn M C,3 c �n cc U c •E _ m rn o L 18 LL v m CD 1° M t a c to TOP 80 m 0 w J 111 F- w > � co a 18 `'' Z mr/j oWoinZ F- 8 CFQWJ j2iscoZ= m,b } a§W. UWUQC cV N M I co <<ZZO man door -, �� O `DpoWQ 42 36 36 36 12 36 36 36 oUOMLO < mom n J 1/2" Brake n 1/2" Brake DRAWN BY: 3 z O o_ Drill and bolt panels to back wall typ. o , 28 ui '5'$0 0 W � E >+ C, o� S � pNj n c O rLn u- � rn o LL U � t0 4080 a w ui F- 0 W o a a1 � ad z z w a 44: c z z w U O F- DRAWN BY: SHEET 4 Z O 1- n. U U) W a W Q > W 1y/Ty H pNoo 0 AIVG�� E � / Ln to c rn 'c L U LL v� rn o c o c LL � � io s E a � TM r m 0 w K O 6 / Q W / Z co } LL 2 U LLI a DRAWN BY: SHEET 5 Z Steel panel LED light Light fixture � r clip Damper rain cap -� i �<rof O d j rr m 18 ga. galv. duct i i ------ U) W LED light fixture 5/16" Mod., 1� Caulk here to seal Mounting frame Counter flashing z Duct supports between truss screw _ 3/16" Tempered clear glass roof jack and duct LDPI LED C1D2 LIGHT DETAIL LDPI LED LIGHT DETAIL Roof jack Existing roof ®/ 0 Min. 3" clearance J ] 1/4" zinc plated^ nut and twit \\ Roof panel 114" nut and alv. steel 9 wrap (22 ga. min.) z III � Back wall panel 1/2" flange bolt const. 1" Insulation with Fan/duct clean outdoor y m rn Fan/duct companion flange y E Flanges Inward \-1-18 ga. galvanized Gable panel Fan belt adjusting bolt w/lock nut ° >+ o N rn t to side wall steel side wall panel Motor ° crop rn 'c with 2" flange y U Mn of tL Panels are precision punched 6" OC Wall panel Tubeaxial fan w/ LL spark proof blade c E CO CO m BACK PANEL TO SIDE PANEL DETAIL GABLE WALL AND ROOF DETAIL TYPICAL DUCT ASSEMBLY E ca CO All seams to be All caulked Run rubber tubing Run rubber tubing from from HIGH to brass LOW to brass fitting In fitting In spray area exhaust chamber wall -j ¢ Cd o r m w 'o wall 18 ga. galvanized 14 ga. galvanized steel panel Slowly fill with red to tollbe caulked ked St.floor Tali plated nut oil until it appears ®D ere � In gage - 7„ 1/4" zinc plated P /—Zinc and bolt 6" OC : nut and bolt 18 ga. galvanized steel 9 � W" a� � Manometer to be o " Leveling vial a B = panels are precision _ mounted on exhaust chamber punched 6" OC — —Existing_Slab — o — _— — Calibrate unbl meniscus reaches Recommend arrestor zero change at .3 Inches of water PANEL TO PANEL DETAIL PANEL TO FLOOR RAIL DETAIL MANOMETER DETAIL DRAWN BY: SHEET - 6 z 0 FAN 30" NON-FERROUS TUBEAXIAL MOTOR ® 1 HP 3 PHASE F a (� ui .o W a 0 Gi W In E o E N G to In C � C IXHAUST F1LlER5 20• • 20• ■ 2• FIBERGLASS _ r 0 LED VAPOROR TIGHT GHT WITH ELECTRONIC d N (O DRIVER. (CITY: 1) MAN DOOR HEAVYDUTY 18 GA. DOUBLE WALL-2!• x 24' OBSERVATION WINDOW AND TEMPERED GLASS 36•:84• }m DOOR FRAME CONSTRUCTED WITH STEEL TUBING, INCLUDES DOOR LATCK lil Q U) F- � O O ad EXTENDED IrANGLE U/ 14 GA. STEEL PRECISION PUNCHED ® 6. O.C.3 FASTENED WITH 114• NUTANDBO.T FLOOR 1! GA. STEEL PRECISION PUNCHf3) ®6• O.C. FASTENED WITHi14•NUT AND BOLT 8 O m 03 LED LIGHT WITH ELECTRONIC DRIVER. MOUNTED ON 3116• CLEAR TEMPERED SAFETY PRODUCT DOORS GLASS. (CITY: B) } (L v �Qy 18 GA. 2• STEELTUBULAR FRAMEINS®EB'-0•W.W-S"H PANELS DOOR FRAME / '"18 PRGA. ISION PUN HC ED ® E O.C. � LL Q IRON L-ANGLE J/ FASTENED WRH 114•NUTANDBO.T PRECISION PUNCHED ® 6. O.C. 8 FASTENED W TH 114• NUTAND BOLT DRAWN BY: SHEET 7 Z O a MOTOR FAN 3 HP 30" NON-FERROUS 0 3 PHASE TUBEAXIAL w 0 yi w LED LIGHT VAPOR TIGHT WITH ELECTRONIC I — DRIVER. (QTY:1) Q W MAN DOOR HEAVY DUTY 18 GA. DOUBLE WALL WITH 24" x 24" OBSERVATION WINDOW AND TEMPERED GLASS. 36" x 84" DOOR E E FRAME CONSTRUCTED WITH STEEL 8 TUBING. INCLUDES DOOR LATCH. m C N M h C M C n U °i c C _CDL_ rn o U- v 0 m 0 0) FE d io EXTENDED L,ANGLE co 14 GA. STEEL PRECISION PUNCHED@ 6" O.C. & FASTENED WITH 1/4" NUT AND BOLT PANELS m 0 ti 18 GA. GALVANIZED STEEL ¢ F .yam' PRECISION PUNCHED @ 6" O.C. nd FASTENED WITH 114" NUT AND BOLT LED LIGHT PRODUCT DOORS �A WITH ELECTRONIC DRIVER, MOUNTED 18 GA. 2" STEEL TUBU ON 3116" CLEAR TEMPERED SAFETY = FRAME INSIDE V-0" W x 8'-8" H GLASS. (QTY: 9) O DOOR FRAME O FLOOR RAIL in 14 GA. STEEL PRECISION PUNCHED @ rn c IRON L-ANGLE 6" O.C. FASTENED WITH1/4" NUT AND a PRECISION PUNCHED @ 6" O.C. BOLT a) & FASTENED WITH 114" NUT ANDLL BOLT Q DRAWN BY: SHEET 8 Z O Top of Fan P: 9 Exhaust Air w _ o Q w Bottom of I co Fan on Booth I m o (q U) m In C3 In C Ci pNj O -fLA O C _ U u- co Top of Fan _ fa � rn O L Exhaust Air � � a cLo c� o Cd J < W r m 0 O a Standard Construction fA Q ❑ u a O a fypt W 0FX z Bottom of Fan DRAWN BY: SHEET features HQ Heavy Gauge Rolled Steel x Aluminum Low Sound Propeller X Integral Inlet and Outlet Flanges X Bearings L50 Life of 200,000 Hours X Continuous Duty Motors x Breather Tube for Bearings X U L705 X Mark II Mary II Molded Plastic Manometers 3% Accuracy For Smnonapy And Portable Applications At Minimum Cast isa_$ OF MAM Dwyer® Marls II series molded manometers are of the inclined and inclined -vertical types. The SPECIFICATIONS curved inclined -vertical tube of the Model 25 gage provides higher ranges with more easily read INCLINEDNERTICAL maements at low readings. The Model 25 is excellent for general purpose work. The Model 40 Accuracy: t3% FS., inelffied gage provides linear calilnution and excellent resolution throughoutits range. 7be Model Temperature Limits: 140°F (60°C). 40 is ideally suited for air velocity and air filter gage applications. Both gage types are capable of Pressure Limits: 10 psi (70 kPa). pressure measurements above and below atmospheric as well as differential pressure Weight: 1.04 lb (472 g). measurements. Construction Mark II manometers are economically priced, compact and available in both stationary and portable configurations. Portable stand is standard on Model 40, available as optional A-612 stand for Model 25. Construction is simple with virtually indestructible molded white styrene-acrylonitrile housing, indicating tube and fluid wells, molded ABS knobs and zero adjust plunger, shock mounted glass level vial and leak proof O ring seals. Moderate overpressures are accommodated by an overflow tank incorporated In the Model 25. Greater protection is provided by float operated overflow traps in the Model 40. Scales are lithograph printed on aluminum and epoxy coated. Installation Mark II manometers can be mounted on any vertical surface with the two mounting screws provided. A built-in spirit level simplifies leveling before mounting screws are tightened. Simply fill the reservoir, adjust fluid level to zero, connect the tubing, and the gage is ready for operation. ACCESSORIES Included with each Mark II manometer are two tubing connectors for 1/8- pipe or sheet metal ducts, two mounting screws, 3/4 ounce bottle of indicating fluid, red and green pointer flags and complete instructions. The Model 25 also includes 8' of flexible double column plastic tubing. Portable operation of the Model 25 is made possible by the use of the optional A-612 portable stand. A short piece of tubing can be slipped over the Model 25 pressure connections to contain the gage fluid in transit. The Model 40 contains two 4-1/2' lengths of clear plastic tubing, a plastic swing -out stand and leveling screw for portable operation. It also features convenient rapid shutoff pressure connections and integral overpressure safety traps. OEM Specials All Dwyer® Mark II molded plastic manometers can be supplied in OEM quantities with your name or special graphics and scales. SPECIFICATIONS INCLINED Accuracy:t3% FS. Temperature Limits: 150°F (65°C). Pressure Limits: 15 psi (100 kPa). Scale Length: Approx. 8-1/4" (21 centimeters). Weight: 1.23 lb (558 g). ACCESSORIES A-612, Portable Stand A-606, Air Filter Kit A-480, Plastic Static Pressure Tip A-489, 4" Straight Static Pressure Tip with Flange See page 587 for process tubing options. �' IulihtJsed Mark 11;25 ' , ' 9 San we `1, Red fluid; 8265 g 'gig Mark 112H ` 0 7 ut vu o, � 1, "'Blue oli , 91 s g Mark IC27• , ,: t 037ptl0 fpm : 'Red (<UIdil 626 s g :( MaHt 11 MM,80 , 0� SD mm�w ¢ 6 r � ' } Red fiWd � 828 s gi,� Mark`IIjM aOUQA-10 0 70o Par r , ::^:Rettfiuid 826 s g: 'Require Pilot tube at additional cost. See Air Quality section. Mark I(401, 1 0-:'Olin w c Red fluid 828 s g, r�q �, MaFkl[-4)! 25M1N' 0=26 (nM`w a ; 2� = '4 Red Qufii 826 s`g;•t � �; Mar. t'11�4D w,2sO0A 10301250;Pa- Red fluid' 826 s# Mark i141 60MM, 0'6D mrn'w a { } X B�ueioii 1 91 s g: s Mark�l'41 600PA" 2b Q 000.P�t BlUeoil; 1 91 F, s 9 a t>' *Require Pilot tube at additional cost. See Air Quality section CONTACT US I U.S. 219/879-8000 1 U.K. (+44) (0)1494-461707 1 A.U. (+61) (0) 2 4272 2055 1 China +852-23181007 13 rDPI RIAL LIGHTING s The LE180 Series is a line of LED Open Industrial luminaries. It can be used in dry or damp ordinary location applications. These luminaries can be mounted vertically, horizontally, surface mounted, or hung. LE180 ORDINARY LOCATION Paint Booths (Non -Hazardous Locations) • Task . Industrial 1 2 3 4 5 6 LE180 L1: 53W V1:120-277VAC 50/60Hz 4: 4000K Blank: None SP: Surge Protection L2: 75W 5: 5000K D: Diffused EM: Battery/Driver Backup (90min.) DI: 0-10V Dimming' CP: 6 Ft Blunt End Cord CP1: 6 Ft Cord w/120V Twist Lock Plug CP2: 6 Ft Cord w/277V Twist Lock Plug CP3: 6 Ft Cord w/120V Straight Blade Plug CP4: 6ft Cord w/277V Straight Blade Plug SM: Surface Mount Bracket Note: 5 Ft. SJTOW-18/3 wire whip - standard ' With cad option: M12 connector ' Without cord option: 2nd box connector CERTIFICATIONS UL 1598 (Dry or Damp Locations) CSA 22.2 No. 250.0 40°C Ambient Rating CONSTRUCTION Heavy-duty, open industrial fixture Sturdy 20 gauge steel Durable, white powder coat finish FEATURES Programmable Driver Reduced installation time CRI >80 c'd k �5 4 r 3 t/ k ❑ �� 7r, y p a ` f E LE180 ORDINARY LOCATION Paint Booths (Non -Hazardous Locations) • Task • Industrial PERFORMANCE DIMENSIONS Sources W ge Input Vo�it$ge Input Current Inpt(t Curre►rt�'� ..X ��t umen 0 tput F ,z iP Hu` n'00 Output ; IAf ) @ 124V :. fA) @,277Y -• (1�7ffused;Leztsj e5 jNo 4ers) yQ , L1 53 120-277V 0.44 0.64 0.19 6640 8120 L2 75 0.28 1 9220 11400 A A Or%ll LDP 1A00.854-0021 www.IdpI4nacom Product design and specifications subject to changewithoutnotice. ymesmusualmo LDPi'IsaregisteredbademarkofLDPI,Inc. ®LDPI,Inc. Visit wwkldpHnccom for the most cument version and phatamebic date. revl2.11.18 Y 1-7/16 [35.53] 1-1/4 5/8 [31.75] [15.88] 4-25/32 [121.44] [28.581 2-1/4 MAX [57.15] 3-11/16 [93.66] HIGH LOW FILL MARK II I 0 25/32 [19.84] 7-13/32 [188.12] 07/32 [5.56] HOLE 7/32 X 13/32 [5.56] X [10.32] SLOT 5-29/32 4-23/32 [150.02] [119.86] STANDARD TOLERANCES UNLESS NOTED. ALL FRACTIONAL DIMENSIONS ±1/64 ALL DECIMAL DIMENSIONS t .005 SCALE 1: 2 ALL ANGLES t 1 0 DATE NAME MATERIAL DWN BY FINISH MK II 25 MANOMETER CHKD APPD DWYER INSTRUMENTS, INC. NO. CHANGES BY/DATE ACADRI4 MICHIGAN CITY, INDIANA 46360 U.S.A. NOjiCE• Thia drowing and avo principles and efementa of design embodied therein are the exdusive property of,D1YYER INSTRUMENTS. INC and 'are not FR. NO. to be communicated, discioseG, reproduced or used except os previously authorized in writing by such corporatron and must not be submitted to outride .-parties for examination without the written consent of said oration. L3 1 r ; Read and Save These Instructions Form 613099 INSTALLATION & MAINTENANCE INSTRUCTIONS Models HA, HQ and HDD RECEIVING AND INSPECTION Immediately upon receipt of a shipment, carefully inspect for damage and shortage. Turn the impeller by hand to see that it turns freely and does not bind. If any damage and/or shortage is detected or suspected, the carrier must be asked to conduct an inspection. The consignee's representative should not accept a shipment without a notation on the delivery receipt indicating items not delivered or the apparent extent of damage. When a shipment is opened and damage is found which was not evident externally (concealed damage), it is mandatory that the consignee request an immediate inspection by the carrier. Report any damage to the carrierwithin 15 days. Failure to reportdamage within the above time limit will result in rejection of a claim. HANDLING CAUTIONI This fan has rotating parts and safety precautions must be exercised during its handling, installation, operation and maintenance. When handling fans and their accessories, always use equipment and methods that will not cause damage. Fans should be lifted using slings and padding or spreaders to avoid damage. Make sure that all lifting and handling equipment and techniques conform to current safety standards. Avoid lifting fans in a way that will bend or distort fan parts. Never pass slings or timbers through the orifices of fan. Fans with special coatings or paints must be protected in handling to prevent damage. STORAGE Fans are protected against damage during shipment. If they cannot be installed and put into operation immediately upon receipt certain precautions are necessary to prevent deterioration during storage. Responsibility for integrity of fans and accessories during storage must be assumed by the user. The manufacturer will not be responsible for damage during storage. These suggestions are provided solely as a convenience to the user, who shall make his own decision as to whether to use any or all of them. INDOOR: The ideal storage environment for fans and accessories is indoors, above grade, in a low humidity atmosphere which is sealed to prevent the entry of blowing .dust, rain, or snow. Temperatures should be evenly maintained at between 70°F and 105°F (wide temperature swings may cause condensation and "sweating" of metal parts). Windows should be covered to prevent temperature variations caused by sunlight. Provide thermometers and humidity indicators at several, points and maintain the atmosphere at 40% relative humidity, or lower. It may be necessary to use trays of renewable desiccant or portable dehumidifier to remove moisture from the air in the storage enclosure. Thermostatically controlled portable heaters (vented to outdoors) may be required to maintain even temperatures inside the enclosure. CAUTIONI Provide fire extinguishers, orfire alarms, or emergency response communication to protect building and equipment against fire damage. Be sure that building and storage practices meet all local, state and federal fire and safety codes. The following fans or accessories must be stored indoors, in a clean dry atmosphere: a. Propeller wall fans not in wall housings. b. Any fan that is protected by a cardboard carton. c. Motors dismounted from fans. d. Spare wheels or propellers. e. Belts, sheaves, bushings and other parts when not mounted on fan. f. Boxes, bags or cartons of hardware. g. Curbs h. Dampers Remove any accumulations of dirt, water, ice or snow and wipe dry before moving indoor storage. Allow cold parts to reach room temperature to avoid "sweating" of metal parts. Open boxes or cartons. Remove any accumulated moisture; if necessary use portable electric heaters to dry parts and packages. Leave coverings loose to permit air circulation and to permit periodic inspection. Rotate wheels or propellers by hand to distribute bearing grease over the entire bearing surfaces. Store at least 3 M." off the floor on wooden blocks covered with moisture proof paper or polyethylene sheathing. Provide aisles between parts and along all walls, to permit air circulation and space for inspection. OUTDOOR: Fans designed for outdoor use may be stored outdoors, if absolutely necessary. The storage area should be reasonably level and drained or ditched to prevent accumulation of water. Fencing and lighting for security are desirable. Roads or aisles for portable cranes and hauling equipment are needed. Consider the use of drift fencing to minimize accumulation of blowing snow or dirt. The following fans may be stored outdoors, if dry indoor storage space is riot available: a. Fans intended for outdoor use that are crated in wood. b. Wall fans installed in wall housings. All fans must be supported on wooden blocks or timbers above water or normal snow levels. Provide enough blocking to prevent settling into soft ground. Fans should be set in place using the directional arrow markings on the crate as a guide. Locate pieces far enough apart to permit air circulation, sunlight, and space for periodic inspection. Place all parts on their supports so that rain waterwill run off, orto minimize water accumulation. Do not cover parts with plastic film or tarps -these cause condensation of moisture from the air passing through heating and cooling cycles. Fan wheels and propellers should be blocked to prevent spinning caused by strong winds. INSPECTION AND MAINTENANCE DURING STORAGE Inspect fans and accessories at least once per month, while in storage. Log results of inspection and maintenance performed. A typical log entry should include the following: a. Date b. Inspector's Name c. Name of Fan d. Location e. Condition of Paint or Coating f. Is moisture present? g. Is dirt accumulated? h. Corrective steps taken? If moisture or dirt accumulations are found on parts, the source should be located and eliminated. Fans should be rotated at each inspection by hand ten to fifteen revolutions to redistribute the motor and bearing lubricant. If paint deterioration begins, consideration should be given to touch-up or repainting. Fans with special coatings may require special techniques for touch-up or repair. Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur. The most critical items are pulleys, shafts and bearing locking collars. At the first sign of rusting on any of the above parts, remove the original rust preventive coating with petroleum solvent and clean lint -free cloths. Polish any remaining rust from surfaces with crocus cloth or fine emery paper and oil. Do not destroy the continuity of the surfaces. Wipe clean with lint -free cloths and recoat surfaces evenly and thoroughly with Tectly 506 (Ashland Oil Company) or equal. For hard to reach internal surfaces or for occasional use, consider using Tectly 511 M Rust Preventive or WD40 or equal. REMOVING FROM STORAGE As fans are removed from storage to be installed in their final location, they should be protected and maintained in similar fashion, until the fan equipment goes into operation. INSTALLATION 1. These fans can be operated only if the exhausted air and the surrounding environment are always free of flammable gases, vapors, or liquids, combustible dusts or ignitable fibers or flyings. The fans cannot be used in hazardous environments where the fans electrical system could provide ignition to combustible or flammable materials. The installation of the product must comply with all local and national safety codes including the National Electrical Code (NEC) and the National Fire Protection Act (NFPA). 2. WARNINGI If gases, other than clean air, are to be exhausted using the fan, then the user bears the responsibility of determining that the fan is appropriate and'safe for the application. 3. Remove fan from package and inspect within 15 days after receipt. If damaged, report damage to carrier. Motor and drives (motor pulley and belts) may be shipped separate from the fan. 4. Before installing, check all fasteners for tightness; particularly the propeller and shaft for torque requirements see table on page 4. Turn the propeller by hand to make sure it does not strike the fan housing. If it does hit, remove bearing cover and loosen bolts holding bearings to fan frame. This will allow centering of shaft and propeller in the fan housing. To move the shaft in the bearings, remove bolts and top half of bearing shell, then loosen set screws on the bearings, and slide the shaft through the bearings. If fan is equipped with pillow block bearings, loosen the set screws holding bearings to shaft and slide the shaft through the bearings. Tighten all set screws. (See Maintenance section for bearing replacement). 5. If motor is not factory mounted, set motor on fan motor base so that the shaft extends over the belt tube and fan shaft. To attach motor to base use four bolts and nuts which match holes in base. Before tightening, slide the motor toward the belt tube to take out all slack in the bolts. This insures the motor shaft is square with the fan. Tighten the motor bolts. 6. Slide the motor pulley onto the motor shaft and insert the square key into the keyway. Leave the pulley loose. Put the belt(s) over the fan and motor sheaves. In some cases, it may be helpful to remove the bearing cover for access to the fan sheave. Align the belts and set belt tension. Motor base jack screws and locknuts are provided with each fan. They should be screwed into the weld nuts on the motor base to set belt tension. The belt should depress its width when pressed firmly inward at midpoint between the pulleys. Tighten set screw on motor pulley. For torque requirements see table on page 4. 7. Securely support unit and attach duct work. Attach any options at this point. 8. WARNINGI Before proceeding, make sure electrical service to fan is locked in "OFF" position. 9. All wiring should be in accordance with local ordinances and the National Electrical Code. 10. Before electrical connections are made, the supply voltage, phase and ampere capacity must be checked for compatibility, with the fan motor. In addition, the supply wiring must, be properly fused and conform to local and national electrical codes. WARNINGI Electrical connections that do not exactly match the motor,nameplate may cause fire. Page 2 Leave enough slack in the wiring to allow for vertical movement of the motor as necessary. Belt Drive Fan 11. WARNINGI Unguarded rotating parts will be exposed during this procedure. Do not operate at speeds higher than shown in the catalog for this equipment. Apply power momentarily and compare the impeller rotation with the directional arrow see Figure 1. Operation in the wrong direction will deliver air but may overload the motor to the extent of blowing fuses or overload protection and could seriously damage; the motor. In the case of three phase motors, the direction,can be changed by interchanging any two of the three motor leads. In the case of single phase motors, the reversing instructions will appear on the wiring diagram in the motor wiring compartment or on the motor. 12. WARNINGI Inlet, discharge and drive guards must be installed when fan is within reach of personnel or within eight (8) feet (2.5 m) of working level or when deemed advisable for safety. OPTIONAL ACCESSORY MOUNTING INSTRUCTIONS GUARDS 1. Remove guard and bag of hardware from package. 2. Place guard on inlet or outlet flange. 3. Align eight holes on flange (six on size 12) with holes on guard. Secure with supplied hardware. COMPANION FLANGES 1. Remove companion flanges and bag of hardware from package. 2. Place one companion flange on each fan flange. 3. Align eight holes of fan flange (six on size 12) with holes on companion flange. Secure with supplied hardware. WEATHER COVER TUBEASSEMBLY Figure 2 MOTOR MOUNT UPRIGHT BOLT WEATHER COVER RAIL Figure 1 Propeller Rotation AIR FLOW Direct Drive Fan WEATHER COVER 1. Remove weather cover, weather cover rails attached to the weather cover and bag of hardware from package. 2. Place weather cover rails along side motor base rails with the (2) .45" diameter holes placed on the prop end of the fan assembly (for sizes 16-60 only). Secure with supplied bolts and nuts to motor base rails. 3. Place weather cover sides inside the weather cover rails. On sizes 16" - 60" a notch in the weather cover allows for the clearance of the lube fittings when optional relubricated bearings are specified. The notched end of the weather cover is placed on the end of the weather cover rails with the (2) .45" diameter holes. 4. Secure with supplied bolts through weather cover rails to j-nuts on cover. MOUNTING BASE 1. Attach mounting base ends to fan, flange with supplied hardware. Motor location may be rotated in 45 degree increments. 2. Attach mounting base sides to mounting base ends with supplied hardware. 3. Check all fasteners for tightness. DRIVE GUARD 1. Assemble and install drive guard according to included instructions. OPERATION These fans must be operated in such a way that the air surrounding their exterior is always free of flammable gases, vapors, or liquids, combustible dusts or ignitable fibers or flyings. When exhausting air with the fan adequate intake area for supply air must be proved at all times. MAINTENANCE 1. CAUTIONI Before proceeding, make sure electrical service to fan is locked in the "OFF" position. WINDMILLING: Even when the power supply is locked out, fans may cause injury or damage if the impeller is subject to "windmilling" which is the turning of the impeller and drive components due to a draft in the system. To guard against this hazard, the impeller should be secured to physically restrict rotational movement. Page 3 2. The set screws holding propeller and bearings to the shaft must be maintained in accordance with the SET SCREW TIGHTENING SCHEDULE and PROCEDURE FOR TIGHTENING SET SCREWS IN BEARINGS AND HUBS. 3. The inside of the belt well, the belts and surfaces of bearing units, and the inside of the shaft/bearing compartment must be checked for deposits on maximum three month intervals. The deposits must be removed if present. All inner surfaces of the fan, including the propeller, exposed to the exhaust air should be checked for deposits on maximum three month intervals. The deposits must be removed if present. 4. Propeller shaft bearings should be inspected on maximum three month intervals. Propeller shaft bearings are prelubricated, sealed and normally require no service. If a bearing is a source of noise and/or excessive heat or is loosing lubricant it must be replaced. It is recommended that any bearing be replaced at a maximum five year period. Optional pillow. block bearings with external lubrication fittings under normal operation conditions will need no relubrication for 5 years. For normal operating conditions, use a grease conforming to NLGI No. 2. CAUTIONI Do not over lubricate. Lubricating bearings with a high pressure gun can blow bearing seals. 5. Motor bearings are prelubricated. Consult information . printed on motor for lubrication instructions. 6. On belt driven units, check belt tension after first 48 hours of operation and thereafter annually. Belt should depress its width when pressed firmly inward at'midway.point between the pulleys. Too much tension will damage bearings. The belt should be tight enough to prevent slippage. When replacing. worn belt, replace motor pulley if "shoulder" is worn in groove. WARNINGI Do not replace the motor pulley with a larger diameter pulley. Do not replace fan pulley with one smaller in diameter. The pulley ratios are set so that the motor will not be overloaded. Do not operate at higher speeds than rated in catalog. 7. If a motor requires replacement, the replacement must match all motor nameplate data from the original motor (service factor of replacement motor may be higher than original). 8. To remove propeller on sizes 12-18 loosen set screw above keyway on hub core. To remove propeller on sizes 21-48 remove roll pin on outside of prop hub core by driving out with a drift pin and loosening two set screws on the inside of the prop hub core. 9. For duplex split pillow block bearings, install new bearings into new neoprene rings, check correct position of propeller with the fan housing, position the bearings in the. die -formed recess and tighten the set screw. Replace the die -formed bearing cap and tighten the four bolts. If pillow block type bearings are used, slide bearings on to the shaft to desired location and bolt the bearing block securely to the support base. Slide the shaft back and forth in secured bearing (do not drive with a hammer) and rotate to make certain that it turns freely. Check the correct position of the propeller in tube or orifice. Propeller should not strike any part of the fan housing and tip clearance between the propeller and the tube should be the same at each blade tip. Use the PROCEDURE FOR TIGHTENING SET SCREWS IN BEARINGS AND HUBS to tighten set screws. 10. Recommended spare parts are listed on page 5 and 6. SET SCREW TIGHTENING SCHEDULE 1. Before initial operation of the fan, tighten set screws according to the procedure outlined below. 2. After 500 operating hours or three months, whichever comes first, tighten set screws to the full recommended torque. 3. At least once a year, tighten set screws to the full recommended torque. PROCEDURE FOR TIGHTENING SET SCREWS IN BEARINGS AND HUBS One Set Screw Application Using a torque wrench, tighten the set screw to the torque recommended in Table 1. Two Set Screw Application 1. Using a torque wrench, tighten one set screw to half of the torque recommended in Table 1. 2. Tighten the second set screw to the full recommended torque. 3. Tighten the first set screw to the full recommended torque. Table 1. Recommended Tightening Torque for Set Screws Set Screw Diameter Torque (in-lbs) #10 35 1 /4 80 5/16 126 3/8 240 7/16 384 1 /2 744 9/16 1080 5/8 1500 3/4 2580 7/8 3600 1 5400 VARIABLE FREQUENCY DRIVES AND MOTORS There are occasions when a Variable Frequency Drive (VFD) will cause poor -motor performance and possible damage. To avoid these problems, the Company recommends the following: 1. Select compatible motor and VFD inverter; if possible, the motor and the inverter should be from the same manufacturer or at least the inverter selected should be recommended by the motor manufacturer. 2. A motor shaft grounding system should be used to prevent motor bearing damage from eddy currents. NOTE: The Company will not honor motor warranty claims if the customer fails to follow these recommendations. Page 4 Belt Drive Tubeaxial Fan PARTS LIST Ref. No. Description Qty. Ref No. Description Qty. 1 Fan Propeller" 1 6 Fan Tube Assembly 1 2 Shaft* 1 7 Motor Base 1 3 Bearing' 2 8 Motor Base Jack Screw • 2 4 113earing Cap 2 9 Fan Pulley' 1 5 1 Bearing Cover 1 Recommended spare parts • Sizes 42 and 48 require 4 WHEN ORDERING REPLACEMENT PARTS, LIST MODEL, DESCRIPTION AND QUANTITY. Page 5 Direct Drive Tubeaxial Fan PARTS LIST Ref. No. Description Qty. Ref No. Description Qty. 1 Tube Assembly 1 3 1 Motor Support 1 2 Motor Support Brackets 2 4 Fan Propeller 1 WHEN ORDERING REPLACEMENT PARTS, LIST MODEL, DESCRIPTION AND QUANTITY. Page 6 ACCEPTANCE All orders and sales are subject to written approval and acceptance by an executive offi- cer of Acme Engineering 8 Manufacturing Corporation at Muskogee, Oklahoma, (the "Company") and are not binding on the Company until so approvedd. DELIVERY All shipping and delivery dates are esti- mated only. No delays in delivery will subject the Company to any costs, damages or fees for late deliv- ery. Delivery of the products herein specified shall be made F.O.B. point of shipment, unless otherwise stated. The Company shall not be liable for delay due to causes beyond its reasonable control, such as Acts of God, acts of the purchaser, acts of civil or military authorities, priorities, fires, strikes, floods, epidemics, war, riots, delays in transportation, car shortages, and inability, due to reasons beyond its reasonable control, to obtain necessary labor, material, or manufacturing facilities. In the event of such a delay, the date of deliv- ery shall be extended for a period equal to the time lost by reason of the delay. TERMS OF PAYMENT If, in the judgment of the Com- pany, the financial condition of the purchaser at any time does not justify continuation of manufacture or shipment on the terms of payment specified, the Com- pany may require full or partial payment in advance. TERMS AND CONDITIONS OF SALE the Purchaser shall provide the Company with a tax exemption certificate acceptable to the taxing authod- ties. CANCELLATION Any contract resulting from the Pur- chasers order may be canceled by the Purchaser only by negotiations and upon payments of reasonable can- cellation charges which will lake into account expenses already incurred and commitments made by the Com- pany. DESIGN CHANGES The Company reserves the right to make changes in design, improvements and addi- tions in and to its products any time without imposing any liability or obligations to itself to apply or install the same in any product manufactured by it. TITLE The title and right of possession of the products sold herein shall remain With the Company and such Products shall remain personal property until all payments herein (including deferred payments whether evidenced by notes or otherwise) shall have been made in full In cash and the Purchaser agrees to do all acts necessary to perfect and maintain such right and title in the Company. PRICE ADJUSTMENTS Prices are subject to change u on notice b the Company Prices on existing deP customer specifications. Without exception, the Com- pany recommends that all orders Include applicable safety devices. Products ordered without applicable safety devices is clearly the responsibility of the Pur- chaser. Further, the Purchaser warrants that it has de- termined and acquired any and all safety devices re- quired for products sold by the Company. Weather covers and guards for motor and V-belt drives, cou- plings, shafts and bearings, along with inlet and outlet screens, are optional accessories noted in the price list. GOVERNING LAW The rights, obligations and reme- dies of Purchaser and the Company, the interpretation of these terms and conditions and the sale of products by the Company shall be governed by Oklahoma law, without regard to any principles of conflict of laws. ARBITRATION Ariy dispute arisin.9 under or in con- nection with these terms and conditions or the sale of products shall be settled by binding arbitration admin- stered by the American Arbitration Association under its Commercial Arbitration Rules, and judgment on the award rendered by the arbitrator may be entered in any court having jurisdiction thereof. The dispute shall be resolved by one neutral arbitrator who shall have no affiliation with either Purchaser or the Company and shall be selected by the American Arbitration Associa- tion office in Dallas, Texas. The arbitration proceed- ings shall be held in Muskogee, Oklahoma. APPLICABLEDOCUMENTS The agreement be- tween the Company and the Purchaser relating to the products includes these terms and conditions of sale, any applicable Installation and maintenance instruo- lions provided by the Company and any terns apppear- ing on the Company's quotation, sales order acknowl- edgment and invoice. WARNING Acme products are designed and manufactured to provide reliable performance but they are not guaranteeo to be tuuio tree of Detects. t-ven reuaDie products win experience occasional failures and this possibility should, be recognized by the Purchaser and all End Users. If these products are used in a life support ventilation system where failure could result in loss or injury, the Purchaser and all End Users should provide adequate back-up ventilation, supplementary natural ventilation or failure alarm sys- tem, or acknowledge willingness to accept the risk of such loss or injury. WARNING DO NOT use in HAZARDOUS ENVIRONMENTS where fan's electrical system could provide ignition to combustible or flammable materials unless unit is specifi- cally built for hazardous environments. Comply with all local and national safety codes including the National Electrical Code (NEC) and National Fire Protection Act (NFPA). CAUTION Guards must be installed when fan is within reach of personnel or within eight (8) feet (2.5 m) of working level or when deemed advisable for safety. DISCLAIMER The Company has made a dillggent effort to illustrate and describe the products accurately in all Company literature; however such illustrations and descriptions are for the sole purpose of identification and do not express or imply any warranty. WARRANTY AND DISCLAIMER: the Company ex- tends this limited warranty to the original purchaser shall be free from original defects in workmanship and materials for two years from date of shipment except for the warranty periods noted for products listed be- low), provided same have been properly handled, stored, *installed, serviced, maintained and operated. This warranty shall not apply to products which have been altered or repaired without the Company's ex- press authorization, or altered or repaired in any way so as, in the Company's judgment, to affect its perfor- mance' or reliability, nor which have been improperly installed or.subjected to misuse, negligence, or acci- dent, or incorrectly used in combination with other sub- stances. The.Purchaser assumes all risks and liability for results of,use of all products. Evaporative cooling pads are warranted to be free of defects in materials and workmanship for a period of two years from dale of shipment provided same have been propedy handled, stored, Installed, serviced, maintained and operated; and further, not subjected to excessive,heat, corrosive agents or chemicals, or me- chanical abuse that may cause tearing, crushing or un- due deterioration, nor used on a system or in a manner other than that for which it was designed as explained in the product literature. LIMITED WARRANTY remedy if Purchaser fails to make such claim within such period. Within 30 days after receipt of a timely claim, the Com- pany shall have the option either to inspect the product while in Purchaser's possession or to request Pur- chaser to return the product to the Company at Pur- chaser's expense for inspection by the Company. The Company shall replace, or at its option repaur free of charge, any product It determines to be defective, and it shall ship the repaired or replacement product to Purchaser F.O.B. point of shipment; provided, how- ever, if circumstances are such as In the Company's judgment to prohibit repair or replacement to remedy the warranted defects, the Purchaser's sole and exclu- sive remedy shall be a refund to the Purchaser of any part of the invoice price, paid to the Company, for the defective product or part. The Company is not responsible for the cost of re- moval of the defective product or part, damages due to removal, or any expenses incurred in shipping the product or part to or from the Company's plant, or the nstallation of the repaired or replaced product or part. The warranties set forth above do not apply to any components, accessories, parts or attachments manu- factured b other manufacturers; such being subject to the manufacturer s warranty, if any. To the extent not The following products are warranted to be free of de- fects in materials and workmanship for the periods prohibited by the manufacturer's warranty, the Com- pany shall pass through to Purchaser such manufac- turer's warranty. shown from dale of shipment: Acme's exclusive du- plex split pillow block bearings and shaft five years, THE COMPANY S WARRANTY IS IN LIEU OF ALL bells one year, Polyethylene tubing 90 days, AIR40 Heater warranty one year, AIR40 Emitter warranty OTHER WARRANTIES, EXPRESS OR IMPLIED, ARISING BY LAW OR OTHERWISE, INCLUDING three years and DDP fan lifetime warranty on its pro- WITHOUT LIMITATION THE IMPLIED WARRANTIES peller, cone, and housing. OF MERCHANTABILITY AND FITNESS FOR A PAR - LIMITATION OF REMEDY AND DAMAGES: All claims under this warranty must be made in writing and TICULAR PURPOSE, WHICH ARE HEREBY EX - PRESSLY DISCLAIMED AND WAIVED. THIS WAR - delivered to P. O. Box 978, Muskogee, Oklahoma, RANTY CONSTITUTES THE COMPANY S SOLE AND EXCLUSIVE WARRANTY FOR DEFECTIVE 74402, within 15 days after discovery of the defect and prior to the expiration of two years from the date of shipment by the Company of the product' claimed de- GOODS AND PURCHASER'S SOLE AND EXCLU- SIVE REMEDY FOR DEFECTIVE PRODUCTS. fective, and Purchaser shall be barred from any No employee, agent, dealer, or other person is authorized to give any warranties on behalf of the Company or to assume .for. the Company any ACME ENGINEERING AND other liability in connection with any of its products MANUFACTURING CORPORATION except in writing and signed by an'o(ficer of the P.O. Box 978 Company. 2AC, Muskogee, Oklahoma 74402 REPLACEMENT PARTS If replacement parts are Telephone 918/682-7791 ordered, purchaser warrants that the original com- Fax 918/682-0134 ponents in which these replacement parts will be www.acmefan.com placed are in satisfactory working condition, and when said replacement parts are installed, the resul- tant installation will operate in a safe manner, at speeds and temperatures for which the original prod- uct was purchased. TECHNICAL ADVICE AND RECOMMENDATIONS, DISCLAIMER: Notwithstanding any past practice or dealings or any custom of the trade, sales shall not in- clude the furnishing of technical advice or assistance or system design. Any such assistance shall be at the Company's sole option and may be subject to addi- tional charge. The Company assumes no obligation or liability on ac- count of any recommendations, opinions or advice as to the choice, installation or use of products. Any such recommendations, opinions or advice are given and shall be accepted at Purchaser's and End User's risk and shall not constitute any warranty or guarantee of such products or their performance. LIMITATION OF LIABILITY The cumulative liability of the Company to the Purchaser and any other persons for all claims m any viay relatingg to or arising out of the products, including, but not limited to, any cause of ac- tion sounding in contract, tort, or strict liability, shall not exceed the total amount of the purchase price paid for those products which are the subject of any such claim. This limitation of liability is intended to apply without regard to whether other provisions of this agreement have been breached or have proven inef- fective even if the Company has been advised of the possibility of such claims or demands. In no event shall the Company be liable to the Purchaser or any other person for any loss of profits or any incidental, special, exemplary, or consequential damages for any claims or demands brought by the Purchaser or such other persons. INDEMNITY The Company's maximum liability to Pur- chaser and to any end user is as set forth above. The Company makes no warranty to anyone for any prod- ucts not manufactured by the Company and shall have no liability for any use or installation of any products (whether manufactured by the Company or other man- ufacturers) not specifically authorized by this sale. Purchaser acknowledges various wammgs by the Company rethgarding the. products and its installation and use. If e Company incurs any claims, lawsuits, settlements, or expenses (including attorney fees) for any loss, injury, death or property damage inclu n�g but not limited to, claims arising out of the Purchasers' or any end user's installation or use of the products, the Purchaser shall indemnify and+404tha Company; harmless. Member Air Movement and Control Association International, Inc. May 2017 613099