Loading...
HomeMy WebLinkAboutOPERATION & PRODUCT MANUALMarathon. Finishing Systems, Inc.. Operation and Product Manual asic,,,fn, stallation and product use Detajkjed drawings for assembly W t 'inf6ri�aiim.", arranly 11 Scheduled maintenance Tube Axial. Exhaust Fan (TAF) Streamlined belt tunnel isolates the motor, drives,, and bearings from the air stream. ..Designed to operate in any position and utilizes precision balanced, spark -resistant aluminum fan blades. Steel fan housing is finished with an acrylic epoxy finish. Cast iron sheave is installed on fan shaft. Fans may be ordered with drive package that include motor and drives. Max inlet air temperature: 200OF Permanently lubricated ball bearings Belt guard included Note: ,'Review OSHA codes. OSHA compliant guards are required when fan blades are exposed and within reach of personnel. Use a hazardous location motor where flammable vapors are present. Dayton Electric Mfg. Co. certifies that the tube axial fans shown herein are licensed to bear, the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311. Drive Motor , Exterior mounted fart motor and pulley Motor mounts to fan base with supplied hardware M Fixed bore cast Iron 2 groove sheave mounts to motor shaft Motor Specifications Inverter Duty Motor, Open. Drip Proof, 1 HP through 10HP, 1735 RPM, 208-230/460VAC, NEMA Frame 56 through 215, 1.15 Service Factor, 60 Hz, 84.0 Nominal Efficiency, Rigid Mounting, Double -Shielded Ball Bearings, Steel Frame, Insulation Class F, Ambient 40 C, CW/CCW Rotation, Shaft Diameter 5/8" through 1-3/8". Open bore pulley Split taper bushing Manometer Filter Gage I I High and Low pressure port High pressure port connects to "spray area" Low pressure port connects to "exhaust plenum cavity" Mounts to side wall of spray booth at exhaust plenum Molded Plastic U Inclined Manometer, Operating Range 0-3 Inches WC, Full Scale Accuracy, Maximum Temperature 140 Degrees Fahrenheit Run rubber tubing 'from HIGH to brass fitting in spray area wall Run rubber tubing from LOW to brass fitting in exhaust chamber wall Slowly, All with red Manometer to be mounted oil until it appears on exhaust chamber wall in gage N.@ 3 0 Dwyer MARK 11 2 0 _,05 .10 Leveling vial Calibrate until CISD meniscus reaches zero Recomr►iend arrestor change at ,3 inches of water Air Filters, 20" x 20" x 2" Paint arrestor filter pads 20" x 20" x 2" Filter cell 20" x 20" Wire grid mounts in filter cell frame 1/8" wire with rubber tips to hold Cell in. Each cell uses 2 grids, one in back and one in front of filter pad. Intake air filter Mountinq process 1. Insert first grid in cell with holders.out 2. Insert paint arrestor filter white side to outside of spray booth 3. Insert second grid with holders inwards 20" x 20" x 2" Intake air filter mounts in air intake cell. -Self sealing perimeter seal -Internal wire retainer built in filter -Filter pushes into cell for mounting 6 D,Hardware Small and Large Door Latch Supplied mounting screw '/a" Hex washer head screw mounts latch to front and side doors Small latch mounts to man door Large latch mounts to main doors Door latch mounts to spray booth doors with supplied mounting screws. Latch holds door closed. Cast iron construction with 3/8" mounting holes. Handles mount to front and side man door with supplied metal screws '/a" Phillips oval head screw mounts handle to doors ,6 Accessories Air Solenoid Valve The air solenoid valve is part. of the booth safety circuit.. It is used. to prevent spraying operations during the cure cycle. The valve is UL listed for use with air. The pressure rating is 3-150 psi. Electrical rating is 240VAC, 60Hz, 8W. Comes with conduit connection on solenoid coil. Compressed air pipe connections are'/2" NPT. Manometer Tubing and Pressure Indicator Fluid - The tubing is used to connect the manometer High and Low pressure ports to the spray booth cabin and plenum. Barbed fittings, == washers and nuts are also provided in the kit for spray booth wall penetration. Fill gauge with red indicator fluid according to the manometer instructions. Door Gasket Seal The door gasket is used to prevent dust and other shop contaminants from entering the spray booth environment. The door seal comes in 50' rolls in 3/16"W x 1/2"H or 3/8"W x 3/a"H dimensions. The back of the door seal is coated with adhesive for easy installation. Door Installation Detail J3441..:o Door Mountl na and Set Up 1 r 'Square front openi ng to Match doer di Mensi ohs, 2, Vo not anchor hi ng" pant s untl t t door are 'hung, :HI nge panet s may need to be roved rl'ght` or t.eft to set center gap d(:mensi on. 3. Bt.ock :bottom of door,at at 3l4" and top at 1./4' , 4,. :Set st de ,gaps at 5/16' , center gap wt (A be about the same, 5 Mount doors wl th set f tappl rig screws, Screw through: hi nge I nto hl 'nge pa .net , 6. Mount h1 nge panel. s to: fl.. oar and set bottom gap. dl Mensi "on. Header wl th back wet dead 2' :x W support tube for extra 'i :nterna.t_ strength. Heavy duty hi nge __ . panel s. wt th back wel decl 3' x " Heavy Duty H noes skeet, tube to mount to, hi nge pant s hang doors. Typl cat frontat sot l d or f1 t ter" doors _wt th hardware P. # x 2" tube fr:am.e dow-'s wi th w.et ded aatton poor Seat Doors. mount to standard Spray Booth 1 ndustri at h1 rages, P194"t 'low b"r4cketz to ddor w. th suppl l e:d hardware, e� Over-1,ap p++�rt op on ;ends 3" on Rnds"3` L* -w. sxr;moor ipmkt g Cut ;and Mount wi per on door that cl o.ses f1 rs:t at end of door, Cut. and Mount wl per that mounts an door that ct ages t2nd, e over lap, Bottom Door Seal Latch Installation Detail 8 Model 176 Latch Model 174 Latch Vertical Mount 1-16H zontO Mount Roll ("t er sectl on - to spray booth- header —Chm, sect) on mounts to spray booth doors Attach, cast latch to door and header wl, th moUntl ng screws Gap bot-ween (.4tch and cam sh6uL d be I /16' to 118' max cA earance for proper, space, Latch may not prp operate proper erl y I f *dl stance is grater,, . .greater,, Sl de mandoor hor4 zontal post tl on To tube frame Zo-f man door 0 .0 .0 0 /To frame bracket on Mary door The use of a 5/16-4 nut: -antl bot t wl th washer to bol t I n the tam rol ( or part of the latch on the roan door 1* s rlecOmMended, The use ofvoshers wl th the self Upol ng screws I n recommended to provf.de the proper gri p range over the screw head to the I a ch costl ng. P���I to l��r��l Asser"ble ��taii III 1/40' z-inc plated nut and bolt 1: go, galvanized steel pani.el P.Urlils are precisfon punched $1-00 , -NNA NN I All sems to be caulked. Gable, Detail True Style Gable Panel 1/4` nut and bo It 5' 0, C. Gale Le panel el GABLE WALL AND ROOF DETAIL Automotive Style Gable Panel m 1/4' nut and Roof panel bo It const, Gable panel Ida l l pane l GABLE WALL AND ROOF DETAIL 1'110 Floor Rail Installation Detail 18 ga, galvanized .steel panel All seams to be caulked 14 Ga, Floor Rail 8 � Zinc pLated nut and bolt -Exlstln� Slab' Ziric plafe:d :nut. and. ,bolt 6" OC Z-Bar Detail 16 ga: galvanized steel roof pan.ol 14 :ga.. galvanized :stdel ;Z bar All seorns to be zqul,ked. e, g4, galvanized steei. wall, Panel �, Floor rail connects wall panels to floor. Z bar connects wall panels to ceiling panels. Floor Rail L Anr-Vfle Utility L mounting angle is use to mount panels and parts together. Maybe used in place of floor rail at man door. fz fight Fixtures, Four tube fluorescent light fixtures. White powder coated housings for superior light reflection. Multi tap ballasts for 120VAC or 277VAC installations. Carries a UL listing for Canada and the United States. Exterior of light is shown with clips in place to mount to light frame Inside of light fixture with high reflectivity coating 4 tube light fixture Caulk .here to seal Light bracket clip M 0 anti n g fra m;e. 3/1 fi" tempered glgss i Typical Duct System Vampered roln cap 18 go. gaily. duct Counter f Lash 1 ng Duet zuppports betreen roof Jadc and duet Roof Jack Exfatfng roet Min. 3' dearance gale. steal wrap (22 go. mh.) 1' fneulatlon Fan/duct cleanout do Fan/duet companion alai Fan belt adjueting bait w/la No -tar ltibeaxlal fan w/ spark proof ..,..�.. 6' Min. 18' M I n. TYPICAL DUCT ASSEMBLY Duct Accessories Damper Weather Cap Damper weather cap opens automatically when fan is turned on. Damper mounts above roof. line for exhaust air. Duct Section Plain duct joints connect together with crimp and bead. Duct comes in 3' or 4' lengths. Offset Elbow Weather Flashing Weather flashing mounts on place on roof top and sealed with tar. Counter Flashinq Counter flashing seals opening in flashing. Mounts to plain duct. Gable panel with light opening Man access door with view window Panels Fan panel with cut out Standard panel for for mounting fan walls or ceiling areas Corner panel rear Standard panel. with wall gable booth light opening IC General Component Use and Location Some items are optional and not supplied on all types of spray booths. Nuts, bolts and screws Use nuts and bolts to fasten panels and components together. Tighten each nut and bolt securely. 1/4 x 20 Nuts To bolt panels together. Combine with 1/a x 20 bolt. 7/16" socket is used. 1/4 x 20-1 /2, 3/4 Bolts To bolt panels,together with 1/4 x 20 nuts. 10 x 5/8 small self tapping screws To mount light fixtures with L brackets. Connecting duct works. Mount, wiper rubber brackets at bottom of doors. Mount small miscellaneous brackets or parts. Use a 5/16" drive .socket or nut set. 1/4 x 14 x 1 large screws To mount doors with hinges. Mounting door latches. Mount miscellaneous angles or brackets on spray booth. Use a 3/8" drive socket. 5/16 x 3/4 extra large screws, may come in longer version Used to mount heavy doors. Mount or attach medium to heavy miscellaneous angles or brackets on spray booth. Flathead Phillips pan screws Usedas a finish screw in interior of booth. Low profile head will maintain smooth surface in interior of booth. May be. used to mount inside service frames. Caulking Used as final ,seal on seams of spray booth panels to prevent air and contaminants from entering the spray booth. Caulking to be applied inside of booth at panel seam only after booth has been erected, cleaned and anchored to floor. Also used to seal lights by caulking the glass from interior of booth. Light glass may also be caulked into holding cell from exterior. Small door latch Mounts on small man door to keep door closed. Latch has a spring loaded cam for -pull force adjustment. Door opening force has to be less than 151bf. See detail for mounting instructions. -T General Component Large door latch Mounts onto main doors and holds door closed. Adjust door opening force to less than 151bf. See detail for mounting instructions. Manometer Mounts to side of booth at air exhaust chamber. Manometer is designed to measure the pressure differential between the spray area and an exhaust plenum. Manometers measure the filter's resistance to air flow. The dirtier the filter get the less air it lets through. As spray booth airflow decreases, booth performance diminishes. Manometer should be calibrated to 0 inch WC with the boothrunning and new clean filters installed. The recommended change point is at .30"WC. See installation instructions. Pulley (fixed or bush bore) Mounts on motor as a fixed unit or with taper lock bushing. Bushing Mounts to pulley to clamp on to motor shaft. Bushing will match motor shaft diameter. When bolts are inserted through bushing into pulley, the bushing.will clamp on to the shaft of the motor. The head of the bushing faces outwards. Tighten the bolts progressively alternating from side to side until they are tightened to manufacturer's specifications. Belts Fans are supplied with V type drive belt. Belts should be inspected periodically and changed as needed. Mount per manufacturers guidelines. Door wiper rubber Mounts to bottom of door to provide seal. Rubber is held in place with wiper rubber holders. Rubber seals the open space between the bottom of the doors and the floor. See mounting instructions detail. General Component.Use and Location -A Chrome handles Fasten door handles to main entry doors and man doors. Handles mount with special Phillips flat head screws: Handles should be mounted on square tubing frame with Phillips head screws, or bolted through the sheet metal area. Small foam tape rolls Main use is to seal or shim observation windows. Do not use as a gasket for lights or light glass. Large foam tape rolls Apply foam tape seal on all door jams including main doors and man door. Main use to seal and gasket doors. All areas must be clean and free of oil or grease prior to applying gasket materials. Tube Axial. Fan The Dayton fan is designed specifically for paint spray booth applications. Fan is belt driven in order to position fan outside of exhaust duct. The motor is mounted on an adjustable base for easy belt tensioning. The fan has an aluminum blade. Fan bearings are sealed and permanently lubricated. Typical mounting. location is on top of booth on fan panel. Use 5/16" nuts and bolts to mount fan to fan panel. Motor Dayton electric motor is to be mounted on the fan with the supplied hardware. Motor drives the fan blade on the fan. Mount and install motor per supplied fan instructions. Filters Paint Arrestor filters Arrestor filters are 20" x 20" x 2". They are designed to capture paint over spray. Arrestor filters mount in exhaust cells with wire grids. Intake filters Intake filters are three-ply 20" x 20" x 2" filters designed to filter intake air from particulate matter. Intake filter mounts in cell. Filters install with the green side to the interior of the booth and the white side to the incoming air. I q, General Component Filter wire -grids Grids retain exhaust filters in exhaust plenum holding cells. Place one grid in the filter cell with the prongs facing toward you. Push the grid in as far as it will go. Place a filter in the cell. Finally place the last grid in the cell with the prongs facing away from you. Push the grid in as far as it will go. The second grid will hold the filter in the filter cell. The rubber tips on the grids are to secure the grid and help to take up any room between the filter cell and the grid. Floor rail Used to mount wall panels to floor. This is a 14 Ga. galvanized steel rail with 6" OC pre - punched holes. Wall panels and floor rails should be connected before wall panels are erected. Floor rail should be anchored to floor at not more 36" intervals with an approved anchor type fastener. Standard panels Panels are 18 Ga. galvanized steel construction. Panels have 2" x 1 /2" flange along sides and are open on the ends. Panels have pre -punched holes on flanges for easy and accurate assembly. Z Bar The Z bar can be easily identified by its Z shape. Used to connect the wall -section of the booth to the top section. The Z bar is formed from 18 Ga. galvanized steel with 6" holes on center. Z bar shall be bolted with supplied 1 /4" nuts and bolts. Gable panels Gable panels are the angle panels that join the wall section and the top section of the spray booth together. Gables may have light openings for fluorescent fixtures. Gables have pre - punched holes on flanges for easy assembly. Support header The header is attached to the front of the booth to flanges of wall panels. The header provides the mounting point for top panels. The header also provides flame curtain. 1Z6 Clear tempered safety glass Provides fire barrier between interior of spray booth and light fixtures. Glass should be kept clean and free of over spray. , Main doors Tube frame construction. Installs into front of booth between hinge panels and under the header. Doors have pre -welded hinges that bolt to hinge panels. Man access door Tube frame construction. Installs into wall section of spraybooth. Door frame is pre -punched to install into floor rail. Door has mounting base for small latch on side of door. Door also has plate on top for door switch. Door stop angle Used to stop the bottom of the door when it is closed. This angle should be mounted to the floor with anchors bolts. Door switches Mounts on outside of booth on man door and main doors. Door limit switch turns off compressed air when the door is opened in spray mode. The door limit switch turns off the flame when the door is opened in bake mode: Motor cover Motor cover mounts on fan to cover motor and drive on fan. Motor cover has vented screens for cooling motor. Fan panel Fan panel has round opening that fan mounts on. Support angles are welded on fan .panel to support fan and motor. Mag starter Starts and stops motor. Provides over load and single phase protection -on three phase service. Starter provides control for the spray air interlock system. Starter should be mounted at least 36" away from any opening on the spray booth. Air solenoid valve The 240VAC normally closed valve installs into the compressed air line. The valve opens during the spray cycle when the exhaust fan is running. The valve closes when the spray cycle stops. W"s-,,irrantY 2-1 LIMITED WARRANTY All paint spray booths manufactured by Sprayline Mfg. Co. (Sprayline) are warranted by Sprayline, against defects in workmanship for materials under normal use for one year after the date of purchase from Sprayline. Any part which is determined by Sprayline to be defective in material or workmanship and is returned to Sprayline, shipping cost prepaid, will be, as the exclusive remedy, repaired or replaced at Sprayline's option. LIMITATIONS OF LIABILITY Any liability of consequential and incidental damages is expressly disclaimed. Sprayline's liability in all,events is limited to, and shall not exceed, the, replacement price of the part. PRODUCT SUITABILITY All states- and localities have codes and regulations governing the construction, installation and/or use of paint spray booths, which may be interpreted differently from those in neighboring areas. While Sprayline attempts to assure that it's spray booths comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the spraybooth is installed or used. Before the purchase and use of a spray booth, please review the spray booth application, and national and local codes and regulations, and be sure that the product, installation and use comply with them. FREIGHT LOSS OR DAMAGE POLICY Unless otherwise specified, Sprayline accepts no responsibility for loss or damages to -products shipped from Sprayline unless said products are shipped freight prepaid by Sprayline. Exception: If it is determined by Sprayline that loss or damage occurred as a result of negligence on the part of Sprayline, Sprayline will replace the lost or damaged articles. If such a determination is made by Sprayline, replacement of lost or damaged articles will occur only after receipt of a written request, from the purchaser: Warbings Spray Booth Functions 22 - Provide a healthy working environment for. the painter. - Isolate the application of potentially hazardous substances from other operations in the workplace. - Control overspray emitted to the outside environment. - Improve the quality of the finished product by providing a clean, well lit area in which to apply surface coatings. Installation; Operation and Maintenance Many states and localities have codes and regulations governing sales, construction, installation and/or use of products for certain purposes, which may vary from those in neighboring areas. Before purchase and use of a product please review the product application and national and local codes and regulations to be sure that the product installation and use will comply with "them. :A permit might be required to install this product. 'There are inherent hazards associated with the operation and service of this equipment. For your personal safety, observe all of the safety information. Failure, to observe these safety practices can result in personal injury or death. It is impossible to list all potential hazards of this equipment. Observe all warnings and make sure you are thoroughly familiar with this manual and the equipment. ?Sprayline spray booths are designed to be installed and maintained by trained and qualified spray booth professionals. All operators, users and service personnel have to be trained in the following: Potential safety and health hazards. Operation, maintenance, and emergency procedures. Importance of constant operator awareness. All training has to be documented on the Booth User Training Sheet as per NFPA 33 Chapter 18. 2 3- Warnings General Follow all general standards for installation and safety for work on installations. Follow all good practices for the proper use of lifting tackle and equipment. Proper protective equipment such as safety goggles, gloves and protective footwear must be used. Use ear protection when sound pressure levels exceed 85 decibels. Guards and covers that prevent contact with electrically energized or moving parts must not be removed or left open during operation. Safety Signs and Markings Safety signs, panels, and labels that are normally affixed to the product must be replaced immediately if illegible or missing. New or replacement parts that are installed during repair or maintenance must include all safety signs, panels, and labels as specified by the manufacturer. These must be affixed to the new or replacement parts as specified by the manufacturer. Electrical Installation must meet all applicable national, state, and local electrical codes. Electrical installation shall be done by a qualified electrician. All field wiring provided must be done in accordance with local codes or, in the absence of local codes, the National Electrical Code (NFPA 70). All wiring must conform to the latest NEC codes 500, 501, 502, 505, 516. Disconnect and lock out the main electrical service before installing, adjusting, or servicing the product. Ensure that all electrical components are grounded to a central ground. For grounding purposes, pre -coated panels or powder coated panels and prop fans must have one pair of star washers per nut/bolt set for each panel joint that penetrates the pre -coat finish (NFPA 33). Provide overload protection for exhaust fan motor(s). In most cases a spray air interlock is required to prevent spraying when the exhaust fan is not operating. Check local codes. Warnings.241 Make sure.that all spray booth components are properly bonded together to avoid the possibility of sparks caused by static electricity. Fire Codes Portable fire extinguishers need to be provided and located in accordance with NFPA 10. Install the booth in compliance with the standards of the NFPA. Local fire and building codes may require fire protection. Check with local inspector authorities for requirements. A fire suppression system is required by the NFPA. A fire suppression system is not supplied with this booth. Exhaust Duct the exhaust air from the fan away from the working environment to the outdoors. Ventilation and exhaust systems have to be designed and installed per NFPA 91. Isolate the outdoor vent4rom air-conditioning intakes, windows, and any other equipment that may re- circulate ;,fhe. exhaust indoors. After spray operation, ventilation has to operate long enough to exhaust the vapors from the drying object. Spray Booth Operation Turn the exhaust fan on before using the spray booth. Ensure that the exhaust fan is operating correctly before entering the booth. Spraying operation should not be performed unless the exhaust fan is on. This spray booth is only designed to remove particulate matter from the air. Reduction of volatile organic compounds (VOCs) requires either coating reformulation or optional, additional equipment. Some spray activities may require the use of respiratory protection. Use an OSHA -approved paint spray respirator when spraying in the booth. All spraying operations should occur within the confines of the booth. Coatings to be applied in the booth should be contained in a sealed vessel and should not be mixed or stored in the booths. Filters Do not overfill the manometer, allowing fluid to collect"in the flexible plastic connecting loop in the back of the manometer. This could cause a serious reading error. 2 � Warnings end Installation Equipment shall be installed in such a way as to permit access to light fixtures from the outside of the spray booth Unit name plate shall be installed in an easily visible location. Spray booth maintenance record shall be kept in the office. The spray booth shall be installed to include a separation of a 3 foot distance or a 1 hour fire wall, internal/non-combustible external from other occupancies. Supply air shall be ducted in accordance with NFPA 33, NFPA 91. Do not operate the spray booth when the manometer indicates that the filter pads needs to be replaced. When the exhaust fan is turned on the manometer should be checked. If the reading is greater than .25 inches of Water, the exhaust filters should be changed. Treat used arrestor filter pads and any other paint -contaminated items as flammable products and dispose of them properly and safely. Install and use Spray Booth at your own risk: Waiver: Sprayline accepts no liability for injuries,' damages, losses any other incurred or incidental loss during installation or use of this product. Beginning installation purchaser, installer, user, operator or other waives and releases Sprayline from any and all liabilities for damages, injuries or losses. Specificatiohs 2- Sprayline Spray Booths are manufactured along the guidelines of the following standards and codes. National Electrical Code (NEC) 516 National Fire Protection Association article-(NFPA) 33, 70 and 101 Uniform Fire Code (UFC) article 45 Occupational Safety & Health Administration (OSHA) These'..represent -many critical manufacturing and performance standards for airflow and material specifications. Air Flow Components with specifications to provide a minimum of 100 linear feet per minute cross section face velocity in the booth. Air velocity shall be designed, installed and maintained such that,the average air velocity across the filterisection of the booth during spray paint shall be not less than 1001in.t/min. Spray booth shall have a adequate amount of filters to ventilate spray booth or a .minimum of . one filter per 1,000 CFM. Manometer air flow gage with warning label equipped with booth to indicate when exhaust filters are dirty as to advocate proper function of the spray booth. Exhaust Fan Exhaust fan blade is non-ferrous metal. Aluminum blade will not spark on accidental contact with housing. Fan motor is mounted out of the air flow to keep the potential ignition source it away from VOCs and over spray. Paint spray gun is interlocked with exhaust fan through an air solenoid valve to prohibit spray painting when the exhaust fan is off. Structure Spray booth is constructed of a minimum of 18 gage galvanized steel. All panels are pre - punched 6" on center and they are nut and bolt construction. Man access and exit doors are a minimum of 3'-0" x 7'-0" in dimension. The interior of the spray booth is smooth and continuous and shall not have baffles or deflectors interfering with the air flow or causing overspray accumulation. Z 7 Sp,eciffications Filtration Filters are 20" x 20" x 2" non flammable Class 1 or Class 2 paint arrestors. Filters shall contain overspray matter in retainer pad. Spray booth filter shall be of industry standard weight and thickness. Filtration design and performance shall be consistent with local and national Air Quality Guidelines. Electrical Any light fixture shall be mounted on heat treated tempered glass to effectively isolate the Class 1 spray booth interior area from the exterior area. Install electrical components according to their electrical classification in NFPA 70, C22.1, and NFPA 33. Exhaust duct Duct shall be equipped with inspection door to view fan and blade. Duct shall be of 18 gage galvanized steel or adequate minimum gage by diameter. Exhaust duct system shall not exceed a 90 degree turn in any, system. If duct is run through combustible roof the proper 2" insulation material shall wrap duct 18" above and below roof line to insulate and separate roof from exhaust duct. Wrap shall be of 22 gage galvanized steel or adequate minimum gage by diameter. Exhaust ducts shall be routed more than 6 ft from exterior walls. The make-up and exhausting system shall not be interlocked with the fire alarm system and the make- up and exhausting system shall remain functional during any fire alarm condition. Installation and use Spray booth shall be installed and operated in a covered building in accordance to all national and local codes governing use and operation of the spray booth. Foundation shall be non flammable cement base or sealed foundation to mount spray booth. Booth shall be anchored to foundation in accordance to UBC and local codes. All flame cutting, welding or grinding shall take place 20' away from the spray booth. Any exterior electrical devices like lights, motors, controls, etc. shall be a minimum of 5' from any open area on the spray booth. Any exterior electrical devices: light, motor, control, etc. shall be a minimum of 3' from any closed area on the spray booth. Spray booth shall be equipped with an automatic fire sprinkler/suppression system to provide contained fire protection in the booth in the event of a fire. System shall be provided and designed by authorized and licensed fire protection contractor. All safety interlocks and proper control devices shall be installed and utilized on spray booth during operation to provide proper and safe function of spray booth. All national and local codes governing installation and use shall be followed. 2� Due to the wide variety of coatings applied in spray booths, the frequency with which maintenance operation should be carried out varies substantially. The following, items should become a regular part of your maintenance procedure, and be carried out on a schedule dictated by the use of the booth. You should periodically reevaluate and amend this schedule to ensure that it fits your needs exactly. An easily changeable electronic version is available upon request from Sprayline. Warning! Disconnect electrical power before servicing lights or the ventilation system. Sprayline Spray booth Maintenance Check List To be cleaned and Inspected Daily Weekly Monthly 6 Months Check manometer for exhaust filter performance and replace if needed x Visually check intake filter and replace if dirty x All internal spray booth surfaces cleaned from overspray x Clean regulators and other equipment surfaces from overspray x Replace burned out light bulbs x Manometer oil level x Exhaust ductwork x Intake ductwork x Lubricate exhaust #an bearings x Check and replace exhaust fan belt if needed x Check exhaust fan belt tension x Check pulley alignment x Inspect exhaust.fan blades x Clean exhaust fan blades x Clean exhaust motor housing x Lubricate exhaust motor x FOLLOW MANUFACTURER'S MAINTENANCE INSTRUCTIONS ON ALL OTHER EQUIPMENT 2-9 .1-1-14 t-Mll " l Waiver: Sprayline accepts no liability for injuries, damages, losses and/or other incurred or incidental loss during installation or use .of this product. At the beginning of installation purchaser, installer or other waives and releases Sprayline from any and all liabilities for damages, injuries or losses. Inventory spray booth and components upon arrival. All damages must be reported to'selling party within 24 hours of receipt and freight claim filed with the carrier to uphold or honor any damages or freight loss. A non-combustible flat, smooth, level surface is best suited for installation of any spray booth. If necessary, make corrections to surface prior to installing spray booth. The booth will be installed as level as the surface it is mounted on. During installation tighten all nuts and bolts on panel flanges securely as to properly seal all panes seams and to make safe strong connections. All floor rails must be bolted securely to booth walls and then fastened to floor with approved anchoring device. Most fire departments and city departments will require a certain clearance distance around spray booths for adequate cleaning and fire separation. Check with local city and county officials for other options for installation and special requirements. During installation it is necessary to support all walls and gables prior to attaching roof panels. This is to insure a safe and accurate installation. Under no circumstances shall the booth be considered or used as a load bearing structure. Do not walk stand or use the spray booths as a support structure before, during or after installation. Spray booths are manufactured and designed for indoor use only. They are not weather proof or designed to be installed outside. During installation continuously check all dimensions. Check walls, ceiling height and front end opening for square and level. Install spray booth in accordance with NFPA 70, C22.1, NFPA 33 and NFPA 101. Install means of egress in accordance with NFPA 101. Install explosion vents as per NFPA 70, C22.1, and NFPA 33 requirements. �Q In s"'tallatidn' Tools The following tools may be needed to complete the mechanical installation of the spray booth Tool: Size: Usage: electric drill _Type: 1/4" or 3/8" hand held self tapping screws and with chuck holes caulking gun tube 10.5 hand held caulking seams on,booth oz. C-clams 11-R Peterson fastening panels together drift punches, 1/8" to 3/8" 8" to 12" long aligning pre -punched panel holes impact ratchet 3/8" air or electric tighten nuts and bolts socket 3/8" x standard or tighten nuts and bolts 7/16" impact magnetic nut 3/8" standard drilling self tapping screws driver magnetic nut 5/16" standard drilling self tapping screws drivers chalk line 50' standard align walls of booth colored drill bits 1 /4" jobber reaming out pre -punched holes ladder 7' standard reaching high points of spray booth 1 ton puller -binder 1 ton ratchet- pull and square booth electric 7' 8' 9' ladder standard construction general installation of booth Level 6' construction level booth walls and top. cement drill bit kit 1 /4" to 3/8" hammer- floor and door anchor bolts im act impact wrench 3/8" hammer- drill in concrete im act �- Spray Booth User Training Sheet Sample Booth User Training Sheet Booth User Name Booth User Signature Date Topic Instructor Installation Checklist -52 E ❑ 1. Fire suppression system is installed according to NFPA 13. Portable fire extinguishers are provided and located in the building in accordance with NFPA 10 standards. ❑ 2. Means of egress meets NFPA 101 requirements. ❑ 3. Explosion relief is installed according to NFPA 86. ❑ 4. Electrical wiring and utilization equipment meets the CEC. ❑ 5. All light fixtures are accessible from the outside unless rated otherwise. ❑ 6. All labels and unit name plate is installed on listed spray booth. ❑ 7. Booth location satisfies the requirement for distance to fire rated walls, non fire rated walls and a non-combustible floor. ❑ 8. Ventilating equipment and exhaust ducts are installed according to NFPA 33 7.4 and NFPA 91 standards. ❑ 9. The make-up air and exhaust systems are not interlocked with the fire alarm and remain functional during any fire alarm condition. ❑ 10. A clear space of not less than 3' is maintained on all sides and above the spray booth according to the relevant sections of NFPA 33. ❑ 11. Supply air is provided in accordance with the relevant NFPA standards. ❑ 12. Filter condition gauge installed. ❑ 13. All metal parts of spray booth are electrically bonded and grounded according to the CEC. ❑ 14. Air intake filters and exhaust filters are Classl or Class 2 in accordance with ANSI/UL 900. ❑ 15.1_I lighting fixtures are at least 3' (three ft) away from openings and are only accessible from the outside of the spray booth. ❑ 16. Motor overload and over -current protection and controllers are installed according to the CEC. ❑ 17. All electrical components are listed. ❑ 18. Users were trained in the operational and maintenance responsibilities of the equipment. ❑ 19. Users understand that hot works can only be performed in accordance with NFPA 33. ❑ 20. Verified that Authority Having Jurisdiction requirements. Where AHJ requirements are different from the NFPA or CEC requirements, installation followed AHJ requirements.