Loading...
HomeMy WebLinkAboutRevisions FILE COPY OFFICE USE O\LY: rQT DATE FILED: PERMIT# Z1/L9 ^� Z7 REN71SION FEE: RECEIPT# PLANNING&DEVELOPMENT SERVICES BUILDING&CODE REGULATION DIVISION 2300 VIRGINIA AVENUE FORT PIERCE,FL 34982-5652 (772)462-1553 APPLICATION FOR BUILDING R IT ;EVISI S I S I PROJECT INFORMATIIN LOCATIONISITE ADDRESS: 1Sm� CUaT� ST Forte �t�CtF l L �4`�8Z DETAILED DESCRIPTION OF PROJECT REVISIONS: 1 wttC 'jaY RE Qbu(LIIjG D+yj'I AmTp►aKc COnIG2cC ic- AS PrtGVIOus'u� PLAaNEn E0K Q, DF-IJEWA4 To e1ETo.� f;ull.plr�G CONTRACTOR INFORMATION: STATE of FL REG./CERT.#: ST.LUCIE CO CERT.#: BUSINESS NAME: QUALIFIERS NAME: ADDRESS: CITY: STATE: ZIP: PHONE(DAYTIME): FAX: OWNER/BUILDER INFORMATION: NAME: Er„!l.E FCA`�D ADDRESS: l Sm'1 E !EASq S T. CITY: f-oLT elE&CF STATE: FL ZIP: 3LIc L PHONE(DAYTIME-: FAX: ARCHITECT/ENGINEER INFORMATION: NAME: ADDRESS: CITY: STATE: ZIP: PHONE(DAYTIME): FAX: SGCCC: 9123109 Revised 06130117 i OFFICE USE ONLY: DATE FILED: PERMIT# 2 is LQ `' ©q 2�� REVISION FEE: RECEIPT# PLANNING& DEVELOPMENT SERVICES BUILDING&CODE REGULATION DIVIS10FI LE COP 2300 VIRGINIA AVENUE FORT PIERCE,FL 34982-5652 i (772)462-1553 APPLICATION FOR BUILDING PR T ; "It'iv PROJECT INFORMATIO r LOCATION/SITE ADDRESS: IT-0 1 E. Cosy S-r Fok QIER cc- 341'iZ DETAILED DESCRIPTION OF PROJECT REVISIONS: Reowr SI Foa c02(LF c-% 14� x l `1 ASTA Ra1.0- 00 D00 iZ S 6-4 Z) F-I<*&- F-L.1 VICK--(In CONTRACTOR INFORiYIATION: STATE of FL REG./CERT. #: ST. LUCIE CO CERT. #: BUSINESS NAME: QUALIFIERS NAME: ADDRESS: CITY: STATE: ZIP: PHONE(DAYTIME): FAX: OWNERBUILDER INFORMATION: NAME: Kql-C.. Fqjz4D , ADDRESS: (f"r E.eAS S T CITY: 1;oZ-i i 6OLE— STATE: l— ZIP: PHONE(DAYTIME: -�05-- 57'61-06'15_ FAX: ARCHITECT/ENGINEER INFORMATION: NAME: ADDRE_ SS: CITY: . STATE: ZIP: PHONE (DAYTIME): FAX: SLCCC. 9123109. Re►�ised 06130117 � • 9 D a a 6 0 • - 0 • A •� BCIS Home Log In User Registration Hot Topics Submit Surcharge Stats&Facts Publications j Contact Us �, BCIS Site Map Unks Search Florida Product Approval USER:Public User i Product AQP1m l Menu>Product or Aoplication Search>Aoolication Llst>Application Detail 2l o r D 02�7? FL# FL16905-R3 Application Type Affirmation .; Code Version 2020 Application Status Validated rt ' Comments 4-,;? Archived I — / Product Manufacturer ASTA DOOR CORPORATION Address/Phone/Email 425S MCEVER INDUSTRIAL ., DRIVE NW -• ACWORTH,GA 30101ur'tin! (770)974-2600 Ext 208 JFRENCH3@ASTADOOR.COM ; ,r Authorized Signature JAMES FRENCH J FRE N C H 3 @ASTAD OOR.CO M Technical Representative James French Address/Phone/Email po box 420 acworth,GA 30101 ifrench3@astadoor.com Quality Assurance Representative John Trujillo Address/Phone/Email 4255 McEver Industrial Drive Acworth,GA 30101 (770)974-2600 Ext225 jtrujillo@astadoor.com Category Exterior Doors. Subcategory Rolf-Up Exterior Door Assemblies Compliance Method A Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer . . Evaluation Report-Hardcopy Received Florida Engineer or Architect Name who developed the Joseph H. Dixon,Jr. P.E. Evaluation Report Florida License PE-7768 Quality Assurance Entity National Accreditation and Management Institute Quality Assurance Contract Expiration Date 12/31/2021 Validated By Gordon Thomas, P.E. Validation Checklist- Hardcopy Received Certificate of Independence FLI6 Q,5 R3 COI Certificate gf ndel2endence.pdf Referenced Standard and Year(of Standard) Standard Year ANSI/DASMA 108 2005 ASTM E330 2002 Equivalence of Product Standards Certified By Sections from the Code I affirm that there are no changes in the new Florida Building Code which affect my product(s)and my product(s)are in compliance with the new Florida Building Code. Documentation from approved Evaluation or Validation Entity - Yes .'."No ,. N/A Product Approval Method Method 1 Option D Date Submitted 12/18/2020 Date Validated 12/18/2020 Summary of Products FL# Model,Number or Name Description 16905.1 Models 203 and 204 Windlock Maximum width up to 20'0"wide. Maximum height up to 21'0" Commercial Sheet Door high. Limits of Use Installation Instructions Approved for use in HVHZ: No FL16905 R3 II $2022 Install Series 203.odf Approved for use outside HVHZ:Yes FL162Q5 R3 II 34002 Dwg 607-2-203 022114.pdf Impact Resistant: No Verified By: Certified Testing Laboratories Design Pressure: +35.0/-35.0 Created by Independent Third Party: No Other: Evaluation Reports FL16905 R3 AE 340Q9 ER-14-00Q1 Mod 203.12df Created by Independent Third Party: Yes Back Next Contact Us::2601 Blair Stone Road. Nlahassee FL 32399 Phone:850-487-1824 The State of Florida Is an AAMEO employer.Copyright 2007-2.013 State of Florida.::Privacy Statement::Accesslblllty Statement::Refund Statement Under Florida law,email addresses are public records.If you do not want your e-mail address released in response to a public-records request,do not send electronic mail to this entity.Instead,contact the office by phone or by traditional mail.If you have any questions,please contact 850.487.1395.'"Pursuant to Section 455.275(1) Florida Statutes,effective October 1,2012,licensees licensed under Chapter 455,F.S.must provide the Department with an email address If they have one.The email; provided may be used for official communication with the licensee.However email addresses are public record.If you do not wish to supply a personal address,please provide the Department with an email address which can be made available to the public To determine If you are a licensee under Chapter 4S5,F.S.,please click here. Product Approval Accepts: Credit Card Safe ASTA Door Corporation Installation instructions 4255 McEver Industrial Drive Acworth,GA30101 Phone:(770)974-274-2600 Models:'201, 201 HD,202, 2021"iD,2(k ,204&205 ASTA Door Corporation I=(770)974-1455 USE ASTA DOOR CORPORATION PARTS ONLY-ALL OTHERS SHALL.VOID WARRANTY Web Site:www.astadoorcorn EMPORTANT REMARKS ALL ASTA PRODUCTS MUST BE WARNING � INSTALLED BY LICENSED,QUALIFIED PROFESSIONAL DOOR COMPANY TO QUALIFY FOR OUR WARRANTY.INSTALLATION L.0 ••' WITHOUT PROPER TOOLS AND KNOWLEDGE CAN RESULT IN PERSONAL INJURY.THIS PAMPHLET IS DESIGNED TO ASSIST A PROFESSIONAL IN THE INSTALLATION OF ASTA 200 SERIES 1.1%.IMsmodorwatkundelrmovimdoor.KwPdoarin1011view2odtreeof0bSbucd=wblbaPera&xj. COMMERCIAL SHEET DOORS.SAFETY IS FOREMOST. z,oo Rot al m childma to operate tba door or aataalatic opwatoc INSTALLATION SHOULD BE EXECUTED BY LICENSED,QUALIFIED 3.Bepabs oradhxhmatzsmMbenodebyatrainedserviceporsoaLWnpp"ortook and In> . DOOR PROFESSIONALS.INSPECT ALL OF THE SHIPPED PARTS 4.To,Told IDIOM do not putnopam bdwosn door and 9otdm AND ACCOUNT FOR EVERYTHING BEFORE COMMENCING ANY 5.Read owneNs manlmlfar ymw doorand operstorformore 1ldorawkn. WORK.FOR QUESTIONS AND TECHNICAL ASSISTANCE,CONTACT CAUTION:USE CORRECT LIFTING PROCEDURES AND EQUIPMENT DURING ASTA CUSTOMER SUPPORTAT(770)974-2600. 1NST F THIS PRODUCT TO AVOID INJURY OR DAMAGE. • %%" ��/' DIAGRAM 3 DIAGRAM 4 s ss ♦�� `C H. O / GU ,_ •i S � 1 m RCAM �+ Cl1RUHN CHAIN CLIP T Z 0 STATE OF r rr ONC nOR�� • • S7EII.OA WOOD STiWOhilO61116E STANDARD GUIDE 'SEE NC7IHSTEF9PAGEd z 3 �.n�S,cl OR1Op;.•�`�ki``�� DIACafiAM s DIAGRAM s 30 ♦ .�,� Q 53 33.38 t/�, ,v �+sls r l r a$ -s! aus � DIAGRAM 2 wl sur l+ �1 srr- S`TMORVp00 �fF�f CARMOA= MOUNTING HFt'Y/osM GUIDE SSEENCM STEP9PAGE4 PLATE B 1 (OPTIONAL) p1AGAAM 7 p1AGRAM 8 1 9 �ioZ. � � 4 DOOR 7D $ 0 ENING 3:7 F+ avr F+- ADDff10NAL8RAONG l �ll+��-" 6+A' MAYBE A£glAA81 STEEL OR WOOD BOA MASONRY 7 �RDVIDFb 8YDTHC'RS LVPdG1.OGCGWDE WINDLOCXGUIDE PARTS LIST 1 VARIES t SUPPORT BRAQW.RH 7 F !•INCLUDED VARIES G&PIPE a 31 1 SUPPORT BRACKET LH 57 7 l H '-1 3 VAR1 V I DOOR GUIDE 16GA STANDARD-LH 58 d 1 1 8.1 POCKET Wl�EL G4A1N HOST ASS1 MMYL, 4 VARIESSPRIN RH C VAR1 A E 16GASTAPIDARD-RH 59 1-1 D SPROCKET41A72-9' UOED 1 RIN PASSEM8 Y V i DOORGUID 12 HEA DIJTI LN 42011 1 CHAI ka1 Xa2' CLUDE DOOR 2GAAWDUTH 1 107-1 MASTER VAR TT AN E VARIES 7 VAR) TTOMRUANER 7 VAR) S D00 GUI 12GA.WINILOGK-RH 62 7 7 LOCKW CLUOEO 8 VAR) RAUGAT STEEL SHEET 38 V DO R G D 12GA%11LOCK-L}i 7 1 H HEAD B T '-1 X 1-7 N 9 2 D00-1 CURTAIN SIDE WEAR COMMERCIAL 1 1 MOUNTW PLAT 3/1 AIR 7 1 FLATWASH 3/8'ONCLUDEP 10 260004-1 BULB ASTAAGA BOTTOM WFATHEASEAI. 4 1 1 1 MCH1N PLA l!d'HEAW DUTY PAI 65 7AG103-1 HEX NUT Sri'-16 NCLUO 11 3101 1 CLAMP a Zp2 2D2}{p&2U4 ONLY 66 7 HAND CHAIN RETAINER UP N D EDI 17 S10102-7 PER PLA TANDAR62 HOL 67 420299-1 HAND CHAIN PEN LINK NCLUD 13 4201 Dt-1 KEEPER PLATE EXTEND[U4 PALE 41 1-1 r4SUATI E OIL 68 7-1 TRICOPE TINSrALLED'. id 770301-1 U-8 T.3/8'-16 42 2 1-t MYLARTAP 2- 69 440001.1 DRNESP 41A7 ' CLUD 15 7301?&1 HOC HEAD LT 318'-24 X3.12' a3 -7 T DAAFC SLOP 2-12'WIDE 7 7 1 16 740104-1 HEX N 3GN2S 44 -1 719 RETAINER FO JAMB B H SEAL 71 06-1 HEX HEAD BOLT 3M-16 X 1-12' CLUDE 17 740103-1 NUr 3m%16 d5 1-1 'JAMB BRUSH SEAL 72 750103.1 WAS 3!8' N ED 18 750103-1 FLAT WASH 3/8' MQDE ; 204 QNQY 73 7a01(13 1 HOC NUT 3B'-76 NCB UDED 19 750203-1 LOCK WASHER 3/8' 20 2SM01-1 DWRSTOPLIFT LIP 46 PT s 1-7 wINQLOCKCUPCQMMERC1a 21 280104-1 SLIDE BOLT LOCK 47 T20101-1 POP ANEr.3/l 22 7309 -1 TRUSS HEAD SLOTTED BOLT,1JW-20 48 2705 -1 WINDL BA6' P MME W. 74 730702-7 1 TEK SCREW.014 X 1' -U 23 740201-1 LOCKING N 1/4-20 ORB= 24 75CY101-1 LA'W V4' OD fAMBS 25 740102-1 HDCNUT 5/l6'-18 49 4201 1 4:1 cwm HOTS LY: 7 1 W x2' GUID 26 410102-1 P /14 105-1 ORNE SPROCKET 41A4G-3• CLUZY U 76 71 02-1 W000 EAG W x2'(BRACKET) V .420300-1 HAND CHAIN CUP 1 4207 1 MAST 9411WCLUDED 28 42 1 HAND 04AN 52 4 1 -1 ROL CHAIN441X1.911N 11DED MMAASONSYJAMB% 29 7501D4 1 FLA WASHE 1-7116' S3 26011-1 NYLONAC BLACKNC LUD 77 7602 1 N 1.3t4 ID NO 30 220303.8 12'DRIFA S[1 LYWI EARIN 54 5 -7 L 3/a' CdLtD 78 7�f02-t ANCHOR 12'X2-1/d• GUID-&BRA t - HECH BOLT,aW-1 1-12-TIN 0 A CAUTION•DO NOT F EMMTHE PIA WHICH BA14DS HQ=THE DOOR IN A ROLL YOU WILL BE TOLD AT A LATERTIMEWHENTO REMOVE IT.NOGUARANTEEWILLBE GIVEN OR RESPONSIBILITY ACCEPTEDBYTHEMANUFACTURER IF THE DOOR IS NOT INSTALLED AS INSTRUCTED. FOR PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP#1 -PREPARATION B. INSTALL THE 4:1 POCKET WHEEL REDUCTION GEAR CHAIN HOIST OF EQUIPPED)AS FOLLOWS: A CHECK THE HEIGHT AND WIDTH OF THE DOOR OPENING. 1. INSTALL DRIVE SPROCKET'(50)ON PREFERRED SIDE USING B. CHECK IF THE DOOR JAMBS ARE PLUMB. 3/8"X 1 1/2-HEX BOLT:(55)AND M'LOCK WASHER 04}. 2. REMOVESPRING CLIP ON DRIVE SIDE AND DISCARD. C. CHECK IF THE FLOOR AND HEADER ARE LEVEL D. CHECK THE DIMENSION PANEL FOR SIDE ROOM SLIDE 1"NYLON WHEEL (53}ONTO DOOR AXLE AND HEAD ROOM REQUIREMENTS.(SEE DIAGRAM 9) 3. SLIDE POCKET WHEEL ASSEMBLY A ONTO DOOR AXLE AND ALIGN SPROCKETS PARALLEL TO EACH OTHER CEILING DIAGRAM 9 4. CO RIVE CHAIN P AIN(52)AROUND BOTH SPROCKETS USING — S. AFTER DOOR TENSION HAS BEEN ADJUSTED(STEP 6). (DOOR ASSEMBLt) E TIGHTEN SETSCREWS ON POCKET'WHEELASSEMBLY. Z l X ' DOORSUPPORT tTal SPROCKET XLL DRUM DRIVE Y. f . `---BRACKETS — i " (ASSEMBLY /-WHEEL SPROCKET DIAGRAM 17 _ 60) HEADER --- l SET .r\ SEE OPENING Al OPENING A22I SCREW gDRI, 0 HEIGHT "I WIDTH I� r O CLEARANCE REQUIREMENTS DOOR VESHAFT 50 O o (HEADROOM) p NYLONHEIGHT XY Z SPACER 49 ® 65 UP TO 8'-0 20' 9-1/2' 10"-1/2 (53) UPT0101-0 21" 10" 11" HAND UP TO16'-0 23' 11" 12" CHAIN — Sim POCKET Wt{E0. UP TO 20'-0 24' 12" 12, (M ASSEMBLY(49) C. INSTALL THE 8:1 POCKET WHEEL REDUCTION GEAR CHAIN DRIVE TYPE Al A2 HOIST OF EQUIPPED)AS FOLLOWS. PUSH-UPI ROPE 6- 6" 1. INSTALL DRIVE SPROCKET(59)ON PREFERRED SIDE USING 3/8'-16 X POCKET WHEEL REDUCTION GEAR S. 6' 1-1/2-HEX HEAD BOLTS(lad,U-LOCK WASHERS(62),W FLAT WASHERS(6C&M i6 HEX NUTS(M PROVIDED. ELECTRIC OPERATOR 9' 6" 2. DO NOT REMOVE THE SPRING CLAMP(5)OR FLAT WASHER(29) THAT HOLDS DOOR IN POSITION ON THE DOOR AXLE. NOTE 3. SUDE POCKET WHELASSEMBLY(58)ONTO DOOR AXLE AND ALIGN • DOORS WITH HEAVY DUTY GUIDES,ADD 1'TO Al AND A2 DIMENSIONS SPROCKETS PARALLELTO EACH OTHER. • ALL WINDLOCK DOORS,ADD 1"TO Al AND A2 DIMENSIONS 4. CONNECT DRIVE CRAM(60)AROUND BOTH SPROCKETS USING THE MASTER LINKPROVIDED. STEP#2-INSTALL SUPPORT BRACKETS 5. AFTER DOOR TENSION HAS BEEN ADJUST®(STEP 6),TIGHTEN SET SCREWS ON POCKET WHEEL.ASSEMBLY. A. MARK THE HORIZONTAL(Al&A2)OF THE SUPPORT BRACKETS DRIVE (31-32). SPRIF DRUM DRIVE B. MARK THE VERTICAL DIMENSION OF THE SUPPORT BRACKET ASS "WHEEL SPROCKET DIAGRAM'12 (DIMENSION-Y-)BY USINGATRANSIT OR WATER LEVEL. (59) (30) (59) THE DOOR MUST BE LEVEL C. DRILL HOLES AND FASTEN THE BRACKETS WITH THE PROPER SCRgDjR ° WALL FASTENERS REQUIRED TO OBTAIN A SOLID MOUNTING. O O USETHROUGH BOLTS ON SOFT BLOCK OR BRICK �' o VERIFY THE MINIMUM HEADROOM REQUIREMENT,DIMENSION DOO 5 O o "X."IF INSUFFICIENT,LOWER THE 8RACKETS UNTIL"Z"IS SHAVE 29 OBTAINED.IF THE BRACKET IS LOWERED BY MORE THAN 2- IN 63 THIS WILL REDUCE THE OPENING HEIGHT.THE GUIDE HEIGHT SHOULD ALSO BE REDUCED ACCORDINGLY. 59 HAND • DOORS WITH HEAVY DUTY GUIDES,ADD 1°TO Al AND CHA • ALL WINDLOCK DOORS ADD V TO Al AND A2 DiM r ,,f ( ) 58 • NOTE PROPER BRACKET LOCATION AND PROVE A 31/32 STEP#3-DRIVE INST )e. �1V •. I&INSTALL ELECTRIC OPERATOR KIT(IF EQUIPPED)AS FOLLOWS. 4 -& INSTALL E.O....SPROCKET(69)TO THE END DRUM OF DOOR ON A. INSTALL ROPE(IF EQUIPPED)AS F04A �� Z 0 PREFERRED SIDE USING 3/e•X 1 1/2"HEX BOLT 1. THREAD 1/4-ROPE THROUGH HOLEZR�IDjD IN ft C�I'ER OF * 3/80 NUTS(73)AND 3/8'LOCK WASHER(70). o THE BOTTOM ANGLE Z SLIDE FLAT ROUND WASHER DIq�gIyl 13 O O •(29)AND SPRING CLAMP o '01A 0 : t ASSEMBLY($)ONTO DOOR 5 O ,� •.• QRt ��•'�� ,�� AXEL AND SECURE SET 29 •••••.•.• ♦ SCREW WITH CLAMP AND 71 WASHER AGAINST OF THE END DDRUMBT [NG 69 STEP#4-POSITION DOOR ASS F STEP#6-PRE-TENSION SPRINGS A PLACE THE AXLE CLAMP(11)ONTO DOOR SUPPORT BRACKET. A. INSTALL CHAIN CUP(66)APPROXIMATELY 4-T ABOVE FLOOR LIFT THE DOOR ASSEMBLY UP ONTO THE SUPPORT BRACKET. ON CHAIN OPERATED DOORS.INSTALLATION MUST BE SECURE. (SEE DIAGRAM 14) B. APPLY PRE-TENSION TO THE SPRINGS BY ROTATING THE DOOR TWO(2)TURNS IN AFORWARD DIRECTION(SEE DIAGRAM 16). NOTE POSITION THE DOOR AS CLOSE TO THE HEADER AS THE BOTTOM ANGLE IS TO BE IN A 6 O'CLOCK POSITION. POSSIBLE.ALLOW ROOM TO SPIN THE DOOR.DO NOT ALLOW THE DOOR CURTAIN TO SCRAPE THE HEADER. DIAGRAM 16 DO NOT USE FORKL FM OR GENIE LIFTS WITH UNPROTECTED ARMS/FORKS.THIS CAN CAUSE IRREPARABLE DAMAGE TO DOOR CURTAIN- O 4 ~ ' 77N : C. I*(OU'RE UNABLE TO ROTATE DOOR TO PRE-TENSION,USE A *' * E WRENCH TO ROTATE AXLE INOPPOSITE DIRECTION.WITH P!!b i STATE OF! E PERSON ON EACH SIDE OF DOOR,EACH PERSON SHOULD MLY PLACE A LARGE PIPE WRENCH ON THE DOOR AXLE •� �� : tw 1�EE DIAGRAM 17) PULL DOWN TO APPLY TENSION f4! CREMENTALLY UNTIL YOU ACHIEVE TWO FULL ROTATIONS OF STEP 95.-AXLE HARD W •'••..•.•• •� �� `♦WHE DOOR AXLE THEN TIGHTEN THE AXLE HARDWARE. T IF ADJUSTMENT IS NECESSARY. b. REPEAT STEP C A MANUAL PUSH-UPIROPE DRIVE ��t fL NAL . ,. PI-ESUPP AXLE CLAMP(11)ONTO HORIZONTAL Mlit lj 11�� LE DIAGRAM 17 THE SUPPORT BRACKET(31,32)AND UNDER 71�DOOR / Z PLACE 3/8'U-BOLT(14)OVER DOOR AXLE AND THROUGH AXLE CLAMP. 3. FASTEN U-BOLT USING 3M'NUT(17),3/8'FLAT WASHER(18)AND 3/8'LOCK WASHER(19)TIGHTEN SECURELY. (A) < (B) DIAGRAM 15 C j No O ADRIVESIDE MORE TENSION STEP#7-CUT THE BANDS 0 12 6 THE DOOR IS NOW UNDER TENSION.BEFORE CUTTING THE BANDS,TAKE HOLD OF THE DOOR ROLL BY THE af 0 15 14 BOTTOM ANGLE. 18 NON-DRIVE 0 13 A. CUT THE BANDS AND BRING THE CURTAIN DOWN NO FURTHER QD SIDE c THAN 1/4 THE HEIGHT OF THE DOOR OPENING. '1 �19 0 0 17 SECURE CHAIN OVER THE CHAIN RETAINER OR WERE A WOOD PROP BETWEEN THE BOTTOM ANGLE AND THE DOOR ROLL TO PREVENT UPWARD TRAVEL_ EL DRIVE SIDE FOR POCKET WHEEL REDUCTION DRIVE CHAIN HOIST AND E-O KITS- STEP#8-INSTALL DOOR STOPS(LIFT CUPS) 1. PLACE THE AXLE CLAMP(11)ONTO THE SUPPORT BRACKET AND SLIDE BOLT LOCKS (31,32)AND UNDER THE DOOR AXLE A. INSTALL THE DOOR STOPS(20)AND THE SUDS BOLT LOCKS(21) 2. PLACE AXLE CLAMP(11)AND STANDARD KEEPER USING 1/4*X 1 1/4'TRUSS HEAD BOLT(22),1/4'FLAT WASHERS(24), PLATE(12)ON TOPOFTHE DOOR AXLEAS SHOWN. 5/16'NUT(25),AND 1/4'SELF LOCKING NUT(23)PER SIDE. S. FASTEN AXLE CLAMPS AND STANDARD KEEPER PLATE B. ELECTRONICALLY OPERATED DOORS STILL REQUIRE TOGETHER USING 3/13"X 312'HEX BOLTS 05), DOOR STOPS(LIFT CUPS)TO BE INSTALLED. 3/8'LOCK WASHERS(19),3/8'FLAT WASHERS(18),AND 3/8' NUTS(FINE THREAD)(16)-TIGHTEN SECURELY NOTE DIAGRAM 18 NOTE REQUIRES MINIMUM OF 40 LBS....TORQUE TO . PROPERLY SECURE HARDWARE. WHEN I NSTALU NG (♦�` SUDE BOLT LOOKS, C. NON-DRIVE SIDE FOR POCKET WHEEL REDUCTION DRIVE THE THREADS CHAIN HOISTAND EO KITS: FRO BTHE OLTTR� 22 �� 24 21 1. PLACE AXLE CLAMP(11)ONTO THE SUPPORT BRACKET PROTRUDING FROM ®� a (31.32)AND UNDER THE DOOR AXLE. THE SELF LOCKING 25 2. PLACE 2AXL.E CLAMPS(11)AND EXTENDED KEEPER PLATE(13) NUT SHOULD BE a REMOVED TO A 23 ON TOP OF THE DOOR AXLE AS SHOWN. FLUSH POSITION 20 3. FASTEN AXLE CLAMPS USING 3/8`X31/2'HEX BOLTS(14 WITH THE SELF LOCKING 3M'NUTS(FINE THREAD)(16),3/8'FLAT WASHERS(18), NUT TO PREVENT DOOR m 3/8'LOCK WASHERS(19)TO ATTACH EXTENDED KEEPER PLATE FROM HANGING UP ON THE 8 ASSHOWN.TIGHTEN SECURELY. HEAD STOPS.CLAMP A PAIR OF VICE GRIPS ONTO THE THREAD AND BREAK OFF;IF NECESSARY. STEP#9-INSTAL.DOOR GUIDES DIAGRAM 2p A. THE HEADSTOPS ON THE GUIDES SHOULD BE NO MORE THAN 1"HIGHER(TO BOTTOM OF STOPS)THAN THE DOOR HEADER,IF NOT,CUTTHE 80TTOM OF THE GUIDES TO MATCH YOUR OPENING HEIGHTAND RELOCATE SLIDE BOLT NOTCH O AT BOTTOM OF GUIDE. S. MODELS 201,201 HD,202,202HD,205:RAISE THE DOOR CURTAIN SO THE BOTTOM ANGLE IS APPROXIMATELY 3"BELOW THE HEADER.SLIDE THE GUIDE OVER THE DOOR CURTAIN AND MARK POSITION AGAINSTTHE DOOR OPENING ALLOWING 3/8" HERE CLEARANCE FROM EDGE OF CURTAIN TO INSIDE THE GUIDE. ROLLAROUND INSTALL THE TOP FASTENERS,LOWER AND INSTALL CURTAIN INTO GUIDES SLOWLY, DIAGRAM 99 HERE MAINTAINING PROPER CLEARANCE AND still l) STOP AT 6' BOTTOM FASABOVE S CHECKRF THE FLOC .I THE LL ,�<<< �� � STEP 412-INSTALL JAMB BRUSH SEAL. GUIDES ARE PLUMB USING A LEVEL, 0 THE FASTENERS SHOULD BE LOCATED ,•••••••• (AG 21 APPROXIMATELY EVERY 24"STARTING i RANI 6"FROM THE FINISHED FLOOR INSTALL C>•: <, � '"•�'y , i BALANCE OF FASTENERS AND BEND • (..,; ' 'o ;,.�•.� :1 _RETAINER THE LEAD-IN AT THE TOP OF THE GUIDE A�O. ti rr.u } Q1i ,;41 TOA45-DEGREE ANGLE *• .w 5a{ -riu•:' C.MODEL 203,204:USE THE SAME RUSH i ,BRUSH PROCEDURE AS ABOVE ALLOWING r ( s 1/4"CLEARANCE BETWEEN CURTAIN ®� p. •� D00R CURTAIN AND THE WINDLOCK SPUR.BE SURE '� '•., 0 .•'� ti= `� THERE IS SUFFICIENT CLEARANCE FOR THE +�sS 7/8•ALUMINUM RETAINER AND 2°BRUSH COMES WINDLOCK CLIPS TO ENTER THE GUIDES. / STANDARD WITH MODELS 202,202HO AND 204. D. FOR"4YINDLOAD CERTIFIED DOORS"REFERTO SHOP <�!B. SERT BRUSH INTO RETAINER.LINE UP RETAINERS ALONG DRAWING FOR FASU NER/ANCHOR TYPE AND FREQUENCY. t 8 SO THAT BRUSH SEAL FILLS THE DOOR CORRUGATION E. SPRAY SILICONE LUBRICANT IN GUIDES FOR EASE OF p EN DOOR IS IN THE CLOSED POSITION.ATTACH RETAINER OPERATION, U TO JAMB USING APPROPRIATE FASTENERS AT 6' FROM DOORS ORDERED FOR CONCRETE/MASONRYAPPUCATIONS FLOOR AND HEADER AND 24"CENTERS MINIMUM. NOTE WILL INCLUDE 1/4"X 1-3/4"TAPCONS(77)FOR GUIDE SERVICE AND MAINTENANCE HINTS INSTALLATION.BLOCK CUPS WELDED TO BACK OF GUIDE FOR CONCRETE/MASONRY APPLICATION ARE OPTIONAL ON THE FOLLOWING HINTS WOULD HELP YOU TO OBTAIN FREE OPERATION. MODELS 201,201 HD,202,202HD AND 205.BLOCK CLIPS ARE STANDARD ON CONCRETE/MASONRY APPLICATION ON ALL 1.DOOR CURTAIN DRAGS IN GUIDES. MODELS 203 AND 204. A CHECK THAT DOOR SUPPORT BRACKETS ARE PLUMB. S. ADJUST LOCATION OF GUIDES FOR 3/8"-1/4"SIDE STEP#10-CHECK AND ADJUST BALANCE CLEARANCE,TOP AND BOTTOM. IF DOOR LOWERS EASILY AND RAISES HARD,MORE TENSION IS C. DOOR DRUM ASSEMBLY MAYBE SET TOO BRACCLOSKETS OR REQUIRED.IF THE DOOR LOWERS HARD AND RAISES EASILY,LESS TOO FAR WALL.NOTE SLOTTED BRACKETS FOR TENSION IS REQUIRED.(SEE DIAGRAM 17) D. CHECK GUIDES FOR FOREIGN MATTER SUCH AS DIRT ETC. CAUTION FOR ALL DOOR DRIVES:BEFORE ADJUSTING THE I- CHECK FOR DAMAGED GUIDES. SPRINGS,PULL..THE DOORS INTO THE UP POSITION. F. ADJUST LEAD-IN BEND AT TOP INSIDE OF GUIDES. SECURE THE DOOR BY THE FOLLOWING METHODS: 2 DOOR OPERATES HARD IN ONE DIRECTION 1.TIE A ROPE AROUND THE DOOR ROLL A. CHECK ALL THE ABOVE POINTS. 2.PLACE CLAMP AT THE TOP OF THE GUIDE CHANNELTO B. RE-CHECK STEP NO.(10) SECURETHE CURTAIN IN THE GUIDES. 3.CHAIN JUMPS OFF CHAIN GEAR WHENTHEAXLE CLAMPS ARE LOOSENED,THE SPRINGS A. CHAIN GUIDE COULD BE BENT OUT OF AUGNMENT WITH WILL BE VERY STRONG.YOU WILL NEED TWO PEOPL.ETO CHAIN WHEEL, ADJUSTTHE DOOR TENSION SAFELY. S. CHECK FOR DEFECTS IN POCKET WHEEL OR CHAIN. 1. EACH PERSON SHOULD FIRMLY PLACE LARGE PIPE C. ON ELECTRIC OPERATOR DOORS OR"POCKET WHEEL" WRENCH ON THE AXLE(SEE DIAGRAM(17).LOOSEN THE REDUCTION GEAR DOORS,CHECK FOR SPROCKET AXLE CLAMPS AND PULL DOWN FOR MORE TENSION AND ALIGNMENT AND PROPER CHAIN TENSION.ALSO CHECK UP FOR LESS TENSION.FOR POCKET WHEEL REDUCTION THAT SET SCREWS ON POCKET WHEEL ASSEMBLY ARE DRIVE DOORS,REMEMBER TO LOOSEN SET SCREWS PRIOR TO ADJUSTMENT AND RETIGHTEN SECURELY SECURELY FASTENED, AFTER ADJUSTMENT. 4.DOOR DOES NOT CONTACT FLOOR LEVEL 2. RETIGHTEN THE AXLE CLAMP HARDWARE. A. USE SPIRIT LEVEL TO CHECK WH ETHER DOOR OR FLOOR IS 3. REPEAT ABOVE STEPS IF FURTHER ADJUSTMENT 15 OFF LEVEL IF DOOR IS OUT OF LEVEL,PROCEED TO CHECK NECESSARY.BEGIN AT STEP 6B. THE FOLLOWING POINTS: S. CHECK 1F"SUPPORT BRACKETS"AND GUIDES ARE LEVEL. STEP#11-TOP DRAFT STOP C. IF"A"AND"B"CHECK OUT,ROLL DOOR ALL THE WAY UP AND DOWN.SEE IF CURTAIN ROLLS UP STRAIGHT ONTO DRUMS. A TOP GRAFT STOP COMES STANDARD WITH MODELS 202, END OF DOOR SHOULD BE SQUARE IF CONE SHAPED,GO TO SEC.5 202HD AND 204 INSULATED DOORS. S.DOOR DOES NOT ROLL UP STRAIGHT ALL OTHERS MODELS OPTIONAL A. CHECK ALL POINTS IN SEC.1. S. PULL DOOR DOWN AND LOCK.GO OUTSIDE AND MARK A B. AN ALTERNATIVE SOLUTION TO CORRECT THE CONING LINE ON THE DOOR CURTAIN AS SHOWN(SEE DIAGRAM 20) DOOR IS TO RAISE THE CURTAIN UPTO THE STOPSAND C. RAISE DOOR 2'6"FROM FLOOR,OR UNTIL DETERMINE WHICH SIDE OF THE BOTTOM ANGLE TOUCHES MARK IS ACCESSIBLE.PLACE TOP DRAFT STOP(43) THE STOPS FIRST. IN POSITION AS SHOWN AND SECURE WITH T EK C. SECURE HAND CHAIN,REMOVE GUIDES,LOWER CURTAIN SCREWS STRETCH RUBBER SLIGHTLY AND SECURE DOWN TO FLOOR LEVEL.INSTALL A DRUM WEDGE ON SIDE OF THE DOOR FROM WHICH THE BOTTOM ANGLE TOUCHES FIRST. OTHER END.LOCATEAND 1NSTALLTHE REMAINDER D. PROCEED TO STEP 9 TO REINSTALL THE DOOR GUIDES OF TEK SCREWS AT 12"QC. E. IF PROBLEM PERSISTS,CONSULT FACTORY. R£VLSION DATE:OB-0T•12 M="' 14t0' 11° FOR STEEL JAMBS.USE f 14 x 1' FOR CONCRETE JAI/.e.USE VVX 2.1/4'-1G x t i/4'N17C SELF-DRILUNG AND FASTENED 6'FRO\4 ptPANSION BOLTS WITH 1•t/2 MJ>\1i,Xf11 BOLTS. USE1J2•x21/a'HEXNUT- FLOOR AO SPACED ATS'ONCENTER EMBEDVFNT AND FASTENED 6'FRO M SLEEVE ANCHORS THEREAFTER. FLOOR AND SPACED AT 24'ON CENTER THEREAFTER 1ir 2GAUGEMJN'LVIUM :�.'•'�,i j:}. ;'::. THICKNESS ;'•,!. :j HEAD STOP IMPSUPQ STEEL GL Co JAM JAMB Ngmg 28 GAUGE GN.VA'12EOSTEEL.QALYA'TZEO /VC(AROiNG TO AS.T 1d A653 G60 AND FINISHED VATH 2. BAKeDEPDXYPfWER AND SAKEDPOLYESTER (11 2 f(8' f 3(8° TOPCOAT(SEE NOTE 1) 1 3' 1G' Jw- ER Eo •- �,� ' 7(8' 9/16°x t' SLOT GUIDE INSERT 'OJ 24'ITYPFIR A . TDOG�LELOCK 2518' STRUCTURAL STEEL ANGLE SEE M 02 WAVY DUTY OM Q • 6' 9t 2.688' Oki 25 ORIID SIDE ELEVATION ° 1.250' *afw /! �s •••M.•• .h `�/ONAL ONE LOCK LOCATED AT EACH ^ ry �' (2) 1 I I I1� END OF CURTAIN. WIMLOCK CLIP MIDE INSERR (SEE NOTE 44) (SEE NOTE f3) SEAM 2'x i-t/2°12 GAUGE DETAIL GALVANIZED•J' ALUMINUM to w °O°r n P. sI Ne st . 442SS to va�ustWDr. BOTTOM BAR EXTRUSION 14 x y'FLAT WASHER Y4°-2D X t•Y4°TRUSS rest Door to 3s 35 2os o.ot7 PI I.p�)87a 2soo�mc:(77o)974•1455 31/2' o �e•18 HEX NUT -� HEAD SCREIY atbn ca uis(or test door AST Oao�Corporotton KK+V.as adoa.com 9 ConWatne laces by caWatan(O detvmne BOTTOM alWA JMdes n essura LIFT CUP ASTRAGAL Max Door 3/8°RADIUS SLIDE BOLT LOCK size N 2'x1-1/2'12 8x21 0 612 012 203 0.017 Typ, Y°LOCK WASHER 9X21 9 61,z 61.2 2O3 0.017 MODEL 203 WINDLOCK COMMERCIAL 2s' t3AUGE i°x2i 11 62.0 62.0 �1 o017 SKEIN DOOR y'-20HEXHEADNUT GALVANIZED J 12x2t 12 45.0 45.0 203 0.017 BOTTTOM BBA�Rp COI RUOMI) SL O�"L•I=W BOTTOM M 18 x 21 16 26,3 28.3 203 0A17 Sw+wxvot CAtWA/fO:ClA TonIUE/r{T1.E DOR73f:GYN'ED10 17x2tt 17 28.7 25.7 203 0.017 aTTTrroTElnntuoraToats 18x21 18 23,5 23.6 203 00t7 PE m,j2;m.3mre.rAQ0Zl"!4 19 x 2t 19 21.6 21.6 203 0.017 MAXIMU41 SIZE 20N WDE X 21'HIGH TOTES: Pa LPA—T000n 20 x 21 20 19.9 19.9 203 0.017 1. STEEL FOR CORRUGATED SHEETASTMp.653WITHMINIVMMMELD TVTOCVTlCWl!aT"W.rXYI7NV[Rryp.cas4n� � - sungw>�sxazTMICCKDL'CTEON�uxrnTnrsTuewm SCALE:VARIES 0 NOT SCALE DRAWNGS �M OF 80 KSI AND TENSILE STRENGTH OF 82 KSI.(GRADE SO) W-O'W x 7H tf-no M04 WMFOA=ixcuauTEOTOPADC=QUEIAWraxesxT +I-as 2. GUI DES ROLL FORMED(12)GAUGE(.1IV-120)GALVANIZED STEEL. T1EGLrMLUMOC+uasnavne2ECRX ot°rat°aTEST FRACTION-+1.1/32 3. GRADE INSERT FORMED(M GAUGE GALVANIZED STEEL coos REFERENCE TEST LOCATION 4. (10)GAUGE GALVAN17ED STEEL WINDLOCK CUP FASTENED VAT" nsrnurEBTwTTneaxrTrc"T>ama"�ruoocmaeamvs .Xa+/-.032 CTLtESTFVMTaamw ctnTV"'WATMLJA crows 71V03/1GxA40'PCPRNETSUVIFOURCORRx/GATl011SPERSDE mwe�v:esua�To�v�na+atswukE6ESTrrastD o JO(d+/-.015 TESTWTe:mcnou tzAPAMER o+a MYr(4AWELTTMSl.VZ/S THNENiT@.IpT D°OFt PPU.1C40 RNTT12 )XX-+/-.005 C n/-5 ORRIDO.tL ait22 OF EACH SHEET pppR Q ppV9 fN`"OfHE61 "°0`R"WH°TM DR4VM BY:BCLLC ISSUE:02.21.14 I DRAWING 0607-2-203 1 SHEET I OF 1