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HomeMy WebLinkAboutPalm Harbor Manual 2HUD AIHCSS 10120/08 Single 15 or 20 AMP CFcut Double 15 or 20 AMP circuits FLOOR CROSSOVER When making electrical connection(s) in the floor, use one of the wiring options de- scribed below: Method 1: Access panel i 1. Access wires. Find the crossover location(s) and remove the access panel(s) if attached. If access panel openings are not provided, cut through bottom board to expose the wiring (Figure 47). ' 2. . Route wires. Pass the wires through predrilled holes or notches in the rim joist or if there is a single bumped -out access panel as in Figure 48, then un- der the rim joists. If holes or notches have not been provided and there is no bumped -out access panel, drill maximum one -inch diameter hole(s) half -way up the rim joists on each home section, making sure the holes align and feed the wire through the hole. 3. Connect wires. Connect wires via a junction box or snap-connector(s) as de- scribed above. 4. Secure wires. Secure wires with staples to adjacentjoists or studs within eight inches of junction box or snap-connector(s). 5. Install smash plates. For notched perimeter joists, install steel wire protec- tors (smash plates). I 6. Seal bottom board. Replace insulation and re -install access panels and/or seal the bottom board with tape specially made for that purpose (may be: pro- vided). The access panel(s) may be temporarily installed near the crossover location or shipped loose with the home. ' Junction Box or _J — If Josis Are tdotohed, Steel Protectors May SnapConnector Be Provided With the Flom �"x�_Acoss Panel May II I I Be Prevtled ow) Appliance ❑rcui Ig snap connectors. Do use oversized nails or re nail heads into snap tractors. Some connec- t are designed for one - a use only — a new con - :tor must be used if they tome separated. act cables. Cover all )Ies with conduit or other table weather -resistant i protective material. I Figure 47. Electrical cross- over floor wires with flush access panels Inc. 51 (9 NO PmNkd N id Bmxn Bord.) Method 2: Junction box with conduit roaoma 1. Access boxes. If junction boxes are not exposed, access them inside the floor by cutting the bottom board or by removing the access panel(s). Remove the junction box covers. 2. Connect wires. If wire is coiled inside one junction box, insert it into provided flexible conduit and pass it under the rim joists to the opposing box and make the connection as described above. If no coiled wire is provided, install pro- vided ship -loose conduit with wire making connections in both boxes (Figure 49). 3. Cover boxes. Replace and secure covers on junction boxes. 4. Seal floor. Replace any displaced insulation and replace access panel or seal the bottom board with tape specially made for that purpose (may be provided). Variation to Method 2: Ajunction box may be installed only on one side with the other side containing conduit behind an access panel. Bring the conduit to other side and make one connection in the junction box. Junction Box (May Be U er arAbngdde Poor Jost Me For Qoswver May Be Coiled Indde, WALL CROSSOVERS Connect electrical, phone, cable television, and stereo speaker wires in marriage walls and/or partition and end walls. ..0 If access panels into the marriage walls are not provided, then the connection should have been made prior to bringing the home sections together. If access panels are provided in marriage, end or partition walls, remove the panels, join the wires as described above using the provided snap -connector, junction box, or at a receptacle, and re -attach the access panel (Figure 50 for marriage walls and Figure 51 for partitions and end walls). Figure 48. Floor electrical crossover wires with bumped -out access panel Figure 49. Under the rim joist electrical crossover connection with conduit //. Avoid damaging crossover wires. Carefully fold mar- riage wall crossover wires so they stay within a single bay and are not sand- wiched between studs when the sections are pulled together. 52 HUD MHCSS 10/20/08 Endwal Aocessto Junction Endwaq Side'A' deHome Side'e' Protectors Marriage Line STEP 3. INSTALL ELECTRICAL BONDING To ensure all metal parts are effectively grounded, electrically bond all chasses to- gether as follows (Figure 52): 1. Find lugs. Determine if solderless ground lugs are provided on the front or rear frame outriggers or headers. 2. Attach wire. If lugs are provided, uncoil the bonding wire (#8 minimum bare copper wire) from one side of the home and connect it to the lug provided on the opposing side using the provided paint penetrating star washer, tighten the set screw firmly on the wire and repeat for any additional home sections. Rear Outrigger at Marriage Line Lae Min. Copper `SoWertess Lug Each and Woe Hal of Home 3. Attach strap. If ground lugs and copper wire are not provided, attach the pro- vided four -inch bonding strap to each pair of adjacent chasses with two #8 x 3/4" self -tapping metal screws (one screw each side). STEP 4. CONNECT WATER LINES Connect water lines inside the floor through access panels or below the bottom,board as follows: WATER LINES ACCESSED THROUGH PANELS Remove panels. Remove access panels from each home section. 2. Remove caps. Remove shipping caps from ends of water lines. 3. Pull lines. Pull water lines through holes in rim joist. If holes are not provided, re 50. Inside marriage crossover connection ire 51. Inside partition or wall electrical crossover Figure 52. Electrical bonding 1of multi -section homes F or Applying cement. Follow cement manufacturers in- structions with respect to application and drying time. Allow cement to fully cure 53 Conforms to HUD MHCSS drill round holes in the center of the rim joist, with a maximum diameter of one before filling pipes with wa- third the rim joist depth (Figure 53). ter. 4. Connect pipes. Connect threaded water lines using provided connector fit- tings (do not use lubricants or sealants). Connect non -threaded water lines using provided fittings and cement, inserting pipe to full depth of each fitting (a short connector pipe may be provided to bridge the gap between sections). 5. Test. Test connections for leaks. 6. Seal floor. Securely replace insulation and access panels. WATER LINES DROPPED BELOW BOTTOM BOARD 1. Remove caps. Remove protective shipping caps from ends of pipes and make sure pipe ends are clean and smooth. 2. Connect pipes. Connect threaded water lines using flexible pipe or a rigid connector line (if provided) and connector fittings (do not use lubricants or sealants). Connect non -threaded water lines, pipe, and elbows with cement provided, inserting pipe to full depth of each fitting (Figure 54). 3. Test. Test connections for leaks. 4. Protect pipes. Wrap water lines with insulation and bottom board shipped loose with home or otherwise protect to prevent freezing. Tape bottom board using tape specially made for that purpose (may be provided) and staple with 7/16" x 1/2" staples at four inches D.C. around bottom board using a divergent (stitch) stapler or equivalent. If heat tape is used it must be listed for manufac- tured home use and be installed in compliance with manufacturer instructions. I• Maniane U. Swpy site (Sink Wth Wafer Heater) ( Receiving Sae Dieab. of Row Cap to Be Remwerl on Ste ��Water the and atnos Shpperl Loose to be AWW on Ste STEP 5. CONNECT DRAIN, WASTE, AND VENT LINES Complete portions of the drain, waste, and vent (DWV) system that are below the floor as follows: 1. Remove caps. Remove shipping covers from pipes extending through the bottom board; inspect pipes and fittings and clean them of dirt, obstructions, and burrs. 2. Assemble pipes. Using the drain schematic drawing provided with the home, begin assembling the DWV system starting at the location farthest from the sewer/septic connection and working towards the outlet, fastening the pipe with cement or adjustable screw -clamp connectors, if provided (Figure 55). As the system is assembled, support the piping with temporary blocking. Unless otherwise noted on the schematic diagram, provide a minimum 1/4 Figure 53. Waterline cross- over with access panels 6.0v Zz Choosing cement type. Use the proper cement for water lines as it may differ from the cement used for the DWV system. Figure 54. Waterline cross- over through bottom board i '. /Z Providing required clear. ances. Provide the drain outlet with a minimum clearance of three inches in any direction from all parts of the structure or any ap- purtenances and with not less than 18 inches unre- stricted clearance directly in 54 Palm Harbor Homes, Inc. 10/20/08 inch per foot slope towards the sewer/septic using a plumber's level. Where a slope of 1/4 inch per foot cannot be maintained, use a minimum slope of 1/8 inch per foot and install of a full-size clean -out at the uppermost point of the run (Figure 56). Cement Coping (ProvIdad) WSW d Pees Grain PO Fesbnto,pfng (Rontl Wkh Piphg WAhG•n{a Cover - `-Long Turn 81 1 To Sewer&oc Pipe D LSDion SuPP� r,.,a. Dropout Tee LongTum Tee Wle_ (SubsltulefurEbav RI and Proxdea NE Sae Clean Oul When Regdmd) 3. Test. Conduct a two-part leakage test on the completed drainage system as follows: • Part 1. With all fixtures connected, and all tub and shower drains plugged, fill the system with water to the rim of the toilet bowl through a higher fix- ture. Release all trapped air, replace tub and shower plugs, backfill fix- tures, and allow the system to stand at least 15 minutes. Check for leaks. Drain the system. If leaks are found, repair and retest. • Part 2. Plug all fixtures, sinks, showers, and tubs and fill with water. Re- lease the water in all fixtures simultaneously to obtain the maximum pos- sible drain piping flow. As water is draining, check for leaks. If any are found, repair and retest. 4. Connect to outlet. Connect the main drain line to the site sewer/septic hook- up, using an approved elastomer coupling (Figure 57). ]nt of the drain outlet. ovide any cleanouts with minimum clearance of 12 ches directly in front of its 55. Drain crossover 560WV system EE /, :hoosing glues. Use only solvents and glues com- patible with the pipe (ASS or PVC). Follow manufac- turer's instructions. 55 Examples of Connection Pipe and Fittings (Not Supplied by the Manufacturer) Ff Support Strap at -a Maximum of Feet on Center Cap and Chain Site Sewer Hook Up Conforms to HUD NHCSS 10/20/08 5. Install supports. Install permanent drain line supports at a distance of four feet o.c. or less (see Figure 55, Figure 57, and Figure 58). (2)0.131'Dex3 � NaOs / �Mo.33 Wmb 0.131' Dox3 j' Nal — GaN.urAkm.Stip — M6t.1x3 Wr — �I (2)0.131'Pax3 j' �/� Nab Irtlp jt(2) Staples nrl) 0.131' Dax3; Nab Each r st.pl.. N9 Eadl sido v. orNmn Strip .W Wft, . 6. Insulate. Replace all insulation and make sure all potentially exposed portions of the DWV system are well insulated to protect against freezing. STEP 6. CONNECT GAS LINES The gas crossover connection may use quick disconnect fittings or threaded connec tors. Find the connection location below the Floor at the marriage line and gather the connectors (they may be shipped loose if not present under the home). For quick disconnect fittings (Figure 59), remove any dust caps and then with one hand, pull back on the quick disconnect device, snap it over the quick disconnect adap- tor and release it to complete the connection. For threaded connectors (Figure 60), remove the black cap and nipple (or any other plugs, such as a black iron plug) from both the supply and receiving sides and screw the connector onto the supply and return pipes as necessary. Check for leaks before connecting to gas service (see Connect Utilities, STEP 3. CONNECT GAS SERVICE, p. 81). Figure 57. DWV connection to sewedseptic Figure 58. DWV pipe sup- port options Protect pipes from freez- ing. If the home is to be left unheated in cold weather, pour antifreeze solution into all drain traps, including sinks, tubs, and toilets. Be sure that the antifreeze is safe for the fixtures and P- traps. Installing quick disconnect fittings. Do not use tools, lubricants, or sealants with quick disconnect fittings. Gas test precautions. Do not connect to gas service until tests described in Connect Utilities have been successfully completed. outkUismnne Male FiWM Flex Factory Installed OuiaZismnnen Female F0, 1n ailed an Wet Side Male Cap Fe Oireetion of Gas Flow ShO-Off VeW Installed an Inlet Sale Flex Comer Factorylnsta�ed Fen to Cap 77 Or ?MaI.Cap Oinxtion of Oaass FbwJ HUD MHCSS whivos STEP 7. CONNECT TELEPHONE AND CABLE TV WIRING Install telephone and cable television wiring in accordance with the requirements of the LAHJ, the NEC, and NFPA No.70-2005. When making crossover connections or in- stalling telephone or cable television wires, do not run them in the same raceway as, or in close proximity to, high voltage electrical conductors or cables. Wires should only be installed by trained professionals. Ire 59. Gas crossover quick disconnect fittings Ire 60. Gas crossover threaded connectors ��yii rlling wiring. When in- Iling telephone and ca- television wires, do not nage electrical wires, mbing lines, or ducts. ious personal injury or 3th could result from Haas to electrical wires. 57 Complete the Interior HUD MHCSS 10/20/08 This chapter covers the completion of the home's interior finishes including finishing walls, ceilings, flooring, trim, and mis- cellaneous items. STEP 1. ALIGN MARRIAGE WALLS (p. 58) STEP 2. FINISH GYPSUM BOARD (p. 58) STEP 3. COMPLETE WALL AND CEILING FINISHES (p. 58) STEP 4. COMPLETE CARPET (p. 59) STEP 5. COMPLETE TRIM (p. 59) STEP 6. INSTALL SHIP LOOSE ITEMS (p. 59) STEP 1. ALIGN MARRIAGE WALLS Align and secure walls at marriage line openings as follows: 1. Align walls. Align walls and clamp in place. 2. Fasten walls. Secure clamped walls together with metal straps or long screws so they do not move when the clamps are removed. Insert wood wedges in gaps between walls, and glue and screw to create a tight connec- tion. 3. Fill gaps. Fill any remaining gaps with wood or sheathing material. STEP 2. FINISH GYPSUM BOARD Finish all unfinished gypsum board walls and ceilings as follows: 1. Install panels. Install ship loose gypsum panels using a 1/4 inch diameter bead of adhesive on all framing members and minimum 1-1/2 inch long dry- wall screws, nails, or staples at six inches o.c. along panel edges and 12 inches o.c. in the field into framing members. 2. Mud seams. Mud and tape all seams and comers, filling all fastener depres- sions. Follow mud manufacturer's directions. 3. Paint. When the final coat of mud is dry, prime and paint all unfinished gyp- sum board to match existing paint color and finish texture. STEP 3. COMPLETE WALL AND CEILING FINISHES Install interior ship loose wall and/or ceiling panels using a 1/4 inch diameter bead of polyvinyl acetate (PVA) adhesive on all framing members and fasten with minimum 1- W VZ Fastening gypsum. When attaching gypsum board, depress, but do not break the paper face with the fas- tener. Breaking the paper will weaken the connection. Using alternative materials. Obtain the home manufac- turers approval before us- ing interior finish materials other than those provided with the home. to 10/20/08 1/2 inch long staples or nails at six inches o.c. along panel edges and 12 inches o.c. in the field into framing members. i STEP 4. COMPLETE CARPET Install and seam ship loose or rolled carpet as follows: 1. Prepare floor. Clean the floor of all dirt and debris and smooth the floor deck at the marriage line seams as necessary to ensure a level and smooth sur- face. 2. Lay pad. Lay down the carpet pad, if provided. 3. Stretch carpet. Ensuring all carpet "grain" runs in the same direction, fit and secure the carpet using a power carpet stretcher. Stretch the carpet up to the seam and tack it down temporarily until the carpet is seamed. 4. Butter carpet. "Butter" with carpet adhesive the edges of the carpet along the seam. 5. Seam carpet. Place heat bond tape under the seam with the glue side next to the carpet and apply heat from a seaming iron to the top of the seam, press- ing the carpet into the glue. 6. Keep scraps. Retain reasonable size carpet scraps to protect carpet and flooring during move -in. STEP 5. COMPLETE TRIM Using fine gauge wire staples or pin nails, install ship loose molding and wainscot pan- eling to finish trimming out ceilings, marriage line walls, front and rear end walls, and passageway doors where necessary. STEP 6. INSTALL SHIP LOOSE ITEMS Remove all strapping, blocking, and packaging from appliances, windows, and doors. Install any drapes, mini -blinds, mirrors, door stops, closet shelves, and hardware per the product manufacturer's installation instructions. Ming carpet. Only ex - et installers arpet. Fail - a carpet directions 3rpet war - gar seams. ims. For ex - he carpet a inches to line and the ree inches to le line. 59 ' �l 10/20/08 Install Stabilizing Systems This chapter covers the design and installation of the stabilizing system which secures the home against lateral and up- ward forces caused by wind. The system covered here uses earth (or ground) anchors and steel straps connected to the home's longitudinal steel beams and/or exterior walls. Stabilizer plates may also be used to prevent the anchor head from moving laterally in the ground. An anchor, strap, and stabilizer plate (if used) together are referred to as a tie -down. Anchors can also be mounted in concrete footings when there is enough concrete mass (weight) to resist the lateral and upward forces. This type of system is not covered in this manual. STEP 1. DETERMINE ANCHOR LOCATIONS (p. 60) STEP 2. DETERMINE TIE -DOWN CONFIGURATION (p. 69) S STEP 3. SELECT ANCHORS (p. 69) STEP 4. INSTALL ANCHORS (p. 70) STEP 5. INSTALL STRAPS (p. 71) STEP 6. TIGHTEN AND ADJUST STRAPS (p. 74) STEP 1. DETERMINE ANCHOR LOCATIONS Create a sketch of the home plan showing the exterior walls, marriage line(s) (if any) and frame 1-beams (this will be similar to the base sketch created in Prepare Footings, page 17). See Table 21 for a list of anchor locations, types, and where they are required. Pages where the requirements are provided are noted in the last column. As each anchor location is determined, mark it on the sketch, noting important dimen- sions such as spacing between anchors. When complete, this will be the home's tie - down plan (Figure 61 and Figure 62). TABLE 21. ANCHOR LOCATION TYPES Location Frame Sidewall Yes Yes 61 Vertical Frame End wall No' Sometimes Yes Yes 65 65 Vertical No No N/A ShearVertical Vertical No No No Yes NIA 66 Frame Yes Yes 66 Vertical No Yes 66 Vertical Yes Yes Yes 66 66 Connect any factory -installed sidewall tie -down straps to a ground anchor regardless of the wind zone in which the home is placed. 2 Install interior shear wall anchors and marriage line anchors prior to moving the home over the top of the anchor locations and then return to Set the Home or Complete Multi -Section Set re- spectively. Figure 61 and Figure 62 illustrate typical anchor locations for a double -section home in Wind Zone I and Wind Zones II and III respectively. F 1. & A �Z Need for a stabilizing sys- tem. The manufactured home must be secured against the wind by the use of an anchor assembly or an alternative foundation system. Where site or other conditions prohibit the use of the manufacturer's in- structions, a registered en- gineer or registered archi- tect must design the stabi- lizing system. Flood and seismic forces. The stabilizing system re- quirements in this chapter do not consider flood or seismic loads and are not intended for use in flood or seismic hazard areas. In those areas retain a regis- tered engineer or registered architect to design the sta- bilizing system. m 24" max to 1 st Anchor, typical all ends. Snnrerm. to HUD MHCSS 6/r9/14 Sidewall Frame Tie -Down I -Beam End Wall -- (Some Houses) Marriage I Key.* rQ om—Anchor Head rl—Strap Verticallie- 0�—Down Mmdard PIVArea 2P .t. to..=r hdralexn end -- ---- — — — — — — — — — t— €I Longitutlmal Anchors Mar —— __________urea menng_ Mnrtiaga { --{ a N -Beam Lateral Frame Tle-Doom High Pla Area Sidmall Vertical Lateral Fmme Tie -Davos Tie-Dwm to Far Beam i SIDEWALL FRAME ANCHORS Use Table 22, Table 23 and Table 24 to determine the spacing between anchors for Wind Zones I, II, and III, respectively. Spacing requirements will vary depending on the type of home (single or multi -section), the slope of the roof, the width of the floor, for each section, the sidewall height, I-beam spacing, and the height from the ground to the strap attachment point. Determine the values for the home. Using the table for the appropriate wind zone, determine the column and row that corresponds to the charac- teristics of the home. The value on the tables is the maximum distance between -an- chors. Keep in mind that sidewall frame tie -downs must be located no more than two feet from each end wall. Notes to Tables: 1. Designs based on max 99 Y:" I -Beam spacing. 2. Tables apply to both Multi section and Tag units and are for Exposure "C" sites. 3. When using the FAR beam method and utilities prevent strap from being properly installed to the top of the Main I-beam, the strap may alternatively depart from the bottom of the beam, but must be within 3" of a crossmember or approved I-beam brace. a 61. Typical anchor ins for a double -section in Wind Zone I 62. Typical anchor ms for a double -section in Wind Zones 11 or 111 For Maximum spacing re- quirements. The LAHJ may have anchor spacing requirements that super - cede the values provided in this manual. Maximum spacing re- quirements. Refer to anchor manufacturer's installation instructions for verification. As a rule of thumb, minimum distance between anchors equals the length of the anchors (cone of influence). 61 TABLE 22. WIND ZONE 1 SIDEWALL FRAME ANCHOR MAXIMUM SPACING 10/20/08 Roof slope maximum (20 degrees) 4.35/12 Roof slope (26.5 maximum 6/12 degrees) Sidewall height Single section Double section or Single Double section or 20'to 24' 11'-3' 7. 3• _ 25'to 32' 9'-3• _. 5 g• 33'to 40" 7'-10" 4•-9• ,41'to 48' 6'-9" 4•-0• 49'to 56 6-111 — T-6' 1 Sr to 64' 20'to 24' _-5'-3" 9'-6" WA 6' 3" More than s to 32 7 1W 33'to 40' 6'41' q•-2- ,•t 41•W48' __._. 5-9. 3.6' 49' to 56 5'-0" 3 0 i-�- 57'to64" 4'.5' WA 20'to 24' 13'-9' 9'-10- 25" to 32" 12'-0' 8'-0• -- 33'to40" 10'-7" T_2• 41-to 48' 9W 6'3' 49'to 56 8'3• _ — 51-61 1 5r to 64" 20'to 24• T-6' 111-6" 4'-11' 8. 7• 25'to 32• 10'-2' T_3• More than 33' W 40' 8'-10' 6'-3' , t 41"to 48" T-10' 5' S' 49• to 56 7'-0' 4•.9• 5r to 64' _— 6'<_ — 4'-3' 20'to 24' 15'-0" — 1 P-0• 25'to 32' _- W-O" 10'-3' 33'to 40• 12'-10' 9' 2• ^ -- 41' l0 48' 11'-8' 8'-3' 49'to 56 10'-8" _ 7'.6' 57• to 64- 9'-10' i 6'-9• 20-to 24• —_ 12'-8' 9'-11• 2S to 32' --- 11'4i' _ — 9'-0" — 33'to40" 10'.5" 4 41•to 48' T-6' T_3' 49' W 56 8' 7' 6•-6• -- 57'to64' J T-10' 5'-11° 20'to 24• 16'-0• 11141- 25• to 32" 15' 2' -- — -- 10' 10, 33'to 40' 14'2' 10'-0-0- —_ 41" to 48" _ 13'-2' 914, 49'to 56 12' 3• 8'_7• 1 57•to 64' --_— 11'S' — 7'-11• v_-- 20• to 24" 13'-6' 10'-3' 25'to 32' 12;9'v 9'-7• 33'to 40" 11' 11, ,ii�e!%i.rs �1` �/ 8 10 57m64• e•-e• Anchors and straps are installed along each side wall (must be oppoQ- ach PRO: c.;s, Figure 66. 62 et Ci. ®Us �!!!llii=' TABLE 23. SINGLE SECTION WIND ZONE II & xuuIN1 mno108ros q i FRAME ANCHOR MAXIMUM S'. 4'-0' 46 80 1 34 8099 1/2 5'-0' 30 80 ` 20 80 Max ® 20 80 a 46 8'-0' Na 52 FAME". Na 4'-0' 991/2 35 80 Na 80 5'-0' 21 80 ':_ a 50 6'A' ® 8'-0' Na Na 46 Na Na Na Na Na [3 4'-0' 70 80 1 50 80 5'4' 44 80 28 80 6'-8' ME 28 80 Na 46 8'-0' :I 4'-0' Na 49 54 80 g/a 34 Na 80 %Vjdth More than 991/2 T-Tto max. 5'-0' _ 29 80 Na 56 6'_' We 52 Na Na 91 8'-0' We n/a Fallown/a Na 4'-0' 80 80 G4 80 99112 5'4' 66 80 36 80 W-8' 36 80 '20 46 Na 54 /e Na 4'-0' 68 80 G4fi BO 5'-0' 39 BO 2 55 6'1- Na 52 1 fNa n/a 8'-0' Na n/arjjjjU�a Na For near and far beam installation, see Figure 66. Example: 18 ft wide x 60 ft long with T-6" side wall installed in Wind Zone II. Factory installed Vertical Tie spacing is 6ft- 8in. The maximum height from anchor to bottom of floor must be 36" or less for, "Near beam" attachment. The height may be increased to 80" when the "Far beam" method is used. Note: The maximum height from ground to strap attachment in- cludes the 1-Beam height. I I i 0 63 'Conforms to HUD MHC55 TABLE 24. MULTI -SECTION WIND ZONE II 8111 SIDFWAI I FRAMF ANCNr1R MAVNNH Inn conrrnrr_ Maxium 4.35/12 roof Sidewall pitch eamspacJ MWI-1 ing ventical 6 iiagonal tie' spacing I Wind Zone 11 Wind Height from ground tachment F�- = Zone III to strap at- (in) I Far Beam 4 • 28 80 80 ® �4 5'' Na 80 n/a 80 6'-81 Na 80 Naa 38 12 wide .t "min 8'-0' Na 48 Na. Na floor width 4'-0' ® 5•-0. 80 Near beam method can 80 not be used. Near beam (used. can not be used. 80 r—^__ i 'do I 6'.e' 46 Na 4'-0' 46 60 33 80 5'4' 32 80 No 80 6'-81 20 80 We 40 M 8'-0' I Na 52 Na Na 4'-0' 36 80 Near beam method can 80 5'-0' 21 80 not be used. 48 6.'8. t Neither method can be used for anchor spacing greater than 5'4' 64 80 44 80 5'4' ® e 40 64 24 80 6W 6'�' 26 44 We 38 Na 32 Na Na 4'-0' 50 80 Near beam method can 80 More than 991/2 30 80 � net be used. 50 ' 6, 8. ° I Neither method can be used for anchor spacing greater than 5'3' 80 60 80 9191/2 ® 5'4' 57 80 32 80 6'-8' 36 36 80 Na 36 8'-0' Na Na Na Na 4'-0- 70 80 Nearbeam method ran 80 More than 991/2 5'-4' 41 80 not be used. 52 t 6'S' 8'-0° Neither method can be used for anchor spacing greater than 5'4° ' For near and far beam Installation, see Figure 66. I w Canrarmsto HUDMHCSS I 7/30/10' R SIDEWALL VERTICAL ANCHORS j Homes designed for Wind Zones II and III also require vertical tie -downs along the , sidewalls. The vertical tie -down anchor straps (or brackets for connecting to the home) are factory installed and indicate the locations. Vertical and frame sidewall tie -downs 0 may connect to one double -headed anchor or each to its own dedicated anchor. Any factory -installed sidewall tie -down straps must be connected to a ground anchor regardless of the wind zone in which the home is placed. END WALL FRAME ANCHORS End wall frame tie -downs are especially important for homes that are wider and have higher roof pitches because those features increase the surface area exposed to wind 4 * L loads at the ends of the home. Use Table 25 to determine the number of end wall a. J frame anchors required at the each end of each home section. Palm Harbor Homes recommends the use of Longitudinal Stabilizing Devices (LSD) or other ap- proved systems. These devices or systems are NOT provided by Palm Harbor i �I�ROfi` �i dAt� Homes. Companies, such as Tie -Down Engineering, Inc., and other manufactur- sp ers, may be contacted to obtain such devices. Table 25 is based on Tie -Down ; l �•. �. '; r Engineering's LSD system. Consult specific requirements for other products �R:;?! Al�,rr.'•' ��0`s used.dP®OjrD�O�+d For Tie -Down Engineering, call toll free 1.800.241.1806, to locate the nearest sup- plier of Tie -down Engineering anchoring systems. d TABLE 25. LONGITUDINAL STABILIZING DEVICES OR SYSTEMS TIE -DOWN ENGINEERING LSD Wind Zone 11 Wind Zone III .® 4.35/12 1 1 2 2 2 2 2 3 2 j 2 3 3 r 7/12 1 2 2 2 2 2 3 f 3, 3 3 4` ® 4.35/12 2 3 3 3 3 4 5 I 6 4 !� 5 6 7 • r 7/12 3 3 4 4 4 5 6 7- 5' Y 6 - 7� 8 i 4.35112 3 4 5 6 5 7 - 8 9 6� 8 9 11 r 7/12 4 5 6 7 7 8 10 F 12 Bill 10 12 14 i Typical Longitudinal Stabilizing Device Figure 63 Typical Longitudinal Stdbilizing Device max. 45 deg Unit Main I -Beam Note: where adjacent piers inter- fere with location of LSD, pier _i Typ. may be offset as shown. I i Pier II i For number of Frame anchors AdJUstment using conventional ground an - may be made Increase reduce chors, refer to Table 31, Table on both sides spac'g spac'g 321 or Table 33. of device max. 2x design spacing i 9/22/08 Palm Harbor Homes, Inc. 65 to 8"'IN 8 12" MAX 4 STRAP TO "MIN COLUMN 12 MAX 4STRAP' TO COLUMN 10/20/08 Column studs @ end of marriage line opening FACTORY INSTALLED COLUM ANCHOR BRACK CONNECT TO ANCHOR(! AND STRAP(S) SUPPLIEI BY OTHERS (6) #10 x L screws ea side of bracket for a total of (12) MARRIAGE LINE VERTICAL ANCHORS (WIND ZONES 11 AND III ONLY) In Wind Zones II and III, marriage line anchors are required at each column along the marriage wall. Required brackets have been factory installed at their proper location and number of brackets required. In addition to installing anchor(s) and strap(s) at these locations, the marriage line rim joists of adjacent sections must be fastened together with #10 Wood Screws, long enough to penetrate receiving member 1 %". Install (6) screws each side of bracket(s). Figure 64 TAG UNIT FRAME ANCHORS Same as main unit anchoring. See Table 22, Table 23. TAG UNIT VERTICAL ANCHORS Same as main unit vertical anchors. PORCH POST ANCHORS Porch posts have factory installed brackets that must connect to anchors with straps. Brackets are the same as shown in Figure 64, but need not be connected into adjacent marriage wall rim joists. OFFSET UNIT ANCHORS Multi wide units, offset from each other, or where one section is longer than the other, require anchors spaced along exposed marriage wall side, as shown in Figure 65 be- low. Notes: 1. For offsets 4'-0" or less, only one anchor and strap at 2'-0" is required. 2. Longitudinal tie and column tie installation to be per the applicable requirements in this manual. 3. Standard tie down spacings along side wall sides of each section. 4. When anchor angle specified can not be achieved, install an approved stabilizer plate. Figure 64 Marriage Wall Col- umn Anchoring PRG-E5X:0UAL // When to install marriage line anchors. Anchors along the marriage line must be installed prior to the second half of a multi - section home being set. M. IS Hm. ALL HE BASED (4725 8' MAX a = OP11NUa ANCHOR ANaE `I / OR APPROVED Table 26 Offset Units, Wind Zone I, 96" maximum Side Wall Height SEE NOTE onformslo JD RIHCSS 1 11/18/09 Figure 65 Offset units, Plan and'End View — Wind Zones II and II only. See Figure 61 for Wind Zone 1 anchoring. r 9�q�1allot$ a @A� e I Maximum Roof Pitch (rise per 12" horizontal distance) Anchor Spac- 4.35/12 h max max. a De- Anchor Hmw Spac- 6.5/12 h max max. a De- Hmw ing "T (in) grees (in) ing "T (in) grees (in) max max Table 27 Offset Units, Wind Zone 1,116" maximufa Side Wall Height Maximum Roof Pitch rise Rer 12" horizontal distance Anchor Spac- 4.35/12 h max max. a De- Anchor Hmw Spac- 6.5/12 h max max. a De- Hmw ing "d" (in) grees (in) ing "d" (in) grees (in) max max 67 a is Table 28 Offset Units: Wind Zones II & 111, 96" maximum Side Wall Height 2 3 2 12 3 2 5'-4" 68 35-40 146.8 5'-4" 4'-0" 72 40-45 131 4'-0" 5'-4" 72 35-40 154 5'-4" 4'-0" 72 45-50 136 4'-0" 5'-4" 48 40-50 163.3 5'-4" Table 29 Offset Units: Wind Zones77 & III, 114" maximum Side Wall Height 2 3 2 12 3 2 3 5'4" 33 4045 155 5'4" 4'-0" 46 40-45 155 4'-0" 5'-4" 33 3540 160 4'-0" 4'-0" 46 4045 160 4'-0" 5'4" 33 40-45 165 4'-0" 4'-0" 48 4045 165 4'-0" 48 40-45 146.8 64 35-40 48 40-45 154 64 35-40 42 40-50 165.4 38 40 45 171 28 40-45 60 35-40 178 � 30 35-40 60 35-40 64 40 45 186 M. UD NIHCSS 10/20/08 EXTERIOR SID U. O.OBSx1 IWTIE,DOMN EX1FRroR NOBWML STMPORB BRACFACr O.BSXIIM'T600.M1 NTFCROWP CROW MEMBER WSTALIFD ATT FACTORY BTKPOR BPACXET WSTN1Ep AT FACfOPY MAN LBEAY I I �¢ J �— MAW FBEAM r��� OWBLE XEADED ORERIOR aj Q w CROSS NQABER �2 OD5X1 W'TE00.Y1 Y¢i STRA➢NRNLXIWVN=fA R GROUND IEVEL O.MX T IN'TEUONN GPQIlOLEVEL i� SEE xoresN SEVI `STRAP NPNISNEO BV WSTAILER My¢•IeMorxlrn m¢mbYivq OMW 6uatl STEP 2. DETERMINE TIE -DOWN CONFIGURATION There are two primary tie -down configurations: the near beam and the far beam meth- ods. (Figure 63). Near beam method. For all Wind Zones, connect an anchor strap from the anchor head to the beam closest to the anchor. See Figure 67. In -line anchor configuration and Figure 68. Stabilizer plate configuration .For Wind Zones II and III connect a vertical strap from the sidewall factory installed tie of the home to the anchor head using a double -headed anchor; connect the other strap to the beam closest to the anchor. Refer to Table 22 for maximum heights from ground. Far beam method. For Wind Zones II and III connect one anchor strap) from the anchor head (using a double -headed anchor) to the home's near beam or far beam and one to the sidewall of the home. Refer to Table 23 andTable 24 for maximum heights from ground. STEP 3. SELECT ANCHORS Use the torque probe results from Prepare the Site, STEP 5. DETERMINE SOIL - BEARING CAPACITY AND FROST LINE (p. 14) and the anchor manufacturer instruc- tions; select the type and length of anchor to use. The installed ground anchor size (length) must be listed (i.e. approved) for the soil class. Make sure the anchor is of sufficient length such that the top of the helix is below the frost line. Select a shaft diameter sufficient to resist excessive torsion, "ring -off' (when the helix or anchor head separates from shaft) or shaft splitting. Consult the anchor supplier for guidance. Review all of STEP 3. INSTALL ANCHORS (p. 69) and STEP 4. INSTALL STRAPS (p. 70) before making final anchor selections to determine when single -headed vs. double -headed anchors should be used. Follow the specifications in Table 30 when se- lecting stabilizing system components. I I 9d i Figure 66. Lateral tie -down con - rig I rations Anchors must be tested and listed to resist aminimum ultimate load of 4,725 Ibs and a minimum allowable working load of 3,1501bs or ultimate and corresponding working load limited by soil conditions and anchor length. The working load is the maximum load the designer can use. Ground anchors must be provided with protection against weather deterioration and corrosion ehleast equivalent. to that provided by acoating of zinc on steel of not less than 0.30 oz per sq ft of surface coated. Straps must be minimum 1-1/4" x 0.035" zinc -coaled (0.30 oz per sq ft) steel strapping conforming to ASTM D3953-97, Type 1, Grade 1, Finish B with a minimum allowable working load capacity of 3,150 Ibs and a minimum ultimate load of 4,725 Ibs. Slit or cut edges of zinc -coated strapping do not need to be zinc coated. The size and type. of stabilizer plate, if required by the ground anchor manu acturer, will be specified in the anchor manufacturer's instructions. Stabilizer plates mustbe provided with protection against weather deterioration and corrosion at least equivalent to that provided by a coating df zinc on steel of not lass than 0.30 oz per sq ft of surface coated. Alternatively, ABS stabilizer plates may e. used when listed and certi- fied for such use. �;. It rs to STEP 4. INSTALL ANCHORS Before beginning anchor installation, check for obstructions under the home such as piers and frame members that may interfere with the tie down strapping. Check with utility companies to determine the location of underground utilities, such as electrical and phone lines, and water, sewer, and gas pipes that may be buried in potential an- chor locations. Also check for homeowner -installed wires and pipes, such as those connecting exterior lighting or sheds to the home. These must also be avoided. FRAME ANCHORS Frame anchors can be installed in two ways, in -line and against a stabilizer plate. The two methods are discussed below: In -Line Configuration The in -line configuration (Figure 67) for homes can be used in Wind Zone I only. Typi- cally, in -line anchors are used under high homes where the anchors can be installed from under the home after the home is set. In -line anchors can also be installed before the home is set, however, precisely aligning the anchor with the home both vertically and horizontally is difficult. Using swivel connectors for the strap to beam connection can provide some horizontal flexibility. To install in -line frame anchors, drive the anchor into the ground at an angle and loca- tion such that a straight line can be drawn from the tip of the anchor through the anchor head and to the connection point on the I-beam (Figure 68). Beam Sidewall Rama Tie-0.. Slap Ground Mcla., h StabSaerNta Stabilizer Plate Configuration Stabilizer plate configurations (Figure 68) are suitable for homes in all wind zones. An- chors may be installed after the home is set. A stabilizer device, typically an ABS or metal plate, is used to prevent the top of the anchor from slicing through the soil when the load is applied. Stabilizer plates are available in a variety of widths. Choose the widest plate that can be driven into the soil to maximize resistance to movement. The LAHJ may have stabilizer plate requirements. Install anchors with stabilizer plates as follows: 1. Locate anchor. Select a location for the anchor under the home but within six inches of the exterior wall (Figure 69). Avoid locations that will interfere with skirting. 10/20/08 @Grading area around anchors. Anchor heads should not rest in sunken spots. Grade the ground so that water does not collect around anchor heads, but runs away from the anchor and out from under the home. Do not bury anchor heads. Figure 67. In -line anchor configuration Figure 68. Stabilizer plate configuration 70 HUD niHCSS 10/20/08 2. Install anchor. To assure that the anchor attachment point will end up at the stabilizer plate, start the anchor insertion approximately 12 inches back from from the desired location if using a 48 inch long anchor, or approximately 16 inches if using a 60 inch long anchor. Install the anchor at about 15 degrees off vertical, with the head tilted away from the home. Install the anchor to a depth of approximately -one half its length. 3. Drive stabilizer plate. Drive the stabilizer plate into the ground to its full depth at the point determined in Step 1. 4. Complete anchor installation. Screw the anchor the rest of the way into the ground. The finished anchor must be installed to its full depth. VERTICAL ANCHORS To install vertical anchors, screw the anchor into the ground directly under the strap at- tachment point on the home until the bottom of the anchor head is flush with the ground or no more than one inch above grade. STEP 5. INSTALL STRAPS Follow the instructions below to connect straps from the home to sidewall frame, end wall frame and vertical anchors. Always protect straps at sharp corners including around I -beams with radius clips or other methods (Figure 70). Radius clips may be fabricated from 26ga (min) by 1 '/<- inch wide galvanized steel strap formed to fit around corners. 1 Longitudal Bracket SPLICING STRAPS Splicing may be required when a pre-cut strap is of insufficient length. Splices in tie - down straps are not permitted in a configuration. Overlap straps by 12 inches, ap- plying one splice clip from above and the other from below•, use a crimping tool to tightly seal the splice clips (Figure 71). Do not run any portion of the splice through an anchor head bolt. 69. Determining an- d stabilizer plate loca- Soil depression. :ate anchor heads sessions where r pool. 1 Figure 70. Radius clips 9 71 -Conforms to HUD NrfCSS Apply Sprice Clips In Direction of Arrows Strap Approx. 12" NO SIDEWALL FRAME ANCHORS Install straps to sidewall frame anchors as follows: r Splice Jot 'enniaed 1. Connect strap to home. Connect one end of the strap to the home connec- tion point using approved buckles or clips (swivel or hook clip preferred). OWrap strap around main beam 2O Connect hooktolopof main beam and connect other end of strapto anchorhead. PIM clamp strap to anchor O3 smm CUP 2. Connect strap to anchor. Connect the other end of the strap to the split bolt in the anchor. Leave enough strap length to be able to make at least three, but no more than five complete turns around the bolt before it becomes tight (approximately 2 1/2 inches per turn or 71/2 to 13 inches total). Fewer than three turns and the strap may not hold onto the bolt when force is applied. Conversely, more than five turns may not fit within the U-channel of the an- chor head. Follow the procedure outlined in Figure 73. Figure 71. Tie -down strap splice Figure 72. Strap to beam connection IF , � A Strap to beam connection. Regardless of the strap supplier's recommenda- tions, the strap must be connected to the top of the main beam to prevent damage to the structure. Palm Harbor Homes, 72 C (DI risen the lens ion lxfl into the anchor head and loosely attach the hex nut ix OOnce tensioned to the point that counterclockwise resistance appears, use a 518'open end wrench to hold the square neck while repositioning the 15116' tensioning wrench to continue tensioning. Repeal as required. 0 OPlace the strap through the slotted shank of the tension boll and bend up to 90°. OOnce fully tensioned, align the square neck of the lxytwith the square recess in theanchorhead and tighten the hex nut. This wi0 draw the two togetherand lack the system into final position. 10/20/08 i r u OUsing a 15116" sockellor open end wrench, rotate clockwise, wrapping the strap around thetensbn boll If approved by the rrenufacturer, Bobble head anchors maybe used for both diagonal andverical tie -down strap tensurting.Tensbil the diagonal tie-dowA strap first Follow Steps 3 through 7 to install straps to arehorhead 3. Pretension anchor. For anchors with stabilizer plates, pretension the anchor by pulling it up to the stabilizer plate using the strap and take-up bolt to move the anchor head. Continue pulling the strap until the plate moves a small amount (about 112 inch). This is called packing the plate and it will yield the strongest resistance (the bottom of the anchor head should be maximurri 1/4 inch above the top of the stabilizer plate). END WALL FRAME ANCHORS Attach straps to the bracket welded by the manufacturer to the frame (Figure 74). If no brackets have been installed, use approved beam clamps designed specifically for this purpose, available from anchor suppliers. Connect straps to anchors following same procedure as for sidewall frame anchors. Figure 73. Procedure for connecting the strap to frame and anchor Pt I ', Anchor head location. As Ithe anchor is pulled up to meet the stabilizer plate, 'the head of the anchor will rise. In its final position, the bottom of the anchor head should be no more than 1/4 inch above the top of the stabilizer plate. Figure 74. End wall frame anchor attachment method 73 The following tables tabulate minimum number of longitudinal (frame) anchors required each end, when conventional anchors are used. Table 31 and 32 are not limited to maximum pier heights, except as limited by other de- tails. Table 33 limits pier height and minimum unit length as tabulated. Table 31 Longitudinal Ties, Wind Zone 1, 96"Side Wall max, 4.35112 max Roof Pitch • 2 24 26 29 • 2 39 33 37 2 34 40 145 2 41 49 1 58 Table 32 Longitudinal Ties, Wind Zone 1, 108" Side Wall max, 7112 max RoofPitch WITHIM1111111 2 N/A 32 38 • 2 N/A 42 50 2 N/A 52 38 ®' 2 N/A 39 47 Table 33 Longitudinal Ties, Wind Zone 1, 108"mar Side Wall, 7112 max Roof Pitch 58'-0" I 24" I 56 W 50'-0° I 24" 64'-0" 24" 55" 56'-0" 24" 1 94" 1 55" 1 40'-0" 1 24" 1 52 M." Jote: minimum strap angle is 40°. Minimum number of ties is total each end to be split over all sections For units not meeting the minimum length requirement, use stabilizing systems as described in Figure 63 typical longitudinal stabilizing device. STEP 6. TIGHTEN AND ADJUST STRAPS After all anchors have been installed and pre -tensioned, recheck all anchor straps to assure that they are tight and that the anchor shafts have remained in contact with the stabilizer plates. Do not over -tension straps. e e HUDAHICSS 10/30/08 nc. 74 s ,s to Connect Utilities This chapter contains procedures and requirements for the connection and testing of utility hool making utility connections varies by location. Consult the LAHJ and the utility before connecting STEP 1. CONNECT ELECTRICAL SERVICE (p. 75) STEP 2. CONNECT WATER SERVICE (p. 78) STEP 3. CONNECT GAS SERVICE (p. 81) S STEP 4. CONNECT OIL SERVICE (p. 82) STEP 1. CONNECT ELECTRICAL SERVICE The home is designed for connection to an electrical wiring system rated at 120/240 volt AC. All electrical field work must be done by a licensed electrician or other person approved by the LAHJ. FEEDER WIRE AND EQUIPMENT SIZES i The current rating (in amperes) of the home can be found on the tag located on the outside next to the feeder or service entrance, and on the electrical distribution panel. Using this information, determine the required feeder wire size from Table 34. These sizes are based on an ambient temperature of 86 degrees Fahrenheit and do not take voltage drop into consideration. Acceptable conductor types are: RHH, RHW, RHW-2, THHN, THHW, THW, THW2, THWN, THWN-2, XHHW, XHHW-2, SE, USE, and USE-2. TABLE 34. ELECTRICAL FEEDER WIRE AND EQUIPMENT SIZES FOR COP- 50 35 NA 1 #4 #8 #to LE: 100 70 10x10x4 1-1/4 #4 #4 #8 #8 200 140 10x16x4 2 2/0 1/0 #6 225 158 10x16x4 2 310 210 #4 #4 400 280 10x24x4 3 400 kcmil 1500 kcrril { #3 1 F Ti/0 Responsibility for home to any utilities. v zz ipecial precautions when installing electrical ser- vice. Installation of the electric power to the home can cause exposure to live electrical circuits. Exposure to live electrical circuits or improper grounding of the conductor in the panel board may result in severe shock or possible electro- cution. A qualified installer must make the connections for the electric power. nc. VAI 10/20/08 FEEDER CONNECTIONS Feeder connections are made from above or from below the home as follows: From above — mast weatherhead feeder The routing, connection, and support of the service drop must meet local codes. Homes equipped this way contain all necessary conduits to the electrical distribution panel. However, the feeder conductors (not provided with the home) are installed on site. If the masthead is located above the roof overhang, allow a minimum clearance of eight feet above all roof points that the conductors pass over. There are two exceptions to this rule: (1) The vertical clearance may be reduced to three feet if the roof has a minimum slope of 4 in 12: and (2) The vertical clearance may be reduced to 18 inches if no more than four feet of service -drop conductors pass above the roof overhang, and if they terminate at a through -the -roof raceway or approved support. A minimum clear- ance must also be provided from the final grade to the service -drop conductors. This measurement may vary from 10 feet to 18 feet, depending on the types of traffic antici- pated below the service drop (refer to the NEC). Unless impractical, locate service heads above the point of attachment of the service -drop conductors and make them rain -tight. If individual conductors do not extend downward, form drip loops. From below — underside junction box feeder A section of conduit is factory installed through the Floor cavity. Connect to that conduit with approved fittings and conduit (not provided with the home) to the point where the service entrance cable enters the crawl space. Install properly -sized service entrance conductors from the main power supply to the panel board. Depending on the location of the main panelboard inside the home, or the point at which the service entrance conductors enter the crawl space„a separate service disconnect may be required. Re- fer to Table 34 for the conductor and junction box requirements. The installer must provide the supply connection including the feeder conductors, junction box, and con- duit connectors. Protect conductors emerging from the ground from a minimum of 18 inches below grade to eight feet above grade, or to the point of entrance to the home. The distance measured from the top surface of a buried cable, conduit, or raceway to the finished grade must meet the minimum burial requirements outlined in the NEC. Use a moisture -proof bushing at the end of the conduit from which the buried cable emerges. GROUNDING The home must be properly grounded to protect the occupants. The only safe and ap- proved method of grounding the home is through an electrically -isolated grounding bar in the manufactured home distribution panel board. This grounds all non -current - carrying metal parts to the electrical system in the home at a single point. Each neutral conductor must be connected to the system grounding conductor on the the supply side of the main disconnect in accordance with Articles 250.24, 250.26, and 250.28 of the National Electrical Code, NFPA No. 70-2005. Where the meter base has a disconnect (typically when the meter is more than 6 feet from the service electric panel, although this may vary by LAHJ) the ground and neutral should be bonded at that disconnect and then grounded to the driven earth ground. Four wires will leave the service electric panel to the disconnect. Three wires will enter the disconnect from the meter base (refer to Figure 75). Where there is no disconnect on the meter base or between the meter base and ser- vice electric panel (typically when the meter is within 6 feet from the service electric panel, although this may vary by I.AHJ), the main circuit breaker in the service electric panel becomes the first disconnect. In this case, the neutral and ground are bonded in the service electric panel and connected to the driven earth ground from the service electric panel. Three wires lead between the meter base and the service electric panel (refer to Figure 76). ! / A Power supply. A large enough power supply must be available at the site. An inadequate power supply may result in improper op- eration of and possible damage to motors and ap- pliances. It may also in- crease electricity costs. Grounding the electrical system. Do not provide electrical power until the grounding electrode is in- stalled and connected. When the meter base is not on the house never use the neutral conductor of the feeder cable as a ground wire. 76 aT Ground Bus Bar Grounding" To Chassis Metallic Conduit Or Finings To Be Effectively GradaledTo Equipment Gmadl — Equyment Ground aus Be •. Gmund,L, JI To Chaide To Gnxindl g Merz4lo Conc ud Or Rargs To Be ERec4uey Gmmdel To Equpment Graep Service Enuy Main Parel (May Be Above Or Below Gmerd) Enclosure 2' ConduitTo Neutral SerVlce Heed B. Bar Meter By Dfilily Meterbase Cormany Ground From Meter Enclmure Dismatect Not Installed ju.�)ToMn -2'Conddt ToGroundingI Black -'HOT'ToA OrB Red -'HOP To AOrB White To Neutral Bus Bar Ground To Equipment (3mund! MmnFanel Sa,W Entry Enclosure (Above CrB].Qauna) 2-rommr e Neutral Serail Head Bua Ber Maier By utuy Co perry MNar E, -n BOMmg Stap 2'Qirdud n9LNd By Ma,ulatluar 2'Condud TOMaIn � Paral -'!DT-TOAQB Red-Wr ToAQB WNe Ta Neutal Bus Bar 10/20/08 1 Figure 75. Electrical feeder connection when meter has aldisconnect installed (typi- cally more than 6 feet from service electric panel). In all cases, a grounding electrode conductor and a ground wire must be installed ac- cording to the following specifications: 1. Grounding wire to be per Table 34 provided by the manufacturer. If manufac- turer provides a minimum 1/2 inch EMT or conduit raceway, the #6 minimum bare copper wire is provided by the retailer for installation. 2. The clamp connecting the grounding wire to the electrode shall be suitable for direct burial and located flush or below ground level. 3. Use a listed 518 inch diameter by eight foot long iron electrode or nonferrous rod of at least 1/2 inch diameter by eight feet long for grounding (larger sizes may be required by the LAHJ due to soil impedance). 4. Drive the electrode to a depth of not less than eight feet so that at least eight feet of the electrode is in contact with the soil. 5. When rock is encountered, the electrode may be driven at an angle not'to ex- ceed 45 degrees from vertical or buried in a trench that is at least 2-1/2 feet deep. I FIELD INSTALLED METER BASE When a meter base is installed in the field, Figure 77 and the following requirements must be adhered to: • Install the meter base according to the manufacturer's instructions. i • Use straps to support any conduit. Do not use the meter base equipment for ure 76. Meter base wiring m there is no separate ;onnect installed (typically tin 6 feet of service elec- panel). nc. j !I 77 I support. • Use exterior equipment and enclosures listed as weatherproof and entrance conductors listed for wet locations. • The grounding bar may be installed separate from the neutral bar for pur- poses of testing the electrical system. • The grounding bar may be isolated during the electrical check and re- attached, after the tests are completed. • Check with the local electrical utility to verify meter base requirements and lo- cations and distances for the main panel and meter box. • The field installed meter base enclosure must be installed in accordance with its listing. Fasten securely to exterior wall studs and provide for a weather - tight seal. • Check the local code for any requirements regarding the location of the meter base. or We End = Irsp. yen � sue A, orWO STEP 2. CONNECT WATER SERVICE CONNECTION To connect the home's water system to the water source, identify the water inlet lo- cated under the home (usually below the water heater compartment or utility room) and follow the procedure described below (refer to Figure 78): 1. Flush pipe. Flush field -installed water piping free of all debris prior to connec- tion to the home's water inlet. 2. Clean threads. Ensure that pipe threads are clean. 3. Install pressure -reducing valve. If the local water supply exceeds 80 psi in- stall a pressure -reducing valve. 4. Connect valve. Install a main shut-off valve between the water supply and the inlet on the home. Locate the riser for the shutoff valve underneath or ad- jacent to the home. Select a full Flow gate or ball shutoff valve, or equivalent valve. To prevent the possibility of fresh water contamination install an anti - siphon valve on all field installed exterior faucets. IOn0/08 Figure 77. Meter base clear- ances. p 1, z Selecting heat tape. Use only pipe -heating cable (tape) listed for manufac- tured homes, and install it in accordance with the ca- ble (tape) manufacturer in- stallation instructions. Maximum water pressure. The water system for the home was designed for a maximum inlet pressure of 80 psi. 78 Water Roe Optional Hose Bib_ (Not Suppled) Connect To T Here For Water System Test Locate Water Riser Underneath or — Adjacenl to Home Servira Connection — (Not Supplied) Suppled) c I :onforms to UD N ICS! 10/20/08 5. Install water heater discharge drain. Inspect the drain opening on the water heater to ensure that it is clear of any obstruction. If the home is to be installed on a basement or enclosed crawlspace, install drain pipe connecting the dis- charge from the water heater temperature and pressure relief valve to the out- side or to a sump. 6. Install water heater drip pan drain. Assure that the drain for the water heater drip pan does not terminate under the home. Using the materials pro- vided and the accompanying instructions run a drain line from the water heater drip pan through the wall or floor to the exterior of the crawl space. Terminate the line between six and 24 inches above grade. (Figure 79). Make the termination point rodent proof. 78. Water system mi Using check ves. Install a check ve on the water inlet to :vent water system linage in the event of a s of water pressure from source. Such pressure s could cause the water )ter to drain, exposing heating elements of ctric water heaters caus- them to fail. Ire 79. Water heater drip and drain nc. V9 7. Insulate. In areas subject to freezing temperatures, protect with insulation or heat tape pipes, valves and pressure reducers that are exposed to the out- doors; and pipes in water heater compartments with non -insulated doors. Connect heat tape to the electrical outlet under the home near the water sup- ply inlet. TESTING After testing the electrical system and connecting the water lines check the water sys- tem for leaks using one of the procedures described below. Before testing, close all water faucets, spigots, and toilet -tank float valves. Hydrostatic (preferred): 1. Bypass water heater. Bypass the hot water heater by disconnecting the hot outlet and cold inlet water lines from the water heater and joining them to- gether. This will protect the hot water tank from damage and protect those in- volved in the test from possible injury. 2. Fill water heater. Confirm that the water heater tank is full of water. 3. Pressurize system. Connect a hydrostatic pump, valve, and gauge to the lo- cation shown in Figure 78. Pressurize the system with water at 100 psi, and then isolate it from the pressure source. Bleed all air from the highest and far- thest points in the system. 4. Hold pressure. Monitor the pressure for at least 15 minutes. 5. Fix leaks. If the pressure drops below 100 psi, locate and correct any leaks by cutting out and discarding bad pipe sections or joints and installing new pipe orjoints with couplings. 6. Repeat. Repeat the test until all leaks have been eliminated. Pneumatic: 1. Bypass water heater. Bypass the hot water heater by disconnecting the hot outlet and cold inlet water lines from the water heater and joining them to- gether. This will protect the hot water tank from damage and protect those in- volved in the test from possible injury. 2. Pressurize system. Connect an air pump and pressure gauge to the water inlet, pressurize the system to 100 psi and isolate the pressure source from the system. 3. Hold pressure. Monitor the pressure for least 15 minutes. If the pressure drops below 100 psi, locate any leaks by applying soapy water to the connec- tions and looking for bubbles. 4. Fix leaks. Correct any leaks by cutting out and discarding bad pipe sections or joints and installing new pipe or joints with couplings. 5. Retest. Repeat the procedure until all leaks have been eliminated. 6. Restore connections. Reconnect the water heater and the water supply. FREEZE PROTECTION FOR UNOCCUPIED HOMES If the home is to be left unheated in cold weather, protect water lines from freezing as follows: 1. Disconnect supply. Turn off the water supply and disconnect the water sup- ply inlet. 2. Drain water heater. Turn off the water heater; if necessary, attach a hose to the valve to direct water away from under the home, open the drain valve and drain the tank completely. 3. Drain faucets. Open all faucets throughout the home (including the laundry area if plumbed, and any exterior faucets) and let them drain completely. 4. Drain toilets. Flush toilets and drain water tanks completely. 5. Close faucets. Close all water faucets with the exception of one. 6. Connect compressor. Connect a maximum of 30 psi air supply to the water inlet connection using a low pressure compressor. 7. Open faucets. With the air supply on the system, open one faucet at a time throughout the home. ronD1os ' // Selecting heat tape. Use only pipe -heating cable (tape) listed for manufac- tured homes, and install it in accordance with the ca- ble (tape) manufacturer in- stallation instructions. Testing water lines. Only use pneumatic (air) testing when hydrostatic testing is not practical. Air under pressure is explosive. Ex- ercise extreme caution and notify all site personnel of the test. Wear protective eyewear and take precau- tions to prevent impact damage to the system while the test is in progress. Do not pneumatically test CPVC systems. Pneumati- cally test Flow Guard Gold systems only at low pres- sure levels (20 psi or less). Pressurizing water lines. When pressurizing the wa- ter system, connect the pump to a location above a closed shut-off valve so as not to introduce pressure into the municipal water supply. n 10/20/08 8. Disconnect compressor. After the entire system has been drained of all wa- ter, disconnect the air supply and close the water inlet valve. 9. Pour anti -freeze. Pour an antifreeze solution into all drain traps, including sinks, tubs, and toilets. Be sure that the antifreeze is safe for the fixtures and P-traps. STEP 3. CONNECT GAS SERVICE CONNECTION If the home uses natural or liquid petroleum gas (LPG, also known as propane) for'wa- ter or space heating, cooking or other appliances, follow the procedure described be- low: 1. Inspect vents. Assure that all exhaust vents on gas -fired equipment are se- curely connected and that roof jacks and stacks have not come loose during transit and they are properly installed. 2. Review appliance instructions. Review each appliance manufacturers in- structions before the home is connected to the gas supply. Most gas appli- ances are typically configured to operate on natural gas. If the gas supply will be LPG, consult the appliance manufacturer's instructions to determine what changes need to be made. For homes located above 3,000 feet, appliances may require a different orifice. 3. Remove cap. Remove the protective cap from home inlet pipe and install a full flow shut-off valve at the supply inlet (Figure 80). 4. Install regulator. The gas piping system is designed for a pressure that is at least seven inches of water column (4 oz. per sq in or 0.25 psi) but not more than 14 inches of water column (8 oz. per sq in or 0.5 psi). If gas from any supply source exceeds, or could exceed this pressure, install a regulator if re- quired by the LAHJ. 5. Connect supply. Using matching threaded fittings, connect the gas supply to the inlet side of the shut-off valve. 6. Close valves. Close all valves at appliances prior to opening the main supply valve. I Full Flow Shutoff Valve Required (Supplied By Others) Source of Gas Union (Supplied By Others) TESTING Test the gas piping system in the following two ways: 1) piping only and 2) entire'sys- tem. Consult with the LAHJ for any additional testing or start-up requirements. Before testing is begun, the temperature of the ambient air and the piping should Ibe approximately the same. Conduct the tests when and where air temperatures will re- main constant. Piping only test (all appliances isolated) 1. Isolate appliances. Isolate all appliances from the system by closing all ap- pliance shut-off valves. 2. Attach gauge. Attach to the home's gas inlet a mercury manometer or slope P;r 'r� riling gas lines. Only ilified professionals may inect and test gas ser- 80. Gas service con- '' I gas water heaters. Be- e lighting the pilot on a s powered water heater, the tank with water. Fail - to do so could damage water heater. Palm Harbor m gauge calibrated in increments of not more than 1/10 lb. 3. Pressurize system. Using an air compressor, pressurize the system with compressed air to three psi and isolate the pressure source from the system. 4. Monitor pressure. Monitor the pressure for at least 10 minutes. 5. Check for leaks. If pressure drops below three psi, check for leaks by apply- ing a non -corrosive, ammonia -free gas leak detection fluid to the joints at all valves, appliance connections, and crossover connections (do not use dish washing detergents, soap, or other household chemicals). If bubbles form, tighten the connection and recheck. 6. Repair leaks. If leaks persist, replace defective pipes or fittings with sound material and retest. 7. Release pressure. Release pressure and open all appliance shut-off valves. 8. Rinse connections. Thoroughly rinse all tested connections with water to remove leak detection fluid. Entire system test (with appliances) 1. Close appliances. Close all gas equipment controls and pilot light valves ac- cording to the individual gas equipment manufacturer's instructions. 2. Open valves. Assure that gas shut-off valves for all gas equipment are in the open position. 3. Attach gauge. Attach to the home's gas inlet a pressure gauge calibrated in ounces. 4. Pressurize system. Pressurize the system with compressed air to six to eight ounces (3/8 to 112 psi, or 10 to 14 inches of water column). 5. Check for leaks. Check for leaks as described above in step 4 of the Piping only test. Replace defective pipes or fittings with sound material and re -test. 6. Rinse connections. Thoroughly rinse all tested connections with water to remove leak detection fluid. GAS APPLIANCE START-UP Open the shut-off valve for each appliance and adjust the burners according to the ap- pliance manufacturers instructions. Verify that the furnace and water heater thermo- stats are operating properly and set them to the desired temperatures. STEP 4. CONNECT OIL SERVICE Homes that are equipped with oil burning furnaces must have oil supply piping installed and tested on site by a qualified professional in accordance with NFPA 31, Standard for the Installation of Oil Burning Equipment, 2001 or the requirements of the LAHJ, whichever is more stringent. The home manufacturer does not supply oil piping or tanks. OIL CONNECTION Consult the furnace manufacturer's instructions for proper pipe -sizing and installation procedures. Where piping is run through the bottom of the home, ensure all holes in the bottom board are sealed tight with foam, mastic, and/or tape specially made for that purpose and made rodent proof. When equipping the home with an oil storage tank, comply with the following: • Install the pipe with a gradual slope toward the fill end or drain plug (if so equipped) to facilitate pumping or draining of water and sludge. • Provide a readily accessible approved manual shut-off valve at the outlet, in- stalled to close against the supply. • Equip the tank with an approved oil filter or strainer located downstream from the tank shut-off valve. Use a filter or strainer containing a sump with a drain to trap water. • Equip under ground tanks with a filler neck extending one foot above grade and a minimum 1-1/4 inch diameter vent pipe extending at least two feet above grade. • Locate the tank to be accessible for service and inspection, and safe from fire HUD MHCSS 10/20/08 Fr VZ Testing oil tanks. All oil storage tank and piping in- stallations and tests must meet all applicable local regulations and should be made only by experienced, qualified personnel. I*A s to and other hazards. • If the tank is located inside a compartment of the home, provide ventilation at the bottom of the compartment to permit diffusion of vapors. If the tank is fixed to the home, provide for filling and draining from the outside. • Insulate interior tanks from the structural members of the home. Provide tanks so installed with an outside fill and vent pipe and an approved liquid level gauge. Install tanks that feed vaporizing type oil furnaces so that oil flows by gravity. To achieve efficient gravity flow, make sure that the bottom of the tank is; at least 18 inches above the furnace oil control level. Tanks for gun type oil furnaces (these furnaces include a fuel pump) may be installed above or below ground. OIL SYSTEM TESTING Before operating the system, fill the tank to capacity with the fuel to be burned and visually check all joints in the system for leakage. Replace (do not repair) parts that leak. 83 HUD \IM 10/20/08 Prepare Appliances and Equipment This chapter provides instructions for installing and/or preparing appliances and other equipment. While the items below can be completed in any order, the last item, CONDUCT ELECTRICAL TEST, must be done last. INSTALL AIR CONDITIONER OR HEAT PUMP (p. 84) PREPARE HEATING SYSTEM (p. 85) INSTALL REMOTE HEATING AND COOLING EQUIPMENT (p. 85) PREPARE VENTILATION SYSTEM (p. 86) 0 PREPARE FUEL -BURNING WATER HEATER (p. 86) PREPARE CLOTHES DRYER (p. 87) V PREPARE SMOKE ALARMS (p. 87) e PREPARE FIREPLACES (p. 88) PREPARE KITCHEN AND BATH APPLIANCES / FIXTURES (p. 90)` INSTALL EXTERIOR LIGHTING (p. 91) V INSTALL CEILING FANS AND LIGHTING (p. 91) TEST ELECTRICAL SYSTEM (p. 93) INSTALL AIR CONDITIONER OR HEAT PUMP (if applicable) CENTRAL UNITS ' Install split system or unitary central air conditioners and/or heat pumps as follows: 1. Check suitability. Check the home's Comfort Cooling Certificate (may be in- Use listed appliances. All cluded with the data plate) to confirm that the home is suitable for installation applicable appliances must of central air. If so, note the air distribution system's rated duct capacity be listed or certified by a (BTU/hr), any equipment sizing guidance provided by the manufacturer and nationally recognized test - information provided to calculate the home's heat gain. ing agency for the applica- 2. Select equipment. Select equipment with a rated heating capacity (BTU/hr) tion for which the unit is in - not exceeding the maximum indicated on the home's data plate and a rated tended and installed in ac- cooling capacity sized in accordance with Chapter 28 of the 1997 ASHRAE cordance with the terms of Handbook of Fundamentals or ACCA Manual J, Residential Cooling Load, 8th its listing or certification. edition. Information needed to calculate the home's heat gain can be found on Properly sizing equipment. the home's comfort cooling certificate. Choose equipment with a minimum cir- Oversized cooling equip- cuit amperage (found on the equipment rating plate) no greater than the ment can lower energy eff- branch circuit rating of the exterior air conditioning receptacle (indicated on ciency, reduce comfort, the adjacent tag), if present. shorten equipment life, and 3. Install A -coil. When installing a cooling A -coil in a down -flow furnace that in- may cause moisture prob- corporates a fresh air intake duct, position the duct in the furnace cavity ac- lems in the home (including cording to the furnace manufacturer's instructions (Figure 81). For electric potentially damaging the down -flow furnaces, trim the ventilation duct as needed to allow installation of home's structure). Sizing the A -coil and secure the duct to the wall of the compartment or to the top of guidance is provided by the the A -coil. Do not restrict the flex duct opening; allow the duct insulation to Manufactured Housing Re - contact the A -coil, or allow the duct to become kinked, restricted, or config- search Alliance Cooling Equipment Sizing Guide- l�l,l 10/20/08 ured to form a trap. PREPARE HEATING SYSTEM If the home does not contain a factory installed heating appliance, install a remote heating appliance according to INSTALL REMOTE HEATING AND COOLING EQUIPMENT, p. 85. Prepare fuel-buming heating systems included with the home as follows: 1. Inspect for damage. Inspect the furnace and report any damage to theihome manufacturer. 2. High altitude. If the home is located more than 2,000 feet above sea level or as indicated in the furnace manufacturer's instructions, derate gas furnaces 4% for each 1,000 feet above sea level. This work must be done by a qualified (and in some jurisdictions, licensed) technician. 3. Convert for LPG gas. If LPG gas (propane) will be used, convert the appli- ance from natural gas to LPG gas use. Conversion must be made by a quali- fied and (if required by the LAHJ) licensed technician. 4. Install intake air pipe. Consult the appliance manufacturer's instructions for maximum allowable pipe run length, requirements for air dampers, locations relative to expected snow levels (check with the LAHJ for expected snow lev- els), acceptable materials, pipe supports, and pipe termination requirements. 5. Install flue. For combustion appliances, install the flue roof cap and stack as- sembly as described in PREPARE FIREPLACES, Chimneys (p. 88). INSTALL REMOTE HEATING AND COOLING EQUIPMENT Install remote units in compliance with all heating and cooling equipment requirements in this chapter above and the following: 1. Locate connections to the home. Find the manufacturer -installed connec- tors, labels, or tags under the home indicating the required connection points for supply and return air. If connectors are not provided nor location indicated, select a supply duct location such that there are approximately equal numbers of supply registers forward and rear of the connection point. Locate the return duct in the center of the home. 2. Install ducts. Install the appropriate supply and return ducts (not provided) between the remote unit and the home (Figure 83), making connections ac- cording to the instructions for crossover ducts in Crossover Connections (p. 48). 3. Install dampers. If installing a remote cooling unit in a home with a factory in- stalled furnace, install dampers between the furnace and the home's air duct system, and between the remote unit and the home's air duct system to pre - available at re 81. Whole house lation flex duct in an ric down -flow furnace. i left to right., as pre - I in the factory; proper (lation with A -coil; im- gr installation with A -coil cting A -coils. Use only oil units compatible and :d for use with the fur - :a in the home and in - led in accordance with furnace manufacturer's hstalling flue stacks with a hinged roof. If flue stack components are installed above the finish roof line (as is often the case with hinged roofs), an Alterna- tive Construction letter is normally required along with a follow-up inspection. Contact the factory for guidance. renting appliances to the outside. Vent to the exte- rior of the home all com- bustion appliances except ranges and ovens. 'electing ducts. Exterior ductwork for remote units must be provided by the in- staller or HVAC contractor. Ducts must be approved for exterior installation and should be wrapped with in- sulation of at least R4 un- der a vapor barrier with a perm rating of not greater than one. (For ENERGY STAR homes, the R-value must be at least that speci- fied on the manufacturer's ENERGY STAR Site Instal- lation Checklist --generally a minimum of R-6 or R-8.) W vent warm air in heating mode from escaping to the remote cooling unit and vice versa. Purace I� L �- 0anpers Home 4. Connect wiring. Install a thermostat containing a fan switch. Connect utilities in accordance with all manufacturer's instructions and local codes. 5. Seal penetrations. Repair or replace all floor insulation disturbed during the duct installation and seal holes in the bottom board using foam, mastic, or tape specially made for that purpose. Duct supportsha< at 48' in. O.C. Mri. Alr Cond iticnirg or Heating Equipment Duct l Duct n Block um Clearance Between and Ground to be4 in, PREPARE VENTILATION SYSTEM Prepare the whole -house ventilation system according to the ventilation system manu- facturer's instructions. Confirm that any fresh air intake ducts extend to the exterior and do not draw air from the crawlspace under the home. Do not allow any fresh air ventila- tion intake ducts to become kinked or restricted, forming a trap (Figure 83). PREPARE FUEL -BURNING WATER HEATER The water heater discharge and drip pan drains should have been installed in Connect Utilities (p. 75). In homes with direct -vent water heaters (that utilize gas, oil, or other combustion fuel), and where the water heater is not independently vented to the exterior through a grilled opening, provide combustion air from under the floor using pipe and cement acceptable to the appliance manufacturer or through the roof via a double -walled flue pipe. If pro- vided through the floor, run the air piping to the exterior of the home, with supports spaced every 3-1/2 feet o.c. or less. Terminate the pipe facing downward a minimum of 10/20/08 Figure 82. Remote unit damper locations Figure 83. Ducts connecting exterior heating and/or cool- ing equipment to the home Choosing pipe lengths. The appliance manufac- turer may designate the length of the pipe run based on the pipe diameter and the number of turns in the pipe run. Venting exhaust systems. Exhaust vents must extend to the home's exterior through skirting. Termina- tion of the dryer exhaust underneath the home can M. 12 inches above the ground surface and provide a screen on the pipe vent cap. PREPARE CLOTHES DRYER DRYER VENTS If the home includes a clothes dryer, the components for ventilating the dryer are in- cluded with the home (but not necessarily installed) and a vent opening has been roughed in either in the wall or floor. (If a dryer is not installed, seal all dryer vent open- ings). Run the dryer vent to the outside through the exterior wall or through the floor to a point beyond the perimeter of the home, using materials approved by the clothes dryer manufacturer (see Figure 84). Vent Below Floor ryer Vent Through Ebenor Wall clamplo e Semred b iimplAsor Install Through Skirting Install the vent as follows: 1. Remove temporary caps. Remove any temporary seals and duct caps from the vent rough openings. 2. Install ductwork. Install ductwork using clamps (do not use screws or other fasteners that penetrate into the duct) and support the duct with metal straps connected to the floor joists or chassis at two feet o.c. or less. Ensure duct connections are internally overlapped to prevent inhibiting the flow of air and thereby causing lint accumulation. 3. Install cap and damper. Install an approved dryer vent cap with damper on the exterior termination of the duct. If the vent terminates at skirting, secure the cap to framing or skirting with sheet metal screws and seal edges with caulk or sealant. If the vent terminates through a wall, apply a bead of sealant to the back of the cap around the opening and secure with sheet metal screws to metal, hardboard or fiber cement siding or with wood screws to a mouht block for vinyl siding. 4. Seal opening. Seal openings inside and outside of the home including at the floor, interior walls, siding and skirting (with caulk), and at the bottom board using foam, mastic and/or tape specially made for that purpose. GAS DRYERS If the home was not fitted for a gas dryer, installing one requires substantial alteration to the home. Gas supply piping and adequate venting must be provided as specified by the dryer manufacturer and installed by a trained professional. Do not cut major struc- tural elements to accommodate a gas dryer. PREPARE SMOKE ALARMS The home has several factory installed smoke alarms that are wired to a 120-volt,cir- cuit. If the home was designed for placement on a basement, an additional alarmis provided for installation at a pre -wired location under the home. Connect the basement ruse condensation and oisture damage to the )me. Lint and dust accu- ulation can ignite, causing fire. The exhaust system ust not contain reverse 84. Clothes dryer ion ductwork through -R) or exterior wall [7# 7 , :. �/ Avoid damaging structural elements. Do not cut or otherwise damage struc- tural elements such as floor joists or wall studs for the installation of the dryer ex- T. on components included with r an electric of be accept - dryers. Consult it manufacturer "llillim/ Installing ducts. Keep ductwork straight and smooth as possible without excess slack. Slope it slightly downward towards the exterior to facilitate moisture drainage. 5 I -VA smoke alarm and test all alarms as follows: 1. Check circuit. Ensure that electrical power to the home is activated and that the smoke alarm circuit is on. 2. Remove batteries. Make sure backup batteries (if any) are removed from all smoke alarms. 3. Test alarms. Press the test button on each alarm sequentially. All alarms should sound simultaneously when the test button on any one smoke alarm is pressed. Replace (with the same brand as those installed elsewhere in the home) any alarms that do not sound and retest. 4. Replace batteries. After successful test, replace the backup batteries, dis- carding the protective tabs. PREPARE FIREPLACES Install chimneys, chimney flashing and roofing, fireplace combustion air inlets, and hearths according to the manufacturer's instructions and the procedures described be- low. CHIMNEYS Fireplace and wood stoves may require on -site installation of additional sections of ap- proved chimney pipe, a spark arrestor, and a rain cap assembly. Follow the manufac- turer's instructions and the procedures described below: 1. Remove coverings. Remove protective materials covering the roof flashing and any foreign material from the installed part of the chimney. 2. Install chimney pipe. Assemble and seal the chimney per the fireplace or wood stove manufacturer's installation instructions and if there is a conflict be- tween the instructions and the figure, follow the instructions. To assure suffi- cient draft for proper operation, extend the chimney at least three feet above the highest point where it penetrates the roof and at least two feet higher than any surface within 10 feet of the chimney (Figure 86). Use additional sec- tion(s) of chimney pipe (not provided) if required by local code or if the site has obstructions within 10 feet of the chimney. 10120108 88 Palm Harbor Homes, Inc. to .fTopAssm* -r Raln Cap Spark Arretr Chimney Cap Ampo 3'Min Triple Wall P, Sher. CaUr Roo[Hep1t Raab, Above -anor Level J Air make From Q5H 10/20/08 3. Install shingles. Install shingles up to the edge of the flue cut-out in the roof deck. Secure shingles installed under the roof flashing with asphalt cement. 4. Install flashing. Place flashing over pipe section and shingles and set in as- phalt cement. Secure flashing to roof deck at top two comers with roofing, nails. 5. Complete shingles. Cut shingles in successive courses to fit around the'pipe and embed them in asphalt cement where they overlap the flashing. Secure shingles with roofing nails through flashing and apply asphalt cement over nail heads. The completed installation should appear as shown in Figure 87, with the lower part of the flange overlapping the lower shingles and the side and upper shingles overlapping the flange. 85. Chimney and Won air intake duct ,Y Selecting the appropriate flue. Wood fireplaces use larger diameter flues than gas fireplaces. Make sure flue matches the appliance type. Gas fireplaces cannot burn wood because the flue is too small and smoke will back up into the home. If wood fireplaces are con- verted to gas the flue will tie too large resulting in ex- cessive heat loss through chimney. 86. Chimney clear- m P.h Doan Roof Shingles Flange � Trim With Sled Metal e \ Sheri if FlOn tftd FhsM1ng Lay Flat On Rod 10/20/08 Upper and Side Shingles Overlap Flange and Me Set In Asphalt Cement COMBUSTION AIR INLETS Combustion air inlets provide combustion air through the floor or an exterior wall to a combustion appliance. If through an exterior wall, site installation is not required. If through the floor, extend the duct from its point just below the floor to the outside (addi- tional duct material required for this may or may not be provided with the home). Lo- cate the inlet damper above expected snow levels (contact the LAHJ for snow levels). Follow the fireplace manufacturer's instructions (typically in the fireplace/stove or with the chimney parts). HEARTHS If shipped loose, install the fireplace hearth according to the fireplace manufacturer's instructions. PREPARE KITCHEN AND BATH APPLIANCES / FIXTURES Install kitchen and bath appliances according to the manufacturers instructions and the procedures described for each appliance below. COOKING APPLIANCES If the home is provided with a range, cook top and/or grill containing its own exhaust system that penetrates the floor, complete the exhaust system as follows: 1. Remove covers. Remove the cover on the factory -installed exhaust pipe pro- truding from beneath the floor near the appliance. 2. Install termination fitting. Secure the provided termination fitting at the outside edge of the floor. 3. Install duct. Use the provided flexible metallic duct to connect the elbow pro- truding from the floor and the termination fitting. Refer to the manufacturer's installation instructions for guidance on supporting the duct and making the connections. SITE -INSTALLED GAS APPLIANCES Install only appliances with a Btu capacity equivalent to or less than the capacity of the factory -installed piping and at the location of a factory -installed gas riser. REFRIGERATOR Prepare the refrigerator as follows: • Remove straps, blocks, or other securement devices used for shipping and patch any resulting marks on floors or walls. • If the refrigerator has an icemaker, check water lines for leaks upon installa- tion and a few days later to make sure no leaks have developed. SITE -INSTALLED APPLIANCES AND FIXTURES If sinks, tubs, showers or other fixtures or appliances are to be site -installed, follow the manufacturer's installation instructions. Use only products listed for use in manufac- tured homes and follow all applicable local codes. Figure 87. Roof (lashing and shingle installation around chimney // Installing combustion air inlets. Do not install the combustion air inlet such that material from the hearth can drop beneath the home. Installing exhaust ducts. Route exhaust ducts so they do not terminate be- neath the home. M -Conforms to HUD AIHCSS INSTALL EXTERIOR LIGHTING Install exterior lighting according to Figure 88 and the following: 1. Remove cover. Remove the screws and cover from electrical junction box. 2. Install flash ring. Place the non-combustible flash ring over the junction box. 3. Connect wires. Connect fixture wires to house wires in the box, black to black, white to white, and equipment ground to equipment ground, using listed wire connectors. Push wires into the box. 4. Connect fixtures. Connect the fixture to the junction box or strap using screws provided with the light fixture. 5. Weatherproof. Weatherproof/caulk around the base of the fixture, leaving a small gap in the caulking on the bottom to permit drainage of water that may accumulate. 6. Complete installation. Install bulb and globe on the fixture and verify proper operation. Wire Fe. S,m N omCombuslibi,mg Was F. (Il Reeuiwo � Wre NV SWIM — TvpmO FinWre Gaeq n r, n Globe Piglap for Ground CmNry duncunn m, Wire to od,er F INSTALL CEILING FANSILIGHTS Install ceiling fans no closer than 44 inches to a smoke alarm, measured from the cen- ter of the fan to the center of the alarm and with the trailing edges of the blades at least six feet -four inches above the finished floor. Comply with all unit manufacturer's instruc- tions and the requirements below. CEILING FAN/LIGHT MOUNTED TO FACTORY -INSTALLED ELECTRICAL BOX IN CEILING Before installing the unit, make sure that adequate structural bracing is present in the ceiling. If uncertain, check with the manufacturer. Follow the fan or light manufacturers instructions to connect the unit and complete the wiring. If the instructions are not available, connect the wiring as shown in Figure 89. ZA 3 installation. A -d electrician should lighting. Before con- ) lighting, disconnect to the lighting circuit. d all exterior light fix- g a non-combustible g. Install a non- nbustible ring completely ,eying any combustable faces the fixtures may mounted on (e.g. hard- Ird, clad wood and vinyl ng), or when ceiling me- al is exposed between light fixture canopy and junction box. 88. Exterior lighting Vz Iling ceiling fans. A lifted electrician should all lighting and fans. Be - connecting the ceiling or light, disconnect rer to the fan wires. Any installed outside of the to (such as in a porch ng) shall be listed for locations. M to Ground wre Limited a NanmmbustNe Ring (If Required) CEILING FAN/LIGHT MOUNTED ON SITE -INSTALLED DECORATIVE BEAM Where the electrical box will be mounted in a site -installed decorative center beam at- tached to the ridge beam, connect the fixture as follows (see Figure 90): 1. Cut hole. If the decorative beam (shipped loose) does not contain a precut hole for the electrical box, cut a hole with a diameter approximately 1/4 inch larger than the box's using a hole saw. Align the hole with the supply wire lo- cation and center on the beam. 2. Install box. Install the box in the hole and secure the flange (plastic boxes only) to the decorative beam with four #6 x 1" screws. 3. Insert wire. Insert the ceiling wire through a knock -out hole in the side of the electrical box. It may be necessary to cut a notch in the top of the decorative beam (on the supply wire side of the center beam hole) allowing the supply wire to be inserted into the electrical box without binding against the beam during installation. Leave approximately four inches of wire free in the box. 4. Attach beam. Secure the decorative beam in place over the center line joint, checking that the supply wire is not pinched or penetrated by beam fasteners. Secure the electrical box to the ridge beam with #8 x 2 1/2" wood screws through the two holes in the top of the box. 5. Strip wires. Strip about 3/4 inch of insulation from the white and black con- ductor ends of the supply wire. 6. Position ring. Position the non-combustible flash ring (provided) over the electrical box so that the finished surface (adjacent to electrical box) which is to be covered by the fan canopy is not exposed. 7. Install and wire unit. Follow the unit manufacturer's installation instructions for mounting the fan/light assembly to the box and for electrical wiring. Use provided electrical connectors for splicing wire. Beam Ceilrg---'� / �N �-,. 2x6 C enter Beam -Shipped lmse for Field Installation Supply Wire Ca'ed Md / j Hole for Box Cut-rhmugh2z6 Secured fa Shipment (May Be Cut in Plantain Feld) Notch Beam tHd al C ) \ Necessary ileChase (Secure Box to Ridge Beam field Installed) Secure Box to 2x6 Cea s. Beam(fel mUfed) Electdcal Box Insertedin Feld r Knockotod Box Figure 89. Wiring fora ceil- ing fan or chain -hung light fixture with a maximum weight of 35 /bs yr ! � A Choosing ceiling fan junc- tion boxes. Connect ceil- ing fans only to junction boxes listed and marked for ceiling fan application in accordance with Article 314.27(b) of 2005 NEC. Always ground metal junc- tion boxes. Selecting fan weight. Do not use any ceiling fans or light fixtures that exceed the weight rating of the box (35 Ibs unless otherwise noted). Grounding electrical de- vices. Ground fans/lights using a fixture -grounding device or a fixture - grounding wire as specified in the manufacturer's in- structions. Figure 90. Ceiling fanlight mounted to Flush ridge beam Nalco Harbor Homes, Inc. 92 f orms to \nicss TEST ELECTRICAL SYSTEM After completion of all electrical wiring and connections, including crossovers, appli- ances, lights, and ceiling fans, inspect and test the electrical system as follows: 1. Fill water heater. Fill water heater before turning on power to the home or switching on the circuit breaker. 2. Test continuity. Before turning on the electrical power to the home, conduct an electrical continuity test to ensure that exposed metallic parts of the home and the chassis are effectively bonded. 3. Test operation. After turning on the electrical power to the home, conduct operational tests of all devices (except water heaters, electric ranges, electric furnaces, dishwashers, clothes washers/dryers, and portable appliances) to demonstrate that they are connected and in working order. 4. Test polarity. After turning on the electrical power to the home, conduct elec- trical polarity checks to determine that connections of electrical equipment in- stalled or completed during installation have been made properly. Visual veri- fication is an acceptable electrical polarity check. Complete Exterior Work 10/20/08 This chapter covers sealing the bottom board, installing the ground cover and skirting, preparing wind protection shutters, and completing site -built structures. STEP 1. REPAIR AND SEAL BOTTOM BOARD (p. 94) STEP 2. INSTALL GROUND MOISTURE RETARDER (p. 94) STEP 3 INSTALL SKIRTING (p. 95) STEP 4 ASSEMBLE OPTIONAL WIND PROTECTION SHUTTERS (p. 95) STEP 5. COMPLETE SITE -BUILT STRUCTURES (p. 95) STEP 1. REPAIR AND SEAL BOTTOM BOARD Tears and openings in the bottom board can result from transportation or installation activities. Inspect for holes and gaps the entire bottom board, especially areas around service penetrations, crossover connections, pipe and duct hangers, foundation ele- ments, and the perimeter of the floor. Using approved materials appropriate for the type continuous and sealed bot- of repair, repair the bottom board wherever torn or loosened as follows: tom board is critical for 1. Insulate. Replace any missing insulation prior to closure and repair of the bot- home performance, energy tom board, paying particular attention to insulation gaps that may have been efficiency, protection created at P-traps. against moisture problems, 2. Repair large openings. Repair large openings with a durable patch made of prevention of pipe freezing, bottom board fabric or other compatible material and fastened with vinyl bot- and protection against in - tom board tape held in place by fasteners installed with a divergent stapler. sects and rodents. Seal the edges around patches with foam or mastic. For large openings, in- Bottom board sealing stall a rigid backer board behind the bottom board to provide a fastening sub- methods. Tapes shall strate for the patch. never be used alone to re- 3. Repair small openings. Repair small gaps and tears with a combination of pair a bottom board. Diver - vinyl bottom board tape, patches, mastic, or foam sealant. gent staples or mastic must be used in tandem with STEP 2. INSTALL GROUND MOISTURE RETARDER tape to prevent future tear If the space under the home is to be enclosed with skirting or other materials, a ground off. moisture retarder of a minimum six mil thick polyethylene sheeting or equivalent must Fastening vinyl siding. Do be installed covering the ground under the home. Moisture retarders are not required in not install fasteners directly and regions (less than 15 inches of rainfall annually) with dry soil conditions. If on- into vinyl siding. Allow for grade (surface) footings are used, install the ground moisture retarder prior to placing siding thermal expansion the footings, or install it around the footings after all other work under the home is com- by pre -drilling minimum 1/2 plete. inch diameter fastener holes or fastening skirting Install the ground moisture retarder as follows: to a ledger under the home 1. Apply sheeting. Unroll the ground moisture overlapping joints in the sheeting a (see Best Practice tip). minimum of 12 inches and covering the entire area under the home except for areas under recessed entries, decks, and porches. 2. Seal joints. Seal joints in the retarder with mastic. @Avoiding 3. Weigh down. To keep the retarder in place, weigh it down with stones, concrete radon. blocks, or other heavy, durable materials. For enclosed perimeter wall 4. Repair tears. Repair any voids or tears in the retarder by patching with like ma- crawlspace foundations in terial, maintaining a minimum 12-inch overlap and sealing joints with mastic. areas where radon is com- monly found in the soil, continue the moisture re- tarder up the perimeter wall Palm Harbor Homes, 94 1 1Or10/08 STEP 3. INSTALL SKIRTING Skirting is any structural or non-structural perimeter crawlspace enclosure. Complete site -built structures (see STEP 5. COMPLETE SITE -BUILT STRUCTURES, p.96) that abut the home (such as porches, attached garages, and steps) prior to installing skirt- ing. SPECIFICATIONS Skirting must be of weather -resistant materials or provided with protection against weather deterioration at least equivalent to that provided by a coat- ing of zinc on steel of not less than 0.30 oz per sq ft of surface coated. Skirting made from wood or wood products and used within six inches of the ground needs to be made of materials naturally resistant to decay and termite infestation or pressure treated. IIIIIpp��� Ventilation openings must be covered for their full height and width wit perforated (1/4 inch maximum opening in any dimension) corrosion an weather -resistant covering that is designed to prevent the entry of rode ts. In areas subject to freezing, the coverings for to ventilation openings r�usl have an operable damper, permitting them to be in the open or closed pc�si tion depending on the weather. To design and install skirting, comply with the skirting manufacturer's instructions (if provided) and the following: 1. Configure skirting. Run the skirting along the perimeter of the home's heated, conditioned space. Do not enclose with skirting areas under recessed entries, porches, or decks (whether constructed as part of the home or added on site) unless skirting is of the fully vented type and installed so as to allow water to freely flow out from under the home. 2. Fasten skirting. Recess the skirting under the siding or trim and attach it -to the home in a manner that prevents water from being trapped between the siding or trim and the skirting. For wood, aluminum, or fiberglass skirting, in- stall a skirt rail (lumber strip) under the floor inset at least 1-1/2 inches from the edge of the siding for attachment of the skirting. Allow for frost heave when installing skirting in areas subject to frost. 3. Provide ventilation. Unless the skirting has integral ventilation openings,that meet the following ventilation requirements, install equally sized ventilation openings on at least two opposite sides of the foundation. Size ventilation area to equal at least one square foot or each 150 square feet of under -floor area (or for each 1,500 square feet if a ground moisture retarder is installed according to STEP 2. INSTALL GROUND MOISTURE RETARDER, p. 94). Place vents as high above the ground as practical. 4. Install access. Provide an access opening not less than 18 inches wide and 24 inches high and located so that any utility connections located under the home are accessible. 5. Extend vents, drains, and inlets. Run appliance exhaust vents, combustion air inlets, and air conditioner condensation drains through the skirting to the outside and terminate each as instructed in the sections of this manual corre- sponding to each appliance. STEP 4. ASSEMBLE OPTIONAL WIND PROTECTION SHUT- TERS If desired, prepare temporary protective window covers for use during severe wind storms and hurricanes according to Figure 91, Table 36, and the procedure below. 1. Assemble extension framing using with two 16d common nails at each con- nection. 2. Assemble shutter panels as shown in Figure 91. 3. Store the shutters such that they are protected from the weather, are not in di- rect contact with the ground, and are easily accessible by the homeowner. at least 12 inches, sealing tlie edges and between the seams with mastic. AttIaching vinyl siding. To iristall skirting on vinyl - sided homes, screw a treated 2 x 4 on edge to the underside of the floor joists two inches back from the edge of the home. Screw skirting tight to the 2 x 4. ,� ! /, Avoid backfilling against skirting. Do not backfill I gainst non-structural skirt- ing. To attach shutters to the home: 1. Fasten extension framing to wall framing materials with 16d double -headed nails or 98 x 3" screws, toe nailed/screwed, per Table 36. 2. Fasten assembled panel(s) to extension framing with 12d nails, per Table 36. After use, remove shutters from the home, patch nail holes with caulk and store them as above. Out 11 Og AgWPi-W oeg,� f Bl,tl Gatle SPF 3n3 orW a4 V SPF studdmg.� OSB Ik d 1s ; Los NTXWl 2 x 3' 7/16, 1/2 6 in. o.c. 8 in. o.c. 2 x 3 23132, 314 6 in. o.c. 8 in. o.c. r . 2 x 3` 7/16. 112 4 in. o.c. 5 in. o.c. x 3 perimeter extension with 2 x 4 studding at 16 inches o.c. 10/20/08 Figure 91. Windprotection shutter construction 22 in. o.c. 6 in. o.c. 16 in. o.c. 22 in. o.c. 4-1/2 in. o.c. 12 in. o.c. in. o.c. 3 in. o.c. 8 in. o.c. STEP 5. COMPLETE SITE -BUILT STRUCTURES Install site -built structures such as steps, landings, garages, awnings, carports, breezeways, porches, decks, railings, sheds, and utility rooms according to manufac- turer's instructions (if any), in compliance with all local regulations including fire separa- tion and electrical requirements, and according to the following: • Do not obstruct any of the two required exit doors from the home. • Construct site -built structures to be structurally independent unless provided for in the design of the home (instructions will be provided by the manufac- turer). • Do not damage the integrity of the home's structural or weatherproofing sys- tem. Seal any weatherproofing connections between the site -built structure and the home and flash any roof connections. • Utilize only GFCI outlets for site -built structures. • Install and test smoke alarms in any site -built structures according to local code. Designing site -built struc- tures. All site -built struc- tures must support their own dead, live, and wind loads and must not transmit any loads to the home's structure. All car- ports should be freestand- ing. nc. m a euunIecss 1ofzofas Prepare Home for Occupancy Follow these steps for final inspection and completion of the home. STEP 1.VERIFY ALTERNATIVE CONSTRUCTION (A/C) INSPECTION STEP 2. COMPLETEINSPECTION CHECKLIST (p. 97) STEP 3. COMPLETE ENERGY STAR CHECKLIST (p. 97) STEP 4. CLEAN THE HOME (p. 97) STEP 1. VERIFY ALTERNATIVE CONSTRUCTION (A/C) IN SPECTION This is normally the responsibility of the retailer and the manufacturer, however, the in- stallation is not complete until the alternative construction inspection has been passed and documented. STEP 2. COMPLETE INSPECTION CHECKLIST After all previous steps have been accomplished, inspect the home to verify that it has been completely and properly installed using the checklist starting on p. 98. Correct any deficiencies found, if possible, or if not possible, inform the retailer or manufacturer immediately. STEP 3. COMPLETE ENERGY STAR CHECKLIST For ENERGY STAR qualified homes (check with the retailer or manufacturer), this step is to be completed by the manufacturer's designated representative. Ask the retailer or the manufacturer who this is. The manufacturer's representative must complete the Energy Star Site Installation; Checklist, obtain signatures on the ENERGY STAR label, and return the completed ENERGY STAR Site Installation Checklist to the manufacturing plant. STEP 4. CLEAN THE HOME Remove and properly dispose of all installation -generated dust, debris, and packaging materials from the home and the surrounding property. Ensure that the home is in "move -in" condition. nc. 97 Complete Installation Checklist Use this checklist to confirm that the listed aspects of the installation are complete and coi FOUNDATION Footings properly sized and constructed for the soil conditions Pier spacing per data plate and applicable table and roof load zone Piers properly constructed and vertical Perimeter blocking installed (if required) Piers at each side of large sidewall openings Center line piers installed at columns Shims in place and tight ANCHORS Approved anchors are used Anchors are installed at correct angles Anchor spacing and installation correct Longitudinal ties installed (if required) Anchor straps are tensioned UNDER THE HOME Moisture retarder installed The ground is properly graded to prevent water accumulation HVAC ducts are supported off the ground and connected tightly to collars at all ends Fireplace combustion air intake free and unrestricted No holes or tears in bottom board Skirting has been installed per manufacturer's instructions with proper vent- ing and provision for frost heave Dryer vent, range/cook top exhaust, water heater temperature and pressure overflow pipe and AC condensate drain installed to perimeter of crawl space EXTERIOR Shingled roofs are free of visible damage and serious defects and there are no missing or loose shingles Shingle close-up and ridge cap have been completed per applicable details All hold down straps on shingled roofs have been removed and staple holes have been properly sealed Penetrations at roof stacks, vents and chimneys have been properly sealed Siding and trim is free of gaps, voids, missing fasteners, damage, and seri- ous defects. All seams are sealed and hardboard edges are sealed Drip edge and fascia is properly installed and free of damage and serious de- fects Gutters and downspouts are installed properly such that water is diverted away from the home Trees and bushes have been trimmed to prevent brushing against the home in windy conditions or under snow loads The HUD label is exposed, intact and legible The exterior of the home and immediate surroundings is clean, clear of con- struction materials, dust, and debris 10/20/08 i 1 // Limits of the checklist. This checklist is not all-inclusive. Some homes have impor- tant features not listed here. Completing this checklist does not guaran- tee that all installation re- quirements have been met. M is to INTERIOR 10/20/08 Ceilings, walls, and floor coverings are free from damage and serious defects Carpeting is properly stretched and seamed All trim and molding is installed properly and free of damage and defects All cabinets, countertops, plumbing fixtures, appliances, furnishings, and window coverings are free of damage or serious defects All cabinet doors and drawers work properly All interior and exterior doors and windows open, close, and latch properly One window in each bedroom meets emergency egress requirements, has operating instruction labels on it, and operates properly All temporary shipping hardware has been removed Floors are level The data plate is intact and legible Smoke alarms have been tested The interior of the home is clean, clear of materials, dust, and debris WATER AND DRAIN SYSTEMS Crossover and service connection and splices have been properly made with correct materials Water and drain lines are insulated or otherwise protected from freezing Pipe supports are installed and properly spaced Proper slope has been maintained on all drain lines All necessary inspections and tests have been performed All sinks, basins, tubs, and toilets operate properly All hot and cold water lines are properly connected to fixtures, dispense wa- ter as labeled, and operate properly ELECTRICAL SYSTEMS The panel amperage matches the connection to the home The home has been properly grounded The main power supply has been properly connected and tested by a li- censed electrician All electrical crossovers have been connected All receptacles, switches, and light fixtures operate properly Ground fault circuit interrupters operate properly All exterior lights have been properly installed GASIFUEL OIL SYSTEMS The gas system pressure test has been conducted Connections between units are properly made with access as required The main fuel line has been properly connected and tested by a qualified technician APPLIANCE OPERATING AND VENTING All appliances are working properly Appliance venting is in accordance with the manufacturer's instructions Fresh air intakes are properly installed Whole house, kitchen, and bath exhaust fan operation are correct Fireplace chimney stack extension and roof cap have been installed in ac- cordance with the manufacturer's instructions m 0 10120108 Air conditioner/heat pump is sized properly MISCELLANEOUS Installationfanchoring certificates or seals have been issued and installed (if required) Owner's and operation manuals are available for all appliances This installation manual is left with home C - 10/28/88 Index of Steps INTRODUCTION.......................................................................................................2 IMPORTANT NOTICES..................................................................................................... .......................2 SAFETY............................................................................................................................. ...................... 2 RESOURCES.................................................................................................................... . ......................2 FEDERALPREEMPTION.............................................................................:.....................I......................3 DEFINITIONS.................................................................................................................... ......................3 ENGINEER'S STAMP........................................................................................................I.......................4 SYMBOLS USED IN THE MANUAL.................................................................................I.......................5 ABBREVIATIONS.............................................................................................................. I....................... 5 ALTERNATIVE FOUNDATION SYSTEMS.......................................................................I.......................5 DISPLAY AND STORAGE OF THE HOME ................................................. ......................1....................... 5 GETTINGSTARTED.............................................................................. 1.................7 STEP 1. LOCATE THE DATA PLATE..............................................................................p.......................7 STEP 2. CONFIRM WIND ZONE.......................................................................................I.......................7 STEP 3. CONFIRM THERMAL ZONE...............................................................................I.......................8 STEP 4. CONFIRM ROOF -LOAD ZONE...........................................................................I.......................9 STEP 5. CHECK LOCAL CODES AND SECURE PERMITS............................................I.......................10 PREPARE THE SITE.............................................................................I..................12 STEP 1. PLAN SITE ACCESS......................................................................................... I.......................12 P STEP 2. DETERMINE HOME LOCATION AND LAYOUT...............................................!.......................12 STEP 3. CLEAR AND GRADE THE SITE...............................................................................................13 STEP 4. DETERMINE SOIL CONDITION ......................................... ...................13 STEP 5. DETERMINE SOIL -BEARING CAPACITY AND FROST LINE ........................... !....................... 14 STEP 6. DETERMINE GROUND ANCHOR HOLDING CAPACITY ............. ........................ .....................15 INSTALLFOOTINGS.............................................................................I..................17 STEP 1. DESIGN POINT LOAD SUPPORTS.........................................................................................17 STEP 2. DESIGN FRAME SUPPORTS (Homes Without Perimeter Blocking) .............. .......................20 STEP 3. DESIGN FRAME AND PERIMETER SUPPORTS (Homes With Perimeter Blocking).............21 STEP 4. SELECT FOOTING MATERIALS.......................................................................I........................ 22 STEP 5. SIZE FOOTINGS............................................................................................... I........................22 STEP6. INSTALL FOOTINGS.........................................................................................I........................25 CONSTRUCT FOUNDATIONS..............................................................I..................27 STEP 1. OBTAIN A FOUNDATION DESIGN............................................................................................27 STEP2. EXCAVATE........................................................................................................I........................ 27 STEP 3. CONSTRUCT THE FOOTING OR SLAB.....................................:.....................I........................ 27 STEP 4. CONSTRUCT THE PERIMETER WALL............................................................I........................27 STEP 5. INSTALL INTERIOR SUPPORTS......................................................................I........................28 STEP 6. WATERPROOF FOUNDATION WALL........................................................................................28 STEP 7. BACKFILL AND GRADE .................................................... ...............................I........................ 28 SETTHE HOME........................................................................................................29 STEP 1. PREPARE FOR SET......................................................................................... 1........................29 STEP 2. POSITION HOME SECTION............................................................................. I........................29 STEP 3. LIFT HOME.............................................................................................29 STEP 4. CONSTRUCT PIERS......................................................................................... I........................ q 31 COMPLETE MULTI -SECTION SET.......................................................................... 35 STEP 1. INSTALL MARRIAGE LINE ANCHORS........................................................... I........................35 ild STEP 2. REMOVE PROTECTIVE SHIPPING MATERIALS....................................................................35 10/20/08 STEP 3. COMPLETE HINGED ROOF.......................................................................................................35 STEP 4. REPAIR OR INSTALL MARRIAGE LINE GASKET...................................................................36 STEP 5. POSITION ADDITIONAL HOME SECTIONS..............................................................................36 STEP 6. CONNECT FLOORS...................................................................................................................37 STEP 7. CONNECT ROOF........................................................................................................................38 STEP 8. CONNECT WALLS.....................................................................................................................40 STEP 9. ATTACH TAG UNITS..................................................................................................................41 STEP 10. REMOVE TEMPORARY ITEMS................................................................................................42 STEP 11. FASTEN HOME TO FOUNDATION..........................................................................................42 STEP 12. BACKFILL AND GRADE.......................................................................................................... 42 STEP13. BUILD STAIRS..........................................................................................................................42 COMPLETE ROOF AND EXTERIOR WALLS..........................................................43 STEP 1. COMPLETE ROOF......................................................................................................................43 STEP 2. COMPLETE TAG UNIT ROOF....................................................................................................45 STEP 3. COMPLETE SIDE WALLS..........................................................................................................47 CONNECT CROSSOVERS.......................................................................................48 STEP1. CONNECT DUCTS......................................................................................................................48 STEP 2. CONNECT ELECTRICAL CROSSOVERS................................................................................. 50 STEP 3. INSTALL ELECTRICAL BONDING............................................................................................53 STEP 4. CONNECT WATER LINES..........................................................................................................53 STEP 5. CONNECT DRAIN, WASTE, AND VENT LINES........................................................................54 STEP6. CONNECT GAS LINES...............................................................................................................56 STEP 7. CONNECT TELEPHONE AND CABLE TV WIRING..................................................................57 COMPLETE THE INTERIOR....................................................................................58 STEP 1. ALIGN MARRIAGE WALLS........................................................................................................ 58 STEP 2. FINISH GYPSUM BOARD...........................................................................................................58 - STEP 3. COMPLETE WALL AND CEILING FINISHES............................................................................58 STEP 4. COMPLETE CARPET.................................................................................................................59 STEP 5. COMPLETE TRIM....................................................................................................................... 59 STEP 6. INSTALL SHIP LOOSE ITEMS...................................................................................................59 INSTALL STABILIZING SYSTEM............................................................................60 STEP 1. DETERMINE ANCHOR LOCATIONS.........................................................................................60 STEP 2. DETERMINE TIE -DOWN CONFIGURATION..............................................................................69 STEP 3. SELECT ANCHORS....................................................................................................................69 STEP 4. INSTALL ANCHORS...................................................................................................................70 STEP5. INSTALL STRAPS...................................................................................................................... 71 STEP 6. TIGHTEN AND ADJUST STRAPS..............................................................................................74 CONNECTUTILITIES...............................................................................................75 STEP 1. CONNECT ELECTRICAL SERVICE...........................................................................................75 STEP 2. CONNECT WATER SERVICE.................................................................................................... 78 STEP 3. CONNECT GAS SERVICE.......................................................................................................... 81 STEP 4. CONNECT OIL SERVICE............................................................................................................ 82 PREPARE APPLIANCES AND EQUIPMENT..........................................................84 INSTALL AIR CONDITIONER OR HEAT PUMP......................................................................................84 PREPAREHEATING SYSTEM.................................................................................................................85 INSTALL REMOTE HEATING AND COOLING EQUIPMENT..................................................................85 PREPARE VENTILATION SYSTEM...............................................................:......................................... 86 nc. 102 is to 08 ............... tono... PREPARE FUEL -BURNING WATER HEATER.............................................................86 PREPARECLOTHES DRYER.....................................................................I......................f.....................87 PREPARESMOKE ALARMS......................................................................:........................................... 87 PREPAREFIREPLACES...................................................................................................�...................... 88 PREPARE KITCHEN AND BATH APPLIANCES / FIXTURES ......................................... �......................90 INSTALL EXTERIOR LIGHTING..............................................................................................................91 INSTALL CEILING FANS AND LIGHTING..............................................................................................91 TESTELECTRICAL SYSTEM............................................................................................1 ..................... 93 COMPLETE EXTERIOR WORK.............................................................I.................94 STEP 1. REPAIR AND SEAL BOTTOM BOARD.............................................................. ......................94 STEP 2. INSTALL GROUND MOISTURE RETARDER...........................................................................94 STEP3. INSTALL SKIRTING............................................................................................ ......................95 STEP 4. ASSEMBLE OPTIONAL WIND PROTECTION SHUTTERS .............................. g...................... 95 STEP 5. COMPLETE SITE -BUILT STRUCTURES........................................................... .......................96 PREPARE HOME FOR OCCUPANCY..............................................I.................97 STEP 1. VERIFY ALTERNATIVE CONSTRUCTION (A/C) INSPECTION........................I......................97 STEP 2. COMPLETE INSPECTION CHECKLIST..............................................................9.......................97 STEP 3. COMPLETE ENERGY STAR CHECKLIST...............................................................................97 STEP4. CLEAN THE HOME................................................................................................................... 97 COMPLETE INSTALLATION CHECKLIST ............................................ �................. 98 Inc. 103 NOTES 104