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HomeMy WebLinkAboutStructural Evaluation Report FPLD .. .. JG{ / . r :. :-Day&Zimmermann W. e do what we say. STRUCTURAL EVALUATION REPORT _= Subject.:: Evaluation.of:Existing BuildingB-11 Foundation and;Slab-on-Grade f&: upport of new I:n sp ..... Processing Building Date of Report: Jul 8 p. �.. y , 2014 sp Site: :Florida Power &:Light; (FP&L) St. Lucie Nuclear Plant, Hutchinson Island, 6501 South :Ocean Drive .: Jensen Beach, FL .3.495 Introduction ... ....... . Day and Zimmermann .(D&Z) structural engineers have: analyzed and evaluated the existing building . .... . .... foundation. and slab for a proposed new pre-engineered building. The slab and foundation are: currently.. supporting: Building B=11: which will be demolished and removed.:A site visit by: a structural engineer was: riot a part of:this scope of work, and: all information 'about the existing facility and the proposed building has been provided by. on -site personnel or- contractors. The .new: building design. -:.including foundation., reactions, its shown:.on drawings produced by Kelly Klosure (Kelly Group, lnc.) of Fremont,.:NE (K.K. Order number 9193=2) dated April 30, 2014. Overall exterior dimensions of proposed building are 60'-0"_. _. .... q. by 246'-5'!4". Measurements. and testing 'of the existing concrete slab and foundation have indicated that:. the perimeter :foundation is approximately 3'-0" thick grid a minimum: oV3'-0" wide, with : interior slab thickness'of 6" to 8" (building slab measurements were conducted'by Culpepper:&; Terpening Consulting: Engineers and -Land Surveyors of.Ft: Pierce, FL).:The compressive strength of the concrete is in excess of 4,000: pounds per square inch (psi) based on the testing of core. drilled samples removed from the slab.. and perimeter footings: A geotechnical investigation conducted by Dunkelberger- Engineering and Testing of Port St.: Lucie, FL has indicated that ' the allowable soil bearing pressure for the existing :....a .... ootings s ou be imiteid:to 2 000 pounds er s. uare foot sf . Day1 Zimmermann: International, Inc. 1257he Parkway, Suite 400 :Greenville, SC 29615 t 864.241:6700 dayzim.com ::: :: . Limited destructive testing of the perimeter footing in one location indicates that #8 rebar was used for top reinforcing in the footing, and #3 or #4 rebar were used for ties. Welded wire fabric also is present in the slab. Evaluation Results and Conclusions We conclude that the slab and foundation will be adequate to support the proposed building based on our structural analysis of the information described above. This conclusion is subject to the following assumptions and clarifications — • We assume that the footing dimensions (3' thick by 3' wide) are consistent around the entire building perimeter. Core drilling to determine footing width was conducted in three locations (2 along the east wall and one along the west). No samples were taken along the short north and south walls, but our analysis assumes that their dimensions are the same as the east and west walls. • The building is designed such that the north and south walls along the short building dimension Will act as shear walls, with hold-down anchors at the ends in each building corner. These shear walls will resist the lateral wind load and transfer the base shear and overturning moment to the foundation. The weight of the existing foundation must therefore resist this overturning moment and the associated uplift at the hold-down anchors. Based on the information provided regarding reinforcing steel in the existing foundations, we conclude that the foundations below these shear walls are adequately reinforced so that sufficient portions of the footings can be developed to resist the hold-down forces. Note that the uplift resistance would be enhanced by the additional Weight of the attached portion of the slab -on -grade which was not considered 1n our analysis. • For maximum downward load, the effective footing width required for the actual bearing pressure to remain at a level below the recommended limit would be approximately 1.5 feet. Based on the core drill results, this minimum footing width should be exceeded. • Along the longitudinal east -west walls, the building will be anchored approximately every three (3) feet at joints between wall panels. The existing footing (at the assumed dimensions) will be adequate to resist the wind uplift for these anchor points noted on the building drawings. Based on the reinforcement information provided, we conclude that the footing is adequately reinforced so that the entire footing section between anchors (i.e. a 3' section) will remain intact and the full resistance weight can be developed. Day & Zimmermann International, Inc. 125 The Parkway, Suite 400 Greenville, SC 29615 t 864.241.6700 dayzim.com Day & Zimmermann. International, Inc. 125 The Parkway, Suite 400 :Greenville; SC 29615 t 864.241.6700 dayzim.com STRUCTURAL EVALUATION REPORT Subject:. Evaluation of Existing Building 13-11 Foundation and Slab -on -Grade for support of new In - Processing Building Date of Report: July 8, 2014 Site: Florida Power & Light (FP&L) St. Lucie Nuclear Plant, Hutchinson Island, 6501 South Ocean Drive Jensen Beach, FL 34957 Introduction Day and Zimmermann (D&Z) structural engineers have analyzed and evaluated the existing building foundation and slab for a proposed new pre-engineered building. The slab and foundation are currently supporting Building B-11 which will be demolished and removed. A site visit by a structural engineer was not a part of this scope of work, and all information about the existing facility and the proposed building has been provided by on -site personnel or contractors. The new building design,. including foundation reactions, is shown on drawings produced by Kelly Klosure (Kelly Group, Inc.) of Fremont, NE (K.K. Order number 9193-2) dated April 30, 2014. Overall exterior dimensions of proposed building are 60'-0" by 246'-51/a". Measurements and testing of the existing concrete slab and foundation have indicated that the perimeter foundation is approximately 3'-0" thick and a minimum of 3'-0" wide, with interior slab thickness of 6" to 8" (building slab measurements were conducted by Culpepper & Terpening Consulting Engineers and Land Surveyors of Ft. Pierce, FL). The compressive strength of the concrete is in excess of 4,000 pounds per square inch (psi) based on the testing of core drilled samples removed from the slab and perimeter footings. A geotechnical investigation conducted by Dunkelberger Engineering and Testing of Port, St. Lucie, FL has indicated that the allowable soil bearing pressure for the existing footings should be limited to 2,000 pounds per square foot (psf). Day'& Zimmermann International, Inc. 125 The Parkway, Suite 400 Greenville, SC 29615 t 864.241.6700 dayzim.com Limited destructive testing of the perimeter footing in one location indicates that #8 rebar was used for top reinforcing in the footing, and #3 or #4 rebar were used for ties. Welded wire fabric also is present in the slab. Evaluation Results and Conclusions We conclude. that .the slab and foundation will be adequate to support the proposed building based on our structural. analysis of the information described above. This conclusion is subject to the following assumptions and clarifications We assume that, the footing dimensions (3' thick by 3' wide) are, consistent around the entire building perimeter. Core .drilling ,to determine footing width was conducted in three locations (2 along the east wall and one along the west): No samples were taken along the short north and south walls, but our analysis assumes that their dimensions are the same as the east and west_ walls. The building is designed such that the north and south walls along the short building dimension Will act as shear walls, with hold-down anchors at the ends in each building corner: These shear walls will resist the lateral wind load and transfer the 'base shear and overturning moment to the foundation. The weight of the existing foundation must therefore resist this overturning moment and the associated uplift,at the hold-down anchors. Based on the information provided regarding reinforcing steel in the existing foundations,'we conclude that the foundations below these shear walls are adequately reinforced so that sufficient portions of the footings can be, developed to resist the hold-down forces. ' Note that the uplift resistance would be enhanced by the additional r weight of the attached portion of the slab -on -grade which was not considered in our analysis. For maximum downward load, the effective footing width required -for the actual bearing pressure to remain at a level below the recommended limit would be approximately 1.5 feet. Based on the core drill results, this minimum footing width should be exceeded. Along the longitudinal east -west walls, the building will be anchored approximately every three (3) feet at joints between wall panels. The existing footing (at the assumed dimensions) will be adequate to resist the wind uplift for these anchor points noted on the building drawings. Based on the reinforcement information provided, we conclude that the footing is adequately reinforced so that the entire footing section between anchors (i.e. a 3' section) will remain. intact and the full resistance weight can be developed. Day &Zimmermann International, Inc. 125 The Parkway, Suite 400 Greenville, SC 29615 t 864.241.6700 dayzim.com ti ST. LUCIE APPROVAL LOG Permit # Code Description Inspector Insp.Date Engineer of Record Approval Date 1408-0010 106 Engineers Report (original slab) Hillmann 7/17/2014 Tom Rucker 7/17/2014 1408-0010 115 Slab (new topping slab) Rucker 8/11/2014 Tom Rucker 8/15/2014 1408-0010 122 Flood Elev. Cert. Kiernan 9/17/2014 Tom Rucker 11/4/2014 1408-0010 130 Flood Elev Final Kiernan 9/17/2014 Tom Rucker 11/4/2014 1408-0010 140 Construction Rough Framing Rucker 10/24/2014 Tom Rucker 10/29/2014 1408-0010 148 Window Attachment Rucker 12/18/2014 Tom Rucker 12/22/2014 1408-0010 600 Product Certification Rucker 12/18/2014 Tom Rucker 12/22/2014 1408-0010 904 Fasteners and Bldg. Bolting Rucker 10/24/2014 Tom Rucker 10/29/2014 1408-0010 906 Batch Tickets (Concrete) Rucker turned in 10/21/14 Tom Rucker 10/29/2014 1408-0010 700 Fire Department Final CA ev 734 —A Z_ —( 1408-0010 999 Final Inspection °O,aGt8881Pe No. 65385 ° STATE OF •�4 1 7- m -z, z.-