HomeMy WebLinkAboutProject Information I
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Quality,Service,Integrity,Commitment to Excellence N
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Model:S187D-SAFE POOL
BY: a............
One unit per single enhylopening(and/or with.its screen by using the second set of sensors).
Can not be used for 2 windows next to each other.
'���-=•� _--, � Magnetic sensor entry alarm I�
« � ate: 1✓
re r t Always on?,alarm protection
l T (r~ Adult pass-through auto reset button
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0, High output 110415 dB alarm
k Waterlweather resistant housing �
s I> Magnetic sensor for additional doortscreen door !`
� F' Low battery LED display
1�• Addtional pass-through button for delayed entry from either side door or fence
Cr Intended for interior or exterior use
' 9V battery operation(not included
UPC Barcode:014576 18701 1
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Pool Guard Alarm USA Patent No.6,473,310 and No.6.727.819
ETL Approved under UL 2017 Standards I
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I?NSTALLATION AND
YSNOV 2 1 2010kli'ERATION MANUAL
ri747_9 Proeries
BY: .............ENOLISH I FRANQES ( ESPANOL
A a"9006,
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' Product may differ from image shown
Jandy Pro Series VS FloProTM Series Variable-Spe,ed Pumps
- A WARNING
FOR YOUR SAFETY-This product must be installed and serviced by a contractor who is licensed and
qualified in pool equipment by the jurisdiction in which the product will be installed where such state
or local requirements exist. The maintainer must be a professional with sufficient!experience in pool
equipment installation and maintenance so that all of the instructions in this manual can be followed
exactly.Before installing this product,read and followall warning notices and instructions that accompany
this product.Failure to follow warning notices and instructions may result in property damage,personal
injury,or death.Improper installation and/or operation will void the warranty.
o. Improper installation and/or operation can create unwanted electrical hazard which can
cause serious injury, property damage,or death.
R n ATTENTION INSTALLER-This manual contains important information aboutthe installation,
g operation and safe use of this product. This informa 'o should be given to the owner/
operator of this equipment. �1� �
Page 2 Jandy®Pro Series VS FloPron"Series VariableSr ump I Installation&Operation Manual ,
Table of Contents
Section 1. Important Safety Instructions .........3 Section 5. Service and Maintenance.............17
1.1 Safety Instructions..............................................3 5.1 Routine Maintenance.......................................17
1.2 Pool Pump Suction 5.2 Winterizing the Pump.......................................17
Entrapment Prevention_Guidelines... ........
Section 6. TiroulDleshow-ting and
........
Section 2. General Description.......................6 6.1 Service Technician Maintenance......................20
2.1 Introduction.........................................................6
2.2 Description.........................................................6 Section 7. Product Specifications
and Technical Data.......................21
Section 3. Installation Information......................6 7.1 Replacement Parts List and Exploded View....21
3.1 Plumbing............................................................6 7.2 Exploded Views................................................22
3.2 Electrical Installation...........................................9 7.3 Performance Curves........................................23
3.3 VS FloPro Pump Dip Switch Settings............... 13 7A Physical and Operational Specifications..........23
3.4 Auxiliary Load Operation..................................14
3.5 Remove Pump Lid ...........................................15
3.6 Conduct Pressure Test..................................... 15
Section 4. Operation.......................................15
4.1 Start-up.............................................................15
EQUIPMENT INFORMATION RECORD
DATE OF INSTALLATION
INSTALLER INFORMATION
INITIAL PRESSURE.GAUGE READING(WITH CLEAR FILTER)
PUMP MODEL HORSEPOWER
NOTES:
JandyO Pro Series VS FloftTTM Series Variable-Speed Pump I Installation&Operation Manual Page 3
Section 1. Important Safety Instructions ,
READ AND FOLLOW ALL INSTRUCTIONS
1.1 Safety Instructions
All electrical work must be performed by a licensed electrician and conform to all national,state,and local codes.
When installing and using this electrical equipment,basic safety precautions should always be followed;including the
following:
A WARNING
RISK OF SUCTION ENTRAPMENT HAZARD,WHICH,IF NOT AVOIDED,CAN RESULT IN SERIOUS INJURY
OR DEATH. Do not block pump suction, as this can cause severe injury or death. Do not use this pump for
wading pools,shallow pools, or spas containing bottom drains, unless the pump is connected to at least two
(2)functioning suction outlets. Suction outlet(drain)assemblies and their covers must be certified to the latest
published edition of ANSI®/ASME®Al12.19.8,or its successor standard,ANSI/APSP-16.
A WARNING
To reduce the risk of injury,do not permit children to use this product.
�i
Q WARNING
To reduce the risk of property damage or injury,do not attempt to change the backwash(multiport,slide,or full
flow)valve position with the pump running.
A WARNING
Jandy Pro Series pumps are powered by a high voltage electric motor and must be installed by a licensed or
certified electrician or a qualified swimming pool service technician.
A WARNING
Due to the potential risk of fire, electric shock,or injuries to persons,Jandy Pro Series pumps must be installed in
accordance with the National Electrical Code®(NEC"),all local electrical and safety codes,and the Occupational
Safety and Health Act(OSHA). Copies of the NEC may be ordered from the National Fire Protection Association,
470 Atlantic Ave., Boston,MA 02210, or from your local government inspection agency.
A WARNING
RISK OF ELECTRIC SHOCK,FIRE, PERSONAL INJURY,OR DEATH. Connect only to a branch circuit that is
protected by a ground-fault circuit-interrupter(GFCI).Contact a qualified electrician if you cannot verify that the
circuit is protected by a GFCI.A GFCI should be provided by the installer and should be tested on a routine basis.
To test the GFCI, push the test button.The GFCI should interrupt power. Push the reset button.Power should
be restored. If the GFCI fails to operate in this manner,the GFCI is defective. If the GFCI interrupts'powerto
the pump without the test button being pushed,a ground current is flowing,indicating the possibility of electrical
shock. Do not use the device. Disconnect the device and have the problem corrected by a qualified service
representative before using.
A WARNING
Incorrectly installed equipment may fail,causing severe injury or property damage.
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Page 4 Jandy®Pro Series VS FloPron"Series VarlableSpeed Pump I Installation&Operation Manual
A WARNING
• Do not connect the system to an unregulated city water system or other external source of pressurized water
producing pressures greater than 35 PSI.
• Trapped air in system can cause the filter lid to be blown off,which can result in death,serious personal injury,
or property damage. Be sure all air is out of the system before operating.
To minimize the risk of severe injury or death,the filter and/or pump should not be subjected to the piping system
pressurization test.
Local codes may require the pool piping system to be subjected to a pressure test.These requirements are
generally not intended to apply to the pool equipment such as filters or pumps.
Zodiac®pool equipment is pressure tested at the factory.
However,if the WARNING cannot be followed and pressure testing of the piping system must include the filter .
and/or pump, BE SURE TO COMPLY WITH.THE FOLLOWING SAFETY INSTRUCTIONS:
• Check all clamps,bolts,lids,lock rings and system accessories to ensure they are properly installed and
secured before testing.
• RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test.must NOT EXCEED 100°F 38•C .
• Limit test to 24 hours.After test,visually check system to be sure it is ready for operation.
NOTICE:These parameters apply to Zodiac equipment only. For non-Zodiac equipment, consult equipment
manufacturer.
A WARNING
Chemical spills and fumes can weaken pool/spa equipment.Corrosion can cause filters and other equipment to
fail,resulting in severe injury or property damage. Do not store pool chemicals near your equipment.
A CAUTION
Do not start pump dryl Running the pump dry for any length of time will cause severe damage and will void the
warranty_
A CAUTION
This pump is for use with permanently installed pools and may also be used with hot tubs and spas,if so marked.
Do not use with storable pools.A permanently installed pool is constructed in or on the ground or in a building
such that it cannot be readily disassembled for storage.A storable pool is constructed so that it may be readily
disassembled for storage and reassembled to its original integrity.
A CAUTION
Do not install within an outer enclosure or beneath the skirt of a hot tub.The pump requires adequate ventilation to
maintain air temperature at less than-the maximum ambient temperature rating listed on the motor rating plate.
SAVE THESE INSTRUCTIONS
Jandy®Pro Series VS FloftTll Series Vadable-Speed Pump I Installation&Operation Manual Page 5
1.2 Pool Pump Suction Entrapment Prevention Guidelines
A WARNING i
SUCTION HAZARD.Can cause serious injury or death.Do not use this pump for
wading pools,shallow pools or spas containing bottom drains,unless the pump is
connected to at least two(2)functioning suction outlets.
WARNING
Pump suction is hazardous and can trap and drown or disembowel bathers.Do not use or
operate swimming pools,spas,or hot tubs if a suction outlet cover is missing l broken,or loose.
The following guidelines provide information for pump installation that minimizes risk of injury to users of
pools, spas, and hot tubs:
Entrapment Protection-The pump suction system must provide protection against the hazards of
suction entrapment.
Suction Outlet Covers-All suction outlets must have correctly installed, screw-fastened covers in
place.All suction outlet(drain)covers must be properly maintained.They must be replaced if cracked,
broken,or missing. Drain covers must be listed/certified to the latest published edition of ANSINASME®
All2.19.8 or its successor standard,ANSI/APSP-16.The pool must be shut down and bathers must be
restricted from entering the pool until any cracked, broken, or missing drain covers aye replaced.
Number of Suction Outlets Per Pump,- Provide at least two(2)hydraulically-balanced suction outlets,
with covers,as suction outlets for each circulating pump suction line.The centers of'the suction outlets
(suction outlets)on any one (1)suction line must be at least three(3)feet apart, center to center.See
Figure 1.
The system must be built to include at least two (2)suction outlets(drains)connected to the pump
whenever the pump is running. However, if two(2)suction outlets run into a single suction line,the
single suction line may be equipped with a valve that will shut off both suction outlets from the pump.
The system shall be constructed such that it shall not allow for separate!or independent shutoff or
isolation of each drain. See Figure 1.
Additional pumps can be connected to a single suction line as long as the,requirements above are met.
Water Velocity-The maximum water velocity through the suction outlet'assembly and its cover for any
suction outlet must not exceed the suction outlet assembly and its cover's maximum,design flow rate.
The suction outlet(drain)assembly and its cover must comply with the latest version of ANSI®/ASME®
A112.19.8,the standard for Suction Fittings For Use in Swimming Pools;Wading Pools, Spas,and Hot
Tubs, or its successor standard,ANSI/ASME APSP-16.
Testing and Certification-Suction outlet covers must have been tested by a nationally recognized
testing laboratory and found to comply with the latest published edition of ANSI/ASME All2.19.8 or
its successor standard,ANSI/APSP-16,the standard for Suction F/ltingsl For Use in Swimming pools,
Wading Pools, Spas, and Hot Tubs.
Fittings-Fittings restrict flow;for best efficiency use fewest possible fittings but at least two 2 suction
outlets).
Avoid fittings that could cause an air trap.
Pool cleaner suction fittings must conform to applicable International Association of Plumbing and
Mechanical Officials (IAPMO)standards.
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Page 6 Jandy®Pro Series VS FloPro'"'Series Variable-Speed Pump I Installation&Operation Manual
E At Least
3 Feet
Listed/certified to the latest - Listed/certified to the latest
published version of published version of
ANSI®/ASME®A112.19.8 or ANSI/ASMEA112.19.8 or
its successor standard, its successor standard,
ANSI/APSP-16. ANSI/APSP-16.
-- - - - --Anti-ent�a merit
Cover/Grate or Suction Cover/Grate or Suction
Fitting,securely fastened to No valves between Fitting,securely-fastened
a�
Main Drain Sump Tee and Main Drains to Main Drain Sump
E
E Suction Outlet—s I I .4 Suction Outlet
ca (Main Drain) (Main Drain)
Valves permitted only after tee Pump
Figure 1. Number of Suction Outlets Per Pump
Section 2. General Description . Section 3. Installation Information
2.1 Introduction 3.1 Plumbing
This manual contains information for the proper Preparation Information
installation,operation,and maintenance of Jandy Pro 1. Upon receipt of the pump,check the carton for
Series VS F1oPro variable-speed pumps.Procedures damage.Open the carton and check the.pump for
in this manual must be followed exactly.To obtain concealed damage,such as cracks,dents or a bent
additional copies of this manual,contact Zodiac® base.If damage is found,contact the shipper or
Customer Service at 800.822.7933.For address distributor where the pump was purchased.
information,see the back cover of this manual. 2. Inspect the contents of the carton and verify that all
parts are included,see Section 7.1,Replacement
2.2 Description Parts List and Exploded View.
The VS F1oPro.is a variable-speed pump that can be Pump Location .
run from 600 RPM to 3450-RPM.When connected to 1. Zodiac Pool Systems,Inc.recommends installing
the JEP-R controller,up to eight(8)speed settings may the pump within one(1)foot(30 cm)above water
be programmed and recalled.This allows you to select level.The pump should not be elevated more than
the most appropriate speed for your application.Even five(5)feet above the water level of the pool.
more versatile programming is possible when you use NOTE The pump is NSF-certified as being able to prime
an AquaLink®RS,AquaLink PDA,or AquaLink Z4TM at heights up to 10 ft above the pool water level,at sea
controller. level.However,to achieve better self-priming,install the
pump as close as possible to the water level of the pool.
The pump is driven by a variable speed ECM
(Electronically Commutated Motor)directly attached to 2. If the pump is located below water level,isolation
the pump impeller.The motor spins the impeller which _ valves must be installed on both the suction and
return lines to prevent back flow of pool water
forces water to flow through the pump.As the speed of during any routine or required servicing.
the motor is varied the flow through.the pump is also
varied.The adjustable flow rate allows for optimization A WARNING
of flow during the varying pump cycle requirements.As
a result the energy efficiency of the pump is maximized o check valve can interfere with the proper
resultingm cost savings to the pool owner while also operation of certain Suction Vacuum Release
g P System(SVRS)products.To avoid possible en-
helping to save the environment. trapment hazard,serious injury,or death, make
sure to review the operation/owners manual of
your particular SVRS product before installing the
check valve.
Jandy°Pro Series VS FloProM Series Variable-Speed Pump I Installation&Operation Manual Page 7
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POOUSPA
PUMP 3 WAY VALVE
FILTER
HEATER a' a:;: %:
2 , ,
I I y SKIMMERS
5i
CHECK VALVE
(Check Valve recommended
forsyslems Installed with Erosion Feeders
orAquepure•saN ehlodnedon
f.._ t MAIN DRAINS -r
(buctlo
c ,
I t n..rT4i.t13'.,.+ _r._ i _ F .'• r 4 aicrG' -
�,j.S,t`a='•s,lf J r 1 Yt ' G�lct � { ��7�I
Cleaner Suction Port, z n
i + s
SPA DRAIN
(Sutdidn outlet)
SPA RETURN
MANUAL BYPASS VALVE
I '
POOL MANUAL BY-PASS DETAIL
RETURN USE WHEN FILTRATION RATE j❑
EXCEEDS 12S GPM FOR ZODIAC I i;
HEATERS.REFERTO THE MANUFAC-
TURER'S RECOMMENDATIONS IF
USING A DIFFERENT BRAND HEATER.
Figure 2. Typical Piping Installation
NOTE When the pool equipment is located below the 7. Provide access for future services by leaving a clear
pool surface a leak can result in large scale water area around the pump.Allow plenty of space above
loss or flooding.Zodiac Pool Systems,Inc.,cannot be the pump to remove the lid and basket for cleaning.
responsible for such water loss or flooding or damage g• If the equipment is in a otentiall dark area caused by either occurrence. potentially
3. Install the pump such that any disconnecting means provide adequate lighting. jpipe Sizing
and/or junction boxes for power connection are
within sight of the pump and at least five(5)feet For assistance with suction and discharge pipe sizing,
horizontally from the edge of the pool and/or spa. please see Table 1.
Choose a location that
will minimize turns in the Installation Recommendations
in
PiP g
1. To help Prevent difficulty in!priming,install the
NOTE In Canada,the minimum distance maintained from suction pipe without high points(above inlet
the edge of the pool and/or spa as noted above must be of pump-inverted"U"s,commonly referred to
3 meters(10 feet),as required by the Canadian Electrical in plumbing as an airlock)that can trap air.For
Code CEC CSA C22.1 .
( � ) installations of equipment up to 100 feet(30 m)
4. The pump must be placed on a solid foundation that from the water,refer to Table 1,the pipe sizing
will not vibrate.To further reduce the possibility of chart.For installations of equipment more than 100
vibration noise,bolt the pump to the foundation,or feet(30 m)from the water,the recommended pipe
place it on a rubber mat. size must be increased to the next size.
i
NOTE Zodiac Pool Systems,Inc.recommends bolting the
pump directly to the foundation.
5. The pump foundation must have adequate drainage
to prevent the motor from getting wet.Protect the
pump from the rain and sun.
6. Proper ventilation is required for the pump to
operate normally.All motors generate heat that
must be removed by providing proper ventilation.
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Page 8 Jandy®Pro Series VS FloProl"Series Variable-Speed Pump I Installation&Operation Manual
VS FloPro with Small Base
® t�
No Base Required
Option HaywarcP Super Pump@ Pump
t Pentair@ SuperFlo® Height suction 0
Sta-Rite®SuperMa)P side
Height
Small Base I I
Option Hayward Super IITM' I
2 Jandy PlusHP by Zodiacs
Jandy Max HP by Zodiac
Small Base with Spacers I I
Option PentairWhisperFlos
3 Sta-Rite Dyna-Glaslm
Small Base+Large Base
Sta-Rite Max-E-Pro@
Option Sta-Rite Dura-Glas®
4'
Sta-Rite Dura-Glas II -
Sta-Rite Max-E-Glass 'Optional
(Order R0546400)
Figure 3. VS FloPro Pump and Base Options
Table 1. Pipe Sizing Chart for Schedule 40 PVC ANSIIAPSP-16.The suction fittings of the main
drains must be at least three(3)feet(1 m)apart or at
Pipe'SrzeT Y Maximum Flow zt,,,r�,Maxrmum Flow
r k r�Suctromi,'�; R°� Dtscha�ge�r' different planes.The suction fittings can be a drain
;ter (6 feetper second)y (8afeet per second) and skimmer,two(2)drains,two(2)skimmers,or a
I Y2" 37 GPM(140 LPM) 50 GPM(189 LPM) skimmer with an equalizer line installed.Check the
(38 mm) local codes for proper installation.
2"(51 mm) 62 GPM(235 LPM) 85 GPM(322 LPM) NOTE To prevent entrapment,the system must be built so
it cannot operate with the pump drawing water from only
2'/z" 88 GPM(333 LPM) 120 GPM(454
(64 mm) LPM) one(1)main drain.At least two(2)main drains must be
connected to the pump when it is in operation.However,if
3" 136 GPM(515 184 GPM(697 two(2)main drains run into a single suction line,the single
(76 mm) LPM) LPM) suction line may be equipped with a valve that will shut off
4" 234 GPM(886 313 GPM(1185 both main drains from the pump.
(102 mm) LPM) LPM) 4. The piping must be well supported and not forced
2. VS FloPro Pumps come equipped with unions on together where it will experience constant stress.
both the suction and discharge ports.This feature 5. Always use properly sized valves.Jandy Pro Series
simplifies installation and service and eliminates Diverter Valves and Ball Valves typically have the
the possibility of leaks at threaded adapters. best flow capabilities.
3. The VS FloPro Pump must be connected to at least 6. Use the fewest possible fittings especially 90 degree
two(2)hydraulically-balanced main drains for each elbows. Each additional fitting or length of pipe
pool pump suction line.Each drain(suction outlet) increases resistance to flow which makes the pump
work harder.
assembly must be provided with covers and must be
listed or certified to the latest published edition of NOTE If more than ten(10)suction fittings are needed,the
ANSINASU E®Al 12.19.8,or its successor standard, pipe size must be increased.
i
Jandy®Pro Series VS FloPro'"Series Variable-Speed Pump I Installation&Operation Manual Page 9
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7. Every new installation must be pressure tested
according to local codes.
Replacement of Existing Pump '!
Jandy Pro Series VS FloPro pumps can easily replace
several other pumps:the Hayward®Super Pump®, 1 ��
Hayward Super IITM,Pentair®SuperFI&,Pentair
WhisperFlo®,Jandy Pro Series,P1usHP(PHP),Jandy 1
Pro Series MaxHP(AMP),Sta-Rite®Dura-Glas,Sta {
Rite Dura-Glas II,Sta Rite Dyna-GIasTM,Sta-Rite Figure 5. Snap Spacers into Piace
Max-E-Glas%Sta-Rite Max-E-Pro®;and Sta-Rite
SuperMax®. 3.2 Electrical lIInstallation
To replace the Pentair WhisperFlo,Jandy Pro Series Voltage Checks i I
PHP,or Jandy Pro Series MHP,use the VS F1oPro's The correct voltage,as specified on the pump data plate and
adjustable base.The VS FloPro base(and its spacers) Table 3 on page 10 is necessary for proper performance and
increase the total height of the pump and the height of long motor life.Incorrect voltage will decrease the pump's
the suction side of the pump.See Table 2 and Figure 3. ability to perform and could cause ioverheating,reduce the
NOTE Adjustable base comes with FloPro models motor life,and result in higher electric bills.
VS-FHP1.0,VSFHP165JEP,VS-FHP2.0 and It is the responsibility of the electrical installer to provide
VSFHP270JER If adjustable base is required for data plate operating voltage to the pump by ensuring
VSFHP270AUT or VSFHP165AUT please see item 18 in proper circuit sizes and wire sizes for this specific
section 7.1 Replacement Parts List and Exploded View
application.
Table 2. VS FloPro Dimensions
rz=, � �,n;,• ,��: The National Electrical Code®(NECO''NFPA-70)
. rr{ - s �7uritr0nyi'�.i
A
Base;Configuratrona�` 3 rSicie f�� Pump ,r; requires all pool pump circuits be protected with a
Ground Fault Interrupter(GFCI)I Therefore,it is also
�'•�`�{` ••" �' • •• "•���" " '''_' "_""`g'�"�"•' "`J�``�'"�r ''1. Pump without Base 7 3/4" 12 3/4" the responsibility of the electrical installer to ensure that
the pump circuit is in compliance'with this and all other
(197 mm) (44 mm) applicable requirements of the National Electrical Code
2. Pump with Base 9" 14" (NEC)and any other applicable installation codes.
(229 mm) (356 mm)
3. Pump with Base and 91/4" 141/4" ! A CAUTION
Spacers 235 mm) (362 mm) Failure to provide data plate voltage(within 10%)
4. Pump with Small+Large 10 7/8" 15 7/8" during operation will cause the motor to overheat and
Base 1276.mm) (403 mm) void the warranty.
Install Spacers into Small Base
1. Using a hand cutter tool,cut the plastic bars Bonding and Grounding
i li addition
In a on to en properly connecting the top and bottom sets of spacers,as 1. g p p erlY grounded as
shown in Figure 4. described in Electrical Wring section,and
in accordance with the requirements of the
2. Push the two(2)top spacers and two(2)bottom National Electrical Code(NEC),or in Canada the
spacers out of the base. Canadian Electrical Code(CEC),the pump motor
3. Align the pins in the four(4)spacers with the holes must be bonded to all metal(parts of the swimming
in the base and snap the spacers into place,as pool,spa or hot tub structure and to all electrical
shown in Figure 5. components and equipment associated with the
pool/spa water;circulation system.
°11019 2. The bonding must be accomplished by using a solid
° copper conductor,No.8 AWG or larger.In Canada
° ° No.6 AWG or larger must lie used.Bond the motor
° ° using the external bonding lug g provided on the
IN motor frame.
° 'i A WARNING
° a ° Always disconnect the power source before working
° o ° on a motor or its connected load.
Cut
spacers
at X.
Figure 4. Cut Sets of Spacers Out of Base
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Page 10 JandyO Pro Series VS FloProl"Series Variable-Speed Pump I Installation&Operation Manual
Table 3. Recommended Wire Sizes for VS FloPro Pumps
-rill�'.�S','ihli<.tti�..i.V.� _ �t?tYiciyt..t,'•i.:s;::w _'.tvlii i:iv r :r{� - ..,�:=:3•'.'sf.;le:
tit RECOMMENDED MINIMUMN-IRE SIZE FOR VS FFLOPRO`PLIMPS* r T;'t��a:ya..
0-150 Feet
Distance from Sub-panel (0-46 metres)
Branch Fuse AMPS Gauge of Wire
Model Class:CC,G,H,J,K,RK,or T Voltage
230 VAC 230 VAC
=VS=FHP-1.0;VSFHP165AUT,,VSFHP165JEP _ ___ ___ -
VS-FHP2.0,VSFHP270AUT,VSFHP270JEP 20A 10
'Assumes three(3)copper conductors in a buried conduit and 3%maximum voltage loss in branch circuit.All National Electrical Code®
(NECO)or the Canadian Electrical Code(CSA)and local codes must be followed.Table shows minimum wire size and branch fuse
recommendations for typical installation.
A WARNING 3. Insulate all connections carefully to prevent
Make sure that the control switch,time clock,or grounding or short-circuits.Sharp edges on
control system is installed in an accessible location, terminals require extra protection.For safety,and to
so that in the event of an equipment failure or a loose prevent entry of contaminants,reinstall all conduit
plumbing fitting,the equipment can be turned off.This and terminal box covers.Do not force connections
location must not be in the same area as the pool into the conduit box.
pump,filter,and other equipment. NOTE When power alone is supplied to this pump,it will not
operate.It requires a digital command sent to it by either
a variable speed controller(JEP-R),an AquaLink®RS
A CAUTION controller,an AquaLink Pool Digital Assistant(PDA),or
The pump must be permanently connected to a an AquaLink Z41m,to operate at a chosen speed.
dedicated electrical circuit. No other.equipment, VS FloPro Controller Options
lights,appliances,or outlets may be connected to the
pump circuit,with the exception of devices that may The VS FloPro pump can be operated by one(1)
be required to operate simultaneously with the pump, of four(4)controllers:the JEP-R variable-speed
such as a chlorinating device or heater. controller,.the AquaLink RS controller(Rev O or later),
the AquaLink PDA(Rev 4.0 or later),or the AquaLink
Z4.The VS FloPro variable-speed pump communicates
Bonding Lug with the controllers via a four-wire RS-485 interface.
Controller Installation Options
The VS-FHP1.0,VSFBP165JEP,VS-FI-IP2.0,&
VSFBP270JEP pumps come pre-configured for the
Breaker Panel JEP-R variable-speed controller with DIP switch
GROUND settings pre-configured to work with this controller.The
VSFHP 165AUT and VSFHP270AUT Pumps come
all m m
o pre-configured for installation with the AquaLink RS,
ti , c O AquaLink PDA,or AquaLink Z4.
I Terminal Block To install with an AquaLink RS controller(Rev O
or later),an AquaLink PDA(Rev 4.0 or later),or an
GFCI AquaLink Z4:
1. Remove power from the VS FloPro pump by
Variable-Speed disconnecting the high voltage lines or by turning
Pump(230 VAC) off any breaker to which the VS FloPro pump
power is connected.
Figure 6. Bonding the Motor
Electrical Wiring A WARNING
ELECTRICAL SHOCK HAZARD
1. The pump motor must be securely and adequately Turn off all switches and the main breaker in the variable-
before using the green screw provided.Ground speed pump electrical circuit before starting the procedure.
before attempting to connect to an electrical power Failure to comply may cause a shock hazard resulting in
supply.Do not ground to a gas supply line. severe personal injury or death.
2. Wire size must be adequate to minimize voltage
drop during the start-up and operation of the pump. 2. Remove the access cover to complete electrical
See Table 3 for suggested wire sizes. connections to the motor.
Jandy®Pro Series VS FloProl"t Series Variable-Speed Pump I Installation&Operation Manual d Pagel l
AquaLink®RS RS-486 Connectors 6. Connect the RS-485 connector on the
AquaLink®RS';(or multiplexer interface board),
matching wire colors with connector positions as
follows: 1-red;I,2-black,3-yellow;and 4-green.See
Figure 7.
U:'.00 0000 0 0 0 7. Restore power!to the pump and verify the operation
of the controller.
0000000a oa000ao Refer to the appropriate Manual for set up and
Connect to operation of the pump:AquaLink RS Owner's
YOZ AquaLink RS Manual,6593,AquaLink PDA Owner's Manual,
uss W RS-485 Connector H0572300,or AquaLink Z4TM Owners Manual,
gym'° (or Multiplexer H0386600.
Interface Board) JEP-R Remote Mounting
The variable-speed controller may be remote mounted
00 CM N onto a vertical surface that is protected from the
.m . Variable-Speed elements.
al Pump Follow the directions carefullyt o maintain the ability
tY
v 6-Position a to reinstall the variable-speed controller onto the Pump.
DIP Switch y li 1
Reverse these instructions to complete the reinstallation.
M� 2 See Figure 8. �
200 ft(61 m �A WARNING
max install distance ELECTRICAL SHOCK HAZARD
for communication Turn off all switches'iand the main breaker in the variable-
speed pump electrical circuit before starting the procedure.
Power Wiring Failure to comply may cause a shock hazard resulting in
Port severe personal injury or death.
oNA23q
Controller Rear
11JV&J1 ;� T T
4-Position Loosen j� I 1I Mo oP
DIP Switch �O(X!v° I I T Cover
l I I U Aw
'I
Product may differ from Images shown
Figure 7. Wiring AquaLink RS Controller or Controller C
Base
AquaLink PDA j� i
Access Cover
3. Slide dip switches 1 and 2 down to the OFF
position.If applicable to your pump model slide
dip switch 5 up to the ON position.See Figure 7. 0 1
4. Select the desired address(es)for the pump by
setting dip switches 3 and/or 4,as shown in Section o
3.3, VS HoPro Pump Dip Switch Settings. RS-485 Cable
1
5. If short RS485 cable or JEP-R controller is pre DO NOT CUTPowerwlrtng Portinstalled:
a. Disconnect the RS485 cable from the 4-pin Figure 8. Disconnect Variable-Speed Controller
header on the pump drive.
from Pump
Note:Do not cut the cable,or you will lose the ability to return
to the default factory configuration.
b. Connect the new RS-485 cable from the
AquaLink through the available compression
fitting and route the 4-conductor cable through
the motor drive threaded port closest to the
connector.Figure 7.
,j
Page 12 Jandy®Pro Series VS FloPro7m Series Variable-Speed Pump I Installation&Operation Manual
WARNING
To install the JEP-R variable-speed controller:
A When determining routing and protection for the IMPORTANT
variable-speed controller cabling, ensure that all The installer must TURN ON switches 1 and 2 at the
National Electrical Code®(NEC®)and all local code VS-FHP2.0 pump when connected to the variable-
requirements are met.NEC code requirements speed controller.
prohibit the routing of signal cables in conduits or
raceways that are used for branch,-feeder,_or service NOTE The variable-speed controller part no.is JEP-R.
to-building routing of signal cables,with regard to the high voltage lines or by opening any breaker to
lightening protection. which the pump power is connected.
At the pump: A WARNING
1. Remove power from the pump by disconnecting the ELECTRICAL SHOCK HAZARD
high voltage lines or by turning off or deactivating Turn off all switches and the main breaker in the variable-
any breaker to which the pump power is connected. speed pump electrical circuit before starting the procedure.
2. Lift u the controller cover on its hinges to access Failure to comply may cause a shock hazard resulting in
p g severe personal injury or death.
the variable-speed controller.
3. Remove the six(6)screws to disconnect the 2. Remove the cover of the junction box and feed the
'variable-speed controller from the controller base RS-485 cable into the fitting.
on the Pump motor.
4. Detach the RS-485 cable connecting the variable- 3. Unplug the RS-485 connector.
speed controller user interface to the controller base 4. Attach the four(4)wires in the RS-485 cable to
on the motor.Do not over extend the cable when the RS-485 connector.Match the wire colors with
raising the controller away from the motor. the positions on the connector: 1-red,2-black,3-
5. Unscrew the four(4)connector terminals and yellow,and 4-green.See Figure 9.
disconnect the wires of the motor cable assembly. 5. Insert the RS-485 connector back into the pump.
Note:Do not cut the cable,or you will lose the ability to 6. Slide dip switches 1 and 2 up,so they are in the ON
return to the default factory configuration. position,and slide switches 3 and 4 down,so they
6. Bundle the loose wire into the pocket of the are in the OFF position.See Figure 9.
controller base.This wire will be used if
reinstalling the variable-speed controller onto the
Pump.
7. Secure the pocket cover and gasket with six(6)
screws to the variable-speed controller base on the
motor.
8. Remove the one(1)screw and access cover to
complete electrical connections to the motor.
9. Insert the free end of the new RS-485 cable through
the available compression fitting and route the
4-conductor cable through the motor drive threaded
port closest to the connector.
10. Prepare the cable and attach another 4-pin
connector,ensuring the wire colors match Figure 7.
11. Insert the RS-485 connector onto the corresponding
RS-485 connector on the motor PCB.
12.. Secure the compression fitting nut around the cable
to secure the motor.
13. Verify the DIP switch settings match Figure 7.
14. Reinstall the access cover with the single screw
removed in step 8.
Follow the instructions in the Variable-Speed Controller
User Interface Installation/Owner's manual(H0412200)
to complete the remote mounting of the controller.
Jandy°Pro Series VS Floft'ul Series VadableSpeed Pump I Installation&Operation pr Page 13
Controller
(Rear View)
Y3z � AN
z
(7 m Remove toaccess
j
a DIP switch
co Cq
!r m
.a
V
� I
Figure 10. DIP Switch access cover on VS-FHP1.0&
4-Position VSFHP166JEP Motor
DIP Switch 3.3 VS RoPro Pump Dip Switch Settings
Variable-Speed The 4-or 5-position dip switch is,located at the rear of
Power Wiring Pump the VS F1oPro pump.This dip switch serves two(2)
6-Position Port functions:it selects the pump address,and it determines
DIP Switch a what type of controller will be used with the pump.
4 Table 4. VS-FH01.0,VSFHP166AUT&
VSFHP166JEP Dip Switch Settings
Switch,, Swltch Switch Controller a t
r i 11 t
} 7 !<,h:!i .:1C2.�. f.,1.-;:f 5.-,-.Y: -„�. - 'r,•i4 ,}�,.1 e_1.�"....-..'.,.:_,.-..
OFF OFF ON AquaLink RS,AquaLink
PDA, or AquaLink Z4TM
ON ON ON Variable Speed Controller
Product may d Ker from Images shown
Figure 9. Wiring Variable-Speed Controller(JEP-R) RSwit`cfi Switch, Pump Address3°` �� �, 7�
7. Connect the other end of the cable to the controller.
Match the colors of the wires with the appropriate ON OFF PUMP 2
connector positions as follows: 1-red,2-black,3- OFF ON PUMP 3
yellow,and 4-green. ION ON PUMP 4
8. Restore power to the pump and verify the operation
of the controller. Table 5. VS-FHP2.0,VSFHP270AUT&
9. Refer to the Variable-Speed Controller Owner's VSFHP270JEP Dip Switch Settings
Manual,H0412200,to operate the pump. _ 4Switshf I $witch+ Controller ; �t ,r' �'4r'"
OFF OFF AquaLink RS,AquaLink PDA,or
AquaLink Z41
ON I ON 1 Variable Speed Controller
`tSWItCh` h Pump SW C _-:r :_•:..,.t.;,_..,.. .,.... ,
ISM Address
� ly
.:.l. l.. C......-sn .•t .'r.I t ..�.t S—W_ _ ir.�-"�.`/t�J.ON OFF ,PUMP 2
OFF ON PUMP 3
ON ON PUMP 4
I
• i
s
Page 14 Jandy®Pro Series VS FloProT"'Series Variable peed Pump I Installation&Operation Manual
3.4 Auxiliary Load Operation
Certain pump models are equipped with a terminal
bar that provides user access to a built-in Auxiliary
Load relay contact.This normally-open,dry contact 00 . 0. Li _ L,
is activated under certain operating conditions and is c 0 s e (Black) 2 we
primarily intended to be used to control external devices �U L2 sou ce
that require system water flow for proper functioning, '° (Re ck)
___such as heaters,booster pumps,salt water_chlornators,=-=:- _ __
See Figures 9 and 10 for compartment's location details. 115V (Black)
An access cover with Phillips-head screw must be Power
removed before proceeding. source ;=Wte)
Ltne
Auxiliary Load Connection Requirements (Black)
EXAMPLE ONLY
A
115V NOTRepmsenlaUntif WARNING earUt Auxiliary
Load all widngconriguragons
ELECTRICAL SHOCK HAZARD
Due to the potential risk of fire,electric shock, or
injuries to persons,Zodiac®Pumps and any auxiliary
loads must be installed in accordance with the Figure 12. 115V Auxiliary Load,Separate Power
National Electrical Code®(NEC"),all local electrical Sources Wiring Diagram
and safety codes,and the occupational Safety and
Health Act(OSHA).Copies of the NEC may be
ordered from the National Protection Association, r ,
470 Atlantic Ave., Boston,MA 02210, or from your 00
u _ u
local government inspection agency. 00 _ 230V
In Canada,Zodiac Pumps must be installed in LL (Black) Power
g` L2 Source
accordance with the Canadian Electrical Code (Red or
(CEC). Black)
• The Auxiliary Load relay contacts are rated at Earth
230V/11A RMS.Please ensure the requirements (Black)
of the equipment to be connected to the Auxiliary Power
Load do not exceed this rating. source L2
(Red or Black)
Una
(Black)
230V EXAMPLE ONLY
Earth Auxiliary!1 zL Loadry NOTReptasenlaftef
- agwrdngconrigurdtions
c 0 O L2 L1 L1
00
• (Black) 230V —
o
° 0 L2 sou ce Figure 13.^230V Auxiliary Load,Separate Power
3 (Red or Sources Wiring Diagram
Black) Auxiliary Load Operation Characteristics
Earth_ Auxiliary Load relay contact activation is speed-
dependent,and behaves as follows:
L2
(Red or Black) Contact Closure
From a stopped condition,there is a three-minute delay
Earth 230V EXAMPLE ONLY before the Auxiliary Load contact is closed when the
Auxiliary NOTRepresenlaNve of motor speed reaches and maintains a speed of at least
Load all wiring conriguralions 1725 RPM.
Note:In this configuration,it Is Important to verify the shared From a running condition at below 1725 RPM,there is
power source Is adequately rated to service both the pump a five-second delaybefore the AuxiliaryLoad contact
and the auxtaaryequipment.
is closed when the motor speed reaches and maintains a
Figure 11. 230V Auxiliary Load,Shared Power
speed of at least 1725 RPM.
Source Wiring Diagram
Jandf Pro Series VS RoPron"Series Variable-Speed Pump I Installation&Operation Manual Page 15
I
Contact Opening
If the pump speed is below 1725 RPM,the Auxiliary WARNING
Load contact is opened.Contact openings are always Trapped air in the system can cause the filter lid
immediate. to be blown off,which can result in'death,serious
injury,or property damage.Be sure all air is properly
3.5 Remove Pump Lid . purged out of the system before operating.DO NOT
1. Make sure that the pump is turned off. USE COMPRESSED AIR TO PRESSURE TEST OR
2. Make sure that the switch to the circuit breaker that CHECK FOR LEAKS.
powers the pump motor is turned off. A WARNING
A WARNING ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD Do not pressure test above 35 PSI. Pressure
Turn off all switches and the main breaker in the variable- testing must be done by a trained pool professional.
speed pump electrical circuit before starting the procedure. Circulation equipment that is not tested properly
Failure to comply may cause a shock hazard resulting in might fail,which could result in severe injury or
severe personal injury or death. property damage.l
A WARNING i
ELECTRICAL SHOCK HAZARD .A WARNING
Due to the potential risk of fire,electric shock, When pressure testing the system with water,it is
or injuries to persons,Zodiac®Pumps must be very important to make sure th t the pump basket lid
installed in accordance with the National Electrical is completely secure.
Code®(NEC®),all local electrical and safety codes,
and the occupational Safety and Health Act(OSHA). 1. Fill the system!with water,using care to eliminate
Copies of the NEC may be ordered from the National trapped air.
Protection Association,470 Atlantic Ave., Boston, 2. Pressurize the system with water to no more than
MA 02210,or from your local government inspection 35 PSI.
agency. 3. Close the valve to trap pressurized water in the
In Canada,Zodiac Pumps must be installed in system.
accordance with the Canadian Electrical Code 4. Observe the system for leaks and/or pressure decay.
(CEC). 5. If there are lid leaks,repeat this procedure.For
Zodiac Technical Support,call 800.822.7933.
3. Make sure all necessary isolation valves are closed �!
to prevent pool water from reaching the pump. Section 4. Operation
4. Following the markings on the locking ring,turn 4.1 Start-up
the ring counter-clockwise until the`START'
markings align with the ports.See Figures 14 and A CAUTION
15. Never run the pump without water.Running the
5. Carefully remove the lid with locking ring. pump"dry"for any,length of time can cause severe
3.6 Conduct Pressure Test damage to both the pump and motor and will void
the warranty. ;
A WARNING If this is a new pool installation,make sure all piping
When pressure testing a system with water,air is clear of construction debris and has been properly
is often trapped in the system during the filling pressure tested.Theifilter should be checked for
process.This air will compress when the system is proper installation,verifying thati all connections and
pressurized.Should the system fail,this trapped air clamps are secure according to tl a manufacturer's
can propel debris at a high speed and cause injury. recommendations. ! 1
Every effort to remove trapped air must be taken,
including opening the bleed valve on the filter and 'A WARNING
loosening the pump basket lid while filling the pump. To avoid risk of property damage,severe personal
injury or death,verify that all power is turned off
before starting this procedure.
I
Page 16 Jandy®Pro Series VS FloProTh+Series Variable-Speed Pump. I Installation&Operation Manual
1. Depending on the location of the pump,do one of
the following:
Lid with - If the pump is located below the water level of the
Locking pool,open the filter pressure release valve to prime
Ring the pump with water.
\ - If the pump is located above the water level of the
pool,remove the lid and fill the basket with water
- —-- - - • -- a orestattf a e_ utn - —-•_= _- ___ =-_
2. Prior to replacing the lid,check for debris around
the lid o-ring seat.Debris around the lid o-ring seat
will cause air to leak into the system and will make
it difficult to prime the pump.
3. Hand-tighten the lid to make an air tight seal.Do
Seal not use any tools to tighten the lid:hand-tighten
Figure 14. O-ring in Lid Assembly only.Make'sure all valves are open and the unions
are tight.
4. Restore power to the pump.Then turn on the pump
by following the instructions in the appropriate
l manual:Variable-Speed Controller Owner's
Lid with t I manual,H0412200,AquaLink®RS Owner's
Locking Manual,6593,AquaLink PDA Owner's Manual,
Ring — H0572300,or AquaLink Z4TM Owner's Manual,
and H0386600.
5. Once all the air has left the filter,close the pressure
Seal release valve.
6. The pump.should prime.The time it takes to prime
will depend on the elevation and length of pipe
used on the suction supply pipe.See Installation
Recommendations in Section 3.1 for proper
Pump LCCDDI elevation and pipe size.
Debris The default priming speed is 2750 RPM.The pump
Trap will take approximately 14-15 minutes to prime at
Basket this priming speed when the,pump is located 10 feet
above the pool water.If priming speed is adjusted
(Inside ® to 3450 RPM,the pump should prime within 6
Pump) ° minutes at 10 feet above the water level.
° NOTE The pump is NSF-certified as being able to prime
° at heights up to 10 ft above the pool water level,at sea
level.However,to achieve better self-priming,install the
pump as close as possible to the water level of the pool.
° 7. If the pump does not prime and all the instructions
° to this point have been followed,check for a
® suction leak.If there is no leak,repeat Steps 2
through 7.
Figure 16. Exploded View of Pump 8. For technical assistance,call Zodiac®Technical
Support at 800.822.7933.
i
Jandy®Pro Series VS FloProTMI Series Variable-Speed Pump I Installation&Operation Manual j Page 17
Section 5. Service and 6.2 Winterizing the Pump
Maintenance A CAUTION
The pump must be protected when freezing
A CAUTION temperatures are expected.Allowing the pump
To avoid damage to the plastics,do not use lubricant to freeze will cause severe damage and void the
or sealant on the o-ring.Only soapy water should be warranty
used to install and lubricate the o-ring.
IA CAUTION
6.1 Routine Maintenance Do not use antifreeze solutions in the pool,
Inspect the pump filter basket for debris by looking spa,or hot tub systemsl and may damage the circulation Antifreezesystem.The only
is highly toxic
through the clear pump lid.Remove any debris,because exception to this is Propylene G
, lycol. For more
as debris accumulates,it will begin to block the flow information see your local pool/spa supply store or
of water through the pump.Keep the basket clean to 9
contact a qualified swimming pool service company.
improve the performance of the pump.
1. Turn off the power to the pump.If the pump is 1. Drain all water from the pump,system equipment,
located below the water level,close the isolation and piping. ,
valves on'the suction and discharge sides of the 2. Remove the two(2)drain plugs.Store the drain
pump to prevent backflow of water.
plugs in a safejlocation and reinstall them when
2. Turn the lid's locking ring counter-clockwise until the cold weather season is over.Ensure drain plug
'START'aligns with the ports.Carefully remove the ow-rings are not misplaced.
lid. 3. Keep the motor covered and dry.Do not cover
A CAUTION the pump with,!plastic,because this will create
condensation that will damage the pump.
A misaligned basket will cause the lid to be
improperly seated, allowing an air leak,which could NOTE Zodiac Pool Systems,Inc.recommends having
result in pump damage. a qualified service technician or electrician properly
disconnect the electrical widng�at the switch or junction
3. Lift the basket out of the pump. box.Once the power is removed,loosen the two(2)
unions and store the pump indoors.For safety,and to
4. Dispose of the debris and thoroughly clean the prevent entry oflcontaminants,reinstall all conduit and
basket,making sure all the holes are open.Using terminal box covers.
a garden hose,spray the basket from the outside to 4. When the system is reopened for operation,
help clear the holes.Remove any remaining debris have a qualified technician or electrician make
by hand. sure all piping;valves,wiring and equipment
5. Replace the basket in the pump by aligning the are in accordance with the manufacturer's
opening with the suction pipe.If aligned properly, recommendations.Pay close attention to the filter
the basket will drop easily into place.Do not force and electrical connections.
it into place.
5. The pump must be primed prior to starting.Refer to
6. Remove the lid seal and remove debris around the lid Section 4.1 Start-up.
.
seal seat,as this can allow air to leak into the system.
Clean the lid seal and place it on the lid.
7. Replace the lid with locking ring.Hand-tighten the
lid to make an air-tight seal.Do not use any tools to
tighten the lid:hand-tighten only.
III
8. Verify that all valves have been returned to the
proper position for normal operation.
9. Open the pressure release valve on the filter,and
make sure it is clean and ready for operation.
10. Turn on the power to the pump.Once all the air has
been evacuated from the filter,close the pressure
release valve.
i
Page 18WAZLej1q&-iiJJNLJandy®Pro Series VS Floft7m Series Vadable-Speed Pump I Installation&Operation Manual
Section 6. Troubleshooting and Repair
Zodiac®strongly recommends that you call a qualified service technician to perform any repairs on the filter/pump
system.To locate a qualified technician,check your local yellow pages or visit www.zodiacpoolsystems.com or www.
zodiacpoolsystems.ca and click on"Dealer Locator."
.,:, a`r' af<r?� =' ;.tiny=t- - �tr=•�' ..:!n:c .r..':. _
- -- - e c earnri circulatin -__-_-_=Veri -that=s-i---e-- -s a s=
system is not operating necessary.
correctly. Check filter and clean as necessary.
Check valve positions.Adjust as necessary.
NOTE Multiple pieces of equipment operating at one time(for example,waterfalls,
spa jets,and surface returns)will affect the proper operation of the cleaning system.
Check the cleaning system manual to ensure that the system is adjusted according to
the manufacturer's recommendations.
Bubbles are present in the Air.is in the system.Check the pool or spa water level to ensure that it is at the proper
pump basket. level and air is not being drawn into the suction piping. If the water is at the normal
level,turn off the pump.Turn the lid's locking ring counter-clockwise until'START
aligns with the ports. Remove the lid and do a visual inspection of the lid seal looking
for cracks or gaps on the rubber surface. If none are observed,use a clean rag to
wipe the surface-clean(note:the rag may show black material that came off the lid
seal). Use the rag again to clean the mating surface of the housing. Using a very
small amount of silicone lubricant(no Vaseline)will help make a proper seal and
protect the lid seal.Align'START'with the ports and turn the locking ring clockwise
until'LOCKED'aligns with the ports.Hand-tighten the lid to make.an air-tight seal.
Do not use any tools to tighten the lid.Turn the pump back on. If problem is not
resolved lid seal replacement may be necessary.
Air leaks are still present. : Check the suction side piping union.While the pump is running,try to tighten the
union. If this does not stop the air leak,turn off the pump.Loosen both unions and
slide the pump out of the way. Remove,clean,and re-install both union o-rings.
Reposition the pump next to the piping and secure the union nuts to the pump.With
clean union o-rings,hand-tightening of the unions should create a seal.If the unions
still do not seal,gently tighten with a large pair of tongue-and-groove pliers.
Do'not over-tighten.
There is no air in the It is possible that debris is caught in the pump impeller.The pump impeller moves the water,
system, but the pressure is and the vanes in the impeller can become blocked with debris.See Section 6.1, Service
still low. Technician Maintenance and Blocked Impeller,in this manual for more information.
There is no debris blocking The pump impeller and diffuser are showing signs of normal wear. Have a qualified
the impeller andthe service technician check the impeller and diffuser and replace as necessary.
pressure is still low. If the pump is part of a relatively new installation,it could be an electrical problem.
Contact a qualified service technician. Have the technician check for loose electrical
connections and check the voltage at the pump motor while it is in operation.The
voltage must be within 10%of the motor's data plate rating. If the voltage is not within
10%,contact a qualified electrician and/or the local power service provider.
Pump seal is leaking air.Have a qualified service technician replace the seal.
The pump is leaking water This is caused by a damaged or failed mechanical seal.Replace the seal.
between the motor and
pump body.
Jandy°Pro Series VS FloPron"Series VadableSpeed Pump I Installation&Operation Manual Page 19
's•.:e.c.ltSpCofil:u"rt-ron-�.��.r.:t
t! ; oS` ss.bleCe
'•.•F:.:f_!}'_:f:
Z.1..:o.:,1
''�:' r_ r.i u"' ?:\i� .irli T: ..}^ ':1::5-J. .r{.t:i:.,.• ...ti:i � r k �t�'c'Sr(;;;F(-i'ti.�li:-_':.?'.:Sl::•r i"'t Ci g; L _•t
The pump gets hot and Make sure that there is adequate room around the motor to circulate air and keep the
shuts off periodically. motor cool. Have a qualified electrician check for loose connections and check the
voltage at the pump motor while it is in operation.The voltage must be within 10%
of the motor's data plate rating. If the voltage is not within 10%,contact a qualified
electrician and/or the-local power service provider.
Pump will not start. No power to pump. 1
Make sure pump is properly connected to high voltage.See Section 3.2, Electrical
Installation, in this manual.
Improper low-voltage wiring.
Check low-voltage wiring between pump and controller.Correct if necessary.See
Section 3.2,Electrical Installation,in this manual.
Improper pump address setting.
� I
Make sure that pump dip switches 3 and 4 are set properly for the installation.Both
should be OFF for use with Variable-Speed Controller or set to the proper address
when connected to an AquaLink®'RS controller,an AquaLink PDA,or an AquaLink
Z4Tm.See Section 3.3,Pump Dip Switch Settings, in this manual. Note:VS-FHP1.0&
VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers.
Fault condition exists.
View fault message on controller and correct fault before proceeding. If unsure how to
correct fault,contact Zodiac®Technical Support at 800.822.7933.
Variable-Speed Controller Incorrect dip switch setting. . l
LCD is not displaying Make sure pump dip switches 1 and 2 are both ON if the controller is the JEP-R and
information both are OFF if the controller is a PDA,AquaLink RS,or AquaLink Z4.See Section
or 3.3, Pump Dip Switch Settings, in this manual. Note:VS-FHP1.0&VSFHP165JEP
pump LEDs are not should.always have dip switch setting 5 set to ON for both controllers.
illuminated. Improper low-voltage wiring.
Check low-voltage wiring between pump and controller. Correct if necessary.See
Section 3.2, Electrical Installation,in this manual.
Controller displays"Pump Improper low-voltage wiring.
not connected°. Check low-voltage wiring between pump and controller.Correct if necessary.See
Section 3.2,Electrical Installation, in this manual.
Improper pump address set.
Ensure pump dip switches 3 and 4 are set properly for the installation.Both should
be OFF for use with Variable-Speed Controller or set to the proper address when
connected to an AquaLink IRS controller, an AquaLink PDA,or an AquaLink Z4.
See Section 3.3,Pump Dip Switch Settings, in this manual. Note:VS-FHP1.0&
VSFHP165JEP should always have dip switch setting 5 set to ON for both controllers.
I
i
I
Page 20 Jandy°Pro Series VS FloProlm Series Variable-Speed Pump I Installation&Operation Manual
'_.15� -�vs:', - -:I,C '"t:o .;.Sr:_-'SS' ..a1r'^ vt:v - .`.cS':SF: '.1 •ft.ia.'r SS' - S'✓ .5 -^Y": 1:
^st a:.>.�-.Sfii�•S:";y5";=z"'j;:R�,• a Fr`=✓'��.�� .:.`."f..Sr;-,+.'c.-:: >s ?.+'sue •k' ..rin.;�,'�.5.-5.._ �::i,.:'
Sx >. 5t r. .ins -- v.-.p•+;. .fin S`
>.S, m tomT ,r, ossfile:.
,.z _Y__p _ P1 Cause/Solutions _r ; 7 5Y
� 7' t•i" _i '�� t'.-A 17 Xr 5' r �?,.. .SS..W.,.
Fault message appears on Fault condition exists.
controller display. View fault message on controller and correct fault before proceeding. If unsure how
to correct fault',contact Zodiac Technical Support at 800.822.7933.In Canada,call
1-888-647-4004
A CAUTION
This pump must be serviced by a professional service technician qualified!a pool/spa installation.The following
procedures must be followed exactly. Improper installation'and/or operation.can create dangerous electrical
hazards,which can cause high voltages to run through the electrical system.This can cause property damage,
serious personal injury,and/or death. Improper installation and/or operation will void the warranty.
Blocked Impeller
A WARNING
Before servicing the pump,switch off the circuit breakers at the power source.Severe personal injury or death may
occur if the pump starts while your hand is inside the pump.
1. Turn off the pump.Switch off the circuit breaker to the pump motor.
2. Remove the lid and basket.
3. Look inside the pump for debris.Remove any debris found inside.
4. Replace the basket and lid.
5. Switch on the circuit breaker to the pump motor.
6. Turn on the pump,and see if the problem is solved.
7. If the impeller is still blocked with debris and it is not possible to remove the debris using Steps 2 through 4,the
pump will need to be disassembled in order to access the inlet and outlet of the impeller.
Jandy°Pro Series VS FloPron"Series Variable-Speed Pump I Installation&Operation Manual Page 21
Section 7. Product Specifications and Technical Data 1
7.1 Replacement Parts List and Exploded View
To order or purchase parts for Zodiac®pumps,contact your nearest Zodiac dealer.If the Zodiac dealer cannot
supply you with what you need,contact Zodiac Technical Support at 1.800.822.7933,or send an e-mail message to
productsupport@zodiac.com.In Canada, 1-888-647-4004,customerservice PSC@zodiac.com
Key
No. Description I Order Part No.
1 Motor, Drive,VS-FHP2.0&VSFHP270AUT R0562201
1 Motor, Drive,VS-FHP1.0,VSFHP165JEP R0571000
1
I Motor, Drive,VSFHP165AUT
R0670400
2 Backplate,(Backplate w/Hardware,Backplate O-ring&Mechanical Seal)i R0479500
3 Impeller, (Impeller, Screw w/O-ring),VS-FHP2.0 j' R0479605
3 Impeller, (Impeller, Screw w/O-ring),VS-FHP1.0 R0479603
4 Diffuser, (Diffuser w/O-ring, Hardware&Backplate 0-ring) R0479701
5 Mechanical Seal,Carbon and Ceramic(1 Set) R0479400
6 Pump Body, (Body and Backplate O-ring) R0479800
7 Motor Mounting Foot R0479900
i
8 Lid w/Locking Ring, (Lid w/Locking Ring&Lid O-ring) R0480000
9 Pump Debris Filter Basket R0480100
10 Drain Plug w/O-ring(Set of 2) R0446000
11 Tail Piece O-ring
&Union Nut(Set of 2) R0327301
12 Lid O-ring R0480200
13- Backplate O-ring R0480300
14 Tailpiece O-ring(Set of 2) R0337601
15 Diffuser/Impeller Hardware(Diffuser 0-ring,Screws(2),Self Sealing Screw) R0480400
16 Backplate Hardware(Backplate Hardware&Backplate O-ring) R0480500
17 Motor Hardware Kit R0446700
18 Pump Base Kit R0486700
19 Cover Fan, GEN II Replacement Kit(Hardware,Cover) R0562400
20 Hardware Speed Drive, GEN II R0562500
21 Connector,Speed Drive,VS-FHP Pump(4-Pin Connector) R0660900
22 Cable, RS485, Replacement Kit R0535100
23 Screw w/O-Ring R0515400
24 Cover,Large,Speed Drive w/Gasket,GEN II R0562300
25 Base Spacer, FHP,VS-FHP, Replacement Kit R0546400
26 Data Cable, Feed Thru R0501100
I.'
27 User Interface Kit,Variable-Speed Pumps JEP-R
28 Cover,Controller,VS-FHP 1.0 R0571500
29 Fan Cover,VS-FHP1.0 R0571300
30 Access Cover,VS-FHP1.0 R0571400
31 User Interface Screws,VS-FHP1.0 j R0571600
32 Conduit Fitting, 1/2 NPT,VS-FHP1.0 R0501101
33 Rear Access Cover Screw,VS-FHP1.0 R0587600
II'
I j
Page 22 Jandyl®Pro Series.VS FloProlm Series Variable-Speed Pump I Installation&Operation Manual
7.2 Exploded Views
- i
8 i
12
=_— - VS-FHP2:0,-VSFHP270AUT& - 9
VSFHP270JEP Motor 14
(110562201) /
R0670400 ii
10
. 16(Qty 6) 14�� i %•
2,5 .
15,23 11
24 C1 i 6
<21
I .!
i
i .� 4, 15
22 2I6 T
Y j 20 I 4(Qty 2)
4 15 (Qty 2)
i 2,3,4, 13
2
1 (Qty 4)
19 Jr 1 17(Qty 4)
19 (Qty 3) 2(Q 4) *25 Optional
7 *18 Optional
28
�/31 (Qty 6)
33
30 27 30 33
21
21
2
132
9 32— O
29
1-VS-FHP1.0
&VSFHP165JEP Motor 1-VSFHP165AUTMotor
(110571000) (110670400)
Figure 16. VS FloPro Series Pumps Exploded View
t�
Jandy®Pro Series VS HoPro'"'Series Variable-Speed Pump I Installation&0 eration Manual Page 23
p g
7.3 Performance Curves
Jandy Pro Series VS FloPro Series Pump
VS-FHP1.0,VSFHP165AUT&VSFHP166JEP Performance Curves
100 43
90 ---------------- --L-39
1
—35
70. 30.-
m 60 26 c
u
v 34 0 RP
m 50 22 c
S N
a `
E o
c 40--- --- — — ------ •17 m
0 2 0 RP C
f30 ----- ----- ------- --13 a°
20 NIN
9
17 0 RP
10 ---- ------- --.4
100 RP
0 L 1�10
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
0
Flow Rate,Gallons Per Minute,(GPM)
Jandy Pro Series VS FloPro Series Pump
VS-FHP2.0,VSFHP270AUT&VSFHP270JEP Performance Curves
100 43
GO.— ------------- -- —•39
80 ----- --- -----.35
A 70 ------ — -----------•30 c
0 50
0 60 26
ti �I P
m 50 ----- -- — -- =--- 22 v
U N
Y �
E e
40 i 17 IL
c 25 Orpm C
m
30 ------- ----- ------ 13 IL
i
20 9
1 OOrp �
10 -- — ----------_-- --.4
600 m
0 �I
� 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 20D
Flow Rate,Gallons Per Minute,(GPM)
7.4 Physical and Operational Specifications
Specifications
' f (Model Noy HP Voltage Maz Watts J�P�pewS�ze k `Carton ^i0vera1l
r� Weight � r 5F Length 'A,�n
VS-FHP1.0,VSFHP165AUT& 1.0 230 VAC 1,600W 2-2'% 461Ibs. 64 cm(25.2°)
VSFHP165JEP
VS-FHP2.0,VSFHP270AUT& 2.0 230 VAC 2,400 W 2'/-3" 561lbs. 69 cm(277)
VSFHP270JEP
�I
1
7.4.2 Dimensions
NOTE When installing a pump,leave a minimum of two(2)feet(30 am)of clearance above the pump for removal of the strainer basket.
641 mm
25 W'
254 mm 283 mm
11
Attached JEP-R Enclosure
(VS-FHP1.0 Models only)3
324 mm
12W
197 mm
7°/4"
165 mm 276 mm
6%" 10 7i'
Bolt Holes, Front Edge of Union
Center Center to Center of Bolt Holes
Figure 17. VS-FHP1.0&VSFHP166AUT Dimensions
691 mm
27 3116"
283 mm
254 mm 11118"
10"
I
e ,< 324mm
12 3W'
197 mm
O
7 314" -
L165 nun 276 mm
6112" 10718"
Bolt Holes, Front Edge of Union
Center to Center to Center of Bolt Holes
Figure 18. VS-FHP2.0&VSFHP270AUT Dimensions
Zodiac Pool Systems,Inc. EnLISTED
ON
CONFORMSTO
2620 Commerce Way,Vista,CA 92081 c us UL STD 1081
1.800.822.7933 1 www ZodiacPaolSystems.com Intertek cedes to
CANICS
Zodiac Pool Systems Canada,Inc. No 108Ac2z2 a
2115 South Service Road West,Unit 3 Oakville(ON) LE 5W2
+1(888)6474004 1 www.ZodiacPaolSystems.ca.
ZODIAC°Is a reglslered hademark ofZodac Intematfona,S.AS U.,used underficense.
All frademadts referenced herefn are the propeW ofthefrrespec&e owners.
020152odtfacPoolSystems,Inc.H0420400 REVF