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Home My WebLink AboutProgress Inspection Report 3 & 4 South25 : • • ' KEYSTONE Cocoa Beach, FL 32931 Phone: • . • • ENGINEERING: & 4 : : : CONSULTING;, INC. Progress Inspection Report #3 Permit #SLC 2102-0371 Project Name: Barclay Beach Club Progress Report thru 6-4-21 Project Address: 2800 SR-Al A, Hutchinson Island Inspection Visits: 5-24, 5-27-21 Prime Contractor: Blue Coast Construction Superintendent: Rafael Rodriguez Activities in-progress: 04, 05, 06, and 07 stack marks and excavations in progress, door threshold inspections INSPECTOR'S REPORT Keystone Engineering visited the site on 5-24, 5-27-21, and had several conversations with the construction team by telephone throughout the week. The contractor excavated spalled concrete in front of many door thresholds on the 04 and 06 stacks in order to expose the condition of the reinforcement and concrete underneath the door. Rebar runs parallel with the track under the threshold and in many cases the doors have leaked water and caused these bars to corrode and spall the concrete. Fastener holes were not filled with sealant during installation in most cases, which allows water to penetrate the track and travel directly to the reinforcement below. Doors with severe damage below the threshold will need removed in order to repair the concrete underneath correctly. If the corroded steel and spalled concrete past the door is not fixed the damage will continue to spread inside. Excavations for all repairs are in progress on the 04, 05, 06, and 07 stacks. The construction crew is leaving the existing handrails installed temporarily for safety. �`�.'F B�oL'aiiiel.7rd sdf��,f 1 0. PAS PQ�C�/�i �•,: CENSF•.� No. 50088 � . �Ar STfrI;TE OF �ot,'••;c40R10 ''/,�//,,,S`S�0 NA L E' �IIII�d11A�rr� - View of excavations in progress on the Penthouse 3 balconv � e, , o •+•� l-" Via`.. . � �;. _. ��,�,`..�� "� I R � T View of corroded steel and spallins observed under a door on the Penthouse 3 balcony 1`. View of excavations in progress by a door on the Unit 904 balcony,where concrete under the threshold is in fair condition Uk op or , View of corroded reinforcement and spalling under another door threshold on the Unit 904 balconv 3 w t{ mom -.•ice/� -. J4dR...i ''`..� Inot > w View of extreme spalling observed under a threshold on the Unit 804 balcony i F' N � y old View of extreme corrosion and spalling observed under a door threshold on the Unit 804 balcony I .✓ y � T � ,r�_ �• is 'G. �• �` LF View of the extreme corrosion and spalling observed under a door threshold on the Unit 704 balcon411 Y i ' « lie- . Z. View of severe spalling and corrosion under another threshold on the Unit 704 balcony .�f F#- t �r - �Y - w. View of severe corrosion and spalling observed under a threshold on the Unit 504 balcony } View of severe corrosion and spalling observed under a threshold on the Unit 1006 balcony i A J 4= View of corrosion and spalling observed under a threshold on the Unit 606 balconv r View of excavations in progress on the Unit 607 balconv View of door fastener with no sealant providing a water a direct path to the reinforcement under the track on the Penthouse 5 balconv rw ,. o . _ p T p4! 'i�'.! •E f`' I View of severely corroded reinforcement and spalling observed under another threshold on the Penthouse 5 balconv I View of a cast back in progress the crew focused to repair the structure their swine stage is installed above on Penthouse 5 -4 x' a View of excavations in progress on the Unit 806 balcony r 25 • • KEYSTONE • •• Beach, • Phone: 0• ENGINEERING - : : : CONSULTING, INC. Progress Inspection Report #4 Permit #SLC 2102-0371 Project Name: Barclay Beach Club Progress Report thru 6-11-21 Project Address: 2800 SR-Al A, Hutchinson Island Inspection Visits: 6-10-21 Prime Contractor: Blue Coast Construction Superintendent: Rafael Rodriguez Activities in-progress: 04, 05, 06, and 07 stack marks and excavations in progress, door threshold inspections INSPECTOR'S REPORT Keystone Engineering visited the site on 6-10-21 and had several conversations with the construction team by telephone throughout the week. Excavations are still in progress for the 04, 05, 06, and 07 stacks. The construction crew started new excavations for obvious damage throughout the 05 stack, the balconies have been marked and inspected for repairs. Workers started new excavations in front of the sliding glass doors for the rest of the balconies on the 04 stack in order to reveal the conditions under the tracks. Most of the fasteners used to install sliding glass doors lack any evidence of sealant use during installation. The condition of the concrete was inspected under the door thresholds to determine which doors need removed and which need checked inside. If excessive damage is observed across most of the length of the door it will need removed. If only a small area has excessive damage under the threshold the concrete on the interior can be inspected to determine if the contractor needs to excavate a tunnel under the door to repair the concrete and steel. Next week the crew will begin removing sliding glass doors and constructing interior barricades to protect the units while the doors are removed. We will continue to inspect under door thresholds as excavations progress. '`+��a11�i�{ lctide%elf, C� z No. 50068 STATE OF ; � F 'A op' �4 oRtoP'' i f vv i V l ' i L View of excavations in progress on the Unit 1005 balcony �zl A View of the corroded reinforcement around a core-mounted handrail post on the Unit 1005 balcony #..'.P L View of corroded fasteners observed in a door track on the Unit 1005 balcony A r.. �� ^ •'1 fit. View of corroded reinforcement and spalling observed under a Unit 905 sliding glass door t. 77 NAIlk . • ti lu View of excessive damage observed under another sliding glass door the Unit 905 balcony t 1 I■ � ._ - View of excavations in progress on the Unit 905 balcony ♦ `z l Or 1 r , View of severe spalling marked for repair in front of a door on the Penthouse 4 balcony View of a soalled edge marked for repair on the Penthouse 4 balcony ..rrt/:�tY°�.r:r`�v� .,.1�c r�ttij�'x.'.• Y :7:.,.,,,,•:;:.e. Csp,:,��p�`�i��{�!m�l WR ,�,..��wr �.fit...,{�kr.��l�t,��?�•��'...»�t,ltt�#�:,��ttift,;�:Y.�R;�tY:t;. '�:,�„i;w,..�l`.t_,s�,,�.....��r��a�� View of severely corroded reinforcement exposed on the Unit 605 ceiling ..yam "' �► :'` �_ :r..,,,,,_ '�'� _. ,� ..,� '�� r - � View of suallina under a sliding glass door marked for repair on the Unit 505 balcony A �•all -% - -�:�--U--7-4 r +- View of severe corrosion and spalling observed under a threshold on the Unit 405 balcony 1 _ J� `r y View of marks for repair on the Unit 305 balcony z View of severe spalline observed under a door threshold on the Unit 504 balcony it View of severely corroded reinforcement and spalline under another door on the Unit UK balcony ,x .YR'• lvl View of severe spalling and corrosion observed under a door threshold on the Unit 404 balcony i+� Y��N r.•. t•.:1. Ole el Y r` • View of severe corrosion and spalling observed under a door threshold on the Unit 404 balcony MW ee �k, IZ \�\ + ,N View of severe spalling and corrosion observed under a door threshold on the Unit 204 balcony I