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Home My WebLink AboutProgress Inspection Report 5 & 6 South25 Brevard �I KEYSTONE Cocoa Beach, ' ,..�, • • • ENGINEERING321-459-2888 CONSULTING, INC. Progress Inspection Report #5 Permit #SLC 2102-0371 Project Name: Barclay Beach Club Progress Report thru 6-18-21 Project Address: 2800 SR-Al A, Hutchinson Island Inspection Visits: 6-18-21 Prime Contractor: Blue Coast Construction Superintendent: Rafael Rodriguez Activities in-progress: Door removal, interior barricade installations, and threshold excavations INSPECTOR'S REPORT Keystone Engineering visited the site on 6-18-21 and had several conversations with the construction team by telephone throughout the week. This week the construction crew removed sliding glass doors on several units including Penthouse 3, Unit 1004, and multiple 06 stack balconies. Door tracks lack any evidence of waterproofing applications during installation. Workers installed and sealed interior barricades to protect units from the outdoor climate and chased the corroded reinforcement and spalled concrete through excavations under/past the door thresholds. After the damaged concrete is removed and the corrosion is cleaned from the existing reinforcement cast backs will begin. Once the concrete is cast back workers will apply waterproofing to the thresholds and will reinstall the door tracks with stainless steel fasteners sealed in urethane which will provide significant protection for the concrete underneath. Several doors on all stacks will need checked inside for damage, this process allows us to determine if a door needs removed for repairs. If conditions are good repairs can be completed from the outside, or if necessary tunneled under the track from inside. During the weekly inspection this week interior damage was discovered past a door threshold in Unit 1003 which is shown the photo below. Damage to this extent past the threshold requires the door to be removed in order to completely repair all the damage. �r \\ O •••••.r.•• • CSS 7 s' No. 0068 . q 5+ATE OF �o �'••�4 O R.VO •' `�� .� . F lz 4 • i View of concrete damage inside Unit 1003 where the corrosion of the reinforcement under the threshold has spread inside and is causing the concrete to spall View of excavations in progress under a door threshold on the Unit 1006 balcony A_ + k y< .SQL 4 t K w View of the existing steel with signs of past corrosion under the door threshold in the previous photo 7. •1 �ram° t t r, k + View of the interior barricade installed and sealed on the Unit 1006 balcony _ -sr View of the underside of the door track,showing no signs of waterproofing applications during installation Y L _.~ _ v,• E ._ .. View of additional excavations in progress under another door threshold on the Unit 1006 balcony ,i r � lee View of an interior barricade installed and sealed on the Unit 906 balcony ilk t.� O � •,J Y J. Y A i .s AMA View of excavations in under a door threshold on the Unit 906 balcon progress V A'� AJ View of corrosion marks on the existing reinforcement under a Unit 906 threshold 5 v 3 r View of excavations in progress on the Unit 806 balcony t a. f t= View of an interior barricade installed and sealed on the Penthouse 3 balcony r. t 4. IL View of excavations in progress under a door threshold on the Penthouse 3 balcony + v ,ro� �" t t._- 'mot y- •-., �k � CY. 5 View of excavations in progress under another threshold on the Penthouse 3 balcony i View of excavations in progress on the Penthouse 3 balcony l: t View of excavations in progress under another door threshold to the edge of the balcony on Penthouse 3 r, . i View of an interior barricade installed and sealed on the Unit 1004 balcony ,!pop* View of ceiling spalls above a door on the Unit 1004 balcony,which will be taken through the full depth due to the surface repairs in progress on the balcony above Southrpm dAvenue, KEYSTONE . .�� Phone: ENGINEERING &� : : : CONSULTING, INC. Progress Inspection Report # Permit #SLC 2102-0371 Project Name: Barclay Beach Club Progress Report thru 6-25-21 Project Address: 2800 SR-A1A, Hutchinson Island Inspection Visits: 6-23-21 Prime Contractor: Blue Coast Construction Superintendent: Rafael Rodriguez Activities in-progress: 05 stack threshold excavations and door inspection, interior barricade installations, 04 stack steel and form prep INSPECTOR'S REPORT Keystone Engineering visited the site on 6-23-21 and had several conversations with the construction team by telephone throughout the week. This week the construction crew finished new excavations in front of the sliding glass doors for several units on the 05 balcony stack. Keystone and the contractor inspected the concrete and steel conditions under the doors to determine which need removed for repairs. While inspecting the thresholds we inspected the interior of the Penthouse 4, where we observed linear cracks across the tile parallel with the doors. This is a clear indication where concrete damage has progressed past the door and is beginning to push the tile upward. Thresholds with carpet we were able to pull back and observe the spalling. Damage on the interior side will continue to progress until all the damage under the threshold is repaired. Occasionally doors may need removed to repair damage in the ceiling from the door above as well. Interior barricades were installed inside Unit 707, Penthouse 5, and are in progress for other units. Workers are detailing the existing reinforcement and installing forms for repairs on several 04 stack units. Next week we will inspect door thresholds from the inside of several units. NS PO A,.:��C E NSF•• r s * No. 50068 , • STATE OF P •••� O C 4 R`� r•` �•• L f �� r .!�.•mow. �Y F AO A. R View of concrete damage observed under a door threshold on the Penthouse 4 balcony Im 1, t _ View of crack in the tile parallel with the door in the previous photo i a,- ♦SIR._..'Y � `��, .. s•y �fr- 100 View of extreme corrosion and spalling observed under a door on the Penthouse 4 balcony I PT View of crack in the tile on the interior of Penthouse 4 by the door in the previous photo � I 5'"' �:<.�1 '�,.�� ;, L'�Z..•-ram`�..�-;= View of extreme corrosion and spalling observed under a door on the Penthouse 4 balcony � ' r �► , , 1 View of concrete damage observed under the carpet on the other side of the door in the previous photo I 1 View of excavations in progress on the Unit 1005 balcony -30 Arm- Ire r /'l �._. _;mil .;• View of extreme corrosion and spalling observed under a door on the Unit 805 balcony y..r,.+ e r View of severe concrete damage observed under an additional door on the Unit 805 balcony A View of severe concrete damage observed under a door on the Unit 605 balcony r ~ ` J, 16 Oil! View of extremely deteriorated reinforcement observed under a door on the Unit 505 balcony V Y View of crack in the the on the other side,parallel with the door in the previous photo !1 — f S or 5 View of concrete damage observed under an additional door on the Unit 505 balcony ✓-ems ,'' -- -fir � �,- � '�` �-� View of severe corrosion and spalling observed under a door on the Unit 405 balcony � A AIF' = v 4p r.c- View of concrete damage observed under an additional door on the Unit 405 balcony i� J , View of excavations in progress on the Unit 305 balcony �i I / i View of excavations in progress on the Unit 205 balcony