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HomeMy WebLinkAboutG Fireplace - Spec- Ventless SMF_VF59-MANUAL-815OWNER’S OPERATION AND INSTALLATION MANUAL Report # 321-F-10b-5 SPARK MODERN FIRES ™ WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS •Do not try to light any appliance. •Do not touch any electrical switch; do not use any phone in your building. •Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. •If you cannot reach your gas supplier, call the fire department. — I n s t a l l a t i o n a n d s e r v i c e m u s t b e performed by a qualified installer, service agency, or the gas supplier. This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combus- tion and ventilating air must be provided. Refer to page 4, Air for Combustion and Ventilation. This appliance may be installed in an aftermarket,* permanently located, manu- factured (mobile) home, where not prohib- ited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases. WARNING: Improper installation, adjust- ment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified in- staller, service agency, or the gas supplier. This heater shall not be installed in a room or space unless the required volume of the indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the Internatio- nal Fuel Gas Code, or applicable local codes * Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer UNVENTED (VENT-FREE) SEE THRU GAS FIREPLACE WITH ELECTRONIC IGNITION SYSTEM MODELS: 59(N,P) INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference Version française de ce manuel est disponible à partir du site WEB : www.sparkfires.com 2 Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. 7$%/(2)&217(176 Safety Information .............................................. 3 Local Codes, Specifications................................ 4 Locating Firebox ................................................ 5 Product Specifications........................................ 5 Air For Combustion and Ventilation ................... 6 Installation .......................................................... 8 Framing ............................................................. 10 Operating Fireplace ........................................... 19 This unit was tested and listed to ANSI Z21.11.2-2011 by OMNI-Test Laboratories. Inspecting Burners ........................................... 23 Cleaning and Maintenance ................................24 Troubleshooting .................................................25 Proflame Wiring Diagram ...................................29 llustrated Parts Breakdown and Parts List ........ 30 Warranty Information ........................... Back Cover WARNING This appliance is equiped for (natural or propane) gas. Field conversion is not permitted. 3 SAFETY INFORMATION WARNING: This product con- tains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm. IMPORTANT: Read this owner ’s manual carefully and completely b e f o r e t r y i n g t o a s s e m b l e , operate or service this heater. Improper use of this heater can cause serious injury or death f r o m b u r n s , f i r e , e x p l o s i o n , e l e c t r i c a l s h o c k a n d c a r b o n monoxide poisoning. DANGER: Carbon monoxide poisoning may lead to death! Car b on Mon ox i de Poison i ng: E arl y s igns of carbon monoxide poisoning resemble the flu, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes. Natural and Propane/LP Gas: Natural and pro- pane/LP gases are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists. Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater. WARNING: Any change to this heater or its controls can be dangerous. WA RNING: Do not us e a blower insert, heat exchanger insert or other accessory not ap- proved for use with this heater. WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. Keep the appliance area clear and free from combustible ma- terials, gasoline and other flam- mable vapors and liquids. Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater. Children and adults should be alerted to the hazard of high surface temperatures and sho- uld stay away to avoid burns or clothing ignition.Young children should be carefully supervised when they are in the same room with the appliance. When using the optional hand- held remote accessory, keep selector switch inside firebox in the OFF position to prevent children from t urning on burners with remote. 4 1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases. 2. Do not place propane/LP supply tank(s) in- side any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only). 3. If you smell gas • shut off gas supply • do not try to light any appliance • do not touch any electrical switch; do not use any phone in your building • immediately call your gas supplier from a neighbor ʼs phone. Follow the gas supplier ʼs instructions • if you cannot reach your gas supplier, call the fire department 4. This fireplace shall not be installed in a bed- room or bathroom. 5. Do not use this fireplace as a wood-burning fireplace. 6.To prevent the creation of soot, follow the instructions in Cleaning and Maintenance section. 7.Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture. 8.This fireplace needs fresh air ventilation to run properly. This fireplace has an Oxygen Deple- tion Sensing (ODS) safety shutoff system. The ODS shuts down the fireplace if enough fresh air is not available. See Air for Combustion and Ventilation, page 6. If fireplace keeps shutting off, see Troubleshooting, page 21. 9.Do not run fireplace • where flammable liquids or vapors are used or stored • under dusty conditions 10.Do not use this fireplace to cook food or burn paper or other objects. SAFETY INFORMATION Continued 11.Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. 12.Turn fireplace off and let cool before servicing. Only a qualified service person should service and repair fireplace. 13.Operating fireplace above elevations of 4,500 feet could cause pilot outage. 14.To prevent performance problems in propane/LP units, do not use propane/LP fuel tanks of less than 100 lbs. capacity (propane/LP units only). 15.Provide adequate clearances around air openings. LOCAL CODES Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the lat- est edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*. *Available from: American National Standards Institute, Inc. 1430 Broadway New York, NY 10018 National Fire Protection Association, Inc. Batterymarch Park Quincy, MA 02269 S t a t e o f M a s s a c h u s e t t s : T h e i n s t a l l a - tion must be made by a licensed plumber o r g a s f i t t e r i n t h e C o m m o n w e a l t h o f Massachusetts. S e l l er s o f u n v e n t e d p ro p a n e o r n a t u r al gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit. Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts. Keep the appliance area clear and free from combustible ma- terials, gasoline and other flam- mable vapors and liquids. 5 LOCATING FIREBOX PLANNING Carefully plan where you will install the firebox. This will save time and money later when you install the firebox. Before installation, consider the following: 1. Where the firebox will be located. Allow for wall and ceiling clearances (see Installation Clear- ances, page 9. 2. Everything needed to complete installation. 3.Proper air for combustion and ventilation. PRODUCT SPECIFICATIONS RIGHT SIDE VIEW60" 48" 28.75" 8.15" 25.75"28.75" FRONT VIEW TOP VIEW GAS LINE ACCESS, BOTH SIDES 25.75"13.75" 18" Maximum 10.5" Minimum 5.0" Ignition Electronic Manifold Pressure 3.5" W.C.Inlet Gas Pressure (in. of water) Type Gas Propane/LP Ignition Electronic Manifold Pressure 10.0" W.C.Inlet Gas Pressure (in. of water) ModeP Maximum 13.0" Minimum 11.0" Btu (VBtu (V ariable) 25,500 - 39,000 Type Gas Natural Gas ariable) 27,000 - 38,000 Model 59N Model 59P Orifice #49 Shipping Weight 165 lbs. Orifice #31 Shipping Weight 165 lbs. 6 AIR FOR COMBUSTION AND VENTILATION WARNING: This firebox shall not be installed in a confined space or unusually tight con- struction unless provisions are provided for adequate combus- tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home. Todayʼs homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible. While it is good to make your home energy effi- cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation. Exhaust fans, fireboxes, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances. PROVIDING ADEQUATE VENTILATION The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation. All spaces in homes fall into one of the three fol- lowing ventilation classifications: 1. Unusually Tight Construction 2. Unconfined Space 3. Confined Space Unusually Tight Construction The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air. Unusually tight construction is defined as construction where: a.walls and ceilings exposed to the out- side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10-11 kg per pa-sec-m2) or less with openings gasketed or sealed and b.weather stripping has been added on openable windows and doors and c.caulking or se alants ar e applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings. If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8. If your home does not meet all of the three c r i t e r i a abov e, p r o c e e d t o De te r mining Fresh-Air Flow for Heater Location, page 7. Confined and Unconfined Space The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms com- municating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space. *Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them. The information on pages 8 through 13 will help you classify your space and provide adequate ventilation. 7 AIR FOR COMBUSTION AND VENTILATION Continued DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION Determining if You Have a Confined or Unconfined Space Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining rooms with door- less passageways or ventilation grills between the rooms. 1. Determine the volume of the space (length x width x height). Length x Width x Height =__________cu. ft. (volume of space) Example: Space size 22 ft. (length) x 18 ft. (width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space. 2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support. __________(volume of space) x 20 = (Maxi- mum Btu/Hr the space can support) Example: 3168 cu. ft. (volume of space) x 20 = 63,360 (maximum Btu/Hr the space can support) 3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free fireplace ___________ Btu/Hr Gas water heater* ___________ Btu/Hr Gas furnace ___________ Btu/Hr Vented gas heater ___________ Btu/Hr Gas fireplace logs ___________ Btu/Hr Other gas appliances* + __________ Btu/Hr Total = __________ Btu/Hr * Do not include direct-vent gas appliances. Di- rect-vent draws combustion air from the outdoors and vents to the outdoors. Example: Gas water heater __________ Btu/Hr Vent-free fireplace + ________ Btu/Hr Total = ________ Btu/Hr 4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used. _________Btu/Hr (maximum the space can support) _________Btu/Hr (actual amount of Btu/Hr used) Example: 63,360 Btu/Hr (maximum the space can support) 79,000 Btu/Hr (actual amount of Btu/Hr used) The space in the above example is a confined space because the actual Btu/Hr used is more than the maxi- mum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an adjoin- ing room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 8. B. Vent room directly to the outdoors. See Ventila- tion Air From Outdoors, page 8. C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room unconfined. If the actual Btu/Hr used is less than the maxi- mum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation. 40,000 39,000 79,000 W A R N I N G : This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. 8 VENTILATION AIR Ventilation Air From Inside Building This fresh air would come from an adjoining un- confined space. When ventilating to an adjoining unconfined space, you must provide two perma- nent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 1). You can also remove door into adjoining room (see option 3, Figure 1). Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts. AIR FOR COMBUSTION AND VENTILATION Continued Ventilation Air From Outdoors Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat- controlled power vent. Heated air entering the attic will activate the power vent. Figure 2 - Ventilation Air from Outdoors Figure 1 - Ventilation Air from Inside Building Outlet Air Ventilated Attic Outlet Air Inlet Air Inlet Air Ventilated Crawl Space To Crawl Space To Attic INSTALLATION NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri- mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source. WARNING: A qualified service person must install fireplace. Follow all local codes. WARNING: Never install the fireplace •in a bedroom or bathroom •in a recreational vehicle •w h e r e c u r t a i n s , f u r n i t u r e , clothing or other flammable objects are less than •in high traffic areas •in windy or drafty areas 12 12 Ventilation Grills Into Adjoining Room, Option 2 Ventilation Grills Into Adjoining Room, Option 1 Or Remove Door into Adjoining Room, Option 3 " " 36 inches from the front, top or sides of the heater 9 CAUTION: This fireplace cre- ates warm air currents. These currents move heat to wall sur- faces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited, to tobacco smoke, aromatic candles, clean- ing fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors. Note: Your fireplace is designed to be installed using the clearances speciafied on page 14. Use the dimensions shown for rough openings to create the easiest installation. See Built-In Fire- place Installation, page 10. IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing fire- place in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, page 6. IMPORTANT: Make sure the fireplace is level. If fireplace is not level, it will not work properly. CHECK GAS TYPE Use the correct gas type (natural or propane/LP) for your fireplace. If your gas supply is not cor- rect, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace. WARNING: This appliance is equipped for (natural or pro- pane/LP) gas. Field conversion is not permitted. INSTALLATION Continued INSTALLATION CLEARANCES WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling and adjoining wall. Carefully follow the instructions below. This will ensure safe installation. . accessibility for purposes of servicing and proper operation A minimum 36" clearance must be maintained in front of the appliance to allow adequate Figure 6 - Clearances 66 6 666 6 12" minimum 612" maximum depth COMBU S T I B L E M A N T E L 42" minimum Minimum 8" from both side walls to the ceiling Figure 3 -Minimum Clearances to Combustible Constructions 3 INSTALLATION Continued NOTICE: Surface temperatures of adjacent walls and mantels be- come hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these tem- peratures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual. PLEASE NOTE: Framing may need to be recessed from 3/4" to 1-1/2" depending on layers and type of facing material used during installation. WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator. CAUTION: Never connect pro- pane/LP fireplace directly to the propane/LP supply. This fireplace requires an external regulator (not supplied). Install the external regulator between the fireplace and propane/LP supply. VENT FREE FIRE RIBBON FRAMING DIMENSIONS 26" 61"ESU NI SBAT GNINETSAF0.625" 29" 0.50" 61" COMBUSTIBLE MATERIAL NON COMBUSTIBLE MATERIAL AREA FACING DIMENSIONS MINIMUM NON COMBUSTIBLE MATERIAL AREA 61" 17" 29" 10 WARNING: A qualified service person must connect fireplace to gas supply. Follow all local codes. INSTALLING GAS PIPING TO FIREPLACE LOCATION IMPORTANT: Allow for a mini- mum space of 0.5" x 26" for air flow to the front louvers on both sides of the fireplace must be used as a substrate. heat by discoloring or cracking. Spark Modern Fires is not responsible for any damages due to covering materials used. If tiles are to be applied covering the fireplace face, a layer of cement board PLEASE NOTE: Natural stone products may react to 11 min 61" min 26" NON COMBUSTIBLE MATERIAL minimum 61" wide X 26" high LEAVE MINIMUM 1/2" X 26" SLOT CLEAR FOR THE LOUVER AREA ON BOTH FACES Figure 4.1 - Installation of facing materials ( Case #1) IE: DUROCK, CEMENT BOARD, GRANITE, MARBLE, STONE OF NON-COMBUSTIBLE MATERIAL OPTION 1 FACING WITH ONE LAYER THREE WAYS TO ALLOW AIR FLOW TO FRONT AIR VENT 12 NON COMBUSTIBLE MATERIAL ALLOW FOR MINIMUM 13 SQUARE INCHES OF AIR FLOW. ALLOW FOR MINIMUM 13 SQUARE INCHES OF AIR FLOW. min 26 " min 61 " min 61" minimum 61" wide X 26" high min 26" Figure 4.2 - Installation of facing materials ( Case #2) COVER WITH SECOND LAYER OF FACE MATERIAL. SECOND LAYER LEAVE THE LOUVER AREA CLEAR WITH FIRST LAYER OF FACE MATERIAL FIRST LAYER SIDE VIEW ALLOW AIRFLOW NON COMBUSTIBLE MATERIAL NON COMBUSTIBLE MATERIAL ALLOW AIRFLOW OF NON-COMBUSTIBLE MARBLE, STONE OPTION 2 FACING WITH TWO LAYERS MATERIALS IE: DUROCK, CEMENT BOARD, GRANITE, 13 Figure 4.3 - Installation of facing materials ( Case #3) WITH THICK LAYER OF NON-COMBUSTIBLE OPTION 3 NON COMBUSTIBLE SIDE VIEW NON COMBUSTIBLE FACING MATERIAL ALLOWING AIR FLOW FROM BEHIND SURROUND VIEW FROM BACK OF SURROUND NOTCH OUT BACK OF FACE MATERIAL TOALLOW MINIMUM 13 SQUARE INCHES OF AIR FLOW ALLOW AIRFLOW NON COMBUSTIBLE MATERIAL NON COMBUSTIBLE MATERIAL ALLOW AIRFLOW NOTCH OUT BACK OF FACE MATERIAL TOALLOW MINIMUM 13 SQUARE INCHES OF AIR FLOW ELECTRICAL WIRING WARNING CAUTION Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city, and state codes. The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70 (latest edition) and Canadian Electrical Code, CSA C22.1. INSTALLATION Continued This fireplace requires 110V AC electrical supply for normal operation in order to power up supplied 7V AC/DC adapter which is required to operate Remote Control. However, during power outage situation, its electronic system (DFC board) can be temporary powered with 9V DC batery and main valve can be operated manually using ON/OFF position of the remote control (or optional Manual Switch if installed). Please, call manufacturer for directions how to find additional DC terminals inside of the fireplace. Clearance to Combustibles 14 *) IMPORTANT: Floor must be non-combustible. Otherwise a minimum 1" thick cement board must be placed under the fireplace. 7KHILUHSODFHPXVWEHLQVWDOOHGGLUHFWO\RQWRSRIWKLVIORRU SURWHFWRU Sides...............0.5" Bottom.............. *) Left Wall .......... 2" Right Wall ........ 2" Top Standoffs... 0" Label all wires before disconnecting when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 15 INSTALLATION Continued WARNING: Neve r connect natural ga s fireplace to private (n o n -u t i l i t y ) g a s w e l l s . T h i s g a s i s c o m m o n l y kn ow n a s we ll h ead ga s. Installation Items Needed Before installing fireplace, make sure you have the items listed below. • external regulator for propane/LP unit only (supplied by installer) • piping (check local codes) • sealant (resistant to propane/LP gas) • equipment shutoff valve * • test gauge connection * • sediment trap (optional) • tee joint • pipe wrench • approved flexible gas line with gas connector (if allowed by local codes) (not provided) as shown in Figure 5. Pointing the vent down protects it from freezing rain or sleet. *Purchase the optional CSA design-certified equipment shutoff valve from your dealer. ** Minimum inlet pressure for purpose of input adjustment. Figure 6 - Gas Connection Sediment Trap CSA Design-Certified Equipment Shutoff Valve With 1/8" NPT Tap* 3" Minimum Cap Pipe Tee Nipple Joint CAUTION: Use only new, black iron or steel pipe. Inter- nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to fireplace. If pipe is too small, undue loss of volume will occur. Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from fireplace. IMPORTANT: Install equipment shutoff valv e in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance. Check your building codes for any special re- quirements for locating equipment shutoff valve to fireplaces. Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged fireplace valves. Never use sealant on flare threads. Propane/LP Supply Tank External Regulator Figure 5 - External Regulator With Vent Pointing Down Vent Pointing Down SHUTOFF VALVE A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer. For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 13 inches of water. If you do not reduce incoming gas pres- sure, heater regulator damage could occur. Install external regulator with the vent pointing down Natural Gas From Gas Meter (5" W.C.** to 10.5" W.C. Pressure) Propane/LP From External Regulator (11" W.C.** to 13" W.C. Pressure) NOTICE: Most building codes do not permit concealed gas connections. A flexible gas line is provided to allow accessibility from the fireplace (see Figure 7). The flexible gas supply line con- nection to the equipment shutoff valve should be accessible. INSTALLATION Continued Figure 7 - Attaching Flexible Gas Lines Together Flexible Gas Line from Fireplace Gas Regulator To Fireplace Gas Regulator Equipment Shutoff Valve Provided by Installer Propane/LP To External Regulator Natural Gas To Gas Meter WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas. We recommend that you install a sediment trap in supply line as shown in Figure 6, page 12. Locate sediment trap where it is within reach for clean- ing. Install in piping system between fuel supply and fireplace. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into fireplace gas controls. If sediment trap is not installed or is installed wrong, fireplace may not run properly. CONNECTING FIREPLACE TO GAS SUPPLY 1.Remove access panel. 2.Route gas line (provided by installer) from equipment shutoff valve to fireplace. Route flexible gas supply line through one of the access holes. 3.Attach the flexible gas line to gas supply as per Figure 7. Check tightness of flexible gas line attached to gas regulator of fireplace and check all gas connections for leaks ( see Checking Gas Connections, page 16). CHECKING GAS PRESSURE 1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. 2.To ease installation, a 30" (mm) flex line with manual shut-off valve has been provided with on this appliance. Install and attach 1/2" gas line onto shut-off valve. Outlet Pressure Tap Pilot Adjustment Inlet Pressure Tap Do not use open flame to check for gas leaks. WARNING 3. After completing gas line connection, purge air from gas line and test all gas joints from the gas meter to the fireplace for leaks. Use a solution of 50/50 water and soap or a gas sniffer. 16 4. To check g as pre ssu res at val ve, turn cap tu red sc re w counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point. IMPORTANT: Turn unit to high. After taking pressure reading, be sure and turn captured screw clockwise firmly to reseal. Do not overtorque. Check test points for gas leaks! CHECKING GAS CONNECTIONS WARNING: Test all gas pip- ing and connections, internal and external to unit, for leaks after installing or servicing. Cor- rect all leaks at once. WARN ING : Ne ver use an open flame to check for a leak. A p p l y a n o n c o r r o s i v e l e a k d e t e c t i o n f l u i d t o a l l j o i n t s . Bubbles forming show a leak. Correct all leaks at once. CAUTION: Make sure exter- nal regulator has been installed between propane/LP supply and fireplace. See guidelines under Connecting Fireplace to Gas Supply. PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa) 1. Disconnect fireplace with its main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage fireplace regulator. 2. Cap off open end of gas pipe where equipment shutoff valve was connected. 3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air. 4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. 5. Correct all leaks at once. 6. Reconnect fireplace and equipment shutoff valve to gas supply. Check reconnected fittings for leaks. INSTALLATION Continued Figure 8 - Equipment Shutoff Valve Open Closed Equipment Shutoff Valve Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa) 1.Close equipment shutoff valve (see Figure 8). 2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air. 3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/ LP . Apply noncorrosive leak detection fluid to all joints. Bubbles forming shows a leak. 4.Correct all leaks at once. PRESSURE TESTING FIREPLACE GAS CONNECTIONS 1.Open equipment shutoff valve (see Figure 8). 2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve. 3. Make sure control knob of fireplace is in the OFF position. 4. Check all joints from equipment shutoff valve to gas control valve . Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. 5. Correct all leaks at once. 6. Light fireplace (see Operating Fireplace, page 7. Turn off fireplace (see To Turn Off Gas to Appliance). 19. Check all other internal joints for leaks. 17 18 ContinuedINSTALLATION 1.Locate optional media tray OPTIONAL MEDIA TRAY PLACEMENT 2.Place media tray on the support b rackets as shown 3.Fill the tray with media supplied. Do not place media on burner or block air flow between burner and tray 19 OPERATING FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance is equipped with an ignition device which automatically lights the pilot. Do Not try to light the pilot by hand. use any phone in your building. • Immediately call your gas supplier from a neigh- bor's phone. Follow the gas supplier's instruc- tions. •If you cannot reach your gas supplier, call the fire department. C. Main gas valve in this appliance is not serviceable and does not have any control knobs or switches to operate. Do not remove heat shields covering the valve and electronic devices; do not try to repair or modify the valve as it may result in a fire or explo- sion. Call a qualified service technician if you have any safety concerns. D. Do not use this appliance if any part has been under water. Immediately call a qualified service techni- cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water. OPERATING INSTRUCTIONS 1.STOP! Read the safety information, starting on page 2, 2. Remove media tray from the appliance (see Illustrated parts list), 3. Turn off all electric power to the appliance. Unplug DC adapter from the power outlet. 4. Do not attempt to light the pilot by hand. 5.Lift and remove heat shield covering electronic com- ponents inside of the unit (see illustrated parts list). Figure 9a w Remote Receiver Switch in OFF Position If you don't smell gas, go to the next step. Note:Before applying any power supply to the DFC board, please verify that the electrical connections illustrated parts list), or mounted in adjacent wall. Make sure that the remote receiver switch is in "REMOTE" (middle) position. Fiqure 9b - Remote Receiver Switch in REMOTE Position Initializing the System for the First Time 1.Set the remote receiver switch to the OFF position. Figure 9c - Remote Receiver Switch in OFF Position2. If installed, set the pilot flame mode selector switch 11 WARNING:If you do not follow these instructions exactly,a fire or explosion may result causing property damage, personal injury or loss of life. REMOTE 5. Turn main shutoff valve counterclockwise tR ON position. OPERATING INSTRUCTIONS 6. Set remote receiver switch to OFF position. 7. Wait five (5)minutes to clear out any gas. Then smell for gas, including near the floor.If you smell gas, STOP! Follow "B"in the safety information. 9. Connect the wire to the DC input plug at the unit. 10. Locate remote receiver either inside the unit (see B. BEFORE LIGHTING:smell all around the appli- ance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electric switch; do not are in accordance to Wiring Diagram on page 29. 8.Plug supplied DC adapter into 110V power outlet. 11.Replace access panel (i.e inner cover or optional media tray). 2.Make sure that fresh set of AA batteries are installed into the battery holder and verify the polarity indicated on the battery holder.If necessary, connect the battery holder to the DFC's main wiring harness. 20 OPERATING INSTRUCTIONS remain ON. Note:If pilot does not stay lit, contact a qualified service person or gas supplier for repairs. Figure 9d - Remote Receiver Switch in ON Position 1.Slide the remote receiver switch to the ON position. This will allow the main burner to ignite. 1.Slide the remote receiver switch to the OFF position. This will turn off the main burner. levels by using the equipment shutoff valve. from home for long periods of time. Heater may come on automatically with remote receiver switch in the "REMOTE" position. TO TURN OFF GAS TO APPLIANCE 1.Tum off all electric power to the appliance if service is to be performed.Unplug DC adapter from the power outlet. 2.If necessary, remove access panel from the appliance to access manual shutoff valve on gas line. 3.Turn the gas control manual valve clockwise to the full OFF position. 4.If necessary, replace media tray or access panel REMOTE CONTROL OPERATION Proflame G-Fire System Operation Initializing the System for the First Time 1.Install the 4 AA batteries into the receiver batter bay. Note the polarity of the batteries and insert into the battery bay as indicated on the battery covel'(+/-). 2. Place the 3-posilion slider switch in the REMOTE position. 3. Insert the end of a paper clip into the hole marked PRG on the receiver front cover. The receiver will beep three times to indicate that it is ready to syn- chronize with a transmitter. 4.Install the 3 AAA batteries in the transmitter battery bay located on the base of the transmitter. 5.Press the ON button on the transmitter. The receiver will beep four times to indicate the transmltters Temperature Indication Display 1.With the system in the OFF position, press the THERMOSTAT key and the MODE key at the same time. CAUTION: Do not try to adjust heating WARNING: Make sure the remote receiver switch is in the OFF position when you are away Figure 9d - Remote Receiver Switch in OFF Position Fig. 1: Proflame Transmitter. Blue LCD display ON/OFF Key THERMOSTAT Key UP/DOWN Arrow KeyMODE Key Manually Turning ON the Appliance Manually Turning OFFthe Appliance command is accepted. The system is now initial- ized. 2. Look at the LCD screen on the transmitter to verify that a °C or °F is visible to the right of the room temperature display. 21 OPERATING INSTRUCTIONS T Turning ON the Appliance 1.Press the ON/OFF button on the transmitter. The transmitter screen will display all active icons. The receiver will command the DFC board to start the ignition process, Once the pilot flame is lit,the DFC These units have six flame levels (see Figure 12). 1.With the system ON and the flame level at maximum height, press the down-arrow key once to reduce the flame height by one step. Continue pressing down- arrow key until flame is turned OFF. 2. Press the up-arrow key to increase the flame hcight. Flame Levell Flame Level 5 Flame Level Max. Figure 13 -Remote Control Displaying Split Flow Mode Room Thermostat (Transmitter Operation) The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room. 1.To activate this function, press the Thermostat key. The LCD display on the transmitter will change to show that the room thermostat is ON and the set temperature is now displayed (see Figure 14). 2. Adjust the set temperature by pressing the up or down-arrow keys until the desired set temperature is displayed on the LCD screen (see Figure 14). Room Temperature Set Temperature Figure 10 -Remote Control Display in Farenheit and Celsius board will open the main valve outlet and the main burner will ignite. A single "beep"from the receiver will confirm the command. Turning OFF the Appliance 1.Press the ON/OFF button 011 the transmitter, The A single "beep" from the receiverwill confirm the command. transmitter LCD display will only show the room temperature and icon (see Figure 11). The receiver disconnects and will command the DFC board to turn off the burner. Figure 11 - Remote Control Displaying Room Temperature Proflame GTM the receiver will confirm the command. Note:If you press the up-arrow key while the remote system is ON but the flame is OFF, the flame will come on in the high position, A single "beep" from Figure 12 - Remote Control Displaying Flame Levels Flame Height Control Figure 14 - Remote Control Displaying Room Temperature and Set Temperature 22 Smart Thermostat The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperature. As the room temperature gets closer to the set point, the Smart Function will modulate the flame down. 1. To activate this function, press the Thermostat key until the word "SMART"appears to the right of the temperature bulb on the LCD screen (see Figure 15). 2. To adjust the set temperature, press the up or down-arrow keys until the desired set temperature is displayed on the LCD screen. Figure 15-Remote Control Displaying Smart Thermostat Function Key Lock This function will lock the keys to avoid unsupervised operation. keys at the same time.A lock icon will appear on the LCD screen (sec Figure 16). 2.To deactivate this function, press the MODE and UP keys at the same time. The lock icon will disappear from the LCD screen. Low Battery Power Detection Receiver The life span of the receiver batteries depends upon various factors: battery quality, Humber of appliance ig- nitions, number of thermostat set point changes, etc. 'Vhen the receiver batteries are low, no "beep" will sound from the receiver when a transmitter command is sent. Replace batteries when this happens, Transmitter The life span of the transmitter batteries depends upon various factors: battery quality, number of appliance ig- nitions, number of thermostat set point changes, etc. When the transmitter batteries arc low, an icon will appeal' on the LCD display (see Figure 17),Replace batteries when this icon appears. Figure 17-Remote Control Displaying Low Battery Manual Override If the receiver or transmitter batteries are low or de- pleted, the appliance can still be turned on manually. 1.Move the receivers three-position slider to the ON position. This will bypass the remote control feature of the system and the appliance main burner will turn on. Command Definitions Pilot IPI / CPI switch Position of the receiver slider switch Command reference name Commanded Fireplace State Opened, IPI “OFF” “REMOTE” and “OFF received” Turn-OFF Flames OFF Opened, IPI “ON” “REMOTE” and “ON received” Turn-ON Pilot + Main burner flames ON Closed, CPI “OFF” “REMOTE” and “OFF received” Pilot-ON Pilot flame ON Closed, CPI “ON” “REMOTE” and “ON received” Turn-ON Pilot + Main burner flames ON Figure 16 -Remote Control Displaying Key Lock Mode OPERATING INSTRUCTIONS T (Transmitter Operation" Proflame GTM ) 1.To activate this function, press the MODE and UP 23 INSPECTING BURNERS Check pilot flame pattern and burner flame pat- terns often. PILOT FLAME PATTERN . MAIN BURNER Periodically inspect all burner flame holes with the heater running. Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Remove blockage. Blocked burner flame holes may create soot. FRONT BURNER FLAME PATTERN • turn fireplace off (see To Turn Off Gas to Ap- pliance). The incorrect pilot flame is not touching the flame sensor. This will cause the flame sensor to cool. When the flame sensor cools, the fireplace will shut down. CLEANING AND MAINTENANCE Figure 17 shows a correct pilot flame pilot flame pattern. pattern . Figure 18 shows an incorrect Figure 17 - Correct Pilot Flame Pattern Figure 18 - Inorrect Pilot Flame Pattern If pilot flame pattern is incorrect, as shown in Figure 18 • turn fireplace off (see To Turn Off Gas to Ap- plian ce, page 20 .Note: The correct pilot flame on natural gas units will have a slight curve, but flame should be blue and have no yellow or orange color. •see Troubleshooting, page 25 Figure 19 shows correct burner flame pattern withpatern with yellow flame tips and blue base. Figure 20 shows incorrect flame pattern. The incorrect bur- ner flame pattern shows lazy orange flame. If burner fl ame pattern i s incorrect, a s shown in Figure 20: •see Troubleshooting, page 25. Figure 19 - Correct Burner Flame Pattern Figure 20 - Incorrect Burner Flame Pattern caused by port blockage 24 CLEANING AND MAINTENANCE CAUTION: You must keep control areas, burner and cir- c ulating air pas sage w a ys of fireplace clean. Inspect these areas of fireplace before each use. Have fireplace inspected yearly by a qualified service p e r s o n . Fi repl a c e m a y n e e d more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc. WARNING: Failure to keep the primary air opening of the burner clean may result in soot- ing and property damage. BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning flame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualified service person. We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If using com- pressed air in a can, please follow the directions on the can. If you donʼt follow directions on the can, you could damage the pilot assembly. 1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes. 4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle. 5. Blow air into the primary air holes on the injector holder. 6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.________Ports ________Burner Tube ________Primary Air Inlet Holes _____ _ _ _ assembly (see Figure 22). Figure 21 - Injector Holder On Outlet Burner Tube Figure 22 - Pilot Inlet Air Hole Primary Air Hole(s) Orifice of the pilot With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available. _______ 2. Inspect burner, pilot and primary air inlet __ holes on injector holder for dust and dirt (see Figure 21). 3. Blow air through the ports and holes in the burner. Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot as- sembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out WARNING: Turn off fireplace and let cool before cleaning. 25 TROUBLESHOOTING WARNING: Turn off heater and let cool before servicing. Only a qualified service person should service and repair heater. CAUTION: Never use a wire, needle or similar object to clean ODS/pilot. This can damage ODS/pilot unit. Note: All troubleshooting items are listed in order of operation. 2.Ignitor cable pinched or wet 3.Broken ignitor cable 4.Bad ignitor 5.Ignitor electrode broken wrong closed 4.ODS/pilot is clogged When remote button is pressed, there is no spark at ODS/pilot When remote button is pressed, there is spark at ODS/pilot but no ignition 5. Gas regulator setting is not correct 2.Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry 3. Replace ignitor cable 4. Call for service 5. Replace pilot assembly 6.Replace pilot assembly gas company 4.Clean ODS/pilot (see Cleaning and Maintenance, 5.Replace gas control 1.Reconnect ignitor cable I.Ignitor electrode not con- nected to ignitor cable 1.Gas supply turned off or equipment shutoff valve 1.Turn on gas supply or open equipment shutoff valve page 24)or replace ODS/ pilot assembly OBSERVED PROBLEM POSSIBLE CAUSE REMEDY 6. Ignitor electrode positioned 7.Low batteries 7. Replace batteries in remote control and receiver, re-program the receiver. 2.Depleted gas supply 2.Contact local propanc/LP 3. Defective DFC module. 3. Replace DFC module. 26 TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY the following: pilot assembly A) Low gas pressure B) Dirty or partially clogged ODS/pilot 4.Flame sensor damaged 4.Replace pilot assembly 5.Control valve damaged 5. Replace control valve 6.Safety interlock system has 6. Wait one minute for safety been triggered interlock system to reset. Repeat ignition operation. ODS/pilot lights but flame 1.Equipment shutoff valve 1.Fully open equipment shut- goes out not fully open off valve 2. Pilot flame not touching 2. A) Contact local propane/LP flame sensor, which al-gas company lows flame sensor to cool, causing pilot flame to go B) Clean ODS/pilot (see out. This problem could be Cleaning and Maintenance, caused by one or both of page 24) or replace ODSI 3.Flame sensor connection 3.Hand tighten until snug, loose at control valve then tighten 1/4 turn more 2. Burner orifice clogged 2.Clean burner (see Cleaning and Maintenance,page 24) or replace burner orifice Delayed ignition burner 1.Manifold pressure is too 1.Contact local natural or or replace burner orifice 3.Burners will not come on 3.Replace battery in transmit- in remote position ter and receiver 4.Wire disconnected from 4. Reconnect wire (see Wiring gas control Diagram,page 29) Burner does not light after 1.Inlet gas pressure is too 1.Contact local natural or ODS/pi lot is lit low propanc/LP gas supplier. 2. Burner orifice clogged 2. Clean burner (see Cleaningand Maintenance,page 24) low propane/LP gas company 7. Defective DFC module. 7. Replace DFC module. 5. Defective DFC module. 5. Replace DFC module. 27 TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY or replace burner orifice 2.Damaged burner 2.Replace damaged burner 3.Gas regulator defective 3.Replace gas regulator Slight smoke or odor during 1.Residues from manufactur-1.Problem will stop after a initial operation ing processes few hours of operation 3.Gas regulator defective 3.Replace gas control ments (page 4) is cold a minute 2.Air in gas line 2.Operate burners until air is removed from line. Have gas line checked by local natural or propane/LP gas company or replace burner orifice white powder residue Burner backfiring during 1. Burner orifice is clogged or I.Clean burner (see Cleaning combustion damaged and Maintenance,page 24) 2.Not enough air 2.Check burner for dirt and debris. If found, clean burner (see Cleaning and Maintenance,page 24) Moisture/condensation no-1.Not enough combustion/I.Refer to Airfor Combustion ticed on windows ventilation air and Vcntilation require- Heater produces a whistling 1.Advance control to HI I.Turn remote control knob to LO noise when burner is lit position when burner position and let warm up for 3. Air passageways on heater 3. Observe minimum installa- blocked lion clearances (see page 8) 4. Dirty or partially clogged 4. Clean burner (see Cleaning burner orifice and Maintenance,page 24) White powder residue form-1. When heated, vapors from 1.Turn heater off when using ing within burner box or 011 furniture polish, wax, car- furniture polish, wax, clean- adjacent walls or furniture pet cleaners, etc. turn into ers, or similar products Remote does not function 1. Remote is "locked"1.Sec instructions on page 22, Key Lock 2.Batteries are not installed.2.Replace batteries in receiver Battery power is low and remote control, re-program receiver. 28 OBSERVED PROBLEM POSSIBLE CAUSE REMEDY TROUBLESHOOTING Continued WARNING: If you smell gas •Shut off gas supply. •Do not try to light any appliance. •Do not touch any electrical switch; do not use any phone in your building. •Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. •If you cannot reach your gas supplier, call the fire department. IMPORTANT: Operating fireplace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time. Gas odor during combustion service person 1.Not enough fresh air is 1.Open window and/or door available for ventilation 2.Low line pressure 2.Contact local natural or propane/LP gas company 3.ODS/pilot is partially 3.Clean ODS/pilot (see clogged Cleaning and Maintenance, 1. Foreign matter between 1.Take apart gas tubing and control valve and burner remove foreign matter Fireplace produces a clicking/ ticking noise just after burners are lit or shut off Fireplace produces unwanted odors Fireplace shuts off in use (ODS operates) Gas odor even when control knob is in OFF position 1.Fireplace burning vapors 1.Open window and ventilate from paint, hair spray, room. Stop using odor cans- glues, cleaners, chemicals, ing products while fireplace new carpet, etc. (see is funning IMPORTANT statement above) 1.Metal expanding while 1.This is common with heating or contracting most fireplaces.If noise is while cooling excessive, contact qualified 3.Gas leak.See Warning 3. Locate and correct all leaks statement above.(see Checking Gas Connec- tions,page 14) 2.Low fuel supply (propane/ 2.Refill supply tank (propane/ LP gas only) LP gas only) page 24) . 2,Control valve or gas con-2.Replace control valve or gas trol defective control 1.Gas leak.1.Locate and correct all leaks. page !iOIlS,page 14) 2.Gas leak.See Warning 2.Locate and correct all leaks statement at top of (see Checking Gas COI1IlC?C- Proflame Wiring Diagram Receiver 14 Pin Connector Pilot 120 Volt AC INPUT 7 Volt DC STABILIZED SUPPLY OUTPUT MOTORRECEIVER DC SUPPLY SPLIT FLOW ON / OFFTPTHTHDFC SUPPLYDC SUPPLYGROUND 885 PROFLAME Orange Green 11 29 17 18 4 20 19 16 21 This diagram shows replaceable SIT Proflame parts used in your fireplace ( please, refer to pages 31). ILLUSTRATED PARTS BREAKDOWN1234567 891030 1917202141221113 for references see page 31( ) PARTS LIST ACCESSORIES AVAILABLE (NOT SHOWN) 31 24 25 XXXXXXX XXXXXXX VARIOUS MEDIA FOR TRAY 1 4 C200001 C200002 MAIN GAS VALVE W/STEPPER MOTOR 1 5 H200013 H200005 VENT-FREE PILOT ASSEMBLY 1 6 C100039 C100039 PILOT FLEX TUBE 1 7 F200023 F200023 PILOT MOUNT BRACKET 1 8 H100005 H100005 3/8"NPS X 5/16" COMP. 90 DEG. FITTING 1 9 C100084 C100084 3/8"NPS X 3/8" FLARE 90 DEG. FITTING 1 10 C100009 C100009 3/8" X 24" FLEX. CONNECTOR 1 KEY PART NUMBER NO. 59N 59P DESCRIPTION QTY. 1 W800004N W800004P BURNER ASSEMBLY 1 2 F200026 F200027 BURNER ORIFICE 1 3 C100039 C100039 TS-12 BURNER FLEX CONNECTOR 1 This list contains replaceable parts used in your firebox. All replacement parts should be ordered from your installer or from Spark Modern Fires at 1-8669-383-846 or on-line at www.sparkfires.com 11 F200066 F200066 SUPPLIED SHUTOFF VALVE 1 12 W800006 W800006 MEDIA TRAY (OPTIONAL, not shown) 1 13 W800005 W800005 INNER COVER 1 14 H200014 H200014 SPARK WIRE (V-F PILOT) 1 15 C100020 C100020 DUPLEX POWER OUTLET (not shown) 1 16 H200001 H200001 PROFLAME GTM TRANSMITTER 1 17 H200010 H200010 PROFLAME GTM RECEIVER 1 18 H100140 H100140 7V AC/DC POWER ADAPTER 1 19 H100142 H100142 SIT DFC CONTROL BOARD 1 20 H200012 H200012 VALVE WIRE HARNESS 1 21 22 H200011 H200011 GTM RECEIVER WIRE HARNESS 1 22 H200006 H200006 FLAME SENSOR WIRE (V-F PILOT) 1 23 F200022 F200022 VALVE MOUNT BRACKET 1 LIMITED LIFETIME WARRANTY The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, and Steel Burner. BASIC WARRANTY Spark Modern Fires warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the compo- nents manufactured by Spark Modern Fires in the appliance are found to be defective in materials or workman- ship, Spark Modern Fires will, at its option, replace or repair the defective components at no charge to the origi- nal owner. Spark Modern Fires will also pay for reaonable labor costincurred in replacing or repairing such com- ponents for a period of two years from date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase. rated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) firebox/burner assembly damaged by accident, neglet, misuse, abuse, alterations, negligence of others, inclu- ding the installation thereof by unqualified installers, (2) the costs of removal, reinstallation or transportation of defective parts on the appliance, or (3) indentical or consequential damage. All service work must be performed by an authorized service representative. This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchanta- bility of fitness for purpose and of all other obligations or liabilities. Spark Modern Fires does not assume for it any other obligations or liabilities in connection with sale or use of the appliance. It states that do not allow limi- tations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional right not covered in the Limited Lifetime War- ranty. Spark Modern Fires reserves the right to investigate any and all the claims against this Warranty and de- cide upon method of settlement. For information about this warranty contact: Spark Modern Fires 53 Chestnut Woods Rd. Redding, CT 06896 U.S.A. WARRANTY INFORMATION KEEP THIS FOR WARRANTY Model Serial No. Date Purchased Always specify model and serial numbers when communicating with the factory. This Limited Lifetime Warranty will be void if the appliance is not installed by a qualified installer in accord- ance with installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not ope- Rev. 8.2015