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HomeMy WebLinkAboutPermit Package 1-22-19Csm
ENGINEERING
CIVIL • STRUCTURAL • MARINE
CSM ENGINEERING, LLC
208 SW OCEAN BOULEVARD
STUART, FLORIDA 34994
❑: 772-220-4601
W: WWW.CSM-E.NET
GRAND ISLES CONDOMINIUM
PERMIT PACKAGE
Located At: Grand Isles
3702 North AIA
Fort Pierce, Florida 34949
Prepared For: Board of Directors
Inspected On: July 2018
S ',.OAR ..
kcENSF
No. 76910 _
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i wr�l.
Charles A. Darden Jr. Lam"
Florida Registered Professional Engineer 76910
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TABLE OF CONTENTS
Title Page
Table of Contents
Scope of Work
Scone of Work Attachments:
Inspection Plan
Section 1- Concrete Repair Specifications
Section 2 - Corrosion Inhibitor Specifications
Section 3 - Waterproofing System Specifications
Section 4 - Steel Reinforcement Protection Specifications
Section 5 - Sacrificial Anode Specifications
Section 6 - ICRI Standards
Restoration Location Drawings:
Unit 1002 Restoration Location Drawings
Key
Notes and location map
5-1.1
Notes
5-1.2
Notes
5-1.3
Notes
S-1.4
Notes
S-2
Plan View
S-3
Elevation View
S-4
Unit 1002
D-1
Details
D-2
Details
D-3
Details
D-4
Details
D-5
Details
Page 1
Page 2
Page 3-4
Page 5
Page 6-8
Page 9-10
Page 11 & Attached
Page 12 & Attached
Page 13 & Attached
Page 14 & Attached
Attached pages 11
�.........%
V .
No, 76910 _
Florida Registered Professional Engineer
SCOPE OF WORK
CONTRACTOR shall provide all labor, supervision, parts, materials, testing, tools, equipment, utilities, permits, temporary facilities,
sanitary facilities, swing stages, and scaffolding, required for completion of the below described WORK in accordance with the
applicable drawings, specifications, codes and standards.
The WORK to be performed by CONTRACTOR includes:
1) Mobilization
2) Protection of Existing Conditions:
a) Provide protection systems for existing site exterior components, including vegetation and private property of residents and
visitors, which may be damaged as a result of CONTRACTOR'S performance of the WORK. Existing conditions of all site
components that are in proximity to the WORK shall be surveyed and documented by CONTRACTOR prior to the
commencement of work.
3) Railings and Screen, Shutter Systems, Sliding Glass Doors, Doors and Windows:
a) Removal, protected storage and reinstallation of existing railings and screens, shutter systems, sliding glass doors, doors and
windows as required for the WORK and as directed by ENGINEER. Where possible, the existing enclosures shall be left in
place, rather than removed.
b) All permanently installed fastener materials shall be stainless steel and shall be approved by ENGINEER.
c) Removal and disposal of existing railings and screens, shutter systems, sliding glass doors, doors and windows as required
for the WORK and as directed by ENGINEER.
4) Dust Walls:
a) Installation, maintenance and removal of Dust walls and protection systems for exposed building interior spaces and surfaces
as directed by ENGINEER.
5) Tile Removal:
a) Removal and disposal of existing tile and other floor finishes, including adhesives, as required for the WORK and as directed
by ENGINEER. j
6) Concrete Repairs:
a) Investigation and excavation of deteri( rated concrete and reinforcing steel shown on the below listed attached Inspection
Spreadsheets and Inspection Drawings, and as directed by ENGINEER. Estimated quantities shown on the attachments are
subject to revision based on the results f such investigation and excavation.
b) Surface preparation of excavated areas.
c) Restoration of oxidized reinforcing stee .
d) Installation of Sika Galvashield XP+ ga vanic sacrificial anodes as directed by ENGINEER.
e) Patching and/or placement of concrete i the prepared areas to match adjoining surfaces.
7) Waterproofing System:
a) Apply 2 coats of Redgard in accordance
8) Stucco Repairs:
a) Prepare all damaged stucco surfaces and
9) Painting:
a) Preparation and painting (prime coat plu
repair areas and surfaces disturbed by Ci
10) Demobilization
manufacturer's specifications.
stucco finish to match existing adjacent stucco surfaces.
one finish coat) in accordance with the manufacturer's recommendations of all
INTRACTOR to match the existing adjacent finish.
The latest guidelines, recommendations
and materials as they apply:
UL — Underwriters Laboratories
ASTM — American Society of Te
ACI — American Concrete Institu
FBC — Florida Building Code
ICBO — International Conference
ICRI — International Concrete Re
CONTRACTOR shall coordinate the
investigated and/or excavated shall be id
The attached Inspection Plan defines the
CONTRACTOR shall provide sufficient
of the WORK in accordance with the atta
2ENCED CODES AND STANDARDS
requirements of the following entities shall govern all work, workmanship
Materials
Building Officials
'ation Institute
INSPECTION PLAN
WORK with ENGINEER and OWNER. All designated repairs to be
d and marked out by ENGINEER prior to any excavation being performed.
ements for inspection of CONTRACTOR'S work by ENGINEER.
SCHEDULE
)nnel and other resources to diligently and continuously pursue completion
Schedule. Time is of the essence of this contract.
Note: The attached Schedule will be developed later based on successful bidder's proposed schedule.
INSPECTION PLAN
GENERAL
A. ENGINEER shall review any work underway, as appropriate. All structural repairs, including reinforced concrete repairs at
each location require specific engineering inspections and approvals. Non-structural work, such as stucco, overlays,
waterproofing, and all non -reinforced concrete placements do not require inspections and approvals at each phase of work,
but will be subject to ongoing engineering observations and approvals during the work.
B. CONTRACTOR shall notify ENGINEER at least 2 business days prior to any required inspection.
C. During the onsite inspections, ENGINEER shall review any work underway, regarding work locations, methods, shoring,
forms, safety, property protection, concrete placements, proper curing of newly placed concrete, OWNER concerns, or any
other items as appropriate.
D. CONTRACTOR's site superintendant shall maintain a set of inspection drawings and spreadsheets marked up to indicate the
current work status. Theses shall be available for review by ENGINEER and OWNER upon request.
E. ENGINEER shall submit a written report to the Building department at the end of construction.
CONCRETE RESTORATION
A. ENGINEER shall identify and mark out all areas to be investigated and / or excavated by contractor prior any excavation
being performed.
B. EXCAVATION LIMITS: ENGINEER shall inspect and approve, as required, all limits of concrete removal and all steel
reinforcement repairs. ENGINEER shall verify contractor measurements and approve or disapprove, as required, all contract
chargeable quantities for all repairs.
C. APPROVAL TO PLACE CONCRETE: ENGINEER shall inspect all areas prior to concrete placement and give approval, as
required, for all concrete placements. ENGINEER shall inspect all prep work, including forms, shoring, safety, steel bar
repairs, sheathing installation and any adjustments to excavation limits.
D. PLACEMENT OF CONCRETE: All design mix truck placements of concrete require on site engineering and shall be
inspected by ENGINEER during placements. Approval of design mix placement based on slump results, environmental
conditions, etc. shall be at the discretion of ENGINEER. ENGINEER may also require inspections of bag goods concrete
placements.
E. FINAL: ENGINEER shall inspect and approve, as required, the completion of all repairs, including any correction or punch
list items for each work area as appropriate.
ASSOCIATED WORK
A. ENGINEER shall approve all removal of existing rail and screen enclosures, exterior and interior glass systems and doors,
shutter systems, tile and other floor coverings prior to any removal work being performed.
B. ENGINEER, with OWNER's approval, shall designate the disposition of all building components to be removed prior to its
removal.
C. CONTRACTOR shall document the condition and functionality of all building components to be removed and reinstalled
and ENGINEER shall approve same prior to removal.
D. ENGINEER shall inspect the reinstallation of existing building components to verify that it is in accordance with the
manufacturer's recommendations and that the condition and functionality have not been degraded.
ENGINEERING APPROVALS
A. ENGINEER shall approve all work completed.
B. ENGINEER shall approve or disapprove, as required, specifications for all contractor -supplied materials at least 7 days prior
to planned material use or placement.
C. ENGINEER shall determine any disputes regarding reasonableness of repairs involving structural integrity.
CONTRACTOR'S DUTIES
1. The Contractor is totally responsible for the permit application and all costs, including renewing the permit
in a timely manor before expiration, and close-out final, without cost to the owner.
2. Upon receipt of permit, the Contractor shall transmit a copy of the permit showing the permit number to the
owner and engineer of record for correspondence wit the building department.
3. The contractor is responsible to request and submit the inspection dates to the building department as
needed.
SECTION - 1
CONCRETE REPAIR SPECIFICATIONS
PART 1 - GENERAL
1.1 DESCRIPTION OF THE WORK:
A The scope of work to be performed under the terms of this contract includes furnishing of all materials, labor, services,
utilities, permit fees, supervision, tools and equipment, required or incidental to the demolition, repair and replacement
of the deteriorated concrete. The work will include, but is not limited to, the following elements:
1 Demolition, removal and disposal of deteriorated concrete and reinforcing steel as identified by ENGINEER.
2 Surface preparation and installation of repair materials of the deteriorated concrete and reinforcing as identified by
ENGINEER.
1.2 SUBMITTALS
A Contractor shall submit to ENGINEER for review and acceptance, concrete mix designs, manufacturer's product
information and manufacturer's installation instructions for all materials specified.
B Certification of non -reactivity of all aggregate.
1.3 SITE OBSERVATIONS
A Surface preparation of all repair areas shall be observed and accepted by ENGINEER prior to placement of the repair
materials.
B Concrete surfaces shall be observed and accepted by ENGINEER prior to placement of balcony tile or other finish
materials.
C Engineer shall be notified a minimum of 24 hours prior to all observations.
PART2-PRODUCTS
2.1 CONCRETE BAG MIX
A MATERIALS
1 USE SIKACRETE 211 SCC Plus REPAIR MIX; STO Products are acceptable upon approval.
2 Water to be clean, clear, fresh water, with no additives.
2.2 ALTERNATE MATERIALS
A Acceptance of alternate products and materials shall be considered at the sole discretion of ENGINEER. All repair
materials shall be provided by a single manufacturer to the extent possible.
PART 3 - EXECUTION
3.1 CONCRETE MIX
A Follow instructions from manufacturer. This will be monitored by Engineer.
3.2 CONCRETE TESTING
A CONTRACTOR shall perform and maintain records on the composition, quantity, and slump test results for each batch
mixed.
B CONTRACTOR shall prepare test cylinders and arrange for testing by a certified testing agency as requested by
ENGINEER and approved by OWNER. If cylinders pass such tests, the OWNER shall reimburse contactor for cost of
testing.
3.3 SHORING
A Contractor shall provide jacking, shoring and bracing to accomplish the Work and for all existing structural elements to
remain until all structural modifications have been completed and accepted for their intended use. Contractor shall
submit shop drawings for jacking, shoring and bracing for approval by ENGINEER prior to commencing shoring work.
B Shoring design shall prevent movement of adjacent slab areas from the existing conditions.
3.4 CONCRETE REPAIR
A Concrete repairs shall be provided for those areas identified with spalling, deterioration, and unacceptable concrete.
B Remove all concrete surface coverings (stucco, decorative coatings, etc) along with loose, spalled, and unsound concrete
in the area of the deterioration. Removal shall be performed with small pointed tools rather than wide chisel edges to
prevent micro cracking and continued spalling of the concrete which is to remain.
C The area of concrete to be removed shall extend along the length of the reinforcing, beyond the limits of the reinforcing
deterioration a minimum of 2" into sound concrete.
D Concrete shall be removed completely around the reinforcing steel providing a minimum clearance of 3/4" between the
reinforcing and the concrete to remain.
E Provide a ''/z" minimum depth saw -cut, perpendicular or slightly undercut to the concrete surface at the limits of the
repair to prevent feathering of the patch material. Do not cut any reinforcing, except as accepted by ENGINEER.
F Application of repair concrete shall not be less than %z" in depth.
G Prepare all concrete surfaces to receive the repair material, including the saw -cut, to achieve a minimum surface profile
depth of 3", where possible, with a new fractured aggregate surface to adequately anchor the patch material.
H Remove all rust and scaling of the reinforcing thoroughly by media blasting and/or mechanical wire brushing.
3.5
3.6
I Thoroughly clean the exposed concrete surface to receive the patch of all traces of dirt, grease, oil, dust, and other
contaminants which may prevent proper bonding of the repair materials.
J The prepared concrete surface shall be saturated surface dry (SSD), but free of standing water. Apply a bond coat of
slurry, prepared with the repair concrete, with a stiff bristle brush covering all exposed steel and all concrete surface
areas.
K While scrub coat is still wet, place repair concrete mix design in accordance with ACI 301 in a continuous pour and in
accordance with ICRI.
CURING.
A Apply water mist to repaired area (i.e. form work, patches) or burlap or carpet remnants to surface. Misting involves any
method to maintain the exposed patch or repair area, in a wet condition to prevent surface cracks and reduce moisture
loss during cure.
B All concrete shall cure a minimum of 28 days prior to application of any coatings or finishes.
C An observation shall be conducted by ENGINEER prior to application of any coatings on the concrete. Any cracks in the
repair areas shall be repaired in accordance with the requirements for crack repairs. Repair of cracks shall be at no
additional cost to the Owner.
REPAIR MORTARS
A Repair mortars may be used in lieu of ready mix concrete for partial depth repair areas of less than one (1) cubic foot of
material and as accepted by ENGINEER.
1 The prepared concrete surface shall be saturated surface dry (SSD), but free of standing water. Apply a scrub coat of
slurry prepared from the repair mortar to all surface areas, filling all pores and voids.
2 While scrub coat is still wet, apply acceptable polymer modified cementitious repair compound in maximum lifts of
3" and 1-1/2" for use on vertical and overhead surfaces, respectively. If forms are to be used, depths well in excess
of these can be achieved in any one application. For large and/or deep repairs, mechanical anchors, studs,
reinforcing dowels, etc., shall be provided where existing reinforcing does not provide mechanical anchorage. The
top surface of each lift shall be scratched and reprimed with slurry prior to application of subsequent lifts.
3 The use of aggregate is not allowed except as otherwise recommended by the manufacturer.
4 The following repair mortars may be used:
a Sika — Sika Full Depth 211 SCC Plus. STO products acceptable upon Engineer approval.
3.7 REINFORCING PREPARATION AND REPLACEMENT
A All reinforcing with deterioration of more than 15% of the original bar diameter, as determined by ENGINEER, shall be
replaced.
B To permit lapping of the new reinforcing steel, the concrete shall be removed along the length of the reinforcing, a
minimum of 12" beyond the deterioration into sound concrete to permit splicing of the reinforcing.
C After the reinforcing has been prepared, lap the new reinforcing beside the entire length of the exposed reinforcing,
secure in place with tie wires.
D Following all other procedures for the concrete repair as indicated.
E Where the removal of concrete to achieve the required lap length is not practical as determined by ENGINEER, bar
development can be achieved by embedding the reinforcing into existing sound concrete a minimum of 9" with:
1 Sika— Sikadur 32 (Preferred)
2 BASF - Concresive 1090 Liquid
F Reinforcing steel shall be ASTM A615 grade 60 minimum.
G Prime reinforcing steel prior to concrete placement with:
1 Sika — Armatec 110 EpoChem (Preferred)
2 BASF - EMACO P-24
3 BASF — Zincrich Rebar Primer
3.8 CRACK REPAIR
A Crack repairs will be performed for all areas identified by ENGINEER.
B Remove all loose and unsound concrete within and adjacent to the crack.
C For all topside horizontal cracks, vee-notch the surface of the crack with a mechanical router or hand chipping tool to a
maximum width of %". Remove loose debris. Substrate may be dry or damp prior to product application. Where
accessibility to the underside of the concrete slab is available, seal all visible cracks with an epoxy resin adhesive paste
or Portland cement -based quick setting compound to act as a dam to hold the liquid epoxy resin adhesive until cured.
D Prime prepared substrate with neat Sikadur 35, Hi -Mod LV epoxy resin mortar. Strike off and level, finishing with a
trowel.
E Seal cured epoxy resin mortar with epoxy resin adhesive binder to provide additional moisture and chemical protection.
F Maximum application thickness of epoxy resin mortar on interior substrates not to exceed 1%" per lift.
G Use pressure injection equipment to seal cracks on underside and vertical faces of concrete beams, columns and corbels
with:
1 EUCO 452 M.V. Epoxy System or
2 Sikadur 35, Hi -Mod LV epoxy resin mortar or
3 Seal ports and cracks with Sikadur 31, Hi -Mod Gel, or Sikadur 33 or
4 Simpson Strong Tie ETI Epoxy Injection System
3.9 SURFACE APPLIED CORROSION INHIBITOR
A Apply Sika Ferrogard 903 in accordance with SECTION 2 to 28 day cured, exposed concrete surfaces identified by
ENGINEER.
END OF SECTION 1
SECTION - Z
CORROSION INHIBITOR TREATMENT SPECIFICATIONS
PART 1 - GENERAL
1.1 SUMMARY
A Section Includes:
1 Surface applied concrete steel reinforcement corrosion inhibitor:
2 Extended written warranty.
1.2 SUBMITTALS
A Substitution requests must be submitted 14 day prior to bid date.
B Product Data: Manufacturer's specifications and technical data including the following:
1 Detailed specification of construction and fabrication.
2 Manufacturer's installation instructions.
3 Certified test reports indicating compliance with performance requirements specified herein.
C Quality Control Submittals:
1 Statement of qualifications.
2 Statement of compliance with Regulatory Requirements.
3 Manufacturer's field reports.
1.3 QUALITY ASSURANCE
A Manufacturer's Qualification: Not less than 5 years experience in the actual production of specified products.
B Installer's Qualifications: Firm experienced in installation or application of systems similar in complexity to those
required for this Project, plus the following:
1 Acceptable to or licensed by manufacturer.
2 Not less than 3 years experience with systems.
3 Successfully completed not less than 5 comparable scale projects using this system.
C Product Qualifications: The corrosion inhibitor shall conform to the following characteristics:
1 Color: Slightly amber (fugitive dye may be added)
2 Density: 7.3 to 7.4 lbs/gallon
3 Nitrite content: less than 1 %
4 Chloride content: less than 20 ppm
5 pH: 6.5 to 8
6 Material must reduce total corrosion of heavily corroding concrete rebar by an average of 90%, at an internal
concrete relative humidity of 75% or greater.
7 Must reduce corrosion by 90% or greater using FHWA RD-98-153 test protocol on crack slab black bars subjected
to 48 weeks of cyclic salt water ponding.
8 Must increase the resistance of chloride ions using AASHTO T277 "Rapid Determination of the Chloride
Permeability of Concrete" by 90% minimum.
9 Note: A qualified independent laboratory must perform all corrosion and chloride data.
D Regulatory Requirements: Products shall comply with State and local regulations regarding Volatile Organic Content
(VOC).
1.4 DELIVERY STORAGE AND HANDLING
A Packing and Shipping: Deliver products in original unopened packaging with legible manufacturer's identification.
B Storage and Protection: Comply with manufacturer's recommendations.
1.5 PROJECT CONDITIONS
A Environmental Requirements:
1 Maintain ambient temperature above 40 degrees F during and 24 hours after installation.
2 Do not proceed with application on materials if ice or frost is covering the substrate.
3 Do not proceed with application if ambient temperature of surface exceeds 100 degree F.
4 Do not proceed with the application of materials in rainy conditions or if heavy rain is anticipated with 4 hours after
application.
1.6 SPECIAL WARRANTIES
A The system manufacturer shall furnish the Owner a written single source performance warranty that the concrete
reinforcement corrosion inhibitor will be free of defects related to workmanship or material deficiency for a ten (10) year
period from the date of completion of the work provided under this section of the specification. The following
performance standards shall be specifically covered under the warranty: Using a device which employs linear
polarization with a guard ring (device should be certified under SBRP) the corrosion current of the treated concrete shall
be less then 0.5 µA/cm2 for the life of the warranty period.
B The Corrosion Inhibitor Manufacturer shall be responsible for providing labor and material to retreat areas of the
structure that does not comply with the warranty requirements.
PART2-PRODUCTS
2.1 MATERIALS
A Inhibitor shall be ready -to -use, non -water -borne, surface applied product manufactured in an ISO 9002 certified facility,
meeting or exceeding the physical and performance characteristics of the following approved product:
1 Sika Ferrogard 903 (Penetrating, corrosion inhibiting, impregnation coating for hardened concrete).
PART 3 - EXECUTION
3.1 EXAMINATION
A Verification of Conditions: Examine areas and conditions under which Work is to be performed and identify conditions
detrimental to proper or timely completion.
1 Do not proceed until unsatisfactory conditions have been corrected.
3.2 PREPARATION
A Protection:
1 Unless inhibitor does not affect adhesion of sealants, paints and patching materials all adjacent surfaces shall be
protected as necessary in accordance with the manufacturer's recommendations.
2 Follow the manufacturer's recommendations regarding condition of concrete surfaces before, during and after
application.
B Surface Preparation:
1 All caulking, joint sealants, repairing, and patching of concrete surfaces shall be installed and cured before
application of inhibitor. If specified by ENGINEER, apply corrosion inhibitor to routed cracks prior to application
of sealant. Confirm with Inhibitor Manufacturer compatibility of materials.
2 Prior to application of corrosion inhibitor, concrete surfaces shall be dry and cleaned of all dust, dirt, debris, grease,
oil, grout, mortar, and other foreign matter. Concrete patches and all existing surfaces shall be prepared as
recommended by the corrosion inhibitor manufacturer and acceptable to ENGINEER.
3.3 FIELD QUALITY CONTROL
A Test Applications: Before application of inhibitor will be accepted, a test panel will be applied to the concrete to verify
performance under the warranty provisions.
3.4 APPLICATION
A Product shall be applied as supplied by the manufacturer without dilution or alteration.
B Corrosion inhibitor shall be applied in accordance with the use of either spray, brush, or roller as per manufacturer's
recommendations. Corrosion inhibitor shall be applied at a net coverage rate of 75-100 ft'/gallon, in two or three equal
coats, with a minimum one hour dry time between coats.
C Follow manufacturer's recommendations concerning protection of glass, metal and other non -porous substrates.
Contractor will be responsible to clean all surfaces that are contaminated by the corrosion inhibitor.
D Follow manufacturer's recommendation concerning protection of plants, grass and other vegetation. Contractor will be
responsible for replacing all plants, grass or vegetation damaged by the corrosion inhibitor.
3.5 CLEANING
A As Work Progresses: Clean spillage and overspray from adjacent surfaces using materials and methods as recommended
by corrosion inhibitor manufacturer.
B Remove protective coverings from adjacent surfaces when no longer needed.
3.6 COMPLETION
A Work that does not conform to ENGINEER's specifications shall be corrected and/or replaced as directed by the Owners
Representative at the contractor's expense without extension of time.
END OF SECTION 2
SECTION - 3
WATERPROOFING SPECIFICATIONS
See attached Product Data Sheet
REDVARD®
WATERPROOFING
AND CRACK
PREVENTION
MEMBRANE
■ Convenient — ready to use
• Apply by roller, trowel or sprayer
■ Quick Dry Formula — 30% faster drying
■ Elastomeric — Isolates cracks up to
1/8" (3 mm)
PRODUCT DESCRIPTION
Ready -to -use, elastomeric, waterproofing and crack prevention
membrane for all interior or exterior commercial and residential
tile and stone installations. Easily applied with roller, trowel
or sprayer producing a continuous moisture barrier with
outstanding adhesion. Reduces crack transmission in ceramic
tile or stone floors. Bonds directly to metal drains, PVC,
stainless steel and ABS drain assemblies. Meets ANSI A118.10
for waterproofing membranes and ANSI A118.12 for crack
isolation membranes. Meets Uniform Plumbing Code
specifications for use as a shower pan liner. Listed with IAPMO
R 13 T, File #4244 UPC', ICC-ES ESR-1413. Can also be used as
a slab -on -grade moisture barrier under resilient flooring.
AREAS OF USE
■ Concrete
■ Backerboards such as WonderBoard® and EasyBoard®
■ Exterior grade plywood (interior, dry areas for
crack isolation only)
■ Exterior decks
■ Gypsum drywall
LIMITATIONS
■ Do not apply to surfaces that may go below 40' F (4° C)
during the first 72 hours after application, over wet surfaces
or surfaces subject to hydrostatic pressure.
■ Do not use to bridge or cover over existing expansion,
control, construction, cold or saw -cut joints.
■ Not for use as an adhesive.
■ Do not use as a wear surface. Membrane must be covered
with tile.
SURFACE PREPARATION
SURFACE PREPARATION
All exterior and wet areas are to have proper sloping to drains.
All surfaces must be structurally sound, clean, dry and free
from contaminants that would prevent a good bond. Newly
prepared concrete must be cured 28 days, finished with a steel
trowel and have a fine broom finish. Existing surfaces should
be scarified, level and all defects repaired. Cracks in excess of
1/8" (3 mm) should be treated as expansion joints.
APPLICATION
As a Crack Prevention Membrane:
Force RedGard' into cracks with the flat side of the trowel,
roller or brush. Then, using a 3/16" x 1/4" (5 x 6 mm) V-notch
trowel or 3/8" (9.5 mm) rough textured roller, generously apply
additional material onto the substrate and spread with roller. If
using a trowel, use the flat side of the trowel and flatten the
ridges to form a continuous, even coat of material. Membrane
should extend beyond both sides of the crack a minimum of
the diagonal measurement of the tile. Gaps between plywood
sheets and where they meet walls should also be pre -filled
with membrane. For continuous crack isolation cover the
entire substrate with material. Material should be applied at
least 30 mils wet film thickness.
As a Waterproof Membrane:
All cracks in concrete up to 1/8" (3 mm) should be pre -filled
with membrane prior to application. Dampen all porous
surfaces. Apply with 3/4" (19 mm) rough -textured synthetic
roller or 3/16" x 1/4" (5 x 6 mm) V-notch trowel. If using a
trowel, spread the material with trowel held at a 45° angle then
flatten the ridges. If using a roller, generously apply RedGard
to surface and then spread with roller, applying a continuous,
even film with overlapping strokes. Heavily pre -coat corners
and where floors and walls meet extending it 6" (16 cm) on
either side. RedGard that has been applied in accordance with
the above instructions meets all the requirements of ANSI
Al18.10 without fabric reinforcement. For extra protection,
embed 6" (15 cm) wide fiberglass mesh into the membrane for
changes of plane and gaps 1/8" (3 mm) or greater. If using a
trowel, spread the material with trowel held at a 45° angle then
flatten the ridges. If using a roller, apply a continuous, even
film with overlapping strokes.
DS109 6/10R
Alternatively, an airless sprayer can be used. The sprayer
should produce between 1900 to 2300 psi, with a flow rate of
1.0 to 1.5 gpm and have a tip orifice size of .025 to .029. Apply
a continuous film with overlapping spray. Initial membrane
appearance is pink when wet and dries to a dark red color.
After the first coat has turned red with no blushing or light
pink showing, about 1 to 1-1/2 hours, visually inspect the film
for integrity and fill any voids or pinholes with additional
material and apply a second coat at right angles to the first.
Periodically check film thickness with a wet film gauge. For
general waterproofing, the combined dried coating needs to
be a minimum of 30 mils thick or 60 mils when wet and
should not exceed 125 mils wet. For shower pans meeting
IAPMO/ICC requirements, a minimum of 47 mils thick or
93 mils when wet is required.
Interior Change of Plane — Commercial Installations:
Many commercial waterproofing installations require
reinforcing of interior change of plane. Contact Technical
Support prior to beginning any commercial installation for
review and recommendations. These installations include,
but are not limited to, the following:
■ All above grade pools, fountains and other poured in place
or free standing structures that will be required to hold
water permanently.
■ All commercial floors that are subject to continuous water
exposure (i.e. commercial kitchens, wash downs, periodic
flooding, etc.)
■ All above grade slabs that are either pre -stressed or post
tensioned.
■ All perimeters where the floor abuts a curtain or shear wall.
■ Around the perimeter of all through floor penetrations (i.e.
drain pipes, electrical conduit, etc.)
Expansion Joints
Do not bridge joints which are designed to experience
movement. Carry these types of joints through the tilework.
Clean the joint and install open or closed cell backer rod to
the proper depth as outlined in EJ 171 in the Tile Council
Handbook. Next, compress a sealant as specified by the
architect into the joint, coating the sides and leaving it flush
with the surface. After the sealant is dry, place bond breaker
tape over joint. Apply a minimum 3/64" (1.2 mm) of RedGard
over the joint and substrate following the instructions detailed
in APPLICATION. Install the tile work onto the membrane but
do not bridge the joint. After the tile work is set properly,
fill the joint with any specified color sealant, following the
architect's and manufacturer's instructions.
WONDERBOARD'BACKERBOARD
-TILE OR NATURAL STONE
SILICONE SEALANT
ANY CUSTOM" FOLYBUOR CAULK
GROUT
ANSI All 8.4 ENO` I
MORTAR GROUT
CRUSHED STONE
REINFORCED WITH
FIBERGLASS MESH
AROUND DRAIN
Drains:
Drains should have a clamping ring with open weep holes for
thin -set application. Apply membrane to the bottom flange.
Drain should be fully supported without movement and even
with plane of substrate. Apply membrane as outlined under
APPLICATION. Embed 12" x 12" (30 x 30 cm) fiberglass mesh
into membrane making sure it does not obstruct the drainage
hole. Then apply an additional coat of membrane and smooth.
After curing, clamp upper flange onto membrane and tighten.
Caulk around flange where membrane and upper flange make
contact with a silicone caulk. A toilet flange can be handled in
much the same manner.
FULLY SUPPORTED
SEALANT OR CAULK
BETWEEN DRAIN
STRAINER AND TILE
SILICONE CAULK
TILE OR NATURAL STONE
ANY CUSTOM'
ANSI 118.4 MORTAR
REDGARD`WATERPROOFING
AND CRACK PREVENTION
MEMBRANE
REINFORCED WITH
FIBERGLASS MESH
CONCRETE SLAB SLOPED
TOWARDS DRAIN 1/4"
PER FOOT 16.4 MM PER
30.5 CM) TO PROVIDE
POSITIVE DRAINAGE
PROTECTION
If tile is not going to be set immediately after curing, RedGard
should be protected from rain, direct sunlight and inclement
weather for 72 hours after application. If delays longer than
72 hours are expected, cover with felt paper. Care should
be taken to prevent membrane from becoming soiled or
punctured during and after application.
TILE INSTALLATION
Install tile or stone with a Custom® polymer -modified mortar
meeting ANSI A118.4 or A118.11 standards.
CURING
The product is dry when it turns solid red with no pink
showing, normally 1 to 1-1/2 hours. Depending on ambient
conditions, drying time can take up to 12 hours. The applica-
tion area can be flood tested when fully cured. This can be as
short as 24 hours after the second coat of RedGard is applied
if the temperature is greater than 70' F (21 ° C) and the relative
humidity is low (RH<50%). Colder temperatures and/or higher
relative humidity may require longer cure times.
CLEAN-UP
Clean tools and hands with water before material dries. Clean
all spray equipment immediately after use.
COVERAGE
As a Crack Prevention Membrane
1 gallon (3.78 L) pail: 110 sq. ft. (10.2 Mz)
at 30 mil thickness when wet
3.5 gallon (13.2 L) pail: 385 sq. ft. (35.8 MI)
at 30 mil thickness when wet
As a Waterproof Membrane
1 gallon (3.78 L) pail: 35 - 40 sq. ft. (3.25 - 3.7 M2)
at 93 mil thickness when wet, 47 mils dry
3.5 gallon (13.2 L) pail: 123 - 140 sq. ft. (11.4 - 13 Mz)
at 93 mil thickness when wet, 47 mils dry
STORAGE
Keep from freezing.
SAFETY
Wear rubber gloves and eye protection. Avoid eye contact. If
eye contact occurs, flush with water for 15 minutes and call a
physician. Wash thoroughly after handling.
KEEP OUT OF REACH OF CHILDREN.
DO NOT TAKE INTERNALLY.
ORDERING INFORMATION
iEtll,
y�)PST •
0 BUILDING PRODUCTS
TECHNICAL DATA
Meets ANSI A118.10 for load -bearing, bonded, waterproof
membranes for thin -set ceramic the and dimensional stone
installations. Meets ANSI A118.12 for crack isolation
membranes. Meets Uniform Plumbing Code specifications
for use as a shower pan liner. Listed with IAPMO R & T, File
#4244 UPCW. ICC-ES ERS-1413. Miami -Dade County Product
Control Approved.
Conforms to Wisconsin's performance requirements for
"safing material" as required by s. Comm 84.30 (6)(f) of the
Wisconsin Administrative Code.
LIMITED WARRANTY
Custom Building Products ("Custom") warrants to the original
consumer purchaser that its product shall be free from defects
in material and workmanship under normal and proper usage
for a period of one year following the date of original purchase.
Customs sole liability under this warranty shall be limited to
the replacement of the product. Some states do not allow the
exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you.
This warranty will not extend to any product which has been
modified in any way or which has not been used in accordance
with Custom's printed instructions. Custom makes no other
warranties either express or implied. This warranty gives you
specific legal rights, and you may have other rights that vary
from state to state.
Seal Beach, CA Customer Support 800-272-8786 www.custombuildingproducts.com Manufacturing facilities nationwide.
SECTION 4
STEEL REINFORCEMENT PROTECTION SPECIFICATIONS
See attached Product Data Sheet
Product Data et
She
Ed t on07 02/2007
-y`
Revision no: 0
Identification No
-
01 03 02 01 0010 000001
SikaTop®-Armatec 110 EpoCem®
SikaTop°-Armatec 110 EpoCem°
Bonding Slurry and Anti -Corrosive Rebar Coating
Product
Cement -based expoxy-modified three -component anti corrosive coating and
Description
bonding slurry.
Uses
As an anti -corrosion coating for reinforcement steel:
M For repairs to reinforced concrete where there is corrosion of the underlying
reinforcement steel
® For the preventive protection of reinforcement steel in thin reinforced concrete
sections
As bonding slurry for use on concrete, mortar or steel:
ry "
® For repairs to concrete using SikaTop patching and repair mortars
M For bonding of new and old concrete
Characteristics I
2 Excellent adhesion to steel and concrete
Advantages
Acts as an effective barrier against penetration of water and chlorides
3 Contains corrosion inhibitors
2 Provides an excellent bonding coat for subsequent application of repair
mortars, cement and epoxy based
M Pre measured, ready -to -use packs
® May be spray -applied
® Frost- and de-icing salt resistant
a Non-flammable
Test
certificates
LPM, Laboratory for Preparation and Methology, Beinwil am See, Switzerland
n
Ibac Aachen A 3119/3
Product Data
Technical Data
Colours Mix: Grey
Comp. A: White liquid
Comp. B: Colourless liquid
Comp. C: Dark grey powder
Packaging 20 kg units (A+B+C)
Storage
Storage Conditions Store at temperatures between +5 °C and +25 *C. Comp. C must be protected from
Shelf life 12 months from date of production if stored properly in unopened original packing.
.�7
SikaTop®-Armatec 110 EpoCem® 1/3
Mechanical/Physical
Properties
Density (+23 °C)
Comp. A 1.05 kg/I
Comp. B 1.03 kg/I
Comp. A+B+C 2.00 kg/I (density of slurry when mixed)
Bond strength (+23°C)
On concrete (sandblasted): 2-3 N/mm z
On steel: 1 -2 N/mm
E-Modulus (static)
— 16.400 N/mm2
Index of resistance to
diffusion of water vapour
— 700
(NH2O)
Index of resistance
— 40.000
todiffusion of carbon
dioxide (NCO2)
Thermic coefficient of
— 18 • 10'6 per °C
expansion
Application Details
Mix ratio
Parts by weight : A: B: C = 1.14 : 2.86 : 16
Parts by volume: A: B: C = 1.14 : 2.86 : 10
Pot life (8 kg)
3 hours (at an ambient temperature of +5 °C to +30 °C)
Limitations
Min. application temperature (ambient and substrate) : +5 °C
Max. substrate temperature: +30 °C
The recommended dosage must be strictly adhered to.
On no account should water be added to the mix!
Coverage
As an anti -corrosion coating :
— 2 kg/M2for 2 coats, depending on method of application
As a bonding slurry:
Depending on substrate conditions, not less than 1.5 — 2.0 kg/m2
Surface preparation Concrete, mortar, stone :
Substrate must be clean, sound and free from all traces of loose material, laitance,
grease and oil.
Min. substrate roughness 2mm
Steel :
Surface must be clean and free from all traces of grease and oil, rust and mill scale.
Degree of cleaning SA2.
Application
Instructions
Mixing Shake component A and B vigorously before opening. Pour both liquids into a
suitable mixing pan and mix for 30 seconds. Add Component C slowly while
continuing to stir. Mix mechanically for 3 minutes, using a slow -speed electric stirrer
(250 RPM) in order to entrain as little air as possible. Rest for 5 — 10 minutes, until
the mixture exhibits a brushable low -dripping consistency.
2 Sika`rop(§�-Armatec 110 EpoCem® 2/3
Application When used as an anti -corrosion coating :
Apply a coating of approx. 0.5 — 1 mm thick to the cleaned and derusted
reinforcement, using a stiff paintbrush, roller or spray gun. Leave to dry for 2 — 3
hours (at an ambient temperature of +20 °C), then apply a second coat of similar
thickness. Leave to dry for a similar period of time before applying patching mortar.
It is inevitable that the anti -corrosion coating is applied as well on the surrounding
concrete; this is by no means a disadvantage.
When used as a binding agent for repair mortar or concrete:
Wet down the prepared substrate (concrete) to saturated surface dry condition.
Then apply a bonding coat not less than 0.5 mm thick, using a paintbrush, roller or
suitable spray gun. For best results, work the bonding slurry well into the substrate
to ensure complete coverage of all surface irregularities. Apply the freshly mixed
patching mortar wet on wet to the bonding slurry.
The application of slurry coat or patching mortar or may be applied wet in wet or up
to a maximum waiting time of 6 hrs at +30 °C
5 hrs at +20 °C
4hrs at+5°C
Freshly applied SikaTop-Armatec 110 EpoCem should be protected from pollution
s and rain until next coat is applied.
Cleaning Use water to remove uncured material from tools and mixing equipment. Once
- cured, SikaTop-Armatec 110 EpoCem can only be removed mechanically.
Imported Notes When SikaTop-Armatec 110 EpoCem is used as bonding coat between old and
new concrete, it is necessary to install connecting reinforcement for shear strength
transfer as per the relevant guide lines.
Notes
All technical data stated in this Product Data Sheet are based on laboratory tests.
Actual measured data may vary due to circumstances beyond our control
Local Restrictions Please note that as a result of specific local regulations the performance of this
product may vary from country to country. Please consult the local Product Data
Sheet for the exact description of the application fields.
Health and Safety
Information For information and advice on the safe handling, storage and disposal of chemical
products, users should refer to the most recent Material Safety Data Sheet
containing physical, ecological, toxicological and other safety -related data. .
Legal Notes
The information, and, in particular, the recommendations relating to the application
and end -use of Sika products, are given in good faith based on Sika's current
knowledge and experience of the products when properly stored, handled and
applied under normal conditions in accordance with Sika's recommendations. In
practice, the differences in materials, substrates and actual site conditions are such
that no warranty in respect of merchantability or of fitness for a particular purpose,
nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information, or from any written recommendations, or from any other
advice offered. The user of the product must test the product's suitability for the
intended application and purpose. Sika reserves the right to change the properties
of its products. The proprietary rights of third parties must be observed. All orders
are accepted subject to our current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data Sheet for the product
concerned, copies of which will be supplied on request.
Sika Yap Kimyasallan A.$.
gamgesme Mah. Sanayi Cad. t°"so-.• ,
34899 Kaynarca Pendik x
Istanbul TUrkiye
Tel +90 216 494 19 90
® Faks +90 216 494 19 84
www.sika.com.tr
3
SikaTop&Armatec 110 EpoCem@ 3/3
SECTION 5
SACRIFICIAL ANODE SPECIFICATION
See attached Product Data Sheet
IMBEDDED GALVANIC ANODE 2003 Nova Award Nomination 12
Galvashield@ XP Embedded Galvanic Anode
Galvashield XP is a patented sacrificial embedded galvanic anode that provides localized galvanic corrosion protec-
tion in reinforced concrete structures. The anode consists of a zinc core surrounded by an active cementitious ma-
trix. The 63mm diameter x 28mm high embedded anode is quickly and easily fastened to reinforcing steel. Once
installed, the zinc core corrodes preferentially to the surrounding rebar, thereby providing galvanic corrosion protec-
tion to the reinforcing steel.
In the mid 1990s, Vector Corrosion Technologies, through research and development and in partnership with Fos -
roc International Limited, a UK company, developed the Galvashield XP embedded anode as a breakthrough in the
corrosion protection of concrete structures. The design philosophy behind the Galvashield XP embedded anode
was to create a simple product that could be incorporated within a patch repair to minimize ongoing corrosion and
extend the life of concrete repairs. Without protection, corrosion continues in the reinforcing steel immediately ad-
jacent to the repair and results in premature failure. The anode has been designed to focus protection in the narrow
zone directly adjacent to the repair.
The size and discrete nature of the anode makes it convenient to install in a wide variety of repairs, and provides the
specifier with complete control when targeting the areas that should receive protection. The anode is suitable for
large or small repairs; a large repair will simply require the incorporation of multiple anodes. The convenience of
the anode makes it a cost effective method of extending galvanic protection to repair scenarios that were not practi-
cal just a few years ago.
The Galvashield XP embedded anode is a non -hazardous product. Manufactured of common construction materials
it is installed simply without complex equipment or processes. Depending upon a project's design parameters the
anode will normally operate for a period of 10 to 20 years. Once installed its zinc is converted into a stable, non-
hazardous zinc corrosion product. After its service life is complete, the anode remains are dormant and concealed
within the concrete, having no maintenance or special disposal requirements.
The Galvashield XP embedded anode has been in use in North America since 1998 in a wide variety of applica-
tions: deck repairs, joint replacements, pre -stressed and post -tensioned repairs and interface applications between
new concrete and existing chloride -contaminated concrete where accelerated corrosion can occur. The anode re-
duces on -going corrosion activity and also reduces the effect of ring -anode corrosion commonly associated with
concrete patch repairs in reinforced concrete.
In order to verify the performance of the Galvashield XP embedded anode, periodic evaluation by various research
and education foundations is conducted to provide an unbiased opinion of the effectiveness of this innovative tech-
nology. In July 2001, following evaluation of the anode, The Concrete Innovations Appraisal Service issued CIAS
Report 0 1 -1 Galvashield Embedded Galvanic Anodes for Repair of Concrete. The principal use of this report is as
neutral documentation to help technical committees of the American Concrete Institute (ACI) and users of the an-
ode to better understand the technology. As stated in the report "The technology offers an easy -to -understand con-
cept, which gives the client confidence in the capability of the repaired structure to perform its intended use." In
July 2002, the ASCE/CERF Highway Innovative Technology Evaluation Center (HITEC) commenced evaluation
of the Galvashield technology.
For many contractors and engineers perhaps the greatest benefit of the Galvashield XP embedded anode is the fact
that installation requires little or no change from existing concrete repair practices, and only a minimal addition in
cost. Normal patching procedures simply shift the corrosion reaction to adjacent concrete areas, thus creating a
continual battle in which repair crews chase the corrosion problem around the structure. The Galvashield XP em-
bedded anode prevents this from occurring by mitigating the corrosion problem using a maintenance -free, cost-
effective strategy.
Contact: David W. Whitmore • Vector Corrosion Technologies, Inc. • 417 Main Ave • Fargo, ND 58103
701-280-9697 • Fax 701-235-6706 • davidw@vector-corrosion.com • www.vector-corrosion.com
Construction Innovation Forum • 43636 Woodward, Bloomfield Hills, MI 48302 •248-409-1500 • Fax: 409-1503 • E-mail: info@CIF.org • www.CIF.org
EMBEDDED GALVANIC ANODE
2003 Nova Award Nomination 12
Galvashield® XP Embedded Galvanic Anode
Cut -Away of Galvashiele XP Anode
Bridge Widening Project — Anodes tied
to reinforcing steel at joint between new
and old concrete
Concrete Girder Repair — Anodes tied to
steel inside girder repair
Concrete Patch Repair — Anodes tied
around perimeter of repair
Galvash "Reduces `ftgAnode" Corrosiopi "RingAnade" Corrosion (without GolvashieWXP)
Construction Innovation Forum • 43636 Woodward, Bloomfield Hills, MI 48302 •248-409-1500 • Fax: 409-1503 • E-mail: info@CIF.org • www.CIF.org
SECTION 6
ICRI STANDARDS
See attached Product Data Sheet
TECHNICAL
GUIDELINES
Prepared by the International Concrete Repair Institute December 2008
Guideline No. 310.1 R-2008 (formerly No.
Copyright © 2008 international Concrete Repair Insure
TECHNICAL
GUIDELINES
Prepared by the International Concrete Repair Institute December 2008
Guide for Surface
Preparation for the
Repair of Deteriorated
Concrete Resulting
from Reinforcing
Steel Corrosion
Guideline No. 310.1 R-2008 (formerly No. 03730)
Copyright © 2008 International Concrete Repair Institute
All rights reserved.
International Concrete Repair Institute
3166 S. River Road, Suite 132, Des Plaines, IL 60018
Phone:847-827-0830 Fax:847-827-0832
Web site: www.icri.org
E-mail: info@icri.org
Rk`4 inr a�:Nnr�:'
3g���CONCRETE 91.-.
frr��cr:r
About ICRI Guidelines
The International Concrete Repairinsatute (ICRI)
was founded to improve the durability of concrete
repair and enhance its value for structure owners.
The identification, development, andpromotion of
the most promising methods and materials are
primary vehicles for accelerating advances in
repair technology. Working through a variety of
forums, ICRI members have the opportunity to
address these issues and to directly contribute to
improving the practice of concrete repair.
A principal component of this effort is to make
carefully selected information on important repair
subjects readily accessible to decision makers.
During the past several decades, much has been
reported in the literature on concrete repair
methods and materials as they have been developed
and refined. Nevertheless, it has been difficult to
find critically reviewed information on the state of
the art condensed into easy -to -use formats.
To that end, ICRI guidelines are prepared by
sanctioned task groups and approved by the ICRI
Technical Activities Committee. Each guideline is
designed to address a speck area of practice
recognized as essential to the achievement of
durable repairs. All ICRI guideline documents are
subject to continual review by the membership and
may be revised as approved by the Technical
Activities Committee.
Technical Activities Committee
Kevin Michols, Chair
Jim McDonald, Secretary
Randy Beard
Don Caple
Bruce Collins
William "Bud" Earley
Don Ford
Tim Gillespie
Peter Golter
Peter Lipphardt
David Rodler
Michael Tabassi
David Whitmore
Pat Winkler
Producers of this Guideline
Surface Preparation Committee
Pat Winkler, Chair*
Dan Anagnos
Randy Beard
Bruce Collins
William "Bud" Earley
Peter Emmons*
Andrew Fulkerson
Randy Glover
Fred Goodwin*
Kurt Gottinger
Tyson Herman
Dave Homerding
Bob Johnson
David Karins
Ken Lozen*
Jim McDonald
Beth Newbold
Jeffery Smith
Sandra Sprouts
Rick Toman
Patrick Watson
*Contributing editors
Synopsis
This guideline provides guidance on concrete
removal and surface preparation procedures for
the repair of deteriorated concrete caused by
reinforcing steel corrosion. Removal geometry,
configuration of the repair area, removal process,
edge preparation, reinforcement repair, surface
preparation and inspection necessary for durable
repairs are discussed. Special considerations for
concrete removal associated with column repair
are included.
Keywords
anodic ring effect, bonding, bruising, corrosion,
delamination, deterioration, reinforcing steel,
structural repair, surface preparation.
This document is intended as a voluntary guideline for the owner, design professional, and
concrete repair contractor. It is not intended to relieve the professional engineer or designer
of any responsibility for the specification of concrete repair methods, materials, or practices.
While we believe the information contained herein represents the proper means to achieve
quality results, the International Concrete Repair Institute must disclaim any liability or
responsibility to those who may choose to rely on all or any part of this guideline.
310.1 R-2008 GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION
a�*r< S T I "r it T E
Contents
1.0
Introduction..............................................................................................................................1
2.0
Definitions...............................................................................................................................1
3.0
Exposure of Reinforcing Steel..................................................................................................1
4.0
Anodic Ring (Halo) Effect.........................................................................................................2
5.0
Removal Geometry.................................................................................................................2
6.0
Configuration of Repair Area...................................................................................................3
7.0
Concrete Removal/Surface Preparation...................................................................................3
7.1 Exposing and Undercutting of Reinforcing Steel..................................................................3
7.2 Preparation of the Repair Perimeter....................................................................................4
7.3 Cleaning of the Concrete Surface and Reinforcing Steel
.....................................................4
8.0
Inspection and Repair of Reinforcing Steel.............................................................................5
9.0
Final Surface Inspection.........................................................................................................5
10.0
Special Conditions at Columns................................................................................................6
11.0
Summary................................................................................................................................7
12.0
References...............................................................................................................................7
12.1 Referenced Standards and Reports....................................................................................7
GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION 310.1 R-2008
310.1 R-2008 GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION
1.0 Introduction
This guideline provides owners, design profes-
sionals, contractors, and other interested parties
with a recommended practice for the removal of
deteriorated concrete caused by the corrosion of
reinforcing steel, including the preparation of the
removal cavity to provide a clean sound surface
to bond a repair material.
This guideline outlines removal geometry,
configuration, removal process, edge preparation,
reinforcement repair, surface preparation, and
inspection prior to placing a repair material. An
engineer should evaluate the impact of concrete
removal on structural capacity prior to performing
concrete removal and repair. The repair methods
involve saw cutting and concrete removal using
impact tools, hydrodemolition, and other removal
techniques. Special caution should be taken to
locate and avoid cutting or damaging embedded
reinforcing bars, prestressing strands, post -
tensioning tendons, or electrical conduits. Cutting
into these items can be life threatening and may
significantly affect structural integrity.
This guideline also contains a discussion of
concrete removal and preparation for the repair
of columns where the concrete is in compression.
Special consideration must be given to the repair
of concrete in compression as the load -carrying
capacity of the element may be permanently
compromised during the concrete removal and
preparation process.
While the procedures outlined herein have
been used to successfully remove concrete and
prepare the removal cavity on many projects, the
requirements for each project will vary due to
many different factors. Each project should be
evaluated individually to ascertain the applicability
ofthe procedures described herein. Refer to ACI
50611-05, "Guide to Shotcrete" for surface prepar-
ation prior to shotcrete application.
2.0 Definitions
Anodic ring effect: Corrosion process in which
the steel reinforcement in the concrete surrounding
a repaired area begins to corrode preferentially
to the steel reinforcement in the newly repaired
area (sometimes referred to as the halo effect).
Bruised surface (micro -fracturing); A surface
layer weakened by interconnected microcracks
in concrete substrates caused by the use of high -
impact, mechanical methods for concrete
removal, and surface preparation; fractured layer
s. t r u r c
typically extends to a depth of 0.13 to 0.38 in.
(3 to 10 mm) and, if not removed, frequently
results in lower bond strengths as compared with
surfaces prepared with nonimpact methods.
Carbonation: The conversion of calcium ions
in hardened cementitious materials to calcium
carbonate by reaction with atmospheric carbon
dioxide. Carbonation reduces the pH of the
concrete and its ability to protect reinforcing steel
and embedded metal items from corrosion.
Chloride contamination: Contamination of
concrete with chloride ions commonly used in
deicing salts and accelerating admixtures such as
calcium chloride and sodium chloride. Chloride
contamination above the threshold for corrosion
can result in corrosion of the reinforcing steel.
Chloride threshold: The amount of chloride
required to initiate steel corrosion in reinforced
concrete under a given set of exposure conditions;
commonly expressed in percent of chloride ion
by mass of cement.
Corrosion: Degradation of concrete or steel
reinforcement caused by electrochemical or
chemical attack.
Microcrack: A crack too small to be seen with
the unaided eye.
Tensile pulloff test: A test to determine the
unit stress, applied in direct tension, required to
separate a hardened repair material from the
existing concrete substrate. The test may also be
used to determine the maximum unit stress that
the existing concrete substrate is capable of
resisting under axial tensile loading and the near -
surface tensile strength of a prepared surface
(refer to ICRI Technical Guideline No. 210.3-
2004 [formerly No. 03739] and ASTM C1583).
Substrate: The layer immediately under a
layer of different material to which it is typically
bonded; an existing concrete surface that receives
an overlay, partial -depth repair, protective coating,
or some other maintenance or repair procedure.
3.0 Exposure of
Reinforcing Steel
The practice of completely removing the concrete
(undercutting) from around the corroded
reinforcement, no matter what degree of corrosion
is found, is key to achieving long-term performance
of surface repairs. In most cases, complete
removal of the concrete from around the
reinforcing steel is the best practice, where
protection of the reinforcing steel within the
GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION 310.1 R-2008 -1
A'.@i$aR)+ CONCRETE -I!...
`ms�Y
repair cavity is achieved by providing a uniform
chemical environment around the reinforcing
steel. If noncorroded reinforcing steel is exposed
and the concrete is chloride contaminated,
removal of the concrete around the reinforcing
should occur or other corrosion -reducing means
should be considered. Reinforcing steel partially
embedded in chloride -contaminated concrete is
susceptible to future accelerated corrosion.
If, for structural reasons, the concrete cannot
be completely removed from around the corroded
reinforcing steel or if a corrosion inhibiting
system is not used, the repair may be compromised
due to continued corrosion. If there is a potential
trade-off between durability and structural
capacity, structural capacity should always take
priority. When reinforcing steel is not fully
exposed through the concrete removal and
preparation process, alternative corrosion inhib-
iting systems should be considered. These
systems may include use of corrosion inhibitors,
sacrificial anodes, or cathodic protection.
4.0 Anodic Ring
(Halo) Effect
The existing concrete surrounding a repair area
in chloride -contaminated or low pH reinforced
concrete is susceptible to accelerated corrosion.
This is due to the electrical potential differential
between the chloride contaminated or low pH
existing concrete and the chloride -free or
high pH repair material. This anodic ring effect
can result in accelerated corrosion of the
surrounding reinforcing steel leading to future
concrete deterioration. To assess existing concrete
conditions beyond the repair area, chloride
content and pH of the concrete at the level of the
reinforcing steel should be determined. Where
the chloride content exceeds the threshold level
for the initiation of corrosion or where the
reinforcing steel is susceptible to corrosion as a
result of carbonation, a corrosion inhibiting
system should be considered to minimize future
corrosion. Other measures may also be considered,
such as the application of sealers and coatings, to
slow the corrosion process. In severely chloride -
contaminated or carbonated concrete, the
complete removal and replacement of the
contaminated concrete at and beyond the repair
area may be necessary to provide a successful
long-term repair.
5.0 Removal
Geometry
Examples of the removal geometry for several
different types of reinforced concrete elements
are shown in Fig. 5.1 through 5.6. Repairs may
be located on horizontal, vertical, and/or overhead
surfaces. The removal in Fig. 5.5 and 5.6 is for
columns where the removal will not affect the
structural capacity of the column. Removal of
concrete within the reinforcing or to expose the
reinforcing (concrete in compression) is a special
condition and is discussed in Section 10.
y O " a O
<, U U C
O �� p� od D o
o o o Q O
0
o oQ O �4 Q o o p 0 0 p o O
o�o00 ° ° - o 000� o 0 0o Q�000 0 o Oon'
Fig. 5.1: Partial depth repair, slab or wall, section
�OJO�Q O4 Ovp400 O Q13 O 06. .0 � dDOpoa CD 0
Ep ro
op
� O�0 p
oL%
o
Fig. 5.2: Full depth repair, slab or wall, section
2 - 310.1 R-2008 GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION
15O.sVa s '4CRETE P.EPAM
k+�tlS ST!T U T E
4`l3;?SJ%r
°G°a o 6.0 Configuration
of Repair Area
Fig. 5.3: Beam or rib repair, elevation
OO op ��O p u p v p .O Oo
o 0 o p o�U 0 6
aQp
0 0 °D
A(z) o
Fig. 5.4: Beam or rib repair, section
Fig. 5.5: Column repair, elevation
Fig. 5.6: Column repair, section
Deteriorated and delaminated concrete should be
located and marked prior to starting the removal
process. Delaminated concrete can be located using
sounding or other suitable techniques. The repair
area should extend a minimum of 6 in. (152 mm)
beyond the actual delaminated concrete. Note that
during concrete removal, repair areas can grow
in size beyond the areas identified due to incipient
delaminations that are not readily identifiable
by sounding. Repair configurations should be
kept as simple as possible, preferably square or
rectangular with square comers (Fig. 6.1). This may
result in the removal of sound concrete. Reentrant
comers should be minimized or avoided, as they
are susceptible to cracking.
t;
...........
n --110- 1 P
Fig. 6.1: Areas of deterioration and
recommended removal configurations
7.0 Concrete
Removal/Surface
Preparation
7.1 Exposing and
Undercutting of
Reinforcing Steel
Remove concrete from the marked areas and
undercut exposed reinforcing steel (Fig. 7.1) using
impact breakers, hydrodemolition, or another
suitable method. Undercutting will provide
Clearance under the reinforcing steel for cleaning
and full bar circumference bonding to the repair
material and the surrounding concrete. Bonding
GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL. CORROSION 310.1 R-2008 - 3
IIAW\
Zn cork(!_
\elc*f
the repair material to the full circumference of the
reinforcing steel will secure the repair structurally.
Provide a minimum of 0.75 in. (19 mm) clearance
between exposed reinforcing steel and surrounding
concrete or 0.25 in. (6 mm) larger than the coarse
aggregate in the repair material, whichever is
greater. Sound concrete may have to be removed
to provide proper clearance around the reinforcing
steel. If impact breakers are used for partial depth
concrete removal, the breaker should not exceed
30 lb (12 kg). A 15 lb (7 kg) breaker is preferred
Fig. 7. ]:Remove concrete to undercut
and expose reinforcing steel and
provide uniform repair depth
Fig. 7.2: Saw cut perimeter
to provide vertical edge
Fig. 7.3: ,4brasive blasting to clean
substrate and reinforcing
to minimize damage to the substrate, reinforcing
steel, and surrounding concrete.
Concrete removal should extend along the
reinforcing steel until there is no further delam-
ination, cracking, or significant corrosion and the
reinforcing steel is well bonded to the surrounding
concrete. Care should be taken to avoid significant
and sudden changes in the depth of concrete
removal, as the repair material is more susceptible
to cracking at these locations.
If noncorroded reinforcing steel is exposed
during the removal process, care should be taken
to not damage the bond to the surrounding
concrete. If the bond between the reinforcing
steel and concrete is broken, undercutting of
the reinforcing steel is required.
Remove all deteriorated concrete and additional
concrete as required to provide the proper
configuration and/or the minimum required
thickness of repair material as required by the
manufacturer of the repair material and/or the
project specifications.
7.2 Preparation of the
Repair Perimeter
The perimeter of the repair area should be saw
cut 0.75 in. (19 mm) deep to provide a vertical
edge (Fig. 7.2) for the repair material. This will
avoid featheredging of the repair material.
Depending on the repair material selected, the
depth of the existing reinforcing and the
manufacturer's recommendations, a saw cut depth
less than 0.75 in. (19 mm) deep may be sufficient.
Care should be taken to avoid cutting the existing
reinforcing steel.
7.3 Cleaning of the
Concrete Surface and
Reinforcing Steel
The use of high -impact, mechanical methods to
remove deteriorated concrete will result in a
surface layer weakened by interconnected micro -
cracks in the concrete substrate. The fractured
(bruised) layer can extend to a depth of 0.125 to
0.375 in. (3 to 10 mm) into the resultant concrete
substrate and may result in reduced bond strength.
Remove the bruised layer and bond -inhibiting
materials such as dirt, concrete slurry, and loosely
bonded concrete by oil -free abrasive blasting
(Fig. 7.3) or high-pressure water blasting. The
4 - 310.1 P14008 GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION
saw -cut edge of the repair area should also be
blasted to roughen the polished vertical surface
caused by the saw -cutting.
All concrete, corrosion products, and scale
should be removed from the reinforcing steel by
oil -free abrasive blasting or high-pressure water
blasting. Verify that the reinforcing steel and
concrete surface are free from dirt, oil, cement
fines (slurry), or any material that may interfere
with the bond of the repair material. Inspect the
repair cavity to verify that all delaminations and
deterioration have been removed. If hydro -
demolition is used, cement fines (slurry) must be
completely removed from the repair surface. A
tightly -bonded lightrust build-up onthe reinforcing
surface is usually not detrimental to bond. If a
protective coating is applied to the reinforcing
steel, follow the coating manufacturer's recom-
mendations for steel surface preparation.
8.0 Inspection
and Repair of
Reinforcing Steel
Loose reinforcement should be secured in its
original position by tying to secure bars or by
other appropriate methods to prevent movement
during placement of repair material.
If reinforcing steel has lost cross -sectional
area, a structural engineer should be consulted.
Repair reinforcing steel by either replacing the
�d tic.
ii.�lS/:•
damaged/deteriorated steel or placing supple-
mental reinforcing steel in the affected section
(Fig. 8.1). Supplemental reinforcing steel may be
lap -spliced or mechanically spliced to existing
reinforcing steel. The supplemental reinforcing
steel should extend (lap length) beyond the
damaged/deteriorated area in accordance with
ACI 318, "Building Code Requirements for
Structural Concrete."
9.0 Final Surface
Inspection
Immediately prior to placing the repair material,
inspect the repair cavity to verify that all bond -
inhibiting materials (dirt, concrete slurry, loosely
bonded aggregates, or any material that may
interfere with the bond of the repair material to the
existing concrete) have been removed. If bond -
inhibiting materials are present, the repair cavity
should be recleaned as previously described.
To verify the adequacy of the prepared
concrete surface and completeness of bond -
inhibiting material removal, a tensile pulloff test
(ICRI Technical Guideline No. 210.3-2004 or
ASTM C1583) should be considered to evaluate
the bond strength capacity and tensile strength of
the existing concrete substrate. This test may also
be performed after the repair is complete. The
pulloff strength requirement should be established
by the engineer and included as a performance
specification for the repair.
Fig. 8.1: Repair of damaged/deteriorated reinforcing
GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION 310.1 R-2008 - 5
ANRk
V. ��'d
10.0 Special Condition at Columns
Fig. 10.1: Column load path Fig. 10.2a: Column repair Fig. 10.3: Column load
path following repair
� 0 a Uo O`--
O 000 O 0D
�o4Do�Q0000
00 000
�000�000`1
O000 000
O �C)D 4 O
o
00 % O Op
) -0 0. O O3
Fig. 10.2b: Column section
6 - 310.1 R-2008 GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION
Undercutting of reinforcement is a best practice
in tensile zones of concrete. In columns, the
primary loading condition is compression. From
a design perspective, the concrete section
contained withinthe reinforcing cage is considered
to carry the compressive loads (Fig. 10.1). The
concrete outside ofthe reinforcement is considered
as protective concrete cover for fire and corrosion
protection of the reinforcement. Removing the
concrete within the column reinforcing steel
(Fig. 10.2) can greatly increase the compressive
stress in the reinforcing steel and the remaining
concrete. Upon concrete removal, compressive
load paths redistribute around the repair
(deteriorated) sections (Fig. 10.3). Depending on
the size of the concrete removal area behind the
column steel, buckling of the column vertical
reinforcing bars can occur. In the majority of
cases, shoring systems will not unload the
compressive stress in the column section.
When new repair material is placed in the
prepared area, the new material cures and most
materials undergo drying shrinkage, which results
in the new material being put into a tensile stress
state. The new material will not cant' compressive
loads until the original concrete compresses further,
forcing the repair material into compression. If
further compression is beyond the capacity ofthe
existing concrete, failure of the column may
occur. This key concept affects the concrete
preparation process. In normal concrete repair
(other than columns), removal of the concrete
surrounding the corroding reinforcement (also
known as undercutting) is a normal and necessary
process to provide for a long-term durable repair.
To remove concrete around vertical reinforcing
steel in a column (removing concrete inside the
reinforcing bar cage) can cause the remaining
concrete and/or reinforcement in the column to
become overstressed. From a structural point of
view, this condition may not be desirable. If
concrete is to be removed inside the reinforcement
cage, a qualified structural engineer should
determine the impact of the repair on potential
reinforcement buckling and overall structural
capacity of the column. Note that the discussion
in this section is also applicable in concept to
compression zone portions of other structural
members such as beams, slabs, and walls (with
or without compression reinforcement) where
on -going compressive stress exists and where
adequate shoring cannot be installed prior to
repairs to prevent displacements and corresponding
stress redistributions during repairs.
�n1,..%lioi
11.0 Summary
The repair of deteriorated concrete resulting from
reinforcing steel corrosion is necessary to extend
the service life of the structure. Performing
concrete repairs using industry -best practices will
ensure the success and longevity of the repair.
Understanding the existing conditions and cause
of corrosion will assist the engineer in specifying
the type and extent ofthe repair required, and the
type of corrosion mitigation systems and/or
preventative measures that should be considered
to protect the structure from future deterioration.
12.0 References
12.1 Referenced
Standards and Reports
The following standards and reports were the
latest editions at the time this document was
prepared. Because these documents are revised
frequently, the reader is advised to contact the
proper sponsoring group if it is desired to refer
to the latest version.
American Concrete Institute (ACI)
ACI 506R, "Guide to Shotcrete"
ACI E706 (RAP 8), "Installation of Embedded
Galvanic Anodes"
American Society for Testing and
Materials (ASTM International)
ASTM C 1583, "Standard Test Method for Tensile
Strength of Concrete Surfaces and the Bond
Strength or Tensile Strength of Concrete Repair
and Overlay Materials by Direct Tension (Pull -
off Method)'
International Concrete Repair
Institute (ICRI)
ICRI Concrete Repair Terminology
ICRI Technical Guideline No. 130.1 R-2008
(formerly No. 03735), "Guide for Methods of
Measurement and Contract Types for Concrete
Repair Work"
ICRI Technical Guideline No. 210.3-2004
(formerly No. 03739), "Guide for Using In -Situ
Tensile Pull -Off Tests to Evaluate Bond of
Concrete Surface Materials"
GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION 310.1 R-2008 - 7
ICRI Technical Guideline No. 310.3-2004
(formerly No. 03737), "Guide for the Preparation
of Concrete Surfaces for Repair Using Hydro -
demolition Methods"
ICRI Technical Guideline No. 320.2R-2008
(formerly No. 03733), "Guide for Selecting and
Specifying Materials for Repair of Concrete
Surfaces"
These publications may be
obtained from these organizations:
American Concrete Institute
38800 Country Club Drive
Farmington Hills, MI 48331
www.concrete.org
ASTM International
100 Barr Harbor Drive
West Conshohocken, PA 19428
www.astm.org
International Concrete Repair Institute
3166 S. River Road, Suite 132
Des Plaines, IL, 60018
www.icri.org
8 - 310.1 R-2008 GUIDE FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM REINFORCING STEEL CORROSION
1 INTERNATIONAL
CONCRETE REPAIR
N S T I T U T E
3166 S. River Road, Suite 132
Des Plaines, IL 60018
Phone: 847-827-0830
Fax: 847-827-0832
Web site: www.icri.org
E-mail: info@icri.org
SECTION 7
DUST WALL DRAWINGS
See attached Product Data Sheet
GENERAL NOTES -
TIMBER
1. ALL 2x4 6 2x6 STUDS, SILL PLATES, AND PLYWOOD
TO BE SOUTHERN PINE GRADE 2 TIMBER.
2. DIMENSIONS SHOWN PROVIDED AS A GUIDE TO
CONTRACTOR. ACTUAL FIELD CONDITIONS AND
LOCATIONS MAY VERY.
3. INSTALL ALL DUST WALLS MAX 36' FROM THE ARE
OF REPAIR.
io
co
NOTE:
BUILD AT DOOR THRESHOLD
TYP. STANDARD
DUST WALL
SouE KTs
INCREASE SCREW/NAIL PATTERN TO
6' O.C. FIELD AND 3' O.C. EDGES
FOR PLYWOOD ATTACHMENT
ADD HORIZONTAL 2x6 ATTACH TO
47L4x444x16 GA ANGLE AND
#10xl WD SCREWS EACH LEG
i0 X
1 4�
ADD ADDTIONAL CONNECTOR co
TOP & BOT TO EACH STUD
4 4 4x16 GA ANGLE AND
4 ;10x1' WD SCREWS EACH LEG
FFACH 20 TOP LEDGER
D CONCRETE WITH SIMPSON
(4'Ox1-1/2' MIN. EMBEDMENT
TTEN CONCRETE SCREWS 0 32' O.C. MAX.
x4 WOOD SUDS 0 16' O.C.
TTACHED TO EACH LEDGER
TTH (2) 16d TOE NAILS
NFlNISHED INTERIOR WALL
MIL PLASTIC WRAP OVER 1/2'
DX PLYWOOD. TAPE
1 6 MIL PLASTIC
X4 WOOD �LTJACHE
IMPSON 1 4 0x1—
fiEN CON RETE S(
IN, FLOOR
Will. CAULK BEAD
BOTTOM
6 MIL I
CDX PLYWOOD TAP
CONT. CAULK BEAD ALONG
BOTTOM, TOP, AND SIDES
NOTE: MUST BE INSALLED AT
THRESHOLD
CONNECT VERTICAL 2x6
TO EACH STUD WITH (3)
j10x3' WD. SCREWS
CONNECT DIAGONAL BRACE
TO 2x6 WITH
L4x4x4x16 GA. ANGLE AND
(6) j10x1' WD. SCREWS INTO EACH LEG
2x4 DIAGONAL BRACE
AT 4' O.C. —TYP.
CONNECT DIAGONAL BRACE
TO LEDGER WITH
�GLE AND
(6) #10x1' WD. �SCREWS INTO EACH LEG
.IL 3'-0' MIN. �f'�
HURRICANE PREP. FOR 2X6 WOOD LEDGE4'91xlR A]T�ICHN
STANDARD DUST WALL SIMPSON 1CR TE SC 2 MIN.
TfFEN CON RETE SC EWS ® 1
SWE ILLL
2X4 WO,Q ATTAC F,p TO SLAB
WITH 1 4 0x1-1 2 MIN. EMBEDMENT
TTTEN ONCREIL SCREWS ® 32 O.C. MAX.
—TYP. TOP AND BOTTOM
2x4 TOP LEDGER �
ALL SEAM JOINTS
WRAP
TQ SLAB WITH
/2 MIN. EMBEDMENT
EWS ® 32 O.C. MAX.
WALL STUD PER PLAN
ALONG
LASTIC OVER
ALL SEAMS
SUPPLY us
AROUND P I
PROTECTIO
ATTACHED TO
GEES W/ �10
AT FIELD AND
1/2' CDX PLY —WOOD
FRAMING STUDS AND LED
WD. SCREWS AT 12' O.C.
6' O.C. AT EDGES
OPTIONAL ATTACHMENT FOR 1/2' CDX
PLY —WOOD ATTACHED TO FRAMING W/
10—d NAILS AT 12' O.C. AT FIELD AND 6'
O.C. AT EDGES
3EF PADDING
IMETER FOR
2x4 BOT. LEDGER— � CONT. CAULK BEAD ALONG DBL STUD
BOTTOM AT EACH END —TIP.
STANDARD DUSTWALL ELEVATION
DUST WALL
SPECIFICATION
rm rm m
ENGINEERING
CIVIL • STRUCTURAL • MARINE
CSM ENGINEERING, LLC
208 SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772.220.4601
WWW.CSM•E.NET
CERTIFICATE OF AUTHORIZATION: 29057
DE ENCRUR II M WREMY TOMHIS/HER COWnN IM WMGHHF
M OTHER PROPFAIY Rn THESE PIAHS AND ORA.= YE NOT TO RE
RVR(Ot D. OWM. COPE, OR ASMAN TO MY Mo PARR W MY
FORM OR W
MER WMISODIR MM rErn D9u M THE UPRFSS WRM
POUMSPON Arm COMDR OF CSW DMEUM UO.
D6 DODIIQM. THE XtS. AND DESDS INCORPORATED HEREIN, AS M
WSDnYENI OF PRMUS"a SERVICE. IS PROPERTY OF CSW DDWO"' UC
nil 5 NU M PE MO. W WNWE
OR W FM FOR MY OTHER PRWECT
W M IM WwTmH A1101pMUDON OF M DSWEMK HIC.
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coHEWUTIRE a RMwxv6IE FOR THE cxoROWanx of Au DUEEISDNs.
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No.76910
—
�Q STATE OF
!ONAL,E��..
CRARLES A DARDEN JR DATE
F1➢RN1 ROOM PRDFBSV L DlWM N0. 7691D
SHEET NWL
S-1
9Ha 1 HURRICANE DUST WALL
TYP. STANDARD
DUST WALL
SME. KTS
TTACH 20 TOP LEDGER
0 CONCRETE WITH SIMPSON
/4%1-1/2' MIN. EMBEDMENT
]TEN CONCRETE SCREWS ® 32' O.C. MAX.
x4 WOOD STUDS ®16' O.C.
TrACHED TO (2) HLEDGER
16d TOE
ITHS
INFlNISHED INTERIOR WALL
MIL PLASTIC WRAP OVER 1/2'
DX PLYWOOD. TAPE ALL SEAM JOINTS
16 MIL PLASTIC WRAP
N4 WOOD ATTACHED Tp SLAB WITH
IIMPSON 1/40x1-1f2 MIN. EMBEDMENT
TTEN CONCRETE SCREWS 0 32 O.C. MAX.
IN, FLOOR
FONT. CAULK BEAD ALONG
BOTTOM
6 MIL P
COX PLYWOOD TAPE
1/2' COX PLY —WOOD
FRAMING STUDS AND LED
WD. SCREWS AT 12' O.C.
6' O.C. AT EDGES
OPTIONAL ATTACHMENT FOR 1/2' CDX
PLY —WOOD ATTACHED TO FRAMING W/
10—d NAILS AT 12' O.C. AT FIELD AND 6'
O.C. AT EDGES
GENERAL NOTESI
TIMBER
1. ALL 2x4 6 2x6 STUDS, SILL PLATES, AND PLYWOOD
TO BE SOUTHERN PINE GRADE 2 TIMBER.
2. DIMENSIONS SHOWN PROVIDED AS A GUIDE TO
CONTRACTOR. ACTUAL FIELD CONDITIONS AND
LOCATIONS MAY VERY.
3.INSTALL ALL DUST WALLS MAX 36' FROM THE ARE
OF REPAIR.
4. SUITABLE PROTECTION AGAINST DAMAGE BY WEATHER,
CONSTRUCTION DEBRIS, AND TRAFFIC SHALL BE
NOTE PROVIDED (INSTALLATION AND REMOVAL) FOR EXPOSED
BUILD AT DOOR THRESHOLD INTERIOR SURFACES, SUCH AS TILE FLOORS, DRYWALL,
ECT, AS REQUIRED AND IS INCLUDED IN THE UNIT
PRICING FOR DUST WALLS.
5. DAMAGE TO INTERIOR SURFACES BY INSTALLATION OF
DUST WALLS SHALL BE AVOIDED. SHOULD DEVIATIONS
FROM STRUCTURAL ATTACHMENTS SHOWN ON PLANS BE
REQUIRED, THE ENGINEER SHALL BE NOTIFIED AND
SHALL APPROVE SUCH DEVIATIONS,
6 THE CONTRACTOR SHALL BE SOLELY RESPONSIBLE FOR
REPAIRING ALL DAMAGES TO UNIT INTERIORS AS A
RESULT OF THE REMOVAL OF EXISTING COMPONENTS
(DOORS, WINDOWS, ETC.) AND/OR THE INSTALLATION
AND REMOVAL OF DUST WALLS.
7. CONTRACTOR IS RESPONSIBLE FOR PROTECTING THE
INTERIOR AT THE EXTERIOR THRESHOLD.
8. DUST WALL IS NOT A RAINY WEATHER PROOF OR
TERMITE PROOF WALL OR FIRE PROOF WALL.
9. DUST WALL IS FOR PROTECTION AGAINST CONCRETE
RESTORATION PROJECT DEBIRS.Fp 2X4 WOOQ ATTAC TO SLAB
WITH 1/4 0x1-1/H2 MIN. EMBEDMENT
TTTEN CONCRETE SCREWS ® 32 O.C. MAX.
—TYP. TOP AND BOTTOM
2x4 TOP LEDGER
ATTACHED TO
PET PADDING
RIMETER FOR
20 BOT. LEDGER) CONT. CAULK BEAD ALONG — DBL STUD
BOTTOM AT EACH END —TYP.
STANDARD DUSTWALL ELEVATION
DUST WALL
SPECIFICATION
r.m = m
ENGINEERING
CIVIL • STRUCTURAL • MARINE
CSM ENGINEERING, LLC
208 SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772.220.46111
WWW.CSM-E.NET
CERTIFICATE OF AUTHORIZATION: 29057
THE EROAEDI HERM DER COPRESELY MEARS HIS/HER 0 LAW CDFMW
MO OTHER PROPERTY RCNR HEY P ANO DRNNW6 AM NOT TO RE
REFROMM. DWM. CORD. OR ASWO TO ANY MRO PARTY Nun
FORM OR RRRHER WHOSOEVER WM WT FIRM ORTANNC THE DPR5S TIMER
PDYb510N AND CORHT OF CSM DICAIEERNC. LLC.
TIM OOC ". THE DM AND OESENS OEORORATED HU N. AS AN
DISTROMENT OF PRNESSOM SERME. IS PROPERTY OF CSM ENCNFERNC. LLC
AND ISNDf TO RE WO). N WHOLE OR IN PART FOR ANY OTHER PRORLI
WR WHHOW THE RIEN NRHoN FcHi OF ESM EWNEE ' LLL.
CSY DCNDHDC. u COPYRCIO ¢701R HE CO AIL OOTD80b SN41 ff YEREEO N HE F1F1D [n TNOMCNR iNE
CONROCTOR 5 RDPoN�IE FOR THE CWRDROTNN OF ALL OIWENSONS
ALL SCAIF5 ROTUTED PFRTARN TO 65'RTI- ROTS
DE:cxm er: cxwuc EsvNR oRANx er: Tcar coNs
CHECKED EY: DORIES OWEN
SCWE m PROJECT I:
\\III1111111/,�//
�`� S A• BAR ''%
ICENg.
No. 76910
7k * 71C =
STATE OF
ORI
NAL
CHARLES A DARDEN A DATE
RORM RE06IFRED PROFE7Vk ENGRM N0. 76910
SHED NV E
S-2
SNED r.
DUSTWALL DETAILS
KEY:
1-2.3.4
1 - AMOUNT OF DAMAGE
CRACKS
= LINEAR FEET
OVERHEAD SPALL
= SQUARE FEET
DECK SPALL
= SQUARE FEET
EDGE SPALL
= SQUARE FEET
COLUMN SPALL
= CUBIC FEET
BEAM SPALL
= CUBIC FEET
WALL SPALL
= CUBIC FEET
C = COLUMN
D = DECK
E = EDGE
0 = OVERHEAD DECK
PH = PIN HOLE RUST STAIN
3 - TYPE OF DAMAGE
C =CRACK
S = SPALL
4 - HEIGHT OF DAMAGE (COLUMN AND WALL ONLY)
= TOP
M = MIDDLE
B = BOTTOM
EXAMPLE:
5-C-S- I--- 5 CUBIC FEET - COLUMN - SPALL - MIDDLE
10-0-C = 10 LINEAR FEET - OVERHEAD DECK - CRACK
8-W-S-M = 8 CUBIC FEET - WALL - SPALL - MIDDLE
LOCATION MAP
SME - Nor W SME
DESCRIPTION
COVER SHEET AND NOTES
NOTES
NOTES
NOTES
NOTES
PLAN VIEW
ELEVATION VIEW
UNIT 1002
DETAILS
DETAILS
DETAILS
DETAILS
DETAILS
ESTIMATED DAMAGE
CATEGORY
DAMAGE
COLUMN SPALL
0
COLUMN CRACK
0
DECK SPALL
0
DECK CRACK
0
OVERHEAD SPALL
4
OVERHEAD CRACK
0
EDGE SPALL
0
WALL SPALL
0
POSSIBLE DOOR OUT
0
POSSIBLE WINDOW OUT
0
BEAM SPALL
0
WATER PROOFING
0
FIRE DOOR REPAIR
0
FIRE DOOR REPLACE
0
ROOF ACCESS DOOR
0
STRUCTURAL INSPECTION
GRAND ISLES CONDOMINIUM
3702 NORTH A1A
FORT PIERCE, FL 34949
csm
ENGINEERING
CIVIL • STR-UCTURAL • MARINE
CSM ENGINEERING, LLC
206 SW OCEAN BOULEVARD
STUART, FLORIDA 24994
772-220-4601
www.0 S M-E. NET
CERTIFICATE OF AUTHORIZATION: 29057
THE ENGINEER HEREBY EXPIWLY RESERVES HS/WER COMWDN LAW COPYRGIB
AND OTHER PROPFAIY RGHS. THESE PLANS AND OPAINGS ARE NOT TO BE
REPROmm. CHANGED, COPHED. OR A=M TO ANY THNO PARTY IN ANY
ORM FOR MANNER WNNTSOEVEN WIINWR FEW OBTANNG THE EMPRESS WFEM
PERMWON AND CONSENT OF CSM ENGINEERING, LLC
TRES DOCUMENT. THE OEAS, AND DESRNS INCORPORATED HEREIN, AS AN
DIM" OF PROFESS RAL SEINCE S PROPERTY OF CSM ENCNERK LLC
AND S NOI TO BE USED. N WHERE ON INPART FOR ANY OTHER PROJECT
WRHCtJT THE WRIER AIITHORPATW
OF CSM ENONEEIOAC, LLC.
ALL DIMENSIONS SHALL BE VERMIN ON THE BELO R THE CONTRACTOR. THE
CONTRACTOR S RESfOOMAl FOR THE COORDINATION OF ALL DIMENSIONS
ALL DIMOmab SIWLL BE -- N THE HEN w THE CONTRAACTOR. THE
CONTRACTOR S RESPOtS®IE FOR THE CDORI NATUN OF ALL DIMENSIONS.
ALL SCALES NDICATN PERTAIN TO B5'Xll' PLOTS
DESGNED BY: GLARES DARDEN
DRAWN BY: TOM( GODS
CNECI(ED R: GMRLES OAROOJ
SfdLE: b SHom
PROJECT k
V
No.76910
�Q STATE OF
FZOR%DP
/ YONAL
CHARLES A DARDEN JR DATE
FLORRIA RN6IERN PROFESSIONAL ENGINEER NO, 7691D
SHEET NVdE:
SHEET I:
KEY
STRUCTURAL DESIGN CRITERIA:
THE DESIGN COMPLIES WITH THE REQUIREMENTS OF THE FLORIDA BUILDING CODE, BUILDING & EXISTING; 6TH EDITION; 2017
WIND LOAD FBC 2017, ASCE 7-10
WIND VELOCITY 170 MPH ULTIMATE WIND SPEED
EXPOSURE °D°
LOAD COMBINATIONS ASCE 7-10 CHAPTER 2.4: DL+LL; DL+0.6WL; .6DL+0.6WL
INTERNAL PRESSURE COEFFICIENT +/-0.00 PER TABLE 26.11-1
ENCLOSED DESIGN
RISK CATEGORY II
RIGID MAIN FRAME
STRUCTURAL AND MISCELLANEOUS STEEL:
1. ALL HARDWARE SHALL BE STAINLESS UNLESS OTHERWISE NOTED.
CONSTRUCTION SAFETY:
1. LOADS GREATER THAN THE APPLICABLE DESIGN LOADS SHALL NOT BE PLACED ON THE STRUCTURE. PROVISIONS SHALL BE MADE FOR
ADEQUATE BRACING AND SUPPORT OF ADJACENT CONSTRUCTION, UTILITIES AND EXCAVATIONS. JOB SITE SAFETY AND CONSTRUCTION
PROCEDURES ARE THE RESPONSIBILITY OF THE CONTRACTOR.
1. ALL CONSTRUCTION SHALL BE DONE IN ACCORDANCE WITH THE FLORIDA
BUILDING CODE, BUILDING & EXISTING; 6TH EDITION; 2017.
2. CONTRACTOR SHALL VERIFY ALL DIMENSIONS AND CONDITIONS ON SITE BEFORE
CONSTRUCTION HAS BEGUN. ALL OBSERVED DISCREPANCIES SHALL BE REPORTED
IMMEDIATELY TO THE ENGINEER.
L CONCRETE ALL REINFORCED CONCRETE WORK SHALL BE DONE IN ACCORDANCE
WITH ACI 318, "BUILDING CODE REQUIREMENTS FOR REINFORCED CONCRETE%
AND ACI 301, 'SPECIFICATIONS FOR STRUCTURAL CONCRETE
FOR BUILDINGS". ALL CONCRETE REPAIR WORK SHALL BE IN ACCORDANCE WITH
ACI 'CONCRETE REPAIR MANUAL° LATEST EDITION.
ACI 311, 'RECOMMENDED PRACTICE FOR CONCRETE INSPECTION'.
ACI 347, 'RECOMMENDED PRACTICE FOR CONCRETE FORM WORK".
ACI 304R, "GUIDE FOR MEASURING, MIXING, AND PLACING CONCRETE'.
ALL STRENGTHS NOTED BELOW ARE 28—DAY STRENGTHS:
POURED —IN —PLACE STRUCTURAL CONCRETE: 5000 PSI
EXTERIOR CONCRETE SHALL HAVE 4% MINIMUM ENTRAINED AIR.
3a. THE MIX DESIGN SHALL MEET THE FOLLOWING MINIMUM REQUIREMENTS:
COMPRESSIVE STRENGTH : 5000 PSI MIN.
SLUMP: 5 TO 7 INCHES
AIR CONTENT: 4% TO 6% OPTIONAL
WATER/CEMENT RATIO: 0.40
PUMPABLE PEA —ROCK MIX
MAX. COARSE AGGREGATE : 3/8• TO 3/4°
CORROSION INHIBITOR: 2.5 GALLONS PER CUBIC YARD
4. REINFORCING STEEL SHALL BE ASTM A615, GRADE 60.
TENSION SPLICES: 48 x BAR 0 FOR 13, J4, & #5
5. ALL CONNECTIONS EXPOSED TO WEATHER, OF STEEL TO STEEL AND STEEL
TO MASONRY/CONCRETE, MUST BE STAINLESS STEEL BOLTS.
6. THESE DRAWINGS ARE NOT VAUD UNLESS SIGNED AND SEALED WITH AN
EMBOSSED/DIGITAL SEAL OF AN ENGINEER EMPLOYED BY CSM ENGINEERING, LLC
ANY CHANGES TO THE DOCUMENTS MUST HAVE THE WRITTEN CONSENT OF
CSM ENGINEERING, LLC. ALL ORIGINAL DRAWINGS, TRACINGS, AND
SPECIFICATIONS MUST BE RETAINED IN THE OFFICES OF CSM
ENGINEERING, LLC AND ARE THE SOLE PROPERTY OF CSM ENGINEERING,
LLC.
7. CSM ENGINEERING, LLC. SHALL BE AFFORDED THE OPPORTUNITY TO
PROVIDE CONSTRUCTION OBSERVATION SERVICES DURING THE CONCRETE
RESTORATIONS. IN THE EVENT THAT CSM ENGINEERING, LLC. IS NOT RETAINED
IN THIS CAPACITY, CSM ENGINEERING, LLC. CAN ASSUME NO RESPONSIBILITY
FOR THE CONSTRUCTION DEFECTS FOR THE RECOMMENDATIONS PROVIDED IN
THESE DOCUMENTS.
B. ENGINEER SHALL BE NOTIFIED A MINIMUM OF 24 HOURS PRIOR TO ALL
OBSERVATIONS.
STRUCTURAL INSPECTION
GRAND ISLES CONDOMINIUM
3702 NORTH A1A
FORT PIERCE, FL 34949
rm!Bm
ENGINEERING
CIVIL • STRUCTURAL • MARINE
CSM ENGINEERING, LLC
20B SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772_220-460 1
WWW. CSM-E.NET
CERTIFICATE OF AUTHORIZATION: 29057
TIE ENGINEER HERESY WRESSLY RESIDENTS HIS/HER COMMON LAW COPYRCNF
AND OTHER PROPERTY RIGHTS THEY PLANS AND DRAWINGS ARE NOT TO BE
REPRODUCED. [HINGED. COPIED. OR ASSIGNED TO ANY DASD PARTY N ANY
OR WINER M7WT90EYER WRITTEN
FORM WITHOUT HRST OBTAINING THE EXPRESS
'ON AND CONSENT OF CSM EAIKEFRNG. LLC.
OIN DOCUMENT. THE IDEAS. AND DESIGNS 0,100I UPATED IEIEW, AS AN
INSTRUMENT OF PROFESSIONAL SFMICE. 6 PROPERTY OF CSM ENGINEERK LLC
AND 6 NOT M BE USED. IN WHOLE OR IN PART FOR ANY OTHER PROJECT
WIRM THE WRIION AUIHONPATNN OF CSM MITERING, LLC.
ALL OME7SgES SHALL BE YETFTED IN THE REND BY THE CONTRACTOR. iXE
CPYIRACIOR 6 RESPONSIBLE FOR TIE COORDOMTON OF ALL DINENSUOja
ALL DIMENSIONS SHALL BE VERFlm IN THE FRO BY THE CONIRACRML. THE
CONTRACTOR 6 RLSFVA9&E FOR TIE COORDINATION OF ALL DIMENSIONS
ALL SCALES NOTATED PERIAIN M 8.5'XN I' PLATS
DESMED BF: CHARLES OARDBN
DRAWN BY: MW COOS
CHECKED BY: CNWIS DNd7FIi
SCALE 1/87 - I'-D'
PROJECT f
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5 A•'DARo
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No. 76910
_
• STATE OF lV��
0
F[ORIO N�`G�=��
ZONAL
��Illlllll��
CHARLES A DARDEN JR DATE
FLORDA REDSEIEO PROFEmONLL ENGINEER NO. 76910
SNFET NWL
SHEET /:
$-1.1
TYPICAL CONCRETE REPAIR
1. CONCRETE SHALL BE REMOVED USING A 151 CHIPPING HAMMER.
2. WHERE REINFORCEMENT IS EXPOSED BY CONCRETE REMOVAL, EXTRA CAUTION SHALL BE EXERCISED TO AVOID
DAMAGING DURING REMOVAL OF ADDITIONAL UNSOUND CONCRETE
3. IF RUST IS PRESENT ON REINFORCEMENT, ADDITIONAL CONCRETE SHALL BE REMOVED UNTIL CLEAN, SOUND
REINFORCEMENT AND CONCRETE IS FOUND AND COVERED WITH 'SIKADUR 110, ARMATEK' OR •THOROC ZINC -RICH
PRIMER'. THIS WILL ONLY BE DONE AT THE ENGINEERS DIRECTION.
4. UPON REMOVAL OF ALL DAMAGED CONCRETE, AND PRIOR TO STARTING REPAIR, A REVIEW BY THE ENGINEER OF
RECORD SHALL BE CONDUCTED.
5. ALL EXPOSED CONCRETE AND STEEL SHALL BE SAND BLASTED CLEAN OR WIRE WHEELED. A ZINC ANODE SHOULD
BE INSTALLED TO BARE STEEL THEN A THIN COAT OF PENETRATING EPDXY SEALER SHALL BE APPLIED OVER THE
BARE METAL REINFORCEMENT IMMEDIATELY AFTER SAND BLASTING.
6. THE CUT AREA OF THE CONCRETE SHALL BE CLEAN AND IN THE STATE OF 'SSD' (SURFACE SATURATED DRY)
PRIOR TO COMMENCEMENT OF PATCHING
MIXING AND CONVEYANCE
1. READY -MIXED CONCRETE SHALL BE MIXED IN ACCORDANCE WITH ACI 304
AND DELIVERED IN ACCORDANCE WITH ASTM C94.
2. SELECT PROPORTIONS FOR NORMAL WEIGHT CONCRETE IN ACCORDANCE
WITH ACI 301.
3. CONCRETE SHALL BE CONVEYED FROM MIXER TO PLACE OF FINAL
DEPOSIT BY METHODS THAT WILL PREVENT SEPARATION OR LOSS OF
MATERIAL
4. CONVEYING EQUIPMENT SHALL BE CAPABLE OF PROVIDING A SUPPLY OF
CONCRETE AT THE SITE OF PLACEMENT WITHOUT SEPARATION OF
INGREDIENTS AND WITHOUT INTERRUPTIONS SUFFICIENT TO PERMIT LOSS
OF PLASTICITY BETWEEN SUCCESSIVE INCREMENTS.
5. DURING HOT WEATHER, PROPER ATTENTION SHALL BE GIVEN TO
INGREDIENTS, PRODUCTION METHODS, HANDLING, PLACING, PROTECTION
AND CURING TO PREVENT EXCESSIVE CONCRETE TEMPERATURES OR
WATER EVAPORATION THAT MAY IMPAIR REQUIRED STRENGTH OR
SERVICEABILITY OF THE MEMBER STRUCTURE
CONCRETE REPAR AND REPLACEMENT:
1. CONCRETE REPAIRS SHALL BE PROVIDED FOR THOSE AREAS IDENTIFIED
WITH SPALLING, DETERIORATION, AND UNACCEPTABLE CONCRETE
2. REMOVE ALL UNSOUND CONCRETE IN THE AREA OF THE DETERIORATION.
REMOVAL SHALL BE PERFORMED WITH SMALL POINTED TOOLS RATHER
THAN WIDE CHISEL EDGES TO PREVENT MICRO CRACKING AND CONTINUED
SPALUNG OF CONCRETE WHICH IS TO REMAIN.
3. THE AREA OF CONCRETE TO BE REMOVED SHALL EXTEND ALONG THE
LENGTH OF THE REINFORCING, BEYOND THE LIMITS OF THE REINFORCING
DETERIORATION A MINIMUM OF 2' INTO SOUND CONCRETE
4. PROVIDE A 1¢' MINIMUM DEPTH SAW -CUT, PERPENDICULAR OR SLIGHTLY
UNDERCUT TO THE CONCRETE SURFACE AT THE LIMITS OF THE REPAIR TO
PREVENT FEATHERING OF THE PATCH MATERIAL DO NOT CUT ANY
REINFORCING, EXCEPT AS ACCEPTED BY THE ENGINEER.
5. REMOVE ALL RUST AND SCALING OF THE REINFORCING THOROUGHLY BY
SAND BLASTING OR WIRE WHEELING.
6. THOROUGHLY CLEAN THE EXPOSED CONCRETE SURFACE OF ALL TRACES
OF DIRT, GREASE, OIL, DUST, AND OTHER CONTAMINANTS WHICH MAY
PREVENT PROPER BONDING OF THE REPAIR MATERIALS.
7. THE PREPARED CONCRETE SURFACE SHALL BE SATURATED SURFACE DRY
(SSD), BUT FREE OF STANDING WATER. APPLY A BOND COAT OF SLURRY,
PREPARED WITH THE REPAIR CONCRETE, WITH A STIFF BRISTLE BRUSH
COVERING ALL EXPOSED STEEL AND ALL CONCRETE SURFACE AREAS.
B. WHILE SCRUB COAT IS STILL WET, PLACE REPAIR CONCRETE MIX DESIGN
IN ACCORDANCE WITH ACI 301 IN A CONTINUOUS POUR.
9. PERFORM REPAIRS IN ACCORDANCE WITH ICRI GUIDELINE 03730, GUIDE
FOR SURFACE PREPARATION FOR THE REPAIR OF DETERIORATED
CONCRETE RESULTING FROM REINFORCING STEEL CORROSION.
CURING OF CONCRETE:
1. ALL REPAIR AREAS SHALL RECEIVE AN APPLICATION OF BURKE 'AQUA
RESIN' MEMBRANE CURING COMPOUND AFTER FINISHING IN
ACCORDANCE WITH THE MANUFACTURERS INSTRUCTIONS AND
RECOMMENDATIONS OR APPROVED EQUAL
2. ALL CONCRETE SHALL CURE A MINIMUM OF 28 DAYS PRIOR TO
APPLICATION OF ANY COATINGS OR FINISHES.
3. AN OBSERVATION SHALL BE CONDUCTED BY THE ENGINEER PRIOR TO
APPLICATION OF ANY COATINGS ON THE CONCRETE ANY CRACKS IN
THE REPAIR AREAS SWILL BE REPAIRED IN ACCORDANCE WITH THE
REQUIREMENTS FOR CRACK REPAIRS. REPAIR OF CRACKS SHUT BE AT
NO ADDITIONAL COST TO THE OWNER.
STRUCTURAL INSPECTI❑N
GRAND ISLES CONDOMINIUM
3702 NORTH AtA
FORT PIERCE, FL 34949
rm r= m
ENGINEERING
CIVIL . STRUCTURAL • MARINE
CSM ENGINEERING, LLC
208 SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772.ZZO.4601
WWW.CSM•E.NET
CERTIFICATE OF AUTHORIZATION: 29057
THE ENGINEER HEREBY EXPRESSLY RESERVES H6/HER COMMON LAW COPWM
AND OTHER PROPERTY RIGHTS. RESE PLANS AND DRA'ANGS ARE NOT TO BE
RUROOM CHANGED, CONED, OR ASSIGNED.ID ANY TRIO PARTY IN ANY
FORM OR MANNER WHATSOEVER WITHOUT FIRST OBTAINING THE D ESS WRITTEN
PFRMISSON AND CONSENT OF CSM FNCNORNG, LLC.
THIS DOCAIYDf. THE IDEAS, AND DESIGNS NCORPORITED HERON, AS AN
U6TRUMENf OF PROFESLONAL SERVCE, 6 PROPERTY OF CSM ENCNEEDNG, LLC
AND S NOT TO BE USED, IN WHM OR INPART FOR ANY OTHER PROECT
WIRIOUf THE WRITTEN AIRNDRPATON OF ESN ENGENEERNC. L.C.
ALL DINDS0N5 SHALL BE VERFlED IN THE f1E1D BY THE CONTRCTOR. 111E
CWBRACRIR 6 RESPONSIBLE FOR THE CDOROOWTION OF ALL DIW.DNS.
ALL OWE16Otb SHALL BE VUHRD7 N THE FIELD BT THE CONTRACTOR. THE
CONTRACTOR 6 RFSPOF&BLE FOR THE ODORBINATON OF ALL BIMEW0MS
ALL BONES DEDICATED PERTAIN TO 85iE11• PIM
DEscNED Br: auRIE6 DARDFN
DRAwx ar: IOhT aI6
CIECAFD BT: CHARIiS OARDEN
SCWE 1/B• = 1'-0•
PRWECT f
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No. 76910
_
STATE OF
Q
/F(ORIOw`G�=�
0NAL �`����•
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CHARLES A DARDEN JR DATE
FLOFimV flEGISRAO PROFESSIONAL ENGINEER NO. 7691E
SHFO NAME'
SHEET /:
S-1.2
TENDON STRESSING:
1. STRESSING SEQUENCE SHALL BE CONDUCTED IN A MANNER TO
PREVENT OVER STRESSING OF THE CONCRETE
2. CONCRETE SHALL ATTAIN THE MIN. COMPRESSIVE STRENGTH AS PLANS
INDICATE (rC = 5000 PSI) PRIOR TO STRESSING. THE CONCRETE
SHALL REACH A MIN. OF TWO-THIRDS OF THE MINIMUM 28 DAY
STRENGTH. TENSIONING SHALL COMMENCE WITHIN 24 HOURS OF
ACHIEVING THE COMPRESSIVE STRENGTH.
3. HYDRAULIC STRESSING RAMS SHALL BE EQUIPPED WITH STRESSING
GRIPPERS WHICH WILL NOT NOTCH THE STRAND MORE SEVERELY THAN
NORMAL ANCHORING WEDGES.
4. STRESSING RAMS AND GAUGES SHALL INDIODUALLY BE IDENTIFIED AND
CALIBRATED AGAINST KNOWN STANDARDS NOT LONGER THAN SIX MONTHS
PRIOR TO STRESSING. CALIBRATION CERTIFICATES FOR EACH JACK USED
SHALL BE AVAILABLE UPON REQUEST.
5. TENDONS SHALL BE STRESSED TO ACHIEVE 27,000 POUNDS PER TENDON
EACH END.
6. ELONGATION MEASUREMENTS SHALL BE MADE AT EACH STRESSING
LOCATION TO VERIFY THAT THE TENDON FORCE HAS BEEN PROPERLY
ACHIEVED. MEASURE ELONGATIONS SHALL AGREE WITH CALCULATED
ELONGATIONS WITHIN t5%.
7. STRESSING RECORDS SHALL BE FILLED OUT DURING THE TENSIONING
OPERATION, WITH THE FOLLOWING DATA RECORDED AS A MINIMUM:
- TENDON MARK OR IDENTIFICATION.
- REQUIRED ELONGATION.
- GAUGE PRESSURE TO ACHIEVE REQUIRED ELONGATION.
- ACTUAL ELONGATION ACHIEVED.
- ACTUAL GAUGE PRESSURE
- DATE OF STRESSING OPERATION.
- SIGNATURE OF THE STRESSING OPERATOR OR INSPECTOR.
- SERIAL OR IDENTIFICATION NUMBER OF JACKING EQUIPMENT.
STRESSING RECORDS SHALL. BE PROVIDED TO THE ENGINEER. CSM
ENGINEERING
B. ELONGATION MEASUREMENTS FOR THE TENDON REPAIR SHALL BE
OBSERVED AND ACCEPTED BY THE ENGINEER AND THE THRESHOLD
ENGINEER.
9. ENGINEER SHALL BE NOTIFIED A MINIMUM OF 48 HOURS PRIOR TO
ALL OBSERVATIONS.
TENDON FINISHING
1. AFTER ACCEPTANCE OF THE ELONGATIONS TRIM EXCESS TENDON LENGTH.
TENDON LENGTH PROTRUDING BEYOND THE WEDGES AFTER CUTTING SHALL
BE BETWEEN 0.75 AND 1.25 INCHES.
2. THE TENDON MAY BE CUT BY MEANS OF EITHER OXYACETYLENE CUTTING,
ABRASIVE WHEEL OR HYDRAULIC SHEARS. IN CASE OF OXYACETYLENE
CUTTING OF THE TENDON, SHALL BE TAKEN TO AVOIDING DIRECTING
THE FLAME TOWARD THE WEDGES.
3. STRESSING POCKETS SHALL BE FILLED WITH NON SHRINK MORTAR AS
SOON AS PRACTICAL AFTER TENDON STRESSING AND CUTTING.
4. EXPOSED STRAND AND WEDGE AREAS SHALL BE COATED WITH TENDON
COATING MATERIAL. COMPARABLE TO THAT USED OVER THE LENGTH
OF THE TENDON AND A WATERTIGHT CAP SHALL BE APPLIED OVER
THE COATED AREA. PRIOR TO INSTALLING THE POCKET MORTAR, THE
INSIDE CONCRETE SURFACES OF THE POCKET SHALL BE COATED OR
SPRAYED WITH A RESIN BONDING AGENT.
TENDONS IY ANCHORAGES:
1. TENDONS SHALL BE 1/2.0, GRADE 270 AND SHALL CONFORM TO
ASTM A416.
2. ANCHORAGES SHALL BE REUSED AND SANDBLAST AS REQUIRED,
RECOAT WITH CORROSION INHIBITOR.
STRUCTURAL INSPECTION
GRAND ISLES CONDOMINIUM
3702 NORTH A1A
FORT PIERCE, FL 34949
rm s m
ENGINEERING
CIVIL • STRUCTURAL • MARINE
CSM ENGINEERING, LLC
208 SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772-220-4601
WWW.CSM-E.NET
CERTIFICATE OF AUTHORIZATION: 29057
THE ENGOEER HEM EXPRESSLY RESERVES HIS/RR COMMON LAW COPYRION
AND OTHER PROPERTY RGHS. THESE PUNS DRAWINGS ARE TO BE
AND NOT
REPRODUCED. CHANGED. COPIED. OR ASSIGNED TO ANY 11= PARTY IN ANY
FORM OR WNNFR WHATSOEVER KDW TOM OBTAINING THE EXPRESS WRITTEN
PERIESSION AND CONSENT OF CSM ENGINEERING. LLC.
TO DOCUMENT. THE IDES. AND DESOS INCORPORATED HEREIN. AS AN
wUMEN INST OF PROFESSIONAL SWOCE. 6 PROPERTY OF CSM ENGINEERING. LLC
AND 6 NDT TO BE ISED. IN WHOLE OR INPART FOR ANY OTHER PROJECT
WRFGIR THE WRITTEN AMOR17ATION OF CSM ENGINEERING. L.C.
ALL OMENSIONS STALL BE VERIFIED N THE FIELD BY THE CAxIRAD10R. THE
CONIFALIIXI 6 RESPONABLE FOR TIE CDORODMTION OF ALL DIXE IS
ALL TRACTOR 6 ESPO BE EE FOR w THE DWAT BY TIE d DRKIOR. THE
CONTRACTOR 6 RESPONSIBLE FOR THE COOROWADON Of ALL OYEN90NS
ALL SXALES INDICATED PEAIAOJ TO 05XI I' PLD6
UFS . .: CHARIFS OMtDEN
DRAWN BY: IONY CONS
cmxw W. auPLEs U'm
scuE: I/B. = I'-D•
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� � • v\CENS�c • �
z-No.76910 -_
�Q STATE OF �441�
'•.F40RIDP.
////Sy0NAL
0
COLEN JR DATE
FESSONAL ENGINEER N0. 7691D
SHEET NINE
SHEEP �:
S-1.3
STRUCTURAL INSPECTION
GRAND ISLES CONDOMINIUM
3702 NORTH A1A
FORT PIERCE, FL 34949
ENGINEERING
CIVIL • STRUCTURAL • MARINE
CSM ENGINEERING, LLC
205 SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772-220-4601
WWW.CSM-E.NET
CERTIFICATE OF AUTHORIZATION: 29057
THE ENGINEER HUM EXPRESSLY RWM IDS/HETI COMMON LAW COPYRIGHT
AND OTHER PROPERTY RIGHTS. TIM PLANS AND DRAWINGS ARE NOT 10 BE
REPMODUCFD, CHANGED, CDflE0. OR ASSCYED TO 0.NY 1HRD PARTY INANY
FORA OR MANNER WHATSOEVER WONOUT FIRST OBTAINING THE DPRM WRITTEN
P84MIDN MID CONSENT OF CSM ENGINEERING. LLG
TIC DOCUMENT. THE WAS. AND DESIGNS INCORPORATED HEREIN. AS AN
961RUMENT OF PROFESSIONAL SERVICE IS PROPERTY OF CSM ENOWE W, LTC
AND IS NOT TO BE LED. IN WHOLE OR INPART FOR ANY DIM PROJECT
WITHOUT THE WRITTEN AUTHORIZATION OF CSM ENGINEERING. U.C.
ALL %XSR jS SHAL BE VERPED IN THE FIELD BY THE CONTRACTOR. THE
CONDNCTOR 5 RESPONSIBLE FOR THE COOROPAOON OF ALL DIMENSIONS.
ALL DWENSFJNS SHALL BE VERFIED IN THE FIELD BY THE CONTRACTOR. THE
CONTRACTOR 5 RESPONSIBLE FOR TIE COORDINATION OF All DIYENSIDtS
ALL SCALE WmTED PERTAIN ID 8.5'Xll' PLOS
DESIGNED BY: CHARLES MOEN
DRANK BY: TONY COWS
CHECKED HT: CHARLES BARDEN
SCALE 1/8' - T-O'
PROJECT 1:
D?Rp
��S.A.
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No. 76910
_
,Q STATE OF !(��
FSFCORIDP. '• ���
.... • G
/S ZONAL
CHARLES A DARDEN JR DATE
FLORIDA RF151ETIED PROFFES O AL ENGINEER N0. 7691D
I'- NAME
SHEET 1:
S-2
STRUCTURAL INSPECTION
GRAND ISLES CONDOMINIUM
3702 NORTH A1A
FORT PIERCE, FL 34949
ENGINEERING
CIVIL STRUCTURAL MARINE
CSM ENGINEERING, LLC
2OEI SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772-220.4fi0 1
www.0 S M-E.NEr
F�sm
® r
� � ,;
r
UNIT: 1 O02
COLUMN SPALL = 00
AND COLUMN PROPEAFY RIGHni THESE PUNS ANDORAWWcs ARE NOT
COLUMN CRACK = 00
REPRODUCED, CH1KiD, COPIED. OR ASBGNEO 10 MY 14w7D PARTY d MY
DECK SPALL = 00
I.I.C.
DECK CRACK = 00
i1D5 DOCUYENf, THE OW,
OVERHEAD SPALL = 04
INSdUYENf Of PROFFSSIONLL SERVICE, 6 PROPERTY OF CSN ENCDdF1DNC, LL
OVERHEAD CRACK = DO
EDGE SPALL = 00
WALL SPALL - 00
ALL DIMNBIOF6 WALLL BE YERFlFD IN THE FIELD BY THE CON7MCTOR. THE
POSSIBLE DOOR = 00
CON71NC70R B RESP07S19if FOR BECOOROWAnON OF ALL
BEAM SPALL = 00
ZONAL
Z
OR DBL 2X4
SHORE FOR
SUPPORT -TYP.
MIN. WOOD RASE
SLAB PROTECTION
OR DBL 20
SHORE FOR
SUPPORT -TYP.
MIN. WOOD BASE
SLAB PROTECTION
QT' —
FIELD VERIFY ALL DIMENSIONS AND CONDIDONS,
SCAFFOLDING AND SHORING CONFIGURATION CAN BE ADJUSTED TO MEET FIELD CONDITIONS
AS LONG AS MAXIMUM SPACING IS NOT D(CBDED.
THE DESIGN OF THE SHORING SHALL BE IN ACCORDANCE WITH THE LOCAL BUILDING CODE
PROVISIONS AND SHALL BE PLACED TO PROVIDE A LEVEL AND CONTINUOUS SURFACE FOR
THE EXISTING BALCONY SLAB TO REST ON. THE SHORING SHALL BE LEFT IN PLACE UNTIL
THE CONCRETE ATIAINS 100X SPECIFIED COMPRESSIVE STRENGTH.
MAX
POST SHORE LOCATION FROM
FLOOR TO FLOOR MUST BE SPA(
WBH-IN A MAX. 12' TOLERANCE
FROM EITHER DIRECTION.
1/SH-1 ---I
TYP�IC"ORING SECTION FOR BALCONY REPAIR AREA
LEGEND
SUPPORT ELEMENTS
SHORING BEAM —
ALUMINUM OR
�swx TIMBER PER PLANS
AREA
4X4 OR DBL 2X4
POST SHORE FOR
BEAM SUPPORT -TYP.
2x12 MIN. WOOD BASE
FOR SLAB PROTECTION
4X4 OR DBL 2X4
POST SHORE FOR
BEAM SUPPORT -TYP.
202 MIN. WOOD BASE
FOR SLAB PROTECTION
CONTRACTOR SHAI1. PROVIDE ADEQUATE SFK)FM
ADJUSTABLE ROUND
NOTE
OR SQUARE ELLIS
O
1. B(GVATIORS ARE NOT PFHOIIED ON FLOORS STIPPNMRNG REFRIED AREAS
FOR ALL FLOORS CONCRETE DECK PWR TO ANY
OR UNIVERSAL JACK
CONCRETE REPAffI WORK THIS SHOFtlNQ PLAN IS
SHORE
a ADJUSTABLE: POST SNORE MIL CAPACITY OF 5,000 TBs
DESK*M FOR BALCONY CONCRETE SLABB AND
3. WAR AWA SHAD. IE COIRPRMY SHORED AS AROWN ON BRAWNGS
BE" ONLY.
4. DETARS FOR SON REPAIR AREAS ARE TYPRA FOR PARTIAL OR THRU
OEgc REPAYS.
STRUCTURAL INSPECTION
GRAND ISLES CONDOMINIUM
3702 NORTH A1A
FORT PIERCE, FL 34949
rmr=m
ENGINEERING
CIVIL + STRUCTURAL • MARINE
CSM ENGINEERING, LLC
208 SW OCEAN BOULEVARD
STUARTI FLORI CIA 34994
772-Z Z O-4601
WWW.CSM-E.NET
CERTIFICATE OF AUTHORIZATION: 29057
THE ENGDEFR RBT81' EXPRESSLY RESERYES )US/HER CODA N LAW COPYRIGHT
AND DIM PROPERTY RGHIS. THESE PLAITS AND DRAWINGS ARE N07 TO BE
RETWOLM. CHRM. COPIED. OR ASSMED TO ANY THIN PARTY IN ANY
FORM OR IIWNER WHVYxYER WITHOUT FIRST DBVMNG THE EXPRESS WFUM
PERMISSION" CONAM OF CAE ENGNEB6NG, LLC.
THIS OCCIDENT. THE WS, AND DESGNS INCORPORATED HEREIN. AS AN
NSwIMONLL YFM OF PROFESSERYGE. 6 PROPERTY' OF CSM EICNEEWNC. LLC
AND IS NDT TO BE USED, N WOE OR N PART FOR ANY OTHER PROJECT
WHIM THE WRITTEN AUNOWATION OF CSM DICIEFAINC. ILC.
ALL DWENADNS ROLL BE VERPIEO w THE FIELD BY THE CONERACEOR. THE
CNRWCIOR 6 RESPONSIBLE FOR THE COORDIATMw OF ALL DIDFN9OPW,
ALL OOEIISYk6 MNLL BE YEARED IN THE fElO BY THE CONTRACTOR. THE
CONTRACTOR 6 RESPONSIBLE FOR THE COORDINATION OF ALL NMFNSIONS
ALL SM13 ROOTED PERIAN TO BS•A11• PLOTS
DEAGNEO Br: MILES M9DEN gWYIN BY: TONY COMM
CHECKED BY. CHAIM 61RDEN
sum 1/w - 1'-0' 1 PRUM A:
♦�`� \; . . A • �ARp �//,,
No. 76910
�-;3Q ' STATE OF
FCORIDP'.•'
CHARLES A DARDEN JR DATE
FLORIDA RMIBIED PROFESSIONRL ENG IM NO 76910
SHEEP 11WG
sxED /:
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EIVID V FDIE
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IFAVE N RACE NO ADD 119CM BAR MACE
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FULL DEPTH SLAB REPAIR
GUAM WIDE SACRFIOMLY
CORROCES
TYPICAL CORROSION PREVENTION DETAIL
GALVASHIELD XP COLUMN REPAIR INSTALLATION
JIM
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THE ENCMEA HOW EXPRESSLY RESERVES WHER CONION UV COPYRIGHT
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DORM REOSPEAED PROFESSIWOL ENGINEER NO 76910
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ENGINEERING
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CSM ENGINEERING, LLC
2013 SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772-220-4601
www. C S M-E.NET
CERTIFICATE OF AUTHORIZATION: 29057
THE CNGPTEIII HEREBY EXPRESSLY RESFINES HIS/HER COMUDN LAW COMM
AND OTHER PROPERTY RIGHTS. THESE PLANS AND DRAMGS ARE NOT TO BE
REPRODUCED. CHANGED. COPIED. OR ASS00 TO AM THIRD PARTY IN ANY
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WRHOM THE WRITTEN A RDIVATION OF CSM EWAEERM U.C.
ALL D"DWS SAL BE VERRED IN THE FIELDBY THE CONITOR. THE
CONTRACTOR IS RESPONSIBLE FOR TIE COORDMTIDN OF ALL DIMENSIONS.
ALL OINENSONS SHALL BE VERFED IN THE FIELD BY THE CONTRACTOR. iM
CONTRACTOR IS RESPONSIBLE FOR THE COORNNATION OF ALL DIMENSORS
AL STALES MATED PERTAIN IO IL9iO 1' ROTS
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STRUCTURAL INSPECTION
GRAND ISLES CONDOMINIUM
3702 NORTH A1A
FORT PIERCE, FL 34949
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ENGINEERING
CIVIL + STRUCTURAL • MARINE
CSM ENGINEERING, LLC
ZOS SW OCEAN BOULEVARD
STUART, FL13RIDA 34994
772-220-4601
WWW.CSM•E.NET
CERTIFICATE OF AUTHORIZATION: 29057
THE ENGINEER NEREBY EXPRESSLY RESERVES HIS/HER COMMON LAID COPYRIGHT
AND OTHER PROPERTY RXDIIS. THESE PARS AND OMNINGS ARE NOT TO BE
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ALL DIMENSIONS SHML BE VERIFIED IN THE FIELD BY THE CONTRACTOR. THE
CONTRACTOR 6 RESPONSUIE FOR TIE COORODAABON OF ALL DIMENSIONS
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ALL SMU3 MOGATED Pam TO "'XI I' RED
DESIGNED BY: CHAR6 DARDEN
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No. 76910 -_
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CHARLES A DARDEN JR DATE
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ZOE SW OCEAN BOULEVARD
STUART, FLORIDA 34994
772-220.46O 1
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CERTIFICATE OF AUTHORIZATION: 29057
THE ENGINEER HEREBY EXPRESSLY RESDN6 HIS/TER COMMON uB COPYRIGHT
AND OTHER PROPERTY RIGHTS. THESE PUNS AND DRAW= ARE NOT 10 BE
PEIROBLCED. CHANGED. COED, OR ASSIGNED70 ANY HARD PARTY IN ANY
FORM OR MANNER WHUSOEYFA WITHOUT TOO OBTAINING THE EXPRESS WRITTEN
PERMISSION RO CONSENT OF CSM ENGINEERING, LLC
THIS DOCUMENT. THE IDEAS. AM OEM INCORPORATED HEREIN. AS AN
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AND IB NOT TO BE USED. IN WHOLE OR IN PART FOR ANY OTHER PROJECT
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ALL OBEI✓9@S SHOL BE VEREIED N THE FIELD BY THE CDNOUC7oR. THE
CDNIMTOR IS RESPONSIBLE FOR THE COORDINATION OF ALL NMENSIDHA
ALL WNENSD:b SHALL BE YERFIED N THE FIELD "THECONTRACTOR. THE
CONIRALIOR IS RESPONSIBLE FOR THE COORDINATION OF ALL DIMENSIONS.
ALL SCALES INDICATED PERTAIN TO BsxlT' PIER
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No.76910
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0. . STATE OF
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SKEET NAPE:
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