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HomeMy WebLinkAboutInstallation Guideic oreezoi America's Leader in Solar Powered Ventilation GEN3 SFAISFD Model Series Fans ATTENTION: PLEASE READ THROUGH THIS ENTIRE INSTRUCTION GUIDE BEFORE PROCEEDING WITH YOUR INSTALLATION. MAKE SURE YOU HAVE THE REQUIRED TOOLS AND MATERIALS TO COMPLETE THE INSTALLATION OF YOUR SOLAR ATTIC FAN BEFORE BEGINNING. Getting Started 11:10 1 11 Your Attic Breeze solar attic fan is designed for easy installation with composite shingle roofs or other low -profile roofing materials which may accommodate self -flashing roofing products. For installation of our products on metal or tile roofs, please contact Attic Breeze for information about our curb -mount fans and roof curb adapter kits designed for these roof types. Your local building code may require specific fasteners or anchoring systems not discussed in this installation guide. If installing this product in an area of either Florida or Texas that has been designated as a high velocity wind zone area, review applicable building code requirements for additional installation instructions. What's Included Self -Tapping Screws with Rubber Bonded Washers Weatherproof Roofing Grade Sealant Hole Template LTAIT-Iln 6 Cordless Drill with Nut Driver CA (Ifj Roofing Knife Reciprocating Saw Measuring Tape Safety precautions should be taken when performing the roofing work described in this installation guide. You can significantly reduce your risk of danger by following the below recommendations: • Do not perform ,roofing work in wet or windy conditions • Tie -off both yourself and your equipment when working on steep pitched roofs to avoid falls I • Wear safety gla ' sses and protective gloves when using power tools • Always wear slip -resistant shoes when working on the roof • Do not cut through any rafters or structural members of the roof during installation • Leave the solar panel covered until your installation is complete Choose a location to install your solar attic fan that allows for balanced air flow throughout the attic space. The solar fan should be Installed roughly centered on the roof and three feet below the ridge line. For optimum performance. choose an area on the south side of your roof that is not shaded or blocked from the sun for extended periods throughout the day. If a location on the southern side of your roof Is not available, you may raise the solar panel mounting bracket and face the fan unit toward the south for better sun exposure. Your solar attic fan should not be installed any closer than within 10 feet to an existing passive vent, ridge vent, or additional fan unit. Ventilation Requirements In order for your Attic Breeze solar attic fan to operate at maximum performance, your attic must have enough Intake ventilation (net free area) to support the amount of air that your fan is moving. The minimum recommended amount of intake ventilation for your product model is shown in Table 1. Your installation should either meet or exceed these recommendations for optimum fan performance. If you need assistance determining the proper amount of Intake ventilation for your home, please visit our website for more information. Fan Model Intake Ventilation AB-2523 5.2 sqff AB-3523 6.0 scift AB-4523 6.5 sqff r AB.6523 7.2 sqff Toble I -Intake Ventilation Requirements Installing the Fan =- Iff*M11171 =- After choosing the location where your solar attic fan will be installed, find the closest rafter to that location and determine if your roof has either 16" on center or 24" on center rafter spacing. If your roof has 24" on center rafter spacing, find the center point between two rafters and mark it as the center of the vent hole. For roofs with 16" on center spacing, mark the rafter itself as the center of the vent hole. Using the center as a reference point, trace out a 20" diameter circle with the hole template (see Figure 1). Next, use a reciprocating saw to cut out the traced hole pattern from the roof decking. Remove the out out decking material from around the hole as needed. ATTENTION: DO NOT CUT THROUGH ANY RAFTERS OR STRUCTURAL MEMBERS WHILE CUTTING THE VENT HOLE. ONLY CUT OUT THE ROOF DECKING. Step 2 - Release the Shingles Insert the reciprocating saw sideways between the shingles and roof decking. Starting at the 3 o'clock position of the vent hole, begin cutting in a sweeping motion under the shingles, sawing through any roofing nails or staples. Continue cutting counter- clockwise around the vent hole unfit reaching the 9 o'clock position. Using a roofing knife, cut a 4 inch horizontal slit in the shingles at the 9 o'clock and 3 o'clock positions of the hole, allowing the fan's flashing to slide underneath the shingles. Step 3 - Remote Mounted Solar Panel If your Attic Breeze fan is equipped with a unit mounted (attached) solar panel, please proceed to the next section, For Attic Breeze models featuring a remote mounted solar panel, the solar panel will be mounted prior to Installation of the fan unit. Figure I - Cutting the Hole Begin by locating the power cable included with your Attic Breeze solar attic fan. Make sure the power cable Is long enough to reach 12 the location where the remote solar panel will be installed, /7 If additional power cable length is needed for your installation, Attic Breeze offers a 25 foot extended power cable as an available option. Route the power cable through the attic, starting from the vent hole area to the location where your remote solar panel will be installed and secure the power cable In place. The power cable may be routed out of the attic by bringing the cable through an existing passive vent, penetrating a gable wall and running the cable along the roof eve, or simply routing the power cable directly through the roof. When making any wall or roof penetration, caulk around the penetration using a roof -grade weatherproof sealant. 3 Ars Figure 2 - Releasing the Shingles Install the solar panel mounting brackets per the Instructions included with your specific Attic Breeze bracket kit. Plug in the power cord to the connector on back of the remote solar panel and securely mount the solar panel/bracket assembly as required to your roof or structure. Stop 4 - Mount the Fan Remove all packaging material and tape from your fan. Position the fan so that it is centered with the vent hole and allow the control cable to hang freely from the bottom of the fan unit. Locate the control switch (red bag) Included with your solar fan, or if Installing a Breeze Mate@ control system, please follow the instructions included with that I product at this time. Plug the control switch (or Breeze Mate@ cable) into the control cable 4-prong plug, For models featuring a remote mounted solar panel, plug the power cable from the solar panel into the 2-prong plug on the control cable. ATTENTION.- KEEP THE SOLAR PANEL COVERED DURING INSTALLATION. After the control switch is connected, your Attic Breeze solar fan may begin operating immediately when exposed to sunlight. Lifting the fan unit up at an angle, apply weatherproof caulking to the bottom side of the fan unit (see Figure 3). Align the fan unit with the vent hole so that the sticker INSTALL THIS SIDE TOWARDS GROUND" Is facing the correct direction. The fan unit can also be turned 90 degrees from this postion to allow for better solar panel sun exposure if needed (ex. East or West facing roof orientation). With all fan cables connected and hanging Inside the vent hole, slide the fan unit underneath the shingles until the fan reaches the top of the hole. Secure the fan flashing to the roof with self -tapping screws through the pre -drilled holes in the base flashing. Apply caulk around the fan unit where the shingles meet the flashing, across the 4' slit cuts, and over any exposed screw heads to weatherproof your installation. Adjusting the Solar Panel A1%W The solar panel on your Attic Breeze solar attic fan may either be left down in the horizontal mounted position as received from the factory, or the solar panel bracket may be raised to pivot the solar panel toward the south in order to get better sun exposure. To raise the solar panel, first loosen the set bob on the solar panel mounting brackets using a 7/16" wrench as shown in Figure 4. Raise the solar panel to the desired tilt angle using the provided adjustment slots and tighten the set bolts. DO NOT OVER TIGHTEN THE SET BOLTS! You may damage your bracket if too much torque is applied to the set bolts. Figure 3 - Mounting the Fan ATTENTION: Do not raise the solar panel if installing this product in an area of either Florida or Texas that has been designated as a high velocity wind zone area. The solar panel must remain. in the flat horizontal position due to building code requirements. Attic Breeze offers an industry leading LIFETIME WARRANTY on your new solar attic fan. For more information about the terms and conditions of our warranty, please see our website for details. Thank you for choosing Attic Breeze! YOUR WARRANTY MUST BE REGISTERED WITHIN 90 DAYS OF INSTALLATION. Please visit our website at www.atticbreeze.net to register your warranty. Figure 4 - Adjusting the Solar Panel www.atticbreeze.net Copyright @ 2021 Attic Breeze, LLC. All rights reserved. 1«a1"('t.,li f°i,JB` 1E:nCalnewing MUCK, Inc. Certificate of Authorization #8064 Evaluation Report "Solar Attic Fans" .Self-FlashingSeries with Shroud/Borne Mounted Solar Panel Manufacturer Attic Breeze LLC. 1370 FM 116 Gatesville, Texas 76528 (877) 288-4234 for Florida Product Approval Per Rule 61G20-3 Method: 2 - B Category: Roofing Sub - Category: Roofing Accessories that are an Integral Part of the Roofing System Product Dame: Solar Attic Fans Product description: Self -Flashing Series with Shroud/Dome Mounted Solar Panel Attached to Plywood Deck Prepared by: James L Buckner, P.E., SECB Florida Professional Engineer # 31242 Florida Evaluation ANE ID: 1916 Report No. 20-416.01-SPAF-Dir-S4W-ER Date: 03/30/2021 Contents: Evaluation Report Pages 1— 6 This item has been electronically signed and seated by James L Buckner, F.E., on this date using a Digital Signature. Printed copies of this document are not considered signed and seated, and the signature must be verified on any electronic copies. L. EJUID, �+�tEtilflft� ' No 31242 LU • STATE OF r0iVA�-C�•�� { 2021.03.30 22:11:49 -04'001 CBUCK, Inc, - Palm Beach County, Florida Phone: (561) 491-9927 • Email: cbuck@cbuckinc.net - Website: www.cbuckinc.net FL #: FL 13339.1 R9 Date: 03 / 30 / 2021 Report No.: 21-416.01-SPAF-Dir-S4W-ER Page 2 of 6 OUCt4 Inc. CertTfrcate of Authorization #8064 Manufacturer: Attic Breeze, LLC. Product Name: Solar Attic Fans Product Category: Roofing Product Sub -Category Roofing Accessories that are an integral part of the Roofing System Compliance Method: State Product Approval Rule 61G20-3.005 (2) (b) Product Description: The Solar Attic Fan is a roof mounted ventilation system powered by a solar panel. The unit consists of a 14 inch diameter fan, enclosed in a self -flashing fan house base vent, with base corrosion resistant zincalume alloy steel (plus optional Heavy-duty powder coated finish) housing, stainless hardware & brackets, including a thermal switch, and a rodent guard. The solar panel is attached directly to the fan house unit shroud/dome. Product Assembly as Self -flashing solar attic fan with shroud/dome mounted solar panel Evaluated: - Fan house base unit component mechanically attached - to deck with stainless steel screws. Model Numbers: Desk GEN2 AB-2022A GEN2 AB-3022A GEN2 AB-4022A GEN3 AB-2523A GEN3 AB-3523A GEN3 AB-4523A Fan Unit Base Support: Type: Wood Deck (Design of support system is outside the scope of this evaluation) Description: * 15/32" or greater Plywood, or • Wood plank deck (based on minimum density/specific gravity of 0.42) Roof Slope: Slope shall be in compliance with FBC, Chapter 15 based on the type of roof covering. Performance: Allowable Wind Resistance: * Positive Design Pressure: + 115 PSF * Negative Design Pressure: -115 PSF *Allowable design pressures for allowable stress design (ASD). FL M FL 13339.1 R9 Date: 03 / 30 / 2021 SUCKEngineeringReport No.: 21-416.01-SPAF-Dir-S4W-ER Page 3 of 6 5pWJ—c5Stn ic"ii..il`cal enC;JlM=ednQ DUCK, inc. Certificate of Authorization #8064 Performance Standards: The following test protocol was performed to demonstrate compliance with the intent of the code as this product is not specifically addressed in the performance standards listed in the code. • ASTM E330-02 —Standard Test Method for Structural Performance of Exterior Windows, Curtain Walls, and Doors and by Uniform Static Air Pressure Difference Code Compliance: The product described herein has demonstrated compliance with the Florida Building Code 7th Edition (2020), Section 1708.2. Evaluation Report Scope: This product evaluation demonstrates compliance of this product with the structural wind load requirements of the Florida Building Code 7th Edition (2020) , as related to Florida Product Approval Rule 61G20-3.001. Limits of Use: • The Solar Attic Fan including solar panel and electrical wiring shall be installed in compliance with Attic Breeze's installation instructions. and in accordance with applicable Building Codes Scone of "Limitations and Conditions of Use" for this evaluation: This evaluation report for "Optional Statewide Approval" contains technical documentation, specifications and installation method(s) which include "Limitations and Conditions of Use" throughout the report in accordance with Rule 61G20-3.005. Per Rule 61G20-3.004, the Florida Building Commission is the authority to approve products under "Optional Statewide Approval". Orrtion for aoolication outside "Limitations and Conditions of Use" Rule 61G203.005(l)(e) allows engineering analysis for "project specific approval by the local authorities having jurisdiction in accordance with the alternate methods and materials authorized in the Code". Any modification of the product as evaluated in this report and approved by the Florida Building Commission is outside the scope of this evaluation and will be the responsibility of others. • Refer to applicable building code section for ventilation requirements. • Design of support system is outside the scope of this report. • Fire Classification is outside the scope of Rule 61G20-3, and is therefore not included in this evaluation. • This evaluation report does not evaluate the use of this product for use in the High Velocity Hurricane Zone code section. (Dade & Broward Counties) Quality Assurance: The manufacturer has demonstrated compliance of roof vent products in accordance with the Florida Building Code and Rule 61G20-3.005 (3) for manufacturing under a quality assurance program audited by an approved quality assurance entity through Keystone Certification, Inc. (FBC Organization M QUA 1824) 47 wu,=,L . ar Component(s) Material Standards: Installation: Solar Attic Fan - Nominal Dimensions Fan House Base: Fan House Shroud/ Dome: Solar Panel: Overall Height: FL #: FL 13339.1 R9 Date: 03 / 30 / 2021 Report No.: 21-416.01-SPAF-Dir-S4W-ER Page 4 of 6 CBUCk Ina Certificate of Authorization #8064 28" x 28" 21-1/2" x 21-1/2„ 19-1/e x 16-1/e Nominal 12" Fan House Base & Shroud/Dome Material: Material: Steel Thickness: 22 ga. Yield Strength: 33 ksi Minimum Corrosion Resistance: Galvalume or Zincalume per ASTM A792 AZ 50 or in compliance with the FBC, Section 1507.4.3. Fastener Type: Size: Standard: Corrosion Resistance: Pancake Head Wood Screw #10 x 1 In. Minimum Per ANSI/ASME 618.6.1 Stainless steel Installation Method: (Refer to Pages S and 6 of this evaluation report) "The Solar Attic fans" shall be Installed in compliance with the installation method listed in this report. The installation method described herein is in accordance with the scope of this evaluation report. Refer to manufacturer's installation instructions as a supplemental guide for attachment. Evaluated Referenced Data: 1. ASTM E330-02 — Uniform Static Air Pressure Difference Test By Certified Testing Laboratories, Inc. (FBC Organization ID# TST 1577) Project #: CTLA 2002W, Dated:11 / 20 / 09 2. Quality Assurance By Keystone Certification, Inc. (FBC Organization ID# QUA 1824) Attic Breeze, I.I.C. Licensee #740 3. Certification of Independence By lames L. Buckner, P.E. @ CBUCK Engineering (FBC Organization # ANE 1916) 4. Engineering Analysis By CBUCK Engineering Report #C09-194, Dated:12 / 1 / 09 Report #C16-164, Dated:10 / 20 / 16 FL #: FL 13339.1 R9 Date: 03 / 30 / 2021 Report No.: 21-416.01-SPAF-Dir-S4W-ER Page S of 6 SMI U i. real 1 CBUCK, inc Certificate of Authorization #8064 Installation Method Attic Breeze, LLC. Solar Attic Fan Attachment Assembly W � Mod smw Typical Opening Assembly Front Section View Solar Pane! aa• r-r Assembly side Section View Speclalhi Stli"t,ft. ;ti. ral engirwerim ceucx, Inc Certificate of Authorization #8064 Installation Method Attic Breeze, LLC. Solar Attic Fan Attachment Assembly Assembly Tap Plan thew