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Certificate Of Insulation 2-21-16
apAilgt 3oo 7jI3MtRJ0Y Commercial & Residential FPL Participating Independent Cor Licenses: CAC057441, U 18061, CIN5744, PSL11-11590 ENSEN INSULATION • Energy Star'"" • Envirodesic�' • Maximum Indoor Air Quality'm 1122 B South Congress Ave. West Palm Beach, FL 33406 Office: (561) 642-8070 Fax: (561) 642-8135 jenseninsulation.com r JENSEN INSULATI N INC., 1122 S. CONGRESS AVENUE, WEST PALM, FL 33406 Office: 642 8070 Fax: 642 8135 E-mail: jenseninsulation@mail.com 21St January, 2016 To: Mr. Dan Snyd r, 8847 Haven C rcle, Brewerton, N 13029 315-254-4842 CERTIFICATE OF ISIULATION Re: Lot 515, Perm Nettles Boule ard, Jensen Beach, �Fl_ We confirm we hae installed the following materials at the above house: 1. Roof Deck — Y nderside BASF closed ell spray foam insulation, material applied to the underside of the roof dec as a sealed attic system. Insulation was installed to an R-20 rating (average thickness3 inches). 2. Exterior Wall — Interior Side BASF closed ell spray foam was installed to an R-21 rating (average 3- 1/2inches thi kness). 3. Crawl Space Basf closed.c II spray foam was applied to the underside of the floor deck to a thicknes of 2 inches (R-14). Product speci ications are attached. Ha `Gidd n s Qu ifier—Je Isen Insulation Inc. CI N 5744 13 A. The Chemical Company Technical Product Data SPRAYTITE° 178 Iseries BUILDING ENVELOPE INSULATION ICC ESR-2642 DESCRIPTION: SPRAYTITE 178 is a two -component (closed -cell spray polyurethane foam system utilizing an EPA -approved, zerd ozone -depleting blowing agent. It is designed for use in residential constructi n and common commercial insulation applications. SPRAYTITE 178 is compatible with most common construction materials, but can only be processed with ELASTOSPRAYO 8000A Isocyanate. The benefits of SPRAYTITE 178 include: • Superior insulation • Controls moisture infiltration • Controls air infiltration TYPICAL PROPERTIES(') PROPERTY Resin: Specific Gravity @ 70°F Viscosity @ 70°F (cps) Cured Foam: Density, core (pcf @ 2" lifts) Thermal Resistance (aged) k-factor (Btu in/ft2 hr OF) R-value (fez hr OF/Btu in)(Z( Compressive Strength (psi) Water Vapor Transmission Permeability (perm -inch) Water Vapor Transmission — Permeance (perms) Water Absorption (vol %) A: Tensile Strength (psi) A: Response to Thermal and Humid Aging (% linear change) 158°F ! 97% RH 1168 hrs A: Closed Cell Content (%) A: Surface Burning Characteristics Flame Spread Index (3) f Smoke Developed Index F ^The coefficient of thermal expansion or 1.5x10-5and 2x10-41/•F. The lower SPF while the higher values were rep, (1) These physical property values are typical fc facility under controlled conditions. SPF perfor with differences in application (i.e. ambient c material throughput, etc). As a result, these pub solely for the purpose of evaluation. Physical from actual production material. The above data was collected from sampl configuration: • Gusmer® H-20/35 proportioner set at 1:1 hose • Gusmer" GX-7 spray -gun configured wit spray -gun configured with a #1 mix than • Process temperature settings: Isocyana • Process pressure: 1000 psig minimum w • Non -fibrous • Structural enhancement OD SPRAYTITE 178 D 1638 1.175 kfield 500 D 1622 2.0-2.3 C 518 slated D 1621 1E96 1E96 D 2842 D 1623 D 2126 D 6226 rt -t Sar�st:nnins;,tmrr. spra}/''��i 'r v*1111ENE11GYSTAFI ADDITIONAL TESTING, APPROVALS & CERTIFICATIONS: • ASTM E 84 (Class 1) with Product Listing (3)(4) • ICC ES Evaluation Report ESR-2642 • ASTiIM i; 1029 —Type II Compliant • AIR ,-EAKAGE PROPERTY METHOD SPRAYTITE 178 Air Leakage ASTM E 283 <0.005 @ 1.0 inch t-/s•m2 @ 75 Pa AP) • NFP/�, 286 per IBC Section 803 • Approved for Attics & Crawl Spaces Installations with and without prescriptive ignition barriers per ICC-ES AC377 Appendix A1.2.2 and Appendix X • Florida Building Code Approval FL 13001.1 — Spray Polyurethane Foam Adhesive System; Fillet Application (Outside HVHZ. - 160 psf design pressure) FL 13001.2 — Spray Polyurethane Foam Adhesive System; Full Insulating Layer Application (Outside HVHZ; - 200 psi design pressure) • California Bureau of Electronic and Appliance Repair, Home Furnishings and Thermal Insulation 0.149 @ 1-in thick SPRAYTITE 178 has been tested and is considered a Very Low VOC Emitting 0.145 @ 4-in thick Product per environmental chamber test following ASTM D 5116 or ASTM D 6670 6.7 / in @ < 4-in thick 6.9 J in @ >_ 4-in thick � Analyses based on EPA Method IP-1 B and ASTM D 6196 for VOC's by thermal desorption followed by gas chromatography/mass 26 /- 5%^ spectrometry (TD/GC/MS). and EPA IP-6A and ASTM D 5197. 1.39 SPRAYTITE 178 has high microbial resistance and is suitable for use in homes, 1.39 @ 1" thickness schools and commercial buildings 0.70 @ 2" thickness Complies with GREENGUARD Test Method, "Method For Measuring 0.46 @ 3" thickness Microbial Resistance From Various Sources Using Static 0.35 @ 4" thickness Environmental Chambers according to ASTM D 6329-98. 6.60 62.4 (Type C) Odor level of spray polyurethane foam is dependent on proper application using the recommended processing parameters 4_9 Please contact your local Sales or Technical Representative for specific 98 questions regarding SPRAYTITE 178 properties, approvals, or certifications. 1 E 84 < 25 1 E 84 < 350 �s between 3x10-5 and 4x1941/K of the range relates to closed -cell for open -cell foams. this material as applied at our development nce and actual physical properties will vary editions, process equipment and settings, had properties should be used as guidelines operty specifications should be determined prepared using the following equipment Dlume ratio with 50 ft of heated delivery #1 mix module and #70 PCD and/or GAP 130•F; Resin 130•F; Hose 130•F e spraying BASF Corporation 1703 Crosspoint Avenue Houston, TX 77054 (800) 706-0712, (763) 559-0945 (Fax) www.spf.basf.com (2) The data chart shows the R-value gt this insulation. "R" means resistance to heat flow. The higher the R-value, the greater the insulating power. Compare insulation R-values before you buy -here are other factors to consider The amount of insulation will depend upon the climate, the type and size of your house and the fuel use patterns and family size. If you buy too much insulation it will cost you more than what you will save on fuel. To achieve proper R- values is is essential that this insulation be installed properly. (3) This lumerical flame spread rating does not reflect hazards presented by this or any other material under actual fire conditions. Polyurethane foam systems should not be left exposed and must be protected by a minimum 15-minute thermal barrier or other code -compliant material as allowed by applicable building code(s) and Code Officials. Building Codes provide guidelines representing minimum requirements. Further information is available at www.iccsafe.orcl. Consult all Authorities Having Jurisdiction (AHJ) over an area for additional or specific requirements prior to beginning any project. (4) ASTM E 84 is a test designed for sample thickness up to four (4) inches. NFPA 286 is a building code recognized alternative test conducted on large-scale assemblies to evaluate foam thickness in excess of four (4) inches (5) The Air Leakage result was below the reportable limit of measurement for the equipment. Revision Date: February 6 2013 Page 1 of 2 SPRAYTITE 1780 SERIES BUILDING ENVELOPE INSULATION ICC ESR-2642 GENERAL INFORMATION: SPRAYTITE 178 is a spray poi intended for installation by qua processing and application of plural -component polyuretha required to do so. Contractors with all applicable and ap processing and safety guidelir personnel should be consulted conditions are questionable. CAUTIONS AND RECOMM SPRAYTITE 178 is designed f minimum to 2 Inches maximur material has cooled it is applications in order to in thickness of SPF. Thicker ins' large scale testing. Please information. This application l the Spray Polyurethane Foam SPRAYTITE 178 is NOT desi roofing system. BASF offers exterior roofing applications. contact your sales representa Cold -storage structures such demand special design conside insulation and moisture -vapor should NOT be installed in t unless the structure was desigi for specific use as cold storage, SPRAYTITE 178 is designed fc construction materials such as plastics, metal and concrete. approximately 20"F and warmi application techniques. P Representative for further in using our liquid compounds. Foam plastic materials install present a fire hazard unless pr resistant thermal barrier with a 15 minutes as required by built areas, in accordance with the I additional protection. Foam pl against ignition by code pr( materials in attics and crawl sr ;odes and www.iccsafe.org for In addition to reading and contractors and applicators n skin and eye Personal Prot handling and processing pc Personnel should review the by Spray Polyurethane Foam urethane foam (SPF) system Pied contractors trained in the iPF systems, as well as the Ie dispensing equipment and applicators must comply ropriate storage, handling, as. BASF technical service n all cases where application TIONS: an application rate of % inch er pass. Once installed and risible to add additional °ase the overall installed ations are allowed based on !e ESR-2642 for additional cedllre is in compliance with lance (SPFA). ed for use as an EXTERIOR separate line of products for or more information, please as coolers and freezers tions with regard to thermal drive. SPRAYTITE 178 ;se types of constructions :d by a design professional installation to most standard rood, wood based products, pplications can be done at 1 using special cold weather 3se consult a BASF rmation about applications In walls or ceilings may -ted by an approved, fire- sh rating of not less than codes. Rim joists/header and IBC, may not require c must also be protected ibed or properly tested :s. See relevant Building re information. lerstanding the MSDS, all use appropriate respiratory, le Equipment (PPE) when 'ethane chemical systems. )wing documents published 3nce (SPFA): Ax Course 101-P '•-iaprer 1: Health, Safety and Environmental Aspects of Spray Polyurethane Foam and Coverings www.swavpolvurethane.org ar+:r, ; ,e following docurne:,r available from the Center for the Polyurethanes m(lusine r;Pl): Oodel Respiratory -� orertron Program for Compliance with the 10cc upational Safety and Health Administrations aespiratory Protection Program Standard 29 C " c, J 9, r 134 ,a.:- ..jlh all SPF system rtproper application techniques shr :ir be avoided. E tample� of improper application teCh Iuues include, bur 81- ,or limited to excessive thickness of -•r- oft -ratio material -Ma ipraying into or under rising Sr, ?otential results Or Lmmpto rll installed SPF include: dangerously hioh reaction temperatures that may result in fire and offensive odors that mav or may not dissipate. Improperly installed SPF must be removed and replaced with orooeriv installed materials LARGE MASSES of SPF should be removed to an outside safe area, 'cut into smaller pieces and allowed to cool before discarding into any trash receptacle. SPF insulation is combustible. High -intensity heat sources such as welding or cutting torches must not be used in contact with or in close proximity to SPRAYTITE 178 or any polyurethane foam. SHEt.F LIFE AND STORAGE CONDITIONS: SPRAYTITE 178 Series has a shelf life of approximately (3) months from the date of manufacture when stored in original, unopened containers at 50-80°F. As with all industrial chemicals this material should be stored in a covered, secure location and never in direct sunlight. Storage temperatures above the recommended range will shorten shelf life. Storage temperatures above the recommended range may also result in elevated headspace pressure within packages. LIMITED WARRANTY INFORMATION — PLEASE READ CAREFULLY: Ilie-,iormation herein iF ,c assist customers in determining whether our products are s: trtabie for their applications. Our proc,lcts are only intended for sale to industrial and commercial customers r , Isrornei assumes full responsibility foi loality, control, testinc, and :fetermination of suitability of proo•x:ts for its intended application or use.. We warrant that out crroducts will meN ?tu written liquid component spe: itications. We make nr other warranty of any kind, either express or implied, by fac• +r taw, including any warranty of me • iantability or fitness 'o: a particular purpose. Our total liabiinv and customers exGusive remedy for all proven claims is iepiacement of noncontonning product and in no event shall we lie liable for any other damages. While descriptions, designs, data and information contained herein are presented in good faith and believed to be accurate, they are providea for guidance only. Because many factors may a, t processing or applicationluse, BASF recommends that the reader make tests to determine the suitability of a product for a particular purpos prior to use. No warranties of any kind, either expressed or implied including warranties of merchantability or fitness for a particular purpose, are made regarding products described or designs, data or information set forth, or that the products, designs, data or information may be sued without infringing the intellectual property rights of others. In no case shall the descriptions. information, data or designs provided be consider d a part of BASF' s terms and conditions of sale. Further the descriptions, designs, data, and information fumished by BASF hereunder are gijen gratis and BASF assumes no obligation or liability for the description, designs, data or information given or results obtained, all such bein given and accepted at the reader's risk. Warning:These products can be used to re re a varier of polyurethane products. Polyurethanes are or anu: materials and must be ' Revision Date: February 6, 2013 P P P Y P Y P Y 9 considered combustible. Page 2 of 2 - #1510-0009 a N BA F Technical Product Data We create chemistry SPRAYTITE° 158 ISeries BUILDING ENVELOPE INSULATION ICC-ES ESR-2642, Inte ek CCRR-1031 DESCRIPTION: SPRAYTITE 158 is a two -component 'closed -cell spray polyurethane foam system utilizing an EPA -approved, zero ozone -depleting blowing agent. It is designed for use in residential const ction insulation system applications. SPRAYTITE 158 is compatible with rri,s, common construction materials, but can only be processed with ELASTOSPRA O 8000A Isocyanate. The benefits of SPRAYTITE 158 include: • Superior insulation • Controls moisture infiltration • Controls air infiltration TYPICAL PROPERTIES(') PROPERTY Resin: Specific Gravity @ 70"17 Viscosity @ 70"F (cps) Cured Foam: Density, core (pcf @ 2" lifts) Thermal Resistance (aged) k-factor (Btu in/ft2 hr "F) R-value (ft2 hr "F/Btu in)(2) Compressive Strength (psi) Water Vapor Transmission — Permeability (perm -inch) Water Vapor Transmission — Permeance (perms) • Non -fibrous • Structural enhancement SPRAYTITE 158 D 1638 1.175 kfield 1050 ASTM D 1622 2.0 — 2.3 AST C 518 0.152 @ 1-in thick 0.147 @ 4-in thick Calc lated 6.6 / in @ < 4-in thick 6.8 / in @ z 4-in thick ASTM D 1621 26 */_ 5%A ASTM E 96 1.09 Water Absorption (vol %) ASTM Tensile Strength (psi) ASTM Response to Thermal and Humid Aging (% linear change) 158"F / 97% RH / 168 hrs ASTM Closed Cell Content (%) ASTM Surface Burning Characteristics Flame Spread Index(3) AST Smoke Developed Index ASTM The coefficient of thermal expansion varies 1.5x10s and 2x1041/"F. The lower end of t SPF while the higher values were reported (1) These physical property values are typical for it facility under controlled conditions. SPF performani with differences in application (i.e. ambient cond material throughput, etc). As a result, these publishe solely for the purpose of evaluation. Physical pro[ from actual production material. The above data was collected from samples I configuration: • Gusmer°D H-20135 proportioner set at 1:1 volL hose • Gusmer® GX-7 spray -gun configured with a t spray -gun configured with a #1 mix chamber • Process temperature settings: Isocyanate 1: • Process pressure: 1000 psig minimum while BASF Corporation 1703 Crosspoint Avenue Houston, 'TX 77054 (800) 706-0712 www.spf.basf.com E 96 1.09 @ 1.0" thickness 0.73 @ 1.5" thickness 0.55 @ 2.0" thickness 12842 <0.30 11623 28 (Type C) 2126 +2.07% 6226 >90 E 84 < 25 E 84 <450 between 3x10'1and 4x10,41/K or to range relates to closed -cell br open -cell foams. material as applied at our development and actual physical properties will vary ms, process equipment and settings, properties should be used as guidelines ty specifications should be determined :pared using the following equipment ie ratio with 50 ft of heated delivery mix module and #70 PCD and/or GAP Resin 130"F: Hose 130"F s pray ® o Oose•{NI Spray PoIry�tMM r••m Inwbtl•n Seal and Insulate with ENERGY STAR ADDITIONAL TESTING. APPROVALS 8r CERTIFICATIONS: • ASTM E 84 (Class I at 4-in thickness) with Product Listing (3) (4) • Fire Resistant assemblies available • [CC -ES Evaluation Report ESR-2642; including Seal & Insulate with ENERGY STAR® Supplement • ASTM C 1029 —Type II Compliant • INTERTEK Code Compliance Research Report CCRR-1031 • AIR LEAKAGE PROPERTY METHOD SPRAYTITE 158 Air Leakage ASTM E 2178 <0.050 @ 1.0 inch (Us*m2 @ 75 Pa AP) • Thickness is not limited when installed behind a code -prescribed thermal barrier (per [CC -ES AC377) • Approved for Attics & Crawl Spaces Installations with and without prescriptive ignition barriers per [CC -ES AC377, Appendix A1.2.2 and Appendix X • California Bureau of Electronic and Appliance Repair, Home Furnishings and Thermal Insulation • GREENGUARD and GREENGUARD Gold Certification for VOC emissions • Meets the requirements of CDPH Section 01350 for VOC emissions and formaldehyde • Mold resistant per ASTM C1338 —"Pass" rating (no growth) SPRAYTITE 158 is not an odor -free product when improperly installed. Odor level is dependent on proper application within the recommended processing parameters. Please contact your local Sales or Technical Representative for specific questions regarding SPRAYTITE 168 properties, approvals, or certifications. (2) The data chart shows the R-value of this insulation. "R" means resistance to heat flow. The higher the R-value, the greater the insulating power. Compare insulation R-values before you buy. There are other factors to consider. The amount of insulation will depend upon the climate, the type and size of your house, and the fuel use patterns and family size. If you buy too much insulation it will cost you more than what you will save on fuel. To achieve proper R- values, it is essential that this insulation be installed property. (3) This numerical flame spread rating does not reflect hazards presented by this or any other material under actual fire conditions. Polyurethane foam systems should not be left exposed and must be protected by a minimum 15-minute thermal barrier or other code -compliant material as allowed by applicable building code(s) and Code Officials. Building Codes provide guidelines representing minimum requirements. Further information is available at www.iccsafe.org. Consult all Authorities Having Jurisdiction (AHJ) over an area for additional or specific requirements prior to beginning any project. (4) ASTM E 84 is a test designed for sample thickness up to four (4) inches. NFPA 286 is a building code recognized alternative test conducted on large-scale assemblies to evaluate foam thickness in excess of four (4) inches as permitted in 2012 IBC Section 2603.10; 2005 & 2009 IBC Section 2603.9; 2009 & 2012 IRC Section R316.6; 2006 IRC Section R314.6. Revision Date: April 27, 2015 Page 1 of 2 SPRAY FOAM COALITION SPRAYTITE 158® SERIES' BUILDING ENVELOPE INSULATION IMES ERS-2642, INTERTEK CCRR-1031 ICY=lN=1:7_11111111I,Ia•77171rrire] , F SPRAYTITE 158 is a spray polyurethane foam (SPF) system intended for installation by qualified contractors trained in the processing and application of SPF systems, as well as the plural -component polyurethane dispensing equipment required to do so. Contractors and applicators must comply With all applicable and appropriate storage, handling, processing and safety guidelines. BASF technical service personnel should be consulted in all cases where application conditions are questionable. CAUTIONS AND RECOMMENDATIONS: SPRAYTITE 158 is designed for an application rate of % inch minimum to 2 inches maximum ,per pass. Once installed material has cooled it is possible to add additional applications in order to increase the overall installed thickness of SPF. Thicker installations are allowed based on large scale testing. Please see ESR-2642 for additional information. This application procedure is in compliance with the Spray Polyurethane Foam Alliance (SPFA). SPRAYTITE 158 is NOT designed for use as an EXTERIOR roofing system. BASF offers a separate line of products for exterior roofing applications. For more information please contact your sales representative. Cold -storage structures such as coolers and freezers demand special design considerations with regard to thermal insulation and moisture -vapor drive. SPRAYTITE 158 should NOT 'be installed in these types of constructions unless the structure was designed by a design professional for specific use as cold storage. SPRAYTITE 158 is designed for installation to most standard construction materials such as wood, wood based, products, plastics, metal and concrete. Applications can be done at approximately 30oF and warming using special cold weather application techniques. Please consult a BASF Representative for further information about applications using our liquid compounds. Foam plastic materials installed in walls or ceilings may present a fire hazard unless protected by an approved, fire- resistant thermal barrier with a finish rating of not less than 15 minutes as required by building codes. Rim joists/header areas, in accordance with the IRC and IBC, may not require additional protection. Foam plastic must also be protected against ignition by code prescribed or properly tested materials in attics and crawl spaces. See relevant Building Codes and www.iccsafe.org for more information. In addition to reading and understanding the MSDS, all contractors and applicators must use appropriate respiratory, skin and eye Personal Protective Equipment (PPE) when handling and processing polyurethane chemical systems. Personnel should review the following document published by Spray Polyurethane Foam Alliance (SPFA): AX-171 Course 101-R Chapter 1: Health, Safety and Environmental Aspects of Spray Polyurethane Foam and Coverings www.soravoolvurethane.orn and the following document available from the Center for the Polyurethanes Industries (CPI): Model Respiratory Protection Program for Compliance with the Occupational Safety and Health Administration's Respiratory Protection Program Standard29 C.F.R. §1910.134 As with all SPF systems improper application techniques should be avoided. Examples of improper application techniques include, but are not limited to excessive thickness of SPF, off -ratio material and spraying into or under rising SPF. Potential results of improperly installed SPF include: danoerously.high reaction temperatures that may result in fire and offensive odors that may or may not dissipate. Improperly installed SPF must be removed and replaced with properly installed materials. LARGE MASSES of SPF should be removed to an outside safe area, cut into smaller pieces and allowed to cool before discarding into any trash receptacle. SPF insulation is combustible. High -intensity heat sources such as welding or cutting torches must not be used in contact with or in close proximity to SPRAYTITE 158 or any polyurethane foam. SHELF LIFE AND STORAGE CONDITIONS: SPRAYTITE 158 Series has a shelf life of approximately (3) months from the date of manufacture when stored in original, unopened containers at 50-80°F. As with all industrial chemicals this material should be stored in a covered, secure location and never in direct sunlight. Storage temperatures above the recommended range will shorten shelf life. Storage temperatures above the recommended range may also result in elevated headspace pressure within packages. LIMITED WARRANTY INFORMATION — PLEASE READ CAREFULLY: The information herein is to assist customers in determining whether our products are suitable for their applications. Our products are only intended for sale to industrial and commercial customers. Customer assumes full responsibility for quality control, testing and determination of suitability of products for its intended application or use. We warrant that our products will meet our written liquid component specifications. We make no other warranty of any kind, either express or implied, by fact or law, including any warranty of merchantability or fitness for a particular purpose. Our total liability and customers' exclusive remedy for all proven claims is replacement of nonconforming product and in no event shall we be liable for any other damages. While descriptions, designs, data and information contained herein are presented in good faith and believed to be accurate, they are provided for guidance only. Because many factors may affect processing or application/use, BASF recommends that the reader make tests to determine the suitability of a product for a particular purpose prior to use. No warranties of any kind, either expressed or implied, including warranties of merchantability or fitness for a particular purpose, are made regarding products described or designs, data or information set forth, or that the products, designs, data or information may be sued without infringing the intellectual property rights of others. In no case shall the descriptions, information, data or designs provided be considered a part of BASF's terms and conditions of sale. Further the descriptions, designs, data, and information furnished by BASF hereunder are given gratis and BASF assumes no obligation or liability for the description, designs, data or information given or results obtained, all such being given and accepted at the reader's risk. Revision Date: April 27, 2015 'Warning" These products can be used to prepare a variety of polyurethane products. Polyurethanes are organic materials and must be Page 2 Of 2 considered combustible. 1510-0009 BASF CORPORATIO AND 81206); CO Look for the trusted marks of "2014 Recipient of Prestigious (WSSPC) Award in Excellence" ICC-ES Evaluation Reports are n( addressed, nor are they to be cons, There is no warranty b), ICC Evaht, or as to any product covered Uv the ;ION: 07 00 00—THERMAL AND MOISTURE PROTECTION SECTION: 07 2100—THERMAL INSULATION 07 25 00—WATER-RESISTIVE BARRIERS/WEATHER BARRIERS REPORT HOLDER: BASF CORPORATION 1703 CROSSPOINT AVENUE HOUSTON, TEXAS 77054 EVALUATION SUBJECT: SPRAY -APPLIED INSULATIONS: SPRAYTITE19 (158, 178, 81205 )RT FOAM® (1S8 AND 178) AND WALLTITE® (US.AND US-N) usrEn States Seismic Policy Council A Subsidiary of to be constmed as representing aesthetics or any other attributes not specifically red as an endorsement of the subject of the report or a recontrnendation for its use. 'on Service, LLC, express or implied, as to any finding or other matter in this report, port. Copyright © 2015 ICC-ES Evaluation Report ESR-2642 Reissued February 2015 This report is subject to renewal February 2017. Wwwjcc=es.ord. 1 (800) 423-6587 1 (562) 699-0543 A Subsidiary of the .lntemational Code Council® DIVISION: 07 60 00—THERMAL AND MOISTURE PROTECTION Section: 07 21 00=Thermal Insulation Section: 07 25 00—Water-Resistive Barriers/Weather Barriers REPORT HOLDER: BASF CORPORATION 1763 CROSSPOINT AVENUE HOUSTON, TEXAS 77054 (888) 960-FOAM www.sc)f.basf.com EVALUATION SUBJECT: BASF CORPORATION SPRAY -APPLIED INSULATIONS: SPRAYTITe (158, 178, 81205 AND 81206); COMFORT FOAM® (158 AND 178) AND WALLTITO (US AND US-N) 1.0 EVALUATION SCOPE Compliancewith the following codes: ■ 2012 and 2009 International Building Code (IBC) to 2012 and 2009 international Residential Code' (IRC) ■ 2012 and 2009 International Energy Conservation Code® (IECC) ■ 2013 Abu Dhabi International Building Code.(ADIBC)t tThe ADIBC'is. based on the 2009 IBC. 200919C code sections referenced In this report are the same sections In the ADISC. a. Other Codes (see Section 8.0) Properties evaluated: ■ Physical properties ■ Surface burning characteristics ■ Thermal resistance ■ Water vapor transmission to Attic and crawl space installation Im Air permeability ■ Water -resistive barrier ■ Fire -resistance -rated construction ■ Exterior walls in Types I through IV construction 2.0 USES SPRAYTITe (158, 178, 81205 and 81206), COMFORT FOAMe (158 and 178) and WALLTITe (US and US-N) spray -applied polyurethane foam insulations are used as nonstructural thermal insulating material in Type I, II, ill, IV and V construction under the IBC and dwellings under the IRC. See Section 4.7 for use in Type I, 11, III, IV and V construction. The insulation is for use in wall cavities, flooidceiling assemblies, or attic and crawl spaces as described in Section 4A. Under the IRC, the insulation may be used as air -impermeable insulation when installed in accordance with Section 3.5. When installed in accordance with Section 4.5, the. insulation may be used as an alternative to the water -resistive barriers required in IBC Section 1404.2 and IRC Section R703.2. The Insulation may be used in tire -resistance -rated wall assemblies when construction is in accordance with Section 4.6. 3.0 DESCRIPTION 3.1 General: SPRAYTITO (158, 178, 81025 and 81206), COMFORT FOAM® (158 and 178) and 'WALLTITe (US and US-N) are two -component, closed -cell, rigid foam plastic insulations. The insulations are produced in the field by combining an isocyanate component A with a resin component B, resulting in products having a nominal density of 2.0 pcf. SPRAYTITe, COMFORT FOAM® and WALLTITEe insulations use an A component designated as ELASTOSPRAY® 8000A. Each insulation uses a different proprietary blend for the B component. The insulation components B have a shelf life of three months and components A have a shelf life of nine months when stored in factory -sealed containers at temperatures between 50OF (10°C) and 80OF (27°C) before installation. 3.2 Surface -burning Characteristics: The insulations have a flame -spread index of 25 or less and a smoke -developed index of 450 or less' when tested in accordance with ASTM E84 (UL 723) at a maximum thickness of 4 inches (102 mm). 3.3 Thermal Resistance, R-values: The insulations have thermal resistance (R-values) at a mean temperature of 75°F (24°C) as shown In Table 1. 3.4 Vapor Retarder. The insulations have a vapor permeance of less than 1 perm [5.72'x 10� g/(Pa-s-m2)], in accordance with ASTM E96 (Desiccant Method), when applied at the following minimum thicknesses, and qualify as Class II vapor retarders: SPRAYTITO(158, 81205) = 3 inches (16 mm) SPRAYTITO (178, 81206) = 1.5 inches (38 mm) COMFORT FOAM® (158) = 3 inches (76 mm) COMFORT FOAM.® (178) - 1.5 inches (38 mm) WALLTITO (US and US-N) = 1.5 inches (38 mm) 1CC_ES as Reports are not to be consinred as, represetubw aesthetics or at y other attributes not specifically addresser!, nor ore dizv to be consented /� aau eadursementafthe subject of/he report or a recomnrendatlon•ror its use. there is no warranty by ICC Evatuatiat Sendee, LLC, express m• implied! as ` t to any finding or other matter is this report, or as to atq, product covered by the report, r a �m Copyright 0 2015 Page 1 of 6 ESR-2642 I Most lusted 2 of 6 3.5 Air Permeability: SPRAYTITEe (178 and and WALLTITE'O (US polyurethane foam insulat of 1 inch (25.4 mm), r insulation in accordance based on testing in accor e 3.6 ALDOCOAT 800 Intt_i ALDOCOAT 800 intumesr Aldo Products Company, I based latex coating supplies (18.9 and 208 L) drums. TI six months when stored ii temperatures of 40°F (4.5°( 3.7 NoBurno Plus Intum( 206), COMFORT FOAM' 178 and US-N) spray -applied ohs, at a minimum thickness e considered air -impermeable ith Section R806.4 of the IRC, nce with ASTM E283. nescent Coating: ;ent coating, manufactured by is a single -component, water- J in 5-gallon pails and 55-gallon ie materials have a shelf -life of r a factory -sealed container at ) and 90°F (32°C). scent Coating: NoBum® Plus intumescenl No -Bum, Inc., is a transluce 1- and 5-gallon (3.8 and 18.b drums. The coating has a i stored in a factory -sealed between 40OF (4.5°C) and 9q 3.8 SPRAYCOATTM 1920 It SPRAYCOAT' 1920 inturr BASF Corporation, is a sir liquid -applied, latex intumes supplied in 5-gallon (18.8 L drums and has a shelf -life r factory -sealed containers at (7.2°C) and 75°F (23.9°C). 3.9 Flame Seal® TB Intumt coating, manufactured by it aqueous liquid supplied in L) pails and 55-gallon (208 L) hell life of three years when container at temperatures IF (32°C). tumescent Coating: ascent coating, supplied by 11e-comp6nent, water -based, •ent coating. The coating is pails and 55-gallon (208-L) �six months when stored in emperatures between 45°F Flame Seal TB intumesc 'r by Specially Products, Inc., one -by -volume, liquid -applied, intumescent coating. The coa� (19-L) pails and 55-gallon (208{ life of six months when stored 1 at temperatures between 40°I When applied over SPRAY COMFORT FOAM' 178 and VI Insulations, the assembly has r or less and a smoke -developed tested in accordance with ASTN 3.10 DC315 Intumescent ant Coating: t coating, manufactured a two -component, four -to - water -based polymeric rig is supplied in 6-gallon L) drums and has a shelf- i factory -sealed containers (4°C) and 90°F (32°C). 'ITEM' (178 and 81206,) ALLTITE® (US and US-N) flame -spread index of 25 index of 450 or less, when �E84 (UL 723). DC315 intumescent coating, mar Fireproof Technology Inc., is a based, liquid -applied intumescei supplied in 5-gallon (19-L) pa drums and has a shelf -life of in factory -sealed containers a 41 °F(5°C) and 95°F (35°C). 4.0 INSTALLATION 4.1 General: ifactured by International single=component, water- t coating. The coating is and 55-gallon (208-L) two years when stored temperatures between The insulations must be installed) in manufacturer's published installati applicable code and this repot. published installation instructions ml u jobsite at all times during installation. 4.2 Application: thickness of 112 inch (12.7 mm) and a maximum thickness of 2 inches (51 mm) per pass, up to the total thickness specified in Sections 3.2, 4.3 and 4.4 of this report. The insulation passes must be allowed to fully expand and be cured for a minimum of 15 minutes prior to application of an additional pass. The insulation must not be used in areas that have a maximum service temperature greater than 180OF (820C). The foam plastic insulation must not be used in electrical outlet or junction boxes or in contact with rain or water (e.g., rain, condensation, ice, snow). The substrate must be free of moisture, frost or Ice, loose scales, rust, oil, and grease or other surface contaminants. The insulation must be protected from the weather during and after application. 4.3 Thermal Barrier: 4.3.1 Application with a Prescriptive Thermal Barrier: The spray -applied insulations must be separated from the interior of the building by an approved thermal barrier of 1/2-inch-thick (12.7 mm) gypsum wallboard or an equivalent 15-minute thermal barrier complying with IBC Section 2603.4 or IRC. Section R316.4, as applicable, except where installation is in accordance with Section 4.3.2, or in an attic or crawl space as described in Section 4.4, or when the installation is in sill plates and headers at a total thickness of 3114 inches (83 mm) or less as permitted by IRC Section R316.5.11.There is no thickness limit when installation is behind a code -prescribed thermal barrier, except as noted in Section 4.4.3. 4.3.2 Application without a Prescriptive . Thermal Barrier: The SPRAYTITE® Q78 and 81206,) COMFORT FOAM® 178 and WALLTITE (US and US-N) insulations may be installed without the 15-minute thermal barrier prescribed in IBC Section 2603.4 and IRC Section R316.4, subject to the following conditions: a. Flame Seal TB intumescent coating is applied to all foam surfaces at a minimum application of 25 wet mils (1.6 gallons per 100 ft?). b. The maximum installed thickness is 8 inches (203 mm) on vertical walls and 12 'inches (304 mm) on ceilings. 4.4 Attics and Crawl Spaces: 4.4.1 Application with a Prescriptive Ignition Barrier: When the spray -applied insulations are installed within attics or crawl spaces where entry is made only for service of utilities, an ignition barrier must be installed in accordance with IBC Section 2603.4.1.6 or IRC Sections R316.5.3 and R316.5.4, as applicable, except where the installation is in accordance with Section 4.4.2. The ignition barrier must be consistent with the requirements for the type of construction required by the applicable code, and must be installed in a manner so that the foam plastic insulation is not exposed. 4.4.2 Application without a Prescriptive Ignition Barrier: The SPRAYTITE® V78 and 81206), COMFORT FOAM' 178 and WALLTITE (US and US-N) insulations accordance with the may be installed in attics and crawl spaces as described in n instructions, the this section without the ignition barriers described in IBC The manufacturer's Section 2603.4.1.6 and IRC Sections R31,6.5.3 and t be available on the R316.5.4, subject to the following conditions: The insulation is spray -applied t the jobsite using a volumetric positive displacement p mp as recommended in the manufacturer's published installation instructions. The insulation is applied in passes having a minimum a. Entry to the attic or crawl space is to service utilities, and no storage is permitted. b: There are no interconnected attic or crawl space areas. c. Air in the attic or crawl space is not circulated to other parts of the building. ESR-2642 I Most I ldelyAcc,,_ d and Trusted Page 3 of 6 d. Attic ventilation is provided when required by IBC Section 1203.2 or IRC Section R806, except when air -impermeable insulation is permitted in unvented attics in accordance with 2012 IRC Section R806.5 or 2009 IRC Section R806.4. Under -floor (crawl space) ventilation is provided when required by IBC Section 1203.3 or IRC Section R408.1, as applicable. e. Combustion air is provided in accordance with IMC Sections 701. In attics, the insulation may be spray -applied to the underside of roof sheathing or roof rafters, and/or vertical surfaces provided the assembly conforms to one of the assemblies described in Table 2. In crawl spaces, the insulations may be spray -applied to the underside of floors and/or vertical surfaces provided the assembly conforms to one of the assemblies described In Table 2. When an intumescent coating is used, surfaces to be coated must be dry, clean, and free of dirt, loose debris and any other substances that could interfere with adhesion of the coating. The intumescent coating must be applied to all surfaces in accordance with the respective coating manufacturer's installation instructions. The coating must be applied when ambient and substrate temperatures are above of 50°F (10°C). The insulations may be installed In unvented attics as described in this section in accordance with 2012 IRC Section R806.5 or 2009 IRC Section R806.4. 4.4.3 Use on Attic Floors: The SPRAYTITE® (178 and 81206), COMFORT FOAM® 178, and WALLTITE (US and US-N) insulations may be installed in accordance with this section and Table 2 at a maximum thickness of 91/4 inches (235 mm) between and over the joists in attic floor. The insulation must be separated from the interior of the building by an approved thermal barrier. The ignition barrier required in IBC Section 2603.4.1.6 and IRC Section R316.5.3 may be omitted. 4.5 Water -resistive Barrier: The SPRAYTITE® (178 and 81206), COMFORT FOAM® 178, and WALLTITE® (US and US-N) insulations may be used as the water -resistive barrier prescribed in IBC Section 1404.2 and IRC Section R703.2, when installed on exterior walls as described in this section. The insulations must be spray -applied to the exterior side of the sheathing, masonry or other suitable exterior wall substrates to form a continuous layer of 1 inch (25.4 mm) minimum thickness. All construction joints and penetrations must be sealed with SPRAYTITE' (178 and 81206), COMFORT FOAM" 178, or WALLTITE® (US and US-N) insulation. 4.6 Two-hour Fire -resistance -rated Wall Assemblies (Load -bearing): SPRAYTITe 158, SPRAYTITEI 81205 or COMFORT FOAM' 158 may be installed on interior load -bearing two- hour fire -resistance -rated walls, provided the system is installed in accordance with the following: 4.6.1 Wood Framing: Two rows on separate plates, 3 inches (76 mm) apart, of minimum 2-by-4 wood studs (No. 2 Douglas fir) spaced a maximum of 16 inches (406 mm) on center. 4.6.2 Wall Finish: Base layer of 5/8-inch-thick (15.9 mm), Type X gypsum wallboard is applied horizontally and fastened to each outer side of a double row of studs with 6d by 17/e-inch-long (48 mm) coated nails, spaced 2 feet (610 mm) on center. Face layer of (15.9 mm), Type X gypsum board is applied horizontally and fastened to each outer side of studs over the base layer with 8d by 23/e-inch-long (60 mm) coated nails, spaced 8 inches (203 mm) on centers. Gypsum wallboard joints must be staggered 24 inches (610 mm) between layers and on opposite sides of the wall. 4.6.3 Insulation: SPRAYTITE® 158, SPRAYTITE® 81205 or COMFORT FOAM° 158 is applied in the stud cavities of both rows at a thickness of 3 inches (76 mm). 4.7 Exterior Walls in Types I, ll, III and IV Construction: SPRAYTITE 81206 and WALLTITE (US and US-N) may be installed in or on exterior walls of buildings of Type I, II, III and IV construction complying with IBC Section 2603.5 and as described in this section. The maximum thickness of the foam plastic is 3 inches (76 mm) when installed on the exterior of the sheathing or 35/s inches (92.1 mm) when installed in stud cavities. The potential heat of SPRAYTITE® 81206 and WALLTITE® (US and US-N) spray -applied insulations is 1961 Btu/ft2 (22.3 MJ/m2) per inch of thickness. The wall assembly must be as described in Table 3 or 4. 5.0 CONDITIONS OF USE The BASF Corporation spray -applied insulations described in this report comply with, or are suitable alternatives to what is specified in, those codes listed in Section 1.0 of this report, subject to the following conditions: 5.1 The spray -applied insulations and the intumescent coatings must be in in accordance with the manufacturer's published installation instructions, this evaluation report and the applicable,, code. The instructions within this report govern if there are any conflicts between the manufacturers published installation instructions and this report. 5.2 The spray -applied insulations must be separated from the interior of the building by an approved 15-minute thermal barrier, as described in Section 4.3, except where installation is accordance with Section 4.3.2 or where installation is in an attic or crawl space as described in Section 4.4. 5.3 The spray -applied insulations must not exceed the thicknesses noted in Section 3.2, 4.3, 4.4, 4.5, 4.6 or 4.7, as applicable. 5.4 The spray -applied insulations must be protected from the weather during application. 5.5 The spray -applied insulations must be applied by professional spray polyurethane foam Installers approved by BASF Corporation or by the Spray Polyurethane Foam Alliance (8PFA) for the installation of spray polyurethane foam insulation. 5.6 Installation in fire -resistance -rated construction must be as described in Section 4.6. 5.7 Use of the insulation in areas where the probability of termite infestation is `very high" must be in accordance with IBC Section 2603.8 or IRC Section R318.4, as applicable. 5.8 Jobsite certification and labeling of the insulation must comply with IRC Sections N1101.4 and N1101.4.1 and IECC Sections 303.1.1 and 303.1.2. 5.9 When used in or on exterior walls of buildings of Type I, II, III and IV construction, the wall assembly must conform to those described in Section 4.7. 5.10 The polyurethane foam plastic insulation components are produced in Houston, Texas :under a quality control program with inspections by ICC-ES. .Most ar,-t?rsted 4 of 6 6.0 EVIDENCE SUBMITT D 6.1 Data in accordanc with the ICC-ES Acceptance Criteria for Spray- pplied Foam Plastic Insulation (AC377), dated Nov mber 2012 (editorially corrected April 2013), includin reports of tests in accordance With Appendix X of A 377. 6.2 Data in accordance ith ASTM E119. 6.3 Reports. of water vapor transmission tests in accordance with AS E96. 6.4 Reports of air leak ge testing in accordance with /ASTM E283. 6.5 Reports of fire propagation characteristics tests in accordance with NFP 285. 6.6 Reports of potential heat of foam plastics tests in accordance with NFP 259. 6.7 Reports of room co nor tests in accordance with NFPA 286 and UL 17 5. 6.8 Data in accordance ith ICC-ES Acceptance Criteria for Foam Plastic She thing Panels Used as Water - resistive Barriers ( C71), dated February 2003 (editorially revised.W. ember 2013). 7.0 IDENTIFICATION Each container of compone is A and B of the polyurethane foam plastic insulation b ars a label with the BASF Corporation, name and a dress, the product name, the product type (A or B co ponent), density, the flame - spread and smoke-devel ped indices, the evaluation report number (ESR-2642) the shelf life and the date of manufacture. Intumescent coatings are identified with the manufacturer's name, the roduct trade name and use instructions. 8.0 OTHER CODES 8.1 Evaluation Scope: In addition to .the codes r ferenced in Section 1.6, the products In this report were valuated for compliance with the requirements of the folio ing codes: ■ 2006 International Building Codeo (2006 IBC) ■ 2006 International Residential Code® (2006 IRC) ■ 2006 International Energy Conservation Code® (2006 IECC) ■ 2003 International Building Code (2003 IBC) ■ 2003 International Residential Code (2003. IRC) ■ 2003 Intemational Energy Conservation Code® (2003 IECC) 8.2 Uses: The products comply with the above -mentioned codes as described in Sections 2.0 through 7:0 of this report, with the following modifications: ■ Application with a Prescriptive Thermal Barrier: See Section 4.3.1, except the approved thermal barrier must be Installed in accordance with Section R314.4 of the 2006 IRC or Section R314.1.2 of the 2003 IRC, as applicable. ■ Application with a Prescriptive Ignition Barrier: See Section 4.4.1, except an ignition barrier must be installed in accordance with Section R314.2.3 of the 2003 IRC, or Section R31.4.5.3 or R314.5.4 of the 2006 IRC. ■ Application without a Prescriptive :ignition Barrier: See Section 4.4.2. except that combustion air is provided in accordance with Sections 701 and 703 of the 2006 IMC. ■ Protection against Termites: See Section 5.7, except use of the insulation in areas where the probability of termite infestation if "very heavy" must be in accordance with Section 320.4 of the 2003 IRC or Section R320.5 of the 2006 IRC. ■ Jobsite Certification and Labeling: See Section 5.8, except jobsite certification and labeling must comply with Section 102.5.1 of the 2003 IECC, or Sections 102.1.1 and 102.1. 11,-as applicable, of the 2006 IECC. ESR-2642_ I .Most Widely Acts _-;d and Trusted Page 5 of 6 TABLE 1—THERMAL RESISTANCE (R-VALUES) SPRAYTITE® (158, 81205); COMFORT FOAM" 158 THICKNESS (INCHES) R-VALUE ('F.ft'.h/Btu)' 1 6.6 2 13 3 20 3.5 24 4 27 5 34 6 41 7 48 8 54 10 68 11 75 12 82 SPRAYTITE® (178, 81206); COMFORT FOAW 178 and WALLTITE"' (US and :US-N) 1 6.7 2 13 3 20 3.5 24 4 28 5 34 6 41 7 48 8 55 10 69 11 76 12 83,. For SI: 1 Inch = 25.4 mm;1 'F.ft2.h/Btu = 0.176110 'K.m21W. 'R-values are calculated based on tested K values at 1-and 4-inch thicknesses. 2R-values greater than 10 are rounded to the nearest whole number. TABLE 2—USE OF INSULATION IN ATTICS AND CRAWL SPACES WITHOUT A PRESCRIPTI E IGNITION BARRIER INSULATION TYPE MAXIMUM MAXIMUM INTUMESCENT COATING MINIMUM APPLICATION TESTS THICKNESS (in) THICKNESS (in) MINIMUM THICKNESS 8, TYPE, RATE OF THE SUBMITTED (Wall Cavities & (Underside of Roof (Applied to all Foam Surfaces) INTUMESCENT (AC377) Attic Floors) Shoathing/Rafters & Floors); COATING WALLTITO US.N WALLTITE0 US COMF RTFOAMl9178 9114 111/4 No coating required NA Appendix X SPRAYTITEa178 and 81206 WALLTIT&US-N COMFORTwALLrr us 9114 11'/4 18 wet mils ALDOCOAT 800 1.12 gal 1100 ft Appendix X SPRAYTITe178 and 81206 WALLTITe US-N WALLTCOMFORT E" U 178 FOAMSPRAYTITE®178 91/4 104 12 wet mils of NbBurn Plus 0.75 gal 1100 ft2 Appendix X and 81206 WALLTITEa US-N s WALLTITE° Ua178 COMFORT FOAM 11'/4 11'/4 14 wet mils of SPRAYCOATTM 1920 0.88 gal 1100 ft2 Appendix X SPRAYTIT0178 and 81206 WALLTITO US-N COMF RT F AMa 178 US 8 12 25 wet mils of Flame Seal TB 1.60 gal 1100 ft2 UL1715 SPRAYTITe 178 and 81206 WALLTITEe US=N COMFORT 1V U 178 8 12 20 wet mils of DC315 1.25 gal 1100 ft2 Appendix X SPRAYTW0178 and 81206 For 51: 1 inch = 25.4 mm;1 mil = 0.0254 mm; 1 gallon = 3.38 L; 1 ft2 - 0.93 m2; NA = not applicable. ESR-2642 { Most Widely accepted at', rusted Page 6 of 6 TABLE 3—NFPA 285 COMPLYING WALLS—SPF ON EXTERIOR WALL COMPONENTS MATERIALS Base wall system— 1—Concrete wall Use either 1, 2 or 3 2—Concrete masonry wall 3-1 layer of 5/8-inch-thick Type X gypsum wallboard on interior, installed over minimum 3618-inch-depth, minimum No. 20-gage steel studs at a maximum of 24 Inches on center with lateral bracing overy 4 feet vertically Floorline firestopping 4 pcf mineral -fiber insulation friction -fit in each wall stud cavity at each floor line. Cavity insulation— Use either 1, 2, or 3 11—None 2—Fiberglass batt.lnsulation (faced or unfaced) 3—Mineral-fiber Insulation (faced or unfaced) Exterior sheathing— 1—None Use either 1, or 2 2—Minimum r/z-inch-thick Type X exterior gypsum sheathing Exterior Insulation Maximum 3-inch thickness of SPRAYTITE 81206 or WALLTITE (US &' US-N) Exterior wall 1—Brick covering —Use either —Standard type brick veneer anchors installed maximum 24 Inches on center, vertically on each stud 1, 2, 3 or 4 —Maximum 2-inch air gap between exterior insulation and brick —Standard nominal 4dnch-thick, clay brick —Stucco - Minimum 3/4 -inch-thick, exterior cement plaster and lath. A secondary water -resistive barrier can be installed between the exterior insulation and the lath. The secondary water -resistive barrier shall not be full -coverage asphalt or butyl -based self -adhered membranes. Minimum 2-Inch-thick Limestone, natural stone or minimum 1 %-Inch-thick cast artificial stone. Any standard non - -jointed installation technique such as ship -lap, etc. can be used. .open Terracotta cladding - Use any terracotta cladding system in which the terracotta is minimum 1 r/4 Inch. Any standard non -open -jointed installation technique such as ship -lap, etc, can be used. For SI: 1 inch = 25.4 mm,1 foot = 304.8 mm,1 pcf = 16.01 1<91m3. TABLE 4—NFPA 285 COMPLYING WALLS=SPF IN WALL CAVITY WALL COMPONENTS MATERIALS Base wall system— 1 oncrete wall Use either 1, 2 or 3 2oncrete masonry wall 1 layer of 5/8-inch-thick Type X gypsum wallboard on interior, installed over minimum 3518_inch-depth minimum No. 20-gage steel stud at a maximum of 24 inches on center with lateral bracing every 4. feet vertically Floodine firestopping 4 Ocf mineral fiber insulation friction -fit in each wall stud cavity at each floor line. Cavity Insulation— 1 'Maximum 35/8 inch thickness of SPRAYTITE 81206 or WALLTITE (US & US-N) applied using exterior gypsum Use either 1, 2, 3 or combination of sheathing as the substrate and covering the width of the cavity and the inside the steel stud framing flange. 1 and 2 or combination or 1 and 3 2 Fiberglass batt insulation (faced or unfaced) on the exterior side of the foam plastic 3— ineral wool insulation (faced or unfaced) on the exterior side of the foam plastic. Exterior sheathing 5/ri ch-thick Type X exterior gypsum sheathing Exterior wall covering An noncombustible exterior wall covering material. Details of the exterior -wall covering must be provided by the report hot er, designer or specifier to the code official, with a fire engineering analysis demonstrating that the addition of the wall cov ring will not negatively affect conformance of the assembly with the requirements of.IBC Section 2603.5. For SI: 1 inch = 25.4 mm, 1 foot = 304.8 mnr .1 pcf = 16.01 kg/m3, IMES Evaluation Report ESR-2642 Seal & Insulate with ENERGY STAR® Supplement Issued February 2015 .www:icc-es.orq 1 (800) 423-6587 1 (562) 699-0543 A Subsidiary of the International Code Council® DIVISION: 07 00 00--THERMAL AND MOISTURE PROTECTION Section: 07 21 00—Thermal Insulation REPORT HOLDER: BASF CORPORATION 1703. CROSSPOINT AVENUE HOUSTON, TEXAS 77654 (888) 900- 3626 www.sof:basf.com EVALUATION SUBJECT: BASF CORPORATION SPRAY -APPLIED INSULATIONS: SPRAYTrre (15a, 178, 81205 AND 81206 COMFORT FOAM® (158 AND 178); AND WALLTITO (US AND US-N) 1.0 EVALUATION SCOPE Conformance to the following requirements: Seal and Insulate with ENERGY STARe Program —Definitions and Testing Requirements for Residential Insulation, Version 1.0 Properties evaluated: ■ Thermal resistance ■ Surface -burning characteristics 2.0 PURPOSE OF THIS SUPPLEMENT This supplement is issued to certify that the SPRAYTITO, COMFORT FOAMe and WALLTITE0 spray -applied foam plastic insulation products described in Sections 2.0 through 7.0 of the master report (ESR-2642) have been reviewed for compliance with the applicable codes noted in Section 1.0 of the master report and for the requirements set forth in the Seal and Insulate with ENERGY STAR® Program —Definitions and Testing Requirements for Residential Insulation, Version 1.0. The insulation products covered by this supplement are defined as "Spray or Pour Foam Insulation." The requirements for testing laboratory qualifications and product sampling, as well as the specific material and test standards and editions used in this evaluation, are as set forth in the applicable documentation noted in Section 6.0 of the master evaluation report. 3.0 DEFINITIONS The following definitions are from the Definitiors and Testing Requirements for Residential Insulation, Version 1.0, and are applicable to the subject of this report. 3.1 General Definitions Insulation: Any material mainly used to slow down heat flow. It may be mineral or organic, fibrous, cellular, or reflective (aluminum foil). It may be in rigid, semi -rigid, flexible, or loose -fill form. Residential Buildings: Single family homes (attached or unattached), multifamily .buildings with 4 units or fewer, or multifamily buildings (condominiums, apartments) with 3 stories or less in height above grade. 3.2 Insulation Product Definition Spray or Pour Foam Insulation: A thermal insulating material that is sprayed or poured (as a gel or foamy liquid) into place, ICC-F,S Ewhiarion Reports are not to be consorted as representing aesthetics or aro� other attributes nor specifically addresser. nor are thev to be consorted as an endorsement.gflhe subjec! of the report or a recommendalion for its use. 7here is no warranty by ICC Evaluation Sendce- LLC• express or emptied, as to any frrrding a^ather matter in fins report, or as, to arty product cmvred by the report, Copyright C 2016 Page 1 of 9 ESR-2642 Supplement I Most Wideli, '�'epted and Trusted Page 2 of 9 and expands or sets into I� cellular foam and cures at the point of installation through a chemical reaction. Foamed materials include, but are not limited to, polyurethane, polyisocyanurate, phenolic acid cementitious insulation. 3.3 Insulation Performance Definitions R-value: The inverse of the time rate of heat flow through a body from one of its bounding surfaces to the other surface for a unit temperature differencp between the two surfaces, under steady state conditions, per unit area. For the purposes of the Seal and Insulate with EN RGY STAR program, only Imperial units will be accepted [(h-fe-°F)/Btu]. Smoke -Development Index: The characteristic of a material to emit smoke when exposed to flame or :fire compared to red oak and inorganic ce ent. Flame -Spread Index: The characteristic of a material to resist the spreading of flames when exposed to flame or fire compared to red oak and 1� organic cement. 3.4 Thermal Resistance:) The SPRAYTITEO, COMF RT FOAM® and WALLTITE® spray -applied foam plastic insulations have thermal resistance R-values as noted in Table 1 of ESR-2642, based upon testing. 3.5 Installation 3.5.1 General: The installation of the SPRAYTITE®, COMFORT FOAM® and WALLTITE® spray:applied foam plastic insulations must be in acco dance with the requirements set forth in Sections 4.0 and 5.0 (as applicable) of ESR-2642. The insulation is manufactured on -site by spray polyurethane foam applicators meeting the qualification requirements stated in Section 5.5 of ESR-2642. The insulation should not be installed in direct contact with chimneys, flues or heat -producing appliances. See Figure 7 fob recommended clearances. 3.5.2 Personal ProtectivEquipment (PPE): The following personal protective equipment (PPE) requirements are reprinted from the website 9f the American Chemistry Council (ACC) and deal with Spray Polyurethane Foam Health and Safety(http://www.spraypolVurethane.org/PPE): "PPE for SPF High Press re Interior Application: When spraying an SPF o-component high pressure spray polyurethane foam system indoors, sprayers and helpers should wear: • A NIOSH-approved full face or hood -type supplied air respirator (SAR) (as outlined in your company's Respiratory Protection Program) • MDl-resistant chemical gl ves (e.g., nitrile), or fabric gloves coated in nitrile, neoprene, butyl, or PVC • Chemically resistant long- leeve coveralls or chemically resistant full body suit with hood • MDI-resistant fitted boots/t�ooties" "Protective Clothing: The use of appropriate protective clothing is -necessary whenever there is possibility of direct contact with SPF chemicals. The appropriate protective clothing varies depending upon the potential for exposure. Applicators and helpers typically wear disposable coveralls tol keep spray and mist from contacting skin and clothing. To protect skin, wear PPE in such a manner as to protect all skin (in other words, there should be no exposed skin showing). When not wearing a hood respirator, select a coverall with an attached hood or spray head cover. For tasks, where there is a potential for splash, consider a suit coated with a, impermeable coating such as PVC and MDI-resistant fitted boots/booties." "Gloves: Gloves made of nitrile, neo�rene, butyl or PVC generally provide -adequate protection against A -side materials. (See Guidance for the Selection f Protective Clothing for MDI Users, Center for the Polyurethane Industry (CPI) Guidance Document AX178). A -side protection is generally considered adequate to provide B-side protection; however, consult the manufacturer's SDS for specific information about B-side protection." "Eye and Face Protection: Appropriate eye protection helps prevent eye contact from splashes of liquid SPF chemicals, accidental sprays of reacting foam, aerosols and vapors th I tare likely to be present during spraying, and. airborne particulate associated with sanding and grinding operations. The f pe of eye protection needed depends on the nature of the activity." Persons handling liquid SP chemicals in open containers can protect their eyes by wearing safety goggles or safety goggles in combination with fa a shields. The use of contact lenses is discouraged. During application of SPF, lye protection may be provided by virtue of wearing a full -face or hood respirator. OSHA requires that an eyewash* or safety shower be provided In the work area where the eyes 'or body may be exposed to "injurious corrosive materials." �onsult the SDS for all materials to be used on the job in advance to help you understand whether such materials will be present, and if so, how to comply with applicable OSHA requirements. "Respiratory Protection: Engineering controls, such as ocal exhaust ventilation, can be used to control SPF chemical exposures. Administrative controls, such as work schedulgs and work practices, are used concurrently to minimize exposure. Respirators are needed when air concentrations continue to exceed occupational exposure limits when engineering and administrative controls are implemented. These limits havg been set for a number of SPF chemicals and some common chemicals encountered during SPF application. ESR-2642 Supplement I M(-__ Jdely Accepted and Trusted Page 3 of 9 Air -purifying respirators (APR) and powered air -purifying respirators (PAPR) are generally appropriate for exterior applications and may be used when spraying polyurethane foam in exterior applications. Supplied air respirators (SAR) are typically used in interior applications. Refer to the NIOSH Respirator Decision Logic (20M) for more information regarding respirator selection." Ventilation of the work area is required and should be in accordance with Ventilation Considerations or Spray Polyurethane Foam: Guidance on Ventilation During Installation of Interior Applications of High -Pressure Spray Polyurethane Foam as published by the Spray Foam Coalition (SFC) of the Center for. the Polyurethanes Industry (CPI). The following statement regarding ventilation of the work area is reprinted fromihe guidance document: "Work zone mechanical ventilation during and after SPF installation is designed to prevent workers and others in the area from being exposed to SPF chemicals above recommended or permissible levels. Potential health effects from exposure above recommended levels can range from no effects to slight irritation of the eyes, skin or respiratory system to the development of chronic lung or pulmonary disease depending on the individual person and level and duration of overexposure." 3.5.3 Occupancy Time after Installation: The re-entry or re -occupancy time shall be in accordance with the manufacturer's installation instructions, which are reprinted on pages 4 and 5 of this certification. 3.5.4 Figures: Figures 1 through 6 represent general installations of the SPRAYTITe, COMFORT FOAM' and WALLTITEe spray -applied foam plastic insulations in vented and unvented crawl spaces, the interior of below -grade foundation walls, the exterior of above -grade walls, and in vented and unvented attics. Figure 7 depicts minimum clearances to heat -producing objects. These figures are for illustration purposes only and are not to be construed or used as construction documents. This supplement expires concurrently with the master report reissued February 2015. ESR-2642 and Trusted 4 of 9 a ®B, F The Chemical Company BASF Re -Occupancy Times for Interior Building Spray Applications Jim Andersen, Marketing Appli ations Specialist SR 021514 Introduction The application of spray oam insulation is done through special high pressure spray application equipment, Low pressure application unit or single component foams. This document will discuss two part foams field process using high pressure appli lion equipment. When the combination of liquid part A compound and liquid B compound is done to pro uce either closed cell or open cell spray foam insulation there are potential health hazards during the applic tion. OSHA and other government agencies have established. protection requirements for all workers that can b� exposed to the chemicals during the spray application. Only trained and properly protected workers are all wed in the spray application areas during the spraying and for a period afterthe spraying has stopped. Requirements The spray area should be posted with keep out WARNING signs before and after spraying. Workers only that are trained and have the necessary personal protection equipment are allowed inside the spray area. All others must be kept out as well as pet . Ventilation of the spray area is to be done incorporating the guidance documents: "Ventilation Guidance for, pray Polyurethane Foam Application," published by the U.S. Environmental Protection Agency (EPA), online at Www.eoa:aovldfo/nubs/riroie6ts`/s6f/ventilation-ciuidance.htmI and "Good Practices — Engineering Controls and Ventilation;" published by the American Chemistry Council's Center for the. Polyurethanes Industry, a ailable online at:,www.spraypolyurethane:orglGoodPractices#EnaineerindControls The following general req irements must also be followed, Code of Federal Regulations Title 29 CFR §1926.20 Safety and Health Regulations for Construction: General Safety and Health Provisions available online at The applicators and building owners should visit www.soraypolyurethane.ord.and also www:spf.batf.com for up to date information about sp ay polyurethane foam construction; applications beforestarting projects. Industry Established a Occupancy Times The Spray Foam Industry nd government agencies have worked together to establish general guidelines for re occupancy. These can b found at www.srraypolyurethane.ora. The general statement of 24 hours for re occupancy times for interi , r building applications is the general rule BASF suggests for two part high pressure spray. "Evaluation reports for ma n y types of building products, including SPF insulation, often include the suggested reoccupancy time, which i� variable: for an interior application using two -component high-pressure SPF, some manufacturers recommend 24 hours before reoccupancy, and for an interior two -component, low-pressure SPF kit application, some manLffacturers recommend a one hour reoccupancy time. Consult the product manufacturer to determine the recommended reoccupancy time for the particular job and SPF in use. Note: ",Exterior application$ where the spray application is done to a roof top application or exterior walls and where there is wide open it spaces; the risk control is done by closing off. all air intake areas to a building intedor,(windows, doors, arning signs and HVAC intake vents). Roof or exterior applications will generally have plenty of ventilation with natural wind as well as massive volumes of space to dissipate the concentration of materials. Therefore the controls used for interior applications are not generally required, such as added ventilation. The elastomeric roof coatings vary in risks and must be assessed and the risks evaluated on a job by job and material specific b sis by the spray foam applicator company. BASF Re occupancy Research BASF, Air Products and H neywell have conducted proprietary studies for indoor,air quality measurements on spray foam applications to etrofit attics. Robert, William, James Andersen, Richard Wood, and Mary Bogdan. "Ventilation and Re-Occup ncy of a Residential Home Sprayed with High Pressure Polyurethane Foam." Presented at the CPI Tech ical Conference, September 2012 ESR-2642 Supplement I Mc-,-_ Jdely Accepted and Trusted Page 5 of 9 This study of three houses where the attic was sealed and ventilated during the spray application has resulted in no chemicals detected within the house at levels greater than those currently assigned levels by government agencies and private chemical manufactures' Material Safety Data Sheets (MSDS) or Safety Data Sheets (SDS). This particular application process indicates 2 hours after spraying has stopped and ventilation continued that re - occupancy can occur within the homes. The spray foam was done above the sheetrock in non inhabited attic spaces. BASF continues field monitoring testing as well as supports continued research being done by the American Chemistry Council/Center for the Polyurethane Industries of which we. are an active member. Summary This information has been provided for use by our spray foam applicators and distributors use. It may also be used to inform end customers who have contracted to have spray foam produced by spray foam applicators to their buildings. Itis offered in good faith and believed to present the risks and best industry practices to manage them. Since each field application is different the responsibility rests with spray foam applicators to assess the job risks and control them per the OSHA and others requirements. Technical Questions can be directed to BASF Technical Services 800-706-0712. BAST Aost wdel; -,,�epted and Trusted Conditioned Crawl Space Detail Spray Foam application to the inside of a conditioned crawl space. BASF SPRAY roA►i 1EATHER RESISTANT WRIER TItERMAL BARRIER SIDING SHEATHING SILL PLATE SEALANT FINISHED FLOOR SUB FLOOR FLOOR JOIST THERMAL BARRIER• (be required by code) LIASONRY BLOCK BASF SPRAY FOAM FOOTING VAPOR BARRIER SEALED AND FASTENED TO FOUNDATION WALL •Ahern cror,lapoce entry Is for .the aerniee o1 uthltfes o(dy. the uses of thermal and ignition barriers on the Interior side of the crpelapoco maybe omitted. See ESR-2642 for specific information. FIGURE 1 Non -Conditioned Crawl Space Detail Spray Foam applied in a flan —conditioned crawl space. 4 r76zhIlll j - t BASF SPRAY fOAU SAUtNT ROCR SuarLOOR %-v BAD' SPRAY FOAM PiERUAL BARRQIE&- (Q7 roquircd by code) FLOG =1 RW MST 4K4^ore ueris�c• entry is for S LL PLATE the semen o1 vit+iYes only, the vses of "Mot CrId SEALANT tSy oof (c",om on the Intciar side of the cro•ispoce moy be Y• omitted. Sea ESR-2042 id spedre tnforme!cn. 6 of 9 FIGURE 2 ESR-2642 Supplement I Ma_ ,iidely Accepted and Trusted Page 7 of 9 Finished Basement Detail BASF Spray Foam applied in the band/rim joist area and walls of a finished basement POURED/BLOCK FOUNDATION BASF SPRAY FOAM THERMAL BARRIER SEALANT OVER BOND BREAK CONCRETE SLAB FIGURE 3 Cathedral Ceiling Detail A cathedral ceiling insulated with BASF Spray Foam. ROOF MATERIAL ROOFING UNDERLAYMENT ROOF DECKING BASF SPRAY FOAM• THERMAL BARRIER WEATHER RESISTANT BARRIER CLADDING THERMAL BARRIER BASF SPRAY FOAM• ion thickness determined by IECC requirements end climate zone. .• Unvented roof assemblies shelf comply with the requirements found in the iRC section R606.4 FIGURE 4 SOFFIT I Ost Widet! _2epted and Trusted Unvented Attic Detail An unvented attic Insulated with BASF Spray Foam THERMAL I IGNITION BARRIER (AS REQUIRED BY CODE) " BASF SPRAY FOAM ' ROOF SHEATHING ROOFINGUNDERLAYMENT ROOF COVERING THERIAAL BARRIER VAPOR RETARDER (IF REQUIRED) BASF SPRAY FOAM ' EXTERIOR SHEATHING EXTERIOR WEATHER BARRIER SIDI NG 'BASF Spray Foam can be used, alone, or in combination with other insulation materials. For optimum results, the Thickness shall be determine by the insulation requirements of the energy codo, and/or tho climate zone based upon IRC Section 80G.4. — Consult ESR-2642 for specific Information pertaining to alternatives to prescriptive code requirements_ FIGURE 5 8 of 9 ESR-2642 Supplement I Mcb,__, Iidely.Accepted and Trusted Page 9 of 9 1 Exterior Wall Detail Interior Wall Connection BASF Spray Foam' Thermal Barrier J- Gypsum Wall Board Exterior Shealhina Insulation thcikness determined by IECC requirements and climate zone. FIGURE 6 Recessed Fixture Detail The use of o recessed light fixture in conjunction with BASF Spray Foam SURROUND WITH GYPSUM BOX — RECESSED UGHTNG FIXTURE AND HEAT LAMPS FIGURE 7 1 1/2' MINERAL WOOL MINIMUM OR TO DESIGN THICKNESS FOAM TO DESIGN IMPORTANT: MUST BE SEPARATED FR064 RECESSED LIGHTS BY 2. MUST BE SEPARATED FROM FIREPLACE FLUES BY 3- 1/2- GYPSUM WALLBOARD (MINIMUM)