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Home My WebLink AboutProduct Approval Roll Up Exterior Doort wt lua ounuulu Looe unune l + PI f u-. ' .. ,,, .. ~1 i._ •___..... u_►irrb ,-�I i. . '1 Him � I'i BCIS Home. ;Log in I User Registration Hot Topics ; Submit Surcharge 1 Stats & Facts Publications ( FBC staff , BC IS site Map ( Links ( search dl�; {Fiolida _u,.�. c User �il�'� �& usEa ProductApproval Y EMILE &M-01 l Wnu > Product or Aonlieation search > Annli23t100Ll9 > Application oetail FLFL8888-R4 Application 'type Affirmation Code Version 2014 Application Status Approved Comments Archived Product Manufacturer Address/Phone/Email Authorized Signature Technical Representative Address/Phone/Email Quality Assurance Representative Address/Phone/Email Category Subcategory Compliance Method Florida Engineer or Architect Name who developed the Evaluation Report Florida License Quality Assurance Entity Quality Assurance Contract Expiration Date Validated By ASTA DOOR CORPORATION . 4255 MCEVER INDUSTRIAL DRIVE NW ACWORTH, GA 30101 (770) 974-2600 Ext 208 ]FRENCH 3@ASTAD OOR. COM JAMES FRENCH JFRENCH 3@ASTADOOR.COM James French po box 420 acwoFth, GA 30101 jfrench3@astadoor.com Mike Alvis P.O. Box 420 Acworth, GA, 30101 (770) 974-2600 Ext248 ma[vls@astadoor.com Exterior Doors Roll -Up Exterior Door Assemblies Evaluation Report from a Florida Registered Architect or a Licensed Florida Professional Engineer Evaluation Report - Hardcopy Received Joseph H. Dixon, Jr PE-7768 National -Accreditation and Management Institute 12/31/2018 Gordon Thomas, P.E. Validation Checklist - Hardcopy Received Certiflcate of Independence FL8888 R4 COI Financial Index 102709 odf Referenced Standard and Year (of Standard) Standard Year ASTM E330 2002 DASMA SOB 2002 Equivalence of Product Standards Certified By Sections from the Code File Cop, httpsJ/www.Ooridabuilding.orgtpr/pr app U.aspx?param=wGEVXQwtDgtytsw8jpaBrAIPac%2[iYV8PhOGtMPpQo/c2faE%3d ✓ �h •-..- � .w...J Vw�. VINIIIG Documentation from approved Evaluation or Validation Entity Product Approval Method Date Submitted Date Validated Date Pending FBC Approval Date Approved FL # Model, Number or Name 8888.1 203 Windlock Commercial Sheet Door Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resl art . No -- Design Pr �ssure: +113.1Max/-113,1Max '- Other: De'slgn-PrassUM-at-t SYT6or width of 16' _ +/-35.0 p a I affirm that there are no changes in the new Florida Building Code which affect my products) and my product(s) are in compliance with the new Florida Building Code. Yes No N/A FL8888 R4 CDC 35010 self affirm 8888 R3 pdf, Method 1 Option D 05/20/2015 05/20/2015 05/31/2015 Description Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Installation Instructions FL8888 R4 II 27013 - 200 Series Install sealed odf FL8888 R4 H 29031 203.pdf Verified By: Joseph H. Dixon P.E. FL.No, 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R4 AE ER-07-0005-113 022212 0011pdf Created by Independent Third Party: Yes 8888.2 1233 Windlock Industrial Sheet Door Maximum design pressure for 8' wide by 21' high .door. Lower design pressures calculated for up to 20' wide by 21' high door. Limits of Use Approved for use In HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +95:9Mak/-95.Wax Other:. Design pressure at test door width of 16' _ +/- 37.5 psf Installation instructions FL8888 R4 U 27013 200 Serlec Install s pled odf FL8888 114 II 29031 Z 3.Ddf Verified By: Joseph H. Dixon P.E. FL. No. 7768 Created by Independent Third Party: No Evaluation Reports FL8888 R4 AE ER-07-0005-R3 022212 0011 ndf Created by Independent Third Party: Yes 8888.3 320 Commercial Slat Door (20 Gauge - Flat Slat) Maximum design pressure for 8' wide' by 21' high door. Lower design pressures. calculated for up to 20' wide by ,21' high door. Limits of Use Approved for use in HVHZ: No Installation Instructions Approved for use outside HVHZ: Yes 171-8888 R4 iI 27013 - 300 Series Install sealed ndf FL8688 R4 iI 29031 300 Serfes odf Impact Resistant: No Design Pressure: +138.3Max/-131.3Max Verified By: Joseph H. Dixon P.E. FL.No. 7768 Other: Design pressure at test door width of 16' _ +42.7 / Created by Independent Third Party: No Evaluation Reports -39.7 psf E4$888 R4 AE ER-07 0005 R3 022212 0011 edf Created by Independent Third Party: Yes 8888.4 322 Commercial Slat Door (22 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 20' wlde' by 21' high door. Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes Impact Resistant: No Design Pressure: +128-SMax/=121.5Max Other: Design pressure at test door width of 16' = +41.4 -38.4 psf 8888.5 324 Commercial Slat Door (24 Gauge - Flat Slat) Limits of Use Approved for use in HVHZ: No Installation instructions FL8888 R4 II 27013 - 300 Series Install sealed odf FL8888 R4 II 29031 300 Series pdf Verified By: Joseph H. Dixon RE: FL.No 7768 Created,by Independent Third Party: No Evaluation Reports FL8888 R4 AE ER-07-0005-R3 02 212 0011.pdf' Created by Independent Third Party: Yes Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 20' wide by 21' high door. Installation Instructions FL8888 R4 II 27013-- 300 Series Install sealed.Ddf https://www.floridabtiilding.org/pr/pr app dG.aspx?param=wGEVXQwtDgtYtsw8jP6BrAIPac%2fuYV8PhOGtMPpQ%2faE%3d 215 rionaa tsuuwngL;ode Online -Pprovea Tor Use outside HVHZ: Yes Impact Resistant: No FL8888 R4 II 29031 300 Series odf Design Pressure: +118.1Max/-111.1 Verified By: Joseph H. Dlxon.RE. FL.No. 7768 Other: Design pressure at test door width of 16' = +40.0 / Created by Independent Third Party: No Evaluation Reports -37.0 psf FL8888 R4 AE ER-07-00057R3 0222 2 0011,pdf Created by Independent Third Party: Yes 8888.6 418C Rolling Steel Service Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Curved Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use A'pproved'for use in HVHZ: No Installation Instructions Approved for use outside HVHZ: Yes FL8888 R4 U 27013 - 400,600 Series Install sealed odf FL8888 R4 H 27013 400C series sealed odf Verified By: Joseph H. Dixon RE. FL No. 7768 Impact Resistant: No Design Pressure: +132.2/-132.2 Other: Design pressure at test door width of 16' _ +/- 32.9 Created by Independent Third Party: No Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Party: •Yes 8888.7 419F Rolling Steel Service Door (18 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Approved for use in HVHZ: No Installation Instructions Approved for use outside HVHZ: Yes FL8888 R4 IT 27013 - 400.600 Series Install sealedipdf FF BBBS R4 II 27013 40OF series sealed,odf Verified By: Joseph H. Dixon RE. FL:No. 7768 Impact:Resistant: No Design Pressure: +127.6Max/-127.6Max Other: Design pressure at test door of 16' _ +/-49.3 Created by Independent Third Party: No Evaluation Reports psf FLB888 R4 AE ER-07-0005-R3 622212 0011 pdf Created by Independent Third Party: Yes 8888.8' 420C Rolling Steel Service Door (20 Gauge - Curved Slat) Maximum design pressure for 8' wide by 21' high door. Lower design pressures'calculated for up to 24' wide by 21' high door. Limits of Use Approved for use in HVHZ: No Installation Instructions Approved for use outside HVHZ: Yes Impact Resistant: No FL8888 R4 II 27013 - 400 600 S ries Install s aled odf FL8888 R4 II 27013 400C series sealed.odf Design Pressure: +124.5Max/-124.5Max Verified By: Joseph H. Dixon P.E. FL.No. 7768 Other: Design pressure at test door width of 16' _ +/-32.2 Created by Independent Third Party: No Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Party: Yes 8888.9 420F Rolling Steel Service Door (20 Maximum design pressure for 8' wide by 21' high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door. Limits of Use Approved. for use in HVHZ: No Installation Instructions Approved for use outside HVHZ: Yes �888 R4 II 27013 - 400 600 Series Install sealed odf FL8888 R4 II 27013 40OF series sealed Ddf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Impact Resistant: No Design Pressure: +119.3Max/-119.3Max Other: Design pressure at test door width of 16' _ +/-47.7 Created by Independent Third Party: No Evaluation Reports psf FLBB88 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Party: Yes 8888.10 422C Rolling Steel Service Door (22 Gauge - Curved Slat) Maximum design pressure for 8' wide by 21' high door.- Lower design pressures calculated for up to 24' wide by 21'.hlgh door. Limits of Use Approved for use In HVHZ: No Installation. Instructions Approved for use outside. HVHZ: Yes FL8888 P-4 _II 27013 - 400.600 Series install sealed odf Impact Resistant: No Design Pressure: +318.2Max/-118.2Max 9-8888 R4 .II 27013 400C series sealed odf Verified By: Joseph H. Dixon P.E. FL.No. 7768 Other: Design pressure at test door width of 16' _ +/- 31.6 Created by Independent Third Party: No Evaluation Reports psf FL8888 R4 AE ER-07-000 -R3 022212 0011 odf Created by Independent Third Party: Yes 8888.11 422F Rolling Steel Service door (22 Maximum design pressure for 8' wlde by 2V high door. Lower Gauge - Flat Slat) design pressures calculated for up to 24' wide by 21' high door Limits of Use Approved for use in HVHZ: No Installation Instructions Approved for use outside HVHZ: Yes Impact Resistant: No F1888$ R4 II 27013 400,600 Series Install s algid,-n FL8888 R4 II 27013.40OF Seri es sealed pdf Design Pressure: +112.5Max/-112.SMax Verified By: Joseph H. Dixon P.E. FL -No. 7768 Other: Design pressure at test door width of 16' _ +/-46.4 Created by Independent Third Party: No Evaluation Reports psf FL8888 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Partv: Yes hops //www.floridabuilding.arglpr/pr app M.aspx7param=wGEVXQwtDgtYtsw8jP6BrAIPac%2fuYV8PhOGtMPpQ%2faE%3d vc 424C Rolling Steel Service Door (24 Gauge - Curved Slat) Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high F door. Installation Instructions f Use ed'for use In HVHZ:, No edfor use outside HVHZ: Yes EU888 R4 11 27013 - 400600 Series Install sealed Ddf FL8888 R4 I1 27013 400C series sealed odf Impact Resistant: No Design Pressure: +110.8Max/-110.8Max Verified. By: Joseph H. Dixon FL.No. 7768 other: Design pressure at test door width of 16' _ +/-31.0 Created by Independent Third Party: No Evaluation Reports PSI` FL8888 I14 AE E11-07-000 -R3 022212 0011,ndf Created by Independent Third Party: Yes 8888.13 424F Rolling Steel Service Door (24 Gauge - Flat Slat), Maximum design pressure for 8' wide by 21' high door. Lower design pressures calculated for up to 24' wide by 21' high door. Limits of Use Approved for use in HVHZ: No Installation Instructions Approved for use outside HVHZ: Yes FL8888 R4 II 27013 - 400.600 Seale sealed.rid all Seale ndf FL8888 R4 II 27013 40OF series s aled.Ddf Impact Resistants No Design Pressure: +105.31V!ax/=105.3Max Verified By: Joseph H. Dixon P.E. FL.No. 7768 Other: Design pressure at test door width of 16' _ +/-45.0 Created by Independent Third Party: No Evaluation Reports psf FL8888 R4 AE E8-07-0005 R3 022212 0011 Ddf Created by Independent Third Party: Yes 8888.14 618 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (18 Gauge) design pressures calculated for up to 24' wide by 24' high door, Limits of Use Installation Instructions Approved for use 1n HVHZ: No FL8888 R4 II 2701 - 4,:00 600 Series Install cotdf Approved for use outside HVHZ: Yes FL8888 R4 II 27013 600 series sealed.odf Impact Resistant: No Verified By: Joseph H. Dixon RE, FL.No 7768 Design Pressure: +198.8Max/-198.8Max Created by Independent Third Party: No Other: Design pressure at test door width of 16' = +/-51.8 Evaluation Reports psf flI388 R4 AE ER-07-0005-113 022212 0011 ndf Created by Independent Third Party: Yes 8888.15 620 Insulated Rolling Steel Service Maximum design pressure for 8' wide by 24' high door. Lower Door (20 Gauge) design pressures calculated for up to 24' wide by ZV high door. Limits of ve Use Installation Instructions Approved for use HVHZ: No FL8888 R4 iT 27013 - 400.600 Series Install sealed ndf o Approved for use outside HVHZ: Yes FL8888 R4 II 27013 600 series sealed Ddf Impact Resistant: No Verified By: Joseph H. Dixon P.E. FL.No. 7768 Design Pressure: +187.7Max/-187.7Max Created by Independent Third Pa Other: Design pressure at test door width of 16' _ +/-50.8 Evaluation Reports No psf FL8888 R4 AE ER-07-0005-R3 022212 0011 odf Created by Independent Third Party: Yes 8;88.13 '622 Insulated Rolling Steel Service Door (22 Gauge), Maximum design pressure for 8' wide by 24' high door. Lower design pressures calculated for up to 24'.wlde by 24' high door. Installation Instructions Limits of Use Approved for use in HVHZ: No Approved for use outside HVHZ: Yes FL8888. R4 n 27013 - 400,600 Series Install sealed odf FL8B8& R4 II 27013 600 series sealed Ddf Verified By: Joseph H. Dixon P.E: FL.No.7768 Impact Resistant -No Design Pressure: +178.9Max/-178.9Max Other: Design pressure at test door width of 16, _ +/-50.0 Created by Independent Third Party: No Evaluation Reports psf FL8888 R4 At E13-0-0005-R 022212 0011 Ddf, Created by Independent Third Party: Yes Back Next Contact Us ;; 7601 Blair Stone Road Tallahassee F1, 32399 Phone: aso.48_7-162e The State of Florida Is an AA/EEO employer. CoovNeht 2007_2013 state of Flodda :; Pdvacv Statement :: Accessibility Statement :: Refund Statement Under Florida law, emall addresses are public records. If you do not want your a -mall address released In response to a public -records request, do not send electronic mall to this entity. Instead, contact the office by phone or by traditional mail. If you have any questions, please contact 850.487.1395. 'Pursuant to section 455.275(1), Florida Statutes, effective October 1, 2012, licensees licensed under Chapter455, F.S. must provide the Department with an email address if.they have one. The emalis provided may be used for offidal communication with the licensee. However email addresses are public record. If you do not wish to supply a personal address, please provide the Department with an email address which odbe made available to the public. To determine If you are a Ilcensee'under Chapter 455, FS., please dick e Product Approval Accepts. FQ-Ln jFmp I `- .aspx?param=wG EVXQwtDgtYtswBj P6BrAiPac%2ruYV8PhOGtM PpQ%2FaE%3d 415 IastQ]lation 1hsftacdons Models: 201, 202, 203, 204, 205, 211, 231, 232, ' 233, 234, & 235 USE ASTA DOOR CORPORATION PARTS ONLY • ALL OTHERS SHALL,VOID WARRAN, ASTA .Door, Cc on -' SHOULD TY. QUESTIONS ARISE; PLEASE CONTACT ASTA DOOR CORPORATION AT (770) 974.2600 zs �4 14 2 r'�N•• J. . ® 10 17 4 0 '� �'• 9 �,s . x i m CHAIN CUP 1 W e ° 30 1.6 13 31 �•�•_ OWGRAM 3 DIAGRAM 1 7 9J DIAGRAM 4 DIAGRAM -5 DIA- GRAM 6 I -DIA�M 1: m I DOOR OPENING Steel Butfdmg Plate • for Steel Frame,, Bracing Required" CURTAIN ?.7/d• .. D-1;6'� STEELOR WOOD STANDARD GUIDE .b1 CURTAW Z-tA' 2•SIJ' �� CANCAE7E ORIMSONRY, STANDARD GUIDE •SEE NOTE STEP®PAGEOUTY N CURTAW J•1(9" G•1fl Imo' 6TEEl OR WOO GUU7E CUMMW 9•tA' ram-,, :F1Q' f.i- ,ONCFrciE OR ,NA.ONAV , HEAW OL1TY GU70E •SEE NOTE SiEP9PAGE 4 = CUFD'AIH �,'fI J 1A' 1 d• •�.� 612 I'�- I STEEL OR WOOO ' WWOLOCKGUd1E 6 ' A CURTAIN -`,—• ,,,�� T MM J•1/2• Ff- , - 51M. -►I CONCRETE OR MASONRY VANDLOCN GUIDE IMPORTANT REMARKS: DO NOT CUT THE BAND. S WHICH HOLD DOOR IN A ROLL. YOU WILL BE TOLD AT A LATER TIME EXACTLY WHEN TO CUT THEM. NO GUARANTEE WILL BE GIVEN OR RESPONSIBILITY ,ACCEPTED BY THE' MANUFACTUAER: iF THE DOOR, IS NOT INSTALLED AS INSTRUCTED. FOR :PROPER OPERATION, FOLLOW THE INSTRUCTIONS AS GIVEN. PLEASE REVIEW ALL THE STEPS BEFORE BEGINNING. STEP #1- CHECK.THE OPENING A. Check the height and width of the opening. S. Check If the janrlxk.are plumb. C. Chock if the floor find header are level. D.. Chock the dimension panel for aide room and head room requirements. (SEE DIAGRAM 9) DIAGRAM 8 CEILING aou n ogee I z t I . SUPPORT / x BWIR" orEMNG r__ wmirni° HEIGHT j� 'STEP #2 - INSTALL BRACKETS A. Mart the horizontal location of the support brackets (SEE DIAGRAM 9). S. Mark the vertical location of the support brackets by using a transit or water level. THE DOOR MUST BE LEVEL. NOTE: Verify minimum headroom require- ments. Dlmenalon W. If suiticteril, lower the brackets until•"r is obtained: If the bracket is lowered more then 2" this will reduce the open- ing height The gulde height should also be reduced accordingly. C. D(gl holes and fasten the brackets.with the solidmwall ntfastenersnnsthrough bo is on soft block or brick. CLEARANCE REQUIREMENTS nlpaewnnut HEIGHT X--_— Y Z Up to 6'-0' 20• 9•tn- 10.1n• up to to'-0? M- 107 tt• Up to Ilr-w 23- It* 12•' Lp to W-Cr 24- 12" 12' DRY Ar A2 . shmn as Lett Hand Drive Shire. RtOht Is oppolee Push UP / Ropo 6' 6- Directogye g- 8. Pocket Wheel Reduction Gear e- e" Drat R"dueran Geer a- e. E7ecafc Operator NOTE: • Do= with Heavy Duty Guides, add t'to At and A2 dimensions. • All Wmdlock Doom add 1" to At and A2 Dimension. • Note proper bracket Location and provide ade. quote bac". DIAGRAM.10 1!3 STEP #3 - DRIVE INSTALLATION A. Instsll ROPE Of equipped) as folletvs: I. DIN minimum 3/8" hole in center of bosom angle. Ttueed yC"rope through hole and fie knot in bolt ends. 'S. Install DIRECT ORWE CHAIN HOIST (Ii Equipped) as follows: 1. Slide Direct Dtive Assembly (48) onto door ante. 2 Align totes and install ?/s- x IIA' Hex Bolt (61) through roar of and drum. S. Install s/e• nut (IS) and lock washer (17) and tightenaecuretygRepeet. - 4. Feed Had Chain through the Drive Assembly, (SEE DIAGRAM 11) DIAGRAM 11 �r%51 C. Install the CAST REDUCTION GEAR CHAIN HOIST Of Equipped) aafollowis: 1. Slide round that washer (27) onto door axle 2. Slide Idler Gear Assembly PS, 6b) onto door axle, 3. Slide Planetary Sprocket assembly (63) and Chain Guide Assembly (57) orda door We and. over ldler gear canter tube. 4. Slide collar over the idler gear tube and align holes. 5- Secure with Oils" x 3" hex heed bolt (59) and file- Self kicking nut (60). (SEE DIAGRAM 12), NOTE: Keep Idler Gear.st a 1G cr 2 o'clock Position with the bottom, angle being at B o'clock. DIAGRAM 12 AF5LAMNErARV SPROCKET ASSEMBLY OILER 65.56 ASSEMBLY D. InstO the POCKET WHEEL REOUCnON GEAR CHAIN HOIST. Of Equipped) ire tollowm 1. Install Drive Sprocket 1-67) on profaned ante. using air x I ve Hex Bolt (61). 2 Slde 1" pipe'spacer (69) onto door axle, S. Slide pocket wheel numbly A onto door awe and align eprockob parallel to each other. 4; Connect drive chaln A crowd both. Spreckels using fhe master tink provided. S.'After door tenlon has beeni adjusted. (STEP 6). Tighten set screws an pocket wheel numbly; li further adjustment h n set , : • ,, screws must be loosened for adj , silt,,,� redpMen aftw adjustment (SEED r1JN `i� DIAGRAM 13 y►'A SPRCCWr A . / y Ru A99EMSLY � �N ae' t{ f b �� • 1 E. Install "NEW STYLE' ELECTRIC OPERATOR KIT (If Equipped) as folialn. 1. install E.O. Sprocket•(T1) to end drum of door on prefamid side using sla' x i+h' Max Batt (60, W Nina (15)mnd Oh' Lock Washer'(17). 2 Slide flat round washer (27) and spring damp 'assembly (5) onto door ands and secure ad screw with damp and washer against bearing of the end drum.,(SE E ORGRAM 14) DlaaaaM 1a : , 1 1a 1s 5 2 i F. Install "OLD STYLE" ELECTRIC OPERATOR KIT I f Equipped) su follows: 1. Remove spring clamp assembly (5) from door axle (it suppliam.. 2 lrmart'h' x 4 Ile belle (74) with °hwas h- er lock wa- er (17) through every other °h' hola In end drum. 3. Slide one and of flat bar brace (72) over each boll and than slide s/s' PIPO rl r pM am. each bolt Slide opposite end of 64 bar brace over the next bolt In counter clockwise rotation. 4. Slide boating drum aasambiy over the three boas. S. Attach and tighten s/O' Oat washom (16), Ole (M Lick Wactara, end OA' nuts (14) to and'of 6. Slide round eat washer (27) and spring clamp assembly (E onto door ace and secure against the bearing drum assembly (28). (SEE DIAGRAM 15) NQTE: New Style E.O.'Ift are to be used with: 'flush' end drum pasi6dn, and Old Style E.O. ICtaam to be used with'nicocsed' and drum poeltbn. STEP #4 - POSITION DOOR ASSEMBLY A. Place the stele damp (0) or age casting (a) on to bdoor support bmokai (20,30). Lift the door asswil. support braek9L'(SEE DIAGRAM 1s)-canter door assembly in the sparing, N side• ways movement Is necessary, be e@ctein the door curtain and the awe move together. NOTE' Position the door as close to the header as possible. Allow room to spin the door. Do not allow the door curtain to scrape the header. Do not use foddlfte or genic hits wtth unprotected shme/forkL This can cause Irreparable dnmege tO door cuRain. DIAGRAM 16 0,1 STEP #5 -,AXLE HARDWARE A. MANUAL PUSH-UP / ROPE DRIi(E; (Both aides) 1. Place awe dump (9) onto horizontal member at the Support bracket (28.30), and under the door axis. 2. Plar:e (.• U-80% (12) over door axle and through 84.clamp. 3. Fasten U•Boh using aim, nut (15), 3M flat wash- er (16) and a/e' lock washer (17) - tighten aeeurety. (SEE DUkGRAM 17A) DIAGRAM 1T — L . -, a' DIRECT DRIVE CHAIN HOIST (Drlga Side): 1. Pleeo axto saddle ousting (8) onto horfzantai aver of support bracket and under the door e. 2. Place the redo clamp (a) and the @Aeredod keeper plaid (11) over the door axle as shown to mderd keeper plate over the direct drNa chain guide channel (So), S. Fasten together using %' x 31/2" hex bolt (13). 4. Fagan secondary rode damp attehded keeper piece and ah' U•Soft (1 using gyp' I wash era (17). 318• got Washes (16). oh- mda (15) — tighten securely. (SEE DIAGRAM 17C), S. Install stay brace (81) onto chain guide channel (q'using "Its" x flh" flat heed bait (e2) and 1511e nut (80) and tighten eecurey. & Fasten the Day brace to the supportbracket using a (64) 014 Tak Screw and Ile fiat washer .(23). (SEE DIAGRAM 17C) D. POCKET WHEEL REDUCTION DRIVE CHAIN HOIST (Drive Side) and:OLD OR NEW STYLE KiTS FOR ELECTRIC OPERATION: ,1. Same Depa as "Gait Reduction Delve- with the exception of,#S and ft Packet wheel reduc- Von drive and E.O. kite do not require a stay brats. E NON•ORIVE SIDE (for Dine! Ddhro,:CW or Potetet Wheat Reduction Drives and.EO..Ktta): 1. Place stele daddlecesting (6) onto horaords Imambar of support bracket and under the door axle. 2. Place the axis damp (9) and the standard keeper plefe ll0) over the door awe as shown. G. Fasten togothar wog apt" x 311e, hex bolt (13). :ale• look Washer (17), eh' tiatwasheta (16). and 3/41 (SEE is w� �� 4) — tighten securely. NOTE: Requkas A minimum of 40 Iba. torque to Property secure hardware. STEP #`6 - PRE -TENSION SPRINGS A. Ingap chain dip (M approximately a'a' above soot on chain operated doom. Installation must be a8aure: B._ Apply prele-lon to idle sPrJ by rotating the door two (2) turns in a tarw�erd direction (SEE DLI0RAM ice). The bottom angle Is to be inp a o'clock position_. DI GRAM 1S C. N you're unable to rotate door to pre -tension use a pipe wrench to n+hte ads In opposite cilracNon. With one Peraen on each aide of door, each per - ban should tftmy pieta a large pipe wrench on -the door axis as shown in DIAGRAM 19. Pull down to aPpy tanalon incmirnenWly until you m*luve 2 run • MMOOne of the door rode. Then tighten the awe hardware. D. Repeal Step Cif adjushem to necessary, a/a" lock washer (1 7). s/n' Ae! washers (16), and DIAGRAM 19 &/Ants (One thredd). (14) — tighten securely, (SEE DIAGRW 178), _levear C. CAST REDUCTION DRIVE CHAIN HOIST (Drivej n Slde): .+r 1. Place the axle saddle matting (a) onto the sup. Pon bracket (29.30) and under the door Aida. •�••� • . 2. Place the two ace damps (9) and attended r r •e`� au� , keeps, late p(11) On top of the door" asshown 3. Fasten "-saddle casing. axle clamp and Q1 6',1 h its s extended keeper plate together udng ah' X, w , 3 /1' have bolts 13 , a s '' flatwhshem f8),andsl n��re(17),,/e . ( h tone thread) (14); —tlgftten eearely. (SEE DIAGRAM 17C)- .■ STEP #7 - CUT THE BANDS The door la now under tension. Seib cV, the bands, take hold of the door roa by .the bottom angle. A. Cut the bands and bring the curtain down no: Anther then 1/4 the height of the:door opening. Secure chafrtover the chain retainer ar wedge a wood prop between the bottom angle and the door fan to prevent upward travel. STEP #B - INSTALL DOOR STOPS, (Lift Clips) AND SLIDE BOLT LOCKS A. Instail the doorstops (18) and the aUde boft(ocks using Ile x 11/4- truss head bolt (20).11411tat' washam (22). apt nut (22), end,1/4' sell ladtlng.h nut (21) par side. S. 'ElactdcaOy operated doors ski require door slope (Oft dips) to be installed. DIAGRAM 2D 20 As 3tta NOTE: When Installing dtda bolt seater; me ttueads fnun the tntea head bolt protruding from tfie seB locking tart should be removed to a=1 h.,ppopssd�ylon with the sent locking nut to prevent door from•heng1. up on the head stops., Clamp a Asir of vice gripe attic the thread and break off. STEP #9 - INSTALL DOOR GUIDES A. The head stops on the guides should be rig more than 1' higher (to bottom of stops) thin the door header. If riot, wt.the bottom of the guides to match your open tg height and rabcata slide bait notch at bot om of guide. S. 'ModaiS 201. 202, 203, 211, 281, 232, 2:I5: Raise, the door gurteln to the bottom angle Is app=d , moiety 3' belawthe peader, Slide the guide aver . the door txsmw and position agalneithe door opening allowing 11.' deusnCe Bonn edge of cirr. fact to Inside the guide. install the top fasterm, lower curtain Into guldris lowly, maintaining proper doarance•end atop at 6-above fhe,floor. InDall bottom fasranen. check N the guides an plumb Laing a ravel. The fanenuo Should be looted appra dmatey war, 24' eomtlng V from finished floor. Ineleli balance of faetenem and band the Macwn at the top at the gold@ to a 45 degree angle. (SEE DIAGRAMS 3 THRU a and 21) • DIAGRAM 21 . �!'- LFI1D•IN C. Mold 208, 2a4, 233, 234: Use same procedure as above allowing 1h" clear moo betwaan curtdn end the Wlndtock spur, LOwerthe eurbdrt Into the guldss slowly. Be sure ewe is sufficient diumance for tiro whlkx:k dips to enter the guides. (ke DIAGRAM 7 and•3) Q For''WMrdlosd Certified Doors' refer to drsmngdor tasierter/anchor type and.trequentyr. E, Splay aUloons lubdcaet in guirks for am at - Opomdon. NOTE: Dears ordered for eanaretalmasonry application will Include 1/4 x 21h' tepcons for gulyde Instaliatkin. Block clips welded to back of guide for'conorste/masonryr application dre optional on Models 201, 202. 205. 211. 231. 232, 235; Block dips are elorrdard for concrete/masonry appih alien an Models 203, 204, 233; 234. STEP #10'-'CHECK AND ADJUST BALANCE it door lowers easily and ralses herd, more tension Is required, N the door lowers herd and roses easily, less tension is required. (SEE DIAGRAM is) CALMO—Ni-I For oil door drives: Before adjusting the springs; pull the doors Into the up post - UM Secure'the door by" following methoda: 1. Tie a rope around the door roil. 2. -Place a clamp at the top of the guide chanml to secure the curfaln in the guides A. Cast Reduction Drive Doors" only, RVITIANNILIUMWhen the.axle clamps are loosened, the chain leads will be under tension. Use Warne care when handling the chain leads. Secure both leads of the chain to the chain retainer ' (25)'.;cora a haftntal line on fire axis. Loosen Bide hardware to allow axis to spin freely. Grip both leads of the cheln securely. Note direction axle must turn to add or reduce tension (SEE DIAGRAM 10). Rolate axle as required. Secure both chain leads to chain retolnec. Tighten all axle hardware. Repeat this opera, ilon N more'or less tension'Is required. Be All other door*,: a When the axle clamps am loosened, the springs wilt be very sbong.•You will need two people to adjust the door tension eatery. 11, Each person should ibmy place a large pipe wrench on the axle as shown in DIAGRAM 1e. Loosen fire such clamps and pull down far more tension and up for leas tension. For Packet. Wisest Reduction Ddva doors, remember to loosen seism Prior to adjustment and ratlghten ex:e 94 after adjustment. 2. Religltten the code clamp hardware. 3. Repast the above stepsItfurther adjustmantIs necessary.. begin at STEP OIL STEP 011 - TOP DRAFT STOP A. Top Draft Stop comes standard with Modals TD2, 204, 23Z 234 lnsulatod Doors. All other Models optional. B. Pull door dawn and lock. Go outside and mark a line on the door curtain as sham. (SEE DIAGRAM 22) C. Relso door 26' from floor, or until mark Is acoesslbls. Place top drag stop (41) in position as shown and secure with Tick screws. Stretch rubber slightly and aecure outer end. Lome and Install the remainder of Talc screws at 6' O.C. DIAGRAM 22 SERVICE AND MAINTENANCE, HINTS The following hints would help you to obtain free oPerstlon. 1. DOOR CURTAIN DRAGS IN GUIDES. A. Check that door support biackeis are plumb. R.Adjust location ofguidesfor ,/a- •11Cside clearance. Top and botom. C. Door Drum Assembly maybe set too close or too f&from,wdl. NoW slotted brackets for adjustment.. D. Check guides for foreign matter, such as dIA. eta E Check for damaged gulden: F. Adjust lead In bend at top inside of guides. (SEE DIAGRAM 211) 2. DOOR OPERATES HARD IN.ONE DIRECTION: A. Check'altthe above.poirns. P. Re•cheok Step Na 10. C: if problem door has reduction drive, checks/tc' x s' bolt (5a) that goes through axle shot locks Idler gear carrier.. If self lacking nut (60) is over tightened, it will cause the Idler guar carder shaft to become egg -shaped and bind the, chain 'w heal, CHAiN JUMPS OFF CHAIN GEAR A. Chain Guide Assembly could be on aria beck-. Weida; Make surwa*o parts lire assembled correctly. See DI1 for Direct�, end D 12 or8 Redriv B. Chain Guide could be bent out of alignment with chain wheel. C. Check for defects lnesst crein wheel or chain. D. On Electric Operator Doors or'Pocket Wheel` ReducdonGoerpooia, ohs* for sprocket, alignment and proper chain tension. Also check that set screws on Packet 1111ael Assembly are securelyfastened. DOOR DOES NOT CONTACT FLOOR LEVEL A Use spirit level to check whether door or floor is coeval. N door is out of level, proceed to .check the Ibaowhhg pokes: S. Check N'Support Bradt W and guides are level C. n A and "S" shack old all right, will door all the way up and ace ii curtain rosy up straight on drums. End of door should be square. N corte shaped, go to Section S. D., Models 231, M 233, 234, 236: Kali of the above dux* out end curtain is no moro'then 1/2' out of level, the following method of k udaln straightening may be used. The long side of the curtain can be shrunk as follows Rot door' all the way down.OA the orddde of the door curtain is a oted strip 11/e wide,. This ddp bolds the curtain square. Talis a screxrdduer and slightly depress strip into comrgafad'n3. A small amount In each of the lower tern ribs. Door curtain will shrink on that skis. DOOR DOES_ NOT ROLL UP STRAIGtir' A. Check all points In Section 1. B, An alternative solution to coned tie coning door Is to raise the curtain up to the stops and determine which aide of the bonom angle touches the stops firaL. G Secure hand chain, remove guides, tower rar- tdn down to floor level, Install a drum wedge an side of the door from which the bottom angle touches'srai. D, Proceed to Step 8 to reinstall the door guides. I_ N problem continues, ccnsuftfactory. INSTALLATION OF REPAIR: PANELS 1. FOR ALL 0008 MODELS Determine the number of sheets which need to be replaced. Stading from the bottom of door curtain, the lock aaarne orarr on about 26' centers. When ordering, please give exact lerigtt or sheet anti location an door (f.e., bottom, botorn end one intermediate, etc,) 2. REMOVE DAMAGED SHEETS A. Secure door In full dam p salon by looking .the chain on the chain retainar,or by wadging a strong piece of wood or pipe In hole at the end of roll, against bracket When door sheet is cut air, the door will have a strong tendency -to roll UP, B. Remove door guides. C. Cut off;damagafsheet. (am Diagram23).. ' Scribe a straightfine and cut door sheetoN using nibblers: 0. Cut the Ndestripping and remove damaged, sheet(s). h INSTALL NEW SHEET(5) .A Clamp new sheet In location as shown. S. Doll holes for t/a' d10. rivets (N30) ate O,C., . top and bottom and shown. Pop ",as you Go. Q Win sidestrip as follows: Overlap 09Vnibber 3 corrugations. Insist► the buttons and rivets, Tom PVC Rubber as close as possible to the nearest staple.. 0-1_AGRAM 23 DIULL I HERE AND qRIVET ,ts i SIDE ,a SIDE i= a 5 ASTA Door Corpom.Von PHONE: 770474.2600' FAX: ,77C�974-1455, WESSITE: www estadoor com