HomeMy WebLinkAboutINSTALLATION INSTRUCTIONSDominion Building Products
Installation Instructions
General Information
1) Rough opening material, by others, must be installed properly to transfer loads to the building
structure.
2) Building walls must be designed to support and sustain loads developed. by the door and frame
assembly and transfer loads to the building structure. '
Frame Installation
1.) Fasten frame corners for KD frames as shown in illustration 1, page 2 using 5/16" x 1/4" bolts.
Anchor preassembled frame corners as shown in illustration 2, page 2 using 6 ea. #10 x 1" TEK
screws.
2.) Ensure the correct number and. type of anchors is in the frame or is available. See sheet 2
for anchor descriptions and fastening methods.
3) Install frame in the wall. Ensure frame is plumb and square.
Door Installation
1.) If door is glazed, it is recommended that the glazing be installed prior to door installation.
See polycarbonate or Glasslam installation instructions on pages 4-9.
2.) Install hinges on. door leaf.
3.) Open door hinges. Stand door up and align hinge leafs not attached to the door with the hinge
preparations in the door frame.
4.) Ensuring the top hinge is properly aligned in the hinge prep attach the hinge to the frame hinge
reinforcement with one screw
5.) Repeat Step 4 for the remaining hinges.
6.) Install all hinge screws.
7.) Install door hardware in accordance with hardware manufacturer's instructions.
8.) Install threshold and weather-strip in accordance with hardware manufacturer's instructions.
9.) Check door and hardware for proper operation.
10.) Shim door as needed and recheck door for operation
Frame Jamb & Head Anchor & Building Attachment Requirements
1.) See illustration 1, page 2 for K.D. jamb anchor descriptions and attachment methods.
2.) See illustration 2, page 2 for preassembled jamb anchor descriptions and attachment methods.
3.) See illustration 1 & 2, Page 2 for K.D. & preassembled frame head attachment to the building girt.
4.) See illustration 3, page 3 or K.D & preassembled girt attachment to the building.
RW � y
Page 1 of 9 10/23/2007
Illustration 1, K.D. Unit
610 X 1' S.II Drilling Screws.
Frame Head Min. 012 Anchor Bolls 12 • On.Genl,,
Frame JBmp Par Jemb. 5115' x 314' / 51ee1
011,
Siding
p,0 a , Sell l,
Drllling Screw
Siding
Na
'
.�
2 E...10
/ w
Ealeriar Door Fece. Frame Jemb
Drilling Sun
- (� $10'X V Sell Per Jem
Drilling Screw.,
L Mi..a13 An'he's 11.
Per Jemb, 5116' a 1 112'
2.250 a 3.375 Base Angle
.Frame JamOTOFmme Head Condition
4 Reed Per Anchor,
2Per J+mb Faca'
Inter
1-Pet
No., Anrhnr condemn
`
affix
Drilling'
4 Red'd.P
E.Iadc, Do., Fee.
2.250
Ftam. Jamb
2 Per J.
� 0
�-
Frame Jemb
To Gel Condilan
Frame
Siding
#lox 1' Self
Drilling Screw
OFloorAnd Frame Comer Join! Anchor 1.750—�( (�— 3.B75 Frame Jamb To Intermediate Girt Condition
I I �Snnl Wnld, 4-.Plea.
6.000
Frame Jamb
-- 12 Ga.
19.000 �16 Ga.
R10 X 1' Spooad
A11Mew. On Can,.,
M 2' e1a151sm.
Merol Siding To J+mo Condltion 31 2."a
Jamb To Top A intermediate Gil Anchor
Min. 3 Pairs Per Jamb
#1 o x 1"
Min. Of 4 Anchor
Screws #10 x 1'
16 Ga. x13/4"x8112"
Subjamb Channel
/ LMin. Of2Anchor Bolts
Per Jamb, Will" x 2 114'7"
L 2.250 x 3.376 Base Angle
Floor Anchor Condition
1.750 u
8.500" Max:
To Suit Jamb Height -...: f
\`% Subjamb Channel
Illustration 2, Preassembled Unit
#10 x i" Self Drilling ^ l
12" On Center
.Frame Head
— Min. Of 6 Anchor
Screws #10x 1"
- Floor / Head Anchor
16 Ga. x 1 3/4' x 81/2" x Full
Haight Subjamb Channel —
2 Ea. #10 x 1' Self
Drilling Screws,-1
Per Jamb Face —
Frame Jamb —/
Fame Jamb To Frame Head Condition
►yam 12 Ga,
j5
—►� 4.750 �-�--
V Floor, Intermediate Girt $ Head Anchor
Page 2 of 9
Intenneidate Girt,
1 PecJamb
� h i
Min. Of 6 Anchor
i Screws #12 x 1 1/4"
Floor / Head Anchor
Frame Jamb To Intermediate Girt Condition
///��� 16 Go. x 1 3/4" x 8. 1/2" (Max.)
Subjamb Channel
Frame Jamb
\ #10 x.1' Spaced
At 12' Max.
Metal Siding
Metal Siding To Jamb Condition
10/23/2007
Illustration 3, K.D. & Preassenibled
/-- Vertical Steel Channel Supplied By
Building Manufacturer
Metal Girt Clip Door Frame
Bui
lding
0 0 Door Door Hardware
0 0
Threshold
ZM.t.1 Building Siding
Cross Section KD Unit
Metal Girt Clip Subjamb Channel
Door Frame
0 0 Door Door Hardware
0 0
-Threshold
Polycarbonate Glazing Instructions, Curries
112" x 1 1/4" Bolts & Nuts
6 Req'd Per Girt Clip
Vertical Steel Channel Supplied
By Building Manufacturer
0 .0
W
1/2" x 1 1/4" Bolts & Nuts
1;
Cross Section Preassembled Unit 1,eq- . Girt — p
Page 3 of 9
10/23/2007
Curries Type I Vision Light Kit
1/4" THICK
POLYCARBONATE SHEET
(LAZING SHIMS
AS NEEDED
Curries Type 3 Vision. Light Kit
W THICK
POLYCARBONATESHEEf
I/B" X 10 CLOSED CELL FOAM
GLAZING TAB USED ON FIXED
AND REMOVABLE STOPS
#5 X 1-1W OVAL HEAD TEK SCREW
GLASS STOP
0.624
Q375
0.250
/-1/6" X 1I7 CLOSED CELL FOAM
GLA7JNG TAPE USED ON FIXED
AND REMOVABLE STOPS
_#6 X 1-1/4" OVAL HEAD TEK SCREW
0.500
[cI•CZ$7ti;�
1) Before removing the removable stops, check to be sure there are screws in every hole. Pre -drill
holes with a #36 bit where there are screw holes but no screws. Do not remove stops.
2) Using a pencil, mark alignment marks on the removable stops and the door.
3) Unscrew the #6 x 1-1/4" oval head TEK screws from the removable stops and remove the
removable stops. Keep the screws.
4) Apply 1/8" x 1/2 closed cell foam glazing tape to the fixed stop.
5) If there is plastic release on the foam glazing tape, pull the plastic release back about 2" from. each
end of the foam tape. Pull the plastic release around the fixed stop so it can be grasped after placing
the polycarbonate on the unexposed foam tape.
6) If there is paper release on the foam glazing tape, remove the paper release before glazing. Spray
the exposed foam tape with a mild soap solution immediately before placing the polycarbonate on
the exposed foam tape.
7) Place glazing shims, as. needed, then set the polycarbonate on the foam glazing tape.
8) Adjust the polycarbonate, as necessary, to center the polycarbonate in the cutout.
9) If the release is plastic, grasp the free end of the plastic release, while holding the polycarbonate to
keep it from moving. Then slowly pull the plastic release off the foam tape that was applied to the
fixed stop.
10) Apply 1/8" x 1/2" closed cell foam glazing tape to the removable stop.
11) If there is plastic release on the foam glazing tape, pull the plastic release back about 2" from each
end of the foam tape. Pull the plastic release around the removable stop so it can be grasped after
placing the removable stop on the polycarbonate.
12) If there is paper release on the foam glazing tape, remove the paper. Spray the exposed foam tape
with a mild soap solution immediately before placing the removable stops against the
polycarbonate.
Page 4 of 9 10/23/2007
13)Using the alignment.marks, position the removable stops against the polycarbonate.
14) Install and tighten the #6 x 1-1/4" oval head TEK screws in the removable stops. Be careful not to
over tighten.
15) If the release is plastic, grasp the free end of the plastic release, and slowly pull the plastic release
off the foam tape that was applied to the removable stop.
16) Using the Dow Corning 995 silicone or other high quality silicone, apply a cap bead over the closed
cell foam tape on the exterior side of the door vision light kit.
Glasslam Glazing Instructions
0.62s^
0.625" GLAZING BY OTHERS
0 472"
' 0.472" 7 1/8" X 1/2" CLOSED CELL FOAM
1/8" X 1/2" CLOSED CELL FOAM
0.1875.
0.1875" GLAZING TAPE USED ON FIXED
GLAZING TAPE USED ON FIXED
0.097" AND REMOVABLE STOPS
0.097" AND REMOVABLE STOPS
GLASSLAM (NEBULA GLASS)
GLASSLAM (NEBULA GLASS)
LAMINATED GLASS ASSEMBLY
/
LAMINATED GLASS ASSEMBLY
#6 X 1-1/4" OVAL HEAD TEK SCREW
#6 X 1-1/4" OVAL HEAD TEK SCREW
PET FLAP
.500" PET FLAP
GLAZING SHIMS
GLASS STOP
GLASS STOP AS NEEDED
GLAZING SHIMS I
AS NEEDED
DOW CORNING 995
DOW CORNING 995
STRUCTURAL SILICONE
STRUCTURAL SILICONE
Curries Type 2 Vision Light Kit
Curries Type 3 Vision Light Kit
1) Before removing the removable stops, check to be sure there are screws in every hole. Pre -drill
holes with a #36 bit where there are screw holes but no screws: Do not remove stops.
2) Using a pencil, mark alignment marks on the removable stops and the door.
3) Unscrew the #6 x 1-1/4" oval head TEK screws from the removable stops and remove the
removable stops. Keep the screws.
4) Apply 1/8" x 1/2" closed cell foam glazing tape to the fixed stop.
5) If there is plastic release on the foam glazing tape, pull the plastic release back about 2" from each
end of the foam tape. Pull the plastic release around the fixed stop so it can be grasped after placing
the Glasslam on the unexposed foam tape.
6) If there is paper release on the foam glazing tape, remove the paper release before glazing. Spray
the exposed foam tape with a mild soap solution immediately before placing the Glasslam on. the
exposed foam tape.
7) Place glazing shims, as needed, then set the Glasslam on the foam glazing tape.
8) Adjust the Glasslam assembly, as necessary, to center the assembly in the cutout.
9) If the release is plastic, grasp the free end of the plastic release, while holding the Glasslam to keep
it from moving. Then slowly pull the plastic release off the foam tape that was applied to the fixed
stop.
10) Trim the PET flap so it is flush with the door face.
11)Take a putty knife and insert it between the PET flap and the edge of the cutout in the door. Using
the putty knife pull the PET flap away from the cutout in the door.
12) While holding the PET flap back away from the cutout with the putty knife, use a caulking gun to
apply Dow Corning 995 silicone between the PET flap and the steel in the cutout of the door.
Page 5 of 9 10/23/2007
IMPORTANT: Ensure that the Dow Corning'995 silicone fully wets out or covers the PET flap
and comes in contact with the steel around the cutout in the door.
13) Slowly move the putty knife around the door ahead of the caulking gun and apply the 995 silicone
around the entire cutout in the door.
14)Apply 1/8" x 1/2" closed cell foam glazing tape to the removable stop.
15) If there is plastic release on the foam glazing tape, pull the plastic release back about 2" from each
end of the foam tape. Pull the plastic release around the removable stop so it can be grasped after
placing the removable stop on the polycarbonate.
16) If there is paper release on the foam glazing tape, remove the paper. Spray the exposed foam tape
with a mild soap solution immediately before placing the removable stops against the Glasslam.
17) Using the alignment marks, position the removable stops against the Glasslam.
18) Install and tighten the #6 x 1-1/4" oval head TEK screws in the removable stops. Be careful not to
over tighten.
19) If the release is plastic, grasp the free end of the plastic release, and slowly pull the plastic release
off the foam tape that was applied to the removable stop.
20) Using the Dow Corning 995 silicone or other high quality silicone, apply a cap bead over the closed
cell foam tape on the exterior side of the door vision light kit.
Polycarbonate Glazing Instructions, Ceco
TYPE W
375" D0256
room Tape #8 Foam To
X t Q" Phil F.H.
TEK Screw
.500° /—Frotwelds & Max12" Max `
From End & 12" Max —_�
Or Center
625" Spotwelds 8" Max. ?50
From End & 8" Max.
Or. Center 3� X eg" Double
Sided Tape
Ceco Door Type "N' Vision Lite Kit
TYPE W
X t J" Phil. F.H.
4 Screw
Spotwelds" Max.
From .F,nd Rt 8" Max.
On Center
Ceco Door Type "B" Vision Lite Kit
1.) Before removing the removable stops, check to be sure there are screws in every hole. Predrill
holes with a #29 drill bit where there are screw holes but no screws. Do not remove stops .
Page 6 of 9 10/23/2007
2.) Using pencil, mark alignment marks on the removable stops and door.
3.) Unscrew the #8 x 1/ 14" flat, head TEK screws from the removable stops and remove the
removable stops. Keep the screws.
4.) Apply 1/8" x '/z" closed cell foam glazing tape to the fixed stop.
5.) If there is plastic release on the foam glazing tape, pull the plastic release back about 2" from
each end of the foam tape. Pull the plastic release around the fixed stop so it can be grasped
after placing the polycarbonate on the unexposed foam tape.
6.) If there is paper release on the foam glazing tape, remove the paper release before glazing.
Spray the exposed foam tape with a mild soap solution immediately before placing the
polycarbonate on the exposed foam tape.
7.) Place glazing shims, as needed, then set the polycarbonate on the foam glazing tape.
8.) Adjust the polycarbonate, as necessary, to center the polycarbonate in the cutout.
9.) If the release is plastic, grasp the free end of the plastic release, while holding the polycarbonate
to keep it from moving. Then slowly pull the plastic release off the foam tape that was applied
to the fixed stop.
10.) Apply 1/8" x %" closed cell foam glazing tape to the removable stop.
11.) If there is plastic release on the foam lazing tape, pull the plastic release back about 2" from
each end of the foam tape. Pull the plastic release around the removable stop so it can be
grasped after placing the removable stop on the polycarbonate.
12.) If there is paper release on the foam glazing tape, remove the paper. Spray the exposed foam
tape with a mild soap solution immediately before placing the removable stops against the
polycarbonate.
13.) Using the alignment marks, position the removable stops against the polycarbonate.
14.) Install and tighten the #8 x 1 '/a" flathead TEK screws in the removable stops. Be careful not
to over tighten.
15.) If the release is plastic, grasp the free end of the plastic release, and slowly pull the plastic
release off the foam tape that was applied to the removable stop.
16.) Using the Dow Corning 995 silicone or other high quality silicone, apply a cap bead over the
closed cell foam tape on the exterior side of the door vision kit.
Glasslam Glazing Instructions, Ceco
Page 7 of 9 10/23/2007
TYPE "C" D0258
8 X 2° .625"
Fcam Tape
X '1 4" Phil. F.H.
k'TEK
Screw
.500"Dow Corning
995 Silicone
.750"� Spotwelds �" Max.
From End & 8" Max.
X 8" Double On Center
Sided Tape Spotwelds 3" Max.--�'
From End & 12" Max.
On Center
Cec o Door TYPE "C" Vision Kit
TYPE "D"
g" X
.625"
Foam Tope
$ X 1 e' Phil. F.H.
TEX Screw
----Dow Corr
.625' .500"
/ 995 Silicone
Spotwelds R" Max.
Fram End & 4" Max.
On Center
Ceco Door TYPE "D" Vision Kit
1. Before removing the removable stops, check to be sure there are screws in every hole. Predrill holes
with a #29 drill bit where there are screw holes but no screws. Do not remove stops.
2. Using pencil, mark alignment marks on the removable stops and the door.
3. Unscrew the #8 x 1 '/a" flathead TEK screws from the removable stops and remove the removable
stops. Keep the screws
4. .Apply 1/8" x'/2" closed cell foam tape to the fixed top.
5. If there is plastic release on the foam glazing tape, pull the plastic release back about 2" from each
end of the foam tape. Pull the plastic release around the fixed stop so it can be grasped after placing
the Glasslam on the unexposed foam tape.
6. If there is paper release on the foam glazing tape, remove the paper release before glazing. Spray
the exposed foam tape with mild soap solution immediately before placing the Glasslam on the
exposed foam tape.
7. Place glazing shims, as needed, then set the Glasslam on the foam glazing tape.
8. Adjust the Glasslam assembly, as necessary, to center the assembly in the cutout.
9. If the release is plastic, grasp the free end of the plastic release, while holding the Glasslam to keep
it from moving. Then slowly pull the plastic release off the foam tape that was applied to the fixed
stop.
10. Trim the PET flap so it is flush with the door face.
11. Take a putty knife and insert it between the PET flap and the edge of the cutout in the door.
12. While holding the PET flap back away from the cutout with the putty knife, use a caulking gun to
apply Dow Corning 995 silicone between the PET flap and the steel in the cutout of the door.
IMPORTANT: ensure that the Dow Corning 995 silicone fully wets out or covers the PET flap
and comes in contact with the steel around the cutout in the door.
13. Slowly move the putty knife around the door ahead of the caulking gun and apply the 995 silicone
around the entire cutout in the door.
14. Apply 1/8" x'/2" closed cell foam glazing tape to the removable stop.
15. If there is plastic release on the foam glazing tape, pull the plastic release back about 2" from each
end of the foam tape.
Page 8 of 9 10/23/2007
16. If there is paper release on the foam glazing tape, remove the paper. Spray the exposed foam tape
with a mild soap solution immediately before placing the removable stops against the Glasslam.
17. Using the alignment marks, position the removable stops against the Glasslam
18. Install and tighten .the #8 x 1 1/4" flathead TEK screws in the removable stops. Be careful not to over
tighten.
19. If the release is plastic, grasp the free end of the plastic release, and slowly pull the plastic release
off the foam tape that was applied to the removable stop.
20. Using the Dow Corning 995 silicone or other high quality silicone, apply a cap bead over the closed
cell foam tape on the exterior side of the door vision kit.
' Threshold Installation
#10 x 1-112" WOOD SCREW
I— OR
12" OC TYP T - 3116" X1-1/4" TAP CON
5.25"
TYPICAL THRESHOLD
MOUNTING DETAIL.
THRESHOLD
NOTE: 1/8" CLEARANCE BETWEEN
THE BOTTOM OF.THE DOOR
AND THE THRESHOLD IS
TYPICAL
Rev. A.
1) Added information for frame jamb & head anchor and building attachment requirements, sheet 1.
2) Added illustration #3, sheet 3.
11 /27/07
Page 9 of 9 10/23/2007