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HomeMy WebLinkAboutWELDER PROCEDURE SPECIFICATION.t Vincent Repper Ieltphone(321}95(r8741 Professional Welding ConsWtant "'" AWS-CWI-C'�%�•'� Itrviera Bead;, F1. 33404 Mobile (561) 329-5616 ,. Qne Welding Performance li4iattloa Teat ]llyd WELDING PROCEDURE SPECIFICATION (WPS) Yes ( X) PREOUALIFIED (QUALIFIED BY TESTING Yes or PROCEDURE QUALIFICATION RECORD (POI) Yes ( ) ldentificatioa a FDS 101 Al - 1 Revision Date By Company Name Facto Direct Sun! Authorized by Date Welding Process(e3) 'Type - manuel 00 Semi :4utomatic ( ) Supporting PQR No (s) F S 10 I - _— Machine ( ) Automatic ( ) JOINT DESIGN USED POSITION Type © S Corner Position of Grooms Fillet I - Single 00 Double Weld ( ) Vertical P 'on: Up ( } Down ( } Backing Yes ( ) No ( ) ELECTRICAL CHARACTERISTICS Backing MpN� N/A Root Opettin Root Face to A N A Groove Angie Deg Radius (J-U) Trmfer Mode (GMAW) Short -Circuiting ( } Sack Gouging: Yes( ) No ()0 Method Globular ( ) Spray ( ) Current: AC ()(1 DCEF ( ) DCEN ( ) Pulsed ( ) Other Other BASE METALS AST - B - 209 Material Spec. TECHNIQUE Type or Grade Thickness Groove NIA Fidler �� Stringer or weave Bead Stringer Diameter (Pipe) N/A Multi-passor Single Pass (per side) Multi - ass Number of electrodes one FILLER METALS AWS A �,10 Electrode Spacing Longitudinal N/A AWS Specification Lateral N/A AWS Classification .ER 535fi Angle NIA SHIELDING Flux Gas Argon n�-- Contact Tube t� Work Distance N/A Composition N/A Electrode -Flux (Class) Flow Rate Gas Cup Size # 8 InEerpPeening A Interpass Cleaning PREHEAT POSTWELD HEAT TREATMENT Preheat Temp., Min. Temp. None 10 Interpass Temp., Min Max Time WELDING PROCEDURE Filler Metals Current Joint Details Amps or Pass or Wirc Weld Type de Feed Travel Layer(s) Proaas Class Diam. Polarity Speed I Volts Spred 1 5356 3/32 ACHF 280 - 29i 17 - 20 8 - 10"P 2 ' 260 -275 9 -12"PIV 3 255 -27 Pass s as nee led to fill ,twa C k vo f FILE" CO Vincent Repper Telephone (321) 956-8741 Professional Welding ' C:onsultant Mobile (561) 329-5676 AWS-M-CWE ItMeraBeacb'Fi'3340° We]dtng rerfarmmee +Quailftation Tat Reend WELDING PROCEDURE SPECIFICATION (WPS) Yes (X) PREQUALIF1ED QUALIFIED BY TESTING Yes or PROCEDURE QUALIFICATION RECORD (PQR) Yes ( ) Idendriicationk F.D.S. 101-1 SS Revision Date By company Name Factory Direct Sapp- y Authorized by Date welding Process(es) C -- - Type - Manual ( ) Semi -Automatic (X) su000rtinte PQR xo.(s)._ �S 101-2 Madline ( ) Automatic ( ) JOINT SIG " D POSITION 1-G FUht Type eve utt Position of Groove Single ( ) Double Weld ()0 Venice Progression: Up () Down ( ) Backing Yes( ) (X) Backing Material Ntjl� ELECTRICAL CHARACTERISTICS Root Openin _ /A_ -_.- Root Face DitaencioA / Groove Angie 60 Radius (J-U) NIA Transfer Mode (GMAAW) Short-C suiting 4 j Back Gouging: Yes( ) No ()0 Method Globular ( ) Spray ( ) Current: AC ( ) DCEP ( ) DCEN ()0 Pulsed ( ) Other BASE METALS Material Spec. Type or Grade 419SS ° TECHNIQUE Stringer Thickness Groov Fillet Stringer or Weave Bead Pass Diameter (Pipe) Soun ar Multi -pass or Singh Pass (per side) MUlti- Number of electrodes FILLER METALS A5 Electrode Spacing Longitudinal N/A AWS SpeClassification Lateral AWS Classifteatian ,�� N/A SHIELDING Gas rnon Flux �tin 100 % Contact Tube to Work Distance N/A Electrode -Flux (Class) Flow Rate 20cfm Ping Interpass Cleaning: B - shs N/A Gas Cup Size #8 PREHEAT POSTW5R HEAT TREATMENT Preheat Temp., Min. 70 deg. + Temp. InterpassTemp., Min NIP` Max NTATime WRI T)TNC. PROCEDURE Filler Metals Current Joint Deceits Amps or Pass or Wire Weld Type dt Feed Travel Layer(s) Process Class Diam, Polarity Speed Volts Speed r E�. 1 GTAW ER-316 3/32 DCEN 109 A 12 V N/A 2 It Pass s as nee Jed to fill -� AWS D1.401.410:2011 Welder Qualification 'Vest Record Welder's Name & ID No. Arron Rodriquez Date 04-20-16 Welding Procedure Specification No. MANUAL / Revision No. 0 _ Process: Material Specification: v -joint [Figure 6.5(B)] '[......i GMAW caw Bar :A36 TO A36 Structural Steel Direct Butt [Figure 6.5(A)] f-1 Indirect Butt [Figure 6.5(C) & (D)] Ej smaw MAW-S — -..._ [Figure 6.6(D)] Backing: Position: Material Specification: Yes 1 '] No Verticle L) OH Horizontal Flat Bar to Bar :A36 Bar to Structural Steel — — _. _— FILLER METAL AWS Specification No. E71T/ A5.1 I AWS Classification: F6 Electrode E71T Diameter/F No. — Trade Name ER 70s Shielding Gas TEST RESULTS Visual Weld Appearance: (Clause 4.4) Tensile Strength, psi: (Subclause 6.3.7.2) 1. ass iJ Fail ��ass 2. [_] Fail ; 2. .___.._........... _ Macroetch Test Results: (Subclause 6.3.7.3) I Fillet Weld Test: GUIDED BEND (Subclause 4.31.5) 1. J Pass ❑ Fail 1?i—P ass [ Fail 2. )Pass [ ! Fail ass (] Fail Interpreted by GARY ADKINS CWI # 14111191 Test No. 8082 Organization AWS Date 04-20-16 RADIOGRAPHIC TEST RESULTS __. � Film . Film i(............ -----�----- I Identification Results Remarks Identification Results Remarks I I Interpreted by Test No. _. j Organization Date .-..... __..__ We, the undersigned, certify, that the statements in this ecord are correct and that the welds were prepared and tested in accordance with the requirements of AWS A{ y Manufacturer orContractor NIS Q 1411' acl 11'1r201 r Authorized by Date _04.-20�16_ QUALIFICATION RESULTS _ OES I. DOES NOT meet the performance qualifications specified in the �eWelderioperator identified above AWS D1.4/D1.4M:2011 code for the ariables stated. Form A-3 57 AWS DI AIDI AM:2011 Welder Qualification Test Record Welder's Name & ID No. Dan Krumenacker Date 04-20-16 Welding Procedure Specification No. MANUAL / Revision No. 0 Process: Material Specification: i T-joint [Figure 6.5(B)] GMAW ❑ Fcaw Bar :A36 TO A36 y) Direct Butt [Figure 6.5(A)] ❑ smaw ❑GMAW-S Structural Steel ❑ Indirect Butt [Figure 6.5(C) & (D)] ❑ [Figure 6.6(D)] Backing: Position: Material Specification: ❑ Yes ❑ No ❑ Verticle ❑ OH Bar to Bar :A36 ❑ Horizontal ( Flat Bar to Structural Steel FILLER METAL AWS Specification No. E71T/ A5.1 AWS Classification : F6 Electrode E71T Diameter/F No. Shielding Gas _ Trade Name ER 70s TEST RESULTS Visual Weld Appearance: Clause 4.4) Tensile Strength, psi: (Subclause 6.3.7.2) 1. Pass ❑ Fail 1 2. ❑ Pass ❑ Fail 2• _ Macroetch Test Results: (Subclause 6.3.7.3) Fillet Weld Test: GUIDED BEND (Subclause 4.31.5) W 1. ❑ Pass ❑ Fail 1.P�Pass ❑ Fail 2. ❑ Pass ❑ Fail 2. Pass ❑ Fail Interpreted by GARY ADKINS CWI # 14111191 Test No. 0503 Organization AWS Date 04-20-16 RADIOGRAPHIC TEST RESULTS Film Identification Results _ Film Remarks Identification Results Remarks _...... _..____. _ Interpreted by Test No. Organization Date We, the undersigned, certify that the statements in this record are correct and that the welds were prepared and tested in accordance with the requirements.of AWS D1.1— Steel. Manufacturer orCont for GARY ADKINS Authorized by Gary I AdkI e5 ...; Date 04-20-16 QUALIF CA°IIRES'LTS1^t,1121 i ` _._............. --.... The Welder/Operator identified abovefri-ables DOES ❑ DOES NOT meet the performance qualifications specified in the AWS DIA/D1.4M:2011 code for the v stated. Form A-3 57 AWS Di AIDI AK2011 Welder Qualification 'Test Record Welder's Name & ID No. Guy Hand Date 04-20-16 Welding Procedure Specification No. MANUAL / Revision No. 0 _. Process: GMAW ` caw ii i .., Smaw (..,..' GMAW-S ` Material Specification: Bar :A36 TO A36...__ Structural Steel !Offl T-joint [Figure 6.5(6)] Direct Butt [Figure 6.5(A)] Indirect Butt [Figure 6.5(C) 8 (D)] El [Figure 6.6(D)] Backing: _ Position: - Material Specification: ('_l Yes f 1 No t.1 Verticle OH Horizontal �._.,,) Flat Bar to Bar :A36 Bar to Structural Steel JI FILLER METAL AWS Specification No. E71T/ A5.1 Electrode E71T AWS Classification: F6 Diameter/F No. _ Shielding Gas Trade Name ER 70s' TEST RESULTS Visual Weld Appearance: Clause 4.4) Tensile Strength, psi: (Subclause 6.3.7.2) 1. PMass []Fail 1 (M Pass U Fail I2. — -- ---_— -- ............ _ ._........... _......._...'t Macroetch Test Results: (Subctause 6.3.7.3) Fillet Weld Test: GUIDED BEND (Subclause 4.31.6) i 1. .... Pass [ _j Fail 1. ss Fail . 2. ._. Pass (•..-.� Fail2 1 1 Pass Fail Interpreted by GARY ADKINS CWI # 14111191 Test No. 2123Organization AWS _. . Date 04.20-16 RADIOGRAPHIC TEST RESULTS Film Identification Results Remarks �_ Film Identification ResultsI Remarks .__._._..._.._...._.._..! __..._._..__....... � _.__..... _.._W.__ _�__ _ j� ---..._._....._....... __ _ _.._. Interpreted by — — Test No. Organization Date We, the undersigned, certify that the statements in this cord are �tcyo�r s d that the welds were prepared and tested in accordance with the requirements of AWS D1.1—? 3?a11 �tg11119 Manufacturer orContractor GARY ADKINS _... _... _.__ Authorized by—. Date 04-20-16 QUALIFICATION RESULTS The Welder/Operator identified above t. OES :0 DOES NOT meet the performance qualifications specified in the AWS DI A/D1.4M:2011 code for the v Aables stated. Form A-3 57 AWS D1.4/D1AM:2011 Welder Qualification Test Record Welder's Name & ID No. Jesus Lioas Date 04-20-16 Welding Procedure Specification No. MANUAL / Revision No. 0 _...._.-_ Process: — Material Specification: — T-joint [Figure 6.5(B)] P GMAW caw Bar :A36 TO A36 Direct Butt [Figure 6.5(A)] Structural Steel �_? Indirect Butt [Figure 6.5(C) & (D)] i ] smaw ❑ GMAW S [Figure 6.6(D)] Backing: Position: Material Specification: j Yes No ❑ Verticle Li Bar to Bar :A36 Bar to Structural Steel Horizontal Flat FILLER METAL _............ _ - AWS Specification No. E71T/ A5.1 AWS Classification : F6 Electrode E71T I Diameter/F No. Shielding Gas Trade Name ER 70s TEST RESULTS Visual Weld Appearance: & lause 4.4) Tensile Strength, psi: (Subclause 6.3.7.2) I 1. I _.._... Pass [ Fail i 2. ''1 1 Pass Fail 2- _ Macroetch Test Results: (Subclause 6.3.7.3) Fillet Weld Test: GUIDED BEND (Subclause 4.31.5) 1. ❑ Pass Cl Fail 1. Pass ❑Fail 2. _ Pass ❑ Fail i 2. Pass 11....1 Fail Interpreted by GARY ADKINS CWI # 14111191 Test No. 5157 Organization AWS _ Date 04-20-16 RADIOGRAPHIC TEST RESULTS Film — i Film Identification i Results Remarks Id n— Results I Remarks i Interpreted by Test No. _....... Organization Date --J We, the undersigned, certify that the statements in this accordance with the requirements of AWS D1.1— Ste Manufacturer orContractor-GaRY ADKIN5 Authorized by ` are correct and that the welds were prepared and tested in A f°t�rl 1w 1111;�1 QUALIFICATION RESULTS Date 04-20-16 _ - -- — ---- __ ----........._..._ _._.. The Welder/Operator identified aboveriablas DES El DOES NOT meet the performance qualifications specified in the AWS D1.4/D1.4M:2011 code for the v stated. Form A-3 57 u:11 A.411 PO Box 14079 4389 Wearosds Dr Pt Pie=, F134979 West Pldm Reach. F133407 (772).237-4723 (561)4M2655 (772)2374767 fix (561) 08-2659 fax PERFORMANCE QUALIFICATION TEST RECORD Name Ricardo Dann identification Yielder ( X) Operator ( } Social securi y rumoer. XXX-XX-5146 __....._ Qualified to WPS no.2 Process(es) SMAW Manua! ( X) Serni-automatic ( ) Automatic { ) Machine { } Test base metal specification ASTM-A-&G — ______ To Same Material number M-1 P-1 To Same Fuel gas (OF1'V) N!A AWS filter metal classilicetion E7018 .N . F no. F-4 .. .�._..._ 6ackino: Yes { X) No { ) Double ( X) or Single side { ) Current: AC ( ) DC ( X) Short-circuiting arc (GMAVJ) Yes ( ) No ( ) Consumable rose t: Yes ( } No ( X) Root shielding. Yes ( ) No ( X) Test Weidment Position Tested Weldment Thickness (T) Groove: Pipe 1G ( J 2G t j 5G ( ) 6G ( ) 6GR ( ) D)ametegs) _� (T) „ Plate 1G ( }" 2G ( ) 3G ( X) 4G ( ) M 37 Rebar 1G ( ) 2G ( ) 3G { ) 4G ( ) Bar size, Butt ( ) Spliced butt ( ) Fillet: Pipe ( } 1 F ( j 2F ( ) 3F ( ) 4r" l ) 5F ( ) Diameter (T) ---.- Plate ( ) 1 F ( ) 2F ( ) 3F ( } 4F ( ) m Other (describe) — --.-- TOst results: Remarks Visual test results N/A ( ) Pass ( }() Fail ( } Bend test results NIA ( ) Pass ( X) Frail ( ) Macro test results NIA t X) Pass ( ) Fail ( } _ Tension test NIA ( X} Pass ( } Fail; } Radiographic test results NIA { X) Pass ( ) Fail ( ) Penetrant test NIA ( X} Pass ( } Fail ( j Qualified for, Processes Groove: Thickness Pipe 1 G ( ) 2G( } SG ( ) 6G ( X) 3G X) 4G ) 6GR ( ) (T) Min . Max Dia (T) Min rt� Max Plate 1 G ( X) 2. ( ( ( Reba( 1 G ( ) 20( ) 3G ( } 4G { ) _=,4 } Ear size Min __ Max . Fillet: Pipe 1 F ( X) ?_F ( X) 4F ( ) 5F ( X X) ) (() Min 3/16 Max All Min 211—EE Max Plate t F- ( } 2F-(• X) 3F ( 41' ( Reber t F ( } 2F { ) 3F ( ) 4F ( ) (T) ) Bar size Min __ Max _ �... Weld cladding ( ) Position(s) ...... M Min Max __.._Clad min Consumable insert { ) Backing type ( } Vertical up ( X) Down ( ) Single side ( X) Double side i X) No backing ( ) Short-circuiting arc { ) Spray aro { Pulsed arc ( } Reinforcing bar . butt { } or Spliced butt ( ) The above named person is qualified for the welding process(es) used in this test within the limits of essential variables Performance inciuding materials and Filer metal variables of the AWS Standard (o4i.. Qualification (AWS B2.1) te5iad December 5 2014X t R rPate .1 t112i917 .I, 195 N.W. 127th Avenue - Miami, FL 33182 Phone 786.348.9508 - Fax 305,227.2841 :Client No; JO Welding Code: AWS DIA -06- - •Lab'No: NWFL-03 Test Date: 10-17-08 AViolderName: Carlos Jimenez WelderSID�AW, Plate, X 'Pipe: Thickness: VY' ""to I" Groove/Fillet: Groove % Specification No: AWSA5.1 Cfi0A"1R*`*i• E7.C118 Trade Name: Lincoln Electric Bicking- Yes Shielding Gas; N/A Flux: No Diameter: 1/8" AWS "F11 No: #4 Z "111-31010111211 Weld Appearance: Good Undercut- None Piping Porosity: None Bend Test Results: I coupon was bent sideways per MN'S 4.8.3.1 and accepted per 4.8.3.3 Bend Test Results: 1 coupon was bent sideways per AWS 4.8.3.1 and accepted per 4.8.3.3 QUALIFICATION TEST RESULTS Our representative was present to witness the above welder qualify on the test stated above and attest that he is able to produce quality welds that are acceptable to the AWS welding code requirements. The welder is therefore certified to perform groove or fillet welds in the I G, 2G & 30 positions; on plate -in the range that was tested on. This certification. will remain in. good standing for 6 months oi- one (1)Year, with proof of continued work performance from qualified personnel. The welder identified above is Qualified to perform welds in the shop/field as per specified code. Respectfully Submitted- V, National Welding Inspection Specialist- Ti,,i - S cwl 881 V,063 Exp. Date Factory Direct Supply, Inc. 4389 Westroads Dr. West Palm Beach, Fla.33407 WWftftWwm*wAVWWUdPWWd Guy Hand kbrM oaa(on Wokbr (}U OporaW ( ) gwW y XXX-XX-2122 faWpS na AWZS2.1-1-016 p «)SMAW_ mmw (X) saesi4llM mda { ) 4 } MadsYw t ) TiatboaonwblopaaMaidorl ASI A-16 To M-1 P-1 ----- To fie_._ N/A AW8f,WrrAN E-7018 AWS5.1 Fr& EA Yoo . ( ) No (X) DwjW { )ort3n&ddo•{X) Cuffat AC ( ) DO (X) av(G WH) Yes ( )No ( ) ow,wxr"' ! 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