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HomeMy WebLinkAboutGENERATORProtector QS Series INCLUDES: 1 GENERAC® DEC 0 8 2013 PROTECTOR® QS SERIES Standby Generators �° ....................... Liquid -Cooled Gaseous Engine Standby Power Rating • Two -Line LCD Multilingual Digital Evolution"" Controller (English/Spanish/ French/Portuguese) with external viewing window for easy indication of generator status and breaker position. • True PowerTM Electrical Technology • lsochronous Electronic Governor • Sound Attenuated Enclosure • Closed Coolant Recovery System • Smart Battery Charger • UV/Ozone Resistant Hoses • ±1%Voltage Regulation • Natural Gas or LP Operation • 5 Year Limited Warranty • UL 2200 Listed • Capability to be installed within 18" (457) mm of a building* *Only if located away from doors, windows, and fresh air intakes, and unless otherwise directed by local codes. FEATURES Model RG022 (Aluminum - Bisque) - 22 kW 60 Hz Model RG027 (Aluminum - Bisque) - 27 kW 60 Hz Model RG032 (Aluminum - Bisque) - 32 kW 60 Hz Model RG038 (Aluminum - Bisque) - 38 kW 60 Hz ST.LUCIE COU09del RG048 (Aluminum - Bisque) - 48 kW 60 Hz PLAN REVIEW BLDG: DATE: ELEC. DATED PLUMB: DATE: MECH:� DATE:_ O INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of GENERAC'S success in "IMPROVING POWER BY DESIGN." But it doesn't stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide sbperior performance. COOT QU►EfqfSF Meets EPA Emission Regulations 22 & 27 kW are CA/MA emissions compliant 32 & 38 kW not for sale in CA / MA O SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION. This state-of-the-art power maximizing regulation system is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque -matching the surge loads to the engine. Digital voltage regulation at ±1 °%. O SINGLE SOURCE SERVICE RESPONSE from Generac's extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. O TEST CRITERIA: O GENERAC TRANSFER SWITCHES. Long life and reliability are %o PROTOTYPE TESTED v NEMA MG1-22 EVALUATION synonymous with GENERAC POWER SYSTEMS. One reason for this SYSTEM TORSIONAL TESTED v MOTOR STARTING ABILITY confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility. GENERAC® GENERAC® 22.27.32.38.48kW GENERATOR SPECIFICATIONS Type Synchronous Rotor Insulation Class H (22 & 27 kW) or F (32, 38 & 48 kW) Stator Insulation Class H Telephone Interference Factor (11F) <50 Alternator Output Leads 1-Phase 4 wire Alternator Output Leads 3-Phase 6 wire Bearings Sealed Ball Coupling Flexible Disc Excitation System Direct VOLTAGE REGULATION Type Electronic Sensing Single Phase Regulation ± 1% GOVERNOR SPECIFICATIONS Type Electronic Frequency Regulation Isochronous Steady State Regulation ± 0.25% ELECTRICAL SYSTEM Battery Charge Alternator 12 Volt 30 Amp Static Battery Charger 2.5 Amp Recommended Battery (battery not included) Group 26 (22, 27, 32 & 38 kW) or Group 24F (48 kW), 525CCA System Voltage 12 Volts GENERATOR FEATURES Revolving field heavy duty generator Directly connected to the engine Operating temperature rise 120 °C above a 40 °C ambient Class H insulation is NEMA rated Class F insulation is NEMA rated All models fully prototyped tested ENCLOSURE FEATURES Aluminum weather Ensures protection against mother nature. protective enclosure Electrostatically applied textured epoxy paint for added durability. Enclosed critical grade Quiet, critical grade muffler is mounted inside the unit muffler to prevent injuries. Small, compact, attractive Makes for an easy, eye appealing installation. SAE Sound attenuated enclosure ensures quiet operation. (All ratings in accordance with BS5514, IS03046, IS08528, SAE J1349 and DIN6271) application & engineering data ENGINE SPECIFICATIONS: 22, 27. 32 & 38 kW Make Generac Model In -line Cylinders 4 Displacement (Liters) 2.4 Bore (INmm) 3.41/86.5 Stroke (in/mm) 3.94/100 Compression Ratio 9.5:1 Intake Air System Naturally Aspirated (22 & 27 kW) or Turbocharged/Aftercooled (32 & 38 00 Lifter Type Hydraulic ENGINE SPECIFICATIONS: 48 kW Make Generac Model V Type Cylinders 8 Displacement (Liters) 5.4 Bore (in/mm) 3.55/90.2 Stroke (in/mm) 4,17/105.9 Compression Ratio 9:1 Intake Air System Naturally Aspirated Lifter Type Hydraulic ENGINE LUBRICATION SYSTEM Oil Pump Type Gear Oil Filter Type Full flow spin -on cartridge Crankcase Capacity (qt/I) 4/3.8 (22, 27, 32 & 38 kW) or 6/5.7 (48 kW) ENGINE COOLING SYSTEM Type Closed Water Pump Belt driven 1980 - 22 & 27 kW Fan Speed (rpm) 1500 - 32 & 38 kW 1954 - 48 kW Fan Diameter (in/mm) 18.1/459.7 (22 & 27 kW) or 22/558.8 (32, 38 & 48 kW) Fan Mode Pusher (22 & 27 kW) or Puller (32, 38 & 48 kW) FUEL SYSTEM Fuel Type Natural gas, propane vapor Carburetor Down Draft Secondary Fuel Regulator Standard Fuel Shut Off Solenoid Standard Operating Fuel Pressure 5-14" water column/9-26 mm HG LP Fuel Pressure 11 -14" Water Column NG Fuel Pressure 5 -14" Water Column GENERAC 22.27.32.38.48kW GENERATOR OUTPUT VOLTAGEAW - 60 Hz kW LPG operating data Amo LPG kW Nat. Gas Amo Nat. Gas CB Size (Both) 120/240 V,10,1.0 pf 22 92 22 92 100 RG022 120/208 V, 30, 0.8 pf 22 76 22 76 80 120/240 V, 30, 0.8 pf 22 66 22 66 80 120/240 V,10,1.0 pf 27 113 25 104 125 RG027 120/208 V. 30, 0.8 pf 27 94 25 87 100 120/240 V, 30, 0.8 pf 27 81 25 75 90 120/240 V,10,1.0 pf 32 133 32 133 150 120/208 V, 30, 0.8 pf 32 111 32 111 125 RG032 120/240 V, 30, 0.8 pf 32 96 32 96 100 277/480 V. 30, 0.8 pf 32 48 32 48 _ 60 120/240 V,10, 1.0 pf 38 158 38 158 175 120/208 V, 30, 0.8 pf 38 132 38 132 150 RG038 120/240 V, 30, 0.8 pf 38 114 38 114 125 277/480 V, 30. 0.8 pf 38 57 38 57 60 120/240 V, 10.1.0 pf 48 200 48 200 200 120/208 V, 30, 0.8 pf 48 167 48 167 175 RG048 120/240 V. 30, 0.8 pf 48 144 48 144 150 277/480 V, 30, 0.8 pf 48 72 i 48 72 80 SURGE CAPACITY IN AMPS ENGINE FUEL CONSUMPTION Voltage Dip Q < .4 pf Natural Gas Propane 15% 30% (113/hr) (m3/hr) (4al/hr) (1/hr) (ft3/hr) 120/240 V,10 55 135 RG022 120/208 V, 30 40 92 120/240 V, 30 35 80 120/240 V.10 62 170 RG027 120/208 V. 30 70 120 120/240 V, 30 61 103 RG032 120/240 V.10 75 180 120/208 V, 30 87 210 120/240 V. 30 75 182 277/480 V, 30 36 87 RG038 120/240 V,1O 75 180 120/208 V. 30 87 210 120/240 V, 30 75 182 277/480 V, 30 36 87 120/240 V.10 85 195 RG048 120/208 V, 30 90 218 120/240 V. 30 78 189 277/480 V, 30 1 36 87 Note: Fuel pipe must be sized for full load. For Btu content, multiply W/hr x 2520 (LP) or W/hr x 1000 (NG) For megajoule content, multiply m3/hr x 93.15 (LP) or m3/hr x 37.26 (NG) Refer to "Emissions Data Sheets" for maximum fuel flow for EPA and SCAM permitting purposes. Exercise cycle 42 1.2 0.44 1.7 16 25% of rated load 100 2.8 1.1 4.2 40 RG022 50% of rated load 190 5.4 2.1 7.8 75 75% of rated load 255 7.2 2.8 10.5 101 100% of rated load 316 9 3.4 13 1 125 Exercise cycle 42 1.2 0.44 1.7 16 25% of rated load 108 3.1 1.2 4.5 43 RG027 50% of rated load 197 5.6 2.1 8.1 78 75% of rated load 287 8.2 3.1 11.8 114 100% of rated load 359 10.2 3.9 1 14.8 143 Exercise cycle 79 2.2 0.8 3.2 30 RG032 25% of rated load 144 4.1 1.7 6.3 60 50% of rated load 226 6.4 2.7 10.3 97 75% of rated load 298 6.4 3.7 13.9 132 100% of rated load 375 10.6 4.6 17.5 166 Exercise cycle 83 2.3 0.9 3.2 31 RG038 25% of rated load 162 4.6 1.7 6.6 62 50% of rated load 255 7.2 2.9 10.8 103 75% of rated load 345 9.8 4 15 142 100% of rated load 437 12.4 5.2 19 185 RG048 Exercise cycle 95 2.7 1 3.9 38 25% of rated load 204 5.8 2.16 8.5 82 50% of rated load 392 11.1 4.14 15.7 151 75% of rated load 547 15.5 5.8 22.8 220 100% of rated load 756 21.6 7.96 31.3 302 STANDBY RATING: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-3046-1. Design and specifications are subject to change without notice. GENERAC® 22.27.32.38.48kW ENGINE COOLING operating data 22 kW 27 kW 32 & 38 kW 48 kW Air flow (inlet air including alternator and combustion air in cfm/cmm) 2400/68 2400/68 2200/62.3 4350/123.2 System coolant capacity (galAiters) 2.5/9.5 2.5/9.5 2.5/9.5 3/11.4 Heat rejection to coolant (BTU per hr/MJ per hr) 99,000/104.5 105,000/110.8 145,000/153 186,000/196.2 Maximum operation air temperature on radiator (°C/°F) 60/150 Maximum ambient temperature (°C/°F) 50/140 COMBUSTION REQUIREMENTS Flow at rated power (cfm/cmm) 68/1.9 68/1.9 106/3 1 163/4.6 SOUND EMISSIONS Sound output in dB(A) at 23 ft (7 m) with generator in exercise mode" 1 61 1 61 1 58 1 63 Sound output in dB(A) at 23 ft (7 m) with generator operating at normal load* 1 70 1 70 1 64 1 68 'Sound levels are taken from the front of the generator. Sound levels taken from other sides of the generator may be higher depending on installation parameters. EXHAUST Exhaust flow at rated output (cfm/cmm) 1 165/4.7 1 180/5.1 1 300/8.5 1 414/11.7 Exhaust temperature at muffler outlet (°C/°F) 1 482/900 1 538/1000 1 579/1075 1 552/1025 ENGINE PARAMETERS Rated Synchronous rpm 1800 POWER ADJUSTMENT FOR AMBIENT CONDITIONS Temperature Deration...........................................................................................................3% for every 10 °C above 25 °C or 1.65% for every 10 °F above 77 °F Altitude Deration (22, 27 & 48 kW).....................................................................................1 % for every 100 m above 183 m or 3% for every 1000 ft above 600 ft Altitude Deration (32 & 38 kW).......................................................................................1 % for every 100 m above 915 m or 3% for every 1000 ft above 3000 ft CONTROLLER FEATURES Two -Line Plain Text LCD Display....................................................................................................................................Simple user interface for ease of operation. Mode Switch: Auto..............................................................................................................................................Automatic Start on Utility failure. 7 day exerciser Off...........................................................................................................................Stops unit. Power is removed. Control and charger still operate. Manual......................................................................................... Start with starter control, unit stays on. If utility fails, transfer to load takes place. Programmable start delay between 10-30 seconds.................................................................................................................................................10 sec standard Engine Start Sequence..................................................................................................................... Cyclic cranking: 16 sec on, 7 rest (90 sec maximum duration) EngineWarm-up.....................................................................................................................................................................................................................5 sec EngineCool-Down..................................................................................................................................................................................................................1 min Starter Lock-out................................................................................................................................Starter cannot re-engage until 5 sec after engine has stopped. SmartBattery Charger................................................................................................................................................................:....................................... Standard Automatic Voltage Regulation with Over and Under Voltage Protection................................................................................................................................ Standard AutomaticLow Oil Pressure Shutdown............................................................................................................................................................................... Standard OverspeedShutdown.............................................................................................................................................................................................. Standard, 72 Hz HighTemperature Shutdown............................................................................................................................................................................................... Standard OvercrankProtection..........................................................................................................................................................................................................Standard SafetyFused......................................................................................................................................................................................................................Standard Failureto Transfer Protection.............................................................................................................................................................................................. Standard LowBattery Protection........................................................................................................................................................................................................ Standard 50 Event Run Log...........: ................. ................"",... .... ........... ............................................................................. _*.......................... _, .... ................... Standard FutureSet Capable Exerciser.............................:................................................................................................................................................................ Standard IncorrectWiring Protection................................................................................................................................................................................................. Standard InternalFault Protection.....................................................................................................................................................................................................Standard CommonExternal Fault Capability...................................................................................................................................................................................... Standard GovernorFailure Protection................................................................................................................................................................................................ Standard J GENERAC° 22 • 27 • 32 • 38 * 48 kW available accessories Model # _ Productuyy�`y Descriptiom Generac's Mobile Link allows you to check the status of your generator from t anywhere that you have access to an Internet connection from a PC or with G006463-4 i Mobile Link'- any smart device. You will even be notified when a change in the generator's q ? ' status occurs via e-mail or text message. Note: Harness Adapter Kit required. Available in the U.S. only. i G006478-0 Harness Adapter Kit T e Harness Mobile L Adapter Kit is required to make liquid -cooled units compatible G005630-1 - 22, 27, 32 & 38 kW If the temperature regularly falls below 32 OF (0 °C), install a cold weather kit G005632-1- 48 kW Cold Weather Kit i to maintain optimal battery temperature. Kit consists of battery warmer with thermostat built into the wrap. G005616-0 - 22, 27, 32 & 38 kW Extreme Cold i Recommended where the temperature regularly falls below 32 OF (0 °C) for G007088-0 - 48 kW i Weather Kit extended periods of time. For liquid cooled units only. G005651-0 Base Plug Kit ) Add base plugs to the base of the generator to keep out debris. Q --------�--------•--�-If _ the generator enclosure is scratched or damaged, it is important to G005703-0 - Bisque Paint Kit touch-up the paint to protect from future corrosion. The paint kit includes the j necessary paint to properly maintain or touch-up a generator enclosure. G005656-0 - 22 & 27 kW G005984-0 32 & 38 kW ! i Scheduled 1 The Liquid -Cooled Scheduled Maintenance Kits offer all the hardware to - Maintenance Kit necessary perform complete maintenance on Generac liquid -cooled G006205-0 - 48 kW I generators. F G006664-0 Local Wireless Completely wireless and battery powered, Generac's wireless remote monitor i Monitor provides you with instant status information without ever leaving the house. Wireless Remote ` Recommended for use with the Wireless Remote on units up to 60 kW, G006665-0 ( Extension Harness 11 required for use on units 70 kW or greater. j Smart Management Modules are used in conjunction with the Automatic G006873-0 ; Smart Management ; Transfer Switch to increase its power management capabilities. It provides Module (50 Amps) additional power management flexibility not found in any other power management system. i i 1 j E-stop allows for immediate fuel shutoff and shutdown in the event j G006510-0 E-Stop generator I of an emergency. The WI-Fi enabled LP fuel level monitor provides constant monitoring of the i WI-Fi LP Fuel Level connected LP fuel tank. Monitoring the LP tank's fuel level is an important G007005-0 Monitor step in making sure your generator is ready to run during an unexpected power failure. Status alerts are available through a free application to notify ' 1 when your LP tank is in need of a refill. i RADIATORIEXHAUST DISCHARGE AIR (BOTH SIDES) Q 167 [6.6] 535 [21.11 9 S 2.5" O.D. EXHAUST..-' OUTLET REMOVE CO FOR ACCESS TO RADIATOR FILL CAP RADIATORIEXHAUST DISCHARGE AIR AIR INTAKE (BOTH SIDES 768 [302]—� CENTER OF GRAVITY SEENOTES TOP VIEW BATTERY 12V, GRP 26 NEGATIVE GROUND PM: 077483 f MUFFLER 93 WITHIN CIRCUIT TOR ENCLOSURE SEE . FUEL LINE CONNECTION— L _C[2.0] 314"NPT FEMALE COUPLING — 1000 139.41 LEFT y�l(l ESL DDE VI LIFTING PROVISIONS (4 PLACES) SEE NOTES 5, 7 AND CENTER OF GRAVITY DIMENSIONS REFERENCE OWNERS MANUAL FOR PERIODIC REPLACEMENT PART LISTINGS. 1171[46.1] OVERALL HEIGHT NOTES 1. MINIMUM RECOMMENDED CONCRETE PAD SIZE: 1194 (47-) WIDE X 2255 (88.87 LONG. REFERENCE INSTALLATION GUIDE SUPPLIED WITH UNIT FOR CONCRETE PAD GUIDELINES. 2. ALLOW SUFFICIENT ROOM ON ALL SIDES OF THE GENERATOR FOR MAINTENANCE AND SERVICING. THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH CURRENT APPLICABLE NFPA 37 AND NFPA 70 STANDARDS AS WELL AS ANY OTHER FEDERAL, STATE, AND LOCAL CODES. 3. CONTROL PANEL I CIRCUIT BREAKER INFORMATION: - SEE SPECIFICATION SHEET OR OWNERS MANUAL -ACCESSIBLE THROUGH CUSTOMER ACCESS ASSEMBLY DOOR ON REAR OF GENERATOR. 4. REMOVE THE REAR ENCLOSURE COVER PANEL TO ACCESS THE STUB -UP AREAS AS FOLLOWS: • HIGH VOLTAGE CONNECTION INCLUDING AC LOAD LEAD CONDUIT CONNECTION, NEUTRAL CONNECTION, AND BATTERY CHARGER 120 VOLT AC (0.5 AMP MAX) CONNECTION. - LOW VOLTAGE CONNECTION INCLUDING TRANSFER SWITCH CONTROL WIRES. 5. CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. 6. BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION AND RECIRCULATION OF DISCHARGE AIR ANDIOR IMPROPER COOLING AIR FLOW. 7. REFERENCE OWNERS MANUAL FOR LIFTING WARNINGS. 8. MOUNTING BOLTS OR STUDS TO MOUNTING SURFACE SHALL BE SIB-11 GRADE 5 (USE STANDARD SAE TORQUE SPECS) 9. MUST ALLOW FREE FLOW OF INTAKE AIR, DISCHARGE AIR AND EXHAUST. SEE SPEC SHEET FOR MINIMUM AIR FLOWAND MAXIMUM RESTRICTION REQUIREMENTS. 10. GENERATOR MUST BE INSTALLED SUCH THAT FRESH COOLING AIR IS AVAILABLE AND THAT DISCHARGE AIR FROM RADIATOR IS NOT RECIRCULATED. 11. EXHAUST MUFFLER AND FAN BELT ARE ENCLOSED WITHIN GENERATOR ENCLOSURE, REMOVE FRONT PANEL TO ACCESS. REAR ENCLOSURE COVER PANEL SEE NOTE 4 n 1tUSTOMER ACCESS ASSEMBLY, CONTROL PANELACCESS, BATTERY CHARGER LOCATED WITHIN SEE NOTE 4 — 888 [35.01 47 - OVERALL WIDTH 11.81 REAR EY(RE LM TYP WEIGHT DATA ENGINEIKW ENCLOSURE WEIGHT GENSET ONLY WEIGHT SHIPPINGSIG0 SHIPPING WEIGHT �� KG [LSSI KG RBq KG ILSSI 24L 37KW AL 556[12251 44 IM 6DG113231 24L 38KVJ AL sm11239 1 441981 1 05113331 DIMENSIONS: MM [INCH] 759 129.91 DOOR TYP - 1857 TYPL 58 — 1950 176 [l6.8] 81— � [2.3] OVERALL LENGTH TYP RIGHTSIDEVIE11'$1DEyE1 0 3 CD 0 to to ND N 0 Cl0 NECTIONS. V OPENING. P ACCESS COVER H GENERATOR) IRING GENERATOR 50 TYP 12.01 m Z m D n �f Heat Larger Than Air ® SF x 3VA Llving Only (2) Small appliance ckts @ 15ooVA each Refrigerator @ 1500 Refrigerator @ Isoo Freezer @ 1SOo Washing Machine @ 1500 Dishwasher @ Isoo , Disposal @ 1500 Mint Sewer 01500 Clothes Dryer @ 5000 -M;4&-Q @ 12000 C.o b lc-R, t' 0 V Water hepter @ 4500 Axed -microwave @ 1500 Vacuum @ :.500 Trash Compactor @ 1500 Pool beater @ `name plate' Spa @ `name plate' i , 5 �,� Motors 746VA per HP 601 Garage Door Opener � l 1) Tota1 2) First 10 KVA of general load @ 100% 3) 'Subtract line 2 froin 1 4) Multiply line 2 @ 40% 5) Add lines 2 and 4 s) 60/SOamp breaker W heat (10000) 7) 40/80amp breaker for heat (5000) 8) Total heat- Add lines 6 and 7 s) Multiply line 8 @ 65% 10) Add lines 5 and 9 11) Divide line 10 by 240 Summary; Line 10 Is the total KW Line 11 is the totai Amps r IAUsLl � 3000 Cy ' a_ 1 Sc�CJ a 60 After►. % vo_ (Generator Size Needed) (Breaker site Ndeded) --o 41 OJ � 1 qj r( j1 fl J Cf)