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HomeMy WebLinkAboutINSTALLATION INSTRUCTIONSi SM�R�T�P Figure la Locknut Ball Stud R\ • • \ _o Plastic Stop c I • but Bushing J �Pivot ; Aar \ _ 1 -• L H CapLorlmat Hex Cap Bolt K Bolt K Figure A Figure Ic Figure 2 Back Of Spa with Cover Spa Use #10 x 2" mounting screws — F o• I 4" Left mounting bracket D Figure 2a Bracket Shim E I � I � Side of Spa Figure 3 C Pivot Arm A Support Arm I _v \ by Leisure Concepts Installation buff actions - Updated as of 11130117 Step #1 Position the Smartop (in closed position) on the spa making sure that all four comers are properly positioned and square on the spa. Step #2 Install the ball studs on each mounting bracket (see Fig. la). Step #3 Install the plastic stops on each mounting bracket (seeFig. Ib). Step #4 Your Smartop brackets and bracket shims should be mounted 4" from the back of the spa, directly beneath the lip of the spa acrylic (see Fig. 2 & 2a). Note. The pivot arm balthole in the bracket is measured in front the back of the spa 4' step #s Slide the support arms into the hole in the hinge bracket on either side of the cover (w Fig. 3). Note. For any spa that is less than 618" in length, you wt71 need to cut 2" off the end of the pivot arms and create a new bottom hole with the self- tappingscrews Touch up with a blacksharpie as needed Step #6 Slide the left and right pivot arms onto the short end of the support arms (see Fig. 3). Note. Do not insert sdf-tapping screws at this time, this will be completed in step #8. Next, connect the pivot arms to the brackets (see Fig. lc). Be sure to run the hex cap bolts as pictured. Lightly tighten the natso the pivot arm can movefreely. Step #7 Install the ball studs on the left and right pivot arms. Place the two hex dome caps over the ball stud lockouts (sae Fig. 4). Note. Be sum that the ball is pointing away from the spa. Step #8 Using the #10 self -tapping screws, fasten the support arms to the pivot arms. Step #9 By pulling up on the support arm, lift the cover off the spa and place it in the upright position. Attach the gas shock to the bracket first, then attach the shock to the pivot arm (se ft Sforcomplete look). Note. Be sure to install the gas shock with the black body on top. You may need io pull back on the pivot arm a small amount to be able to attach the shock to the pivot arm. Step #10 Remove the (2) green "Attention Installer" stickers on the underside of the Smartop. Using the #10 self -tapping screws, fasten the support arms to the internal tube m the center of the cover through the holes on the underside of the cover (weft. 6). Cover the (3) holes on either side of the Smartop using the supplied black foam oval covers. Note. Attach the black foam oval covers in the same position thegreen "Attention Installer" slicers were installed on the Smartap originally. Step #11 Attach the provided 3 hook TowelMate on the preferred side of your Smartop by simply snapping it into place and inserting the middle self tapping screw (see Fig. V. swartep 1711J0 Pagel ilor s� AA Press down to press thermal seal when installing loek-&,n,taps AB Attach to sides of spa Figure 8a Back Of Spa Figure A SMEIRTOP 171130 Page 2 { Step #12 Attach the rear tub lock assembly to the aluminum trim on the back of the Smartop and the back of the spa cabinet. m flat o e a o ca ru g; I 0� 1 � ;11 ziti i'� 1; MZWb accomplish this, position t e rear tub lock -assembly in the desired location and swing the cable sideways to reveal a screw holes in the plate that attaches to the spa cabinet. NQtr you a onan a �ITvasi orar a oacr ?lo�embliesrto� Vpg9ITZ0 Attach the plate to the spa cabinet using the supplied #8 x 3/ philips Rat head screws (Black). Note. Do not over - the screws when attaching to the spa cabinet. Next, attach the rear tub lock assembly bracket to the desired position on the aluminum Smartop trim (see Fig. 8a). Step #13 For best results, attach the side tub lock assembly to the side of the aluminum trim on the Smartop and the side of the spa cabinet. Note. The side tub lock assembly must be attached to the spa cabinet prior to being attached to the aluminum trim of the Smartop. To accomplish this, position the side tub lock assembly in the desired location and swing the cable sideways to reveal the screw holes in the plate that attaches to the spa cabinet. Note. Make sure you put downward pressure on the Smartop to compress the thermal seal while positioning your tub lock assemblies to assure the Smartop is making a good seal with the acrylic. Also, make sure to pre -drill your screw holes to prevent potential damade to the Smartop and the spa skirting. Attach the plate to the spa cabinet using the supplied #8 x 3/4" pliilips flat head screws (black). Note. Do not over -tighten the screws when attaching to the spa cabinet. Next, attach the side tub lock assembly bracket to the desired position on the aluminum Smartop trim (see Fig. 8b). Note. Do not cover the service panel with the side tub lock assembly. Step #14 (Optional) If the thermal seal on the underside of the Smartop does not completely seal around the control panel of your spa, an additional thermal seal control pad has been included with the Smartop. Close the Smartop and determine the position of the thermal seal pad. Open the Smartop cover onto itself, dry thoroughly and remove the backing of the thermal seal pad and attach it to the underside of the Smartop in the desired position (see Fig. 9). Operation of your Smartop Cover 1. Fold the first half of the Smartop cover off the spa. While gripping the foam grip, motion the Smartop cover into it's vertical upright position. CAUTION! Do not use the Smartop in high wind conditions. Injury from the spa cover being blown over and impacting the spa user can occur. For additional information on our Smartop product, please visit our website: "smartopspacovercom" Smartop 771130 Page 3 DURABLE & STRONG UV RESISTANT POLYMER PANELS COMBINED WITH ALUMINIUM BRIDGE MEMBERS SUPPORT A WEIGHT LOAD OF MORE THAN 1,000 POUNDS -------------------� I I I I TAF ALL TO A LUrMfKUM TRfM UL certified to ASTM F1346-91 CREATES ATIMELESS, (Reapproved 2010) Standard ELEGANTLOOK for Manual Safety Covers. ZERO WATER ABSORPTION DUE TO SMARTOP'S WATERTIGHT DESIGN AND WATERPROOF INSULATING FOAM, THERE IS ZERO WATER ABSORPTION -------------- I I I 1